JP7360931B2 - air conditioner casing - Google Patents

Description

The present invention relates to a frame for an air conditioner, and relates to a heat insulating panel technology.

Conventionally, there is a method described in Patent Document 1, for example. This relates to the frame structure of an air conditioner. This frame has a hollow main member and a corner connecting member that connects the main members, the main member and the corner connecting member are continuous in a plane at the connecting part, and the corner connecting members are perpendicular to each other. The connecting body includes a connecting body having three outer corner surfaces, and a connecting insertion part extending from the connecting body in the directions of three mutually perpendicular axes and inserted into the main member.
JP2018-146147

In the frame described in Patent Document 1, the outer surface of the frame is formed in a flat shape, and when the heat insulating panel is attached to the outer surface of the frame, there is no member for positioning the heat insulating panel with respect to the frame. The work of fixing the insulation panel with bolts, pins, etc. while maintaining its relative position with respect to the insulation panel was a burdensome task.

In addition, a heat insulating panel is one in which a heat insulating material is filled between an outer panel and an inner panel, and a resin molding placed on the panel end face of the heat insulating panel is interposed between the side edge of the outer panel and the side edge of the inner panel. It provides insulation between the two.

However, it is not possible to reliably prevent the cold heat transmitted to the frame from reaching the outer panel, and dew condensation may occur on the surface of the outer panel.

The present invention solves the above problems, and makes it possible to easily install a heat insulating panel, improve the heat insulation properties of the frame and the heat insulating panel, and prevent dew condensation from forming on the surfaces of the frame and the heat insulating panel. The purpose is to provide insulation panels for air conditioners.

In order to solve the above problems, an air conditioner casing according to the present invention is an air conditioner casing comprising a frame and a heat insulating panel attached to the frame, wherein the frame material forming the frame has an axis of the frame material. The side surface along the center direction has a frame step with a right-angled corner that engages the end of the insulation panel, and the insulation panel has a panel step with a right-angled corner at the end, and the panel end face is connected to the frame. It has an outer end surface that faces one surface of the right-angled corner of the stepped section, and an inner end surface that forms one surface of the right-angled corner of the panel stepped section, and the outer end surface and the inner end surface are opposite to one surface of the right-angled corner of the panel stepped section. The outer panel arranged on the outer surface following the outer end surface and the inner panel arranged on the inner surface following the inner end surface are separated from each other via the other surface and are discontinuous at the panel end surface, and the frame material has a hollow shape. It has an outboard frame part located outside the casing and an inboard frame part that is hollow and located inside the casing, with both the outboard frame part serving as a heat insulator and the inboard frame part forming a structure. are arranged in parallel and joined at substantially contacting joint surfaces formed along the axial direction of the frame material to form a composite material, the outer frame part facing the outer end surface of the panel end surface, and the inner frame part It is characterized by having one side surface facing the other surface of the right-angled corner of the panel stepped portion and the other side surface facing the inner end surface of the panel end surface .

In the heat insulating panel for an air conditioner according to the present invention, the heat insulating panel is formed by filling a heat insulating material between the outer plate and the inner plate, and the panel step has a space between the side edge of the outer plate and the side edge of the inner plate. Place the intervening joint plate, place resin moldings on the outer and inner end faces of the panel end faces, and place one resin molding on the outer end face of the panel between the side edge of the outer plate and the side edge of the joint plate. The other resin molding is interposed between the side edge of the inner plate and the side edge of the joint plate and is disposed on the inner end face of the panel end face.

As described above, according to the present invention, the panel end faces of the panel stepped portion include an outer end surface that faces one side of the right-angled corner of the frame stepped portion, and an inner end surface that forms one side of the right-angled corner of the panel stepped portion. Since the outer end face and the inner end face are separated from each other via the other face of the right-angled corner of the panel stepped portion, heat conduction between the inner plate and the outer plate of the heat insulating panel can be suppressed. In addition, a joint plate is placed between the side edge of the outer panel and the side edge of the inner panel at the panel step, and resin moldings placed on the outer and inner end surfaces of the panel are connected to the side edges of the outer panel. suppresses heat conduction between the inner plate and the side edge of the joint plate, and between the side edge of the inner plate and the side edge of the joint plate. Therefore, dew condensation on the outer panel of the heat insulating panel can be prevented.

A sectional view showing a frame of an air conditioner according to an embodiment of the present invention, and showing a fixing structure of the frame and a heat insulation panel at a corner of a casing. A cross-sectional view showing the frame of the air conditioner and the fixing structure of the frame and the heat insulation panel in the middle of the casing. A cross-sectional view showing the panel end face of the heat insulation panel of the air conditioner. Exploded cross-sectional view showing the frame placed at the corner of the casing of the air conditioner Exploded cross-sectional view showing the frame placed in the middle of the casing of the air conditioner A perspective view showing the main frame material and corner connecting members of the air conditioner. A perspective view showing the intermediate frame material, joint member, and irregularly shaped joint member of the air conditioner. A perspective view showing the corner connecting member of the air conditioner A perspective view showing the joint member and irregularly shaped joint member of the air conditioner. Cross-sectional view of the middle frame material of the air conditioner arranged in one direction A front view showing an air conditioner according to an embodiment of the present invention A plan view showing the air conditioner

Embodiments of the present invention will be described below based on the drawings.
(Overall structure)
As shown in FIGS. 11 and 12, a casing 1 of an air conditioner includes a plurality of outer wall panels 2 made of heat insulating panels forming side walls, a plurality of top panels 3 forming a ceiling, and an internal space of the casing 1. A steel plate 4, which forms a partition wall that partitions the room into a plurality of chambers, is fixed to a frame 6. A door panel 7 is arranged at the front opening of each chamber of the casing 1, and the door panel 7 is attached to the frame 6 so as to be openable and closable.

The interior of the casing 1 includes an outside air chamber 8 into which outside air OA and return air RA flow, an air supply chamber 9 into which air conditioned supply air SA whose temperature and humidity have been adjusted flow, and an air conditioning system for supply air SA. It is divided into 10 fan chambers that supply air to the air.

The casing 1 has a return air port 11 on the top panel 3 corresponding to the outside air chamber 8, an air supply port 12 on the top panel 3 corresponding to the fan chamber 10, and a return air port 11 and an air supply port. 12 communicates with the air conditioning target system. A supply air passage 13 is formed inside the casing 1 from a return air port 11 to an air supply port 12 .

Below the steel plate 4 that separates the outside air chamber 8 and the air supply chamber 9, a filter unit 16 consisting of a pre-filter 14 and a medium-performance filter 15 is mounted on the side of the outside air chamber 8. Furthermore, a heat exchanger 19 consisting of a cold/hot water coil and a humidifier (evaporative type) 20 are installed on the side of the air supply chamber 9. The outside air chamber 8 communicates with the air supply chamber 9 through a filter unit 16, a heat exchanger 19, and a humidifier 20. An air supply fan device 21 consisting of a plug fan is installed in the fan room 10.
(Operation of air conditioner)
The return air RA flowing into the outside air chamber 8 flows into the supply air chamber 9 through the filter unit 16 and the heat exchanger 19 together with the outside air OA. At this time, the filter unit 16 removes dust and the like contained in the return air RA and outside air OA using the pre-filter 14 and the medium-performance filter 15, and the heat exchanger 19 converts the return air RA and outside air OA into predetermined humidity and temperature. The air is adjusted to 100 mL and humidified by the humidifier 20.

The air flowing into the air supply chamber 9 is sent out from the air supply port 12 to the air conditioning target system as air supply SA by the air supply fan device 21.
(Frame structure)
As shown in FIG. 1, FIG. 2, FIG. 11, and FIG. The outer wall panel 2 is placed on top of the .

The frame 6 has hollow main frame members 610, which are structural members of the casing 1, arranged in a pillar-like manner at the four corners of the casing 1, and auxiliary members are placed between a pair of parallel main frame members 610. A middle part frame material 620 is arranged, the main part frame material 610 is connected to the main part frame material 610, and the middle part frame material 620 is fixed to the main part frame material 610, or the middle part frame material 620 and the middle part frame material 620 are connected to each other. The members 620 are connected.

The main part frame material 610 and the intermediate part frame material 620 have a hollow outer frame part 51 located outside the casing 1 and a hollow inner frame part 52 located inside the casing 1. A composite material is formed by arranging both in parallel and joining them along the axial direction of the frame material.

In the main part frame material 610 and the intermediate part frame material 620, the outboard frame part 51 forms a heat insulator, and the inboard frame part 52 forms a structure. The outside frame portion 51 is made of resin, and the inside frame portion 52 is made of aluminum.
(frame step)
The main frame member 610 and the intermediate frame member 620 have a frame stepped portion 53 with a right-angled corner that engages with the end of the outer wall panel 2 on the side surface along the axial direction of the frame member.

In the frame stepped portion 53, one side 510 of the outboard frame portion 51 forms one surface of a right-angled corner of the frame stepped portion 53, and faces the panel end surface 54 of the outer wall panel 2. One side surface 521 of the inboard frame portion 52 forms the other surface of the right-angled corner of the frame stepped portion 53 and faces the panel inner surface of the outer wall panel 2 .

In addition, the inboard frame section 52 has panel holding sections 56 formed at the ends of the main section frame material 610 and the intermediate section frame material 620 and engaged with the panel step section 57 at the right angle corner in the axial direction of the frame material. have along.

The panel holding portion 56 is connected to one side surface 561 that forms the other surface of the right-angled corner of the frame stepped portion 53 and faces the other surface of the right-angled corner of the panel stepped portion 57 , and the right-angled corner of the panel stepped portion 57 It has the other side surface 562 opposite to the inner end surface 542 of the panel end surface forming one surface of the inside corner, and one side surface 521 of the inside frame section 52 also serves as one side surface 561 of the panel holding section 56 .

One side surface 561 of the panel holding section 56 faces the inner end surface 542 of the panel end surface 54 forming one surface of the right-angled corner of the panel step section 57, and the other side surface 562 of the panel holding section 56 It forms the other surface of the right-angled corner and faces the other surface of the right-angled corner of the panel stepped portion 57 .

As shown in FIG. 1, in the main frame member 610, the outer frame portion 51 has a generally rectangular cross-sectional shape, and the inner frame portion 52 has a generally L-shaped cross-sectional shape. One corner of the outboard frame portion 51 and a corner of the inboard frame portion 52 face each other and are joined at joint surfaces 511 and 520 that are substantially in contact with each other.

As shown in FIG. 2, in the intermediate frame member 620, the outer frame portion 51 has a generally rectangular cross-sectional shape, and the inner frame portion 52 has a generally wide rectangular cross-sectional shape. One side surface of the outboard frame section 51 and one side surface of the inboard frame section 52 face each other and are joined at joint surfaces 511 and 520 that are substantially in contact with each other.
(joint structure)
The outboard frame portion 51 has joining protrusions 512 that protrude in the form of feathers on both sides of a joining surface 511 along the axial direction of the frame material. The inboard frame part 52 has a joining groove part 522 along the axial direction of the frame material into which the joining protrusion 512 of the outboard frame part 51 is inserted in the joining surface 520, and a feather-shaped part is formed on the joining surface side of the joining groove part 522. It has a caulked portion 523 along the axial direction of the frame material. This caulked portion 523 fixes the joining protrusion 512 of the outboard frame portion 51 to the joining groove portion 522.

As shown in FIGS. 6 and 8, the corner connecting member 630 that connects the main part frame members 610 is made of a resin material, and includes a solid connecting main body part 631 and an outboard frame part 51 of the main part frame member 610. It has a hollow connecting insertion part 632 that is inserted into.

The connection insertion portion 632 extends from the connection body portion 631 in the axial direction of each of the three axes that are perpendicular to each other, and connects the outer frame of the main frame member 610 at the boundary between the connection body portion 631 and the connection insertion portion 632. It has a step 635 corresponding to the thickness of the portion 51. A reinforcing plate 636 is inserted into the connecting insertion portion 632.

As shown in FIGS. 7, 9, and 10, the joint member 640 that joins the intermediate frame member 620 to the crossbar-shaped main frame member 610 is made of a resin material, and the outer frame part of the intermediate frame member 620 is 51 , a joint head 642 that joins to the frame stepped portion 53 of the main frame material 610 , and a real shaft inserted into the inboard frame portion 52 of the intermediate frame material 620 . It has a joint insertion part 643 shaped like this. The joint head 641 is fixed to the main frame member 610 with a joining screw 661 made of a drill screw.
(Fixed structure details)
1 and 2 show the fixing structure of the outer wall panel 2. FIG. In the following, the outer wall panel 2 will be explained as an example, but the same applies to the top panel 3. Moreover, the outer wall panel 2, the top panel 3, and the door panel 7 basically have the same structure of the heat insulation panel. Further, the flat mount bottom plate 103 has an exterior made of only an inner plate and an outer plate of metal plates, and urethane foam is filled between the inner plate and the outer plate.

The outer wall panel 2 is fixed to the main frame member 610 and the intermediate frame member 620 of the frame 6 with panel fixing screws 701 made of drill screws.

The exterior wall panel 2 has an outer panel 901 made of a thin metal plate placed on the outer surface, an inner plate 902 made of a thin metal plate placed on the inner side, and frames 903a and 903b made of resin molding forming the outer peripheral end surface of the panel. The peripheral edges of the plate 901 and the inner plate 902 are bent and the side edges are inserted into the frame 903, and urethane foam forming the heat insulating material 904 is filled between the outer plate 901 and the inner plate 902 surrounded by the frame 903. There is.

The exterior wall panel 2 has a right-angled corner panel step 57 at the end of the panel, and the panel step 57 engages with the frame step 53 of the main frame member 610 and the intermediate frame member 620.

The panel end face 54 has an outer end face 541 opposite to one face of the right-angled corner of the frame step portion 53 and an inner end face 542 forming one face of the right-angled corner of the panel step portion 57. The inner end surfaces 542 are separated from each other by the other surface of the right-angled corner of the panel step portion 57 .

In the panel stepped portion 57, a joint plate 905 is arranged between the side edge of the outer panel 901 and the side edge of the inner panel 902, and a frame body 903a is arranged on the outer end surface 541 of the panel end surface 54, and the A frame body 903b is arranged on the end surface 542.

A frame 903a disposed on the outer end surface 541 is interposed between the side edge of the outer panel 901 and the side edge of the joint plate 905, and a frame body 903b disposed on the inner end surface 542 is interposed between the side edge of the inner panel 902 and the side edge of the joint plate 905. interposed between the lateral edges.

As described above, according to the present embodiment, the main frame member 610 and the intermediate frame member 620 have the frame step portion 53 with a right-angled corner, and the end portion of the outer wall panel 2 is engaged with the frame step portion 53. The exterior wall panel 2 can be positioned with respect to the main frame material 610 and the intermediate frame material 620 by simply The load associated with the work of attaching the outer wall panel 2 to the wall can be reduced.

The main frame material 610 and the intermediate frame material 620 are composite materials in which the outboard frame part 51 forms a heat insulator and the inboard frame part 52 forms a structure. It is possible to suppress thermal conduction of the transferred cold heat to the outside frame portion 51, and it is possible to prevent dew condensation from occurring on the outer surface of the outside frame portion 51. Furthermore, since the panel end faces 54 (541, 542) of the outer wall panel 2 face the heat insulator at the frame step 52, cold heat is transferred to the outer panel 901 of the outer wall panel 2 through the main frame member 610 and the intermediate frame member 620. Can prevent conduction.

The outboard frame portion 51 and the inboard frame portion 52 are in considerable contact with each other at the joining surfaces 511 and 520, and the feather-shaped joining protrusion 512 of the outboard frame portion 51 is inserted into the joining groove portion 522 of the inboard frame portion 52. By crimping the wing-shaped caulking portion 523, the joining protrusion 512 of the outboard frame portion 51 is fixed to the joining groove portion 522 by the caulking portion 523, so that the outboard frame portion 51 of the insulator and the inboard side of the structure A composite body consisting of the frame portion 52 can be easily produced.

When the joining protrusion 512 is inserted into the joining groove 522, the caulking part 523 is inclined in the direction in which the opening of the joining groove 522 widens, and the caulking part 523 is caulked by the rolling pressure of the roller.

Furthermore, the panel end surface 54 of the panel step portion 57 has an outer end surface 541 that faces one surface of the right-angled corner of the frame step portion 53 and an inner end surface 542 that forms one surface of the right-angled corner of the panel step portion 57. However, since the outer end surface 541 and the inner end surface 542 are separated from each other via the other surface of the right-angled corner of the panel stepped portion 57, heat conduction between the outer panel 901 and the inner panel 902 of the outer wall panel 2 can be suppressed.

In addition, a joint plate 905 is arranged on the panel step 57 between the side edge of the outer plate 901 and the side edge of the inner plate 902, and resin moldings are arranged on the outer end surface 541 and the inner end surface 542 of the panel end surface 54. The frames 903a and 903b suppress heat conduction between the side edges of the outer plate 901 and the side edges of the joint plate 905, and between the side edges of the inner plate 902 and the side edges of the joint plate 905. Therefore, dew condensation on the outer panel 901 of the outer wall panel 2 can be prevented.

1 Casing 2 Exterior wall panel 3 Top panel 4 Steel plate 6 Frame 7 Door panel 8 Outside air chamber 9 Air supply chamber 10 Fan chamber 51 Outer frame portion 52 Inner frame portion 53 Frame step portion 54 Panel end surface 56 Panel holding portion 57 Panel step Section 103 Flat mount bottom plate 511, 520 Joint surface 512 Joint protrusion 510 One side 521 One side 522 Joint groove 523 Caulked portion 541 Outer end surface 542 Inner end surface 541 Inner end surface 561 One side 562 Other side 610 Main frame material 620 Intermediate frame Material 905 Joint plate 903a Frame 903b Frame

Claims (2)

An air conditioner casing comprising a frame and a heat insulating panel attached to the frame,
The frame material forming the frame has a frame stepped portion with a right-angled corner that engages with an end of the heat insulating panel on a side surface along the axial direction of the frame material,
The insulation panel has a panel step with a right-angled corner at the end, and the panel end face has an outer end surface opposite to one side of the right-angled corner of the frame step, and an outer end surface opposite to one side of the right-angled corner of the panel step. An outer panel having a flat inner end surface, the outer end surface and the inner end surface being separated by the other surface of the right-angled corner of the panel step, and an outer plate disposed on the outer surface continuing from the outer end surface and an inner surface continuing from the inner end surface. The inner plate placed on the panel becomes discontinuous at the end of the panel,
The frame material has a hollow outer frame portion located outside the casing, and a hollow inner frame portion located inside the casing,
A composite material is formed in which both the outer frame part forming the heat insulator and the inner frame part forming the structure are arranged in parallel and joined at substantially contacting joint surfaces formed along the axial direction of the frame material,
The outer frame part faces the outer end face of the panel end face,
A casing for an air conditioner, wherein the inside frame part has one side surface that faces the other surface of the right-angled corner of the panel step part and the other side face that faces the inside end surface of the panel end surface. Thermal insulation panels are made by filling insulation material between the outer and inner panels.
A joint plate is placed between the side edge of the outer plate and the side edge of the inner plate at the panel step,
Place resin moldings on the outer and inner end faces of the panel,
One resin molding placed on the outer edge of the panel edge is interposed between the side edge of the outer panel and the side edge of the joint plate, and the other resin molding placed on the inner edge of the panel edge is connected to the side edge of the inner plate. The casing for an air conditioner according to claim 1, wherein the casing is interposed between side edges of the plates.

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