TWI819653B - Electronic device and method of forming electronic device - Google Patents
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- TWI819653B TWI819653B TW111121842A TW111121842A TWI819653B TW I819653 B TWI819653 B TW I819653B TW 111121842 A TW111121842 A TW 111121842A TW 111121842 A TW111121842 A TW 111121842A TW I819653 B TWI819653 B TW I819653B
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Abstract
Description
本揭露涉及一種電子裝置與形成電子裝置的方法,特別是一種可提升電性可靠度的電子裝置與形成電子裝置的方法。 The present disclosure relates to an electronic device and a method of forming the electronic device, in particular to an electronic device and a method of forming the electronic device that can improve electrical reliability.
在電子裝置的製造過程中,常需要將例如電子單元,例如已知良好的晶片(known good die,KGD),先設置在載板上之後,再進行數個電子單元之間的電連接步驟。但是數個電子單元之間可能會有電性可靠度問題。例如,數個晶片在轉移後,可能因後續製程造成位置偏移預定區域,而造成電性問題。 In the manufacturing process of electronic devices, it is often necessary to first place an electronic unit, such as a known good die (KGD), on a carrier board, and then perform electrical connection steps between several electronic units. However, there may be electrical reliability issues between several electronic units. For example, after several wafers are transferred, their positions may shift from a predetermined area due to subsequent processes, causing electrical problems.
有鑒於此,提供一種製作電子裝置的方法,可以提供降低因位置偏移造成電性可靠度問題的電子裝置為亟需考量的課題。 In view of this, it is an urgent issue to provide a method of manufacturing an electronic device that can reduce electrical reliability problems caused by positional deviation.
本揭露的一些實施例提供一種電子裝置。電子裝置可以包括第一電子單元、第二電子單元、接合墊、絕緣層與電路層。接合墊設置於第一電子單元與第二電子單元之間。絕緣層對應第一電子單元、第二電子單元與接合墊設置。第一電子單元透過電路層和接合墊電性連接第二電子單元。 Some embodiments of the present disclosure provide an electronic device. The electronic device may include a first electronic unit, a second electronic unit, bonding pads, an insulation layer and a circuit layer. The bonding pad is disposed between the first electronic unit and the second electronic unit. The insulating layer is arranged corresponding to the first electronic unit, the second electronic unit and the bonding pad. The first electronic unit is electrically connected to the second electronic unit through the circuit layer and the bonding pad.
本揭露的一些實施例又提供一種形成電子裝置的方法。首先,提供 基板,基板包括接合墊、第一電子單元與第二電子單元。然後,提供絕緣層於基板上。絕緣層圍繞接合墊、第一電子單元與第二電子單元。接合墊設置於第一電子單元與第二電子單元之間,且接合墊電性連接第一電子單元與第二電子單元。 Some embodiments of the present disclosure also provide a method of forming an electronic device. First, provide A substrate includes a bonding pad, a first electronic unit and a second electronic unit. Then, an insulating layer is provided on the substrate. The insulating layer surrounds the bonding pad, the first electronic unit and the second electronic unit. The bonding pad is disposed between the first electronic unit and the second electronic unit, and the bonding pad is electrically connected to the first electronic unit and the second electronic unit.
100:電子裝置 100: Electronic devices
101:基板 101:Substrate
101S:上表面 101S: Upper surface
110:第一電子單元 110:First electronic unit
110C:接合端子 110C:Joining terminal
110S:底表面 110S: Bottom surface
110T:頂表面 110T: Top surface
120:第二電子單元 120: Second electronic unit
120C:接合端子 120C:Joining terminal
120S:底表面 120S: Bottom surface
120T:頂表面 120T:Top surface
130:接合墊 130:Joining pad
131:導體層 131: Conductor layer
131S:表面 131S:Surface
132:基底層 132: Basal layer
133:接合墊區域 133: Bonding pad area
134:接合墊區域 134: Bonding pad area
135:接合墊區域 135: Bonding pad area
136:分割線 136: dividing line
137:開口 137:Open your mouth
140:絕緣層 140:Insulation layer
1401:第一部分 1401:Part 1
1402:第二部分 1402:Part 2
1403:第三部分 1403:Part 3
140B:底表面 140B: Bottom surface
140S:表面 140S: Surface
150:電路層 150:Circuit layer
151:第一導電層 151: First conductive layer
152:第二導電層 152: Second conductive layer
153:端軸 153: End shaft
159:絕緣層 159:Insulation layer
d:間距 d: spacing
H1:高度 H1: height
H2:最大高度 H2: Maximum height
L1:延伸線 L1: extension line
L2:延伸線 L2: extension line
P1:部分 P1: Part
P2:部分 P2: Part
P3:部分 P3: Part
C:弧形導角 C: Arc lead angle
R:斜行方向 R: diagonal direction
W:最大寬度 W: maximum width
圖1、圖2、圖3、圖4、圖5至圖6是根據本揭露形成電子裝置的方法的一些實施例的流程示意圖,其分別繪示電子裝置的上視圖示意圖。 1 , 2 , 3 , 4 , 5 to 6 are flow diagrams of some embodiments of methods of forming an electronic device according to the present disclosure, and each illustrate a schematic top view of the electronic device.
圖1A是根據本揭露形成電子裝置的方法的另一種實施例的變形實施方式的上視圖示意圖。 1A is a schematic top view of a modified implementation of another method of forming an electronic device according to the present disclosure.
圖5A繪示依據本揭露的一些實施例的電子裝置,沿著圖5中線A-A’的剖視圖示意圖。 FIG. 5A is a schematic cross-sectional view of an electronic device according to some embodiments of the present disclosure, along line A-A’ in FIG. 5 .
圖6、圖6A、圖6B分別繪示根據本揭露的接合墊不同的實施方式的局部上視圖示意圖。 FIG. 6 , FIG. 6A , and FIG. 6B respectively illustrate partial top views of different embodiments of bonding pads according to the present disclosure.
通過參考以下的詳細描述並同時結合附圖可以理解本揭露,須注意的是,為了使讀者能容易瞭解及為了附圖的簡潔,本揭露中的多張附圖只繪出電子裝置的一部分,且附圖中的特定元件並非依照實際比例繪圖。此外,圖中各元件的數量及尺寸僅作為示意,並非用來限制本揭露的範圍。 The present disclosure can be understood by referring to the following detailed description in conjunction with the accompanying drawings. It should be noted that, in order to make it easy for readers to understand and for the simplicity of the drawings, many of the drawings in the present disclosure only depict a part of the electronic device. And certain elements in the drawings are not drawn to actual scale. In addition, the number and size of components in the figures are only for illustration and are not intended to limit the scope of the present disclosure.
本揭露通篇說明書與所附的權利要求中會使用某些詞彙來指稱特定元件。本領域技術人員應理解,電子設備製造商可能會以不同的名稱來指稱相同的元件。本文並不意在區分那些功能相同但名稱不同的元件。 Throughout this disclosure and the appended claims, certain words are used to refer to particular elements. Those skilled in the art will understand that electronic device manufacturers may refer to the same component by different names. This article is not intended to differentiate between components that have the same function but have different names.
在下文說明書與權利要求書中,「含有」與「包括」等詞為開放式詞語,因此其應被解釋為「含有但不限定為...」之意。 In the following description and claims, the words "including" and "include" are open-ended words, and therefore they should be interpreted to mean "including but not limited to...".
應了解到,當元件或膜層被稱為在另一個元件或膜層「上」或「連接到」另一個元件或膜層時,它可以直接在此另一元件或膜層上或直接連接到此另一元件或層,或者兩者之間存在有插入的元件或膜層(非直接情況)。相反地,當元件被稱為「直接」在另一個元件或膜層「上」或「直接連接到」另一個元件或膜層時,兩者之間不存在有插入的元件或膜層。 It should be understood that when an element or layer is referred to as being "on" or "connected to" another element or layer, it can be directly on or directly connected to the other element or layer. to another element or layer, or there is an intervening element or layer between the two (indirect cases). In contrast, when an element is referred to as being "directly on" or "directly connected to" another element or layer, there are no intervening elements or layers present.
在本揭露一些實施例中,關於接合、連接之用語例如「連接」、「互連」等,除非特別定義,否則可指兩個結構係直接接觸,或者亦可指兩個結構並非直接接觸,其中有其它結構設於此兩個結構之間。且此關於接合、連接之用語亦可包含兩個結構都可移動,或者兩個結構都固定之情況。此外,用語「電性連接」或「電性耦接」包含任何直接及間接的電性連接手段。 In some embodiments of the present disclosure, terms related to joining and connecting, such as "connection", "interconnection", etc., unless otherwise defined, may mean that two structures are in direct contact, or may also mean that two structures are not in direct contact. There are other structures located between these two structures. And the terms about joining and connecting can also include the situation where both structures are movable, or both structures are fixed. In addition, the terms "electrical connection" or "electrical coupling" include any direct and indirect means of electrical connection.
雖然術語第一、第二、第三...可用以描述多種組成元件,但組成元件並不以此術語為限。此術語僅用於區別說明書內單一組成元件與其他組成元件。權利要求中可不使用相同術語,而依照權利要求中元件宣告的順序以第一、第二、第三...取代。因此,在下文說明書中,第一組成元件在權利要求中可能為第二組成元件。 Although the terms first, second, third... may be used to describe various constituent elements, the constituent elements are not limited to these terms. This term is only used to distinguish a single component from other components in the specification. The same terms may not be used in the claims, but may be replaced by first, second, third... according to the order in which the elements are declared in the claims. Therefore, in the following description, a first constituent element may be a second constituent element in the claims.
須知悉的是,以下所舉實施例可以在不脫離本揭露的精神下,可將數個不同實施例中的技術特徵進行替換、重組、混合以完成其他實施例。 It should be noted that the following embodiments can be replaced, reorganized, and mixed with technical features in several different embodiments without departing from the spirit of the present disclosure to complete other embodiments.
圖1、圖2、圖3、圖4、圖5至圖6是根據本揭露形成電子裝置的方法的一些實施例的流程示意圖,其分別繪示電子裝置100的上視圖示意圖。在本揭露中,電子裝置100可以包括天線裝置、顯示裝置、雷達裝置、光達裝置、封裝元件、封裝模組等,但本揭露不以此為限。封裝元件例如可以包括系統級封裝 (SiP)或系統單晶片(SoC)等架構,但本揭露不以此為限。若電子裝置100應用在封裝中,可以適用於晶圓級封裝(WLP,wafer level packaging)或面板級封裝(PLP,panel level packaging)等封裝中,例如可以包括晶片優先(chip-first)或線路重佈層優先(RDL first)等封裝方法,但本揭露不以此為限。需注意的是,電子裝置可為前述之任意排列組合,但本揭露不以此為限。本揭露的各實施例係例示位於臨時載板上的一或多個電子單元、接合墊、絕緣層、與電路層的組合,其中本揭露的電子單元以扇出型封裝的半導體單元為例,但是本揭露不限於此。下文將以顯示裝置例示電子裝置以說明本揭露內容,但本揭露不以此為限。 FIGS. 1 , 2 , 3 , 4 , 5 and 6 are flowcharts of some embodiments of methods of forming an electronic device according to the present disclosure, respectively illustrating a schematic top view of the electronic device 100 . In the present disclosure, the electronic device 100 may include an antenna device, a display device, a radar device, a lidar device, a packaging component, a packaging module, etc., but the disclosure is not limited thereto. Packaged components may include, for example, system-in-package (SiP) or system on a chip (SoC) and other architectures, but this disclosure is not limited to this. If the electronic device 100 is used in packaging, it may be suitable for packaging such as wafer level packaging (WLP) or panel level packaging (PLP), which may include, for example, chip-first or line packaging. Packaging methods such as RDL first, but the present disclosure is not limited thereto. It should be noted that the electronic device can be any combination of the above, but the present disclosure is not limited thereto. Each embodiment of the present disclosure illustrates a combination of one or more electronic units, bonding pads, insulating layers, and circuit layers located on a temporary carrier board. The electronic unit of the present disclosure takes a fan-out packaged semiconductor unit as an example. However, the present disclosure is not limited to this. In the following, a display device will be used as an example of an electronic device to illustrate the disclosure, but the disclosure is not limited thereto.
如圖1至圖6所繪示,提供基板101。基板101可以是一種支撐性質的臨時載板,用來暫時性的支撐一個或多個電子單元、接合墊、絕緣層、與電路層的組合。例如在一些實施方式中,基板101可以包括有機材料、無機材料或上述之組合的晶片、晶圓、不鏽鋼、合金、碳纖維、玻璃纖維或玻璃等,但是本揭露不限於此。 As shown in FIGS. 1 to 6 , a substrate 101 is provided. The substrate 101 may be a temporary support board used to temporarily support a combination of one or more electronic units, bonding pads, insulation layers, and circuit layers. For example, in some embodiments, the substrate 101 may include wafers, wafers, stainless steel, alloys, carbon fibers, glass fibers, or glass of organic materials, inorganic materials, or combinations thereof, but the present disclosure is not limited thereto.
如圖1至圖6所繪示,基板101可以至少包括第一電子單元110、第二電子單元120與接合墊130,但是本揭露不限於此。此時,由於基板101的存在,第一電子單元110、第二電子單元120與接合墊130可以大致以共平面的方式設置在基板101的上表面101S上。第一電子單元110或第二電子單元120可獨立地包括被動元件與主動元件,例如電容、電阻、電感、感應器、二極體、電晶體、半導體元件、積體電路(integrated circuit,IC)、印刷電路板(printed circuit board,PCB)等。二極體可包括發光二極體或光電二極體。發光二極體可例如包括有機發光二極體(organic light emitting diode,OLED)、次毫米發光二極體(mini LED)、微發光二極體(micro LED)或量子點發光二極體(quantum dot LED),但本揭露不以此為限。在基板101上提供第一電子單元110、第二電子單元120與 接合墊130的順序,可以視情況需要參考下述來安排。 As shown in FIGS. 1 to 6 , the substrate 101 may include at least a first electronic unit 110 , a second electronic unit 120 and a bonding pad 130 , but the disclosure is not limited thereto. At this time, due to the existence of the substrate 101 , the first electronic unit 110 , the second electronic unit 120 and the bonding pad 130 may be disposed on the upper surface 101S of the substrate 101 in a substantially co-planar manner. The first electronic unit 110 or the second electronic unit 120 may independently include passive components and active components, such as capacitors, resistors, inductors, inductors, diodes, transistors, semiconductor components, and integrated circuits (ICs). , printed circuit board (PCB), etc. Diodes may include light emitting diodes or photodiodes. The light emitting diodes may include, for example, organic light emitting diodes (OLEDs), sub-millimeter light emitting diodes (mini LEDs), micro light emitting diodes (micro LEDs) or quantum dot light emitting diodes (quantum dots). dot LED), but this disclosure is not limited to this. The first electronic unit 110, the second electronic unit 120 and the The order of the bonding pads 130 can be arranged as required by referring to the following.
圖1是根據本揭露形成電子裝置100的方法的一種實施例的實施方式的上視圖示意圖。例如,可以如圖1所繪示,在一些實施方式中,可以在基板101的上表面101S上先提供至少一接合墊130。為方便說明,以下揭露將以在基板101的上表面101S上先提供一接合墊130為例。舉例而言,可以在於上視圖中,基板101的一位置先提供接合墊130,並在接合墊130的左右兩側預留第一電子單元(圖未示)與第二電子單元(圖未示)用的空間,但是本揭露不限於此。然後如圖2所繪示,在上視圖中,可以在接合墊130的存在下,在基板101的上表面101S上再提供第一電子單元110與第二電子單元120,使得接合墊130設置在第一電子單元110與第二電子單元120之間。在基板101上先提供接合墊130的製作方式,例如有利於第一電子單元(圖未示)與第二電子單元(圖未示)的限位參考。先提供接合墊130於基板101上,接著提供第一電子單元與第二電子單元,接合墊130例如可為對位記號,但本揭露不以此為限。 FIG. 1 is a schematic top view of an implementation of a method of forming an electronic device 100 according to the present disclosure. For example, as shown in FIG. 1 , in some embodiments, at least one bonding pad 130 may be provided on the upper surface 101S of the substrate 101 . For convenience of explanation, the following disclosure will take as an example that a bonding pad 130 is first provided on the upper surface 101S of the substrate 101 . For example, as shown in the top view, a bonding pad 130 may be provided at a position of the substrate 101, and a first electronic unit (not shown) and a second electronic unit (not shown) may be reserved on the left and right sides of the bonding pad 130. ), but the disclosure is not limited thereto. Then, as shown in FIG. 2 , in the top view, the first electronic unit 110 and the second electronic unit 120 can be provided on the upper surface 101S of the substrate 101 in the presence of the bonding pad 130 , so that the bonding pad 130 is disposed on between the first electronic unit 110 and the second electronic unit 120 . The method of manufacturing the bonding pads 130 on the substrate 101 is first provided, for example, to facilitate the positioning reference of the first electronic unit (not shown) and the second electronic unit (not shown). The bonding pads 130 are first provided on the substrate 101, and then the first electronic unit and the second electronic unit are provided. The bonding pads 130 may be alignment marks, for example, but the disclosure is not limited thereto.
圖1A是根據本揭露形成電子裝置100的方法的一種變形實施方式的上視圖示意圖。或是,也可以如圖1A所繪示,在一些實施方式中,可以在基板101上先提供第一電子單元110與第二電子單元120,舉例而言,於上視圖中,可以在基板101的左右兩側的上表面101S上先提供第一電子單元110與第二電子單元120,並在基板101中間的位置預留接合墊(圖未示)的空間,但是本揭露不限於此。然後如圖2所繪示,可以在第一電子單元110與第二電子單元120的存在下,在基板101的上表面101S上再提供接合墊130,使得接合墊130設置在第一電子單元110與第二電子單元120之間。在基板101上先提供第一電子單元110與第二電子單元120的製作方式,例如有利於製程的彈性安排,例如轉移電子單元至基板的過程中,轉移裝置較不容易受其他元件干擾,但本揭露不以此為限。 FIG. 1A is a schematic top view of a modified embodiment of a method of forming an electronic device 100 according to the present disclosure. Alternatively, as shown in FIG. 1A , in some embodiments, the first electronic unit 110 and the second electronic unit 120 may be provided on the substrate 101 . For example, in the top view, the first electronic unit 110 and the second electronic unit 120 may be provided on the substrate 101 The first electronic unit 110 and the second electronic unit 120 are first provided on the left and right upper surfaces 101S, and a space for bonding pads (not shown) is reserved in the middle of the substrate 101, but the disclosure is not limited thereto. Then, as shown in FIG. 2 , in the presence of the first electronic unit 110 and the second electronic unit 120 , a bonding pad 130 can be provided on the upper surface 101S of the substrate 101 , so that the bonding pad 130 is disposed on the first electronic unit 110 and the second electronic unit 120 . The manufacturing method of first providing the first electronic unit 110 and the second electronic unit 120 on the substrate 101 is beneficial to the flexible arrangement of the process. For example, during the process of transferring the electronic unit to the substrate, the transfer device is less likely to be interfered by other components. However, This disclosure is not limited to this.
在將第一電子單元110、第二電子單元120與接合墊130分別設置在基 板101上時,第一電子單元110與接合墊130之間、或是第二電子單元120與接合墊130之間,可能會彼此不平行設置。如圖2所繪示,接合墊130可以有沿著接合墊130的長邊130L的延伸方向L1。類似地,第一電子單元110可以有靠近接合墊130的長邊130L的邊緣110L的延伸方向L2。依據本揭露的一些實施例,延伸方向L1與延伸方向L2之間可以具有夾角θ。如果第一電子單元110與接合墊130之間彼此不平行設置,夾角θ可能會不等於0。在一些實施方式中,夾角θ可以大於等於0。在一些實施方式中,夾角θ可以小於45°,例如使得0θ<45°,但本揭露不以此為限。根據一些實施例,夾角θ可以大於等於0且小於15°,但本揭露不以此為限。舉例而言,可透過自動光學系統(Auto-Optical Inspection,AOI)檢測夾角θ,當夾角θ大於等於0且小於45°時,例如有利於提升電子單元之間的電性可靠度,但本揭露不以此為限。 When the first electronic unit 110 , the second electronic unit 120 and the bonding pad 130 are respectively disposed on the substrate 101 , there is a gap between the first electronic unit 110 and the bonding pad 130 or between the second electronic unit 120 and the bonding pad 130 . , may not be set parallel to each other. As shown in FIG. 2 , the bonding pad 130 may have an extending direction L1 along the long side 130L of the bonding pad 130 . Similarly, the first electronic unit 110 may have an extension direction L2 close to the edge 110L of the long side 130L of the bonding pad 130 . According to some embodiments of the present disclosure, there may be an included angle θ between the extension direction L1 and the extension direction L2. If the first electronic unit 110 and the bonding pad 130 are not parallel to each other, the included angle θ may not be equal to 0. In some embodiments, the included angle θ may be greater than or equal to 0. In some embodiments, the angle θ may be less than 45°, such that 0 θ<45°, but the present disclosure is not limited to this. According to some embodiments, the included angle θ may be greater than or equal to 0 and less than 15°, but the disclosure is not limited thereto. For example, the included angle θ can be detected through an automatic optical system (Auto-Optical Inspection, AOI). When the included angle θ is greater than or equal to 0 and less than 45°, for example, it is beneficial to improve the electrical reliability between electronic units. However, the present disclosure Not limited to this.
在一些實施方式中,接合墊130可以包含導體層131(示於圖5A)。導體層131可以包含具有低電阻的金屬導電材料或非金屬導電材料,例如銅、鎳、金、銀、錫、透明導電材料、其它合適材料、或上述之組合等可用於封裝的導電材料,但本揭露不以此為限。透明導電材料例如可以包括氧化銦錫(ITO)、氧化銦鋅(IZO)與氧化銦鎵鋅(IGZO)之類的透明導電材料,但本揭露不以此為限。在一些實施方式中,可以使用適合的製程來形成導體層131。適合的製程,例如可以包括電鍍製程、塗覆製程、其它合適的製程或上述之組合,但本揭露不以此為限。本揭露的接合墊130可以做為一個區域的輔助導電線路之用,使得兩個電子單元之間可以透過作為連接組件用的接合墊130進行電性連接。接合墊130例如可以包括四邊形、圓形或其他的形狀,但本揭露不以此為限。從上視圖觀之,接合墊130例如可以包括弧形邊緣或弧形轉角,或是網格狀等多種不同的實施方式。透過接合墊130具有弧形邊緣或弧形轉角的設置,例如可降低尖端放電效應,有利於提升電子裝置可靠度,但本揭露不以此為限。 In some implementations, bond pad 130 may include conductor layer 131 (shown in Figure 5A). The conductor layer 131 may include a metal conductive material or a non-metal conductive material with low resistance, such as copper, nickel, gold, silver, tin, transparent conductive material, other suitable materials, or a combination of the above and other conductive materials that can be used for packaging, but This disclosure is not limited to this. The transparent conductive material may include, for example, indium tin oxide (ITO), indium zinc oxide (IZO), and indium gallium zinc oxide (IGZO), but the present disclosure is not limited thereto. In some implementations, a suitable process may be used to form the conductor layer 131 . Suitable processes may include, for example, electroplating processes, coating processes, other suitable processes, or combinations thereof, but the disclosure is not limited thereto. The bonding pad 130 of the present disclosure can be used as an auxiliary conductive circuit in an area, so that two electronic units can be electrically connected through the bonding pad 130 used as a connecting component. The bonding pad 130 may include, for example, a quadrangular, circular or other shape, but the disclosure is not limited thereto. Viewed from a top view, the bonding pad 130 may, for example, include arcuate edges or arcuate corners, or may be in a grid shape, or in various other embodiments. By arranging the bonding pad 130 with an arc edge or an arc corner, for example, the tip discharge effect can be reduced, which is beneficial to improving the reliability of the electronic device, but the disclosure is not limited thereto.
接著,如圖1至圖6所繪示,可以於基板101的上表面101S上再提供絕緣層140。例如,在一些實施方式中,可以提供絕緣層140使得絕緣層140圍繞第一電子單元110、第二電子單元120與接合墊130。換句話說,絕緣層140可以對應第一電子單元110、第二電子單元120與接合墊130而設置。依據本揭露的一些實施方式,上述“對應...設置”可以表示絕緣層140直接接觸至少部分所對應的元件,例如於上視圖中,直接接觸第一電子單元110或第二電子單元120的至少一個側邊的設置安排方式。根據一些實施例,絕緣層140圍繞第一電子單元110、第二電子單元120與接合墊130,例如於剖視圖中,絕緣層140直接接觸第一電子單元110、第二電子單元120與接合墊130的至少兩個側邊的設置安排方式。絕緣層140在提供之前可以是一種柔軟膜狀、粉末狀或是液態的封裝材料,例如可以包含一種預聚合的環氧樹脂(epoxy)封裝材料,但本揭露不以此為限。在熟化預聚合的環氧樹脂(epoxy)封裝材料後,可以成為熟化的絕緣層140,但本揭露不以此為限。直接接觸所對應的元件的絕緣層140例如有利於阻絕水氣或氧氣接觸或滲透所對應的元件,也就是可以提高電子裝置耐候性,但本揭露不以此為限。 Next, as shown in FIGS. 1 to 6 , an insulating layer 140 can be provided on the upper surface 101S of the substrate 101 . For example, in some embodiments, the insulating layer 140 may be provided such that the insulating layer 140 surrounds the first electronic unit 110 , the second electronic unit 120 and the bonding pad 130 . In other words, the insulating layer 140 may be disposed corresponding to the first electronic unit 110 , the second electronic unit 120 and the bonding pad 130 . According to some embodiments of the present disclosure, the above "corresponding... arrangement" may mean that the insulating layer 140 directly contacts at least part of the corresponding component, for example, in the top view, directly contacts the first electronic unit 110 or the second electronic unit 120 The way the setting is arranged on at least one side. According to some embodiments, the insulating layer 140 surrounds the first electronic unit 110 , the second electronic unit 120 and the bonding pad 130 . For example, in the cross-sectional view, the insulating layer 140 directly contacts the first electronic unit 110 , the second electronic unit 120 and the bonding pad 130 At least two sides of the setting are arranged in such a way. The insulating layer 140 may be a soft film, powder or liquid encapsulating material before being provided. For example, it may include a pre-polymerized epoxy encapsulating material, but the present disclosure is not limited thereto. After curing the pre-polymerized epoxy encapsulation material, the cured insulating layer 140 may be formed, but the present disclosure is not limited thereto. The insulating layer 140 that directly contacts the corresponding component can, for example, help prevent moisture or oxygen from contacting or penetrating the corresponding component, that is, it can improve the weather resistance of the electronic device, but the disclosure is not limited thereto.
然後,如圖1至圖6所繪示,可以於基板101的上表面101S上提供絕緣層140後,再將基板101翻面,使得圖2中所繪示的上表面101S朝下設置。將基板101翻面的步驟還可以合併移除臨時基板101的步驟。視情況需要,可以分別進行基板101翻面的步驟與移除基板101的步驟。例如,在一些實施方式中,可以先進行基板101翻面的步驟後再進行移除基板101的步驟。或是,在一些實施方式中,可以先進行移除基板101的步驟後再進行基板101翻面的步驟。在移除基板101的步驟後,可以分別暴露出第一電子單元110的接合端子110C與第二電子單元120的接合端子120C。依據本揭露的一些實施例,可以提供接合墊130來電性連接第一電子單元110或第二電子單元120,例如在一些實施方式中,可以提 供接接合墊130來電性連接第一電子單元110的接合端子110C與第二電子單元120的接合端子120C,使得第一電子單元110可以經由接接合墊130來電性連接第二電子單元120。 Then, as shown in FIGS. 1 to 6 , the insulating layer 140 can be provided on the upper surface 101S of the substrate 101 and then the substrate 101 is turned over so that the upper surface 101S shown in FIG. 2 faces downward. The step of turning over the substrate 101 may also be combined with the step of removing the temporary substrate 101 . If necessary, the steps of turning over the substrate 101 and removing the substrate 101 may be performed separately. For example, in some embodiments, the step of turning over the substrate 101 may be performed first and then the step of removing the substrate 101 may be performed. Alternatively, in some embodiments, the step of removing the substrate 101 may be performed first and then the step of turning the substrate 101 over. After the step of removing the substrate 101 , the bonding terminals 110C of the first electronic unit 110 and the bonding terminals 120C of the second electronic unit 120 may be exposed respectively. According to some embodiments of the present disclosure, the bonding pad 130 may be provided to electrically connect the first electronic unit 110 or the second electronic unit 120. For example, in some embodiments, a bonding pad 130 may be provided. The bonding pads 130 are used to electrically connect the bonding terminals 110C of the first electronic unit 110 and the bonding terminals 120C of the second electronic unit 120 , so that the first electronic unit 110 can be electrically connected to the second electronic unit 120 via the bonding pads 130 .
如圖1至圖6所繪示,於上視圖中,可以於絕緣層140(示於圖3)上提供電路層150,使得第一電子單元110可以透過絕緣層140上的電路層150與接合墊130電性連接,接合墊130又可以透過絕緣層140上的電路層150與第二電子單元120電性連接,例如使得第一電子單元110的接合端子110C可以經由接合墊130來電性連接第二電子單元120接合端子120C。依據本揭露的一些實施例,可以使用適合的製程來提供電路層150,做為第一電子單元110與第二電子單元120之間的電性導線。在一些實施方式中,例如可以包括黃光製程結合微影製程、電鍍製程、塗覆製程、其它合適的製程或上述之組合來提供電路層150,但本揭露不以此為限。 As shown in FIGS. 1 to 6 , in the top view, a circuit layer 150 may be provided on the insulating layer 140 (shown in FIG. 3 ), so that the first electronic unit 110 can be bonded through the circuit layer 150 on the insulating layer 140 The pad 130 is electrically connected, and the bonding pad 130 can be electrically connected to the second electronic unit 120 through the circuit layer 150 on the insulating layer 140, for example, so that the bonding terminal 110C of the first electronic unit 110 can be electrically connected to the second electronic unit 110 through the bonding pad 130. The second electronic unit 120 engages the terminal 120C. According to some embodiments of the present disclosure, a suitable process may be used to provide the circuit layer 150 as an electrical conductor between the first electronic unit 110 and the second electronic unit 120 . In some embodiments, for example, the circuit layer 150 may be provided by a photolithography process combined with a photolithography process, an electroplating process, a coating process, other suitable processes, or a combination thereof, but the disclosure is not limited thereto.
依據本揭露的一些實施例,電路層150可以包括複合層結構,例如可以包括多層導電層與多層絕緣層,藉由多層導電層在多層絕緣層之間的轉接而提供所需的電路圖案與分佈,因此電路層150可以視為一電路重佈層(redistribution layer)。多層導電層與多層絕緣層可以交錯堆疊成扇出型封裝(Fan-out Panel Level Packaging,FOPLP),例如有利於電子裝置有較高的輸入/輸出(I/O)密度,或是可以減少電子裝置的尺寸。電路層150中的導電層例如可以包括第一導電層151、第二導電層152與端軸153(stud),但本揭露不以此為限。電路層150中的導電層的材料例如可以包括鈦、銅、電鍍銅、其它合適的導電材料或上述之組合,但本揭露不以此為限。另一方面,電路層150可包括多層絕緣層,在圖4中以一層絕緣層159表示電路層150中的一或多層絕緣層。多層絕緣層例如可以包括有機材料或無機材料,有機材料或無機材料例如可以包括感光型聚醯亞胺(PSPI)、增層膜(ABF)、氧化矽(SiOx)、氮化矽(SiNx)、氮氧化 矽(SiOxNy)、其它合適的絕緣材料或上述之組合等,但本揭露不以此為限。依據本揭露的一些實施例,電路層150可以包括電晶體、電容、電阻等元件,但不以此為限。依據本揭露的一些實施例,第一電子單元110可以透過絕緣層140上的電路層150與接合墊130的導體層131電性連接。依據本揭露的一些實施例,接合墊130的導體層131又可以透過電路層150的第二導電層152與第二電子單元120電性連接。第一電子單元110或第二電子單元120等的電子單元,例如可以設置在電路層150跟絕緣層140之間。 According to some embodiments of the present disclosure, the circuit layer 150 may include a composite layer structure, for example, may include multiple conductive layers and multiple insulating layers, and the required circuit patterns and distribution, so the circuit layer 150 can be regarded as a circuit redistribution layer. Multi-layer conductive layers and multi-layer insulating layers can be staggered and stacked to form a fan-out panel level packaging (FOPLP). For example, it is beneficial for electronic devices to have higher input/output (I/O) density, or to reduce the number of electronic components. The size of the device. The conductive layer in the circuit layer 150 may include, for example, a first conductive layer 151, a second conductive layer 152 and a stud 153, but the disclosure is not limited thereto. The material of the conductive layer in the circuit layer 150 may include, for example, titanium, copper, electroplated copper, other suitable conductive materials, or combinations thereof, but the disclosure is not limited thereto. On the other hand, the circuit layer 150 may include multiple insulating layers. In FIG. 4 , an insulating layer 159 represents one or more insulating layers in the circuit layer 150 . The multi-layer insulating layer may include, for example, organic materials or inorganic materials. The organic materials or inorganic materials may include, for example, photosensitive polyimide (PSPI), build-up film (ABF), silicon oxide (SiOx), silicon nitride (SiNx), Nitrogen oxidation Silicon (SiOxNy), other suitable insulating materials, or combinations of the above, but the disclosure is not limited thereto. According to some embodiments of the present disclosure, the circuit layer 150 may include components such as transistors, capacitors, resistors, etc., but is not limited thereto. According to some embodiments of the present disclosure, the first electronic unit 110 can be electrically connected to the conductor layer 131 of the bonding pad 130 through the circuit layer 150 on the insulating layer 140 . According to some embodiments of the present disclosure, the conductor layer 131 of the bonding pad 130 can be electrically connected to the second electronic unit 120 through the second conductive layer 152 of the circuit layer 150 . Electronic units such as the first electronic unit 110 or the second electronic unit 120 may be disposed between the circuit layer 150 and the insulating layer 140 , for example.
如圖1至圖6所繪示,在上視圖中,提供了電路層150,使得第一電子單元110可以透過絕緣層140上的電路層150與接合墊130電性連接,接合墊130又可以透過絕緣層140上的電路層150與第二電子單元120電性連接之後,還可以再進行接合墊130的分割步驟,使得接合墊130形成多個接合墊區域,例如分割成彼此獨立的接合墊區域133、接合墊區域134、接合墊區域135。相鄰的接合墊區域之間可以有分割線136。依據本揭露的一些實施例,可以使用適合的製程來分割接合墊130並形成分割線136,例如可以包括雷射切割製程、蝕刻製程、其它合適的製程或上述之組合,但本揭露不以此為限。 As shown in FIGS. 1 to 6 , in the top view, a circuit layer 150 is provided so that the first electronic unit 110 can be electrically connected to the bonding pad 130 through the circuit layer 150 on the insulating layer 140 , and the bonding pad 130 can After the circuit layer 150 on the insulating layer 140 is electrically connected to the second electronic unit 120 , the bonding pad 130 may be further divided, so that the bonding pad 130 forms multiple bonding pad regions, for example, divided into independent bonding pads. Area 133, bonding pad area 134, bonding pad area 135. There may be dividing lines 136 between adjacent bond pad areas. According to some embodiments of the present disclosure, a suitable process may be used to separate the bonding pads 130 and form the separation lines 136 , which may include, for example, a laser cutting process, an etching process, other suitable processes, or a combination of the above, but this disclosure does not use this method. is limited.
在經過上述的步驟後,可提供依據本揭露的一些實施例的電子裝置100。圖5A繪示依據本揭露的一些實施例的電子裝置100,沿著圖5中線A-A’的剖視圖示意圖,其中Z方向為電子裝置100的法線方向。請一併參閱圖5與圖5A,依據本揭露一些實施例的電子裝置100可以包括第一電子單元110、第二電子單元120、接合墊130、絕緣層140(圖5A)及電路層150。 After the above steps, an electronic device 100 according to some embodiments of the present disclosure can be provided. FIG. 5A illustrates a schematic cross-sectional view of the electronic device 100 according to some embodiments of the present disclosure along line A-A’ in FIG. 5 , where the Z direction is the normal direction of the electronic device 100 . Please refer to FIG. 5 and FIG. 5A together. The electronic device 100 according to some embodiments of the present disclosure may include a first electronic unit 110, a second electronic unit 120, a bonding pad 130, an insulating layer 140 (FIG. 5A) and a circuit layer 150.
第一電子單元110或第二電子單元120可分別包括被動元件與主動元件,細節請參閱前述內容。接合墊130可以設置於第一電子單元110與第二電子單元120之間。依據本揭露的一些實施例,接合墊130可以包括多個彼此不相連或是彼此電絕緣的接合墊區域,例如可以包括多個彼此獨立設置的接合墊區域 133、接合墊區域134、接合墊區域135,但本揭露不以此為限。相鄰的接合墊區域之間可以有分割線136使得相鄰的接合墊區域不相連,但本揭露不以此為限。在一些實施方式中,接合墊130可以至少包含導體層131,而導體層131可以包含具有低電阻的金屬導電材料或非金屬導電材料,例如銅、鋁、鈦、鉬、鎳、金、銀、錫、透明導電材料、其它合適材料、或上述之組合等可用於封裝的導電材料,但本揭露不以此為限。透明導電材料例如可以包括氧化銦錫(ITO)、氧化銦鋅(IZO)與氧化銦鎵鋅(IGZO)之類的透明導電材料,但本揭露不以此為限。在一些實施方式中,接合墊130可以更包含基底層132,使得導體層131可以設置在基底層132上,基底層132可以設置在導體層131與絕緣層140之間。基底層132例如可以使得接合墊130的底層有利於接近絕緣層140的材料性質,使得接合墊130容易與絕緣層140整合在一起。基底層132可以包括有機材料或是無機材料,例如矽、玻璃、陶瓷、塑膠、其它合適的材料或上述之組合,但本揭露不以此為限。在一些實施方式中,可以使用適合的製程來形成導體層131,例如可以包括電鍍製程、塗覆製程、其它合適的製程或上述之組合,但本揭露不以此為限。在一些實施方式中,於剖視圖示意圖中,例如圖5A,基底層132可具有至少一弧形導角C,但不以此為限。透過基底層132具有弧形導角的設計,可以降低與絕緣層140介面之間的破裂風險,但不以此為限。在一些實施方式中,基底層132的楊氏係數例如可以介於1000Mpa到20000MPa之間,但本揭露不以此為限。在一些實施方式中,基底層132的熱膨脹係數(CTE)例如可以介於3ppm/°K到10ppm/°K之間,但本揭露不以此為限。具有上述性質的基底層132可以使得包括基底層132的接合墊130具有接近絕緣層140材料性質的有利優點,使得接合墊130容易與絕緣層140整合在一起。換句話說,透過基底層132的設置,可以將低接合墊130與絕緣層140之間可能產生破裂的風險。 The first electronic unit 110 or the second electronic unit 120 may include passive components and active components respectively. Please refer to the foregoing content for details. The bonding pad 130 may be disposed between the first electronic unit 110 and the second electronic unit 120 . According to some embodiments of the present disclosure, the bonding pad 130 may include a plurality of bonding pad areas that are not connected to each other or are electrically insulated from each other, for example, may include a plurality of bonding pad areas that are independently arranged from each other. 133. Bonding pad area 134, bonding pad area 135, but the present disclosure is not limited thereto. There may be a dividing line 136 between adjacent bonding pad areas so that adjacent bonding pad areas are not connected, but the disclosure is not limited thereto. In some embodiments, the bonding pad 130 may at least include a conductor layer 131, and the conductor layer 131 may include a metallic conductive material or a non-metal conductive material with low resistance, such as copper, aluminum, titanium, molybdenum, nickel, gold, silver, Tin, transparent conductive materials, other suitable materials, or combinations thereof may be used as conductive materials for packaging, but the disclosure is not limited thereto. The transparent conductive material may include, for example, indium tin oxide (ITO), indium zinc oxide (IZO), and indium gallium zinc oxide (IGZO), but the present disclosure is not limited thereto. In some embodiments, the bonding pad 130 may further include a base layer 132 such that the conductor layer 131 may be disposed on the base layer 132 and the base layer 132 may be disposed between the conductor layer 131 and the insulating layer 140 . The base layer 132 may, for example, make the bottom layer of the bonding pad 130 close to the material properties of the insulating layer 140 so that the bonding pad 130 is easily integrated with the insulating layer 140 . The base layer 132 may include organic materials or inorganic materials, such as silicon, glass, ceramics, plastics, other suitable materials, or combinations thereof, but the disclosure is not limited thereto. In some embodiments, a suitable process may be used to form the conductor layer 131, which may include, for example, an electroplating process, a coating process, other suitable processes, or a combination thereof, but the disclosure is not limited thereto. In some embodiments, in the schematic cross-sectional view, such as FIG. 5A , the base layer 132 may have at least one arc-shaped lead angle C, but it is not limited thereto. Through the design of the base layer 132 having an arc-shaped lead angle, the risk of cracking at the interface with the insulating layer 140 can be reduced, but is not limited to this. In some embodiments, the Young's coefficient of the base layer 132 may range from 1000 MPa to 20000 MPa, for example, but the present disclosure is not limited thereto. In some embodiments, the coefficient of thermal expansion (CTE) of the base layer 132 may range from 3 ppm/°K to 10 ppm/°K, for example, but the disclosure is not limited thereto. The base layer 132 having the above properties can make the bonding pad 130 including the base layer 132 have the advantage of having material properties close to those of the insulating layer 140, so that the bonding pad 130 can be easily integrated with the insulating layer 140. In other words, through the arrangement of the base layer 132 , the risk of cracking between the bonding pad 130 and the insulating layer 140 can be reduced.
如圖1至圖6所繪示,接合墊130包括接合墊區域133、接合墊區域 134、接合墊區域135,延伸線L1通過接合墊區域133、接合墊區域134、接合墊區域135一側邊,第一電子單元110靠近接合墊區域133、接合墊區域134、接合墊區域135側邊的邊緣110L可以有延伸線L2。延伸線L1與延伸線L2之間可以具有夾角θ。如果第一電子單元110與接合墊130之間彼此不平行設置,夾角θ可能會不等於0。依據本揭露的一些實施例,夾角θ可以大於等於0。在一些實施方式中,在可靠度的考量下,夾角θ可以小於45°,例如使得0θ<45°,但本揭露不以此為限。根據一些實施例,夾角θ可以大於等於0且小於15°,但本揭露不以此為限。舉例而言,可透過自動光學系統(Auto-Optical Inspection,AOI)檢測夾角θ,當夾角θ大於等於0且小於45°時,將有利於提升電子單元之間的電性可靠度。其中,接合墊區域133的側邊、接合墊區域134的側邊、接合墊區域135的側邊與接合墊130的長邊130L具有相同延伸方向。透過接合墊130具有弧形邊緣或弧形轉角的設置,例如可降低尖端放電效應,有利於提升電子裝置可靠度,但本揭露不以此為限。 As shown in FIGS. 1 to 6 , the bonding pad 130 includes a bonding pad area 133 , a bonding pad area 134 , and a bonding pad area 135 . The extension line L1 passes through one side of the bonding pad area 133 , the bonding pad area 134 , and the bonding pad area 135 . , the edge 110L on the side of the first electronic unit 110 close to the bonding pad areas 133 , 134 , and 135 may have an extension line L2 . There may be an included angle θ between the extension line L1 and the extension line L2. If the first electronic unit 110 and the bonding pad 130 are not parallel to each other, the included angle θ may not be equal to 0. According to some embodiments of the present disclosure, the included angle θ may be greater than or equal to 0. In some embodiments, in consideration of reliability, the included angle θ may be less than 45°, for example, such that 0 θ<45°, but the present disclosure is not limited to this. According to some embodiments, the included angle θ may be greater than or equal to 0 and less than 15°, but the disclosure is not limited thereto. For example, the included angle θ can be detected through an automatic optical system (Auto-Optical Inspection, AOI). When the included angle θ is greater than or equal to 0 and less than 45°, it will help improve the electrical reliability between electronic units. The sides of the bonding pad region 133 , the sides of the bonding pad region 134 , and the sides of the bonding pad region 135 have the same extending direction as the long side 130L of the bonding pad 130 . By arranging the bonding pad 130 with an arc edge or an arc corner, for example, the tip discharge effect can be reduced, which is beneficial to improving the reliability of the electronic device, but the disclosure is not limited thereto.
本揭露的接合墊130可以有多種不同的實施方式。圖6、圖6A、圖6B分別繪示根據本揭露對應於圖5的接合墊130不同的實施方式的局部上視圖示意圖,其中延伸線L1平行於Y方向,X方向垂直於Y方向、又X方向與Y方向分別垂直於圖5A中所示的Z方向。如圖6所繪示,在一些實施方式中,本揭露的接合墊130可以有實心結構的形狀,也就是說本揭露的接合墊130可以是整片直線狀圖形或整片矩形的導電材料,具有大體上平滑的兩側邊或具有弧型轉角。可依據需求,圖案化為多個接合墊區域,但本揭露不以此為限。或是如圖6A所繪示,在一些實施方式中,本揭露的接合墊130可以有空心結構的形狀,也就是說本揭露的接合墊130上可以設置有網格圖案。例如,接合墊130可由多個部分所構成,例如具有接近矩形或方形的框緣(rim)部分P1、具有第一斜行方向的長條形狀的部分P2及具有第二斜行方向R的長條形狀的部分P3。第一斜行方向與第二斜行 方向R大致正交但又不平行於接合墊130的延伸方向L1,使得部分P2及部分P3可穿插設置,並在部分P2與部分P3之間形成開口137。開口137可以暴露出位於導體層131下方的基底層132(請見圖5A),或是暴露出位於基底層132(請見圖5A)下方的絕緣層140(請見圖5A)。或是如圖6B所繪示,在一些實施方式中,本揭露的接合墊130可以有條紋的形狀,也就是說本揭露的接合墊130上可以設置有交替排列的接合墊區域133、接合墊區域134、接合墊區域135與分割線136,使得相鄰的接合墊區域被分割線136分開並前著延伸方向L1並排。接合墊130可包括可電控斷線型。例如,可以經由控制電流熔斷部分的接合墊130,而成為被分割線136分開的多個接合墊區域。單一的接合墊區域即可以作為對應第一電子單元110(請見圖5)的接合端子(請見圖5)與第二電子單元120(請見圖5)的接合端子(請見圖5)的單一電性連接島。 The bonding pad 130 of the present disclosure may be implemented in a variety of different ways. 6, 6A, and 6B respectively illustrate partial top views of different embodiments of the bonding pad 130 of FIG. 5 according to the present disclosure, in which the extension line L1 is parallel to the Y direction, the X direction is perpendicular to the Y direction, and the X direction is perpendicular to the Y direction. The direction and the Y direction are respectively perpendicular to the Z direction shown in Figure 5A. As shown in FIG. 6 , in some embodiments, the bonding pad 130 of the present disclosure may have the shape of a solid structure. That is to say, the bonding pad 130 of the present disclosure may be a whole piece of linear pattern or a whole piece of rectangular conductive material. Have generally smooth sides or curved corners. Multiple bonding pad areas can be patterned according to requirements, but the present disclosure is not limited to this. Or as shown in FIG. 6A , in some embodiments, the bonding pad 130 of the present disclosure may have the shape of a hollow structure, that is to say, the bonding pad 130 of the present disclosure may be provided with a grid pattern. For example, the bonding pad 130 may be composed of multiple parts, such as a nearly rectangular or square rim part P1, a strip-shaped part P2 with a first oblique direction, and a long part P2 with a second oblique direction R. Bar-shaped part P3. The first diagonal direction and the second diagonal direction The direction R is substantially orthogonal but not parallel to the extension direction L1 of the bonding pad 130 , so that the portion P2 and the portion P3 can be interspersed and an opening 137 is formed between the portion P2 and the portion P3 . The opening 137 may expose the base layer 132 (see FIG. 5A ) located below the conductor layer 131 , or expose the insulating layer 140 (see FIG. 5A ) located below the base layer 132 (see FIG. 5A ). Or as shown in FIG. 6B , in some embodiments, the bonding pad 130 of the present disclosure may have a striped shape. That is to say, the bonding pad 130 of the present disclosure may be provided with alternately arranged bonding pad areas 133 and bonding pads. The area 134, the bonding pad area 135 and the dividing line 136 are such that adjacent bonding pad areas are separated by the dividing line 136 and are aligned in front of the extension direction L1. Bond pad 130 may include electrically controllable disconnection. For example, the bonding pad 130 of the controlled current fuse portion may be formed into a plurality of bonding pad areas separated by the dividing lines 136 . A single bonding pad area can be used as a bonding terminal (see Figure 5 ) corresponding to the first electronic unit 110 (see Figure 5 ) and a bonding terminal (see Figure 5 ) of the second electronic unit 120 (see Figure 5 ). island of single electrical connection.
如圖5A所示,第一電子單元110或第二電子單元120可以分別具有適當的電子單元厚度。第一電子單元110的電子單元厚度的計算方式可以是從第一電子單元110的頂表面110T沿著電子裝置100的法線方向(Z方向)到第一電子單元110的底表面110S之間的垂直距離。類似的,第二電子單元120的電子單元厚度的計算方式可以是從第二電子單元120的頂表面120T沿著電子裝置100法線方向到第二電子單元120的底表面120S之間的垂直距離。接合墊130的厚度的計算方式可以是從接合墊130的表面131S,例如可以是頂表面,沿著其法線方向到接合墊130的底表面之間的垂直距離。若第一電子單元110的電子單元厚度與第二電子單元120的電子單元厚度不同,第一電子單元110與第二電子單元120中的最大電子單元厚度稱為最大厚度T1(圖示第一電子單元110具有最大厚度T1,但本揭露不以此為限),另外接合墊的厚度為T2。依據本揭露的一些實施例,電子單元厚度與接合墊130的厚度可以滿足T1T2。透過上述設置,可降低因厚度差異過大時,電路層轉層的風險,但不以此為限。 As shown in FIG. 5A , the first electronic unit 110 or the second electronic unit 120 may respectively have an appropriate electronic unit thickness. The electronic unit thickness of the first electronic unit 110 may be calculated from the top surface 110T of the first electronic unit 110 to the bottom surface 110S of the first electronic unit 110 along the normal direction (Z direction) of the electronic device 100 vertical distance. Similarly, the electronic unit thickness of the second electronic unit 120 may be calculated as the vertical distance from the top surface 120T of the second electronic unit 120 to the bottom surface 120S of the second electronic unit 120 along the normal direction of the electronic device 100 . The thickness of the bonding pad 130 may be calculated as the vertical distance from the surface 131S of the bonding pad 130 , which may be a top surface, along its normal direction to the bottom surface of the bonding pad 130 . If the electronic unit thickness of the first electronic unit 110 and the electronic unit thickness of the second electronic unit 120 are different, the maximum electronic unit thickness of the first electronic unit 110 and the second electronic unit 120 is called the maximum thickness T1 (the first electronic unit is shown in the figure) The unit 110 has a maximum thickness T1 (but the present disclosure is not limited thereto), and the thickness of the bonding pad is T2. According to some embodiments of the present disclosure, the thickness of the electronic unit and the thickness of the bonding pad 130 can satisfy T1 T2. Through the above settings, the risk of circuit layer transfer when the thickness difference is too large can be reduced, but it is not limited to this.
絕緣層140可包含第一部分1401、第二部分1402與第三部分1403。其中第一部分1401對應第一電子單元110,第二部分1402對應第二電子單元120,第三部分1403對應接合墊130,第一部分1401、第二部分1402與第三部分1403可以分別具有適當高度。對應第一電子單元110的第一部分1401的高度的計算方式可以是從第一電子單元110的頂表面110T沿著電子裝置100的法線方向(Z方向)到絕緣層140的底表面140B之間的垂直距離。對應第二電子單元120的第二部分1402的高度可以是從第二電子單元120的頂表面120T沿著電子裝置100的法線方向(Z方向)到絕緣層140的底表面140B之間的垂直距離。對應接合墊130的第三部分1403的高度可以是從接合墊130的表面131S沿著電子裝置100的法線方向(Z方向)到絕緣層140的底表面140B之間的垂直距離。對應接合墊130第三部分1403的高度為H1。若對應第一電子單元110的第一部分1401高度與對應第二電子單元120的第二部分1402高度不同,則第一部分1401與第二部分1402中的最大高度稱為最大高度H2。例如在一些實施方式中,第三部分1403的高度與第一部分1401或第二部分1402最大高度差異不大。依據本揭露的一些實施例,第三部分1403的高度H1與第一部分1401或第二部分1402中的最大高度H2可以滿足0.9(H1/H2)1.1。 The insulation layer 140 may include a first part 1401, a second part 1402, and a third part 1403. The first part 1401 corresponds to the first electronic unit 110, the second part 1402 corresponds to the second electronic unit 120, and the third part 1403 corresponds to the bonding pad 130. The first part 1401, the second part 1402, and the third part 1403 may have appropriate heights respectively. The height corresponding to the first part 1401 of the first electronic unit 110 may be calculated from the top surface 110T of the first electronic unit 110 to the bottom surface 140B of the insulating layer 140 along the normal direction (Z direction) of the electronic device 100 vertical distance. The height of the second portion 1402 corresponding to the second electronic unit 120 may be a vertical direction from the top surface 120T of the second electronic unit 120 to the bottom surface 140B of the insulating layer 140 along the normal direction (Z direction) of the electronic device 100 distance. The height of the third portion 1403 corresponding to the bonding pad 130 may be a vertical distance from the surface 131S of the bonding pad 130 to the bottom surface 140B of the insulating layer 140 along the normal direction (Z direction) of the electronic device 100 . The height corresponding to the third portion 1403 of the bonding pad 130 is H1. If the height of the first part 1401 corresponding to the first electronic unit 110 and the height of the second part 1402 corresponding to the second electronic unit 120 are different, then the maximum height of the first part 1401 and the second part 1402 is called the maximum height H2. For example, in some embodiments, the height of the third portion 1403 is not significantly different from the maximum height of the first portion 1401 or the second portion 1402. According to some embodiments of the present disclosure, the height H1 of the third part 1403 and the maximum height H2 of the first part 1401 or the second part 1402 may satisfy 0.9 (H1/H2) 1.1.
絕緣層140上設置有電路層150,使得第一電子單元110可以透過絕緣層140上的電路層150與接合墊130電性連接。另外,接合墊130又可以透過絕緣層140上的電路層150與第二電子單元120電性連接。電路層150可以包括複合層結構。複合層結構的電路層150可以包括多層導電層與多層絕緣層(以絕緣層159表示),其中電路層150例如可以至少包括第一導電層151、第二導電層152與端軸153(stud),但本揭露不以此為限。多層導電層與多層絕緣層可以是交錯堆疊成扇出型封裝(Fan-out Panel Level Packaging,FOPLP),有利於電子裝置有較高的輸入/輸出(I/O)密度,或是可以減少電子裝置的尺寸。 A circuit layer 150 is disposed on the insulating layer 140 so that the first electronic unit 110 can be electrically connected to the bonding pad 130 through the circuit layer 150 on the insulating layer 140 . In addition, the bonding pad 130 can be electrically connected to the second electronic unit 120 through the circuit layer 150 on the insulating layer 140 . Circuit layer 150 may include a composite layer structure. The circuit layer 150 of the composite layer structure may include multiple conductive layers and multiple insulating layers (represented by the insulating layer 159), wherein the circuit layer 150 may include at least a first conductive layer 151, a second conductive layer 152, and an end shaft 153 (stud). , but this disclosure is not limited to this. Multi-layer conductive layers and multi-layer insulating layers can be staggered and stacked to form fan-out panel level packaging (FOPLP), which is beneficial to electronic devices with higher input/output (I/O) density, or can reduce the number of electronic components. The size of the device.
第一導電層151與第二導電層152之間的間距為d。間距d的計算方式,可以是與同一個接合墊130所連結接觸的第一導電層151與第二導電層152之間的最小距離。舉例而言,於一上視圖中,間距d為第一導電層151的一端點與第二導電層152一端點之間的最小距離。第一導電層151或第二導電層152可以分別具有適當的導電層寬度。第一導電層151的導電層寬度的計算方式,可以是沿著第一導電層151本身的延伸方向的垂直方向上的最小距離。第二導電層152的導電層寬度的計算方式請參考上述第一導電層151的導電層寬度的計算方式。若第一導電層151的導電層寬度與第二導電層152的導電層寬度不同,第一導電層151與第二導電層152中的最大導電層寬度稱為最大寬度W。例如在一些實施方式中,有利於電性絕緣的考量下,第一導電層151與第二導電層152之間可以有適當的間距為d。依據本揭露的一些實施例,最大寬度W與間距d可以滿足d(W/2),有利於電子裝置100的電性絕緣。 The distance between the first conductive layer 151 and the second conductive layer 152 is d. The distance d can be calculated as the minimum distance between the first conductive layer 151 and the second conductive layer 152 that are in contact with the same bonding pad 130 . For example, in a top view, the distance d is the minimum distance between an end point of the first conductive layer 151 and an end point of the second conductive layer 152 . The first conductive layer 151 or the second conductive layer 152 may respectively have an appropriate conductive layer width. The conductive layer width of the first conductive layer 151 may be calculated as the minimum distance in the vertical direction along the extension direction of the first conductive layer 151 itself. For the calculation method of the conductive layer width of the second conductive layer 152, please refer to the calculation method of the conductive layer width of the first conductive layer 151 mentioned above. If the conductive layer width of the first conductive layer 151 and the second conductive layer 152 are different, the maximum conductive layer width of the first conductive layer 151 and the second conductive layer 152 is called the maximum width W. For example, in some embodiments, for the sake of electrical insulation, there may be an appropriate distance d between the first conductive layer 151 and the second conductive layer 152 . According to some embodiments of the present disclosure, the maximum width W and spacing d can satisfy d (W/2), which is beneficial to the electrical insulation of the electronic device 100 .
依據本揭露的一些實施例,電路層150的第一導電層151可以同時接觸第一電子單元110的頂表面110T的至少一部分、絕緣層140的表面140S的至少一部分與導體層131的表面131S的至少一部分,使得第一電子單元110可以透過絕緣層140上的電路層150與接合墊130的導體層131電性連接。依據本揭露的一些實施例,電路層150的第二導電層152可以同時接觸第二電子單元120的頂表面120T的至少一部分、絕緣層140的表面140S的至少另一部分與導體層131的表面131S的至少另一部分,使得接合墊130的導體層131又可以透過電路層150的第二導電層152與第二電子單元120電性連接。換言之,第一電子單元110可以經由電連接到接合墊130再接合到第二電子單元120。 According to some embodiments of the present disclosure, the first conductive layer 151 of the circuit layer 150 may simultaneously contact at least a portion of the top surface 110T of the first electronic unit 110 , at least a portion of the surface 140S of the insulating layer 140 , and the surface 131S of the conductor layer 131 At least part of it allows the first electronic unit 110 to be electrically connected to the conductor layer 131 of the bonding pad 130 through the circuit layer 150 on the insulating layer 140 . According to some embodiments of the present disclosure, the second conductive layer 152 of the circuit layer 150 may simultaneously contact at least a portion of the top surface 120T of the second electronic unit 120, at least another portion of the surface 140S of the insulating layer 140, and the surface 131S of the conductor layer 131. At least another part of the conductor layer 131 of the bonding pad 130 can be electrically connected to the second electronic unit 120 through the second conductive layer 152 of the circuit layer 150 . In other words, the first electronic unit 110 may be bonded to the second electronic unit 120 via electrical connection to the bonding pad 130 .
根據本揭露實施例的半導體元件的製作方法,可以藉由在電子裝置的兩個相鄰的半導體單元之間,配置一連接組件(例如上述實施例中的接合墊) 來降低半導體單元因位置偏移造成正常相互電連接困難的電性可靠度問題。這種連接組件具有提升電子裝置可靠度,例如提升電子裝置的電性可靠度的優點。 According to the manufacturing method of the semiconductor device according to the embodiment of the present disclosure, a connection component (such as the bonding pad in the above embodiment) can be disposed between two adjacent semiconductor units of the electronic device. To reduce the electrical reliability problem of difficulty in normal mutual electrical connection due to positional deviation of semiconductor units. This connection component has the advantage of improving the reliability of the electronic device, for example, improving the electrical reliability of the electronic device.
以上所述僅為本揭露之實施例,凡依本揭露申請專利範圍所做之均等變化與修飾,皆應屬本揭露之涵蓋範圍。 The above are only embodiments of the present disclosure, and all equivalent changes and modifications made based on the patent scope of the present disclosure shall be within the scope of the present disclosure.
100:電子裝置 100: Electronic devices
110:第一電子單元 110:First electronic unit
110S:底表面 110S: Bottom surface
110T:頂表面 110T: Top surface
120:第二電子單元 120: Second electronic unit
120S:底表面 120S: Bottom surface
120T:頂表面 120T:Top surface
130:接合墊 130:Joining pad
131:導體層 131: Conductor layer
131S:表面 131S:Surface
132:基底層 132: Basal layer
140:絕緣層 140:Insulation layer
1401:第一部分 1401:Part 1
1402:第二部分 1402:Part 2
1403:第三部分 1403:Part 3
140B:底表面 140B: Bottom surface
140S:表面 140S: Surface
150:電路層 150:Circuit layer
151:第一導電層 151: First conductive layer
152:第二導電層 152: Second conductive layer
153:端軸 153: End shaft
159:絕緣層 159:Insulation layer
H1:高度 H1: height
H2:最大高度 H2: Maximum height
C:弧形導角 C: Arc lead angle
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