KR20070103045A - Vegetable resin composition and molded vegetable resin - Google Patents

Abstract

A vegetable resin composition comprising polylactic acid, a thermoplastic resin, and a compatibilizing agent, wherein the compatibilizing agent is a polymeric material formed from a monomer ingredient comprising at least one alkyl methacrylate and has a weight-average molecular weight of 950,000 to 4,100,000. The alkyl methacrylate preferably is at least one member selected among methyl methacrylate, ethyl methacrylate, propyl methacrylate, and butyl methacrylate. When this vegetable resin composition is used to form a molded vegetable resin, this molded vegetable resin can have improved impact resistance and improved heat resistance.

Description

Vegetable resin composition and vegetable resin molded object {VEGETABLE RESIN COMPOSITION AND MOLDED VEGETABLE RESIN}

The present invention relates to a vegetable resin composition and a vegetable resin molded article using the same.

In recent years, depletion by mass consumption of fossil resources represented by petroleum, and global warming by increasing carbon dioxide concentration have been a problem. For this reason, the movement to replace petroleum-based general-purpose resins with vegetable resins, such as polylactic acid derived from plants, is actively performed worldwide. Polylactic acid is made from plants, such as corn, that are not depleted and are decomposed into harmless water and carbon dioxide by the action of microorganisms in the soil even after disposal. In addition, polylactic acid is a cyclic material in which water and carbon dioxide generated by the incineration are returned to plants by photosynthesis and have a low load on the environment.

In recent years, it has been proposed to use a vegetable resin containing polylactic acid as a main component for individual objects of electronic devices such as laptops and mobile phones (see Patent Document 1).

However, polylactic acid as a resin has great rigidity such as flexural strength, but has low impact resistance such as Izod impact strength and low heat resistance such as load bending temperature, so that it is difficult to use it as a body of an electronic device alone. . As one of the solutions, a polymer alloy in which a part of polylactic acid is substituted with a petroleum-derived thermoplastic resin having excellent impact resistance and heat resistance has been proposed (see Patent Document 2, Patent Document 3, and Patent Document 4).

Patent Document 1: Japanese Patent Application Laid-Open No. 2001-244645

Patent Document 2: Japanese Patent Laid-Open No. 2003-138119

Patent Document 3: Japanese Patent Laid-Open No. 2003-342452

Patent Document 4: Japanese Patent Application Laid-Open No. 2004-277497

Patent document 2 describes a resin composition comprising a polylactic acid, a polyacetal resin and an acrylic resin, and a resin composition excellent in moldability, processability, mechanical properties and heat resistance is proposed.

Patent document 3 describes a resin composition containing an aliphatic polyester and a plasticizer other than polylactic acid resin and polylactic acid resin, and a resin composition having excellent impact resistance and heat resistance is proposed.

Patent Document 4 describes a resin composition containing an aliphatic polyester other than polylactic acid resin, polylactic acid resin, and an inorganic filler, and a resin composition having improved impact resistance and heat resistance of polylactic acid resin is proposed.

The polymer alloy of the polylactic acid and the thermoplastic resin as described above is usually obtained through a kneading step of melting and mixing the pellets of the polylactic acid and the pellets of the thermoplastic resin at a high temperature. If the polylactic acid and the thermoplastic resin are not finely and uniformly mixed in this kneading step, properties such as impact resistance and heat resistance of the obtained polymer alloy cannot be improved. Conventionally, it is difficult to finely mix polylactic acid and a thermoplastic resin by the presence or absence of polarity, etc., and it was difficult to form an ideal polymer alloy. For this reason, the polymer alloy of polylactic acid and a thermoplastic resin has a problem that the impact resistance and heat resistance of the expectation are not acquired.

<Start of invention>

The present invention provides a vegetable resin composition in which polylactic acid and a thermoplastic resin are finely and uniformly mixed, high impact resistance and high heat resistance, and a vegetable resin molded body using the same.

The vegetable resin composition of the present invention is a vegetable resin composition comprising polylactic acid, a thermoplastic resin, and a compatibilizer, the compatibilizer is a polymer material containing alkyl methacrylate as a monomer component, and the weight average molecular weight of the compatibilizer is It is characterized by being 950,000 or more and 4.1 million or less.

In addition, the vegetable resin molded body of the present invention is a vegetable resin molded body formed from a vegetable resin composition comprising polylactic acid, a thermoplastic resin, and a compatibilizing agent, and the compatibilizing agent is a polymer material containing alkyl methacrylate as a monomer component. The weight average molecular weight of the compatibilizer is characterized by being 950,000 or more and 4.1 million or less.

By having the said structure, this invention can provide the vegetable resin composition containing polylactic acid with high impact resistance and heat resistance, and a vegetable resin molded body using the same.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1: is a front view of the notebook body body which shows an example of the vegetable resin molded object of this invention.

Best Mode for Carrying Out the Invention

One example of the vegetable resin composition of the present invention is a polymer alloy containing polylactic acid, a thermoplastic resin, and a compatibilizer, the compatibilizer is a polymer material containing alkyl methacrylate as a monomer component, and the weight average molecular weight of the compatibilizer is 950,000 or more and 4.1 million or less.

Moreover, an example of the vegetable resin molded object of this invention is a vegetable resin molded object formed from the said vegetable resin composition.

Polylactic acid is a plant (biodegradable) resin derived from a plant, and biodegradability can be imparted to the molded body by producing a molded body using the resin containing the polylactic acid. As a result, even if the molded body is disposed in the ground as it is, most of it is naturally decomposed into harmless water and carbon dioxide by the microorganisms present in the ground. In addition, the molded body has a low heat of combustion even when it is burned, which makes it difficult to damage the furnace, and also has a low environmental load because of less generation of harmful substances such as dioxin.

The molecular weight and molecular weight distribution of the polylactic acid are not particularly limited as long as the molding process is substantially possible, but the weight average molecular weight is preferably 10,000 or more, more preferably 40,000 or more, particularly preferably 80,000 or more. .

In addition, since the resin composition contains alkyl methacrylate as a monomer component and includes a polymer material having a weight average molecular weight of 950,000 or more and 4.1 million or less as a compatibilizer, polylactic acid and a thermoplastic resin are finely and uniformly mixed. It has high impact resistance and heat resistance.

In order to improve the impact resistance of the said resin composition than polylactic acid, it is necessary for the weight average molecular weight of a compatibilizer to be 950,000 or more and 4.1 million or less.

As the alkyl methacrylate as the monomer component of the compatibilizer, at least one selected from methyl methacrylate, ethyl methacrylate, propyl methacrylate and butyl methacrylate is preferable. These are considered to be able to improve the impact resistance and heat resistance of a matrix resin by forming a long chain by superposition | polymerization and forming a pseudo-crosslinked state by being entangled with the molecule | numerator of polylactic acid and a thermoplastic resin which are matrix resins. The compatibilizer may be a homopolymer or a copolymer of the monomer component.

It is preferable that the weight mixing ratio of the said compatibilizer is 5 weight% or more and 15 weight% or less with respect to the total weight of a resin composition. It is because the impact resistance of a resin composition can be improved more as it exists in this range.

The thermoplastic resin is not particularly limited as long as it has higher impact resistance and heat resistance than polylactic acid, but is not limited to polycarbonate, ABS resin, polycarbonate-ABS resin alloy, polystyrene, high impact polystyrene, modified polyphenylene ether, and polybutyl. Preference is given to at least one resin selected from lenterephthalate, polyethylene terephthalate, polyacetal, polyamide, polypropylene, polymethyl methacrylate and polyethylene. This is because they are sufficiently higher in impact resistance and heat resistance than polylactic acid.

It is preferable that it is 4: 6-3: 7, and, as for the weight mixing ratio of polylactic acid and a thermoplastic resin, 3.5: 6.5-3: 7 are more preferable. It is because when it exists in this range, the characteristic of a polylactic acid and the characteristic of a thermoplastic resin can be exhibited more effectively together.

It is preferable to mix | blend a crystal nucleating agent with the said resin composition in order to advance crystallization of polylactic acid and to raise rigidity and heat resistance. Examples of the nucleating agent include an organic nucleating agent and an inorganic nucleating agent. Examples of the organic nucleating agent include benzoic acid metal salts and organophosphate ester metal salts. Examples of the inorganic nucleating agent include talc, mica, montmorillonite, and kaolin.

It is preferable to add a silicone flame retardant, an organometallic salt flame retardant, an organophosphorus flame retardant, a metal oxide flame retardant, a metal hydroxide flame retardant, etc. to the said resin composition. As a result, the flame retardancy can be improved to suppress combustion, and the flowability of the resin composition can be improved, so that excellent moldability can be ensured.

It is preferable to add lactic acid-type polyester further as a modifier to the said resin composition. Accordingly, not only the impact resistance is improved, but also the flame retardant effect is improved. As this lactic acid polyester, a polymer obtained by copolymerizing lactic acid, dicarboxylic acid and diol can be used. As this dicarboxylic acid, succinic acid, adipic acid, sebacic acid, decane dicarboxylic acid, cyclohexanedicarboxylic acid, phthalic acid, terephthalic acid, isophthalic acid etc. are mentioned, for example. Examples of the diol include ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, and the like.

It is preferable to add hemp fibers, chitin chitosan, citron shell fibers, kenaf, short fibers derived from them (10 mm or less in length), powders derived from them, and the like to the resin composition. Thereby, the rigidity and heat resistance of a molded object can be improved more. Moreover, these are natural materials and do not lower the vegetable properties of the molded body.

It is preferable to add glass fiber, carbon fiber, glass flakes, glass beads, etc. as a filler further to the said resin composition. Thereby, the rigidity and Izod impact strength of a molded object can be made larger.

The resin composition may further contain a plasticizer, a weathering improver, an antioxidant, a heat stabilizer, a light stabilizer, an ultraviolet absorber, a lubricant, a mold release agent, a pigment, a colorant, various fillers, an antistatic agent, a fragrance, a foaming agent, an antibacterial agent, and an antimicrobial agent. You may. These additions not only improve impact resistance, heat resistance, rigidity, etc., but also impart other properties. In the selection of these additives, it is preferable to select a material that is harmless to living things in consideration of the properties of the polylactic acid polymer alloy and has a low load on the environment, such as not generating toxic gases by combustion.

In addition, the vegetable resin molded body of this invention contains the vegetable resin body of electronic devices, such as a notebook and a mobile telephone, for example. BRIEF DESCRIPTION OF THE DRAWINGS It is a front view of the notebook body which shows an example of the vegetable resin molded object of this invention. The housing of FIG. 1 can be formed by injection molding.

Next, embodiment of the manufacturing method of the vegetable resin composition and vegetable resin molded object in this invention is described. An example of the method for producing a vegetable resin composition according to the present invention is a process of further mixing the above-mentioned compatibilizer with a mixture of pellets of polylactic acid and pellets of thermoplastic resin in a weight mixing ratio of 4: 6 to 3: 7 and And a step of kneading the mixture.

As a mixing method, the polylactic acid pellet, the thermoplastic resin pellet, and the compatibilizer may be dry blended, respectively, and a part of the compatibilizer may be pre-blended with the polylactic acid or the thermoplastic resin pellet beforehand, and The pellets of polylactic acid and the pellets of thermoplastic resin may be dry blended and mixed. As a mixer, a mill roll, a Benbury mixer, a super mixer, etc. can be used. The weight mixing ratio of the compatibilizer is 5% by weight to 15% by weight based on the total weight of the resin composition.

Kneading can be performed using an extruder. Although a single screw extruder and a twin screw extruder can be used as an extruder, it is preferable to use a coaxial twin screw extruder. This is because more uniform mixing of the resin pellet and the compatibilizer is possible. The melting temperature is set at 210 ° C to 230 ° C or lower.

The compatibilizer may also be supplied to a single screw extruder or a twin screw extruder using a side injector or the like.

Moreover, an example of the manufacturing method of the vegetable resin molded object in this invention includes the process of shape | molding the said resin composition by injection molding, extrusion molding, blow molding, vacuum molding, compression molding, etc. As molding conditions, for example, in the case of injection molding, it can set as follows. The drying conditions of the resin composition before injection molding are 70 degreeC-100 degreeC of drying temperature, and 4 hours-6 hours of drying time. In addition, during injection molding, the mold temperature is 10 ° C to 85 ° C, the cylinder temperature is 210 ° C to 230 ° C, and the cooling time is 10 seconds to 90 seconds.

Next, this invention is demonstrated concretely based on an Example.

(Example 1)

<Production of Resin Composition>

The polylactic acid (PLA) pellet "Laceia H-100J" (trade name) manufactured by Mitsui Chemical Industries, Ltd. was dried at 80 ° C for 5 hours. In addition, the polycarbonate-ABS resin alloy (PC / ABS) pellet "Novaron S1100" (trade name) manufactured by Daicel Polymer Co., Ltd. was dried at 100 ° C for 4 hours. In addition, Mitsubishi Rayon Co., Ltd. prepared methyl methacrylate (MMA) compatibilizer powder "metablene P-551A" (trade name, weight average molecular weight: 1.45 million).

27 parts by weight of the PLA pellets, 63 parts by weight of the PC / ABS pellets, and 10 parts by weight of the MMA-based compatibilizer powder were mixed, and co-rotating fully occlusal type 2 vent type twin screw extruder manufactured by TECHNOVEL Co., Ltd. It knead | mixed at melt temperature 230 degreeC using "KZW-30MG" (brand name). After the kneading, the melt was extruded from the mold of the extruder into strands, and after cooling with water, it was cut with a pelletizer to prepare a pellet-shaped resin composition (polylactic acid polymer alloy) of this example.

The weight mixing ratio of the PLA pellets to the PC / ABS pellets is PLA pellets: PC / ABS pellets = 27: 63 = 3: 7. In addition, the weight mix rate of MMA type compatibilizer powder is 10 weight (wt)% with respect to the total weight of a resin composition.

Measurement of Izod Impact Strength

After drying the pelletized resin composition at 90 ° C. for 5 hours, JIS Z 2204 No. 1 test piece (12 mm × 127 mm × 3.2 mm) obtained by injection molding at a mold temperature of 80 ° C., a cylinder temperature of 220 ° C., and a cooling time of 30 seconds was obtained. It processed, and shape | molded JIS Z2204-2A test piece (12 mm x 64 mm x 3.2 mm, notch 2.54 mm), and measured the Izod impact strength. Specifically, an Izod impact test was conducted in accordance with JIS K 7110 using an Izod impact tester "B-121202403" (trade name) manufactured by Toyo Seiki Seisakusho. The results are shown in Table 1 below.

<Measurement of Flexural Strength>

After drying the pelletized resin composition at 90 ° C. for 5 hours, injection molding was performed at a mold temperature of 80 ° C., a cylinder temperature of 220 ° C., and a cooling time of 30 seconds, and JIS Z 2204 No. 1 test piece (12 mm × 127 mm × 3.2 mm) was used. Molding was performed to measure flexural strength. Specifically, a flexural strength test was conducted in accordance with JIS K 7203 using an universal tester "INSTRONON 5581" (trade name) manufactured by Instron. The results are shown in Table 1 as the flexural modulus.

<Measurement of Load Bending Temperature>

After drying the pelletized resin composition at 90 ° C. for 5 hours, injection molding was performed at a mold temperature of 80 ° C., a cylinder temperature of 220 ° C., and a cooling time of 30 seconds, and JIS Z 2204 No. 1 specimen (12 mm × 127 mm × 3.2 mm). Was molded and the load bending temperature was measured. Specifically, heat distortion tester "148HD-PC" (trade name) manufactured by Yasuda Seiki Seisakusho Co., Ltd. was used, and a load bending temperature test was conducted in accordance with JIS K 7220 except for the size of the test piece. The results are shown in Table 1.

(Comparative Example 1)

Except not using MMA compatibilizer powder, the resin composition was produced like Example 1, and it carried out similarly to Example 1, and measured Izod impact strength, bending strength, and load bending temperature, respectively. The results are shown in Table 1.

(Comparative Example 2)

The resin composition which consists only of the PLA pellet used in Example 1 was prepared, and it carried out similarly to Example 1, and measured Izod impact strength, bending strength, and load bending temperature, respectively. The results are shown in Table 1.

From Table 1, the Izod impact strength of Example 1 using a compatibilizer is improved by 7.8 times or more compared with Comparative Example 1 without a compatibilizer, and 4.2 times or more compared with Comparative Example 2 using only polylactic acid. Able to know. Moreover, although the bending elastic modulus of Example 1 falls slightly compared with the comparative example 2, it is sufficient intensity | strength for an electronic device optical body, for example. In addition, the load bending temperature of Example 1 is higher than the comparative example 2. As described above, it can be seen that the polylactic acid polymer alloy of Example 1 can improve impact resistance and heat resistance as compared to polylactic acid alone of Comparative Example 2.

<Optimization of Molecular Weight of Compatibilizer>

Except having changed the weight average molecular weight of MMA type compatibilizer powder, the resin composition was produced like Example 1, and it carried out similarly to Example 1, and measured Izod impact strength, bending strength, and load bending temperature, respectively. In addition, what added the acrylic resin as a reference example with a weight average molecular weight of 10 million or more was measured similarly. The results are shown in Table 2 below. In addition, in Table 2, the example of weight average molecular weight 1.45 million corresponds to Example 1, and the thing without the indication of a weight average molecular weight corresponds to the comparative example 1.

Since the Izod impact strength of polylactic acid alone is about 3 kgf · cm / cm, in order to obtain impact resistance two times or more higher than that of polylactic acid, the weight average molecular weight of the compatibilizer added to the resin composition from Table 2 is 950,000 or more and 410. It is necessary to be less than ten thousand. In addition, there was no big change about bending elastic modulus and load bending temperature.

Optimization of Weight Mixing Ratio of Compatibilizers

A resin composition was prepared in the same manner as in Example 1 except that the weight mixing ratio of the MMA compatibilizer powder was changed, and in the same manner as in Example 1, the Izod impact strength, flexural strength, and load flexural temperature were respectively measured. The results are shown in Table 3 below. In addition, in Table 3, the example whose weight mixing ratio is 10 weight% corresponds to Example 1, and the thing whose weight mixing ratio is 0 weight% corresponds to the comparative example 1.

From Table 3, it is understood that the weight mixing ratio of the compatibilizer is preferably 5% by weight or more and 15% by weight or less based on the total weight of the resin composition. In addition, there was no big change about bending elastic modulus and load bending temperature.

Optimization of the weight mixing ratio of polylactic acid and thermoplastic resin

The "methabrene P-531A" (brand name) which changed the weight mix ratio of PLA pellets and PC / ABC pellets, and made the weight average molecular weight of the methyl methacrylate (MMA) type compatibilizer of Mitsubishi Rayon company into 4.1 million Except what was used, the resin composition was produced like Example 1, and it carried out similarly to Example 1, and measured Izod impact strength, bending strength, and load bending temperature, respectively. The results are shown in Table 4 below. In Table 4, only PC / ABC corresponds to Comparative Example 1, and only PLA corresponds to Comparative Example 2.

From Table 4, it is understood that the weight mixing ratio of the polylactic acid and the thermoplastic resin is preferably 4: 6 to 3: 7, more preferably 3.5: 6.5 to 3: 7.

According to the present invention as described above, it is possible to provide a vegetable resin composition having a high impact resistance and heat resistance and a vegetable resin molded body using the same, and the impact resistance of an object for an electronic device represented by a notebook, a mobile phone, etc. formed from the vegetable resin composition. It can improve performance and heat resistance.

Claims (10)

A polylactic acid, a thermoplastic resin, and a compatibilizer, wherein the compatibilizer is a polymer material containing alkyl methacrylate as a monomer component, and the weight average molecular weight of the compatibilizer is 950,000 or more and 4.1 million or less. Resin composition. The vegetable resin composition of claim 1, wherein the alkyl methacrylate is at least one selected from methyl methacrylate, ethyl methacrylate, propyl methacrylate, and butyl methacrylate. The vegetable resin composition of Claim 1 which is 5 weight% or more and 15 weight% or less with respect to the total weight of the said resin composition. The method of claim 1, wherein the thermoplastic resin is polycarbonate, ABS resin, polycarbonate-ABS resin alloy, polystyrene, high impact polystyrene, modified polyphenylene ether, polybutylene terephthalate, polyethylene terephthalate, Vegetable resin composition which is one or more types of resin chosen from polyacetal, polyamide, polypropylene, polymethylmethacrylate, and polyethylene. The vegetable resin composition of claim 1, wherein a weight mixing ratio of the polylactic acid and the thermoplastic resin is 4: 6 to 3: 7. It is formed from the vegetable resin composition containing polylactic acid, a thermoplastic resin, and a compatibilizer, The said compatibilizer is a polymeric material which uses alkyl methacrylate as a monomer component, The weight average molecular weight of the said compatibilizer is 950,000 or more and 4.1 million. Vegetable resin molded object characterized by the following. The vegetable resin molded product according to claim 6, wherein the alkyl methacrylate is at least one selected from methyl methacrylate, ethyl methacrylate, propyl methacrylate and butyl methacrylate. The vegetable resin molded body of Claim 6 which is 5 weight% or more and 15 weight% or less with respect to the total weight of the said resin composition. The method of claim 6, wherein the thermoplastic resin is polycarbonate, ABS resin, polycarbonate-ABS resin alloy, polystyrene, high impact polystyrene, modified polyphenylene ether, polybutylene terephthalate, polyethylene terephthalate, Vegetable resin molded object which is one or more types of resin chosen from polyacetal, polyamide, polypropylene, polymethylmethacrylate, and polyethylene. The vegetable resin molded product according to claim 6, wherein a weight mixing ratio of the polylactic acid and the thermoplastic resin is 4: 6 to 3: 7.

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