WO2007074494A1 - Gas sorbing composite systems and methods for their manufacturing - Google Patents
Gas sorbing composite systems and methods for their manufacturing Download PDFInfo
- Publication number
- WO2007074494A1 WO2007074494A1 PCT/IT2006/000873 IT2006000873W WO2007074494A1 WO 2007074494 A1 WO2007074494 A1 WO 2007074494A1 IT 2006000873 W IT2006000873 W IT 2006000873W WO 2007074494 A1 WO2007074494 A1 WO 2007074494A1
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- Prior art keywords
- radical
- nucleus
- polymer
- gas
- anchoring
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
Definitions
- the present invention relates to gas sorbing composite systems, as well as to methods for their manufacturing.
- Gas sorbing systems and materials are widely used in the industry in all applications where it is necessary to keep vacuum or to control the composition of the gaseous atmosphere by means of the removal of traces of undesired gases, particularly in displays being used as screens for television, computers, or in many other electronic applications such as hand held computers, mobile phones and the like.
- OLEDs Organic Light Emitting Diodes
- TOLED Topic Emission OLED
- the getter system has obviously to be transparent. Because of their importance, in the following, particular reference will be made to these latter type of displays, but the teachings of the invention have a more general applicability, for instance in the case of plasma screens.
- Gas sorbing materials used in the industry normally, are inorganic compounds in a finely dispersed form, in order to increase the specific surface (surface area per weight unit) and thus the capability and speed of interaction with the surrounding gaseous environment; examples of these materials are alkaline-earth metal oxides such as CaO and BaO (for moisture sorption), zeolites (for the sorption of different gases, such as moisture, carbon oxides or others, depending on the specific zeolite being used), aluminas or the like.
- CaO and BaO for moisture sorption
- zeolites for the sorption of different gases, such as moisture, carbon oxides or others, depending on the specific zeolite being used
- aluminas or the like a common problem of these materials is that powders are not provided with sufficient cohesion, such as to form compact bodies; this is particularly true in the case of desiccants after moisture sorption.
- an alkaline- earth metal oxide is dispersed in a polymer which in the patent is said to have the property of not decreasing or even increasing water sorption speed by the desiccant material, such as for instance silicones, epoxies, polyamides, polymethacrylates or others; finally, patent US 6,819,042 B2 discloses desiccant systems consisting of a desiccant material being dispersed in a resin, for instance of polyethylene, polypropylene, polybutadiene and polyisoprene.
- a first generic drawback occurring with the known sorbing systems resides in the manufacturing thereof.
- moisture sorbers such as alkaline-earth metal oxides
- particles which are moist due to exposure to air tend to adhere to each other, this degrade their characteristics and therefore they do not have the granulometry and the homogeneous distribution which are desired in the final sorbing system any more.
- these systems are generally formed by suspending the particles of the sorbing material in the material which will form the matrix when it is still liquid (for example, an organic material before polymerization or ' a molten polymer); the different densities and surface energies of particles and matrix material may cause demixings in the suspension, unless the system is kept under continuous stirring, at least from the time of the formation of the suspension until the matrix reaches a viscosity being sufficient to prevent the sedimentation of the solid particles; however this represents an evident complication of the manufacturing processes for these systems.
- systems comprising a matrix obtained by means of the above described processes will have sorbing particles that will show a tendency to aggregate during the matrix consolidation.
- a gas sorbing system consisting of gas sorbing components dispersed in permeable dispersant means consisting of a polymeric matrix which is porous- or permeable to the gases to be sorbed, characterized in that said gas sorbing components consist of a central nucleus, which can be selected between a silica particle, a polyhedral oligomeric silsesquioxane and a spherosilicate, to which there are bound at least one organic or metalorganic radical carrying a functional group, which is able to chemically fix the gas to be sorbed, and at least one anchoring organic radical consisting of a chain of carbon atoms having the functionality of fixing the nucleus in the matrix polymer.
- the anchoring organic radical is capable of keeping the nucleus in a fixed position with respect to the polymeric matrix through Van der Waals interactions, hydrogen bonds, covalent bonds or ionic interactions.
- the polymeric matrix can be made of any polymeric material which is permeable to the gaseous species to be sorbed; preferably this polymer exhibits adhesiveness - A -
- polymers and manufacturing processes thereof are preferably selected among those allowing to achieve maximum free volume of the polymeric medium, maximum order and regularity of the polymer chains, minimum cross-linking grade, minimum packing density and maximum interactions with permeant species.
- Suitable polymers for the achievement of a permeable dispersant means are, for example, polyacrylates and polymethacrylates, polyetherimides (PEI), polyamides (PA), cellulose acetate (CA), cellulose triacetate (TCA), polysiloxanes (also known as silicones), polyvinyl alcohol (PVAL), polyethylene oxide (PEO), polyethylene glycol
- PEI polyetherimides
- PA polyamides
- CA cellulose acetate
- TCA cellulose triacetate
- silicones also known as silicones
- PVAL polyvinyl alcohol
- PEO polyethylene oxide
- polyethylene glycol polyethylene glycol
- PEG polypropylene glycol
- PVAC polyvinylacetate
- PA-PEO and polyurethanes-PEO copolymers PA-PEO and polyurethanes-PEO copolymers.
- the polymeric matrix of the systems of the invention may also be porous.
- the suitable polymers list is very wide, because limitations bound to permeability are missing.
- the gas sorbing components of the invention are formed by a central nucleus to which at least two organic radicals having different functionalities are bound, with possibly further organic radicals which give the sorbing component desired auxiliary functionalities, as detailed in the following.
- the first essential functionality of the components of the invention is the gas sorption.
- the organic radical expressing this functionality carries a functional group being able to chemically fix the gas to be sorbed; the exact nature of the functional group depends on the gas to be sorbed.
- the functional group can be selected among epoxy groups, (activated) double and triple bonds, organic anhydrides, linear and cyclic alkoxides, isocyanate groups, isothiocyanate groups and metalorganic groups being easily hydrolysable such as alkoxysilanes and metal alkoxides.
- functional groups can be selected among phenols, amines (preferably aromatic), thioethers, aldehydes and tertiary carbon atoms.
- this chain depends on the components of the initial solutions, from which the matrix polymer is obtained.
- the chain can consist of a hydrocarbon radical; on the contrary, in the case of polar solvents and monomers such as alcohols or ketones the chain can carry polar groups such as alcoholic groups, carbonyl groups, acids, salts (e.g. salts of carboxylic acids such as the so called "fat acids”), amines or the like.
- Organic radicals having a high affinity to monomers will preserve such affinity also towards the final polymeric matrix.
- the radical can carry hydroxyl groups
- the radical consists of a hydrocarbon chain
- the radical carries fluorinated groups (e.g. -CF 2 -).
- the radical can also be bound to the polymeric matrix by means of a covalent bond. Such a bond can form during reactions of copolymerization with the organic monomer/oligomer, during cross-linking reactions of the polymeric matrix or, finally, during grafting reactions on said matrix.
- the radical carries allylic, vinyl or styrene groups which copolymerize with olefins by means of a radical-based mechanism
- an example is the poly-(styryl-POSS-co-styrene) copolymer, obtained by copolymerization of styrene and polyhedral oligomeric silsesquioxanes nuclei being functionalized with styrene groups; polyhedral oligomeric silsesquioxanes, known as POSS ® (POSS ® is a Hybrid Plastics LLP company's trademark), are more widely described in the following; another possible nucleus can be chosen in the class of spherosilicates.
- the radical can also be bound to the polymeric matrix thanks to cross-linking reactions.
- cross-linking reactions For instance, by irradiating with ultraviolet radiation a mixture comprising a nucleus having a radical with one or more methacrylic groups, an acrylic resin and a photoinitiator which is sensitive to said radiation, the unsaturated groups of the radical react with the resin thus giving rise to a highly cross-linked polymeric matrix, in which the radical is bound to the dispersant by means Of 1 covalent bonds C-C.
- Matrix-radicals covalent bonds can be formed also through grafting reactions which occur by means of radical initiators in solution (where polymer and nuclei are dissolved) or in dry conditions (nuclei and initiator are added to the polymer powder without adding solvents).
- the dispersant polymer matrix may also be formed by a reaction between anchoring chains located on different nuclei, without the need of a further dispersant polymer.
- the methacrylates POSS ® can polymerize through a radical-based mechanism, thus forming the matrix.
- Radicals of the two above described types are linked to a central nucleus which can be selected between a silica particle, a polyhedral oligomeric silsesquioxane and a spherosilicate.
- the dimensions of the central nucleus can range between about 10 A and 100 ⁇ m, preferably said dimension is comprised between 100 A and 10 ⁇ m.
- Silica particles forming a first possible type of nuclei of the invention are generally obtained by reaction in the gaseous state between oxygen and silicon compounds such as SiCl 4 , Si(O-CH 3 ) 4 or Si(O-CH 2 -CH 3 ) 4 ; from this reaction SiO 2 particles are obtained having a size in the order of tens of Angstrom which aggregate by electrostatic interaction thus forming larger size particles. Upon first exposure to (moist) air, these particles are completely covered on the surface by hydroxyl groups -OH. The bond of gas sorbing organic radicals and anchoring agents on this type of nucleus takes place by using the presence of these -OH groups, with reactions such as:
- the third type of nucleus of sorbing components of the invention are the spherosilicates, having chemical structure is [ROSiO 3/2 ] n , wherein each silicon atom is linked to three other silicon atoms by oxygen bridges and to a further oxygen atom whose other bond is saturated with an organic group.
- Process for the manufacturing and functionalisation of spherosilicates are disclosed for instance in Agaskar P.A., Inorg. Chem., 1990, 29, 1603 and in Agaskar P.A., Symposium on the colloidal chemistry of silica, 1992, vol. 63, n.1-2, pp. 131-138.
- nucleus of the sorbing components of the invention are, for example, gas sorption catalysts and chains which, in case that the gas to be sorbed is water, enhance its transport towards the nucleus.
- one or more groups having such functionality may be added by bonding it to the nucleus in the same ways previously described.
- the radical carrying the catalytic functionality will preferably be bound to the nucleus in a position close to the radical carrying the gas sorbing group; this condition guarantees the proximity between the two functions, which is necessary for the catalyst to effectively perform the function of enhancing the reaction of addition of the gaseous molecules to the sorbing functional group; in this way the catalyst efficiency (that is the rate and the selectivity of the sorption catalytic reaction) is maximized, which is a result that would not occur if the two functionalities were present on disconnected molecules within the matrix, and thus their mutual proximity were dependant in a statistic way on their distribution within the same matrix.
- the catalyst can be impregnated on the same nucleus; in this case it is possible to use e.g. salts such as some metal halides (SnCl 4 , FeCl 3 , TiCl 4 ).
- the other auxiliary functionality that cambe added to the sorbing component is that of transporting H 2 O molecules towards the sorbing component (when the gas to be sorbed is water).
- the accessibility of the gas to be removed to the sorbing component is in fact determined by the transport thereof within the matrix, that is by the gas diffusion coefficient at a given temperature.
- Such a coefficient which in the case of the permeable matrixes of the system of the invention is a high one, ensures a good net gas flow reaching the sorbing component; this flow, however, can be increased by concentrating and orienting the same preferably towards the nucleus. This can be achieved by one or more chains exhibiting high affinity to the specific gas, being chemically connected to the nucleus and immersed within the matrix.
- the getter systems of the invention have the further property of being transparent to visible radiation, as previously described; in this way, the systems of the invention prove to be suitable for the application in the TOLED type screens previously mentioned.
- the dispersant medium is amorphous, while the dispersed nuclei in the polymeric matrix are nanostructured, having a size in the order of about 200 nanometers or lower.
- the polymers are transparent only if perfectly crystalline or completely amorphous: as it is essentially impossible to obtain perfectly crystalline polymers, above all in the case of the present invention where a powder has to be dispersed in the medium, it is necessary to use completely amorphous polymers.
- the second requirement derives from the fact that particles of a size being smaller than a half of the shorter visible radiation wavelength (about 400 run) do not give rise to interaction therewith, and thus do not alter the transparency of the dispersant medium; preferably the particles have a size lower than about 100 nm.
- polyetherimides PEI
- PA polyamides
- CA cellulose acetate
- TCA cellulose triacetate
- PVAL polyvinyl alcohol
- PEO polyethylene oxide
- PEG polyethylene glycol
- PPG polypropylene glycol
- PVAC polyvinylacetate
- PA-PEO and polyurethanes-PEO copolymers obtained by manufacturing processes being suitable to ensure an amorphous structure.
- the size of the pores should be smaller than 100 nm, preferably smaller than 80 nm.
- Suitable solvents depend on the selected polymer, and are well known in organic chemistry; examples of solvents are chloroform, acetone, tetrahydrofuran and toluene for polyacrylates and polymethacrylates; formic acid and N-methylpyrrolidone for polyamides; heptane or toluene diethyl ether for polydimethylsiloxane.
- the nuclei which have polymerized among themselves through the anchoring chains or which are still to be
- the mixture can be caused to "solidify” (in this case referring to a "solid” as an extremely high-viscosity material, such as to keep a given shape) by extracting the solvent, by on site polymerization, or if the low viscosity was ensured by the fact of maintaining the polymer in a molten state, by cooling.
- nanoporous matrix it is possible to use one of the techniques which are commonly employed such as employing so-called porogen agents (e.g. highly branched molecules such as the ester of the benzenetricarboxylic and of the polyethylene glycol, known in the field with the acronym BTRC-PEG, which decompose thermally thus generating porosity in the matrix) or the so-called polymer phase separation; in the latter technique the nuclei and the polymer which is used for creating the dispersant matrix are mixed with a second polymer, the mixture is deposited on a substrate (e.g. by spin coating) and the . obtained layer is subsequently treated with a solvent being selective to the second polymer, which dissolves this latter thus creating a porous structure. If the molecular weights of the initial polymers are suitably selected it is possible to obtain a nanoporous structure.
- porogen agents e.g. highly branched molecules such as the ester of the benzenetricarboxylic and of the polyethylene glycol
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Analytical Chemistry (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Polymerisation Methods In General (AREA)
- Gas Separation By Absorption (AREA)
- Drying Of Gases (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2006800495084A CN101432352B (en) | 2005-12-27 | 2006-12-22 | Gas absorbing composite systems and methods for their manufacturing |
JP2008548089A JP2009521326A (en) | 2005-12-27 | 2006-12-22 | Gas sorptive composite system and manufacturing method thereof |
EP06842804.4A EP1966297B1 (en) | 2005-12-27 | 2006-12-22 | Gas sorbing composite systems and methods for their manufacturing |
CA002633394A CA2633394A1 (en) | 2005-12-27 | 2006-12-22 | Gas sorbing composite systems and methods for their manufacturing |
US12/158,466 US8153553B2 (en) | 2005-12-27 | 2006-12-22 | Gas sorbing composite systems and methods for their manufacturing |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMI2005A002496 | 2005-12-27 | ||
IT002496A ITMI20052496A1 (en) | 2005-12-27 | 2005-12-27 | COMPOSITE SYSTEMS GAS ABSORBERS AND METHODS FOR THEIR PRODUCTION |
Publications (1)
Publication Number | Publication Date |
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WO2007074494A1 true WO2007074494A1 (en) | 2007-07-05 |
Family
ID=37779257
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IT2006/000873 WO2007074494A1 (en) | 2005-12-27 | 2006-12-22 | Gas sorbing composite systems and methods for their manufacturing |
Country Status (9)
Country | Link |
---|---|
US (1) | US8153553B2 (en) |
EP (1) | EP1966297B1 (en) |
JP (1) | JP2009521326A (en) |
KR (1) | KR101209829B1 (en) |
CN (1) | CN101432352B (en) |
CA (1) | CA2633394A1 (en) |
IT (1) | ITMI20052496A1 (en) |
RU (1) | RU2417122C2 (en) |
WO (1) | WO2007074494A1 (en) |
Cited By (8)
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WO2009048933A1 (en) * | 2007-10-11 | 2009-04-16 | 3M Innovative Properties Company | Hydrophilic porous substrates |
WO2010091802A1 (en) | 2009-02-12 | 2010-08-19 | Bayer Materialscience Ag | Anti-reflex/anti-fog coatings |
CN101898070A (en) * | 2008-12-24 | 2010-12-01 | 通用电气公司 | Liquid carbon dioxide absorbent and methods of using the same |
WO2012112553A1 (en) * | 2011-02-14 | 2012-08-23 | Dionex Corporation | Nanometer size chemical modified materials and uses |
US8394173B2 (en) | 2007-04-03 | 2013-03-12 | Saes Getters S.P.A. | Method for the sorption of gaseous contaminants by means of nanostructured sorbers in the form of a fiber |
US9248402B2 (en) | 2007-10-30 | 2016-02-02 | Saes Getters S.P.A. | Method for manufacturing a composite sorber for the removal of H2O consisting of hygroscopic inorganic salts dissolved in a polymeric matrix |
US9440182B2 (en) | 2008-12-24 | 2016-09-13 | General Electric Company | Liquid carbon dioxide absorbents, methods of using the same, and related systems |
US20170152416A1 (en) * | 2008-12-12 | 2017-06-01 | Saes Getters S.P.A. | Composite material for the protection of h2o sensitive devices based on surface functionalized nanozeolites dispersed in a polymeric matrix |
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US9142842B2 (en) * | 2009-12-04 | 2015-09-22 | Ohio University | Composite membrane for polymer electrolyte membrane fuel cell |
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CN102199262B (en) * | 2011-04-12 | 2013-06-05 | 厦门大学 | Polyhedral oligomeric silsesquioxane amphiphilic block copolymer and preparation method thereof |
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US8394173B2 (en) | 2007-04-03 | 2013-03-12 | Saes Getters S.P.A. | Method for the sorption of gaseous contaminants by means of nanostructured sorbers in the form of a fiber |
WO2009048933A1 (en) * | 2007-10-11 | 2009-04-16 | 3M Innovative Properties Company | Hydrophilic porous substrates |
US9314746B2 (en) | 2007-10-11 | 2016-04-19 | 3M Innovative Properties Company | Hydrophilic porous substrates |
US8356717B2 (en) | 2007-10-11 | 2013-01-22 | 3M Innovative Properties Company | Hydrophilic porous substrates |
CN103419447B (en) * | 2007-10-11 | 2016-02-17 | 3M创新有限公司 | Hydrophilic porous substrates |
US9248402B2 (en) | 2007-10-30 | 2016-02-02 | Saes Getters S.P.A. | Method for manufacturing a composite sorber for the removal of H2O consisting of hygroscopic inorganic salts dissolved in a polymeric matrix |
US10053604B2 (en) * | 2008-12-12 | 2018-08-21 | Saes Getters S.P.A. | Composite material for the protection of H2O sensitive devices based on surface functionalized nanozeolites dispersed in a polymeric matrix |
US20170152416A1 (en) * | 2008-12-12 | 2017-06-01 | Saes Getters S.P.A. | Composite material for the protection of h2o sensitive devices based on surface functionalized nanozeolites dispersed in a polymeric matrix |
US9440182B2 (en) | 2008-12-24 | 2016-09-13 | General Electric Company | Liquid carbon dioxide absorbents, methods of using the same, and related systems |
CN101898070B (en) * | 2008-12-24 | 2016-08-10 | 通用电气公司 | The carbon-dioxide absorbent of liquid and using method thereof |
CN101898070A (en) * | 2008-12-24 | 2010-12-01 | 通用电气公司 | Liquid carbon dioxide absorbent and methods of using the same |
CN102317381B (en) * | 2009-02-12 | 2014-09-24 | 拜尔材料科学股份公司 | Anti-reflection/anti-fog coating |
CN102317381A (en) * | 2009-02-12 | 2012-01-11 | 拜尔材料科学股份公司 | Anti-reflection/anti-fog coating |
WO2010091802A1 (en) | 2009-02-12 | 2010-08-19 | Bayer Materialscience Ag | Anti-reflex/anti-fog coatings |
WO2012112553A1 (en) * | 2011-02-14 | 2012-08-23 | Dionex Corporation | Nanometer size chemical modified materials and uses |
US11740163B2 (en) | 2011-02-14 | 2023-08-29 | Dionex Corporation | Nanometer size chemical modified materials and uses |
Also Published As
Publication number | Publication date |
---|---|
US8153553B2 (en) | 2012-04-10 |
RU2417122C2 (en) | 2011-04-27 |
KR20080090473A (en) | 2008-10-08 |
CN101432352A (en) | 2009-05-13 |
EP1966297A1 (en) | 2008-09-10 |
CN101432352B (en) | 2012-06-06 |
RU2008130896A (en) | 2010-02-10 |
EP1966297B1 (en) | 2016-11-23 |
CA2633394A1 (en) | 2007-07-05 |
JP2009521326A (en) | 2009-06-04 |
KR101209829B1 (en) | 2012-12-11 |
US20080312072A1 (en) | 2008-12-18 |
ITMI20052496A1 (en) | 2007-06-28 |
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