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TWI608223B - Small steel blast furnace continuous casting equipment and water spray measuring device - Google Patents

Small steel blast furnace continuous casting equipment and water spray measuring device Download PDF

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Publication number
TWI608223B
TWI608223B TW105131180A TW105131180A TWI608223B TW I608223 B TWI608223 B TW I608223B TW 105131180 A TW105131180 A TW 105131180A TW 105131180 A TW105131180 A TW 105131180A TW I608223 B TWI608223 B TW I608223B
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Taiwan
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water spray
sensors
value
force
measuring device
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TW105131180A
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Chinese (zh)
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TW201814260A (en
Inventor
Song Lin Chen
qiu yi He
Ming Hui Zeng
shi jia Wang
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China Steel Corp
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Publication of TW201814260A publication Critical patent/TW201814260A/en

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  • Force Measurement Appropriate To Specific Purposes (AREA)

Description

小鋼胚連鑄設備及其噴水力道量測裝置Small steel embryo continuous casting equipment and water spray force measuring device

本發明是有關於一種量測裝置,特別是指一種噴水力道量測裝置。The invention relates to a measuring device, in particular to a water jet measuring device.

參閱圖1與圖2,小鋼胚連鑄設備1在生產鋼胚的過程中,需要利用一可移動的導桿(dummy bar)11拉引出鋼胚以便進行後續加工。該導桿11移動的過程中會通過多個沿該導桿11移動方向依序排列的噴水單元12所分別對應之噴水區間200,以便各噴水單元12對鋼胚進行噴水冷卻,而各噴水單元12噴水的均勻度,將會對最終加工製成之鋼品品質有極大的影響。若任一噴水單元12發生噴嘴堵塞,造成未出水、或是出水不均,恐造成小鋼胚表面局部冷卻不均,導致最終製造出的鋼品出現裂紋、缺陷等品質不良的情形。然而目前的噴水力道量測裝置具有下列缺點。Referring to Figures 1 and 2, in the process of producing a steel preform, the small steel preform continuous casting apparatus 1 needs to pull out the steel blank by a movable dummy bar 11 for subsequent processing. During the movement of the guiding rod 11, a plurality of water spraying sections 200 corresponding to the water spraying units 12 arranged in the moving direction of the guiding rod 11 are respectively arranged, so that each water spraying unit 12 sprays water to cool the steel embryos, and each water spraying unit The uniformity of the 12 spray water will have a great impact on the quality of the finished steel. If any of the water spray units 12 is clogged with nozzles, resulting in no water discharge or uneven water discharge, the surface of the small steel embryos may be unevenly cooled locally, resulting in defects such as cracks and defects in the finally produced steel products. However, current water jet measuring devices have the following disadvantages.

1.難以裝設:現有噴水力道量測裝置,例如英國Sarclad鑄道參數量測與分析裝置,雖然具有量測噴水的功能,但是因為體積過大(約100cm*100cm*3cm),因而難以裝設在該小鋼胚連鑄設備1的導桿11以通過該小鋼胚連鑄設備1的導引輥輪組13所圍繞界定出的14cm*14cm通道口130(如圖2所示)。1. Difficult to install: The existing water spray channel measuring device, such as the British Sarculad casting channel parameter measuring and analyzing device, although it has the function of measuring water spray, it is difficult to install because it is too large (about 100cm*100cm*3cm). The guide rod 11 of the small-steel continuous casting apparatus 1 is surrounded by a guide roller set 13 passing through the small-steel continuous casting apparatus 1 to define a 14 cm*14 cm passage opening 130 (as shown in Fig. 2).

2.無法即時量測噴水力:因為該導桿11為動態設施,移動過程中會通過該多個噴水單元12所對應之噴水區間200,然而現有的噴水力道量測裝置,如英國Sarclad鑄道參數量測與分析裝置,並不具有即時計算出該多個噴水單元12的噴水力道資料的功能。2. The water spray force cannot be measured immediately: because the guide rod 11 is a dynamic facility, the water spray interval corresponding to the plurality of spray units 12 is passed during the movement, whereas the existing water spray force measuring device, such as the British Sarclad cast. The parameter measuring and analyzing device does not have the function of instantly calculating the water jet force data of the plurality of water spraying units 12.

因此,本發明的目的,即在提供一種易於裝設並可即時量測各噴水單元之噴水情況的噴水力道量測裝置。Accordingly, it is an object of the present invention to provide a water spray force measuring device that is easy to install and that can instantaneously measure the water spray conditions of each water spray unit.

於是,本發明一種噴水力道量測裝置,適用於一小鋼胚連鑄設備,該小鋼胚連鑄設備包括一可移動的導桿、多個分別界定出一供該導桿通過的通道口的導引輥輪組,及多個沿該導桿移動方向依序排列的噴水單元,且該噴水力道量測裝置包含一座體,及一量測單元。Therefore, the water spray channel measuring device of the present invention is suitable for a small steel preform continuous casting device, the small steel preform continuous casting device comprising a movable guiding rod and a plurality of passage openings respectively defining a guiding rod for passing through the guiding rod a guiding roller set, and a plurality of water spraying units arranged in sequence along the moving direction of the guiding rod, wherein the water jet measuring device comprises a body and a measuring unit.

該座體用以設置在該小鋼胚連鑄設備的導桿的一頭端,該座體的一截面積不大於該等通道口的一面積以便跟隨該導桿通過該等通道口。The seat body is disposed at a head end of the guide rod of the small steel preform continuous casting device, and a cross-sectional area of the seat body is not larger than an area of the passage opening to follow the guide rod through the passage opening.

該量測單元設置於該座體以跟隨該座體移動,且針對該等噴水單元的每一者,依序且即時地量測其所對應的多個噴水力道,並將所量測到的該多個噴水力道,轉換成多個分別正比於該等噴水力道的量測值。The measuring unit is disposed on the seat body to follow the movement of the seat body, and for each of the water spray units, sequentially and instantaneously measure a plurality of water spray lines corresponding thereto, and measure the measured The plurality of water spray lines are converted into a plurality of measured values respectively proportional to the water spray lines.

本發明的功效在於:該座體可與該導桿的頭端結合並隨該導桿移動而通過各導引輥輪組的通道口,同時該量測單元隨該座體移動並即時量測出每一噴水單元之該等噴水力道的量測值。The utility model has the advantages that the seat body can be coupled with the head end of the guide rod and can pass through the passage opening of each guide roller set while the guide rod moves, and the measuring unit moves with the seat body and measures instantaneously. The measured values of the water spray lines of each water spray unit.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖3與圖4,本發明噴水力道量測裝置2,適用於一小鋼胚連鑄設備1,該小鋼胚連鑄設備1包括一可移動的導桿11、多個分別界定出多個供該導桿11通過的通道口130的導引輥輪組13,及多個沿該導桿11移動方向依序排列並可朝該導桿11噴水的噴水單元12,且如圖2所示,每一個導引輥輪組13包括四個輥輪,且該四個輥輪圍繞界定出該通道口130,每一噴水單元12包括四個噴水器121a~121d,大致共平面地且圍成環狀地設置在導引輥輪組13的通道口130附近,並分別位在該導桿11的前方、後方、左方、右方,且每一噴水單元12的該四個噴水器121a~121d共同界定出一對應的噴水區間200,為方便起見,以下說明將直接以該噴水單元12具有四個成環狀分布的噴水器121a~121d來加以說明,但其實施態樣並不以此為限,例如噴水器的數目可以更多,且設置方位可以在其他方向。為便於在圖3清楚呈現該噴水力道量測裝置2,圖3與圖4的視圖是基於圖2在II-II方向上的剖切圖來繪示,其中針對每一噴水單元12僅顯示左、右兩個噴水器121a、121b(省略前、後兩個噴水器121c、121d)。本發明噴水力道量測裝置2的一實施例,包含一座體21,及一量測單元22(示於圖8)。Referring to FIG. 3 and FIG. 4, the water spray channel measuring device 2 of the present invention is applicable to a small steel embryo continuous casting device 1 which comprises a movable guide rod 11 and a plurality of respectively defined plurality of a guide roller set 13 for the passage opening 130 through which the guide rod 11 passes, and a plurality of water spray units 12 arranged in sequence along the moving direction of the guide rod 11 and capable of spraying water toward the guide rod 11, and as shown in FIG. Each of the guide roller sets 13 includes four rollers, and the four rollers surround the channel opening 130. Each of the water spray units 12 includes four water sprayers 121a-121d, which are substantially coplanar and surrounding. Arranged annularly in the vicinity of the passage opening 130 of the guide roller set 13, and respectively located in front, rear, left, and right of the guide rod 11, and the four sprinklers 121a of each water spray unit 12 ~121d jointly defines a corresponding water spray interval 200. For convenience, the following description will directly describe the water spray unit 12 having four water sprayers 121a-121d distributed in a ring shape, but the implementation manner is not To this end, for example, the number of sprinklers can be more, and the orientation can be set in other directions. In order to facilitate the clear presentation of the water spray channel measuring device 2 in FIG. 3, the views of FIGS. 3 and 4 are depicted based on the cutaway view in the II-II direction of FIG. 2, wherein only the left is displayed for each water spray unit 12. The right two sprinklers 121a and 121b (the front and rear sprinklers 121c and 121d are omitted). An embodiment of the water spray channel measuring device 2 of the present invention comprises a body 21 and a measuring unit 22 (shown in Figure 8).

參閱圖5並配合圖4,該座體21用於設置在該小鋼胚連鑄設備的導桿11的一頭端111,且該座體21的一截面積不大於該等導引輥輪組13的通道口130各自的一面積(如圖4的導引輥輪組13所界定出的通道口130的大小),以便跟隨該導桿11通過該等通道口130並可通過各噴水單元12所對應之噴水區間200。Referring to FIG. 5 and FIG. 4, the seat body 21 is disposed at a head end 111 of the guide rod 11 of the small steel preform continuous casting apparatus, and a cross-sectional area of the seat body 21 is not greater than the guide roller set. An area of each of the passage openings 130 of 13 (such as the size of the passage opening 130 defined by the guide roller set 13 of FIG. 4) to follow the guide rod 11 through the passage openings 130 and through the respective spray units 12 The corresponding water spray interval 200.

參閱圖6與圖7,值得注意的是,該導桿11的頭端111具有一概呈圓弧狀的接觸面112,及一位在該接觸面112下方的一內凹槽113,且在本實施例中,該座體21包括一底座211及一頂座212,該座體21的底座211的側面外形係配合該導桿11的頭端111的曲度而概呈圓弧狀,以確保完整接合。且該底座211包括一用來吸附至該導桿11的接觸面112的固定式強力磁鐵213(圖7),及一用來吸附至該導桿11的內凹槽113的表面的活動式強力磁鐵214。該固定式強力磁鐵213與該活動式強力磁鐵214可分別為釹鐵硼磁鐵。此外,該座體21的頂座212呈長方體,且例如可以螺絲鎖固在該座體21的底座211上。Referring to FIG. 6 and FIG. 7, it is noted that the head end 111 of the guide rod 11 has a substantially arc-shaped contact surface 112 and an inner recess 113 below the contact surface 112. In the embodiment, the base body 21 includes a base 211 and a top seat 212. The side shape of the base 211 of the base body 21 is arc-shaped to match the curvature of the head end 111 of the guide rod 11. Completely joined. And the base 211 includes a fixed strong magnet 213 (FIG. 7) for adsorbing to the contact surface 112 of the guide rod 11, and a movable force for adsorbing to the surface of the inner groove 113 of the guide rod 11. Magnet 214. The stationary strong magnet 213 and the movable powerful magnet 214 are each a neodymium iron boron magnet. In addition, the top seat 212 of the base body 21 has a rectangular parallelepiped shape and can be screwed to the base 211 of the base body 21, for example.

參閱圖8與圖9,該量測單元22設置於該座體21的頂座212以跟隨該頂座212移動,並針對該等噴水單元12的每一者的四個噴水器121a~121d,依序且即時地量測到四個噴水力道,且將所量測到的該四個噴水力道,轉換成四個分別正比於該等噴水力道的量測值。在該量測單元22的一第一實施態樣中,該量測單元22包括四個噴水感測器221a~221d(圖8只繪出一個噴水感測器221c)、四個校正感測器222a~222d,及一訊號處理器223。該四個噴水感測器221a~221d設置於該座體21的頂座212的外周面,且在本實施態樣中,該四個噴水感測器221a~221d分別設置於該頂座212的前、後、左、右四個面而形成環狀感測陣列,且針對每一噴水單元12的四個噴水器121a~121d,每一噴水感測器221a~221d承受對應於其所在位置的噴水器121a~121d的噴水力道,以產生並輸出對應於其所在位置的噴水器121a~121d的噴水力道的第一感測信號S1~S4,且每一第一感測信號S1~S4所載的值相關於所對應的噴水器121a~121d的一噴水力道值及其追隨該導桿11移動而變化的一重力值。Referring to FIG. 8 and FIG. 9, the measuring unit 22 is disposed on the top seat 212 of the seat body 21 to follow the top seat 212, and for the four water sprinklers 121a-121d of each of the water spray units 12, Four water spray lines are measured sequentially and in real time, and the measured four water spray lines are converted into four measured values respectively proportional to the water spray lines. In a first embodiment of the measuring unit 22, the measuring unit 22 includes four water spray sensors 221a to 221d (only one water spray sensor 221c is depicted in FIG. 8), and four correction sensors. 222a~222d, and a signal processor 223. The four water spray sensors 221a to 221d are disposed on the outer peripheral surface of the top seat 212 of the base body 21, and in the embodiment, the four water spray sensors 221a to 221d are respectively disposed on the top seat 212. The front, rear, left, and right sides form an annular sensing array, and for each of the four water sprinklers 121a-121d of each water spraying unit 12, each of the water spray sensors 221a to 221d is subjected to a position corresponding to the position thereof. The water spraying paths of the water sprinklers 121a to 121d generate and output the first sensing signals S1 to S4 corresponding to the water spraying directions of the water sprinklers 121a to 121d at the positions thereof, and are carried by each of the first sensing signals S1 to S4. The value is related to a water jet force value of the corresponding sprinklers 121a to 121d and a gravity value that changes in accordance with the movement of the guide rod 11.

參閱圖10並配合圖9,每一噴水感測器221a~221d包括一第一受力板224a~224d,及一第一應變規225a~225d。該第一受力板224a~224d用來承受對應於其所在位置(即前/後/左/右)的噴水器121a~121d的噴水力道及其追隨該導桿11移動而變化的重力。該第一應變規225a~225d用來接收該第一受力板224a~224d因承受噴水力道而施加的壓力及追隨該導桿11移動而變化的重力,使其本身發生形變並改變電阻值,進而產生並輸出該載有對應於其所在位置的噴水力道值及重力值的第一感測信號S1~S4。Referring to FIG. 10 and FIG. 9, each of the water spray sensors 221a-221d includes a first force receiving plate 224a-224d and a first strain gauge 225a-225d. The first force receiving plates 224a to 224d are for receiving the water spraying force of the water sprinklers 121a to 121d corresponding to their positions (i.e., front/rear/left/right) and the gravitational force which changes in accordance with the movement of the guide bar 11. The first strain gauges 225a-225d are configured to receive the pressure applied by the first force receiving plates 224a-224d due to the water spray force and the gravity that changes following the movement of the guide rod 11, thereby deforming itself and changing the resistance value. Further, the first sensing signals S1 to S4 carrying the water jet force value and the gravity value corresponding to the position where they are located are generated and output.

參閱圖11並配合圖9,該等校正感測器222a~222d設置於該座體21的頂座212內且位置上對應於該等分別位在前/後/左/右方的噴水感測器221a~221d,每一校正感測器222a~222d用來感測其追隨該導桿11移動而變化的重力值,以產生並輸出一相關於該重力值的第二感測信號S1’~S4’。詳言之,每一校正感測器222a~222d包括一第二受力板226a~226d,及一第二應變規227a~227d。該第二受力板226a~226d用來承受其追隨該導桿11移動而變化的重力,該第二應變規227a~227d受到該第二受力板226a~226d追隨該導桿11移動而變化的重力作用,使其本身發生形變並改變電阻值,進而產生並輸出該載有對應於其所在位置的重力值的第二感測信號S1’~S4’。Referring to FIG. 11 and FIG. 9, the correction sensors 222a-222d are disposed in the top seat 212 of the base 21 and correspond to the water spray sensing positions of the respective front/rear/left/right positions. Each of the correction sensors 222a-222d is configured to sense a gravity value that changes according to the movement of the guide rod 11 to generate and output a second sensing signal S1' related to the gravity value. S4'. In detail, each of the correction sensors 222a-222d includes a second force-receiving plate 226a-226d and a second strain gauge 227a-227d. The second force receiving plates 226a to 226d are configured to withstand the gravity which changes according to the movement of the guiding rod 11. The second strain gauges 227a to 227d are changed by the second force receiving plates 226a to 226d following the movement of the guiding rod 11. The gravity acts to deform itself and change the resistance value, thereby generating and outputting the second sensing signals S1'~S4' carrying the gravity values corresponding to their positions.

參閱圖12,類似地,該第一(或第二)受力板224a~224d(或226a~226d)處在鉛直方向時,該第一(或第二)應變規225a~225d(或227a~227d)幾乎未受力作用,此時例如,可將其當前的讀值歸零。而之後當該第一(或第二)應變規225a~225d(或227a~227d)從鉛直改變成水平方向時,該第一(或第二)受力板224a~224d(或226a~226d)本身對該第一(或第二)應變規225a~225d(或227a~227d)的作用力會改變,導致該第一(或第二)應變規225a~225d(或227a~227d)發生形變而改變電阻值,因此相較於鉛直方向的讀值將有所不同。也就是說,例如以該等噴水感測器221a~221d而言,在跟隨該導桿11移動的過程中,當其先在鉛直方向上受到噴水外力作用,而之後轉為在水平方向上受到噴水外力作用時,該等第一應變規225a~225d的讀值將不相同,並因而產生誤差。因此,本發明藉由在該頂座212內對應於該等噴水感測器221a~221d所在位置處設置該等校正感測器222a~222d,以便與與位置互相對應的噴水感測器221a~221d同步地受到重力作用,而可方便之後進行校正。Referring to FIG. 12, similarly, when the first (or second) force plates 224a to 224d (or 226a to 226d) are in the vertical direction, the first (or second) strain gauges 225a to 225d (or 227a~) 227d) is almost unstressed, for example, its current reading can be zeroed. Then, when the first (or second) strain gauges 225a to 225d (or 227a to 227d) are changed from vertical to horizontal, the first (or second) force plates 224a to 224d (or 226a to 226d) The force of the first (or second) strain gauges 225a to 225d (or 227a to 227d) may change, causing the first (or second) strain gauges 225a to 225d (or 227a to 227d) to be deformed. The resistance value is changed, so the reading will be different compared to the vertical direction. That is to say, for example, in the case of the water spray sensors 221a to 221d, in the process of following the movement of the guide rod 11, when it is first subjected to a water spray external force in the vertical direction, then it is converted to the horizontal direction. When the external action of the water spray is applied, the reading values of the first strain gauges 225a to 225d will be different, and thus an error will occur. Therefore, the present invention provides the correction sensors 222a to 222d at positions corresponding to the water spray sensors 221a to 221d in the top seat 212 so as to correspond to the water spray sensors 221a corresponding to the positions. The 221d is synchronously subjected to gravity, and can be easily corrected later.

參閱圖13,於此要再說明的是,當該第一(或第二)受力板224a~224d(或226a~226d)處在水平方向時,僅受到垂直方向上重力的作用,此時例如,可將其當前的讀值歸零。而之後當該第一(或第二)應變規225a~225d(或227a~227d)往一角度傾斜而非處在水平方向時,該第一(或第二)受力板224a~224d(或226a~226d)本身對該第一(或第二)應變規225a~225d(或227a~227d)的作用力會改變,導致該第一(或第二)應變規225a~225d(或227a~227d)發生形變而改變電阻值,因此相較於水平方向的讀值將有所不同。也就是說,例如以該等噴水感測器221a~221d而言,在跟隨該導桿11移動的過程中,當其先在水平方向上受到噴水外力作用,而之後成角度傾斜受到噴水外力作用時,該第一應變規225a~225d的讀值將不相同,並因而產生誤差。因此,本發明藉由在該頂座212內對應於該等噴水感測器221a~221d所在位置之處設置該等校正感測器222a~222d,以便與與位置互相對應的噴水感測器221a~221d同步地受到重力作用,而可方便之後進行校正。Referring to FIG. 13, it is to be noted that when the first (or second) force receiving plates 224a to 224d (or 226a to 226d) are in the horizontal direction, only the gravity in the vertical direction is applied. For example, its current reading can be zeroed. Then, when the first (or second) strain gauges 225a to 225d (or 227a to 227d) are inclined at an angle instead of being horizontal, the first (or second) force plates 224a to 224d (or 226a~226d) itself will change the force of the first (or second) strain gauges 225a~225d (or 227a~227d), resulting in the first (or second) strain gauges 225a~225d (or 227a~227d) The deformation occurs and the resistance value is changed, so the reading value will be different from the horizontal direction. That is to say, for example, in the case of the water spray sensors 221a to 221d, in the process of following the movement of the guide rod 11, when it is first subjected to the external action of the water spray in the horizontal direction, and then the angle is inclined by the external force of the water spray. At this time, the reading values of the first strain gauges 225a to 225d will be different, and thus an error will occur. Therefore, the present invention provides the correction sensors 222a to 222d at positions corresponding to the water spray sensors 221a to 221d in the top seat 212 so as to correspond to the water spray sensors 221a corresponding to the positions. ~221d is synchronously subjected to gravity, which can be easily corrected later.

參閱圖14並配合圖9,該訊號處理器223電連接該等噴水感測器221a~221d及該等校正感測器222a~222d,以接收該等噴水感測器221a~221d所輸出的第一感測信號S1~S4及該等校正感測器222a~222d所輸出的第二感測信號S1’~S4’,且針對每一噴水單元12的四個噴水器121a~121d,該訊號處理器223根據位置上相對應的噴水感測器221a~221d所輸出的第一感測信號S1~S4及校正感測器222a~222d所輸出的第二感測信號S1’~S4’,來計算出該噴水單元12所對應的四個噴水器121a~121d的噴水力道的量測值。Referring to FIG. 14 and FIG. 9, the signal processor 223 is electrically connected to the water spray sensors 221a-221d and the correction sensors 222a-222d to receive the output of the water spray sensors 221a-221d. a sensing signal S1~S4 and second sensing signals S1'~S4' output by the correction sensors 222a-222d, and for each of the four water sprinklers 121a-121d of each water spraying unit 12, the signal processing The controller 223 calculates the first sensing signals S1 S S4 output by the corresponding water spray sensors 221 a - 221 d and the second sensing signals S1 ' to S 4 ' output by the correcting sensors 222 a - 222 d . The measured values of the water spray lines of the four water sprinklers 121a to 121d corresponding to the water spray unit 12 are output.

詳細來說,該訊號處理器223包括一多通道同步取樣類比/數位轉換模組231、一處理模組232、一儲存模組233,及一無線通訊模組234。In detail, the signal processor 223 includes a multi-channel synchronous sampling analog/digital conversion module 231, a processing module 232, a storage module 233, and a wireless communication module 234.

該類比/數位轉換模組231電連接該等噴水感測器221a~221d及該等校正感測器222a~222d,以針對每一噴水單元12的該四個噴水器121a~121d,接收該四個噴水感測器221a~221d所輸出的第一感測信號S1~S4並轉換成四個第一感測值,及接收位置上相對應的該等校正感測器222a~222d所輸出的第二感測信號S1’~S4’並轉換成四個對應的第二感測值。該類比/數位轉換模組231具有同步取樣之功能,並可例如將該四個第一感測值及該四個第二感測值以一序列信號的形式輸出。The analog/digital conversion module 231 is electrically connected to the water spray sensors 221a - 221d and the correction sensors 222a - 222d for receiving the four water sprayers 121a - 121d of each water spray unit 12 The first sensing signals S1~S4 output by the water spray sensors 221a-221d are converted into four first sensing values, and the corresponding output of the correction sensors 222a-222d corresponding to the receiving positions The two sensing signals S1'~S4' are converted into four corresponding second sensing values. The analog/digital conversion module 231 has a function of synchronous sampling, and can output, for example, the four first sensing values and the four second sensing values in the form of a sequence of signals.

該處理模組232電連接該類比/數位轉換模組231以接收該等第一感測值及對應的該等第二感測值,並將每一第一感測值減去其對應的第二感測值,計算出四個分別對應各噴水單元12的四個噴水器121a~121d的噴水力道的量測值並輸出。The processing module 232 is electrically connected to the analog/digital conversion module 231 to receive the first sensing values and the corresponding second sensing values, and subtract each corresponding sensing value from the corresponding first The two sensed values are calculated and outputted as four measured values of the water spray lines corresponding to the four water sprinklers 121a to 121d of the respective water spray units 12.

參閱圖15及圖16,圖15及圖16中顯示的CH為該等第一/第二感測值/量測值的結果,其它還有更新(Update)、可設定尺度(Set Scale)、重置(Reset)、及校正(Calibration)等功能。例如對於該等未承受噴水外力的噴水感測器221a~221d而言,圖15(a)顯示該等未承受噴水外力的噴水感測器221a~221d垂直地面且先校正歸零之後,該處理模組2232所接收到的第一感測值(即CH1~CH4所顯示的值),圖15(b)顯示該等噴水感測器221a~221d傾斜45度之後,該處理模組2232所接收到的該等第一感測值(即CH1~CH4所顯示的值)。在該等噴水感測器221a~221d從垂直地面方向改變為傾斜45度之後,該等第一感測值(即CH1~CH4所顯示的值)均產生了極大的誤差。然而如圖16所示,在該處理模組2232將所接收到的每一第一感測值(圖未示)減去其所對應第二感測值(即CH5~CH8所顯示的值)之後,所得到的該等校正後的量測值(即CH1~CH4所顯示的值)可以維持在-1g~+1g以內,也因此,在噴水感測器221a不管傾斜角度如何,所得到的量測值可以消去重力變化的影響,而使量測值的精準度獲得明顯改善。Referring to FIG. 15 and FIG. 16, the CH shown in FIG. 15 and FIG. 16 is the result of the first/second sensing value/measurement value, and the others are updated, set scale, Reset (Reset), and calibration (Calibration) and other functions. For example, for the water spray sensors 221a to 221d that are not subjected to external water spray, FIG. 15(a) shows that the water spray sensors 221a to 221d that are not subjected to the external water spray force are vertically grounded and corrected to zero. The first sensing value received by the module 2232 (ie, the value displayed by CH1~CH4), and FIG. 15(b) shows that the water sensing sensors 221a-221d are inclined by 45 degrees, and the processing module 2232 receives The first sensed values obtained (ie, the values displayed by CH1~CH4). After the water spray sensors 221a to 221d are changed from the vertical ground direction to the tilt 45 degrees, the first sensed values (i.e., the values displayed by CH1 to CH4) generate a large error. However, as shown in FIG. 16, the processing module 2232 subtracts each of the received first sensing values (not shown) from its corresponding second sensing value (ie, the value displayed by CH5~CH8). Thereafter, the obtained measured values (that is, the values displayed by CH1 to CH4) can be maintained within -1g to +1g, and thus, the water spray sensor 221a is obtained regardless of the tilt angle. The measured value can eliminate the influence of gravity change, and the accuracy of the measured value can be significantly improved.

復參閱圖14,該儲存模組233電連接該處理模組232以接收來自該處理模組232的量測值並進行儲存。該儲存模組233例如可以是快閃記憶體(Flash)、電子抹除式可複寫唯讀記憶體(EEPROM)、安全數位(SD)記憶卡等。Referring to FIG. 14 , the storage module 233 is electrically connected to the processing module 232 to receive the measured value from the processing module 232 and store the same. The storage module 233 can be, for example, a flash memory, an electronic erasable rewritable read only memory (EEPROM), a secure digital (SD) memory card, or the like.

該無線通訊模組234電連接該處理模組232以接收來自該處理模組232的量測值,並進行無線發送。該無線通訊模組234例如為WiFi模組、Bluetooth模組及Zigbee模組其中之一者。並可透過例如一天線,將來自該處理模組232的量測值發送至使用者的電腦,以供使用者即時監測所有噴水單元12的噴水力道。如此一來,例如,小鋼胚連鑄設備的監測人員,即能透過電腦上所顯示的各噴水區間200的噴水單元12的噴水力道的量測值,即時得知各噴水單元12的噴水器121a~121d是否發生堵塞而有噴水力道減弱的情形,以便進行後續的維修作業。The wireless communication module 234 is electrically connected to the processing module 232 to receive the measured value from the processing module 232 and wirelessly transmit. The wireless communication module 234 is, for example, one of a WiFi module, a Bluetooth module, and a Zigbee module. The measurement value from the processing module 232 can be sent to the user's computer through, for example, an antenna, so that the user can immediately monitor the water spray lines of all the water spray units 12. In this way, for example, the monitoring personnel of the small-steel continuous casting equipment can instantly know the sprinklers of the water spray units 12 through the measured values of the water spraying force of the water spray unit 12 of each water spray section 200 displayed on the computer. 121a~121d is blocked or there is a situation in which the water spray is weakened for subsequent maintenance work.

於此要再說明的是,由於在該導桿11移動的過程中,該量測單元22的處理模組232將依序量測到該多個不同的噴水單元12的噴水力道的量測值,因此,該處理模組232還可針對每一噴水單元12的的噴水力道的量測值分別加入一時間戳記(time stamp),以便依照時間先後順序,來區別為該多個依序排列的不同噴水單元12中的何者的噴水力道。It should be further noted that, during the movement of the guiding rod 11, the processing module 232 of the measuring unit 22 will sequentially measure the measured values of the water spraying force of the plurality of different water spraying units 12. Therefore, the processing module 232 can also add a time stamp to the measured values of the water spray force of each water spray unit 12, so as to be distinguished according to the chronological order. Which of the different water spray units 12 is the water spray force.

參閱圖17,在該量測單元22的一第二實施態樣中,該座體21的頂座212的外周面中的前、後、左、右四個面的每一者對應設置有該等噴水感測器的其中至少二,且在此實施態樣中,該頂座212的外周面中的前、後、左、右四個面的每一者對應設置有多個噴水感測器,舉例來說,圖17顯示該頂座212後方增設有該等噴水感測器221e~221g及該等校正感測器222e~222g,且該等噴水感測器221e~221g可產生並輸出該等第一感測信號S41~S43,該等校正感測器222e~222g可產生並輸出該等第二感測信號S41’~S43’,如此,可在例如該噴水單元12的噴水器121d的噴嘴發生局部堵塞,而恐造成例如噴水感測器221g未量測到噴水力道的情況,因為增設該等其它噴水感測器221f、221g,而可增加量測到噴水力道的機率。Referring to FIG. 17, in a second embodiment of the measuring unit 22, each of the front, rear, left, and right four faces of the outer peripheral surface of the top seat 212 of the base body 21 is correspondingly disposed. At least two of the water spray sensors, and in this embodiment, each of the front, rear, left, and right four faces of the outer peripheral surface of the top seat 212 is correspondingly provided with a plurality of water spray sensors. For example, FIG. 17 shows that the water spray sensors 221e-221g and the correction sensors 222e-222g are added to the rear of the top cover 212, and the water spray sensors 221e-221g can generate and output the water spray sensors 221e-221g. The first sensing signals S41-S43, the correction sensors 222e-222g can generate and output the second sensing signals S41'-S43', and thus can be, for example, in the water sprayer 121d of the water-spraying unit 12. The nozzle is partially blocked, and for example, the water spray sensor 221g does not measure the water spray force. Since the other water spray sensors 221f and 221g are added, the probability of detecting the water spray force can be increased.

綜上所述,本發明噴水力道量測裝置2具有以下優點。In summary, the water spray channel measuring device 2 of the present invention has the following advantages.

1.易於裝設:本發明噴水力道量測裝置2具有該精巧尺寸的座體21,並藉由該座體21的底座211的固定式強力磁鐵213及活動式強力磁鐵214吸附於該導桿11,可使該量測單元22跟隨該導桿11及座體21通過該導引輥輪組13所界定出的通道口130,並可經過各噴水單元12所在之噴水區間100。1. Easy to install: The water spray channel measuring device 2 of the present invention has the seat body 21 of the compact size, and the fixed strong magnet 213 and the movable strong magnet 214 of the base 211 of the base body 21 are adsorbed to the guide rod. 11. The measuring unit 22 can follow the guiding port 11 defined by the guiding rod 11 and the seat body 21, and can pass through the water spraying section 100 where the water spraying units 12 are located.

2.即時量測噴水力:本發明噴水力道量測裝置2的該量測單元22,可針對每一噴水單元12的四個噴水器121a~121d,透過該量測單元22的類比/數位轉換模組231,將位置上相對應的噴水感測器221a~221d及校正感測器222a~222d所量測到的第一感測信號S1~S4及對應的第二感測信號S1’~S4’,來轉換成第一感測值及對應的第二感測值,並藉該處理模組232將兩者相減,來消除在該第一應變規225a~225d隨該導桿11移動過程中重力變化的影響,該無線通訊模組234並將所計算出的相關於各噴水單元12的四個噴水力道的量測值進行無線發送,故確實能達成本發明的目的。2. Instantly measuring the water spray force: the measuring unit 22 of the water spray channel measuring device 2 of the present invention can transmit the analog/digital conversion of the measuring unit 22 for the four water sprinklers 121a to 121d of each water spraying unit 12 The module 231, the first sensing signals S1~S4 and the corresponding second sensing signals S1'~S4 measured by the corresponding water detecting sensors 221a-221d and the correcting sensors 222a-222d And converting to the first sensing value and the corresponding second sensing value, and subtracting the two by the processing module 232 to eliminate the movement process of the first strain gauge 225a-225d with the guiding rod 11 In the influence of the gravity change, the wireless communication module 234 wirelessly transmits the calculated measured values of the four water spray channels associated with each of the water spray units 12, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the simple equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still Within the scope of the invention patent.

1‧‧‧小鋼胚連鑄設備
221a~221g‧‧‧噴水感測器
100‧‧‧噴水空間
222a~222g‧‧‧校正感測器
200‧‧‧噴水區間
223‧‧‧訊號處理器
11‧‧‧導桿
224a~224d‧‧‧第一受力板
111‧‧‧頭端
225a~225d‧‧‧第一應變規
12‧‧‧噴水單元
226a~226d‧‧‧第二受力板
121a~121d‧‧‧噴水器
227a~227d‧‧‧第二應變規
13‧‧‧導引輥輪組
231‧‧‧類比/數位轉換模組
130‧‧‧通道口
232‧‧‧處理模組
2‧‧‧噴水力道量測裝置
233‧‧‧儲存模組
21‧‧‧座體
234‧‧‧無線通訊模組
211‧‧‧底座
S1~S4‧‧‧第一感測信號
212‧‧‧頂座
S1’~S4’‧‧‧第二感測信號
213‧‧‧固定式強力磁鐵
II-II‧‧‧剖面線
214‧‧‧活動式強力磁鐵
S41~S43‧‧‧第一感測信號
22‧‧‧量測單元
S41’~S43’‧‧‧第二感測信號
1‧‧‧Small steel embryo continuous casting equipment
221a~221g‧‧‧Water spray sensor
100‧‧‧Water spray space
222a~222g‧‧‧correction sensor
200‧‧‧spray interval
223‧‧‧Signal Processor
11‧‧‧Guide bars
224a~224d‧‧‧First force plate
111‧‧‧ head end
225a~225d‧‧‧First strain gauge
12‧‧‧Water spray unit
226a~226d‧‧‧second force plate
121a~121d‧‧‧ sprinkler
227a~227d‧‧‧second strain gauge
13‧‧‧Guide roller set
231‧‧‧ Analog/Digital Converter Module
130‧‧‧Channel port
232‧‧‧Processing module
2‧‧‧Water jet force measuring device
233‧‧‧ storage module
21‧‧‧ body
234‧‧‧Wireless communication module
211‧‧‧Base
S1~S4‧‧‧First sensing signal
212‧‧‧ top seat
S1'~S4'‧‧‧Second sensing signal
213‧‧‧Fixed powerful magnet
II-II‧‧‧ hatching
214‧‧‧ movable powerful magnet
S41~S43‧‧‧First sensing signal
22‧‧‧Measurement unit
S41'~S43'‧‧‧Second sensing signal

本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一示意圖,說明一現有的小鋼胚連鑄設備; 圖2是一立體圖,說明該小鋼胚連鑄設備的一導引輥輪組所圍繞出的通道口及其與噴水單元的相對位置關係; 圖3是一示意圖,說明本發明噴水力道量測裝置的一實施例,裝設於該小鋼胚連鑄設備的一導桿; 圖4是一示意圖,說明該噴水力道量測裝置隨該小鋼胚連鑄設備的該導桿移動; 圖5是一示意圖,輔助圖3說明該噴水力道量測裝置如何設置於該小鋼胚連鑄設備的導桿; 圖6是一示意圖,輔助圖5說明該噴水力道量測裝置的一座體; 圖7是一立體圖,說明該噴水力道量測裝置的該座體的一底座; 圖8是一立體圖,說明該噴水力道量測裝置的一量測單元; 圖9是一方塊圖,輔助圖8說明該噴水力道量測裝置的量測單元的一第一實施態樣; 圖10是一方塊圖,說明該噴水力道量測裝置的量測單元的一噴水感測器; 圖11是一方塊圖,說明該噴水力道量測裝置的量測單元的一校正感測器; 圖12是一示意圖,說明該噴水力道量測裝置的噴水感測器未受噴水外力且從鉛直轉為水平的情況下的操作情形; 圖13是一示意圖,說明該噴水力道量測裝置的噴水感測器未受噴水外力且從水平轉為傾斜的情況下的操作情形; 圖14是一方塊圖,說明該噴水力道量測裝置的量測單元的一訊號處理器; 圖15是一量測結果圖,說明該噴水力道量測裝置的噴水感測器未受噴水外力且從鉛直轉為傾斜45度的量測值; 圖16是一量測結果圖,說明該噴水力道量測裝置的噴水感測器未受噴水外力且傾斜45度經過校正後的量測值;及 圖17是一示意圖,說明該噴水力道量測裝置的量測單元的一第二實施態樣。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a schematic diagram illustrating a prior art small steel continuous casting apparatus; FIG. 2 is a perspective view illustrating the small The passage port surrounded by a guide roller set of the steel preform continuous casting device and its relative positional relationship with the water spray unit; FIG. 3 is a schematic view showing an embodiment of the water spray force measuring device of the present invention, installed in A guide rod of the small steel embryo continuous casting device; FIG. 4 is a schematic view showing the water spray force measuring device moving along with the guide rod of the small steel embryo continuous casting device; FIG. 5 is a schematic view, and FIG. How is the water spray channel measuring device disposed on the guide rod of the small steel embryo continuous casting device; FIG. 6 is a schematic view, the auxiliary FIG. 5 illustrates a body of the water spray force measuring device; FIG. 7 is a perspective view illustrating the water jet force amount FIG. 8 is a perspective view showing a measuring unit of the water spray force measuring device; FIG. 9 is a block diagram, and FIG. 8 is a sectional view showing the measuring unit of the water spray power measuring device; First implementation Figure 10 is a block diagram showing a water spray sensor of the measuring unit of the water spray force measuring device; Figure 11 is a block diagram showing a correction sensing of the measuring unit of the water jet power measuring device Figure 12 is a schematic view showing the operation of the water spray sensor of the water spray force measuring device without being subjected to external water spray and from vertical to horizontal; Figure 13 is a schematic view showing the water spray force measuring device FIG. 14 is a block diagram illustrating a signal processor of the measuring unit of the water spray channel measuring device; FIG. 15 is a schematic diagram of the operation of the water spray sensor without the external force of the water spray and from the horizontal to the inclined; The measurement result diagram shows that the water spray sensor of the water spray force measuring device is not subjected to the external force of spraying water and is changed from vertical to inclined by 45 degrees; FIG. 16 is a measurement result diagram illustrating the water injection force measuring device The water spray sensor is not subjected to a water spray external force and is inclined by 45 degrees to the corrected measured value; and FIG. 17 is a schematic view showing a second embodiment of the measuring unit of the water spray force measuring device.

1‧‧‧小鋼胚連鑄設備 1‧‧‧Small steel embryo continuous casting equipment

130‧‧‧通道口 130‧‧‧Channel port

11‧‧‧導桿 11‧‧‧Guide bars

2‧‧‧噴水力道量測裝置 2‧‧‧Water jet force measuring device

12‧‧‧噴水單元 12‧‧‧Water spray unit

21‧‧‧座體 21‧‧‧ body

121a‧‧‧噴水器 121a‧‧‧ sprinkler

100‧‧‧噴水空間 100‧‧‧Water spray space

121b‧‧‧噴水器 121b‧‧‧ sprinkler

200‧‧‧噴水區間 200‧‧‧spray interval

13‧‧‧導引輥輪組 13‧‧‧Guide roller set

Claims (10)

一種噴水力道量測裝置,適用於一小鋼胚連鑄設備,該小鋼胚連鑄設備包括一可移動的導桿、多個分別界定出多個供該導桿通過的通道口的導引輥輪組,及多個沿該導桿移動方向依序排列的噴水單元,且該噴水力道量測裝置包含: 一座體,用以設置在該小鋼胚連鑄設備的導桿的一頭端,該座體的一截面積不大於該等通道口各自的一面積以便跟隨該導桿通過該等通道口;及 一量測單元,設置於該座體以跟隨該座體移動,且針對該等噴水單元的每一者,依序且即時地量測其所對應的多個噴水力道,並將所量測到的該多個噴水力道,轉換成多個分別正比於該等噴水力道的量測值。The utility model relates to a water spray force measuring device, which is suitable for a small steel embryo continuous casting device, which comprises a movable guiding rod and a plurality of guiding guides respectively defining a plurality of passage openings for the guiding rod to pass through. a roller set, and a plurality of water spray units arranged in sequence along the moving direction of the guide rod, and the water spray force measuring device comprises: a body for being disposed at a head end of the guide rod of the small steel embryo continuous casting device, The cross-sectional area of the base body is not greater than an area of each of the passage openings to follow the guide rods through the passage openings; and a measuring unit is disposed on the base body to follow the movement of the base body, and Each of the water spray units sequentially and instantaneously measures a plurality of water spray lines corresponding thereto, and converts the measured plurality of water spray lines into a plurality of measurements respectively proportional to the water spray lines value. 如請求項1所述的噴水力道量測裝置,其中,該量測單元包括 多個噴水感測器,每一噴水感測器設置於該座體的一外周面,且針對每一噴水單元,每一噴水感測器用於承受對應於其所在位置的噴水力道,以產生並輸出對應於其所在位置的噴水力道的第一感測信號,且每一第一感測信號所載的值相關於其所對應的噴水力道的一噴水力道值及其追隨該導桿移動而變化的一重力值, 多個校正感測器,設置於該座體內且在位置上分別對應於該等噴水感測器,每一校正感測器用來感測其追隨該導桿移動而變化的一重力值,以產生並輸出一相關於該重力值的第二感測信號,及 一訊號處理器,電連接該等噴水感測器及該等校正感測器,以接收來自該等噴水感測器所輸出的第一感測信號及該等校正感測器所輸出的第二感測信號,且針對每一噴水單元,該訊號處理器根據位置上相對應的每一噴水感測器所輸出的第一感測信號及每一校正感測器所輸出的第二感測信號,來計算出該噴水單元所對應的所有噴水力道的量測值。The water spray channel measuring device according to claim 1, wherein the measuring unit comprises a plurality of water spray sensors, each water spray sensor is disposed on an outer circumferential surface of the seat body, and for each water spray unit, Each water spray sensor is adapted to withstand a water spray force corresponding to its location to generate and output a first sensing signal corresponding to the water spray direction of its location, and the value of each first sensing signal is related to a water jet force value corresponding to the water spray force and a gravity value that changes according to the movement of the guide rod, a plurality of correction sensors disposed in the seat body and correspondingly corresponding to the water spray sensors in position Each calibration sensor is configured to sense a gravity value that changes in accordance with the movement of the guide bar to generate and output a second sensing signal related to the gravity value, and a signal processor electrically connecting the signals a water spray sensor and the correction sensors for receiving a first sensing signal output from the water spray sensors and a second sensing signal output by the correction sensors, and for each water spray Unit, the signal processor Calculating the amount of all the water spray channels corresponding to the water spray unit according to the first sensing signal output by each of the water spray sensors corresponding to the position and the second sensing signal output by each of the correction sensors Measured value. 如請求項2所述的噴水力道量測裝置,其中,該等噴水感測器的數目為四個,且該座體的外周面中的四個面的每一者對應設置有該等噴水感測器的其中之一。The water spray channel measuring device according to claim 2, wherein the number of the water spray sensors is four, and each of the four faces of the outer peripheral surface of the seat body is provided with the water spray feeling One of the detectors. 如請求項2所述的噴水力道量測裝置,其中,該座體的外周面中的四個面的每一者對應設置有該等噴水感測器的其中之至少二。The water spray channel measuring device according to claim 2, wherein each of the four faces of the outer peripheral surface of the seat body is provided with at least two of the water spray sensors. 如請求項2所述的噴水力道量測裝置,其中,每一噴水感測器包括 一第一受力板,用來承受鄰近於其所在位置的噴水力道及其追隨該導桿移動而變化的重力,及 一第一應變規,受到該第一受力板因承受噴水力道而施加的壓力及追隨該導桿移動而變化的重力作用,使其本身發生形變並改變電阻值,進而產生並輸出該第一感測信號。The water spray channel measuring device according to claim 2, wherein each of the water spray sensors includes a first force receiving plate for receiving a water spray force adjacent to a position thereof and a change thereof following the movement of the guide rod. Gravity, and a first strain gauge, are subjected to the pressure exerted by the first force receiving plate due to the pressure of the water spraying force and the gravity which changes following the movement of the guiding rod, deforming itself and changing the resistance value, thereby generating and outputting The first sensing signal. 如請求項2所述的噴水力道量測裝置,其中,每一校正感測器包括 一第二受力板,用來承受其追隨該導桿移動而變化的重力,及 一第二應變規,受到該第二受力板追隨該導桿移動而變化的重力作用,使其本身發生形變並改變電阻值,進而產生並輸出該第二感測信號。The water spray channel measuring device according to claim 2, wherein each of the correcting sensors includes a second force receiving plate for receiving the gravity which changes according to the movement of the guiding rod, and a second strain gauge. The second force-receiving plate is deformed by following the movement of the guide rod to deform itself and change the resistance value, thereby generating and outputting the second sensing signal. 如請求項2所述的噴水力道量測裝置,其中,該訊號處理器包括 一類比/數位轉換模組,電連接該等噴水感測器及該等校正感測器,以針對每一噴水單元,接收該等噴水感測器所輸出的第一感測信號並轉換成多個第一感測值,及接收位置上相對應的該等校正感測器所輸出的第二感測信號並轉換成多個對應的第二感測值, 一處理模組,電連接該多通道同步取樣類比/數位轉換模組以接收該等第一感測值及對應的該等第二感測值,並將每一第一感測值減去其對應的第二感測值來計算出該對應的量測值並輸出, 一儲存模組,電連接該處理模組以接收來自該處理模組的量測值並進行儲存,及 一無線通訊模組,電連接該處理模組以接收來自該處理模組的量測值,並進行無線發送。The water spray channel measuring device of claim 2, wherein the signal processor comprises an analog/digital conversion module electrically connecting the water spray sensors and the correction sensors for each water spray unit Receiving a first sensing signal output by the water jet sensors and converting the plurality of first sensing signals into a plurality of first sensing values, and receiving the second sensing signals output by the corresponding correction sensors at the receiving positions and converting And a plurality of corresponding second sensing values, a processing module electrically connecting the multi-channel synchronous sampling analog/digital conversion module to receive the first sensing values and the corresponding second sensing values, and Calculating the corresponding measured value by subtracting each corresponding sensed value from the first sensed value and outputting, the storage module is electrically connected to the processing module to receive the quantity from the processing module The value is measured and stored, and a wireless communication module is electrically connected to the processing module to receive the measured value from the processing module and wirelessly transmit. 如請求項1所述的噴水力道量測裝置,該小鋼胚連鑄設備的導桿的頭端具有一概呈圓弧狀的接觸面,及一位在該接觸面下方的一內凹槽,其中,該座體包括一用來吸附至該接觸面的固定式強力磁鐵,及一用來吸附至該內凹槽的表面的活動式強力磁鐵。The water spray channel measuring device according to claim 1, wherein the tip end of the guide bar of the small steel preform continuous casting device has a substantially arc-shaped contact surface, and an inner groove below the contact surface. Wherein, the base body comprises a fixed strong magnet for adsorbing to the contact surface, and a movable strong magnet for adsorbing to the surface of the inner groove. 一種小鋼胚連鑄設備,包含: 一可移動的導桿; 多個導引輥輪組,分別界定出一供該導桿通過的通道口; 多個噴水單元,沿該導桿移動方向依序排列; 一噴水力道量測裝置,包括 一座體,用以設置在該小鋼胚連鑄設備的導桿的一頭端,該座體的一截面積不大於該等通道口的一面積以便跟隨該導桿通過該等通道口,及 一量測單元,設置於該座體以跟隨該座體移動,且針對該等噴水單元的每一者,依序且即時地量測其所對應的多個噴水力道,並將所量測到的該多個噴水力道,轉換成多個分別正比於該等噴水力道的量測值。A small steel embryo continuous casting device comprises: a movable guiding rod; a plurality of guiding roller sets respectively defining a passage opening through which the guiding rod passes; a plurality of water spraying units, according to the moving direction of the guiding rod a water jet measuring device, comprising a body for being disposed at a head end of a guide rod of the small steel preform continuous casting device, wherein a cross-sectional area of the seat body is not larger than an area of the channel opening to follow The guide rods are disposed on the base body to follow the movement of the base through the passage ports, and a measuring unit for each of the water spray units, and sequentially and instantaneously measure the corresponding multiple a water spray channel, and the measured plurality of water spray lines are converted into a plurality of measured values respectively proportional to the water spray lines. 如請求項9所述的小鋼胚連鑄設備,其中,該噴水力道量測裝置的量測單元包括 多個噴水感測器,每一噴水感測器設置於該座體的外周面,且針對每一噴水單元,每一噴水感測器用於承受對應於其所在位置的噴水力道,以產生並輸出對應於其所在位置的噴水力道的第一感測信號,且每一第一感測信號所載的值相關於其所對應的噴水力道的一噴水力道值及其追隨該導桿移動而變化的一重力值, 多個校正感測器,設置於該座體內且在位置上分別對應於該等噴水感測器,每一校正感測器用來感測其追隨該導桿移動而變化的一重力值,以產生並輸出一相關於該重力值的第二感測信號,及 一訊號處理器,電連接該等噴水感測器及該等校正感測器,以接收來自該等噴水感測器所輸出的第一感測信號及該等校正感測器所輸出的第二感測信號,且針對每一噴水單元,該訊號處理器根據位置上相對應的每一噴水感測器所輸出的第一感測信號及每一校正感測器所輸出的第二感測信號,來計算出該噴水單元所對應的所有噴水力道的量測值。The small-steel continuous casting apparatus according to claim 9, wherein the measuring unit of the water spray measuring device comprises a plurality of water spray sensors, each of the water spray sensors is disposed on an outer circumferential surface of the seat body, and For each water spray unit, each water spray sensor is adapted to withstand a water spray force corresponding to its location to generate and output a first sensed signal corresponding to the water spray direction of its location, and each first sense signal The value contained is related to a water spray force value of the corresponding water spray channel and a gravity value that changes according to the movement of the guide rod. A plurality of correction sensors are disposed in the body and correspond to the positions respectively. The water spray sensor, each of the correction sensors is configured to sense a gravity value that changes according to the movement of the guide rod to generate and output a second sensing signal related to the gravity value, and a signal processing And electrically connecting the water spray sensors and the correction sensors to receive the first sensing signals output from the water spray sensors and the second sensing signals output by the correction sensors And for each sprinkler unit The signal processor calculates the corresponding water spray unit according to the first sensing signal output by each water spray sensor corresponding to the position and the second sensing signal output by each correction sensor. The measured value of all water spray channels.
TW105131180A 2016-09-29 2016-09-29 Small steel blast furnace continuous casting equipment and water spray measuring device TWI608223B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4699202A (en) * 1986-10-02 1987-10-13 Bethlehem Steel Corporation System and method for controlling secondary spray cooling in continuous casting
US20090084517A1 (en) * 2007-05-07 2009-04-02 Thomas Brian G Cooling control system for continuous casting of metal
TW200930478A (en) * 2008-01-14 2009-07-16 Concast Ag Continuous casting plant in particular for long steel products and method for continuous casting
CN101658913A (en) * 2009-09-19 2010-03-03 新疆八一钢铁股份有限公司 Variable water ratio control method of secondary cooling of billet caster

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4699202A (en) * 1986-10-02 1987-10-13 Bethlehem Steel Corporation System and method for controlling secondary spray cooling in continuous casting
US20090084517A1 (en) * 2007-05-07 2009-04-02 Thomas Brian G Cooling control system for continuous casting of metal
TW200930478A (en) * 2008-01-14 2009-07-16 Concast Ag Continuous casting plant in particular for long steel products and method for continuous casting
CN101658913A (en) * 2009-09-19 2010-03-03 新疆八一钢铁股份有限公司 Variable water ratio control method of secondary cooling of billet caster

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