WO2018178845A1 - A method for the manufacture of reduced graphene oxide from kish graphite - Google Patents
A method for the manufacture of reduced graphene oxide from kish graphite Download PDFInfo
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- WO2018178845A1 WO2018178845A1 PCT/IB2018/052041 IB2018052041W WO2018178845A1 WO 2018178845 A1 WO2018178845 A1 WO 2018178845A1 IB 2018052041 W IB2018052041 W IB 2018052041W WO 2018178845 A1 WO2018178845 A1 WO 2018178845A1
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- Prior art keywords
- graphene oxide
- kish graphite
- acid
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- fraction
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 190
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 104
- 239000010439 graphite Substances 0.000 title claims abstract description 104
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000000203 mixture Substances 0.000 claims description 44
- 239000002253 acid Substances 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 17
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 12
- 238000005188 flotation Methods 0.000 claims description 12
- 238000007254 oxidation reaction Methods 0.000 claims description 12
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 11
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 239000008367 deionised water Substances 0.000 claims description 10
- 229910021641 deionized water Inorganic materials 0.000 claims description 10
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 8
- 210000003918 fraction a Anatomy 0.000 claims description 8
- 239000007800 oxidant agent Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 238000004299 exfoliation Methods 0.000 claims description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 6
- 239000003153 chemical reaction reagent Substances 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 238000002604 ultrasonography Methods 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 5
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 229910017604 nitric acid Inorganic materials 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000002203 pretreatment Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 238000013019 agitation Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 235000010344 sodium nitrate Nutrition 0.000 claims description 4
- 239000004317 sodium nitrate Substances 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- JYLNVJYYQQXNEK-UHFFFAOYSA-N 3-amino-2-(4-chlorophenyl)-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(CN)C1=CC=C(Cl)C=C1 JYLNVJYYQQXNEK-UHFFFAOYSA-N 0.000 claims description 3
- 238000005119 centrifugation Methods 0.000 claims description 3
- 238000002386 leaching Methods 0.000 claims description 3
- NWZSZGALRFJKBT-KNIFDHDWSA-N (2s)-2,6-diaminohexanoic acid;(2s)-2-hydroxybutanedioic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O.NCCCC[C@H](N)C(O)=O NWZSZGALRFJKBT-KNIFDHDWSA-N 0.000 claims description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 2
- 239000004202 carbamide Substances 0.000 claims description 2
- 238000010908 decantation Methods 0.000 claims description 2
- 230000008021 deposition Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 claims description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-N peroxydisulfuric acid Chemical compound OS(=O)(=O)OOS(O)(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-N 0.000 claims description 2
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 241000196324 Embryophyta Species 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000000746 purification Methods 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000009628 steelmaking Methods 0.000 description 5
- WVYWICLMDOOCFB-UHFFFAOYSA-N 4-methyl-2-pentanol Chemical compound CC(C)CC(C)O WVYWICLMDOOCFB-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000012809 cooling fluid Substances 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 229960005070 ascorbic acid Drugs 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000002894 chemical waste Substances 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 239000002905 metal composite material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000002064 nanoplatelet Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000012286 potassium permanganate Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 239000012989 trithiocarbonate Substances 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical class OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 239000002211 L-ascorbic acid Substances 0.000 description 1
- 235000000069 L-ascorbic acid Nutrition 0.000 description 1
- -1 alkylated aromatics Substances 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 125000003289 ascorbyl group Chemical group [H]O[C@@]([H])(C([H])([H])O*)[C@@]1([H])OC(=O)C(O*)=C1O* 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 125000002256 xylenyl group Chemical class C1(C(C=CC=C1)C)(C)* 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/198—Graphene oxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/194—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/184—Preparation
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/184—Preparation
- C01B32/19—Preparation by exfoliation
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/20—Graphite
- C01B32/21—After-treatment
- C01B32/23—Oxidation
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/08—Materials not undergoing a change of physical state when used
- C09K5/10—Liquid materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2204/00—Structure or properties of graphene
- C01B2204/04—Specific amount of layers or specific thickness
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2204/00—Structure or properties of graphene
- C01B2204/20—Graphene characterized by its properties
- C01B2204/32—Size or surface area
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
Definitions
- the present invention relates to a method for the manufacture of reduced graphene oxide from Kish graphite.
- reduced graphene oxide will have applications in metal industries including steel, aluminum, stainless steel, copper, iron, copper alloys, titanium, cobalt, metal composite, nickel industries, for example as coating or as a cooling reagent.
- Kish graphite is a byproduct generated in the steelmaking process, especially during the blast furnace process or iron making process. Indeed, Kish graphite is usually produced on the free surface of molten iron during its cooling. It comes from molten iron at 1300-1500°C, which is cooled at a cooling rate between 0.40°C/min and 25°C/h when transported in the torpedo car or at higher cooling rates during the ladle transfer. An extensive tonnage of Kish graphite is produced annually in a steel plant.
- Kish graphite comprises a high amount of carbon, usually above 50% by weight, it is a good candidate to produce graphene based materials.
- Graphene based materials include: graphene, graphene oxide, reduced graphene oxide or nanographite.
- Reduced graphene oxide is composed of one or a few layers of graphene sheets containing some oxygen functional groups. Thanks to its interesting properties such as a high thermal conductivity and a high electrical conductivity, reduced graphene oxide, being hydrophobic, has many applications as mentioned above.
- Reduced graphene oxide is synthesized from kish graphite, the intermediate product being graphene oxide.
- the method comprises the following steps:
- the patent KR101 109961 discloses a method of manufacturing graphene, comprising:
- the pre-treatment of Kish graphite comprises: a flushing process, a process of purification using a chemical pretreatment composition and a mechanical separation process (separation by size). After the process of purification, the purified Kish graphite is separated by size, the Kish graphite having a particle size of 40 mesh or less, i.e. 420 ⁇ or less, is kept for the manufacture of graphene oxide.
- the pretreatment of Kish graphite comprises 2 steps using a chemical composition: the flushing step and the process of purification step.
- the flushing step is performed with an aqueous solution comprising water, hydrochloric acid and nitric acid.
- the process of purification is performed with a pretreatment composition comprising a chelating agent, an iron oxide remover, a surfactant, an anionic and nonionic polymer dispersant and distilled water.
- a pretreatment composition comprising a chelating agent, an iron oxide remover, a surfactant, an anionic and nonionic polymer dispersant and distilled water.
- the pretreatment composition needs a long time preparation. The productivity is therefore slowed.
- the pre-treatment of Kish graphite including the process of purification using the pretreatment composition is not environmentally friendly.
- the reduction of graphene oxide into reduced graphene oxide is very long since it is performed during 24 hours.
- the purpose of the invention is to provide an easy to implement method for the manufacture of reduced graphene oxide from high purity Kish graphite.
- the object is to provide an environmentally friendly method to obtain reduced graphene oxide having good quality.
- the method can also comprise any characteristics of claims 2 to 22 taken alone or in combination.
- the invention also covers Pre-treated Kish graphite according to claim 23.
- the invention also covers Graphene oxide according to claim 24.
- the invention also covers reduced Graphene oxide according to claim 25.
- the invention also covers the use of reduced graphene oxide obtainable for the deposition on a metallic substrate according to claim 26.
- the invention covers the use of reduced graphene oxide as a cooling reagent according to claim 27.
- Graphene oxide means one or a few layer(s) of graphene comprising at least 25% by weight of oxygen functional groups
- Reduced graphene oxide means graphene oxide that has been reduced.
- the reduced graphene oxide comprises one or a few layer(s) of graphene having less than 25% by weight of oxygen functional groups,
- Oxygen functional groups means ketone groups, carboxyl groups, epoxy groups and hydroxyl groups and
- a flotation step means a process for selectively separating Kish graphite which is hydrophobic material from hydrophilic materials.
- Figure 1 illustrates an example of one layer of reduced graphene oxide according to the present invention.
- Figure 2 illustrates an example of a few layers of reduced graphene oxide according to the present invention.
- the invention relates to a method for the manufacture of reduced graphene oxide from kish graphite comprising:
- a pre-treatment step of said kish graphite comprising the following successive sub-steps:
- the kish graphite is washed and dried
- the method according to the present invention allows for the production of graphene oxide having good quality from high purity pre-treated Kish graphite.
- the Kish graphite obtained after step B) has a purity of at least 90%.
- the pre- treatment step B) is easy to implement at industrial scale and is more environmentally friendly than conventional methods.
- the Kish graphite is a residue of the steelmaking process.
- it can be found in a blast furnace plant, in an iron making plant, in the torpedo car and during ladle transfer.
- step B.i) the sieving step can be performed with a sieving machine.
- the fraction a) of Kish graphite having a size below 50 ⁇ is removed. Indeed, without willing to bound by any theory, it is believed that the kish graphite having a size below 50 ⁇ contains a very small quantity of graphite, for example less than 10%.
- the flotation step is performed with a flotation reagent in an aqueous solution.
- the flotation reagent is a frother selected from among: methyl isobutyl carbinol (MIBC), pine oil, polyglycols, xylenol, S-benzyl-S'-n-butyl trithiocarbonate , S,S'-dimethyl trithiocarbonate and S- ethyl-S'-methyl trithiocarbonate.
- the flotation step is performed using a flotation device.
- step B.i) the fraction a) of kish graphite having a size below 55 ⁇ is removed and in step B.ii), the fraction b) of kish graphite has a size above or equal to 55 ⁇ . More preferably, in step B.i), the fraction a) of kish graphite having a size below 60 ⁇ is removed and wherein in step B.ii), the fraction b) of kish graphite has a size above or equal to 60 ⁇ .
- the fraction b) of kish graphite has a size below or equal to 300 ⁇ , any fraction of kish graphite having a size above 300 ⁇ being removed before step B.ii).
- the fraction b) of kish graphite has a size below or equal to 275 ⁇ , any fraction of kish graphite having a size above 275 ⁇ being removed before step B.ii).
- the fraction b) of kish graphite has a size below or equal to 250 ⁇ , any fraction of kish graphite having a size above 250 ⁇ being removed before step B.ii).
- the ratio in weight (acid amount)/(kish graphite amount) is between 0.25 and 1 .0, advantageously between 0.25 and 0.9, more preferably between 0.25 and 0.8.
- the (acid amount)/(kish graphite amount) ratio in weight is between 0.4 and 1 .0, between 0.4 and 0.9 or between 0.4 and 1 .
- the (acid amount)/(kish graphite amount) ratio is below the range of the present invention, there is a risk that the kish graphite comprises a lot of impurities.
- the (acid amount)/(kish graphite amount) ratio is above the range of the present invention, there is a risk that a huge amount of chemical waste is generated.
- the acid is selected among the following elements: chloride acid, phosphoric acid, sulfuric acid, nitric acid or a mixture thereof.
- the pre-treated Kish graphite obtained after step B) of the method according to the present invention has a size above or equal to 50 ⁇ .
- the pre- treated Kish graphite has a high purity, i.e. at least of 90%.
- the degree of crystallinity is improved compared to conventional methods allowing higher thermal and electrical conductivities and therefore higher quality.
- step C) comprises the following sub-steps: i. The preparation of a mixture comprising the pre-treated kish- graphite, an acid and optionally sodium nitrate, the mixture being kept at a temperature below 5°C,
- the acid is selected among the following elements: chloride acid, phosphoric acid, sulfuric acid, nitric acid or a mixture thereof.
- the mixture comprises the pre-treated kish-graphite, sulfuric acid and sodium nitrate.
- the mixture comprises the pre-treated kish-graphite, sulfuric acid and phosphoric acid.
- the oxidizing agent is chosen from: sodium permanganate (KMnO 4 ), H 2 O 2 , O 3 , H 2 S 2 O 8 , H 2 SO 5 , KNO 3 , NaCIO or a mixture thereof.
- the oxidizing agent is sodium permanganate.
- the element used to stop the oxidation reaction is chosen from: an acid, non-deionized water, deionized water, H 2 O 2 or a mixture thereof.
- the reaction when at least two elements are used to stop the reaction, they are used successively or simultaneously.
- deionized water is used to stop the reaction and then H 2 O 2 is used to eliminate the rest of the oxidizing agent.
- hydrochloric acid is used to stop the reaction and then H 2 O 2 is used to eliminate the rest of the oxidizing agent.
- H 2 O 2 is used to stop the reaction and eliminate the rest of the oxidizing agent by this following reaction:
- step C.iii) the element used to stop the reaction is slowly added into the mixture obtained in step C.ii). More preferably, the mixture obtained in step C.ii) is gradually pumped into the element used to stop the oxidation reaction. For example, the mixture obtained in step C.ii) is gradually pumped into deionized water to stop the reaction.
- step Civ graphite oxide is separated from the mixture obtained in step C.iii).
- the graphene oxide is separated by centrifugation, by decantation or filtration.
- graphite oxide is washed.
- graphene oxide is washed with an element chosen from among: deionized water, non- deionized water, an acid or a mixture thereof.
- the acid is selected among the following elements: chloride acid, phosphoric acid, sulfuric acid, nitride acid or a mixture thereof.
- steps Civ) and C.v) are performed successively, i.e. step Civ) followed by step C.v). In another preferred embodiment, steps C.v) is performed before Civ).
- steps Civ) and C.v) are performed at least two times independently of each other.
- the graphite oxide is dried, for example with air or at high temperature in the vacuum condition.
- the exfoliation is performed by using ultrasound or thermal exfoliation.
- the mixture obtained in step C.iii) is exfoliated into one or a few layers of graphene oxide.
- Graphene oxide having an average lateral size between 5 and 50 ⁇ , preferably between 10 and 40 ⁇ and more preferably between 20 and 35 ⁇ comprising at least one layer sheet is obtained.
- the graphene oxide is partially or completely reduced in order to obtain a reduced graphene oxide having from 0.4% to 25% by weight, more preferably from 1 to 20% of oxygen groups.
- step D) comprises the following sub-steps: i. The reduction of graphene oxide with a reducing agent, ii. The agitation of the mixture obtained in step D.i),
- the reducing agent is chosen from: acid ascorbic, urea or hydrazine hydrate. More preferably, the reducing agent is acid ascorbic since the ascorbic acid is more environmentally friendly.
- the mixture is kept at a temperature between 50 and 120°C, more preferably between 60 and 95°C and advantageously between 80 and 95°C.
- the agitation is performed during less 24 hours, more preferably during less than 15 hours and advantageously during 1 to 10 hours.
- the reduced graphene oxide having an average lateral size between 5 and 50 ⁇ , preferably between 10 and 40 ⁇ and more preferably between 20 and 35 ⁇ comprising at least one layer sheet is obtained.
- Figure 1 illustrates an example of one layer of reduced graphene oxide according to the present invention.
- the lateral size means the highest length of the layer through the X axis
- the thickness means the height of the layer through the Z axis
- the width of the nanoplatelet is illustrated through the Y axis.
- Figure 2 illustrates an example of a few layers of reduced graphene oxide according to the present invention.
- the lateral size means the highest length of the layer through the X axis
- the thickness means the height of the layer through the Z axis
- the width of the nanoplatelet is illustrated through the Y axis.
- the obtained reduced graphene oxide has good quality since it is produced from the pre-treated Kish graphite of the present invention. Moreover, the reduced graphene oxide is hydrophobic, stable at high temperature, due to the loss of most of oxygen functionalities, high thermal and electrical conductivity.
- reduced graphene oxide is deposited on metallic substrate steel to improve some properties such as corrosion resistance of a metallic substrate.
- reduced graphene oxide is used as cooling reagent.
- graphene oxide can be added to a cooling fluid.
- the cooling fluid can be chosen from among: water, ethylene glycol, ethanol, oil, methanol, silicone, propylene glycol, alkylated aromatics, liquid Ga, liquid In, liquid Sn, potassium formate and a mixture thereof.
- the cooling fluid be used to cool down a metallic substrate.
- the metallic substrate is selected from among: aluminum, stainless steel, copper, iron, copper alloys, titanium, cobalt, metal composite, nickel.
- Trials 1 and 2 were prepared by providing Kish graphite from steelmaking plant. Then, Kish graphite was sieved to be classified by size as follows:
- Trials 1 and 2 were then leached with the hydrochloric acid in aqueous solution. Trials were then washed with deionized water and dried in air at 90 Q C.
- Trials 1 and 2 were mixed with sodium nitrate and sulfuric acid in an ice-bath. Potassium permanganate was slowly added into Trials 1 and 2. Then, mixtures were transferred into water bath and kept at 35°C for 3h to oxidize the Kish graphite.
- Trials were exfoliated using ultrasound in order to obtain one or two layer(s) of graphene oxide.
- Graphene oxide of Trials 1 and 2 were separated from the mixture by centrifugation, washed with water and dried with air.
- L-ascorbic acid were mixed with an aqueous solution of Trials 1 and 2.
- the reaction mixtures were agitated at 90°C during 3 hours to reduce the graphene oxide sheets.
- Trial 3 is the disclosed Example prepared according to the method of the Korean patent KR101 109961 .
- Table 1 shows the results obtained with Trial 1 to 3.
- Acid leaching Done with HCI (the acid Done with HCI, (the acid Mechanical Done, Kish graphite step amount)/(kish graphite amount)/(kish graphite separation step having a size below or amount) ratio in weight is of amount) ratio in weight is of equal to 40 mesh, i.e.
- Pre-treated kish graphite 95.5% 74.9% At least 90%
- the pre-treated kish-graphite obtained with Trial 1 i.e. by applying the method according to the present invention, have a higher purity compared to Trials 2 and 3. Moreover, the method of Trial 1 is more environmentally friendly than the method used for Trial 3. Finally, the reduced graphene oxide obtained with Trial 1 has a high purity and high quality.
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Abstract
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Priority Applications (13)
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MX2019011546A MX2019011546A (en) | 2017-03-31 | 2018-03-26 | A method for the manufacture of reduced graphene oxide from kish graphite. |
EP18716356.3A EP3601163B1 (en) | 2017-03-31 | 2018-03-26 | A method for the manufacture of reduced graphene oxide from kish graphite |
BR112019019205A BR112019019205A2 (en) | 2017-03-31 | 2018-03-26 | method for the manufacture of graphene oxide, pretreated kish graphite, graphene oxide, reduced graphene oxide and use of reduced graphene oxide |
UAA201910754A UA125228C2 (en) | 2017-03-31 | 2018-03-26 | A method for the manufacture of reduced graphene oxide from kish graphite |
JP2019553269A JP6979082B2 (en) | 2017-03-31 | 2018-03-26 | Methods for Producing Reduced Graphene Oxide from Quiche Graphite |
CN201880022073.7A CN110494391B (en) | 2017-03-31 | 2018-03-26 | Method for producing reduced graphene oxide from crystalline graphite |
KR1020197028346A KR102329015B1 (en) | 2017-03-31 | 2018-03-26 | Method for preparing reduced graphene oxide from quiche graphite |
US16/499,407 US11390529B2 (en) | 2017-03-31 | 2018-03-26 | Method for the manufacture of reduced graphene oxide from Kish graphite |
CA3057958A CA3057958C (en) | 2017-03-31 | 2018-03-26 | A method for the manufacture of reduced graphene oxide from kish graphite |
AU2018242528A AU2018242528B2 (en) | 2017-03-31 | 2018-03-26 | A method for the manufacture of reduced graphene oxide from Kish graphite |
RU2019134887A RU2741045C1 (en) | 2017-03-31 | 2018-03-26 | Method of producing reduced graphene oxide from graphite kish |
ES18716356T ES2884773T3 (en) | 2017-03-31 | 2018-03-26 | A process for manufacturing reduced graphene oxide from graphite kish |
ZA2019/05839A ZA201905839B (en) | 2017-03-31 | 2019-09-04 | A method for the manufacture of reduced graphene oxide from kish graphite |
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US (1) | US11390529B2 (en) |
EP (1) | EP3601163B1 (en) |
JP (1) | JP6979082B2 (en) |
KR (1) | KR102329015B1 (en) |
CN (1) | CN110494391B (en) |
AU (1) | AU2018242528B2 (en) |
BR (1) | BR112019019205A2 (en) |
CA (1) | CA3057958C (en) |
ES (1) | ES2884773T3 (en) |
MA (1) | MA49291A (en) |
MX (1) | MX2019011546A (en) |
RU (1) | RU2741045C1 (en) |
UA (1) | UA125228C2 (en) |
WO (1) | WO2018178845A1 (en) |
ZA (1) | ZA201905839B (en) |
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WO2022101663A1 (en) | 2020-11-13 | 2022-05-19 | Verdicio Solutions A.I.E. | A method for the manufacture of reduced graphene oxide |
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US11939221B2 (en) | 2018-05-23 | 2024-03-26 | Arcelormittal | Method for the manufacture of reduced graphene oxide from electrode graphite scrap |
US11945963B2 (en) | 2018-06-15 | 2024-04-02 | Arcelormittal | Coated non-conductive substrate |
US12049402B2 (en) | 2018-05-23 | 2024-07-30 | Arcelormittal | Method for the manufacture of graphene oxide from electrode graphite scrap |
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US11390529B2 (en) | 2022-07-19 |
CA3057958A1 (en) | 2018-10-04 |
EP3601163B1 (en) | 2021-07-14 |
JP6979082B2 (en) | 2021-12-08 |
EP3601163A1 (en) | 2020-02-05 |
RU2741045C1 (en) | 2021-01-22 |
CN110494391A (en) | 2019-11-22 |
BR112019019205A2 (en) | 2020-04-14 |
KR20190118196A (en) | 2019-10-17 |
KR102329015B1 (en) | 2021-11-19 |
UA125228C2 (en) | 2022-02-02 |
MX2019011546A (en) | 2019-11-18 |
MA49291A (en) | 2020-02-05 |
JP2020512263A (en) | 2020-04-23 |
CA3057958C (en) | 2022-07-05 |
ZA201905839B (en) | 2021-03-31 |
AU2018242528B2 (en) | 2021-01-21 |
AU2018242528A1 (en) | 2019-10-24 |
ES2884773T3 (en) | 2021-12-13 |
US20210179434A1 (en) | 2021-06-17 |
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