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TWM510910U - Tooth type conveyer belt with abrasion resistance and energy saving effects - Google Patents

Tooth type conveyer belt with abrasion resistance and energy saving effects Download PDF

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Publication number
TWM510910U
TWM510910U TW104212214U TW104212214U TWM510910U TW M510910 U TWM510910 U TW M510910U TW 104212214 U TW104212214 U TW 104212214U TW 104212214 U TW104212214 U TW 104212214U TW M510910 U TWM510910 U TW M510910U
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TW
Taiwan
Prior art keywords
energy saving
conveyor belt
convex portion
wear resistance
saving effect
Prior art date
Application number
TW104212214U
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Chinese (zh)
Inventor
Jie-Xi Chen
Original Assignee
Probelt Global Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Probelt Global Ltd filed Critical Probelt Global Ltd
Priority to TW104212214U priority Critical patent/TWM510910U/en
Publication of TWM510910U publication Critical patent/TWM510910U/en

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Description

具耐磨耗與節能功效的齒型輸送帶Toothed conveyor belt with wear resistance and energy saving effect

本創作係涉及一種運輸裝置,尤其是指一種使用壽命長且節能的具耐磨耗與節能功效的齒型輸送帶。The present invention relates to a transport device, in particular to a toothed conveyor belt with long service life and energy saving with wear resistance and energy saving effect.

輸送帶係為一種裝設於運輸裝置的帶狀產品,通常被用來承載及運送物料,現有輸送帶的表層大多以橡膠為主要材質,中間夾設有多數層織物或金屬層,可增加輸送帶的結構強度、避免發生斷裂的情況。The conveyor belt is a belt-shaped product installed in a transportation device, which is usually used to carry and transport materials. The surface layer of the existing conveyor belt is mostly made of rubber as the main material, and a plurality of layers of fabric or metal layer are interposed in the middle to increase the transportation. The structural strength of the belt and the avoidance of breakage.

現有輸送帶的表面常會設有凸部或刻紋的齒型,當輸送帶的凸部或刻紋朝上來承載、輸送物料時,由於橡膠材質的抗變形性與耐磨耗性較差,因此在輸送的物料由較高處掉落至輸送帶來運送時,常會使輸送帶的凸部或刻紋產生變形而不平整,長期使用下來更可能會造成輸送帶的凸部或刻紋產生磨損的情況;再者,當輸送帶的凸部或刻紋朝下與皮帶輪的溝槽相互卡合來傳動時,同樣為橡膠材質的凸部或刻紋在進入或離開皮帶輪的溝槽時,由於兩者間的摩擦力較大,使傳動的能量逸失、增加傳動時的能量消耗,由此可知,現有的輸送帶在結構上仍有進步與改善的空間。The surface of the existing conveyor belt is often provided with a convex or engraved tooth shape. When the convex portion or the engraved strip of the conveyor belt is loaded upward and conveys the material, the deformation resistance and wear resistance of the rubber material are poor, so When the conveyed material is dropped from a higher place to the conveying belt, the convex part or the engraving of the conveyor belt is often deformed and not flattened, and the long-term use may cause the convex portion or the engraving of the conveyor belt to be worn. In other cases, when the convex portion of the conveyor belt or the engraved portion of the belt is engaged with the groove of the pulley to drive, the same convex portion of the rubber material or engraved on the groove entering or leaving the pulley, due to The friction between the two is large, the energy of the transmission is lost, and the energy consumption during the transmission is increased. It can be seen that the existing conveyor belt still has room for improvement and improvement in structure.

為了解決現有輸送帶的橡膠材質的凸部容易磨耗及容易造成能量逸失的問題。本創作提供一種具耐磨耗與節能功效的齒型輸送帶,於本創作的凸部表面增設有一表層,能發揮保護凸部的作用,避免本創作的凸部表面產生磨損;本創作的表層採用靜摩擦係數較第一結構層小的材質,能節省傳動時所耗費的能源。In order to solve the problem that the convex portion of the rubber material of the conventional conveyor belt is easily worn and easily causes energy loss. The present invention provides a toothed conveyor belt with wear resistance and energy saving effect, and a surface layer is added on the surface of the convex portion of the creation, which can play the role of protecting the convex portion and avoid the abrasion of the surface of the convex portion of the creation; the surface layer of the creation The use of a material with a static coefficient of friction smaller than that of the first structural layer can save energy consumed during transmission.

本創作解決技術問題所提出的具耐磨耗與節能功效的齒型輸送帶,其包括:   一基底,其包括有一第一結構層,該第一結構層具有相對的二側且包括有至少一凸部,該至少一凸部凸設於該第一結構層的一側,該至少一凸部具有二側;以及   至少一表層,其設於該至少一凸部。The present invention solves the technical problem of the toothed conveyor belt with wear resistance and energy saving effect, comprising: a base comprising a first structural layer, the first structural layer having opposite sides and including at least one a convex portion, the at least one convex portion is protruded from one side of the first structural layer, the at least one convex portion has two sides, and at least one surface layer is disposed at the at least one convex portion.

所述之具耐磨耗與節能功效的齒型輸送帶,其中所述之表層之靜摩擦係數小於該第一結構層的靜摩擦係數。The toothed conveyor belt with wear resistance and energy saving effect, wherein the surface layer has a static friction coefficient smaller than a static friction coefficient of the first structural layer.

所述之具耐磨耗與節能功效的齒型輸送帶,其中所述之表層延伸至該至少一凸部的兩側。The toothed conveyor belt with wear resistance and energy saving effect, wherein the surface layer extends to both sides of the at least one convex portion.

所述之具耐磨耗與節能功效的齒型輸送帶,其中所述之第一結構層為橡膠材質。The toothed conveyor belt with wear resistance and energy saving effect, wherein the first structural layer is made of rubber material.

所述之具耐磨耗與節能功效的齒型輸送帶,其中所述之表層係為一彈性布。The toothed conveyor belt with wear resistance and energy saving effect, wherein the surface layer is an elastic cloth.

所述之具耐磨耗與節能功效的齒型輸送帶,其中所述之表層係為一棉帆布。The toothed conveyor belt with wear resistance and energy saving effect, wherein the surface layer is a cotton canvas.

所述之具耐磨耗與節能功效的齒型輸送帶,其中所述之凸部呈長條狀且具有呈等腰梯形的一截面。The toothed conveyor belt with wear resistance and energy saving effect, wherein the convex portion is elongated and has a section of an isosceles trapezoid.

本創作的技術手段可獲得的功效增進在於:   1.本創作的表層能保護凸部,避免凸部直接與輸送的物料碰撞而產生變形及磨損的狀況,能延長輸送帶的使用壽命。   2.本創作的表層選用靜摩擦係數較小的材質,因此在運轉的過程中能減少耗費的傳動能量。   3.本創作的表層可選用具有延展特性的彈性布,在結合於第一結構層時較不容易產生皺摺,裁切時也較不容易於裁切面產生毛邊。The enhancements obtained by the technical means of the creation are as follows: 1. The surface layer of the creation can protect the convex portion, avoiding the situation that the convex portion directly collides with the conveyed material to cause deformation and wear, and can prolong the service life of the conveyor belt. 2. The surface of the creation is made of a material with a small coefficient of static friction, so the energy consumption of the transmission can be reduced during the operation. 3. The surface layer of the creation may be provided with an elastic cloth having an extended property, which is less likely to be wrinkled when bonded to the first structural layer, and is less likely to cause burrs on the cut surface when cutting.

為能詳細瞭解本創作的技術特徵及實用功效,並可依照創作內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:In order to understand the technical features and practical functions of the present work in detail, and in accordance with the creative content, the following further describes the preferred embodiment as shown in the following figure:

如圖1所示,本創作之具耐磨耗與節能功效的齒型輸送帶的第一較佳實施例包括:一基底10及一表層20;其中,該表層20設置於該基底10。As shown in FIG. 1, a first preferred embodiment of the toothed conveyor belt of the present invention having wear resistance and energy saving effect comprises: a substrate 10 and a surface layer 20; wherein the surface layer 20 is disposed on the substrate 10.

如圖1及圖2所示,該基底10由多數個結構層堆疊而成,該基底10具有相對的二側且包括有一第一結構層11及一第二結構層12;其中,該第一結構層11與該第二結構層12設於該基底10的兩側,該第一結構層11具有二側且包括有至少一凸部111,該至少一凸部111為長條狀的齒型且凸設於該第一結構層11的一側,該至少一凸部111具有呈等腰梯形的一截面且具有二側。As shown in FIG. 1 and FIG. 2, the substrate 10 is formed by stacking a plurality of structural layers. The substrate 10 has opposite sides and includes a first structural layer 11 and a second structural layer 12. The structural layer 11 and the second structural layer 12 are disposed on two sides of the substrate 10. The first structural layer 11 has two sides and includes at least one convex portion 111. The at least one convex portion 111 has an elongated tooth shape. And protruding from one side of the first structural layer 11, the at least one convex portion 111 has a section of an isosceles trapezoid and has two sides.

如圖1及圖2所示,該表層20設於該至少一凸部111且延伸至該至少一凸部111的兩側,該表層20的靜摩擦係數小於該第一結構層11的靜摩擦係數;在第一較佳實施例中,該第一結構層11與該第二結構層12係為橡膠材質,該表層20則採用靜摩擦係數小於橡膠的彈性布,彈性布為一種延展性較佳的布材,不僅在該基底10與該表層20壓合成型時不易產生皺摺,在裁切時也較不易於裁切面產生毛邊。As shown in FIG. 1 and FIG. 2, the surface layer 20 is disposed on the at least one convex portion 111 and extends to two sides of the at least one convex portion 111. The static friction coefficient of the surface layer 20 is smaller than the static friction coefficient of the first structural layer 11; In the first preferred embodiment, the first structural layer 11 and the second structural layer 12 are made of a rubber material, and the surface layer 20 is made of an elastic cloth having a static friction coefficient smaller than that of the rubber. The elastic cloth is a cloth having better ductility. The material is less likely to wrinkle when the substrate 10 and the surface layer 20 are press-formed, and it is less likely to be burred when cutting.

如圖3所示,當本創作的至少一凸部111朝上來承載、輸送物料50,而輸送的物料50由較高處掉落至本創作來運送時,該表層20能發揮保護該至少一凸部111的作用,避免採用橡膠為材料的該至少一凸部111直接受物料50碰撞而產生表面變形及磨損的狀況,能延長本創作的使用壽命。As shown in FIG. 3, when at least one convex portion 111 of the present invention faces upward to carry and transport the material 50, and the conveyed material 50 is dropped from a higher place to the original creation, the surface layer 20 can protect the at least one. The action of the convex portion 111 avoids the situation that the at least one convex portion 111 of the rubber material is directly subjected to the surface deformation and wear by the collision of the material 50, and the service life of the creation can be prolonged.

如圖4及圖5所示,本創作的第二較佳實施例與第一較佳實施例大致相同,同樣包括有一該基底10及一該表層20,第二較佳實施例與第一較佳實施例的差異在於:第二較佳實施例的表層20係採用棉帆布製成。As shown in FIG. 4 and FIG. 5, the second preferred embodiment of the present invention is substantially the same as the first preferred embodiment, and includes the substrate 10 and the surface layer 20. The second preferred embodiment is compared with the first embodiment. The difference between the preferred embodiments is that the skin 20 of the second preferred embodiment is made of cotton canvas.

如圖6及圖7所示,本創作之第三較佳實施例的該至少一凸部111設為一個,當該至少一凸部111朝下與一皮帶輪60的溝槽61相互卡合來傳動時,靜摩擦力較該第一結構層11小的表層20能在送料過程中減少該至少一凸部111進入或離開該皮帶輪60的溝槽61時所耗費的能量,可節省能源。As shown in FIG. 6 and FIG. 7 , the at least one convex portion 111 of the third preferred embodiment of the present invention is provided as one, and when the at least one convex portion 111 faces downward and the groove 61 of the pulley 60 is engaged with each other, When the transmission is performed, the surface layer 20 whose static friction is smaller than the first structural layer 11 can reduce the energy consumed by the at least one convex portion 111 entering or leaving the groove 61 of the pulley 60 during the feeding process, thereby saving energy.

10‧‧‧基底
11‧‧‧第一結構層
111‧‧‧凸部
12‧‧‧第二結構層
20‧‧‧表層
50‧‧‧物料
60‧‧‧皮帶輪
61‧‧‧溝槽
10‧‧‧Base
11‧‧‧First structural layer
111‧‧‧ convex
12‧‧‧Second structural layer
20‧‧‧Face
50‧‧‧Materials
60‧‧‧ Pulley
61‧‧‧ trench

圖1係本創作第一較佳實施例之局部的立體圖。 圖2係本創作第一較佳實施例之局部的剖面圖。 圖3係本創作第一較佳實施例運送物料的示意圖。 圖4係本創作第二較佳實施例之局部的立體圖。 圖5係本創作第二較佳實施例之局部的剖面圖。 圖6係本創作第三較佳實施例之局部的立體圖。 圖7係本創作第三較佳實施例的使用示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a portion of a first preferred embodiment of the present invention. Figure 2 is a partial cross-sectional view showing a first preferred embodiment of the present invention. Figure 3 is a schematic illustration of the material of the first preferred embodiment of the present invention. Figure 4 is a partial perspective view of a second preferred embodiment of the present invention. Figure 5 is a partial cross-sectional view showing a second preferred embodiment of the present invention. Figure 6 is a perspective view of a portion of a third preferred embodiment of the present invention. Figure 7 is a schematic view showing the use of the third preferred embodiment of the present invention.

10‧‧‧基底 10‧‧‧Base

11‧‧‧第一結構層 11‧‧‧First structural layer

111‧‧‧凸部 111‧‧‧ convex

12‧‧‧第二結構層 12‧‧‧Second structural layer

20‧‧‧表層 20‧‧‧Face

Claims (7)

一種具耐磨耗與節能功效的齒型輸送帶,其包括:   一基底,其包括有一第一結構層,該第一結構層具有相對的二側且包括有至少一凸部,該至少一凸部凸設於該第一結構層的一側,該至少一凸部具有二側;以及   至少一表層,其設於該至少一凸部。A toothed conveyor belt with wear resistance and energy saving effect, comprising: a base comprising a first structural layer, the first structural layer having opposite sides and including at least one convex portion, the at least one convex The portion is convexly disposed on one side of the first structural layer, the at least one convex portion has two sides, and at least one surface layer is disposed on the at least one convex portion. 如請求項1所述之具耐磨耗與節能功效的齒型輸送帶,其中所述的表層之靜摩擦係數小於該第一結構層的靜摩擦係數。The toothed conveyor belt having wear resistance and energy saving effect according to claim 1, wherein the surface layer has a static friction coefficient smaller than a static friction coefficient of the first structural layer. 如請求項2所述之具耐磨耗與節能功效的齒型輸送帶,其中所述的表層延伸至該至少一凸部的兩側。A toothed conveyor belt having wear resistance and energy saving effect as claimed in claim 2, wherein the surface layer extends to both sides of the at least one convex portion. 如請求項3所述之具耐磨耗與節能功效的齒型輸送帶,其中所述的第一結構層為橡膠材質。A toothed conveyor belt having wear resistance and energy saving effect according to claim 3, wherein the first structural layer is made of rubber. 如請求項4所述之具耐磨耗與節能功效的齒型輸送帶,其中所述的表層係為一彈性布。A toothed conveyor belt having wear resistance and energy saving effect according to claim 4, wherein the surface layer is an elastic cloth. 如請求項4所述之具耐磨耗與節能功效的齒型輸送帶,其中所述的表層係為一棉帆布。A toothed conveyor belt having wear resistance and energy saving effect according to claim 4, wherein the surface layer is a cotton canvas. 如請求項1至6中任一項所述之具耐磨耗與節能功效的齒型輸送帶,其中所述的凸部呈長條狀且具有呈等腰梯形的一截面。The toothed conveyor belt having wear resistance and energy saving effect according to any one of claims 1 to 6, wherein the convex portion is elongated and has a section of an isosceles trapezoid.
TW104212214U 2015-07-29 2015-07-29 Tooth type conveyer belt with abrasion resistance and energy saving effects TWM510910U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI798384B (en) * 2018-04-27 2023-04-11 日商大福股份有限公司 Conveying sorting device
CN116714943A (en) * 2023-05-05 2023-09-08 江苏新联达制带科技有限公司 PU anti-aging conveyer belt

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI798384B (en) * 2018-04-27 2023-04-11 日商大福股份有限公司 Conveying sorting device
CN116714943A (en) * 2023-05-05 2023-09-08 江苏新联达制带科技有限公司 PU anti-aging conveyer belt

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