JP6407850B2 - Method for producing platinum powder - Google Patents
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- JP6407850B2 JP6407850B2 JP2015250098A JP2015250098A JP6407850B2 JP 6407850 B2 JP6407850 B2 JP 6407850B2 JP 2015250098 A JP2015250098 A JP 2015250098A JP 2015250098 A JP2015250098 A JP 2015250098A JP 6407850 B2 JP6407850 B2 JP 6407850B2
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 title claims description 133
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 239000007864 aqueous solution Substances 0.000 claims description 98
- 229910052697 platinum Inorganic materials 0.000 claims description 42
- 239000003638 chemical reducing agent Substances 0.000 claims description 33
- 150000003058 platinum compounds Chemical class 0.000 claims description 30
- 230000033116 oxidation-reduction process Effects 0.000 claims description 17
- 238000006243 chemical reaction Methods 0.000 claims description 15
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 11
- 239000003513 alkali Substances 0.000 claims description 8
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 6
- 239000000243 solution Substances 0.000 claims description 6
- CLSUSRZJUQMOHH-UHFFFAOYSA-L platinum dichloride Chemical compound Cl[Pt]Cl CLSUSRZJUQMOHH-UHFFFAOYSA-L 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 description 37
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 15
- 239000000843 powder Substances 0.000 description 15
- 238000009826 distribution Methods 0.000 description 12
- FUSNOPLQVRUIIM-UHFFFAOYSA-N 4-amino-2-(4,4-dimethyl-2-oxoimidazolidin-1-yl)-n-[3-(trifluoromethyl)phenyl]pyrimidine-5-carboxamide Chemical compound O=C1NC(C)(C)CN1C(N=C1N)=NC=C1C(=O)NC1=CC=CC(C(F)(F)F)=C1 FUSNOPLQVRUIIM-UHFFFAOYSA-N 0.000 description 10
- 239000012493 hydrazine sulfate Substances 0.000 description 10
- 229910000377 hydrazine sulfate Inorganic materials 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 238000006722 reduction reaction Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 239000012279 sodium borohydride Substances 0.000 description 6
- 229910000033 sodium borohydride Inorganic materials 0.000 description 6
- BIVUUOPIAYRCAP-UHFFFAOYSA-N aminoazanium;chloride Chemical compound Cl.NN BIVUUOPIAYRCAP-UHFFFAOYSA-N 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 229920000609 methyl cellulose Polymers 0.000 description 4
- 239000001923 methylcellulose Substances 0.000 description 4
- 235000010981 methylcellulose Nutrition 0.000 description 4
- 239000012798 spherical particle Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- -1 hydrazine compound Chemical class 0.000 description 3
- LIAWOTKNAVAKCX-UHFFFAOYSA-N hydrazine;dihydrochloride Chemical compound Cl.Cl.NN LIAWOTKNAVAKCX-UHFFFAOYSA-N 0.000 description 3
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- FBEIPJNQGITEBL-UHFFFAOYSA-J tetrachloroplatinum Chemical group Cl[Pt](Cl)(Cl)Cl FBEIPJNQGITEBL-UHFFFAOYSA-J 0.000 description 2
- NWZSZGALRFJKBT-KNIFDHDWSA-N (2s)-2,6-diaminohexanoic acid;(2s)-2-hydroxybutanedioic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O.NCCCC[C@H](N)C(O)=O NWZSZGALRFJKBT-KNIFDHDWSA-N 0.000 description 1
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000006172 buffering agent Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007805 chemical reaction reactant Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002429 hydrazines Chemical class 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- NDBYXKQCPYUOMI-UHFFFAOYSA-N platinum(4+) Chemical compound [Pt+4] NDBYXKQCPYUOMI-UHFFFAOYSA-N 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
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- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Powder Metallurgy (AREA)
Description
本発明は、白金粉末の製造方法に関し、特に白金化合物を湿式で還元させて粉末化する白金粉末の製造方法に関するものである。 The present invention relates to a method for producing platinum powder, and more particularly to a method for producing platinum powder in which a platinum compound is reduced in a wet form to form powder.
白金粉末の用途として、白金ペーストを用いて各種電子部品の導電膜・発熱体回路・電極等を製造する用途がある。白金ペーストの一般的な成分構成は、白金粉末と、基板との結合剤を担う金属酸化物やガラス系フリット等の無機酸化物と、有機ビヒクルとを含む。白金ペーストは、セラミックス等の絶縁基板や素子等へのスクリーン印刷等の手段でコーティング処理された後、コーティング層が焼成されて、導電膜、発熱体回路、電極等が形成される。 As an application of the platinum powder, there is an application of manufacturing a conductive film, a heating element circuit, an electrode and the like of various electronic parts using a platinum paste. A general component structure of the platinum paste includes platinum powder, an inorganic oxide such as a metal oxide or glass frit that serves as a binder for the substrate, and an organic vehicle. The platinum paste is coated by means such as screen printing on an insulating substrate such as ceramics or an element, and then the coating layer is baked to form a conductive film, a heating element circuit, an electrode, and the like.
近年、それらの電子部品の小型化、性能向上のため、それら導電膜、発熱体回路、電極等の高精度化、薄膜化等の要求が増大している。したがって、白金粉末としては、粒径が微細であることのみならず、粒径が均一であることが強く要望されている。 In recent years, in order to reduce the size and improve the performance of these electronic components, there has been an increasing demand for high precision and thinning of these conductive films, heating element circuits, electrodes, and the like. Accordingly, there is a strong demand for platinum powder not only to have a fine particle size but also to have a uniform particle size.
白金粉末の製造方法として、白金化合物を湿式で還元させて粉末化する方法、すなわち液相還元法とよばれる方法がある。これは、イオン又は錯イオン等の形で存在する白金を還元して液中に白金微粉末を析出させる製法であり、例えば、析出された粉末を水洗、乾燥することにより白金粉末が得られる。 As a method for producing the platinum powder, there is a method in which a platinum compound is reduced to a powder by wet processing, that is, a method called a liquid phase reduction method. This is a production method in which platinum present in the form of ions or complex ions is reduced to precipitate platinum fine powder in the liquid. For example, the precipitated powder is washed with water and dried to obtain platinum powder.
特許文献1には、塩化白金酸またはその塩の還元析出反応において、還元剤として塩化ヒドラジンを使用し、還元反応において酢酸アンモニウム、炭酸アンモニウム等の緩衝剤を使用して還元を行い、析出した白金粉末を溶液から分離し、残存塩類を洗浄除去する白金粉の製造方法が開示されている。また、白金還元析出反応において、溶液中にポリエチレングリコール等の保護コロイドを適用することができることが記載されている。 In Patent Document 1, platinum is precipitated by reducing chloroplatinic acid or a salt thereof using a hydrazine chloride as a reducing agent and using a buffering agent such as ammonium acetate or ammonium carbonate in the reduction reaction. A method for producing platinum powder is disclosed in which the powder is separated from the solution and the residual salts are washed away. Further, it is described that a protective colloid such as polyethylene glycol can be applied to the solution in the platinum reduction precipitation reaction.
特許文献2には、白金化合物に対する還元剤にヒドラジン化合物を用い、添加剤としてアンモニア化合物を用いて、白金化合物を湿式で還元させて粉末化する白金粉末製造方法が開示されている。ヒドラジン化合物としては、ヒドラジン水和物、塩酸ヒドラジン、硫酸ヒドラジン等のヒドラジン化合物が使用できることが記載されている。 Patent Document 2 discloses a platinum powder manufacturing method in which a hydrazine compound is used as a reducing agent for a platinum compound, an ammonia compound is used as an additive, and the platinum compound is reduced to a powder by wet processing. It is described that hydrazine compounds such as hydrazine hydrate, hydrazine hydrochloride and hydrazine sulfate can be used as the hydrazine compound.
従来は、粒径が小さい粉末であっても粒度分布が広く不均一な大きさのものしか得られていなかった。あるいは、非球形粉末の混入が多いという課題があった。 Conventionally, only powder having a small particle size and a non-uniform particle size distribution have been obtained. Or there was a subject that there was much mixing of nonspherical powder.
本発明の目的は、平均粒径D50が0.1〜1μmの範囲にあり、粒子形状がほぼ球形であって、粒度分布が狭い均一な大きさの白金粉末が得られる製造方法を提供することにある。 An object of the present invention is to provide a production method in which platinum powder having an average particle diameter D50 in the range of 0.1 to 1 μm, a substantially spherical particle shape, and a uniform particle size distribution can be obtained. .
本発明者らは、上記の目的を達成すべく鋭意検討した結果、白金の価数が4価である白金化合物を出発物質として、4価の白金を2価の白金へ予備還元する工程を経た後で0価の白金に還元することで粒子形状がほぼ球形であって、粒度分布が狭い均一な大きさの白金粉末が得られることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above-mentioned object, the present inventors passed a step of pre-reducing tetravalent platinum to divalent platinum using a platinum compound having a valence of platinum of 4 as a starting material. Later, by reducing to zero-valent platinum, it was found that platinum powder having a substantially spherical particle shape and a narrow particle size distribution was obtained, and the present invention was completed.
すなわち上記目的は、白金化合物と還元剤とを湿式で反応させて白金粉末を製造する方法において、白金の価数が4価である白金化合物の水溶液と還元剤とを反応させて第1の水溶液とし、前記第1の水溶液の酸化還元電位を、前記白金化合物の水溶液における還元剤を入れる前の酸化還元電位以下であり、かつ、プラス0.3V(vs.SHE:標準水素電極)以上の電位とすることにより前記4価の白金を2価の白金へ還元する第1の工程と、還元剤を含む第2の水溶液と前記第1の水溶液とを反応させて混合水溶液とし、その混合水溶液の酸化還元電位を、前記第2の水溶液における第1の水溶液と混合する前の酸化還元電位以上であり、かつ、プラス0.1V(vs.SHE)以下の電位とすることにより前記2価の白金を0価に還元させて白金粉末を析出させる第2の工程と、を含むことにより白金粉末を得ることを特徴とする白金粉末の製造方法によって達成される。 That is, in the method for producing platinum powder by wet reaction of a platinum compound and a reducing agent, the first aqueous solution is obtained by reacting an aqueous solution of a platinum compound having a valence of platinum with a reducing agent. The oxidation-reduction potential of the first aqueous solution is equal to or lower than the oxidation-reduction potential before adding the reducing agent in the aqueous solution of the platinum compound and equal to or higher than plus 0.3 V (vs. SHE: standard hydrogen electrode). Thus, the first step of reducing the tetravalent platinum to divalent platinum, the second aqueous solution containing a reducing agent, and the first aqueous solution are reacted to form a mixed aqueous solution. The divalent platinum is obtained by setting the oxidation-reduction potential to a potential not less than the oxidation-reduction potential before mixing with the first aqueous solution in the second aqueous solution and not more than 0.1 V (vs. SHE). Reduced to zero It is achieved by the method for manufacturing a platinum powder and obtaining a platinum powder by including a second step for precipitating platinum powder, a Te.
上記製造方法において、前記第1の工程における前記白金化合物の水溶液における還元剤を入れる前の酸化還元電位がプラス0.5〜プラス0.7V(vs.SHE)であり、前記第2の工程における前記第2の水溶液における第1の水溶液と混合する前の酸化還元電位がマイナス0.8〜マイナス0.6V(vs.SHE)であることが好ましい。 In the manufacturing method, the redox potential before adding the reducing agent in the aqueous solution of the platinum compound in the first step is plus 0.5 to plus 0.7 V (vs. SHE), and in the second step It is preferable that the redox potential of the second aqueous solution before mixing with the first aqueous solution is minus 0.8 to minus 0.6 V (vs. SHE).
また、前記第1の工程における白金化合物の水溶液に酸を含ませることが好ましい。 Moreover, it is preferable to include an acid in the aqueous solution of the platinum compound in the first step.
また、前記第2の工程における前記第2の水溶液にアルカリを含ませることが好ましい。 Moreover, it is preferable to include an alkali in the second aqueous solution in the second step.
また、前記白金化合物の水溶液が塩化白金(IV)酸水溶液であることが好ましい。 The aqueous solution of the platinum compound is preferably an aqueous solution of chloroplatinic (IV) acid.
また、前記酸が塩酸であることが好ましい。 The acid is preferably hydrochloric acid.
また、前記アルカリが、アンモニア水であることが好ましい。 The alkali is preferably ammonia water.
本発明に従うと平均粒径D50が0.1〜1μmの範囲にあり、粒子形状がほぼ球形であって、粒度分布が狭い均一な大きさの白金粉末が得られる製造方法を提供することができる。 According to the present invention, it is possible to provide a production method in which platinum powder having an average particle diameter D50 in the range of 0.1 to 1 μm, a substantially spherical particle shape, and a uniform particle size distribution can be obtained.
以下、本発明の白金粉末の製造方法について、さらに詳細に説明する。 Hereinafter, the method for producing platinum powder of the present invention will be described in more detail.
本発明は、白金の価数が4価である白金化合物の水溶液と還元剤とを反応させて第1の水溶液とし、前記第1の水溶液の酸化還元電位を、前記白金化合物の水溶液における還元剤を入れる前の酸化還元電位以下であり、かつ、プラス0.3V(vs.SHE:標準水素電極)以上の電位とすることにより前記4価の白金を2価の白金へ還元する第1の工程を含む。この第1の工程における反応を第1の還元反応(または予備還元)と称する。 The present invention provides a first aqueous solution by reacting an aqueous solution of a platinum compound having a valence of platinum of 4 with a reducing agent, and the oxidation-reduction potential of the first aqueous solution is reduced to the reducing agent in the aqueous solution of the platinum compound. The first step of reducing the tetravalent platinum to divalent platinum by setting the potential to be equal to or lower than the oxidation-reduction potential before addition of 0.3 and plus 0.3 V (vs. SHE: standard hydrogen electrode) including. The reaction in the first step is referred to as a first reduction reaction (or preliminary reduction).
本発明において使用し得る白金化合物は、白金の価数が4価である白金化合物である。白金の価数が4価である白金化合物の例として、塩化白金(IV)酸が挙げられる。塩化白金(IV)酸は、白金の価数が4価であり、安価で入手しやすいため、本発明の出発物質として好ましい。 The platinum compound that can be used in the present invention is a platinum compound in which the valence of platinum is tetravalent. An example of a platinum compound in which the valence of platinum is tetravalent is platinum (IV) chloride. Platinum (IV) chloroacid is preferable as a starting material of the present invention because platinum has a valence of 4 and is inexpensive and easily available.
白金の価数が4価である白金化合物を、一度に0価に還元し、白金粉末を得る場合、均一でない白金粒粉末が析出しやすくなるが、このような予備還元工程を設けることで白金粉末の均一性を向上させることができる。 When a platinum compound having a valence of platinum is reduced to zero at a time to obtain platinum powder, non-uniform platinum particle powder is likely to precipitate. The uniformity of the powder can be improved.
一方、白金の価数が2価である白金化合物を出発物質とすることが考えられるが、白金の価数が2価である白金化合物は、安定であっても非常に高価であるか、または不安定であることから、反応出発物質とするのが難しい。したがって、安定かつ安価な4価の白金化合物の白金の価数を4価から一度、2価に還元し、2価の白金を一連の還元操作の中で0価に還元することで、経済的、安定的に微細で均一、かつ球状度の高い白金粉末を得ることが可能となる。 On the other hand, it is conceivable that a platinum compound having a valence of platinum is a starting material, but a platinum compound having a valence of platinum is very expensive even if stable, or Since it is unstable, it is difficult to use as a reaction starting material. Therefore, it is economical by reducing the valence of platinum of a stable and inexpensive tetravalent platinum compound from tetravalent to bivalent once, and reducing the divalent platinum to zero in a series of reduction operations. Thus, it is possible to stably obtain a fine, uniform and highly spherical platinum powder.
還元剤は、ヒドラジン一水和物または、水素化ホウ素ナトリウム(SBH)または、硫酸ヒドラジンまたは、一塩酸ヒドラジンまたは、二塩酸ヒドラジンを使用することができる。 As the reducing agent, hydrazine monohydrate, sodium borohydride (SBH), hydrazine sulfate, hydrazine monohydrochloride, or hydrazine dihydrochloride can be used.
第1の工程では先ず、白金化合物を含む水溶液を調整する。例えば、塩化白金(IV)酸水溶液に所定量の純水及び塩酸を添加して、水溶液の水素イオン指数(pH)を酸性側の所定の値、例えば、pH=0〜1に調整する。水溶液における白金の酸化還元電位は、プラス0.5〜プラス0.7V(vs.SHE)の値となる。pHの値を小さく(酸性側)すると還元剤の酸化還元電位が上がり、還元力が小さくなり、pHの値を大きく(アルカリ性側)すると還元剤の酸化還元電位が下がり、還元力が大きくなる。水素イオン指数(pH)調整には、塩酸、硫酸、硝酸等の酸を使用することができる。水溶液の温度は例えば、0℃〜50℃に調整する。 In the first step, first, an aqueous solution containing a platinum compound is prepared. For example, a predetermined amount of pure water and hydrochloric acid are added to a platinum chloride (IV) acid aqueous solution, and the hydrogen ion index (pH) of the aqueous solution is adjusted to a predetermined value on the acidic side, for example, pH = 0 to 1. The oxidation-reduction potential of platinum in the aqueous solution has a value of plus 0.5 to plus 0.7 V (vs. SHE). When the pH value is decreased (acidic side), the redox potential of the reducing agent increases and the reducing power decreases, and when the pH value is increased (alkaline side), the redox potential of the reducing agent decreases and the reducing power increases. Acids such as hydrochloric acid, sulfuric acid and nitric acid can be used for adjusting the hydrogen ion index (pH). The temperature of the aqueous solution is adjusted to 0 ° C. to 50 ° C., for example.
次に、その白金化合物を含む水溶液と還元剤とを反応させる。具体的には、その水溶液に硫酸ヒドラジン(還元剤)を添加してからよく撹拌し硫酸ヒドラジンを全溶解させ、これを第1の水溶液とする。反応温度は、15℃〜35℃がより好ましい。第1の水溶液の酸化還元電位は、白金化合物を含む水溶液に所定の塩酸を添加することにより、当初の白金の酸化還元電位以下かつ、プラス0.3V(vs.SHE)以上の値に収まる。 Next, the aqueous solution containing the platinum compound is reacted with a reducing agent. Specifically, hydrazine sulfate (reducing agent) is added to the aqueous solution and stirred well to completely dissolve the hydrazine sulfate, which is used as the first aqueous solution. The reaction temperature is more preferably 15 ° C to 35 ° C. The oxidation-reduction potential of the first aqueous solution falls below the initial oxidation-reduction potential of platinum and plus 0.3 V (vs. SHE) or more by adding predetermined hydrochloric acid to the aqueous solution containing the platinum compound.
塩化白金(IV)酸を含む水溶液は、白金の価数が4価であることを反映して赤橙色を呈する。その水溶液に例えば所定の硫酸ヒドラジンを加えると水溶液の色は黒みを帯びた赤色に変化し、白金の価数が2価に減少したことが判る。 The aqueous solution containing chloroplatinic (IV) acid exhibits a reddish orange color reflecting that the valence of platinum is tetravalent. When, for example, a predetermined hydrazine sulfate is added to the aqueous solution, the color of the aqueous solution changes to blackish red, and it can be seen that the valence of platinum is reduced to two.
本発明は、還元剤を含む第2の水溶液と前記第1の水溶液とを反応させて混合水溶液とし、その混合水溶液の酸化還元電位を、前記第2の水溶液における第1の水溶液と混合する前の酸化還元電位以上であり、かつ、プラス0.1V(vs.SHE)以下の電位とすることにより前記2価の白金を0価に還元させて白金粉末を析出させる第2の工程を含む。 In the present invention, a second aqueous solution containing a reducing agent is reacted with the first aqueous solution to form a mixed aqueous solution, and the oxidation-reduction potential of the mixed aqueous solution is mixed with the first aqueous solution in the second aqueous solution. A second step of precipitating platinum powder by reducing the divalent platinum to zero valence by setting it to a potential not less than 0.1V (vs. SHE).
第2の工程では、まず、還元剤を含む第2の水溶液を調整する。 In the second step, first, a second aqueous solution containing a reducing agent is prepared.
第2の工程における還元剤は、ヒドラジン一水和物、水素化ホウ素ナトリウム(SBH)、硫酸ヒドラジン、一塩酸ヒドラジンまたは、二塩酸ヒドラジンを使用することができる。ここで、第2の工程における還元剤は第1の工程における還元剤と同一であっても良く、異なっていてもよい。第2の工程における還元剤の還元力が強いと得られる白金粉末の粒径が小さくなる傾向を示す。水素化ホウ素ナトリウム(SBH) 、ヒドラジン一水和物は相対的に還元力が強く、硫酸ヒドラジン、一塩酸ヒドラジンまたは、二塩酸ヒドラジンは相対的に還元力が小さい。得たい白金粉末の粒径に応じて第2の工程における還元剤を選択して使用することができる。 As the reducing agent in the second step, hydrazine monohydrate, sodium borohydride (SBH), hydrazine sulfate, hydrazine monohydrochloride, or hydrazine dihydrochloride can be used. Here, the reducing agent in the second step may be the same as or different from the reducing agent in the first step. If the reducing agent has a strong reducing power in the second step, the resulting platinum powder tends to have a smaller particle size. Sodium borohydride (SBH) and hydrazine monohydrate have relatively strong reducing power, and hydrazine sulfate, hydrazine monohydrochloride or hydrazine dihydrochloride has relatively low reducing power. The reducing agent in the second step can be selected and used according to the particle size of the platinum powder to be obtained.
第2の水溶液には、分散剤を含むことが好ましい。分散剤は、使用する溶媒中で、生成する白金粉末の凝集を防止して分散性を良好に維持する作用を有するものであればよい。具体的には、界面活性剤、分散剤としての能力を有する化合物(高分子化合物も含む)、例えばメチルセルロース等を使用することができる。 The second aqueous solution preferably contains a dispersant. Any dispersing agent may be used as long as it has an effect of preventing the aggregation of the produced platinum powder and maintaining good dispersibility in the solvent to be used. Specifically, a compound having a capability as a surfactant or a dispersant (including a polymer compound), for example, methylcellulose can be used.
還元剤を含む第2の水溶液における第1の水溶液と混合する前の水素イオン指数(PH)を約11〜12に調整する。pH値が小さくなると得られる白金粒径の寸法が大きく、pHの値が大きくなると粒径が小となる傾向を示す。第2の水溶液のpH値を調整する手法として、還元剤を含む第2の水溶液にアルカリを含ませることが挙げられる。アルカリは、アンモニア水を使用することができる。なお、アルカリ添加前の時点で、第2の水溶液が目的のpH値を示す場合にはアルカリを添加しなくても良い。 The hydrogen ion exponent (PH) before mixing with the first aqueous solution in the second aqueous solution containing the reducing agent is adjusted to about 11-12. When the pH value is small, the size of the obtained platinum particle size is large, and when the pH value is large, the particle size tends to be small. As a method for adjusting the pH value of the second aqueous solution, an alkali may be included in the second aqueous solution containing a reducing agent. As the alkali, ammonia water can be used. In addition, it is not necessary to add an alkali when the second aqueous solution shows a target pH value before adding the alkali.
第2の水溶液の酸化還元電位はマイナス0.8〜マイナス0.6V(vs.SHE)となる。 The redox potential of the second aqueous solution is minus 0.8 to minus 0.6 V (vs. SHE).
次に、第2の水溶液と第1の水溶液とは50℃〜90℃の条件で混合する。具体的には、第1の水溶液に、50℃〜90℃に加温した第2の水溶液を添加し、攪拌する。この反応を第2の還元反応と称する。反応後の混合水溶液(第2の水溶液と第1の水溶液を混合したもの)における酸化還元電位は、たとえば第2の水溶液に所定量のアンモニア水を添加することで、当初の第2の水溶液の酸化還元電位以上かつ、プラス0.1V(vs.SHE)以下の値に収まる。 Next, the 2nd aqueous solution and the 1st aqueous solution are mixed on the conditions of 50 to 90 degreeC. Specifically, the second aqueous solution heated to 50 ° C. to 90 ° C. is added to the first aqueous solution and stirred. This reaction is referred to as a second reduction reaction. The oxidation-reduction potential in the mixed aqueous solution (the mixture of the second aqueous solution and the first aqueous solution) after the reaction can be obtained by adding a predetermined amount of aqueous ammonia to the second aqueous solution, for example. It falls within a value that is not less than the oxidation-reduction potential and not more than plus 0.1 V (vs. SHE).
反応温度を50℃以上に設定することにより、白金粉末を安定的に析出させることができる。反応温度50℃未満の温度条件では十分に反応進まない。90℃を超えると反応が早すぎ、粒度分布の均一性が悪化する。 By setting the reaction temperature to 50 ° C. or higher, platinum powder can be stably deposited. The reaction does not proceed satisfactorily at a reaction temperature of less than 50 ° C. When it exceeds 90 ° C., the reaction is too early and the uniformity of the particle size distribution is deteriorated.
その後、0価の白金を含む水溶液をろ過、洗浄、乾燥を行い、白金粉末を得る。 Thereafter, an aqueous solution containing zero-valent platinum is filtered, washed, and dried to obtain platinum powder.
以下、本発明を実施例によりさらに具体的に説明する。 Hereinafter, the present invention will be described more specifically with reference to examples.
(実施例1)
室温にて、Pt 6 gを含む塩化白金(IV)酸水溶液30 mlに純水60 ml、及び12N塩酸 30 mlを添加する。この水溶液のpHを、pH計(東亜DKK製)により測定すると、0.6であった。また、ORP計(東亜DKK製)による酸化還元電位を測定すると、プラス0.6V(vs.SHE)であった。
Example 1
At room temperature, 60 ml of pure water and 30 ml of 12N hydrochloric acid are added to 30 ml of an aqueous solution of platinum (IV) chloride (IV) containing 6 g of Pt. The pH of this aqueous solution was 0.6 when measured with a pH meter (manufactured by Toa DKK). Further, when the oxidation-reduction potential was measured by an ORP meter (manufactured by Toa DKK), it was plus 0.6 V (vs. SHE).
これと硫酸ヒドラジン(第1工程での還元剤)とを反応させる。具体的には、この水溶液に硫酸ヒドラジン0.18 gを添加してからよく撹拌し硫酸ヒドラジンを全溶解させる。反応後のpHは0.5、酸化還元電位はプラス0.4V(vs.SHE)であった。これを第1の水溶液とする。このようにして白金の価数が4価である白金化合物の白金を2価に還元する。 This is reacted with hydrazine sulfate (reducing agent in the first step). Specifically, 0.18 g of hydrazine sulfate is added to this aqueous solution and stirred well to completely dissolve the hydrazine sulfate. The pH after the reaction was 0.5, and the redox potential was plus 0.4 V (vs. SHE). This is the first aqueous solution. In this way, platinum of the platinum compound having a valence of platinum of 4 is reduced to divalent.
純水1,650 mlにメチル・セルロース10 g、97%ヒドラジン一水和物(第2の工程での還元剤)12 ml、及び28%アンモニア水30 mlを添加してから80℃に加熱し、これを第2の水溶液とする。この第2の水溶液のpHは、11.4、酸化還元電位はマイナス0.7V(vs.SHE)であった。 To 1,650 ml of pure water, add 10 g of methyl cellulose, 12 ml of 97% hydrazine monohydrate (reducing agent in the second step), and 30 ml of 28% aqueous ammonia, and then heat to 80 ° C. Is the second aqueous solution. The pH of this second aqueous solution was 11.4, and the redox potential was minus 0.7 V (vs. SHE).
次に、第1の水溶液に、第2の水溶液を添加し、攪拌した。反応後の混合水溶液のpHは9.2、酸化還元電位はプラス0.0V(vs.SHE)であった。その後、得られた水溶液をろ過、洗浄、乾燥を行った。 Next, the second aqueous solution was added to the first aqueous solution and stirred. The pH of the mixed aqueous solution after the reaction was 9.2, and the redox potential was plus 0.0 V (vs. SHE). Thereafter, the obtained aqueous solution was filtered, washed and dried.
このようにして得られた白金粉末は、平均粒径が0.11 μm、スパンが0.77の粒度が均一な球形粉末であった。 The platinum powder thus obtained was a spherical powder with a uniform particle size having an average particle size of 0.11 μm and a span of 0.77.
(実施例2)
実施例1と同じ条件にて第1の工程を実施し、第1の水溶液を得た。反応後のpHは0.5、酸化還元電位はプラス0.4V(vs.SHE)であった。
(Example 2)
The first step was performed under the same conditions as in Example 1 to obtain a first aqueous solution. The pH after the reaction was 0.5, and the redox potential was plus 0.4 V (vs. SHE).
純水1,650 mlにメチル・セルロース10 g、97%ヒドラジン一水和物(第2の工程での還元剤)12 mlを添加してから80℃に加熱し、これを第2の水溶液とする。この第2の水溶液のpHは、10.9、酸化還元電位はマイナス0.65V(vs.SHE)であった。 To 1,650 ml of pure water, 10 g of methyl cellulose and 12 ml of 97% hydrazine monohydrate (reducing agent in the second step) are added, and then heated to 80 ° C. to obtain a second aqueous solution. The pH of this second aqueous solution was 10.9, and the oxidation-reduction potential was minus 0.65 V (vs. SHE).
次に、第1の水溶液に、第2の水溶液を添加し、攪拌した。反応後の混合水溶液のpHは1.2、酸化還元電位はプラス0.1V(vs.SHE)であった。その後、得られた水溶液をろ過、洗浄、乾燥を行った。 Next, the second aqueous solution was added to the first aqueous solution and stirred. The pH of the mixed aqueous solution after the reaction was 1.2, and the oxidation-reduction potential was plus 0.1 V (vs. SHE). Thereafter, the obtained aqueous solution was filtered, washed and dried.
このようにして得られた白金粉末は、平均粒径が0.33 μm、スパンが0.26の粒度が均一な球形粉末であった。 The platinum powder thus obtained was a spherical powder having a uniform particle size with an average particle size of 0.33 μm and a span of 0.26.
(比較例1)
比較例1は、予備還元を行わない例である。
(Comparative Example 1)
Comparative Example 1 is an example in which preliminary reduction is not performed.
Pt 6 gを含む塩化白金(IV)酸水溶液30 mlに純水60 ml、及び12N塩酸 30 mlを添加し、これを第1の水溶液とする。 60 ml of pure water and 30 ml of 12N hydrochloric acid are added to 30 ml of an aqueous platinum chloride (IV) acid solution containing 6 g of Pt, and this is used as the first aqueous solution.
純水1,650 mlにメチル・セルロース10 g、97%ヒドラジン一水和物(第2の工程に相当する工程での還元剤)12 ml、及び28%アンモニア水30 mlを添加してから80℃に加熱し、これを第2の溶液とする。 After adding 10 g of methyl cellulose, 12 ml of 97% hydrazine monohydrate (reducing agent in the process corresponding to the second step), and 30 ml of 28% aqueous ammonia to 1,650 ml of pure water Heat to make the second solution.
次に、第1の水溶液に第2の水溶液を添加し、攪拌した。その後、得られた混合水溶液を洗浄、ろ過、乾燥を行った。このようにして得られた白金粉末は、平均粒径が0.13 μm、スパンが1.01の粒度分布があまり均一でない球形粉末であった。 Next, the second aqueous solution was added to the first aqueous solution and stirred. Thereafter, the obtained mixed aqueous solution was washed, filtered, and dried. The platinum powder thus obtained was a spherical powder with an average particle size of 0.13 μm and a span of 1.01, which is not very uniform in particle size distribution.
(比較例2)
比較例2は、予備還元を行わない例である。
(Comparative Example 2)
Comparative Example 2 is an example in which preliminary reduction is not performed.
純水48 mlに塩化Pt(IV)酸アンモニウム12 gを添加した水溶液を30℃に加熱する。これを第1の水溶液とする。 An aqueous solution obtained by adding 12 g of ammonium chloride Pt (IV) to 48 ml of pure water is heated to 30 ° C. This is the first aqueous solution.
純水26 mlに40%水酸化ナトリウム水溶液14 ml及び80%ヒドラジン一水和物(第2の工程に相当する工程での還元剤)2 mlを添加してから30℃に加熱し、これを第2の溶液とする。 Add 26 ml of 40% aqueous sodium hydroxide and 2 ml of 80% hydrazine monohydrate (reducing agent in the step corresponding to the second step) to 26 ml of pure water, then heat to 30 ° C. This is the second solution.
次に、第1の水溶液に第2の水溶液を添加し、攪拌した。その後、得られた水溶液を洗浄、ろ過、乾燥を行った。このようにして得られた白金粉末は、平均粒径が0.24 μm、スパンが0.83であり、非球形粉末であった。 Next, the second aqueous solution was added to the first aqueous solution and stirred. Thereafter, the obtained aqueous solution was washed, filtered, and dried. The platinum powder thus obtained had a mean particle size of 0.24 μm and a span of 0.83, and was a non-spherical powder.
得られた白金粉末について、走査型顕微鏡(SEM)写真を撮影し、粒度分布を測定した。具体的には、走査型顕微鏡(SEM)写真を撮影し、白金粒子の各粒子(100個)の寸法を目盛を用いて目視測定した。そして粒度分布の積算値が90%、10%、50%に相当する粒径D90、D10、D50を求めた。D50を平均粒径とした。粒度分布の指標としてスパンを求めた。ここでスパンとは、D90、D10、D50から次式で計算して求められる値をいい、粒径のばらつきの指標である。スパンが小さいほうが粒度分布が狭く粒径が均一であることを示す。
スパン=(D90-D10)/D50
About the obtained platinum powder, the scanning microscope (SEM) photograph was image | photographed and the particle size distribution was measured. Specifically, a scanning microscope (SEM) photograph was taken, and the size of each particle (100 particles) of the platinum particles was visually measured using a scale. Then, particle diameters D90, D10, and D50 corresponding to an integrated value of the particle size distribution corresponding to 90%, 10%, and 50% were obtained. D50 was defined as the average particle size. Span was obtained as an index of particle size distribution. Here, the span refers to a value obtained by calculating from D90, D10, and D50 according to the following formula, and is an index of particle size variation. A smaller span indicates a narrower particle size distribution and a uniform particle size.
Span = (D90-D10) / D50
実施例、比較例の白金粉末の走査型電子顕微鏡(SEM)像を図1〜図4に、平均粒径、スパンの値を表1に示す。実施例1、2では、平均粒径が約0.1μmであり、粒度分布が狭く、粒子形状がほぼ球形な白金粉末が得られていることが判る。一方、比較例1では、粒度分布が広く、比較例2では粒子形状の球形度が悪いことが判る。 Scanning electron microscope (SEM) images of platinum powders of Examples and Comparative Examples are shown in FIGS. 1 to 4, and average particle diameters and span values are shown in Table 1. In Examples 1 and 2, it can be seen that platinum powder having an average particle size of about 0.1 μm, a narrow particle size distribution, and a substantially spherical particle shape is obtained. On the other hand, it can be seen that in Comparative Example 1, the particle size distribution is wide, and in Comparative Example 2, the sphericity of the particle shape is poor.
Claims (7)
白金の価数が4価である白金化合物の水溶液と還元剤とを反応させて第1の水溶液とし、前記第1の水溶液の酸化還元電位を、前記白金化合物の水溶液における還元剤を入れる前の酸化還元電位以下であり、かつ、プラス0.3V(vs.SHE:標準水素電極)以上の電位とすることにより前記4価の白金を2価の白金へ還元する第1の工程と、
還元剤を含む第2の水溶液と前記第1の水溶液とを反応させて混合水溶液とし、その混合水溶液の酸化還元電位を、前記第2の水溶液における第1の水溶液と混合する前の酸化還元電位以上であり、かつ、プラス0.1V(vs.SHE)以下の電位とすることにより前記2価の白金を0価に還元させて白金粉末を析出させる第2の工程と、
を含むことにより白金粉末を得ることを特徴とする白金粉末の製造方法。 In a method for producing platinum powder by wet reaction of a platinum compound and a reducing agent,
A platinum compound aqueous solution having a valence of platinum of 4 is reacted with a reducing agent to form a first aqueous solution, and the oxidation-reduction potential of the first aqueous solution is set before the reducing agent in the aqueous platinum compound solution is added. A first step of reducing the tetravalent platinum to divalent platinum by setting the potential to be equal to or lower than a redox potential and plus 0.3 V (vs. SHE: standard hydrogen electrode);
A second aqueous solution containing a reducing agent and the first aqueous solution are reacted to form a mixed aqueous solution, and the redox potential of the mixed aqueous solution is the redox potential before mixing with the first aqueous solution in the second aqueous solution. A second step in which platinum powder is precipitated by reducing the divalent platinum to zero valence by setting the potential to plus 0.1 V (vs. SHE) or less;
A method for producing platinum powder, comprising obtaining platinum powder.
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