JP6859884B2 - Multicolored paint composition - Google Patents
Multicolored paint composition Download PDFInfo
- Publication number
- JP6859884B2 JP6859884B2 JP2017140930A JP2017140930A JP6859884B2 JP 6859884 B2 JP6859884 B2 JP 6859884B2 JP 2017140930 A JP2017140930 A JP 2017140930A JP 2017140930 A JP2017140930 A JP 2017140930A JP 6859884 B2 JP6859884 B2 JP 6859884B2
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- Japan
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- monomer
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- emulsion
- Prior art date
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- 239000003973 paint Substances 0.000 title description 50
- 239000000203 mixture Substances 0.000 title description 36
- 239000000178 monomer Substances 0.000 claims description 103
- 239000000839 emulsion Substances 0.000 claims description 93
- 229920005989 resin Polymers 0.000 claims description 84
- 239000011347 resin Substances 0.000 claims description 84
- 239000011248 coating agent Substances 0.000 claims description 73
- 238000000576 coating method Methods 0.000 claims description 73
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 70
- 239000008199 coating composition Substances 0.000 claims description 48
- 239000002245 particle Substances 0.000 claims description 32
- 125000000524 functional group Chemical group 0.000 claims description 28
- 238000004132 cross linking Methods 0.000 claims description 20
- 125000005370 alkoxysilyl group Chemical group 0.000 claims description 9
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 9
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 9
- 125000004018 acid anhydride group Chemical group 0.000 claims description 8
- 125000000468 ketone group Chemical group 0.000 claims description 8
- 125000003277 amino group Chemical group 0.000 claims description 6
- 239000000470 constituent Substances 0.000 claims description 6
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 claims description 5
- 125000003504 2-oxazolinyl group Chemical group O1C(=NCC1)* 0.000 claims description 4
- 125000003172 aldehyde group Chemical group 0.000 claims description 4
- 125000003368 amide group Chemical group 0.000 claims description 4
- 125000004069 aziridinyl group Chemical group 0.000 claims description 4
- 125000005702 oxyalkylene group Chemical group 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 125000004573 morpholin-4-yl group Chemical group N1(CCOCC1)* 0.000 claims description 3
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 38
- 239000007864 aqueous solution Substances 0.000 description 32
- 238000004519 manufacturing process Methods 0.000 description 23
- -1 polysiloxane Polymers 0.000 description 22
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 18
- 239000007787 solid Substances 0.000 description 18
- 238000003756 stirring Methods 0.000 description 17
- 238000011156 evaluation Methods 0.000 description 16
- 239000003999 initiator Substances 0.000 description 16
- 239000000049 pigment Substances 0.000 description 16
- 239000000463 material Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 238000002156 mixing Methods 0.000 description 15
- 239000000126 substance Substances 0.000 description 15
- 239000006185 dispersion Substances 0.000 description 14
- 239000002612 dispersion medium Substances 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 12
- 238000011109 contamination Methods 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000001704 evaporation Methods 0.000 description 10
- 230000008020 evaporation Effects 0.000 description 10
- 210000003205 muscle Anatomy 0.000 description 10
- 239000003349 gelling agent Substances 0.000 description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
- 229910021529 ammonia Inorganic materials 0.000 description 7
- 239000003086 colorant Substances 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- 239000003755 preservative agent Substances 0.000 description 7
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000004040 coloring Methods 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 6
- 230000002335 preservative effect Effects 0.000 description 6
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- DAFHKNAQFPVRKR-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylpropanoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)C DAFHKNAQFPVRKR-UHFFFAOYSA-N 0.000 description 5
- 229920000178 Acrylic resin Polymers 0.000 description 5
- 239000004925 Acrylic resin Substances 0.000 description 5
- 239000004606 Fillers/Extenders Substances 0.000 description 5
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 230000020169 heat generation Effects 0.000 description 5
- 230000002209 hydrophobic effect Effects 0.000 description 5
- 239000003505 polymerization initiator Substances 0.000 description 5
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 229920006026 co-polymeric resin Polymers 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 4
- 239000000391 magnesium silicate Substances 0.000 description 4
- 229910052919 magnesium silicate Inorganic materials 0.000 description 4
- 235000019792 magnesium silicate Nutrition 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 229920000058 polyacrylate Polymers 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- 244000303965 Cyamopsis psoralioides Species 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 239000008119 colloidal silica Substances 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 230000003472 neutralizing effect Effects 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 239000010454 slate Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- JLIDVCMBCGBIEY-UHFFFAOYSA-N 1-penten-3-one Chemical compound CCC(=O)C=C JLIDVCMBCGBIEY-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- HOGKWLXRMABQDU-UHFFFAOYSA-N OB(O)OB(O)O.N.N.N.N Chemical compound OB(O)OB(O)O.N.N.N.N HOGKWLXRMABQDU-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
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- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
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- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 1
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- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 1
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- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
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- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
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- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
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- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
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- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
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- 229920001194 natural rubber Polymers 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
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- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- HCJLVWUMMKIQIM-UHFFFAOYSA-M sodium;2,3,4,5,6-pentachlorophenolate Chemical compound [Na+].[O-]C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl HCJLVWUMMKIQIM-UHFFFAOYSA-M 0.000 description 1
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- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- 229920002258 tannic acid Polymers 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
Description
本発明は、多彩塗料組成物に関する。 The present invention relates to a versatile coating composition.
従来、建築物を雨、光、熱、湿気等の外的刺激から守ることを目的として、疎水性の塗料を建築物に塗装する方法が用いられている。さらに、最近では、複数の色を有する塗膜を形成することが可能な多彩塗料組成物からなる塗料が注目されており、このような塗料として、例えば、水系の分散媒中に複数色の塗料を分散させてなるゲル状着色粒子を含む多彩模様塗料が提案されている。 Conventionally, a method of applying a hydrophobic paint to a building has been used for the purpose of protecting the building from external stimuli such as rain, light, heat, and humidity. Further, recently, a paint composed of a various paint compositions capable of forming a coating film having a plurality of colors has attracted attention, and as such a paint, for example, a paint having a plurality of colors in an aqueous dispersion medium has been attracting attention. A multicolored pattern paint containing gel-like colored particles obtained by dispersing the above has been proposed.
ここで、上記のような疎水性塗料から形成された塗膜は、耐水性、耐候性等に優れている一方で、疎水性汚れが付着しやすく、また、付着した汚れを水で流れ落そうとしても容易に流れ落ちないという傾向がある。このため、疎水性の塗料を塗装した建築物においては、車の排気ガス等に由来する油性の汚れや土埃等が壁面に付着したり、それらが雨と共に移動し、雨筋として強調されたりする現象が見られ、建築物の形状によっては雨筋がより発現しやすくなる。このような現象は、建築物の価値を著しく低下させてしまうという問題がある。 Here, while the coating film formed from the above-mentioned hydrophobic paint is excellent in water resistance, weather resistance, etc., hydrophobic stains are likely to adhere, and the adhered stains will be washed away with water. However, it tends not to run down easily. For this reason, in buildings coated with hydrophobic paint, oily stains and dust derived from car exhaust gas, etc. may adhere to the wall surface, or they may move with the rain and be emphasized as rain streaks. A phenomenon is seen, and depending on the shape of the building, rain streaks are more likely to appear. Such a phenomenon has a problem that the value of the building is significantly reduced.
近年、省資源の観点からメンテナンスフリー塗料の重要性が増し、特に耐汚染性に優れた塗料の需要が拡大している。一般に、低汚染塗料は、形成される塗膜表面が親水性を帯びるものであることが多いが、これは、表面が親水性であれば、親和性の異なる疎水性汚れが表面に付着しにくく、また、雨が降った際に雨滴によって表面が洗い流され、汚れが容易に除去されるためである。 In recent years, the importance of maintenance-free paints has increased from the viewpoint of resource saving, and the demand for paints having particularly excellent stain resistance is increasing. Generally, in low-contamination paints, the surface of the coating film to be formed is often hydrophilic, but this is because if the surface is hydrophilic, hydrophobic stains having different affinities are less likely to adhere to the surface. Also, when it rains, the surface is washed away by raindrops, and dirt is easily removed.
しかしながら、上記のような低汚染塗料から形成された塗膜が屋外に曝され、太陽光や降雨、気温変化等の刺激が加えられると、一般に、塗膜表面の親水性が低下してしまう。このような場合に、例えば、塗膜表面を親水化して耐汚染性を付与する方法として、コロイダルシリカやポリシロキサン水性分散体を塗料に含有させる方法が知られている。しかしながら、この方法では、長期間にわたって屋外に暴露された際に、コロイダルシリカやポリシロキサン水性分散体が雨水等により流失してしまい、親水化効果が失われてしまう。このように、塗膜表面の親水性が低下すると、耐汚染性も低下するという問題がある。 However, when the coating film formed from the above-mentioned low-contamination paint is exposed to the outdoors and is subjected to stimuli such as sunlight, rainfall, and temperature change, the hydrophilicity of the coating film surface is generally lowered. In such a case, for example, as a method of making the surface of the coating film hydrophilic to impart stain resistance, a method of incorporating colloidal silica or an aqueous dispersion of polysiloxane in the coating material is known. However, in this method, when exposed to the outdoors for a long period of time, the colloidal silica and the polysiloxane aqueous dispersion are washed away by rainwater and the like, and the hydrophilic effect is lost. As described above, when the hydrophilicity of the coating film surface is lowered, there is a problem that the stain resistance is also lowered.
ここで、特許文献1には、コロイダルシリカを乳化安定剤として用いてモノマーを乳化重合して得られるエマルジョンを含む樹脂組成物が提案されており、この樹脂組成物を用いた塗膜は、耐汚染性が長期にわたり良好であるとされている。しかしながら、特許文献1に記載の樹脂組成物を用いた塗膜では、耐汚染性の持続性は必ずしも十分とはいえない。 Here, Patent Document 1 proposes a resin composition containing an emulsion obtained by emulsion polymerization of a monomer using colloidal silica as an emulsion stabilizer, and a coating film using this resin composition is resistant. It is said that the contamination is good for a long period of time. However, in the coating film using the resin composition described in Patent Document 1, the durability of stain resistance is not always sufficient.
また、特許文献2には、カチオン性樹脂の水性分散体又はノニオン性樹脂の水溶液若しくは水分散体と、テトラアルコキシシラン等とアミノ基を有するシラン化合物との縮合物と、酸とを含む水性塗料組成物が提案されている。特許文献2においては、この水性塗料組成物の塗膜は、耐汚染性等の物性に優れるとされている。しかしながら、特許文献2に記載の水性塗料組成物を用いた塗膜も、耐汚染性の持続性は必ずしも十分とはいえない。 Further, Patent Document 2 describes an aqueous coating material containing an aqueous dispersion of a cationic resin or an aqueous solution or an aqueous dispersion of a nonionic resin, a condensate of tetraalkoxysilane or the like and a silane compound having an amino group, and an acid. Compositions have been proposed. In Patent Document 2, the coating film of this water-based coating composition is said to have excellent physical properties such as stain resistance. However, even a coating film using the water-based coating composition described in Patent Document 2 does not always have sufficient durability of stain resistance.
また、特許文献3には、アミノ基を有するエチレン性不飽和モノマー、アルコキシシリル基を有するエチレン性不飽和モノマー、カルボキシル基を有するエチレン性不飽和モノマーを特定の割合で含むモノマー混合物を共重合して得られるポリマーと、カルボジイミド基を有する水性ポリマーとを特定の割合で含む水系塗料が提案されている。特許文献3においては、この水系塗料の塗膜は、耐汚染性、耐水性に優れ、また耐汚染性が長期にわたって持続するとされている。しかしながら、特許文献3に記載の水系塗料を用いた塗膜も、耐汚染性の持続性には未だ改善の余地がある。 Further, in Patent Document 3, a monomer mixture containing an ethylenically unsaturated monomer having an amino group, an ethylenically unsaturated monomer having an alkoxysilyl group, and an ethylenically unsaturated monomer having a carboxyl group at a specific ratio is copolymerized. A water-based coating material containing the obtained polymer and an aqueous polymer having a carbodiimide group in a specific ratio has been proposed. In Patent Document 3, it is said that the coating film of this water-based paint has excellent stain resistance and water resistance, and the stain resistance lasts for a long period of time. However, there is still room for improvement in the durability of stain resistance of the coating film using the water-based paint described in Patent Document 3.
本発明は上記問題に鑑みてなされたものであり、長期間にわたって屋外に暴露された場合でも優れた耐汚染性を維持できる塗膜を得ることが可能な多彩塗料組成物を提供することを目的とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a versatile coating composition capable of obtaining a coating film capable of maintaining excellent stain resistance even when exposed to the outdoors for a long period of time. And.
上記課題を解決するため、本発明は、以下の態様を包含する。 In order to solve the above problems, the present invention includes the following aspects.
[1] エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)と、水性樹脂(B)と、樹脂エマルジョン(C)とを含む多彩塗料組成物であって、前記水性樹脂(B)が、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、前記モノマー(b1)及び前記モノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位からなり、前記水性樹脂(B)中の全構成単位の合計質量に対する、前記モノマー(b1)由来の構成単位の割合が40〜95質量%、前記モノマー(b2)由来の構成単位の割合が0.01〜20質量%であり、前記水性樹脂(B)の重量平均分子量が50000〜150000であり、前記樹脂エマルジョン(C)が、前記水性樹脂(B)に含まれる前記架橋基と反応し得る官能基を有し、前記水性樹脂(B)の質量を前記樹脂エマルジョン(C)の質量で除した値が0.03以上0.11未満であることを特徴とする多彩塗料組成物。
[2] 前記親水性基が、アミノ基、アミド基、水酸基、スルホン酸基、リン酸基、4級アンモニウム基、硫酸基、モルホリノ基及びポリ(オキシアルキレン)基からなる群より選ばれる少なくとも1種である上記[1]に記載の多彩塗料組成物。
[3] 前記架橋基が、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ケト基及びアルデヒド基からなる群より選ばれる少なくとも1種である上記[1]又は[2]に記載の多彩塗料組成物。
[4] 前記架橋基と反応し得る官能基が、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ヒドラジド基、カルボジイミド基、オキサゾリン基及びアジリジン基からなる群より選ばれる少なくとも1種である上記[1]〜[3]の何れかに記載の多彩塗料組成物。
[1] A versatile coating composition containing at least one color of colored gel-like particles (A) in which an emulsion coating is encapsulated with a gelled film, an aqueous resin (B), and a resin emulsion (C). The aqueous resin (B) contains a structural unit derived from a monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, and a structural unit derived from a monomer (b2) having a cross-linking group and an ethylenically unsaturated bond. The monomer (b1) and the structural unit derived from the monomer (b3) having an ethylenically unsaturated bond other than the monomer (b2), and the monomer (b1) with respect to the total mass of all the structural units in the aqueous resin (B). The proportion of the structural unit derived from b1) is 40 to 95% by mass, the proportion of the structural unit derived from the monomer (b2) is 0.01 to 20% by mass, and the weight average molecular weight of the aqueous resin (B) is from 50,000 to 50,000. 150,000, the resin emulsion (C) has a functional group capable of reacting with the cross-linking group contained in the aqueous resin (B), and the mass of the aqueous resin (B) is the mass of the resin emulsion (C). A versatile coating composition characterized in that the value divided by mass is 0.03 or more and less than 0.11.
[2] The hydrophilic group is at least one selected from the group consisting of an amino group, an amide group, a hydroxyl group, a sulfonic acid group, a phosphoric acid group, a quaternary ammonium group, a sulfate group, a morpholino group and a poly (oxyalkylene) group. The various coating composition according to the above [1], which is a seed.
[3] The above-mentioned [1] or [2], wherein the cross-linking group is at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a keto group and an aldehyde group. Multicolored paint composition.
[4] The functional group capable of reacting with the cross-linking group is at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a hydrazide group, a carbodiimide group, an oxazoline group and an aziridine group. The various coating compositions according to any one of the above [1] to [3].
本発明の多彩塗料組成物によれば、上記のように、エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)、水性樹脂(B)、及び樹脂エマルジョン(C)を、それぞれ特有の範囲で最適化された組成で含むことにより、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られる。 According to the versatile coating composition of the present invention, as described above, the emulsion coating material is encapsulated in a gelled film at least one color of colored gel-like particles (A), an aqueous resin (B), and a resin emulsion ( By containing C) in a composition optimized in a unique range, a coating film having a plurality of colors can be obtained, which can maintain excellent stain resistance even when exposed to the outdoors for a long period of time.
以下、本発明に係る多彩塗料組成物について詳述する。
なお、本実施形態で説明する「水性樹脂」とは、水に分散または溶解が可能な樹脂を意味する。
Hereinafter, the various coating compositions according to the present invention will be described in detail.
The "water-based resin" described in this embodiment means a resin that can be dispersed or dissolved in water.
本発明の多彩塗料組成物は、エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)(以下、「(A)成分」と称する場合がある)と、水性樹脂(B)(以下、「(B)成分」と称する場合がある)と、樹脂エマルジョン(C)(以下、「(C)成分」と称する場合がある)とを含む。 The versatile coating composition of the present invention comprises at least one colored gel-like particle (A) (hereinafter, may be referred to as "component (A)") in which an emulsion coating is encapsulated in a gelled film and water-based. It includes a resin (B) (hereinafter, may be referred to as “component (B)”) and a resin emulsion (C) (hereinafter, may be referred to as “component (C)”).
そして、本発明の多彩塗料組成物は、(A)成分、(B)成分及び(C)成分が、それぞれ、以下に説明する組成を有し、さらに、(B)成分の質量を(C)成分の質量で除した値が所定の範囲とされる。
即ち、本発明の多彩塗料組成物は、上記の(B)成分が、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、モノマー(b1)及びモノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位からなり、(B)成分中の全構成単位の合計質量に対する、モノマー(b1)由来の構成単位の割合が40〜95質量%、モノマー(b2)由来の構成単位の割合が0.01〜20質量%とされ、且つ、(B)成分の重量平均分子量が50000〜150000である。
また、本発明の多彩塗料組成物は、上記の(C)成分が、(B)成分に含まれる前記架橋基と反応し得る官能基を有する。
そして、本発明の多彩塗料組成物は、(B)成分の質量を(C)成分の質量で除した値が0.03以上0.11未満である。
In the multicolored coating composition of the present invention, each of the component (A), the component (B) and the component (C) has the composition described below, and the mass of the component (B) is (C). The value divided by the mass of the component is within the predetermined range.
That is, in the versatile coating composition of the present invention, the component (B) described above has a structural unit derived from the monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, and a bridging group and an ethylenically unsaturated bond. It consists of a structural unit derived from the monomer (b2) and a structural unit derived from the monomer (b3) having an ethylenically unsaturated bond other than the monomer (b1) and the monomer (b2), and is the total of all the structural units in the component (B). The ratio of the structural unit derived from the monomer (b1) to the mass is 40 to 95% by mass, the ratio of the structural unit derived from the monomer (b2) is 0.01 to 20% by mass, and the weight average of the component (B). The molecular weight is 50,000 to 150,000.
In addition, the versatile coating composition of the present invention has a functional group in which the component (C) described above can react with the cross-linking group contained in the component (B).
In the multicolored coating composition of the present invention, the value obtained by dividing the mass of the component (B) by the mass of the component (C) is 0.03 or more and less than 0.11.
なお、本発明の多彩塗料組成物は、通常、水をさらに含み、典型的には、水中に(A)成分、(B)成分、及び(C)成分が分散または溶解している。 The multicolored coating composition of the present invention usually further contains water, and typically, the component (A), the component (B), and the component (C) are dispersed or dissolved in water.
<着色ゲル状粒子(A)>
本発明において、(A)成分(着色ゲル状粒子(A))は、エマルジョン塗料がゲル化膜でカプセル化されたものであり、少なくとも1色以上で着色されたものである。
また、(A)成分のエマルジョン塗料は、着色顔料と、樹脂エマルジョンと、親水性コロイド形成物質とを含む。
<Colored gel-like particles (A)>
In the present invention, the component (A) (colored gel-like particles (A)) is an emulsion paint encapsulated in a gelled film and is colored with at least one color.
The emulsion coating material of the component (A) contains a coloring pigment, a resin emulsion, and a hydrophilic colloid-forming substance.
(着色顔料)
着色顔料としては、例えば、カーボンブラック、酸化チタン、酸化鉄、クロム酸鉛、カドミウムイエロー、カドミウムレッド等の無機顔料;パール顔料、マイカ顔料、マイカコーティングパール顔料、アルミニウム粉、ステンレス粉等の光輝性顔料;フタロシアニンブルー、フタロシアニングリーン、キナクリドンレッド等の有機顔料等が挙げられる。また、これらの着色顔料は、1種類を単独で用いてもよいし、2種類以上を併用してもよい。
(Coloring pigment)
Color pigments include, for example, inorganic pigments such as carbon black, titanium oxide, iron oxide, lead chromate, cadmium yellow, and cadmium red; brilliance of pearl pigments, mica pigments, mica-coated pearl pigments, aluminum powders, stainless steel powders, and the like. Pigments: Organic pigments such as phthalocyanine blue, phthalocyanine green, and quinacridone red can be mentioned. In addition, one type of these coloring pigments may be used alone, or two or more types may be used in combination.
なお、(A)成分のエマルジョン塗料中における着色顔料の含有量は、エマルジョン塗料中に含まれる全ての樹脂エマルジョンの固形分100質量部に対して、0.01〜50質量部が好ましく、より好ましくは0.1〜30質量部である。 The content of the coloring pigment in the emulsion paint of the component (A) is preferably 0.01 to 50 parts by mass, more preferably 0.01 to 50 parts by mass, based on 100 parts by mass of the solid content of all the resin emulsions contained in the emulsion paint. Is 0.1 to 30 parts by mass.
(樹脂エマルジョン)
樹脂エマルジョンとしては、例えば、ポリ酢酸ビニル、アクリル樹脂、ポリスチレン、アクリロニトリル、べオパ(分岐脂肪酸ビニルエステル)、天然ゴム、合成ゴムのエマルジョン及びこれらの樹脂の共重合体のエマルジョン等が挙げられる。また、これらの樹脂エマルジョンは、1種類を単独で用いてもよいし、2種類以上を併用してもよい。
(Resin emulsion)
Examples of the resin emulsion include polyvinyl acetate, acrylic resin, polystyrene, acrylonitrile, beopa (branched fatty acid vinyl ester), natural rubber, synthetic rubber emulsion, and copolymer emulsions of these resins. In addition, one type of these resin emulsions may be used alone, or two or more types may be used in combination.
なお、(A)成分のエマルジョン塗料に含まれる樹脂エマルジョンとしては、上記の中でも、特に、アクリル樹脂のエマルジョンが好ましい。
また、(A)成分のエマルジョン塗料中における樹脂エマルジョンの含有率は、特に限定されるものではないが、通常は20〜70質量%であり、好ましくは30〜50質量%である。
Among the above, the acrylic resin emulsion is particularly preferable as the resin emulsion contained in the emulsion paint of the component (A).
The content of the resin emulsion in the emulsion coating material of the component (A) is not particularly limited, but is usually 20 to 70% by mass, preferably 30 to 50% by mass.
(親水性コロイド形成物質)
親水性コロイド形成物質としては、例えば、セルロース誘導体、ポリエチレンオキサイド、ポリビニルアルコール、カゼイン、デンプン、ガラクトマンノン、グアルゴム、ローカストビーンゴム等の天然高分子を含有する水溶液が挙げられる。また、これらの親水性コロイド形成物質は、1種類を単独で用いてもよいし、2種類以上を併用してもよい。
(Hydrophilic colloid-forming substance)
Examples of the hydrophilic colloid-forming substance include an aqueous solution containing a natural polymer such as a cellulose derivative, polyethylene oxide, polyvinyl alcohol, casein, starch, galactomannone, guar rubber, and locust bean rubber. Further, these hydrophilic colloid-forming substances may be used alone or in combination of two or more.
なお、(A)成分のエマルジョン塗料に含まれる親水性コロイド形成物質としては、上記の水溶液の中でも、特に、グアルゴムの水溶液が特に好ましい。
また、これら水溶液の濃度は、特に限定されるものではなく、例えば、0.5〜5.0質量%であればよい。
また、(A)成分のエマルジョン塗料中における親水性コロイド形成物質の含有量についても、特に限定されるものではないが、通常は樹脂エマルジョン100質量部に対して0.05〜5.0質量部であり、好ましくは0.1〜3.0質量部である。
As the hydrophilic colloid-forming substance contained in the emulsion coating material of the component (A), an aqueous solution of guar rubber is particularly preferable among the above aqueous solutions.
The concentration of these aqueous solutions is not particularly limited, and may be, for example, 0.5 to 5.0% by mass.
The content of the hydrophilic colloid-forming substance in the emulsion coating material of the component (A) is also not particularly limited, but is usually 0.05 to 5.0 parts by mass with respect to 100 parts by mass of the resin emulsion. It is preferably 0.1 to 3.0 parts by mass.
(その他の成分)
上記(A)成分のエマルジョン塗料には、必要に応じて、さらに、含水ケイ酸マグネシウム等の体質顔料、増粘剤、分散剤、消泡剤、防腐剤及びレベリング剤等の添加剤を含まれていてもよい。
(Other ingredients)
The emulsion paint of the component (A) further contains, if necessary, an extender pigment such as hydrous magnesium silicate, a thickener, a dispersant, an antifoaming agent, a preservative and a leveling agent. May be.
(ゲル化膜によるカプセル化)
本発明において、上記(A)成分のエマルジョン塗料は、ゲル化膜でカプセル化されたものである。即ち、(A)成分は、エマルジョン塗料をゲル化膜によって閉じ込め、カプセル化したものである。
ゲル化膜は、例えば、親水性コロイド形成物質を含む濃色系エマルジョン塗料と、ゲル化剤を含む分散媒とを混合し、ディソルバ等の分散機で撹拌しながら塗料を分散させて上記分散媒中のゲル化剤と上記親水性コロイド形成物質とを反応させることにより得られる。
(Encapsulation with gelled membrane)
In the present invention, the emulsion coating material of the component (A) is encapsulated with a gelled film. That is, the component (A) is obtained by encapsulating the emulsion paint with a gelled film.
In the gelled film, for example, a dark-colored emulsion coating material containing a hydrophilic colloid-forming substance and a dispersion medium containing a gelling agent are mixed, and the coating material is dispersed while stirring with a disperser such as a dissolver to disperse the above-mentioned dispersion medium. It is obtained by reacting the gelling agent inside with the above-mentioned hydrophilic colloid-forming substance.
上記の分散媒としては、ゲル化剤を含む水性の分散媒が用いられる。このゲル化剤としては、例えば、マグネシウムモンモリロナイト粘土、ナトリウムペンタクロロフェノール、重ホウ酸アンモニウム等のホウ酸塩、タンニン酸、乳酸チタン、塩化カルシウム等を含有する水溶液が挙げられる。また、分散媒は1種類のゲル化剤のみを含むものであっても、2種類以上のゲル化剤を含むものであってもよい。これらの中でも、特に、重ホウ酸アンモニウム等のホウ酸塩を分散媒に用いることが好ましい。また、分散媒には、必要に応じて、さらに、含水ケイ酸マグネシウム等の体質顔料、ナトリウムカルボキシメチルセルロース等の水溶性高分子化合物が含まれてもよい。 As the above-mentioned dispersion medium, an aqueous dispersion medium containing a gelling agent is used. Examples of this gelling agent include an aqueous solution containing borate such as magnesium montmorillonite clay, sodium pentachlorophenol and ammonium diborate, tannic acid, titanium lactate and calcium chloride. Further, the dispersion medium may contain only one type of gelling agent or may contain two or more types of gelling agents. Among these, it is particularly preferable to use a borate such as ammonium bicarbonate as the dispersion medium. Further, if necessary, the dispersion medium may further contain an extender pigment such as hydrous magnesium silicate and a water-soluble polymer compound such as sodium carboxymethyl cellulose.
上記のような分散媒は、例えば、ゲル化剤並びに必要に応じて体質顔料の水溶液及び水溶性高分子化合物の水溶液を撹拌混合した後に、水を加えて希釈することにより得ることができる。分散媒中のゲル化剤の含有率は、特に限定されるものではなく、例えば、分散媒100質量%中0.05〜5.0質量%である。 The dispersion medium as described above can be obtained, for example, by stirring and mixing an aqueous solution of a gelling agent and, if necessary, an aqueous solution of an extender pigment and an aqueous solution of a water-soluble polymer compound, and then adding water to dilute the dispersion medium. The content of the gelling agent in the dispersion medium is not particularly limited, and is, for example, 0.05 to 5.0% by mass in 100% by mass of the dispersion medium.
<水性樹脂(B)>
本発明において、(B)成分(水性樹脂(B))は、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、前記モノマー(b1)及び前記モノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位とからなる共重合体である。
<Aqueous resin (B)>
In the present invention, the component (B) (aqueous resin (B)) is a structural unit derived from a monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, and a monomer having a cross-linking group and an ethylenically unsaturated bond (a monomer (B1)). It is a copolymer composed of a structural unit derived from b2) and a structural unit derived from the monomer (b1) and a monomer (b3) having an ethylenically unsaturated bond other than the monomer (b2).
モノマー(b1)における親水性基としては、アミノ基、アミド基、水酸基、スルホン酸基、リン酸基、4級アンモニウム基、硫酸基、モルホリノ基及びポリ(オキシアルキレン)基からなる群より選ばれる少なくとも1種が好ましい。
アミノ基としては、1級アミノ基、2級アミノ基、3級アミノ基等が挙げられ、−NR1R2(ここで、R1及びR2はそれぞれ独立に水素原子またはアルキル基を示す。)が好ましい。
ポリ(オキシアルキレン)基としては、ポリ(オキシエチレン)基が好ましい。
The hydrophilic group in the monomer (b1) is selected from the group consisting of an amino group, an amide group, a hydroxyl group, a sulfonic acid group, a phosphoric acid group, a quaternary ammonium group, a sulfate group, a morpholino group and a poly (oxyalkylene) group. At least one is preferable.
Examples of the amino group include a primary amino group, a secondary amino group, a tertiary amino group and the like, and -NR 1 R 2 (where R 1 and R 2 each independently represent a hydrogen atom or an alkyl group. ) Is preferable.
As the poly (oxyalkylene) group, a poly (oxyethylene) group is preferable.
モノマー(b1)の具体例としては、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノメチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド、N,N−ジエチル(メタ)アクリルアミド、N−ヒドロキシエチル(メタ)アクリルアミド、N−イソプロピル(メタ)アクリルアミド、N,N−ジメチルアミノプロピル(メタ)アクリルアミド、メトキシポリエチレングリコール(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、N−(メタ)アクリロイルモルホリン、N−ビニルピロリドン、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、2−アクリルアミド−2−メチルプロパンスルホン酸、スチレンスルホン酸、アルキルアリルスルホコハク酸ナトリウム、アリルスルホン酸、スルホエトキシ(メタ)アクリレート、スチレンスルホン酸ナトリウム、2−(メタ)アクリロイルオキシエチルアシッドホスフェート、N,N−ジメチルアミノエチル(メタ)アクリレートメチルクロライド塩、N,N−ジメチルアミノプロピル(メタ)アクリルアミドメチルクロライド塩、N,N−ジメチルアミノエチル(メタ)アクリレートベンジルクロライド塩等が挙げられる。
「(メタ)アクリレート」はアクリレート及びメタクリレートの総称であり、「(メタ)アクリル」はアクリル及びメタクリルの総称であり、「(メタ)アクリロイル」はアクリロイル及びメタクリロイルの総称である。
Specific examples of the monomer (b1) include dimethylaminoethyl (meth) acrylate, diethylaminomethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N. -Diethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, methoxypolyethylene glycol (meth) acrylate, polyethylene glycol mono (meth) Acrylate, N- (meth) acryloylmorpholine, N-vinylpyrrolidone, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-acrylamide-2-methylpropane Sulphonic acid, styrene sulfonic acid, sodium alkylallyl sulfosuccinate, allyl sulfonic acid, sulfoethoxy (meth) acrylate, sodium styrene sulfonate, 2- (meth) acryloyloxyethyl acid phosphate, N, N-dimethylaminoethyl (meth) Examples thereof include acrylate methyl chloride salt, N, N-dimethylaminopropyl (meth) acrylamide methyl chloride salt, N, N-dimethylaminoethyl (meth) acrylatebenzyl chloride salt and the like.
"(Meta) acrylate" is a general term for acrylate and methacrylate, "(meth) acrylic" is a general term for acrylic and methacrylic, and "(meth) acryloyl" is a general term for acryloyl and methacryloyl.
モノマー(b2)における架橋基としては、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ケト基及びアルデヒド基からなる群より選ばれる少なくとも1種が好ましい。 As the cross-linking group in the monomer (b2), at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a keto group and an aldehyde group is preferable.
モノマー(b2)の具体例としては、(メタ)アクリル酸グリシジル、(メタ)アクリル酸、マレイン酸、無水マレイン酸、クロトン酸、イタコン酸、3−(メタ)アクリロキシプロピルトリメトキシシラン、3−(メタ)アクリロキシプロピルトリエトキシシラン、3−(メタ)アクリロキシプロピルメチルジメトキシシラン、3−(メタ)アクリロキシプロピルメチルジエトキシシラン、3−(メタ)アクリロキシプロピルトリプロポキシシラン、3−(メタ)アクリロキシプロピルメチルジプロポキシシラン、アクロレイン、クロトンアルデヒド、2−アセトアセトキシエチル(メタ)アクリレート、ジアセトンアクリルアミド、ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトンが挙げられる。
なお、ジアセトンアクリルアミドのケト基は架橋基として機能するが、アミド基は親水性基として機能しない。そのため、ジアセトンアクリルアミドはモノマー(b2)に該当する。
Specific examples of the monomer (b2) include glycidyl (meth) acrylate, (meth) acrylic acid, maleic acid, maleic anhydride, crotonic acid, itaconic acid, 3- (meth) acryloxypropyltrimethoxysilane, 3-. (Meta) Acryloxypropyltriethoxysilane, 3- (Meta) Acryloxypropylmethyldimethoxysilane, 3- (Meta) Acryloxypropylmethyldiethoxysilane, 3- (Meta) Acryloxypropyltripropoxysilane, 3-( Meta) Examples thereof include acryloxypropylmethyldipropoxysilane, achlorine, crotonaldehyde, 2-acetoacetoxyethyl (meth) acrylate, diacetoneacrylamide, vinylmethylketone, vinylethylketone and vinylbutylketone.
The keto group of diacetone acrylamide functions as a cross-linking group, but the amide group does not function as a hydrophilic group. Therefore, diacetone acrylamide corresponds to the monomer (b2).
モノマー(b3)としては、例えば、以下のモノマーが挙げられる。
メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、sec−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、n−ペンチル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、2−エチルn−ヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、n−ノニル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、等の(メタ)アクリル酸エステル類;
スチレン、α−メチルスチレン、ビニルトルエン、クロロスチレン、ビニルナフタレン、ビニルピリジン、等の芳香族ビニル化合物;
ジビニルベンゼン、ジビニルエーテル、アリル(メタ)アクリレート、フタル酸ジアリル、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、等の多官能重合性モノマー;
その他、(メタ)アクリロニトリル等のビニル化合物;等。
Examples of the monomer (b3) include the following monomers.
Methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert- Butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, 2-ethyl n-hexyl (meth) acrylate, n-octyl (meth) acrylate, n-nonyl (meth) acrylate, lauryl (Meta) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, phenoxyethyl (meth) acrylate, isobornyl (meth) acrylate, methoxypolyethylene glycol (meth) (Meta) acrylic acid esters such as acrylates;
Aromatic vinyl compounds such as styrene, α-methylstyrene, vinyltoluene, chlorostyrene, vinylnaphthalene, vinylpyridine, etc.;
Divinylbenzene, divinyl ether, allyl (meth) acrylate, diallyl phthalate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, etc. Polyfunctional polymerizable monomer;
In addition, vinyl compounds such as (meth) acrylonitrile; etc.
(B)成分中のモノマー(b1)由来の構成単位、モノマー(b2)由来の構成単位、モノマー(a3)由来の構成単位は、それぞれ1種でもよく2種以上でもよい。 The structural unit derived from the monomer (b1), the structural unit derived from the monomer (b2), and the structural unit derived from the monomer (a3) in the component (B) may be one kind or two or more kinds, respectively.
(B)成分中の全構成単位の合計質量(100質量%)に対するモノマー(b1)由来の構成単位の割合は、40〜95質量%であり、50〜90質量%が好ましい。モノマー(b1)由来の構成単位の割合が前記範囲の下限値以上であると、親水化効果が充分に発揮され、塗膜の耐汚染性に優れ、また、多彩塗料組成物の貯蔵安定性にも優れる。モノマー(b1)由来の構成単位の割合が前記範囲の上限値以下であると、塗膜の耐水性、耐候性に優れる。 The ratio of the structural unit derived from the monomer (b1) to the total mass (100% by mass) of all the structural units in the component (B) is 40 to 95% by mass, preferably 50 to 90% by mass. When the ratio of the constituent units derived from the monomer (b1) is not more than the lower limit of the above range, the hydrophilic effect is sufficiently exhibited, the stain resistance of the coating film is excellent, and the storage stability of the various coating compositions is improved. Is also excellent. When the proportion of the structural unit derived from the monomer (b1) is not more than the upper limit of the above range, the water resistance and weather resistance of the coating film are excellent.
(B)成分中の全構成単位の合計質量に対するモノマー(b2)由来の構成単位の割合は、0.01〜20質量%であり、0.1〜10質量%が好ましい。モノマー(b2)由来の構成単位の割合が前記範囲の下限値以上であると、屋外暴露下において塗膜表面の親水性が経時で低下しにくく、耐汚染性が長期間にわたって維持される。モノマー(b2)由来の構成単位の割合が前記範囲の上限値以下であると、塗膜の造膜性に優れ、平滑な塗膜が得られやすい。 The ratio of the structural unit derived from the monomer (b2) to the total mass of all the structural units in the component (B) is 0.01 to 20% by mass, preferably 0.1 to 10% by mass. When the ratio of the constituent units derived from the monomer (b2) is equal to or higher than the lower limit of the above range, the hydrophilicity of the coating film surface does not easily decrease with time under outdoor exposure, and the stain resistance is maintained for a long period of time. When the ratio of the constituent units derived from the monomer (b2) is not more than the upper limit of the above range, the film-forming property of the coating film is excellent and a smooth coating film can be easily obtained.
(B)成分中の全構成単位の合計質量に対するモノマー(b3)由来の構成単位の割合は、5.0〜59.99質量%が好ましく、5.0〜49.9質量%がより好ましい。
なお、(B)成分中の全構成単位の合計質量に対する、モノマー(b1)由来の構成単位とモノマー(b3)由来の構成単位とモノマー(b3)由来の構成単位との合計質量の割合は100質量%である。
The ratio of the structural unit derived from the monomer (b3) to the total mass of all the structural units in the component (B) is preferably 5.0 to 59.99% by mass, more preferably 5.0 to 49.9% by mass.
The ratio of the total mass of the structural unit derived from the monomer (b1), the structural unit derived from the monomer (b3), and the structural unit derived from the monomer (b3) to the total mass of all the structural units in the component (B) is 100. It is mass%.
(B)成分の重量平均分子量は、50000〜150000であり、80000〜120000が好ましい。(B)成分の重量平均分子量が前記範囲の下限値以上であると、屋外暴露下において塗膜表面の親水性が経時で低下しにくく、耐汚染性が長期間にわたって維持される。(B)成分の重量平均分子量が前記範囲の上限値を超えると、(B)成分を溶剤重合により製造する際に粘度が上がり過ぎて合成が難しくなる。
なお、本実施形態で説明する(B)成分の重量平均分子量とは、ゲルパーミエーションクロマトグラフィー(GPC)によって測定される標準ポリスチレン換算の値である。
The weight average molecular weight of the component (B) is 50,000 to 150,000, preferably 80,000 to 120,000. When the weight average molecular weight of the component (B) is at least the lower limit of the above range, the hydrophilicity of the coating film surface does not easily decrease with time under outdoor exposure, and the stain resistance is maintained for a long period of time. If the weight average molecular weight of the component (B) exceeds the upper limit of the above range, the viscosity of the component (B) increases too much when it is produced by solvent polymerization, which makes synthesis difficult.
The weight average molecular weight of the component (B) described in this embodiment is a standard polystyrene-equivalent value measured by gel permeation chromatography (GPC).
(B)成分は、典型的には、水分散体又は水溶液の状態で多彩塗料組成物に配合される。
(B)成分の水分散体又は水溶液の固形分(水分散体又は水溶液の総質量に対する(B)成分の固形分換算の含有量)は、水分散体又は水溶液の総質量に対し、5〜15質量%が好ましい。固形分が前記範囲の下限値未満の場合には、塗料化した際の塗料の粘度が低すぎて塗装作業性が低下するおそれがある。また、固形分が前記範囲の上限値を超えると、水分散体が不安定になってゲル化するおそれがある。
The component (B) is typically blended into a versatile coating composition in the form of an aqueous dispersion or aqueous solution.
The solid content of the aqueous dispersion or aqueous solution of the component (B) (content in terms of solid content of the component (B) relative to the total mass of the aqueous dispersion or aqueous solution) is 5 to 5 with respect to the total mass of the aqueous dispersion or aqueous solution. 15% by mass is preferable. If the solid content is less than the lower limit of the above range, the viscosity of the paint when it is made into a paint may be too low and the painting workability may be lowered. On the other hand, if the solid content exceeds the upper limit of the above range, the aqueous dispersion may become unstable and gel.
(B)成分の水分散体中、(B)成分の粒子径は、0.01〜0.10μmが好ましい。(B)成分の粒子径が上記範囲であれば、塗膜の耐水性が良好となる。
なお、本実施形態で説明する(B)成分の粒子径とは、走査型電子顕微鏡により測定される平均粒子径である。
In the aqueous dispersion of the component (B), the particle size of the component (B) is preferably 0.01 to 0.10 μm. When the particle size of the component (B) is in the above range, the water resistance of the coating film is good.
The particle size of the component (B) described in this embodiment is an average particle size measured by a scanning electron microscope.
((B)成分の製造方法)
(B)成分は、モノマー(b1)と、モノマー(b2)と、モノマー(b3)とからなるモノマー混合物を重合して得られる。
モノマー混合物の総質量に対する各モノマーの割合(質量%)は、(B)成分を構成する全構成単位の合計質量に対する各モノマー由来の構成単位の割合と同様である。
また、重合方法は特に限定されず、溶液重合、乳化重合、懸濁重合等の公知の重合法を用いることができる。
(Method for manufacturing component (B))
The component (B) is obtained by polymerizing a monomer mixture composed of a monomer (b1), a monomer (b2), and a monomer (b3).
The ratio (mass%) of each monomer to the total mass of the monomer mixture is the same as the ratio of the constituent units derived from each monomer to the total mass of all the constituent units constituting the component (B).
The polymerization method is not particularly limited, and known polymerization methods such as solution polymerization, emulsion polymerization, and suspension polymerization can be used.
(B)成分の製造方法の一例として、モノマー(b1)と、モノマー(b2)と、モノマー(b3)とからなるモノマー混合物を有機溶媒に溶解して加熱し、重合開始剤を用いて反応(重合反応)させ、冷却し、必要に応じて中和し、水を加え、前記有機溶媒を除く方法が挙げられる。これにより、微細な(B)成分の粒子が水に均一分散した半透明液体状の水分散体が得られる。この水分散体は、そのまま多彩塗料組成物の調製に用いることができる。
前記モノマー混合物を反応させる際の温度は、例えば60〜90℃とすることができる。また、反応させる時間は、例えば、3〜10時間とすることができる。
As an example of the method for producing the component (B), a monomer mixture composed of a monomer (b1), a monomer (b2), and a monomer (b3) is dissolved in an organic solvent, heated, and reacted using a polymerization initiator (a polymerization initiator). (Polymerization reaction), cooling, neutralizing if necessary, adding water, and removing the organic solvent can be mentioned. As a result, a translucent liquid aqueous dispersion in which fine particles of the component (B) are uniformly dispersed in water can be obtained. This aqueous dispersion can be used as it is for the preparation of various coating compositions.
The temperature at which the monomer mixture is reacted can be, for example, 60 to 90 ° C. The reaction time can be, for example, 3 to 10 hours.
有機溶媒としては、水溶性の有機溶媒が望ましい。具体例としては、メタノール、エタノール、1−プロパノール、2−プロパノール、1−ブタノール、2−メチル−1−プロパノール、2−ブタノール、2−メチル−2−プロパノール、エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、2−メトキシエタノール、2−エトキシエタノール、2−ブトキシエタノール、等が挙げられる。(B)成分の製造においては、上記の有機溶媒を、1種単独で用いてもよいし、2種以上を併用してもよい。なお、有機溶媒としては、重合安定性、溶媒の水置換性、溶媒除去性の点から、1−プロパノール又は2−プロパノールが好ましい。 As the organic solvent, a water-soluble organic solvent is desirable. Specific examples include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-methyl-1-propanol, 2-butanol, 2-methyl-2-propanol, ethylene glycol, diethylene glycol, propylene glycol, and di. Examples thereof include propylene glycol, 2-methoxyethanol, 2-ethoxyethanol, 2-butoxyethanol and the like. In the production of the component (B), the above-mentioned organic solvent may be used alone or in combination of two or more. As the organic solvent, 1-propanol or 2-propanol is preferable from the viewpoint of polymerization stability, water displacement of the solvent, and solvent removability.
重合開始剤としては、2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)等のアゾ化合物、ベンゾイルパーオキシド、ラウロイルパーオキシド、tert−ブチルヒドロパーオキシド、tert−ブチル−α−クミルパーオキシド等の有機過酸化物、過酸化水素、過硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウム等の無機過酸化物等が挙げられる。(B)成分の製造においては、上記の重合開始剤を、1種単独で用いてもよいし、2種以上を併用してもよい。また、上記重合開始剤と還元剤とを組み合わせることで、反応を速めることもできる。 As the polymerization initiator, 2,2'-azobisisobutyronitrile, 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (4-methoxy-2,4-dimethyl) Azo compounds such as valeronitrile), benzoyl peroxide, lauroyl peroxide, organic peroxides such as tert-butyl hydroperoxide, tert-butyl-α-cumyl peroxide, hydrogen peroxide, ammonium persulfate, potassium persulfate, Examples thereof include inorganic peroxides such as sodium persulfate. In the production of the component (B), the above-mentioned polymerization initiator may be used alone or in combination of two or more. In addition, the reaction can be accelerated by combining the above-mentioned polymerization initiator and reducing agent.
中和剤としては、アンモニア、水酸化ナトリウム、水酸化カリウム、トリエチルアミン、トリエタノールアミン、アミノメチルプロパノール等が挙げられる。なお、中和剤としては、塗膜の耐水性、耐汚染性の点から、アンモニアが好ましい。 Examples of the neutralizing agent include ammonia, sodium hydroxide, potassium hydroxide, triethylamine, triethanolamine, aminomethyl propanol and the like. As the neutralizing agent, ammonia is preferable from the viewpoint of water resistance and stain resistance of the coating film.
<樹脂エマルジョン(C)>
本発明において、(C)成分(樹脂エマルジョン(C))は、上記の(B)成分が有する構成単位(b2)の架橋基と反応し得る官能基を有する。
このような官能基としては、グリシジル基、カルボキシル基、酸無水物基、アルコキシシリル基、ヒドラジド基、カルボジイミド基、オキサゾリン基及びアジリジン基からなる群より選ばれる少なくとも1種が好ましい。
<Resin emulsion (C)>
In the present invention, the component (C) (resin emulsion (C)) has a functional group capable of reacting with the cross-linking group of the structural unit (b2) contained in the component (B).
As such a functional group, at least one selected from the group consisting of a glycidyl group, a carboxyl group, an acid anhydride group, an alkoxysilyl group, a hydrazide group, a carbodiimide group, an oxazoline group and an aziridine group is preferable.
(C)成分が有する官能基は、(B)成分が有する架橋基に応じて適宜選択される。
(B)成分が有する架橋基がグリシジル基の場合、(C)成分が有する官能基は、カルボキシル基及び酸無水物基の何れか一方又は両方が好ましい。
(B)成分が有する架橋基がカルボキシル基及び酸無水物基の何れか一方、又は両方の場合、(C)成分が有する官能基は、グリシジル基、カルボジイミド基、オキサゾリン基及びアジリジン基からなる群より選ばれる少なくとも1種が好ましい。
(B)成分が有する架橋基がアルコキシシリル基の場合、(C)成分が有する官能基は、アルコキシシリル基が好ましい。
(B)成分が有する架橋基がケト基及びアルデヒド基の何れか一方、又は両方の場合、(C)成分が有する官能基は、ヒドラジド基が好ましい。
The functional group contained in the component (C) is appropriately selected according to the cross-linking group contained in the component (B).
When the cross-linking group contained in the component (B) is a glycidyl group, the functional group contained in the component (C) is preferably either one or both of a carboxyl group and an acid anhydride group.
When the cross-linking group of the component (B) is one or both of a carboxyl group and an acid anhydride group, the functional group of the component (C) is a group consisting of a glycidyl group, a carbodiimide group, an oxazoline group and an aziridine group. At least one selected from the above is preferable.
When the cross-linking group contained in the component (B) is an alkoxysilyl group, the functional group contained in the component (C) is preferably an alkoxysilyl group.
When the cross-linking group contained in the component (B) is either one or both of a keto group and an aldehyde group, the functional group contained in the component (C) is preferably a hydrazide group.
(C)成分としては、前記官能基を有していればよく、種々の樹脂骨格組成を有する水性樹脂を用いることができる。
(C)成分の具体例としては、例えば、水性アクリル共重合樹脂、水性ウレタン共重合樹脂、水性アクリルシリコン共重合樹脂、水性アクリルウレタン共重合樹脂、水性フッ素アクリル共重合樹脂、水性フッ素ビニル共重合樹脂等が挙げられる。(C)成分としては、上記のうちの何れか1種を単独で用いてもよく、2種以上を併用しても構わない。
なお、(C)成分中の前記官能基の含有量は、官能基の構造によって適宜規定される。
As the component (C), it suffices to have the functional group, and an aqueous resin having various resin skeleton compositions can be used.
Specific examples of the component (C) include, for example, an aqueous acrylic copolymer resin, an aqueous urethane copolymer resin, an aqueous acrylic silicon copolymer resin, an aqueous acrylic urethane copolymer resin, an aqueous fluoroacrylic copolymer resin, and an aqueous fluorovinyl copolymer. Examples include resin. As the component (C), any one of the above may be used alone, or two or more thereof may be used in combination.
The content of the functional group in the component (C) is appropriately defined by the structure of the functional group.
(C)成分のガラス転移温度(Tg)は、0〜50℃が好ましく、20〜30℃がより好ましい。(C)成分のTgが上記温度範囲であれば、耐雨筋汚染性が良好となる。
なお、本実施形態で説明するガラス転移温度(Tg)は、示差走査熱量計により測定される。
The glass transition temperature (Tg) of the component (C) is preferably 0 to 50 ° C, more preferably 20 to 30 ° C. When the Tg of the component (C) is in the above temperature range, the rain muscle contamination resistance is good.
The glass transition temperature (Tg) described in this embodiment is measured by a differential scanning calorimeter.
(C)成分が粒状である場合、(C)成分の粒子径は、多彩塗料組成物の安定性、塗膜の耐水性及び促進耐候性の観点から0.1〜0.25μmが好ましい。
なお、本実施形態で説明する(C)成分の粒子径は、例えば、大塚電子社製・濃厚系粒径アナライザーにより測定される平均粒子径である。
When the component (C) is granular, the particle size of the component (C) is preferably 0.1 to 0.25 μm from the viewpoint of stability of the various coating compositions, water resistance of the coating film and accelerated weather resistance.
The particle size of the component (C) described in the present embodiment is, for example, an average particle size measured by a concentrated particle size analyzer manufactured by Otsuka Electronics Co., Ltd.
((C)成分の製造方法)
(C)成分の製造方法としては、例えば、前記官能基を有するモノマーを含むモノマー成分を重合する方法が挙げられる。なお、ヒドラジド基を導入するに当たっては、通常、まずヒドラジド基と反応し得るケト基を有するモノマーを重合し、これにヒドラジド基を有する化合物を反応させる、という工程を経る。ケト基を有するモノマーとしては、例えば、ジアセトンアクリルアミドが挙げられ、ヒドラジド基を有する化合物としては、例えば、アジピン酸ジヒドラジドが挙げられる。
(Method for manufacturing component (C))
Examples of the method for producing the component (C) include a method of polymerizing a monomer component containing the monomer having the functional group. Introducing a hydrazide group usually involves first polymerizing a monomer having a keto group capable of reacting with the hydrazide group, and then reacting the monomer having a keto group with the hydrazide group. Examples of the monomer having a keto group include diacetone acrylamide, and examples of the compound having a hydrazide group include adipic acid dihydrazide.
前記官能基を有するモノマーとしては、例えば、前記モノマー(b2)のうち、前記官能基を有するモノマー等の、前記官能基及びエチレン性不飽和結合を有するモノマーが挙げられる。
この際、モノマー成分は、前記官能基を有するモノマー以外の他のモノマーをさらに含んでもよい。他のモノマーとしては、前記官能基を有するモノマーと共重合可能なモノマーであればよく、塗料用樹脂に用いられるモノマーとして公知のモノマーのなかから(C)成分の所望の樹脂骨格組成に応じて適宜選択できる。
また、モノマー成分の重合方法は、特に限定されず、溶液重合、乳化重合、懸濁重合等の公知の重合法を用いることができる。
Examples of the monomer having a functional group include, among the monomers (b2), a monomer having the functional group and an ethylenically unsaturated bond such as the monomer having the functional group.
At this time, the monomer component may further contain a monomer other than the monomer having the functional group. The other monomer may be a monomer copolymerizable with the monomer having a functional group, and may be a monomer known as a monomer used for a coating resin, depending on the desired resin skeleton composition of the component (C). It can be selected as appropriate.
The polymerization method of the monomer component is not particularly limited, and known polymerization methods such as solution polymerization, emulsion polymerization and suspension polymerization can be used.
<(B)成分と(C)成分との固形分比率>
本発明の多彩塗料組成物においては、(B)成分の質量を(C)成分の質量で除した値、即ち、固形分比率(B)/(C)が0.03以上0.11未満である。
多彩塗料組成物中における固形分比率(B)/(C)が上記範囲の下限値以上であれば、(B)成分による親水化効果が充分に発揮され、得られる塗膜の耐汚染性に優れる。また、固形分比率(B)/(C)が上記範囲の上限値以下であることで、得られる塗膜の耐汚染性、耐水性、耐候性に優れる。
また、上記効果を得る観点から、上記の固形分比率(B)/(C)は、0.04以上0.1以下がより好ましく、0.06以上0.1以下が最も好ましい。
<Solid content ratio of component (B) and component (C)>
In the versatile coating composition of the present invention, the value obtained by dividing the mass of the component (B) by the mass of the component (C), that is, the solid content ratio (B) / (C) is 0.03 or more and less than 0.11. is there.
When the solid content ratio (B) / (C) in the various coating compositions is equal to or higher than the lower limit of the above range, the hydrophilic effect of the component (B) is sufficiently exhibited, and the stain resistance of the obtained coating film is improved. Excellent. Further, when the solid content ratio (B) / (C) is not more than the upper limit of the above range, the obtained coating film is excellent in stain resistance, water resistance and weather resistance.
Further, from the viewpoint of obtaining the above effect, the solid content ratio (B) / (C) is more preferably 0.04 or more and 0.1 or less, and most preferably 0.06 or more and 0.1 or less.
<多彩塗料組成物中の任意成分>
本発明の多彩塗料組成物は、上記の成分に加えて、必要に応じて、本発明の効果を損なわない範囲で、さらに、上記以外の樹脂エマルジョン、並びに、含水ケイ酸マグネシウム等の体質顔料、増粘剤、分散剤、消泡剤、防腐剤及びレベリング剤等の添加剤を含んでいてもよい。これらの成分としては、それぞれ、公知のものを用いることができる。
<Arbitrary component in various paint compositions>
In addition to the above-mentioned components, the various coating compositions of the present invention further include resin emulsions other than the above, and extender pigments such as hydrous magnesium silicate, if necessary, as long as the effects of the present invention are not impaired. Additives such as thickeners, dispersants, defoamers, preservatives and leveling agents may be included. As these components, known ones can be used.
<多彩塗料組成物の製造方法>
本発明の多彩塗料組成物は、上記のような(A)成分(着色ゲル状粒子(A))と、(B)成分(水性樹脂(B))と、(C)成分(樹脂エマルジョン(C))とを、例えば、ディソルバ等の分散機を用いて撹拌することによって調整することができる。この際、上記の(A)成分、(B)成分及び(C)成分に加え、さらに、必要に応じて、上述したその他の任意成分を混合することができる。この際、多彩塗料組成物中の(A)成分、(B)成分及び(C)成分の合計の含有量は、当該多彩塗料組成物の用途によって適宜規定される。
<Manufacturing method of various paint compositions>
The various coating compositions of the present invention include the component (A) (colored gel-like particles (A)), the component (B) (aqueous resin (B)), and the component (C) (resin emulsion (C)) as described above. )) Can be adjusted by stirring with a disperser such as a dissolver, for example. At this time, in addition to the above-mentioned components (A), (B) and (C), other optional components described above can be further mixed, if necessary. At this time, the total content of the component (A), the component (B) and the component (C) in the multicolored coating composition is appropriately defined depending on the use of the multicolored coating composition.
なお、上記各成分の混合方法は、各材料を均一に混合できる方法であれば、特に制限されない。また、上記各成分を混合する際の混合順序についても、特に限定されない。 The mixing method of each of the above components is not particularly limited as long as each material can be mixed uniformly. Further, the mixing order when mixing each of the above components is not particularly limited.
<多彩塗料組成物の塗膜>
本発明の多彩塗料組成物から得られる塗膜は、多彩塗料組成物を被塗装物に塗布し、乾燥させることによって形成できる。
本発明の多彩塗料組成物の被塗装物としては、特に限定されず、例えば、サイディングボードやフレキシブル板等が挙げられる。また、これらの被塗装物には、多彩塗料組成物の塗布される前に、予め、下塗塗膜が形成されていてもよい。この下塗塗膜は、公知の下塗塗料を用いて形成できる。
<Coating film of various paint compositions>
The coating film obtained from the multicolored coating composition of the present invention can be formed by applying the multicolored coating composition to an object to be coated and drying it.
The object to be coated of the various coating composition of the present invention is not particularly limited, and examples thereof include a siding board and a flexible plate. Further, an undercoat coating film may be formed on these objects to be coated in advance before the various coating compositions are applied. This undercoat film can be formed by using a known undercoat paint.
多彩塗料組成物の塗布方法としても、特に限定されず、例えば、刷毛、ローラー、ガン等を用いた方法が挙げられる。
また、塗布後の多彩塗料組成物の乾燥条件としては、例えば、23℃で14日間放置する条件が挙げられる。
また、多彩塗料組成物の塗膜の厚さは、特に限定されないが、例えば、乾燥後の厚さを50〜500μmとすることができる。
The method for applying the various coating compositions is not particularly limited, and examples thereof include a method using a brush, a roller, a gun, and the like.
Further, as a drying condition of the various coating compositions after application, for example, a condition of leaving at 23 ° C. for 14 days can be mentioned.
The thickness of the coating film of the various coating compositions is not particularly limited, but for example, the thickness after drying can be 50 to 500 μm.
<作用効果>
以上説明したように、本発明の多彩塗料組成物によれば、エマルジョン塗料がゲル化膜でカプセル化された少なくとも1色以上の着色ゲル状粒子(A)((A)成分)、水性樹脂(B)((B)成分)、及び樹脂エマルジョン(C)((C)成分)を、それぞれ特有の範囲で最適化された組成で含むものである。本発明においては、特に、多彩塗料組成物中における、(B)成分の質量を(C)成分の質量で除した固形分比率(B)/(C)が0.03以上0.11未満であることで、長期間にわたって屋外に暴露された場合であっても汚染されにくい塗膜を形成することが可能になる。
<Effect>
As described above, according to the versatile coating composition of the present invention, the emulsion coating material is encapsulated in a gelled film at least one color of colored gel-like particles (A) (component (A)) and an aqueous resin (components (A)). B) (component (B)) and resin emulsion (C) (component (C)) are contained in a composition optimized in a unique range. In the present invention, in particular, the solid content ratio (B) / (C) obtained by dividing the mass of the component (B) by the mass of the component (C) in the various coating compositions is 0.03 or more and less than 0.11. This makes it possible to form a coating film that is less likely to be contaminated even when exposed to the outdoors for a long period of time.
また、(B)成分は、モノマー(b1)由来の構成単位及びモノマー(b2)由来の構成単位を有するため、親水性基及び架橋基を有する。(B)成分が親水性基を有することで、塗膜表面が親水性を有し、得られる塗膜の耐汚染性に優れる。また、(B)成分が架橋基を有し、(C)成分が、前記架橋基と反応し得る官能基を有することで、塗膜中で(B)成分と(C)成分とが反応し強固に化学結合するため、塗膜表面の親水性が失われにくく、塗膜の耐汚染性が長期間持続する。 Further, since the component (B) has a structural unit derived from the monomer (b1) and a structural unit derived from the monomer (b2), it has a hydrophilic group and a cross-linking group. Since the component (B) has a hydrophilic group, the surface of the coating film has hydrophilicity, and the resulting coating film has excellent stain resistance. Further, since the component (B) has a cross-linking group and the component (C) has a functional group capable of reacting with the cross-linking group, the component (B) and the component (C) react in the coating film. Since the chemical bond is strong, the hydrophilicity of the coating film surface is not easily lost, and the stain resistance of the coating film is maintained for a long period of time.
従って、本発明の多彩塗料組成物によれば、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られる。
また、本発明の多彩塗料組成物から形成される塗膜は、耐水性、耐候性にも優れる。
Therefore, according to the versatile coating composition of the present invention, it is possible to obtain a coating film having a plurality of colors that can maintain excellent stain resistance even when exposed to the outdoors for a long period of time.
Further, the coating film formed from the various coating compositions of the present invention is also excellent in water resistance and weather resistance.
以下、実施例により本発明の多彩塗料組成物をさらに詳しく説明するが、本発明はこれらに限定されるものではない。なお、以下の説明においては、特に説明の無い限り、「部」及び「%」は、「質量部」及び「質量%」を意味する。 Hereinafter, the various coating compositions of the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto. In the following description, unless otherwise specified, "parts" and "%" mean "parts by mass" and "% by mass".
<水性樹脂(B)の製造>
以下に、製造例B1〜B13における水性樹脂(B)の合成例を示す。
<Manufacturing of water-based resin (B)>
The synthesis example of the aqueous resin (B) in Production Examples B1 to B13 is shown below.
[製造例B1]
攪拌機を備えた内容量3Lの丸底フラスコに、2−プロパノール500g、メチルメタクリレート30g、ジメチルアミノエチルメタクリレート150g、メタクリル酸4g、ジアセトンアクリルアミド16gを仕込み、攪拌しながら昇温し、75℃にて2,2’−アゾビスイソブチロニトリル2gを仕込み、反応を開始した。内温75℃にて5時間反応させ冷却し、40℃以下にて25%−アンモニア水15g、水1800gを仕込み、均一になるまで攪拌し、固形分8%の液体を得た。そして、ロータリーエバポレーターを用いて、この液体から2−プロパノールを留去し、固形分10%、重量平均分子量11万の水性樹脂(B1)を得た。
[Manufacturing Example B1]
In a round bottom flask having a content of 3 L equipped with a stirrer, 500 g of 2-propanol, 30 g of methyl methacrylate, 150 g of dimethylaminoethyl methacrylate, 4 g of methacrylic acid and 16 g of diacetone acrylamide were charged, and the temperature was raised while stirring at 75 ° C. 2 g of 2,2'-azobisisobutyronitrile was charged and the reaction was started. The mixture was reacted at an internal temperature of 75 ° C. for 5 hours and cooled. At 40 ° C. or lower, 15 g of 25% -ammonia water and 1800 g of water were charged and stirred until uniform to obtain a liquid having a solid content of 8%. Then, 2-propanol was distilled off from this liquid using a rotary evaporator to obtain an aqueous resin (B1) having a solid content of 10% and a weight average molecular weight of 110,000.
[製造例B2〜B13]
製造例B1と同様の方法により、使用する原料の仕込み量(g)を下記表1〜3に示すように変更した点以外は、製造例B1と同様の方法で水性樹脂(B2)〜(B13)を得た。各製造例B1〜B13における固形分、粒子径、重量平均分子量について、下記表1〜3に示す。
[Manufacturing Examples B2 to B13]
Aqueous resins (B2) to (B13) in the same manner as in Production Example B1 except that the amount (g) of the raw material to be used was changed as shown in Tables 1 to 3 below by the same method as in Production Example B1. ) Was obtained. The solid content, particle size, and weight average molecular weight in each of Production Examples B1 to B13 are shown in Tables 1 to 3 below.
なお、製造例B11(※)で得られた水性樹脂(B11)については、共重合体がアンモニア水添加時に均一化されず、高粘度の状態であったため、固形分、粒子径は測定できなかった。但し、重量平均分子量については、アンモニア水添加前の未中和時に測定できた。 Regarding the aqueous resin (B11) obtained in Production Example B11 (*), the solid content and particle size could not be measured because the copolymer was not homogenized when aqueous ammonia was added and was in a highly viscous state. It was. However, the weight average molecular weight could be measured when unneutralized before the addition of aqueous ammonia.
<樹脂エマルジョン(C)の製造>
以下に製造例C1からC5の樹脂エマルジョン(C)の合成例を示す。
<Manufacturing of resin emulsion (C)>
The synthesis example of the resin emulsion (C) of Production Examples C1 to C5 is shown below.
[製造例C1]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水520部、アデカリアソープ(登録商標)SR10(ADEKA社製)10部を仕込み、撹拌しつつ60℃に昇温した。
次に、内容量2Lのビーカーに水210部を仕込み、これに、アデカリアソープSR10(ADEKA社製)10部を加え溶解させ、撹拌しつつ、メチルメタクリレート520部、2−エチルヘキシルアクリレート400部、ジアセトンアクリルアミド30部、メタクリル酸50部を仕込み、乳化させてモノマー乳化液を得た。次いで、内容量100mLのビーカーに水50部を仕込み、これに、過硫酸カリウム3部を溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液のそれぞれの全量のうちの10%を加え、さらに、水30部に溶解させた亜硫酸水素ナトリウム1部を添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に、前記モノマー乳化液及び前記開始剤水溶液のそれぞれの残りを4時間かけて滴下した。この際の反応温度は65℃を維持した。次いで、滴下終了後、2時間反応させて冷却し、40℃以下にて、アンモニア60部、アジピン酸ジヒドラジド20部を水150部に添加した水分散液と、防腐剤5部とを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。そして、このエマルジョンに、テキサノール100部と水100部を添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.10μm、pH8の樹脂エマルジョン(C1)を得た。
なお、アデカリアソープSR10(ADEKA社製)は、下記化学式で表される化合物であり、下記式中、Rはアルキル基を示す。
[Manufacturing Example C1]
520 parts of water and 10 parts of ADEKA CORPORATION SR10 (manufactured by ADEKA) were placed in a separable round bottom flask having a content of 3 L equipped with a stirrer, and the temperature was raised to 60 ° C. while stirring.
Next, 210 parts of water was charged into a beaker having a content of 2 L, and 10 parts of ADEKA REASORP SR10 (manufactured by ADEKA) was added thereto to dissolve the mixture, and while stirring, 520 parts of methyl methacrylate and 400 parts of 2-ethylhexyl acrylate were added. 30 parts of diacetone acrylamide and 50 parts of methacrylic acid were charged and emulsified to obtain a monomer emulsion. Next, 50 parts of water was placed in a beaker having an internal volume of 100 mL, and 3 parts of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of each of the total amounts of the monomer emulsion and the initiator aqueous solution was added to the separable round bottom flask at 60 ° C., and further, 1 part of sodium bisulfite dissolved in 30 parts of water. Was added. Then, after confirming heat generation and color tone change (blueish white), the rest of the monomer emulsion and the initiator aqueous solution were added dropwise to the separable round-bottom flask over 4 hours. The reaction temperature at this time was maintained at 65 ° C. Then, after completion of the dropping, the mixture was reacted for 2 hours to cool, and at 40 ° C. or lower, an aqueous dispersion prepared by adding 60 parts of ammonia and 20 parts of adipic acid dihydrazide to 150 parts of water and 5 parts of a preservative were added and evaporated. An acrylic polymer emulsion with a residue of 50% was obtained. Then, 100 parts of texanol and 100 parts of water were added to this emulsion to obtain a resin emulsion (C1) having an evaporation residue of 50%, Tg of 20 ° C., a minimum film forming temperature of 0 ° C., a particle size of 0.10 μm, and a pH of 8.
Adecaria soap SR10 (manufactured by ADEKA) is a compound represented by the following chemical formula, and in the following formula, R represents an alkyl group.
[製造例C2]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670g、アデカリアソープSR10(ADEKA社製)10gを仕込み、撹拌しつつ60℃に昇温した。
次に、内容量1Lのビーカーに水105gを仕込み、これにアデカリアソープSR10(ADEKA社製)5gを加えて溶解させ、撹拌しつつ、メチルメタクリレート270g、2−エチルヘキシルアクリレート205g、グリシジルメタクリレート25gを仕込み、乳化させてモノマー乳化液Iを得た。次いで、内容量100mLのビーカーに水50gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液Iの全量のうちの20%と、前記開始剤水溶液の全量のうちの10%とを加え、さらに、水30gに溶解させた亜硫酸水素ナトリウム1gを添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液Iの残り全量と、前記開始剤水溶液の残りのうちの45%とを2時間かけて滴下した。この際の反応温度は65℃を維持した。そして、滴下終了後、1時間反応させた。
次に、内容量1Lのビーカーに水105gを仕込み、これに、アデカリアソープSR10(ADEKA社製)5gを加えて溶解させ、撹拌しつつ、メチルメタクリレート270g、2−エチルヘキシルアクリレート205g、メタクリル酸25gを仕込み、乳化させてモノマー乳化液IIを得た。次いで、このモノマー乳化液IIの全量と、前記開始剤水溶液の残りのうちの45%とを、前記1時間反応させた後のセパラブル丸底フラスコ中に2時間かけて滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア30g、防腐剤5gを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。このエマルジョンにテキサノール100gと水100gを添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.20μm、pH8の樹脂エマルジョン(C2)を得た。
[Manufacturing Example C2]
670 g of water and 10 g of Adecaria Soap SR10 (manufactured by ADEKA) were placed in a separable round bottom flask having a content of 3 L equipped with a stirrer, and the temperature was raised to 60 ° C. while stirring.
Next, 105 g of water was placed in a beaker having a content of 1 L, and 5 g of ADEKA REASORP SR10 (manufactured by ADEKA) was added thereto to dissolve the beaker, and while stirring, 270 g of methyl methacrylate, 205 g of 2-ethylhexyl acrylate, and 25 g of glycidyl methacrylate were added. It was charged and emulsified to obtain a monomer emulsion I. Next, 50 g of water was placed in a beaker having an internal volume of 100 mL, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 20% of the total amount of the monomer emulsion I and 10% of the total amount of the initiator aqueous solution were added to the separable round bottom flask at 60 ° C., and further dissolved in 30 g of water. 1 g of the allowed sodium bisulfite was added. Next, after confirming heat generation and color change (blueish white), the remaining total amount of the monomer emulsion I and 45% of the remaining amount of the initiator aqueous solution were added dropwise to the separable round-bottom flask over 2 hours. did. The reaction temperature at this time was maintained at 65 ° C. Then, after the completion of the dropping, the reaction was carried out for 1 hour.
Next, 105 g of water was placed in a beaker having a content of 1 L, and 5 g of ADEKA REASORP SR10 (manufactured by ADEKA) was added thereto to dissolve the beaker, and while stirring, 270 g of methyl methacrylate, 205 g of 2-ethylhexyl acrylate, and 25 g of methacrylic acid were added. Was charged and emulsified to obtain a monomer emulsion II. Then, the total amount of the monomer emulsion II and 45% of the remaining amount of the initiator aqueous solution were added dropwise to the separable round-bottom flask after the reaction for 1 hour over 2 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropping, the mixture was reacted for 2 hours and cooled, and 30 g of ammonia and 5 g of a preservative were added at 40 ° C. or lower to obtain an acrylic polymer emulsion having an evaporation residue of 50%. 100 g of texanol and 100 g of water were added to this emulsion to obtain a resin emulsion (C2) having an evaporation residue of 50%, Tg of 20 ° C., a minimum film forming temperature of 0 ° C., a particle size of 0.20 μm, and a pH of 8.
[製造例C3]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670g、アデカリアソープSR10(ADEKA社製)5gを仕込み、撹拌しつつ60℃に昇温した。
次に、内容量2Lのビーカーに水210gを仕込み、これに、アデカリアソープSR10(ADEKA社製)15gを加えて溶解させ、撹拌しつつ、メチルメタクリレート580g、2−エチルヘキシルアクリレート360g、Z6030(東レダウコーニング社製)10g、メタクリル酸50gを仕込み、乳化させてモノマー乳化液を得た。次いで、内容量200mLのビーカーに水100gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液のそれぞれの全量のうち10%を加え、さらに、水60gに溶解させた亜硫酸水素ナトリウム1gを添加した。発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液及び前記開始剤水溶液の残りを3時間かけて滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア60g、防腐剤5gを加え、蒸発残分50%のアクリルシリコンポリマーエマルジョンを得た。これにテキサノール120gと水180gを添加し、蒸発残分50%、Tg30℃、最低造膜温度0℃、粒子径0.15μm、pH8の樹脂エマルジョン(C3)を得た。
なお、Z6030(東レダウコーニング社製)は、下記化学式で表される化合物である。
[Manufacturing Example C3]
670 g of water and 5 g of ADEKA rear soap SR10 (manufactured by ADEKA) were placed in a separable round bottom flask having a content of 3 L equipped with a stirrer, and the temperature was raised to 60 ° C. while stirring.
Next, 210 g of water was placed in a beaker having a content of 2 L, and 15 g of ADEKA REASORP SR10 (manufactured by ADEKA) was added thereto to dissolve the beaker, and while stirring, 580 g of methyl methacrylate, 360 g of 2-ethylhexyl acrylate, and Z6030 (Toray) were added. 10 g (manufactured by Dow Corning) and 50 g of methacrylic acid were charged and emulsified to obtain a monomer emulsified solution. Next, 100 g of water was placed in a beaker having a content of 200 mL, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of the total amount of each of the monomer emulsion and the initiator aqueous solution was added to the separable round bottom flask at 60 ° C., and 1 g of sodium bisulfite dissolved in 60 g of water was further added. .. After confirming heat generation and color change (blueish white), the remainder of the monomer emulsion and the initiator aqueous solution was added dropwise to the separable round-bottom flask over 3 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropping, the mixture was reacted for 2 hours and cooled, and 60 g of ammonia and 5 g of a preservative were added at 40 ° C. or lower to obtain an acrylic silicon polymer emulsion having an evaporation residue of 50%. 120 g of texanol and 180 g of water were added thereto to obtain a resin emulsion (C3) having an evaporation residue of 50%, Tg of 30 ° C., a minimum film forming temperature of 0 ° C., a particle size of 0.15 μm, and a pH of 8.
Z6030 (manufactured by Toray Dow Corning Co., Ltd.) is a compound represented by the following chemical formula.
[製造例C4]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670g、アデカリアソープSR10(ADEKA社製)5gを仕込み、撹拌しつつ60℃に昇温した。
次に、内容量2Lのビーカーに水210gを仕込み、これにアデカリアソープSR10(ADEKA社製)15gを加え溶解させ、撹拌しつつ、メチルメタクリレート540g、2−エチルヘキシルアクリレート410g、メタクリル酸50gを仕込み乳化させてモノマー乳化液を得た。そして、内容量100mLのビーカーに水50gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液それぞれの全量のうちの10%を加え、さらに、水30gに溶解させた亜硫酸水素ナトリウム1gを添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液及び前記開始剤水溶液の残りを4時間かけて滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア60g、防腐剤5gを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。これにテキサノール100gと水100gを添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.20μm、pH8の樹脂エマルジョン(C4)を得た。
[Manufacturing Example C4]
670 g of water and 5 g of ADEKA rear soap SR10 (manufactured by ADEKA) were placed in a separable round bottom flask having a content of 3 L equipped with a stirrer, and the temperature was raised to 60 ° C. while stirring.
Next, 210 g of water was charged into a beaker having a content of 2 L, and 15 g of ADEKA Riasoap SR10 (manufactured by ADEKA) was added thereto to dissolve the beaker, and 540 g of methyl methacrylate, 410 g of 2-ethylhexyl acrylate and 50 g of methacrylic acid were charged while stirring. It was emulsified to obtain a monomer emulsion. Then, 50 g of water was placed in a beaker having an internal volume of 100 mL, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of the total amount of each of the monomer emulsion and the initiator aqueous solution was added to the separable round bottom flask at 60 ° C., and 1 g of sodium bisulfite dissolved in 30 g of water was further added. .. Then, after confirming heat generation and color tone change (bluish white), the remainder of the monomer emulsion and the initiator aqueous solution was added dropwise to the separable round-bottom flask over 4 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropping, the mixture was reacted for 2 hours and cooled, and 60 g of ammonia and 5 g of a preservative were added at 40 ° C. or lower to obtain an acrylic polymer emulsion having an evaporation residue of 50%. To this, 100 g of texanol and 100 g of water were added to obtain a resin emulsion (C4) having an evaporation residue of 50%, Tg of 20 ° C., a minimum film forming temperature of 0 ° C., a particle size of 0.20 μm, and a pH of 8.
[製造例C5]
攪拌機を備えた内容量3Lのセパラブル丸底フラスコに、水670gを仕込み、撹拌しつつ60℃に昇温した。
また、内容量2Lのビーカーに水210gを仕込み、これにアデカリアソープSR10(ADEKA社製)20gを仕込み、溶解させ、撹拌しつつメチルメタクリレート520g、2−エチルヘキシルアクリレート380g、ブレンマー(登録商標)PE350(日油社製)100gを仕込み乳化させてモノマー乳化液を得た。
次に、内容量200mLのビーカーに水100gを仕込み、これに過硫酸カリウム3gを溶解させて開始剤水溶液を得た。
次に、60℃となった前記セパラブル丸底フラスコに、前記モノマー乳化液及び前記開始剤水溶液それぞれの全量のうち10%を加え、さらに水60gに溶解させた亜硫酸水素ナトリウム1gを添加した。次いで、発熱と色調変化(青白色)を確認した後、このセパラブル丸底フラスコ中に前記モノマー乳化液及び前記開始剤水溶液の残りを3時間滴下した。この際の反応温度は65℃を維持した。滴下終了後、2時間反応させて冷却し、40℃以下にてアンモニア20g、防腐剤5gを加え、蒸発残分50%のアクリルポリマーエマルジョンを得た。これにテキサノール120gと水180gを添加し、蒸発残分50%、Tg20℃、最低造膜温度0℃、粒子径0.25μm、pH8の樹脂エマルジョン(C5)を得た。
なお、ブレンマーPE350(日油社製)は、下記化学式で表される化合物である。
[Manufacturing Example C5]
670 g of water was placed in a separable round-bottom flask having an internal volume of 3 L equipped with a stirrer, and the temperature was raised to 60 ° C. while stirring.
In addition, 210 g of water was charged into a beaker having an internal capacity of 2 L, and 20 g of ADEKA Risorp SR10 (manufactured by ADEKA) was charged therein, dissolved, and stirred while stirring to obtain 520 g of methyl methacrylate, 380 g of 2-ethylhexyl acrylate, and Blemmer (registered trademark) PE350. (Manufactured by Nichiyu Co., Ltd.) 100 g was charged and emulsified to obtain a monomer emulsified solution.
Next, 100 g of water was placed in a beaker having an internal volume of 200 mL, and 3 g of potassium persulfate was dissolved therein to obtain an initiator aqueous solution.
Next, 10% of the total amount of each of the monomer emulsion and the initiator aqueous solution was added to the separable round bottom flask at 60 ° C., and 1 g of sodium bisulfite dissolved in 60 g of water was further added. Then, after confirming heat generation and color tone change (bluish white), the remainder of the monomer emulsion and the initiator aqueous solution was added dropwise to the separable round-bottom flask for 3 hours. The reaction temperature at this time was maintained at 65 ° C. After completion of the dropping, the mixture was reacted for 2 hours and cooled, and 20 g of ammonia and 5 g of a preservative were added at 40 ° C. or lower to obtain an acrylic polymer emulsion having an evaporation residue of 50%. 120 g of texanol and 180 g of water were added thereto to obtain a resin emulsion (C5) having an evaporation residue of 50%, Tg of 20 ° C., a minimum film forming temperature of 0 ° C., a particle size of 0.25 μm, and a pH of 8.
Blemmer PE350 (manufactured by NOF CORPORATION) is a compound represented by the following chemical formula.
下記表4に、樹脂エマルジョン(C1)〜(C5)の樹脂骨格組成、蒸発残分、ガラス転移温度(Tg)、最低像膜温度、粒子径、pH、官能基の種類を示す。 Table 4 below shows the resin skeleton composition, evaporation residue, glass transition temperature (Tg), minimum image film temperature, particle size, pH, and types of functional groups of the resin emulsions (C1) to (C5).
<エマルジョン塗料(E)の調整>
下記に示すアクリル樹脂エマルジョン、及び、親水性コロイド形成物質を、下記表5に示す配合割合で配合し、攪拌混合することにより、混合溶液(a)を得た。一方、下記(D−1)〜(D−5)の着色顔料、下記に示す分散剤及び水を、下記表5に示す配合割合で配合し、攪拌混合することにより、混合溶液(b)を得た。そして、混合溶液(a)に混合溶液(b)を加えて攪拌混合することにより、下記表5に示すような、単色エマルジョン塗料(E−1)〜(E−5)を得た。なお、下記表5において、各成分の配合割合の単位は質量部である。
<Adjustment of emulsion paint (E)>
The acrylic resin emulsion shown below and the hydrophilic colloid-forming substance were blended in the blending ratios shown in Table 5 below, and the mixture was stirred and mixed to obtain a mixed solution (a). On the other hand, the following coloring pigments (D-1) to (D-5), the dispersant shown below, and water are blended in the blending ratios shown in Table 5 below, and the mixture is stirred and mixed to obtain a mixed solution (b). Obtained. Then, the mixed solution (b) was added to the mixed solution (a) and stirred and mixed to obtain monochromatic emulsion paints (E-1) to (E-5) as shown in Table 5 below. In Table 5 below, the unit of the blending ratio of each component is parts by mass.
[アクリル樹脂エマルジョン]
アニオン性高分子アクリル樹脂エマルジョン(「プライマルAC−38(登録商標)」日本アクリル化学社製)
[親水性コロイド形成物質]
非イオン性グアルゴム誘導体の1.5%水溶液
[着色顔料]
(D−1)ブラック(「三菱カーボンブラックMA−100」、三菱化学社製、カーボンブラック)
(D−2)ブラウン(「T−10」、チタン工業社製、鉄−亜鉛複合酸化物)
(D−3)イエロー(「LLXLO」、チタン工業社製、酸化鉄)
(D−4)ホワイト(「R−930」、石原産業社製、酸化チタン)
[分散剤]
アニオン性高分子分散液(「オロタン731(登録商標)」、日本アクリル化学社製)
[Acrylic resin emulsion]
Anionic high molecular weight acrylic resin emulsion ("Primal AC-38 (registered trademark)" manufactured by Nippon Acrylic Chemical Co., Ltd.)
[Hydrophilic colloid-forming substance]
1.5% aqueous solution of nonionic guar rubber derivative [coloring pigment]
(D-1) Black ("Mitsubishi Carbon Black MA-100", manufactured by Mitsubishi Chemical Corporation, carbon black)
(D-2) Brown ("T-10", manufactured by Titan Kogyo, Ltd., iron-zinc composite oxide)
(D-3) Yellow ("LLXLO", manufactured by Titan Kogyo, Ltd., iron oxide)
(D-4) White ("R-930", manufactured by Ishihara Sangyo Co., Ltd., titanium oxide)
[Dispersant]
Anionic polymer dispersion ("Orotan 731 (registered trademark)", manufactured by Nippon Acrylic Chemical Co., Ltd.)
そして、得られた単色エマルジョン塗料(E−1)〜(E−4)を、下記表6に示す配合割合で配合し、攪拌混合することにより、下記表6に示すような、エマルジョン塗料(F−1)〜(F−5)を得た。なお、下記表6において、単色エマルジョン塗料の配合割合の単位は質量部である。 Then, the obtained monochromatic emulsion paints (E-1) to (E-4) are blended in the blending ratios shown in Table 6 below, and by stirring and mixing, the emulsion paints (F) as shown in Table 6 below are mixed. -1) to (F-5) were obtained. In Table 6 below, the unit of the blending ratio of the monochromatic emulsion paint is parts by mass.
<ゲル状粒子の作製>
含水ケイ酸マグネシウムの4質量%水中分散液からなる体質顔料25質量部に、重ホウ酸アンモニウムの5質量%水溶液からなるゲル化剤5質量部と、ナトリウムカルボキシメチルセルロースの1質量%水溶液からなる水溶性高分子化合物25質量部を加えて攪拌混合した後、水45質量部を加えて希釈し、分散媒を得た。次に、この分散媒40質量部に、上記エマルジョン塗料(F−1)〜(F−5)60質量部を加え、ディゾルバで攪拌し、粒径が10mmになるまでエマルジョン塗料を分散させて、下記表7中に示すようなゲル状粒子(G−1)〜(G−5)を得た。ここで、(G−X)は、エマルジョン塗料として(F−X)を用いたゲル状粒子(X:通し番号)である。また、下記表7において、エマルジョン塗料の配合割合の単位は質量部である。
<Preparation of gel particles>
Water-soluble consisting of 25 parts by mass of an extender pigment consisting of a 4% by mass aqueous dispersion of hydrous magnesium silicate, 5 parts by mass of a gelling agent consisting of a 5% by mass aqueous solution of ammonium diborate, and a 1% by mass aqueous solution of sodium carboxymethyl cellulose. After adding 25 parts by mass of the sex polymer compound and stirring and mixing, 45 parts by mass of water was added and diluted to obtain a dispersion medium. Next, 60 parts by mass of the emulsion paints (F-1) to (F-5) were added to 40 parts by mass of the dispersion medium, and the mixture was stirred with a dissolver to disperse the emulsion paint until the particle size became 10 mm. Gel-like particles (G-1) to (G-5) as shown in Table 7 below were obtained. Here, (GX) is a gel-like particle (X: serial number) using (FX) as an emulsion coating material. Further, in Table 7 below, the unit of the blending ratio of the emulsion paint is parts by mass.
<多彩模様塗料の調整:実施例1〜5>
樹脂エマルジョンC−1を18.5質量部、下記表8に示す配合割合で上記ゲル状粒子(G−1)〜(G−5)を配合してなるゲル状粒子を70質量部、アルカリ増粘剤(「SNシックナー636(登録商標)」サンノプコ社製)からなる増粘剤を1質量部、25質量%アンモニア水を0.1質量部、水性樹脂B−1を6.5質量部、及び水3.9質量部をディゾルバで攪拌することにより、実施例1〜5の多彩模様塗料を得た。
<Adjustment of multicolored pattern paint: Examples 1 to 5>
18.5 parts by mass of resin emulsion C-1, 70 parts by mass of gel-like particles obtained by blending the above gel-like particles (G-1) to (G-5) in the blending ratio shown in Table 8 below, and increasing the alkali. 1 part by mass of thickener made of thickener ("SN Sixner 636 (registered trademark)" manufactured by Sannopco), 0.1 part by mass of 25% by mass aqueous ammonia, 6.5 parts by mass of aqueous resin B-1. And 3.9 parts by mass of water was stirred with a dissolver to obtain a colorful pattern coating material of Examples 1 to 5.
<性能評価>
上記で得られた各実施例の多彩模様塗料について、以下に説明する評価を行った。これらの評価結果を下記表8に示す。なお、下記表8において、ゲル状粒子の配合割合の単位は質量部である。
<Performance evaluation>
The multicolored pattern paints of each of the above obtained examples were evaluated as described below. The evaluation results are shown in Table 8 below. In Table 8 below, the unit of the blending ratio of the gel-like particles is parts by mass.
[耐候性評価]
まず、多彩模様塗料をスレート板に塗装し、評価用試験体を作製した。
上記の試験体を、紫外線照射機(「アイスーパーUVテスターW−151(登録商標)」岩崎電気社製)の試験槽内に設置し、ブラックパネル温度が63℃、湿度が50%RH、塗面の照射強度が1000mW/cm2となるように紫外線を4時間にわたって照射した。その後、試験槽内の温度を約30℃、湿度を98%RH以上に設定して、試験槽内を結露させ、この状態で4時間にわたって保持した。そして、この照射と結露を1サイクルとし、1000時間後、即ち125サイクル終了後に試験体を取り出し、評価用試験体の表面を目視で観察して、評価用試験体において不均一な劣化が抑制されているかどうかを評価した。この際の評価基準は以下の通りとした。
○:変色がほとんどなく且つ艶が消えていない
×:変色が大きく艶が消えている
耐候性評価試験においては、上記評価基準のうち、○のものを合格とし、×のものを不合格とした。
[Weather resistance evaluation]
First, a colorful pattern paint was applied to a slate plate to prepare a test piece for evaluation.
The above test piece was installed in the test tank of an ultraviolet irradiator (“Eye Super UV Tester W-151 (registered trademark)” manufactured by Iwasaki Electric Co., Ltd.), and the black panel temperature was 63 ° C, the humidity was 50% RH, and coating was applied. Ultraviolet rays were irradiated for 4 hours so that the irradiation intensity of the surface was 1000 mW / cm 2. Then, the temperature in the test tank was set to about 30 ° C. and the humidity was set to 98% RH or more to cause dew condensation in the test tank, and the mixture was kept in this state for 4 hours. Then, this irradiation and dew condensation are regarded as one cycle, and after 1000 hours, that is, after 125 cycles, the test piece is taken out and the surface of the evaluation test piece is visually observed to suppress non-uniform deterioration in the evaluation test piece. Evaluated whether or not. The evaluation criteria at this time were as follows.
◯: There is almost no discoloration and the gloss has not disappeared. ×: The discoloration is large and the gloss has disappeared. In the weather resistance evaluation test, among the above evaluation criteria, those with ○ were accepted and those with × were rejected. ..
[耐雨筋汚染性]
アルミ板(大きさ225×100×1mm)を、長辺方向の一端から3分の1の位置で、短辺方向に沿って内角135°に折り曲げ、凸面に溶剤型ウレタン系下塗塗料(二液)を塗布し、室温下で1日間乾燥し、次いで、水系下塗塗料(一液)を塗布し、室温下で4時間乾燥して下塗塗膜を形成した。この下塗塗膜上に、上記の多彩模様塗料を0.5mmの厚さとなるように塗布し、室温下で1週間乾燥させたものを試験体とした。この試験体を、埼玉県久喜市桜田の藤倉化成(株)敷地内(屋外)で南面に垂直暴露した。そして、1年後の試験体における雨筋汚れを目視観察し、以下の基準で塗膜の耐雨筋汚染性を評価した。
○:雨筋汚れ小
△:雨筋汚れ中
×:雨筋汚れ大
耐雨筋汚染性評価試験においては、上記評価基準のうち、○のものを合格とし、△、×のものを不合格とした。
[Rain-resistant muscle contamination resistance]
An aluminum plate (size 225 x 100 x 1 mm) is bent at a position one-third from one end in the long side direction to an internal angle of 135 ° along the short side direction, and a solvent-based urethane-based undercoat paint (two liquids) is applied to the convex surface. ) Was applied and dried at room temperature for 1 day, then a water-based undercoat paint (one liquid) was applied, and the mixture was dried at room temperature for 4 hours to form an undercoat coating film. The above-mentioned multicolored pattern paint was applied onto the undercoat coating film to a thickness of 0.5 mm, and dried at room temperature for one week as a test piece. This test piece was vertically exposed to the south surface on the premises (outdoor) of Fujikura Kasei Co., Ltd. in Sakurada, Kuki City, Saitama Prefecture. Then, the rain streak stains on the test piece one year later were visually observed, and the rain streak stain resistance of the coating film was evaluated according to the following criteria.
◯: Small rain streak stain △: Medium rain streak stain ×: Large rain streak stain In the rain streak stain resistance evaluation test, among the above evaluation criteria, ○ was accepted and △ and × were rejected. ..
[耐水性]
スレート板(大きさ40×75×3mm)の片面に溶剤型ウレタン系下塗塗料(二液)を塗布し、室温下で1日間乾燥し、次いで、水系下塗塗料(一液)を塗布し、室温下で4時間乾燥して下塗塗膜を形成した。次いで、この下塗塗膜上に、多彩模様塗料を、乾燥後の厚さが0.5mmとなるように塗布し、室温下で1週間乾燥して塗膜を形成した。その後、塗膜を形成したスレート板の裏面と側面にエポキシ系塗料(二液)を塗布し、1日乾燥した後、さらに、エポキシ系塗料の上にフッ素系塗料(二液)を塗布し、3日間乾燥して試験体とした。
この試験体を40℃純水に1週間浸漬した後、試験体の塗膜の状態を目視で観察し、以下の基準で塗膜の耐水性を評価した。
○:異常なし
△:わずかにフクレあり
×:フクレあり
耐水性評価試験においては、上記評価基準のうち、○のものを合格とし、△、×のものを不合格とした。
[water resistant]
A solvent-based urethane-based undercoat paint (two-component) is applied to one side of a slate plate (size 40 x 75 x 3 mm), dried at room temperature for one day, and then a water-based undercoat paint (one-component) is applied to room temperature. It was dried underneath for 4 hours to form an undercoat coating. Next, a multicolored pattern paint was applied onto the undercoat coating film so that the thickness after drying was 0.5 mm, and dried at room temperature for one week to form a coating film. Then, an epoxy paint (two liquids) is applied to the back surface and the side surface of the slate plate on which the coating film is formed, and after drying for one day, a fluorine paint (two liquids) is further applied on the epoxy paint. The test piece was dried for 3 days.
After immersing this test piece in pure water at 40 ° C. for 1 week, the state of the coating film of the test piece was visually observed, and the water resistance of the coating film was evaluated according to the following criteria.
◯: No abnormality Δ: Slightly blistering ×: Slightly blistering In the water resistance evaluation test, among the above evaluation criteria, those with ○ were accepted, and those with Δ and × were rejected.
<多彩模様塗料の調整:実施例6〜13、比較例1〜10>
各組成を下記表9〜12に示すような組成に変更した点を除き、上記の実施例1と同様の方法により、多彩模様塗料を調整した。この際、多彩模様の調整を行なう際に用いた水性樹脂B−1及び樹脂エマルジョンC−1を、下記表9〜12に示すような水性樹脂に変更するとともに、添加部数も変更した。
<Adjustment of multicolored pattern paint: Examples 6 to 13, Comparative Examples 1 to 10>
The multicolored pattern paint was prepared by the same method as in Example 1 above, except that each composition was changed to the composition shown in Tables 9 to 12 below. At this time, the water-based resin B-1 and the resin emulsion C-1 used for adjusting the various patterns were changed to the water-based resins as shown in Tables 9 to 12 below, and the number of copies added was also changed.
そして、実施例6〜13、比較例1〜10についても、上記同様の評価試験を行い、結果を下記表9〜12に示した。 Then, the same evaluation tests as described above were carried out for Examples 6 to 13 and Comparative Examples 1 to 10, and the results are shown in Tables 9 to 12 below.
<評価結果>
表1〜10に示す結果のように、着色ゲル状粒子(A)、水性樹脂(B)、及び樹脂エマルジョン(C)を、それぞれ本発明で規定する組成とした多彩塗料組成物を調整し、この組成物を用いて塗膜を形成した実施例1〜13においては、耐候性、耐雨筋汚染性及び耐水性の評価が全て「○」(合格:良好)の結果となった。
<Evaluation result>
As shown in the results shown in Tables 1 to 10, a colorful coating composition in which the colored gel-like particles (A), the aqueous resin (B), and the resin emulsion (C) each had the composition specified in the present invention was prepared. In Examples 1 to 13 in which a coating film was formed using this composition, the evaluations of weather resistance, rain muscle stain resistance and water resistance were all "○" (pass: good).
これに対して、比較例1〜10は、水性樹脂(B)又は樹脂エマルジョン(C)の少なくとも何れかの組成が、本発明で規定する組成の範囲外となっているか、あるいは、これらの固形分比率(B)/(C)が、本発明の規定範囲外となっている例である。 On the other hand, in Comparative Examples 1 to 10, at least the composition of the aqueous resin (B) or the resin emulsion (C) is out of the range of the composition specified in the present invention, or these solids. This is an example in which the fraction ratio (B) / (C) is outside the specified range of the present invention.
比較例1は、上記の固形分比率(B)/(C)が本発明で規定する上限を超えていることから、特に、耐候性及び耐水性が劣っている。
比較例2は、上記の固形分比率(B)/(C)が本発明で規定する下限未満であることから、耐雨筋汚染性が劣っている。
比較例3は、樹脂エマルジョン(C)に官能基が無いことから、水性樹脂(B)と樹脂エマルジョン(C)とが架橋せず、特に、耐雨筋汚染性が劣っている。
比較例4は、親水成分であるモノマー(b1)が少なすぎることから、耐雨筋汚染性が劣っている。
比較例5は、水性樹脂(B)の重量平均分子量が、本発明で規定する下限を下回っていることから、耐雨筋汚染性が劣っている。
Comparative Example 1 is particularly inferior in weather resistance and water resistance because the solid content ratio (B) / (C) exceeds the upper limit specified in the present invention.
In Comparative Example 2, since the solid content ratio (B) / (C) is less than the lower limit specified in the present invention, the rain muscle contamination resistance is inferior.
In Comparative Example 3, since the resin emulsion (C) has no functional group, the aqueous resin (B) and the resin emulsion (C) are not crosslinked, and the rain muscle contamination resistance is particularly inferior.
In Comparative Example 4, since the amount of the monomer (b1) which is a hydrophilic component is too small, the rain muscle contamination resistance is inferior.
In Comparative Example 5, since the weight average molecular weight of the aqueous resin (B) is less than the lower limit specified in the present invention, the rain muscle contamination resistance is inferior.
比較例6は、水性樹脂(B)を含んでいないため、特に、耐雨筋汚染性が劣っている。
比較例7は、水性樹脂(B)が有する官能基と、樹脂エマルジョン(C)が有する官能基とが、互いに架橋するものではないことから、これらが架橋せず、特に、耐雨筋汚染性が劣っている。
比較例8は、塗膜形成時に割れが入り、評価不可能だった例だが、これは、水性樹脂(B)の架橋官能基が多すぎたために造膜不良が生じたものと考えられる。
比較例9は、水性樹脂(B)及び樹脂エマルジョン(C)の何れもが官能基を有していないため、これらが架橋せず、特に、耐雨筋汚染性が劣っている。
比較例10は、水性樹脂(B)の重量平均分子量が本発明で規定する上限を超えている例であり、重合体自体は得られ、また、重量平均分子量の測定も可能であったものの、アンモニア水の添加時に重合体が均一化されず、高粘度の状態のため、塗料組成物として用いることができなかった。
Since Comparative Example 6 does not contain the water-based resin (B), it is particularly inferior in rain muscle contamination resistance.
In Comparative Example 7, since the functional group of the aqueous resin (B) and the functional group of the resin emulsion (C) are not crosslinked with each other, they are not crosslinked, and in particular, the rain muscle contamination resistance is high. Inferior.
Comparative Example 8 was an example in which cracks were formed during the formation of the coating film and could not be evaluated. It is probable that this was caused by poor film formation due to too many crosslinked functional groups of the aqueous resin (B).
In Comparative Example 9, since neither the aqueous resin (B) nor the resin emulsion (C) has a functional group, they are not crosslinked, and in particular, the rain muscle contamination resistance is inferior.
Comparative Example 10 is an example in which the weight average molecular weight of the aqueous resin (B) exceeds the upper limit specified in the present invention, and although the polymer itself can be obtained and the weight average molecular weight can be measured, The polymer was not homogenized when aqueous ammonia was added, and because of its high viscosity, it could not be used as a coating composition.
以上説明した実施例の結果より、本発明の多彩塗料組成物は、塗膜形成後の耐候性、耐雨筋汚染性及び耐水性に優れており、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られることが明らかである。 From the results of the examples described above, the various coating compositions of the present invention are excellent in weather resistance, rain streak stain resistance and water resistance after coating film formation, and are excellent even when exposed to the outdoors for a long period of time. It is clear that a coating film having multiple colors can be obtained that can maintain the stain resistance.
本発明の多彩塗料組成物は、長期間にわたって屋外に暴露された場合においても優れた耐汚染性を維持可能な、複数色を有する塗膜が得られ、さらに、この塗膜は、耐水性及び耐候性にも優れるものである。従って、本発明の多彩塗料組成物は、建築物等の各種の被塗装物に、複数色を有する塗膜を形成する用途において非常に好適である。 The versatile coating composition of the present invention provides a coating film having a plurality of colors capable of maintaining excellent stain resistance even when exposed to the outdoors for a long period of time, and further, the coating film has water resistance and water resistance. It also has excellent weather resistance. Therefore, the multicolored coating composition of the present invention is very suitable for forming a coating film having a plurality of colors on various objects to be coated such as buildings.
Claims (4)
前記水性樹脂(B)が、親水性基及びエチレン性不飽和結合を有するモノマー(b1)由来の構成単位と、架橋基及びエチレン性不飽和結合を有するモノマー(b2)由来の構成単位と、前記モノマー(b1)及び前記モノマー(b2)以外のエチレン性不飽和結合を有するモノマー(b3)由来の構成単位からなり、
前記水性樹脂(B)中の全構成単位の合計質量に対する、前記モノマー(b1)由来の構成単位の割合が40〜95質量%、前記モノマー(b2)由来の構成単位の割合が0.01〜20質量%であり、
前記水性樹脂(B)の重量平均分子量が50000〜150000であり、
前記樹脂エマルジョン(C)が、前記水性樹脂(B)に含まれる前記架橋基と反応し得る官能基を有し、
前記水性樹脂(B)の質量を前記樹脂エマルジョン(C)の質量で除した値が0.03以上0.11未満であることを特徴とする多彩塗料組成物。 A multicolored coating composition containing at least one color of colored gel-like particles (A) in which an emulsion coating is encapsulated with a gelling film, an aqueous resin (B), and a resin emulsion (C).
The aqueous resin (B) has a structural unit derived from a monomer (b1) having a hydrophilic group and an ethylenically unsaturated bond, a structural unit derived from a monomer (b2) having a bridging group and an ethylenically unsaturated bond, and the above. It is composed of a constituent unit derived from a monomer (b1) and a monomer (b3) having an ethylenically unsaturated bond other than the monomer (b2).
The ratio of the structural unit derived from the monomer (b1) is 40 to 95% by mass, and the ratio of the structural unit derived from the monomer (b2) is 0.01 to the total mass of all the structural units in the aqueous resin (B). 20% by mass,
The water-based resin (B) has a weight average molecular weight of 50,000 to 150,000.
The resin emulsion (C) has a functional group capable of reacting with the cross-linking group contained in the aqueous resin (B).
A versatile coating composition characterized in that the value obtained by dividing the mass of the aqueous resin (B) by the mass of the resin emulsion (C) is 0.03 or more and less than 0.11.
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