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WO2012061280A2 - Aluminum salt containing high percentage of al30 - Google Patents

Aluminum salt containing high percentage of al30 Download PDF

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Publication number
WO2012061280A2
WO2012061280A2 PCT/US2011/058559 US2011058559W WO2012061280A2 WO 2012061280 A2 WO2012061280 A2 WO 2012061280A2 US 2011058559 W US2011058559 W US 2011058559W WO 2012061280 A2 WO2012061280 A2 WO 2012061280A2
Authority
WO
WIPO (PCT)
Prior art keywords
aluminum
salt
composition
aluminum chlorohydrate
sec
Prior art date
Application number
PCT/US2011/058559
Other languages
French (fr)
Other versions
WO2012061280A3 (en
Inventor
Iraklis Pappas
John Vaughn
Long Pan
Original Assignee
Colgate-Palmolive Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to BR112013010918A priority Critical patent/BR112013010918B8/en
Priority to US13/882,492 priority patent/US9463985B2/en
Priority to CA2815366A priority patent/CA2815366C/en
Priority to RU2013125236/15A priority patent/RU2013125236A/en
Priority to AU2011323607A priority patent/AU2011323607A1/en
Priority to EP11782333.6A priority patent/EP2635353B1/en
Application filed by Colgate-Palmolive Company filed Critical Colgate-Palmolive Company
Priority to MX2013004490A priority patent/MX349241B/en
Priority to ARP110104067A priority patent/AR083688A1/en
Publication of WO2012061280A2 publication Critical patent/WO2012061280A2/en
Priority to ZA2013/02476A priority patent/ZA201302476B/en
Publication of WO2012061280A3 publication Critical patent/WO2012061280A3/en
Priority to US15/272,357 priority patent/US10118832B2/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q15/00Anti-perspirants or body deodorants
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/19Cosmetics or similar toiletry preparations characterised by the composition containing inorganic ingredients
    • A61K8/26Aluminium; Compounds thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/19Cosmetics or similar toiletry preparations characterised by the composition containing inorganic ingredients
    • A61K8/28Zirconium; Compounds thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/40Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing nitrogen
    • A61K8/44Aminocarboxylic acids or derivatives thereof, e.g. aminocarboxylic acids containing sulfur; Salts; Esters or N-acylated derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/48Halides, with or without other cations besides aluminium
    • C01F7/56Chlorides
    • C01F7/57Basic aluminium chlorides, e.g. polyaluminium chlorides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/78Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/40Chemical, physico-chemical or functional or structural properties of particular ingredients
    • A61K2800/59Mixtures
    • A61K2800/592Mixtures of compounds complementing their respective functions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/80Process related aspects concerning the preparation of the cosmetic composition or the storage or application thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/80Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
    • C01P2002/86Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by NMR- or ESR-data
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/80Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
    • C01P2002/87Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by chromatography data, e.g. HPLC, gas chromatography

Definitions

  • the invention relates to an aluminum salt having a high percentage of Al 30 .
  • Solutions of partially neutralized aluminum are known to contain a variety of hydro lytic Al species.
  • the identity and distribution of these various forms depends on the hydrolysis ratio (i.e. the OH:Al molar ratio), the Al precursor and the choice of the reaction condition.
  • Ali 3 is composed of 12 octahedrally coordinated Al atoms surrounded by one centrally-cited Al atom which is tetrahedrally coordinated.
  • the Al 3 o polyhydroxyoxoaluminum cation is essentially a dimer of the Ali 3 polyhydroxyoxoaluminum cation and contains 2 tetrahedrally sited Al atoms which yield a somewhat broad resonance near 70 ppm. Depending on calibration, the above ppm values can vary. The values for these peaks are approximately where the resonance occurs.
  • Aluminum salts can be used for many different purposes, which include antiperspirants, and water treatment.
  • compositions with high amounts of Al 30 would be more efficacious than compositions with high amounts of Ali 3 at treating water or reducing perspiration. It would be desirable to have an aluminum chlorohydrate salt having a high level of Al 3 o to be used as an antiperspirant or for water treatment.
  • the present invention provides a composition comprising an aluminum chlorohydrate salt, the aluminum chlorohydrate salt having at least 50 mole % AI30 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt, and a buffer.
  • the present invention also provides a method of making an aluminum chlorohydrate salt comprising:
  • first aluminum chlorohydrate salt solution having an OH:Al molar ratio of at most 2.6: 1, or optionally 2: 1 to 2.6: 1 , and a pH of 2 to 5;
  • polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt.
  • the method can further comprise adding an aqueous solution containing a zirconium compound to the second aluminum chlorohydrate salt solution to thereby obtain an aluminum- zirconium salt solution, optionally having a molar ratio of aluminum to zirconium of 5 : 1 to 10: 1.
  • the zirconium compound may be ZrOCl 2 -8H 2 0.
  • the present invention also provides a method for reducing perspiration comprising applying the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to skin to reduce perspiration.
  • the present invention also provides a use of the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to reduce perspiration.
  • the present invention also provides a method of treating water comprising adding the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to water. [0014] The present invention also provides for a use of the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to treat water.
  • Figure 1 A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Example 1.
  • Figure IB is the tetrahedral 27 Al NMR region only for this sample.
  • Figure 1C is the SEC chromatogram for this sample.
  • Figure 2 A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Example 2.
  • Figure 2B is the tetrahedral 27 Al NMR region only for this sample.
  • Figure 2C is the SEC chromatogram for this sample.
  • Figure 3 A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Example 3.
  • Figure 3B is the tetrahedral 27 Al NMR region only for this sample.
  • Figure 3C is the SEC chromatogram for this sample.
  • Figure 4A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Comparative Example 2.
  • Figure 4B is the tetrahedral 27 Al NMR region only for this sample.
  • Figure 4C is the SEC chromatogram for this sample.
  • the present invention is directed to an aluminum chlorohydrate salt composition having a high Al 30 content, and optionally a high SEC peak 4 in aqueous solution.
  • the composition is obtained by a stepwise procedure to neutralize an aluminum salt in a solution (optionally buffered) using inorganic bases.
  • the aluminum salt compositions obtained by this stepwise procedure include aluminum salts having an aluminum to chloride molar ratio of 0.3: 1 to 3: 1, optionally, the aluminum salt exhibits a SEC chromatogram having a SEC Peak 4 area of at least 90% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC
  • the composition may optionally include zirconium.
  • the present invention provides a composition comprising an aluminum chlorohydrate salt, the aluminum chlorohydrate salt (i) having an aluminum to chloride molar ratio of 0.3: 1 to 3: 1; and (ii) having at least 50 mole % AI30 polyhydroxyoxoaluminum cation of all
  • polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt.
  • an aluminum chlorohydrate salt comprising:
  • first aluminum chlorohydrate salt solution having an OH:Al molar ratio of at most 2.6: 1, or optionally 2: 1 to 2.6: 1 , and a pH of 2 to 5;
  • polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt.
  • the period of time is at least 12 hours, optionally at least 18 hours, at least 24 hours, at least 30 hours, at least 36 hours, at least 42 hours, or at least 48 hours. In one embodiment, the period of time is at least 48 hours.
  • the high levels of AI30 are obtained by a combination of a higher starting molar concentration and including a buffer (for example, glycine).
  • a buffer for example, glycine
  • the starting molar concentration of the first aluminum salt is at least 0.75M.
  • the upper limit is only limited by the solubility of the aluminum salt.
  • the molar concentration is at least 1M, at least 1.25M, at least 1.5M, at least 1.75M, at least 2M, or at least 2.5M.
  • the molar ratios between the aluminum and buffer, the aluminum and OH, and the aluminum and the metal from the base are maintained the same.
  • the aluminum salt has an OH to Al ratio of at most 2.6: 1, and in other embodiments 2: 1 to 2.6: 1 , optionally an OH to Al ratio of 2: 1 to 2.5 : 1 , or 2.3 : 1 to 2.5 : 1.
  • the 27 Al NMR spectrum has a species distribution including at most 5 mole % Ali 3 polyhydroxyoxoaluminum cation of all
  • the 27 Al NMR spectrum has a species distribution includs no Ali 3 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR in the aluminum chlorohydrate salt.
  • compositions may be made in a variety of ways involving a stepwise procedure to neutralize aluminum salt in solution (optionally buffered) using inorganic basic salts.
  • the procedure generally includes the step of heating an aqueous solution containing an aluminum chloride compound (optionally with a buffer agent) at a temperature of 50°C to 100°C, optionally 50°C to 95°C, for a period of time of 1 hour to 6 hours.
  • the heating may be under stirring, such as vigorous stirring, or under reflux.
  • an aqueous solution containing an aluminum chloride compound and a buffer agent is heated at a temperature of 75°C to 95°C to reflux for a period of time of 2 hours to 4 hours.
  • the temperature is 95°C under vigorous stirring for a period of time of 2.5 hours.
  • an aqueous solution of an inorganic base is added to the heated solution to thereby obtain a pH adjusted aluminum salt solution having a hydroxide to aluminum molar ratio of 1 : 1 to 4 : 1 , and a pH of 2 to 5.
  • the hydroxide to aluminum molar ratio of 2: 1 to 3 1.
  • the hydroxide to aluminum molar ratio is 2.1 : 1 to 2.6: 1.
  • the inorganic base can be at least one base chosen from metal hydroxides, calcium hydroxide, strontium hydroxide, sodium hydroxide, barium hydroxide, metal oxides, calcium oxide, strontium oxide, barium oxide, metal carbonates, calcium carbonate, strontium carbonate, barium carbonate, yttrium hydroxide, yttrium oxide, and yttrium carbonate.
  • a buffer can be included.
  • Buffers that can be used can be chosen from amino acids, such as glycine, and betaine, such as betaine monohydrate (trimethylglycine) or betaine hydrochloride (trimethylglycine hydrochloride).
  • the buffer to aluminum molar ratio in certain embodiments can be at least 0.1 : 1 , or 0.1 : 1 to 3 : 1. In another embodiment, the buffer to aluminum molar ratio is 0.1 : 1 to 2: 1.
  • the inorganic base is calcium hydroxide.
  • the addition of calcium hydroxide provides an aqueous solution having a Ca(OH) 2 : glycine molar ratio of at least 0.1 : 1.
  • the buffer is glycine
  • the inorganic base is calcium hydroxide
  • the first aluminum chlorohydrate salt solution has an OH to Al molar ratio of 2.0: 1 to 2.5: 1 or 2.1 :1 to 2.5: 1.
  • an aqueous aluminum chloride salt solution is buffered with glycine and held at 50°C to 95°C under vigorous stirring for a period time of 1 to 6 hours.
  • an aqueous solution of an inorganic base is added dropwise over a period of time of 1 to 3 hours while maintaining the aluminum-glycine solution at 50°C to 95°C under vigorous stirring.
  • the solution has a glycine to aluminum molar ratio of 1.5.
  • the solution has a glycine to aluminum molar ratio of 0.5.
  • a zirconium salt may also be added to the pH adjusted aluminum salt solution.
  • the molar ratio of Al: Zr is 5: 1 to 10: 1.
  • the zirconium salt may be ⁇ 0 ⁇ 2 ⁇ 8 ⁇ 2 0.
  • the molar ratio of Al: Zr is 8.
  • the molar ratio of Al: Zr is 7.
  • the molar ratio of Al: Zr is 9.
  • the aluminum chloride salt and inorganic base may be obtained from a variety of sources.
  • the aluminum chloride salt includes aluminum trichloride, aluminum chlorohexahydrate and aluminum dichlorohydrate. In one such
  • the aluminum chloride salt is aluminum chlorohexahydrate.
  • Size exclusion chromatography or gel permeation chromatography
  • GPC gel permeation chromatography
  • Size Exclusion Chromatography (SEC) chromatography is the traditional method used for elucidating the distribution of these Al species.
  • Conventional SEC physically separates Al species into domains which are subsequently measured using a concentration detector. It is generally recognized that at least five domains of Al species can be differentiated by size-exclusion chromatography. These domains are commonly referred to Peak 1, Peak 2 ... Peak 5, where increasing peak number indicates smaller relative size of the eluting species. As discussed above, Peak 4 and Peak 5 have been implicated as highly efficacious Al domains. Monomeric Al, which is undesirable because of its acidity, is known to elute under Peak 5.
  • fp is the fraction of peak i
  • Pi or Pj are the intensity of peaks Pi or Pj, respectively.
  • the amount of low molecular weight Al species will be correlated with the fraction, fp 4 , or percentage, fp 4 xlOO, of SEC-Peak 4.
  • a preferred aluminum salt would have a very low fpi, fp2, fp3, and/or f P5 , and a high f P4 .
  • the present invention provides for aluminum compositions and/or aluminum-zirconium salt compositions having high levels of low molecular weight Al and Zr species.
  • the SEC data for the examples was obtained using an SEC chromatogram using the following parameters: Waters® 600 analytical pump and controller, Rheodyne® 77251 injector, Protein-Pak® 125 (Waters) column, Waters 2414 Refractive Index Detector. 5.56mM nitric acid mobile phase, 0.50ml/min flow rate, 2.0 microliter injection volume. Data was analyzed using Water® Empower software (Waters Corporation, Milford, Mass.). The concentration of the aluminum salt in aqueous solution does not affect the retention time in the machine. In this specification, the SEC chromatogram is measured using an aqueous solution of the aluminum salt.
  • the aluminum chlorohydrate salt has a SEC Peak 4 area of at least 95% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram. In some embodiments, the aluminum chlorohydrate salt has a SEC Peak 3 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram, and preferably the aluminum chlorohydrate salt has no SEC Peak 3 area in the SEC chromatogram. In some embodiments, the aluminum chlorohydrate salt has a SEC Peak 5 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
  • the aluminum salt has a SEC Peak 4 area of 95 to 100%, no SEC Peak 3 area, and a SEC Peak 5 area of from 0 to 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
  • the ratio of Peak 4 to Peak 3 is at least 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, or any number up to infinity.
  • Peak 3 is so low as to be undetectable.
  • an aluminum salt and/or aluminum-zirconium salt in aqueous solution, exhibit a SEC profile wherein the SEC Peak 4 to Peak 3 intensity ratio is even as high as infinity, because the Peak 3 is undetectable.
  • the percentage of SEC Peak 4 of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is: at least at least 90%; at least 95%, or 95 to 100%. In another such embodiment, the SEC Peak 4 area is 100%.
  • the aluminum salt and/or the aluminum-zirconium salt, in aqueous solution exhibits a SEC profile which exhibits low percentage of SEC Peak 3.
  • the composition has the percentage of SEC Peak 3 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is: less than 5 %; less than 2 %; less than 1 %; less than 0.9 %; less than 0.8 %; less than 0.7 %; less than 0.6 %; of less than 0.5 %; less than 0.4 %; less than 0.3 %; less than 0.2 %; or less than 0.1 %.
  • the composition has no SEC Peak 3 area.
  • the aluminum salt and/or the aluminum-zirconium salt, in aqueous solution exhibits a SEC profile which exhibits low percentages of SEC Peak 5.
  • the percentage of SEC Peak 5 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is: less than 5 %; or less than 1 %.
  • the composition has no SEC Peak 5 area.
  • the aluminum salt and/or the aluminum-zirconium salt, in aqueous solution exhibits a SEC profile which exhibits a low percentage of SEC Peak 1 and a low percentage of SEC Peak 2.
  • the percentage of SEC Peak 1 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is less than 5 %; less than 2 %; or less than 1 %, or the salt has no SEC Peak 1 area.
  • the percentage of SEC Peak 2 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is less than 5 %; less than 2 % or less than 1 %; or the salt has no SEC Peak 2 area.
  • the salt has no Peak 1 area and no Peak 2 area. More preferably, the salt has no Peak 1 area, no Peak 2 area and no Peak 3 area. Yet more preferably, the salt has no Peak 1 area, no Peak 2 area, no Peak 3 area and no Peak 5 area.
  • the aluminum and/or aluminum-zirconium salts may be used in a variety of
  • the size of the particles of antiperspirant active of the invention can be any desired size, and may include conventional sizes such as in the range of 2 to 100 microns, with selected grades having an average particle size of 30-40 microns; finer sized grades having an average particle size distribution of 2-10 microns with an average size of 7 microns as made by a suitable dry-grinding method; and micronized grades having an average particle size of less than or equal to 2 microns, or less than or equal to 1.5 microns.
  • compositions of this invention may be used to formulate antiperspirants having improved efficacy.
  • antiperspirants include solids such as sticks and creams (creams sometimes being included in the term "soft solid"), gels, liquids (such as are suitable for roll-on products), and aerosols.
  • the forms of these products may be suspensions or emulsions.
  • These antiperspirant actives can be used as the antiperspirant active in any antiperspirant composition.
  • the aluminum salt can be used to treat water, and in particular wastewater.
  • the wastewater can be type of wastewater including, but not limited to, municipal wastewater or wastewater from industrial processes.
  • the aluminum salt can coagulate suspended solids so that they can settle out or be filtered out.
  • the aluminum salt can also reduce total organic carbon content, remove phosphates, lower chemical oxygen demand, and lower biological oxygen demand.
  • the aluminum salt can be used according to any of the known methods for treating water with an aluminum salt.
  • the moles of aluminum in each sample are first determined by elemental analysis. Any type of elemental analysis can be used, such as Inductively Coupled Plasma - Optical Emission Spectrometry (ICP-OES) or atomic absorption spectroscopy.
  • ICP-OES Inductively Coupled Plasma - Optical Emission Spectrometry
  • atomic absorption spectroscopy any type of elemental analysis can be used, such as Inductively Coupled Plasma - Optical Emission Spectrometry (ICP-OES) or atomic absorption spectroscopy.
  • the NMR instrument is calibrated with A1(N0 3 ) 3 (primary standard) and NaA10 2 (secondary standard) of known concentrations.
  • the NMR uses a coaxial tube inserted within the primary NMR tube.
  • Al NMR is measured on a Varian 400-1 instrument. The following parameters are used for the instrument: equilibrate at 90C for 20mins, sfrq: 104.177MHz, np: 17664, fn: 64k, pw: 9.4us, dl : Is, LB: 10.0Hz, sw: 51.1k, nt: 2000.
  • the Examples and Comparative Examples collectively show that the use of the buffer, such as glycine and higher starting molar concentration combined with a prolonged reaction time at elevated temperature, typically more than 24 hours or more than 48 hours, can cause conversion of a substantial proportion of, even all of, the Ali 3 polyhydroxyoxoaluminum cation into the Al 3 o polyhydroxyoxoaluminum cation, without causing the creation of any SEC-Peak 3 aluminum-containing molecules.
  • the buffer such as glycine and higher starting molar concentration combined with a prolonged reaction time at elevated temperature, typically more than 24 hours or more than 48 hours
  • the SEC chromatogram of the resultant aluminum salt can exhibit a Peak 4 area of at least 90% of a total area of Peaks 1 , 2, 3, 4 and 5 in the SEC chromatogram, and with zero detectable Peak 3 and Peak 5 species, as well as zero detectable Peak 1 and Peak 2 species.
  • the conversion of the Ali 3 polyhydroxyoxoaluminum cation into the Al 3 o polyhydroxyoxoaluminum cation does not, per se, increase the Peak 4 area because both the Ali 3 polyhydroxyoxoaluminum cation and the Al 30 polyhydroxyoxoaluminum cation elute under Peak 4 when the aluminum salt is subjected to SEC chromatography.

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Abstract

A composition comprising an aluminum chlorohydrate salt, the aluminum chlorohydrate salt having at least 50 mole % Al30 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative27 Al NMR within the aluminum chlorohydrate salt, and a buffer. The composition can optionally include zirconium. Also disclosed are a method of making an aluminum salt using an increased molar concentration of a starting aluminum salt with a buffer, a method of reducing perspiration with the aluminum chlorohydrate salt, and a method of treating water with the aluminum chlorohydrate salt.

Description

ALUMINUM SALT CONTAINING HIGH PERCENTAGE OF Al30
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation in part application of PCT/US2010/55030, filed on 2 November 2010, which is incorporated herein by reference.
FIELD OF THE INVENTION
[0002] The invention relates to an aluminum salt having a high percentage of Al30.
BACKGROUND OF THE INVENTION
[0003] Solutions of partially neutralized aluminum are known to contain a variety of hydro lytic Al species. The identity and distribution of these various forms depends on the hydrolysis ratio (i.e. the OH:Al molar ratio), the Al precursor and the choice of the reaction condition.
[0004] It is known in the art that such a variety of hydro lytic Al species exists and that it is possible to distinguish large aqueous aluminum hydroxide molecules using spectroscopic methods such as 27 Al NMR which elucidates the structural environment surrounding Al atoms which are embodied in various forms (Casey WH, "Large Aqueous Aluminum Hydroxide Molecules", Chem. Rev. 2006, 106 (1), pages 1 to 16.
[0005] There are two regions in a 27A1 NMR spectrum that represent Al nuclei that are octahedrally coordinated (0 ppm - 60 ppm) and tetrahedrally coordinated (60 ppm - 85 ppm). The octahedral region is exemplified by the hexa-aqua Al species, i.e. monomeric Al, which resonates sharply near 0 ppm. The tetrahedral region is exemplified by resonance near 62.5 ppm from the Ali3 polyhydroxyoxoaluminum cation. Ali3 is composed of 12 octahedrally coordinated Al atoms surrounded by one centrally-cited Al atom which is tetrahedrally coordinated. The Al3o polyhydroxyoxoaluminum cation is essentially a dimer of the Ali3 polyhydroxyoxoaluminum cation and contains 2 tetrahedrally sited Al atoms which yield a somewhat broad resonance near 70 ppm. Depending on calibration, the above ppm values can vary. The values for these peaks are approximately where the resonance occurs.
[0006] Aluminum salts can be used for many different purposes, which include antiperspirants, and water treatment.
[0007] It is theorized that compositions with high amounts of Al30 would be more efficacious than compositions with high amounts of Ali3 at treating water or reducing perspiration. It would be desirable to have an aluminum chlorohydrate salt having a high level of Al3o to be used as an antiperspirant or for water treatment. BRIEF SUMMARY OF THE INVENTION
[0008] The present invention provides a composition comprising an aluminum chlorohydrate salt, the aluminum chlorohydrate salt having at least 50 mole % AI30 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt, and a buffer.
[0009] The present invention also provides a method of making an aluminum chlorohydrate salt comprising:
I) heating an aqueous solution containing a first aluminum salt and a buffer, wherein the first aluminum salt is present in a molar concentration of at least 0.75M, wherein the buffer is an amino acid or betaine and a molar ratio of buffer to aluminum is at least 0.1 : 1 , at a temperature of 50°C to 100°C for a period of time of 1 hour to 6 hours to obtain a first aluminum salt solution;
II) adding to the first aluminum salt solution an aqueous solution of an inorganic base to obtain a first aluminum chlorohydrate salt solution having an OH:Al molar ratio of at most 2.6: 1, or optionally 2: 1 to 2.6: 1 , and a pH of 2 to 5; and
III) heating the first aluminum chlorohydrate salt solution at a temperature of 50°C to 100°C for a period of time of at least 8 hours to obtain a second aluminum chlorohydrate salt solution containing an aluminum chlorohydrate salt having at least 50 mole % Al30
polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt.
[0010] The method can further comprise adding an aqueous solution containing a zirconium compound to the second aluminum chlorohydrate salt solution to thereby obtain an aluminum- zirconium salt solution, optionally having a molar ratio of aluminum to zirconium of 5 : 1 to 10: 1. Optionally, the zirconium compound may be ZrOCl2-8H20.
[0011] The present invention also provides a method for reducing perspiration comprising applying the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to skin to reduce perspiration.
[0012] The present invention also provides a use of the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to reduce perspiration.
[0013] The present invention also provides a method of treating water comprising adding the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to water. [0014] The present invention also provides for a use of the aluminum chlorohydrate salt or the aluminum chlorohydrate salt made by the method to treat water.
[0015] Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, which are included to provide further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and, together with the description, serve to explain the principles of the disclosure.
[0017] Figure 1 A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Example 1. Figure IB is the tetrahedral 27 Al NMR region only for this sample. Figure 1C is the SEC chromatogram for this sample.
[0018] Figure 2 A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Example 2. Figure 2B is the tetrahedral 27 Al NMR region only for this sample. Figure 2C is the SEC chromatogram for this sample.
[0019] Figure 3 A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Example 3. Figure 3B is the tetrahedral 27 Al NMR region only for this sample. Figure 3C is the SEC chromatogram for this sample.
[0020] Figure 4A is a 27 Al NMR of the tetrahedral and octahedral regions for the salt obtained in Comparative Example 2. Figure 4B is the tetrahedral 27 Al NMR region only for this sample. Figure 4C is the SEC chromatogram for this sample.
DETAILED DESCRIPTION OF THE INVENTION
[0021] The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
[0022] In previous application PCT/US2010/55030, filed on 2 November 2010, the amounts of the polyhydroxyoxoalummum cation were determined by qualitative (non-quantitative) 27A1 NMR. In this specification, the amounts of polyhydroxyoxoalummum cation are determined by quantitative 27 Al NMR, which is described below. [0023] The present invention is directed to an aluminum chlorohydrate salt composition having a high Al30 content, and optionally a high SEC peak 4 in aqueous solution. The composition is obtained by a stepwise procedure to neutralize an aluminum salt in a solution (optionally buffered) using inorganic bases. In some embodiments, the aluminum salt compositions obtained by this stepwise procedure include aluminum salts having an aluminum to chloride molar ratio of 0.3: 1 to 3: 1, optionally, the aluminum salt exhibits a SEC chromatogram having a SEC Peak 4 area of at least 90% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC
chromatogram in aqueous solution. The composition may optionally include zirconium.
[0024] The present invention provides a composition comprising an aluminum chlorohydrate salt, the aluminum chlorohydrate salt (i) having an aluminum to chloride molar ratio of 0.3: 1 to 3: 1; and (ii) having at least 50 mole % AI30 polyhydroxyoxoaluminum cation of all
polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt.
[0025] Also provided is a method of making an aluminum chlorohydrate salt comprising:
I) heating an aqueous solution containing a first aluminum salt and a buffer, wherein the first aluminum salt is present in a molar concentration of at least 0.75M, wherein the buffer is an amino acid or betaine and a molar ratio of buffer to aluminum is at least 0.1 : 1 , at a temperature of 50°C to 100°C for a period of time of 1 hour to 6 hours to obtain a first aluminum salt solution;
II) adding to the first aluminum salt solution an aqueous solution of an inorganic base to obtain a first aluminum chlorohydrate salt solution having an OH:Al molar ratio of at most 2.6: 1, or optionally 2: 1 to 2.6: 1 , and a pH of 2 to 5; and
III) heating the first aluminum chlorohydrate salt solution at a temperature of 50°C to 100°C for a period of time of at least 8 hours to obtain a second aluminum chlorohydrate salt solution containing an aluminum chlorohydrate salt having at least 50 mole % AI30
polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt.
[0026] In some embodiments, in step III) the period of time is at least 12 hours, optionally at least 18 hours, at least 24 hours, at least 30 hours, at least 36 hours, at least 42 hours, or at least 48 hours. In one embodiment, the period of time is at least 48 hours. [0027] The high levels of AI30 are obtained by a combination of a higher starting molar concentration and including a buffer (for example, glycine). In Chen et al, "Effect of thermal treatment on the formation and transformation of Keggin AI13 and AI30 species in hydro lytic polymeric aluminum solutions", Colloids and Surfaces A: Physiochem. Eng. Aspects, 292 (2007) pages 110 to 118, as the concentration of the starting aluminum was increased, the amount of Al30 decreased. Chen et al. was only able to obtain higher levels of Al30 when using a very dilute solution (0.2M). By including a buffer, higher Al30 contents can be obtained when starting at higher molar concentrations. This process is more efficient in that dilute solutions in a fixed volume reaction yields less material.
[0028] The starting molar concentration of the first aluminum salt is at least 0.75M. The upper limit is only limited by the solubility of the aluminum salt. In other embodiments, the molar concentration is at least 1M, at least 1.25M, at least 1.5M, at least 1.75M, at least 2M, or at least 2.5M. In certain embodiments, even though the molar concentration of the aluminum salt increases, the molar ratios between the aluminum and buffer, the aluminum and OH, and the aluminum and the metal from the base (for example calcium) are maintained the same.
[0029] In some embodiments, the aluminum salt has an OH to Al ratio of at most 2.6: 1, and in other embodiments 2: 1 to 2.6: 1 , optionally an OH to Al ratio of 2: 1 to 2.5 : 1 , or 2.3 : 1 to 2.5 : 1.
[0030] In some embodiments, there is at least 55 mole % Al30 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27A1 NMR, optionally at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90, or at least 95 mole % in the aluminum chlorohydrate salt. In other embodiments, the 27 Al NMR spectrum has a species distribution including at most 5 mole % Ali3 polyhydroxyoxoaluminum cation of all
polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR in the aluminum chlorohydrate salt. In other embodiments, the 27 Al NMR spectrum has a species distribution includs no Ali3 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR in the aluminum chlorohydrate salt.
[0031] The compositions may be made in a variety of ways involving a stepwise procedure to neutralize aluminum salt in solution (optionally buffered) using inorganic basic salts. The procedure generally includes the step of heating an aqueous solution containing an aluminum chloride compound (optionally with a buffer agent) at a temperature of 50°C to 100°C, optionally 50°C to 95°C, for a period of time of 1 hour to 6 hours. The heating may be under stirring, such as vigorous stirring, or under reflux. In one such embodiment, an aqueous solution containing an aluminum chloride compound and a buffer agent is heated at a temperature of 75°C to 95°C to reflux for a period of time of 2 hours to 4 hours. In one embodiment, the temperature is 95°C under vigorous stirring for a period of time of 2.5 hours.
[0032] To adjust the pH of the aluminum salt solution, an aqueous solution of an inorganic base is added to the heated solution to thereby obtain a pH adjusted aluminum salt solution having a hydroxide to aluminum molar ratio of 1 : 1 to 4 : 1 , and a pH of 2 to 5. In one such embodiment, the hydroxide to aluminum molar ratio of 2: 1 to 3 : 1. In another such embodiment, the hydroxide to aluminum molar ratio is 2.1 : 1 to 2.6: 1.
[0033] In one embodiment, the inorganic base can be at least one base chosen from metal hydroxides, calcium hydroxide, strontium hydroxide, sodium hydroxide, barium hydroxide, metal oxides, calcium oxide, strontium oxide, barium oxide, metal carbonates, calcium carbonate, strontium carbonate, barium carbonate, yttrium hydroxide, yttrium oxide, and yttrium carbonate.
[0034] Optionally, a buffer can be included. Buffers that can be used can be chosen from amino acids, such as glycine, and betaine, such as betaine monohydrate (trimethylglycine) or betaine hydrochloride (trimethylglycine hydrochloride). The buffer to aluminum molar ratio in certain embodiments can be at least 0.1 : 1 , or 0.1 : 1 to 3 : 1. In another embodiment, the buffer to aluminum molar ratio is 0.1 : 1 to 2: 1.
[0035] In one embodiment, the inorganic base is calcium hydroxide. In one such embodiment, the addition of calcium hydroxide provides an aqueous solution having a Ca(OH)2: glycine molar ratio of at least 0.1 : 1.
[0036] In some embodiments, the buffer is glycine, the inorganic base is calcium hydroxide, and the first aluminum chlorohydrate salt solution has an OH to Al molar ratio of 2.0: 1 to 2.5: 1 or 2.1 :1 to 2.5: 1.
[0037] When a buffer is absent, significant Peak 3 species in the SEC chromatogram begin to form when the total Al concentration is above 0.2M. When a buffer is present, the total Al concentration can reach up to 2.5M while maintaining a predominant Peak 4 in the SEC chromatogram. In one embodiment, an aqueous aluminum chloride salt solution is buffered with glycine and held at 50°C to 95°C under vigorous stirring for a period time of 1 to 6 hours. To the heated solution, an aqueous solution of an inorganic base is added dropwise over a period of time of 1 to 3 hours while maintaining the aluminum-glycine solution at 50°C to 95°C under vigorous stirring. In one such embodiment, the solution has a glycine to aluminum molar ratio of 1.5. In another such embodiment, the solution has a glycine to aluminum molar ratio of 0.5.
[0038] In some embodiments, a zirconium salt may also be added to the pH adjusted aluminum salt solution. In one other such embodiment, the molar ratio of Al: Zr is 5: 1 to 10: 1. The zirconium salt may be ΖΓ0Ο2·8Η20. In one such embodiment, the molar ratio of Al: Zr is 8. In another such embodiment, the molar ratio of Al: Zr is 7. In one other such embodiment, the molar ratio of Al: Zr is 9.
[0039] For the above methods, the aluminum chloride salt and inorganic base may be obtained from a variety of sources. In one embodiment, the aluminum chloride salt includes aluminum trichloride, aluminum chlorohexahydrate and aluminum dichlorohydrate. In one such
embodiment, the aluminum chloride salt is aluminum chlorohexahydrate.
[0040] Size exclusion chromatography ("SEC") or gel permeation chromatography ("GPC") are methods frequently used for obtaining information on polymer distribution in aluminum salt solutions. With appropriate chromatographic columns, generally five distinctive groups of polymer species can be detected in commercial ACH and ZAG complexes appearing in a chromatogram as peaks 1, 2, 3, 4 and a peak known as "5,6", referred to hereinafter as Peak 5. Peak 1 is the larger Zr species (greater than 60 Angstroms). Peaks 2 and 3 are larger aluminum species. Peak 4 is smaller aluminum species (aluminum oligomers, or small aluminum clusters) and has been correlated with enhanced efficacy for both Al and Al/Zr salts. Peak 5 is the smallest aluminum species. Various analytical approaches for characterizing the peaks of ACH and various types of ZAG actives are found in " Antiperspirant Actives—Enhanced Efficacy Aluminum-Zirconium-Glycine (AZG) Salts" by Dr. Allan H. Rosenberg (Cosmetics and
Toiletries Worldwide, Fondots, D. C. ed., Hertfordshire, UK: Aston Publishing Group, 1993, pages 252, 254-256). Size Exclusion Chromatography (SEC) chromatography is the traditional method used for elucidating the distribution of these Al species. Conventional SEC physically separates Al species into domains which are subsequently measured using a concentration detector. It is generally recognized that at least five domains of Al species can be differentiated by size-exclusion chromatography. These domains are commonly referred to Peak 1, Peak 2 ... Peak 5, where increasing peak number indicates smaller relative size of the eluting species. As discussed above, Peak 4 and Peak 5 have been implicated as highly efficacious Al domains. Monomeric Al, which is undesirable because of its acidity, is known to elute under Peak 5.
[0041] The design of modern aluminum salts aims at actives with high levels of low molecular weight Al and Zr species, which is reflected in a SEC trace that has intense Peak 4 and low Peaks 1, 2, and 3, and optionally low Peak 5. Throughout the present study, the levels of the species corresponding to these peaks are estimated based on the following ratios (or percentages):
Pi
fpi = . i = 1 , 2, 3, 4, 5; j = 2, 3, 4, 5
where fp; is the fraction of peak i, and Pi or Pj are the intensity of peaks Pi or Pj, respectively. The amount of low molecular weight Al species will be correlated with the fraction, fp4, or percentage, fp4 xlOO, of SEC-Peak 4. In brief, a preferred aluminum salt would have a very low fpi, fp2, fp3, and/or fP5, and a high fP4.
[0042] The present invention provides for aluminum compositions and/or aluminum-zirconium salt compositions having high levels of low molecular weight Al and Zr species. The
polymerization of the aluminum salt in aqueous solutions and the correspondent gelation process were followed by monitoring the molecular weight profile of the polyoxohalides in time by SEC. The relative retention time ("Kd") for each of these peaks varies depending on the experimental conditions, but the peaks remain relative to each other. The SEC data for the examples was obtained using an SEC chromatogram using the following parameters: Waters® 600 analytical pump and controller, Rheodyne® 77251 injector, Protein-Pak® 125 (Waters) column, Waters 2414 Refractive Index Detector. 5.56mM nitric acid mobile phase, 0.50ml/min flow rate, 2.0 microliter injection volume. Data was analyzed using Water® Empower software (Waters Corporation, Milford, Mass.). The concentration of the aluminum salt in aqueous solution does not affect the retention time in the machine. In this specification, the SEC chromatogram is measured using an aqueous solution of the aluminum salt.
[0043] In some embodiments, the aluminum chlorohydrate salt has a SEC Peak 4 area of at least 95% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram. In some embodiments, the aluminum chlorohydrate salt has a SEC Peak 3 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram, and preferably the aluminum chlorohydrate salt has no SEC Peak 3 area in the SEC chromatogram. In some embodiments, the aluminum chlorohydrate salt has a SEC Peak 5 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram. In some embodiments, the aluminum salt has a SEC Peak 4 area of 95 to 100%, no SEC Peak 3 area, and a SEC Peak 5 area of from 0 to 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
[0044] In certain embodiments, the ratio of Peak 4 to Peak 3 is at least 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, or any number up to infinity. Preferably, Peak 3 is so low as to be undetectable.
[0045] In one embodiment, an aluminum salt and/or aluminum-zirconium salt, in aqueous solution, exhibit a SEC profile wherein the SEC Peak 4 to Peak 3 intensity ratio is even as high as infinity, because the Peak 3 is undetectable. In some embodiments, the percentage of SEC Peak 4 of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is: at least at least 90%; at least 95%, or 95 to 100%. In another such embodiment, the SEC Peak 4 area is 100%.
[0046] In another embodiment, the aluminum salt and/or the aluminum-zirconium salt, in aqueous solution, exhibits a SEC profile which exhibits low percentage of SEC Peak 3. In such embodiments, the composition has the percentage of SEC Peak 3 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is: less than 5 %; less than 2 %; less than 1 %; less than 0.9 %; less than 0.8 %; less than 0.7 %; less than 0.6 %; of less than 0.5 %; less than 0.4 %; less than 0.3 %; less than 0.2 %; or less than 0.1 %. In another such embodiment, the composition has no SEC Peak 3 area.
[0047] In another embodiment, the aluminum salt and/or the aluminum-zirconium salt, in aqueous solution, exhibits a SEC profile which exhibits low percentages of SEC Peak 5. In such embodiments, the percentage of SEC Peak 5 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is: less than 5 %; or less than 1 %. In another such embodiment, the composition has no SEC Peak 5 area.
[0048] In other embodiments, the aluminum salt and/or the aluminum-zirconium salt, in aqueous solution, exhibits a SEC profile which exhibits a low percentage of SEC Peak 1 and a low percentage of SEC Peak 2. In such embodiments, the percentage of SEC Peak 1 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is less than 5 %; less than 2 %; or less than 1 %, or the salt has no SEC Peak 1 area. In other embodiments, the percentage of SEC Peak 2 area of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram is less than 5 %; less than 2 % or less than 1 %; or the salt has no SEC Peak 2 area. Preferably, the salt has no Peak 1 area and no Peak 2 area. More preferably, the salt has no Peak 1 area, no Peak 2 area and no Peak 3 area. Yet more preferably, the salt has no Peak 1 area, no Peak 2 area, no Peak 3 area and no Peak 5 area.
[0049] The aluminum and/or aluminum-zirconium salts may be used in a variety of
antiperspirant products. If the product is used as a solid powder, the size of the particles of antiperspirant active of the invention can be any desired size, and may include conventional sizes such as in the range of 2 to 100 microns, with selected grades having an average particle size of 30-40 microns; finer sized grades having an average particle size distribution of 2-10 microns with an average size of 7 microns as made by a suitable dry-grinding method; and micronized grades having an average particle size of less than or equal to 2 microns, or less than or equal to 1.5 microns.
[0050] The compositions of this invention may be used to formulate antiperspirants having improved efficacy. Such antiperspirants include solids such as sticks and creams (creams sometimes being included in the term "soft solid"), gels, liquids (such as are suitable for roll-on products), and aerosols. The forms of these products may be suspensions or emulsions. These antiperspirant actives can be used as the antiperspirant active in any antiperspirant composition.
[0051] The aluminum salt can be used to treat water, and in particular wastewater. The wastewater can be type of wastewater including, but not limited to, municipal wastewater or wastewater from industrial processes. When added to water, the aluminum salt can coagulate suspended solids so that they can settle out or be filtered out. The aluminum salt can also reduce total organic carbon content, remove phosphates, lower chemical oxygen demand, and lower biological oxygen demand. The aluminum salt can be used according to any of the known methods for treating water with an aluminum salt.
[0052] Quantitative NMR method
[0053] The moles of aluminum in each sample are first determined by elemental analysis. Any type of elemental analysis can be used, such as Inductively Coupled Plasma - Optical Emission Spectrometry (ICP-OES) or atomic absorption spectroscopy.
[0054] The NMR instrument is calibrated with A1(N03)3 (primary standard) and NaA102 (secondary standard) of known concentrations. The NMR uses a coaxial tube inserted within the primary NMR tube. [0055] Al NMR is measured on a Varian 400-1 instrument. The following parameters are used for the instrument: equilibrate at 90C for 20mins, sfrq: 104.177MHz, np: 17664, fn: 64k, pw: 9.4us, dl : Is, LB: 10.0Hz, sw: 51.1k, nt: 2000.
[0056] The molar percentages of Ali3 and Al30 are determined using the following equations:
13 x Moles Td Ali3
Figure imgf000013_0001
Moles Al from Elemental Analysis 15 x Moles Td Al30
[0057] The present invention is exemplified by the following non-limiting Examples.
EXAMPLES
[0058] Example 1
[0059] 18.02 g of glycine is added to 182.27 g of an aqueous solution of 1.25 M A1C13. The mixture is heated to 95°C for 1 hour with stirring. 38.72 g of a 48.34 weight% Ca(OH)2 paste is added over 1 hour with vigorous stirring followed by addition of 20 ml of water. Final [Al] is 1M. Stirring is reduced and heating is continued for 48 hours. Sample is diluted to 0.2M [Al] for analysis.
[0060] Example 2
[0061] 18.02 g of glycine is added to 182.27 g of an aqueous solution of 1.25 M A1C13. The mixture is heated to 95°C for 1 hour with stirring. 63.77 g of crystalline Sr(OH)2 is added over 1 hour with vigorous stirring followed by addition of 20 ml of water. Final [Al] is 1M. Stirring is reduced and heating is continued for 48 hours. Sample is diluted to 0.2M [Al] for analysis.
[0062] Example 3
[0063] 18.02 g of glycine is added to 182.27 g of an aqueous solution of 1.25 M A1C13. The mixture is heated to 95°C for 1 hour with stirring. 75.71 g of crystalline Ba(OH)2 is added over 1 hour with vigorous stirring followed by addition of 20 ml of water. Final [Al] is 1M. Stirring is reduced and heating is continued for 48 hours. Sample is diluted to 0.2M [Al] for analysis.
[0064] Comparative Example 1
[0065] 9.38 g of glycine is added to 200 ml of a 0.5 M solution of A1C13 and heated to 95°C with stirring. To this solution is added 250 ml of a 0.492 M solution of Ca(OH)2 over a 1 hour period. Stirring is reduced and heating is continued for an additional 1 hour. Final [Al] is 0.22 M. See Figure 5 in WO2009/076591 for the SEC graph.
[0066] Comparative Example 2
[0067] 182.27 g of an aqueous solution that is 1.25M A1C13 is heated to 95°C for 1 hour with stirring. 39.19 g of a 48.98 weight% NaOH solution is added over 1 hour with vigorous stirring followed by addition of 20 ml of water. Final [Al] is 1M. Stirring is reduced and heating continued for 48 hours. Sample is diluted to 0.2M [Al] for analysis.
[0068] The examples above are analyzed for the amount of Al3o by quantitative NMR and qualitative NMR. Qualitative NMR calculation is described in PCT/US2010/55030. The results are shown in the table below.
Figure imgf000014_0001
[0069] The Examples and Comparative Examples collectively show that the use of the buffer, such as glycine and higher starting molar concentration combined with a prolonged reaction time at elevated temperature, typically more than 24 hours or more than 48 hours, can cause conversion of a substantial proportion of, even all of, the Ali3 polyhydroxyoxoaluminum cation into the Al3o polyhydroxyoxoaluminum cation, without causing the creation of any SEC-Peak 3 aluminum-containing molecules. The SEC chromatogram of the resultant aluminum salt can exhibit a Peak 4 area of at least 90% of a total area of Peaks 1 , 2, 3, 4 and 5 in the SEC chromatogram, and with zero detectable Peak 3 and Peak 5 species, as well as zero detectable Peak 1 and Peak 2 species. The conversion of the Ali3 polyhydroxyoxoaluminum cation into the Al3o polyhydroxyoxoaluminum cation does not, per se, increase the Peak 4 area because both the Ali3 polyhydroxyoxoaluminum cation and the Al30 polyhydroxyoxoaluminum cation elute under Peak 4 when the aluminum salt is subjected to SEC chromatography. The Al3o
polyhydroxyoxoaluminum cation, however, has a higher stability than the Ali3
polyhydroxyoxoaluminum cation. [0070] As used throughout, ranges are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range. In addition, all references cited herein are hereby incorporated by referenced in their entireties. In the event of a conflict in a definition in the present disclosure and that of a cited reference, the present disclosure controls.
[0071] Unless otherwise specified, all percentages and amounts expressed herein and elsewhere in the specification should be understood to refer to percentages by weight. The amounts given are based on the active weight of the material.

Claims

CLAIMS WHAT IS CLAIMED IS:
1. A composition comprising an aluminum chlorohydrate salt, the aluminum chlorohydrate salt having at least 50 mole % AI30 polyhydroxyoxoaluminum cation of all
polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt, and a buffer.
2. The composition of any preceding claim, wherein there is at least 55 mole % AI30
polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR, optionally at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90, or at least 95 mole % in the aluminum chlorohydrate salt.
3. The composition of any preceding claim, wherein the aluminum chlorohydrate salt
exhibits a SEC chromatogram having a SEC Peak 4 area of at least 90% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
4. The composition of any preceding claim, wherein the 27A1 NMR spectrum has a species distribution including at most 5 mole % AI13 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR in the aluminum chlorohydrate salt.
5. The composition of claim 4, wherein the 27 Al NMR spectrum has a species distribution including no AI13 polyhydroxyoxoaluminum cation of all polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR in the aluminum chlorohydrate salt.
6. The composition of any preceding claim, wherein the aluminum chlorohydrate salt has an aluminum to chloride molar ratio of 0.3 : 1 to 3 : 1.
7. The composition of any preceding claim, wherein the aluminum chlorohydrate salt has an OH to Al ratio of at most 2.6: 1, or 2: 1 to 2.6: 1.
8. The composition of claim 7, wherein the aluminum chlorohydrate salt has an OH to Al ratio of 2: 1 to 2.5 : 1 , or optionally 2.3 : 1 to 2.5 : 1.
9. The composition of any preceding claim, wherein a molar ratio of buffer to aluminum is at least 0.1 : 1 , or optionally 0.1 : 1 to 3 : 1.
10. The composition of any preceding claim, wherein the buffer is at least one buffer chosen from an amino acid and betaine.
11. The composition of claim 10, wherein the buffer is an amino acid and a molar ratio of amino acid to aluminum is at least 0.1.
12. The composition of any preceding claim, wherein the buffer is glycine.
13. The composition of any preceding claim, wherein the buffer is glycine and is present in a glycine to aluminum molar ratio of 0.1 : 1 to 2: 1 , and the aluminum chlorohydrate salt has an OH to Al ratio of 2: 1 to 2.5 : 1 , optionally 2.3 : 1 to 2.5 : 1 , and the aluminum
chlorohydrate salt has an aluminum to chloride molar ratio of 0.3 : 1 to 3 : 1.
14. The composition of any preceding claim, wherein the composition has a SEC Peak 4 area of at least 95% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
15. The composition of any preceding claim, wherein the composition has a SEC Peak 3 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
16. The composition of claim 13, wherein the composition has no SEC Peak 3 area in the SEC chromatogram.
17. The composition of any preceding claim, wherein the composition has a SEC Peak 5 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
18. The composition of claim 15, wherein the composition has no SEC Peak 5 area in the SEC chromatogram.
19. The composition of any preceding claim, wherein the composition has a SEC Peak 4 area of 95 to 100%, no SEC Peak 3 area, and a SEC Peak 5 area of from 0 to 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
20. The composition of any preceding claim, wherein the composition further comprises zirconium, optionally having a molar ratio of aluminum to zirconium is 5: 1 to 10: 1.
21. A method of making an aluminum chlorohydrate salt comprising:
I) heating an aqueous solution containing a first aluminum salt and a buffer, wherein the first aluminum salt is present in a molar concentration of at least 0.75M, wherein the buffer is an amino acid or betaine and a molar ratio of buffer to aluminum is at least 0.1 : 1 , at a temperature of 50°C to 100°C for a period of time of 1 hour to 6 hours to obtain a first aluminum salt solution;
II) adding to the first aluminum salt solution an aqueous solution of an inorganic base to obtain a first aluminum chlorohydrate salt solution having an OH:Al molar ratio of at most 2.6: 1 , or optionally 2:1 to 2.6: 1 , and a pH of 2 to 5; and III) heating the first aluminum chlorohydrate salt solution at a temperature of 50°C to 100°C for a period of time of at least 8 hours to obtain a second aluminum chlorohydrate salt solution containing an aluminum chlorohydrate salt having at least 50 mole % AI30 polyhydroxyoxoaluminum cation of all
polyhydroxyoxoaluminum cations detectable by quantitative 27 Al NMR within the aluminum chlorohydrate salt.
22. The method of claim 21 , wherein the molar concentration of the first aluminum salt is at least 1M, optionally at least 1 .25M, at least 1 .5M, at least 2M, or at least 2.5M.
23. The method of claim 21 or 22 further comprising adding an aqueous solution containing a zirconium compound to the second aluminum chlorohydrate salt solution to thereby obtain an aluminum-zirconium salt solution, optionally having a molar ratio of aluminum to zirconium of 5 : 1 to 10: 1 , optionally the zirconium compound is ΖΓ0Ο2·8Η20.
24. The method of any one of claims 21 to 23, wherein heating in step III is at least at 90°C, optionally at least at 95°C.
25. The method of any one of claims 21 to 24, wherein the period of time in step III is at least 12 hours, optionally at least 18 hours, at least 24 hours, at least 30 hours, at least 36 hours, at least 42 hours, or at least 48 hours.
26. The method of any one of claims 21 to 25, wherein the aluminum chlorohydrate salt exhibits a SEC chromatogram having a SEC Peak 4 area of at least 90% of a total area of Peaks 1 , 2, 3, 4 and 5 in the SEC chromatogram.
27. The method of any one of claims 21 to 26, wherein the buffer is glycine.
28. The method of claim any one of claims 21 to 27, wherein the inorganic base includes at least one member chosen from calcium hydroxide, strontium hydroxide, barium hydroxide, calcium oxide, strontium oxide, barium oxide, calcium carbonate, barium carbonate, strontium carbonate, yttrium hydroxide, yttrium oxide, and yttrium carbonate.
29. The method of claim 28, wherein the inorganic base is calcium hydroxide.
30. The method of any one of claim 21 to 29, wherein the second aluminum chlorohydrate salt has an aluminum to chloride molar ratio of 0.3 : 1 to 3 : 1 .
3 1 . The method of any one of claims 21 to 29, wherein the second aluminum chlorohydrate salt solution has an OH to Al molar ratio of 2: 1 to 2.5 : 1 , or optionally 2.3 : 1 to 2.5 : 1 .
32. The method of any one of claims 21 to 30, wherein the first aluminum salt is an aluminum chloride compound chosen from aluminum trichloride, aluminum
chlorohexahydrate, and aluminum di chlorohydrate.
33. The method of claim 21 to 32, wherein the buffer is glycine present in a glycine to
aluminum molar ratio of 0.1 : 1 to 2: 1 , the inorganic base is calcium hydroxide, and the heating in step III is at least at 90°C, optionally at least at 95°C, for at least 12 hours, optionally at least 24 hours or at least 48 hours.
34. The method of any one of claims 21 to 33, wherein there is at least 50 mole % AI30
polyhydroxyoxoalummum cation of all polyhydroxyoxoalummum cations detectable by quantitative 27 Al NMR, optionally at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90, or at least 95 mole % in the aluminum
chlorohydrate salt.
35. The method of any one of claims 21 to 34, wherein the 27 Al NMR spectrum has a species distribution including at most 5 mole % AI13 polyhydroxyoxoalummum cation of all polyhydroxyoxoalummum cations detectable by quantitative 27 Al NMR in the aluminum chlorohydrate salt.
36. The method of claim 35, wherein the 27 Al NMR spectrum has a species distribution
including no AI13 polyhydroxyoxoalummum cation of all polyhydroxyoxoalummum cations detectable by quantitative 27 Al NMR in the aluminum chlorohydrate salt.
37. The method of any one of claims 21 to 36, wherein the aluminum chlorohydrate salt has a SEC Peak 4 area of at least 95% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
38. The method of any one of claims 21 to 37, wherein the aluminum chlorohydrate salt has a SEC Peak 3 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
39. The method of claim 38, wherein the aluminum chlorohydrate salt has no SEC Peak 3 area in the SEC chromatogram.
40. The method of any one of claims 21 to 39, wherein the aluminum chlorohydrate salt has a SEC Peak 5 area of less than 5% of a total area of Peaks 1, 2, 3, 4 and 5 in the SEC chromatogram.
41. A composition including an aluminum chlorohydrate salt produced by the method of any one of claims 21 to 40.
42. A method for reducing perspiration comprising applying an aluminum chlorohydrate salt of any of claims 1 to 20 or 41 to skin to reduce perspiration.
43. Use of an aluminum chlorohydrate salt of any of claims 1 to 20 or 41 for reducing
perspiration.
44. A method for treating water comprising adding an aluminum chlorohydrate salt of any of claims 1 to 20 or 41 to water.
45. Use of an aluminum chlorohydrate salt of any of claims 1 to 20 or 41 for treating water.
PCT/US2011/058559 2010-11-02 2011-10-31 Aluminum salt containing high percentage of al30 WO2012061280A2 (en)

Priority Applications (10)

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US13/882,492 US9463985B2 (en) 2010-11-02 2011-10-31 Aluminum salt containing high percentage of Al30
CA2815366A CA2815366C (en) 2010-11-02 2011-10-31 Aluminum salt containing high percentage of al30
RU2013125236/15A RU2013125236A (en) 2010-11-02 2011-10-31 ALUMINUM SALT CONTAINING A HIGH PERCENT OF AL30
AU2011323607A AU2011323607A1 (en) 2010-11-02 2011-10-31 Aluminum salt containing high percentage of AI30
EP11782333.6A EP2635353B1 (en) 2010-11-02 2011-10-31 Aluminum salt containing high percentage of AL30
BR112013010918A BR112013010918B8 (en) 2010-11-02 2011-10-31 composition comprising aluminum hydrochloride salt, method of manufacturing said salt and uses thereof
MX2013004490A MX349241B (en) 2010-11-02 2011-10-31 Aluminum salt containing high percentage of al30.
ARP110104067A AR083688A1 (en) 2010-11-02 2011-11-02 ALUMINUM SALT CONTAINING HIGH PERCENTAGE OF AI
ZA2013/02476A ZA201302476B (en) 2010-11-02 2013-04-05 Aluminum salt containing high percentage of al30
US15/272,357 US10118832B2 (en) 2010-11-02 2016-09-21 Aluminum salt containing high percentage of Al30

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PCT/US2010/055030 WO2012060817A1 (en) 2010-11-02 2010-11-02 Antiperspirant active compositions and manufacture thereof
USPCT/US2010/055030 2010-11-02

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