JP3333450B2 - 2-phase DC brushless motor - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a DC brushless motor for a DC fan motor in which a two-phase motor coil has a phase difference of 180 degrees.

[0002]

2. Description of the Related Art The cost of a conventional DC fan motor is reduced by simplifying its structure. That is, the number of poles of the rotor magnet and the number of teeth of the stator core are set to about 4, one Hall element is used as a magnetic sensor for detecting the position of the magnetic pole of the rotor magnet, and the two-phase motor coil is alternately energized by a semiconductor to rotate the rotor. Is rotating. In this configuration, there is a point where no rotational torque is generated because the phase difference between the two-phase motor coils is 180 °.

If the gap between the salient poles of the rotor magnet and the teeth is constant in the circumferential direction, the point where the cogging torque generated between the salient poles and the magnet becomes zero and the point where the above-mentioned rotational torque does not occur are the same. There is a point called a dead point where the motor cannot be started because it occurs at the position.

In order to avoid this dead point, the gap between the rotor magnet and the stator core in the rotation direction of the rotor magnet gradually decreases in the first half, and gradually decreases in the second half.
No. 2 forms a salient pole of the stator core so as to maintain a constant gap, and shifts the position of the zero point of cogging torque generated between the rotor magnet and the salient pole of the stator core so as to avoid the above-mentioned dead point. It is common.

FIG. 4 is a view showing the structure of the above-mentioned conventional fan motor, wherein 1 is a rotor core, 2 is an annular rotor magnet, and the induced voltage generated in the motor coil by the rotation of the motor has a sinusoidal waveform. As described above, the four poles are magnetized. Reference numeral 3 denotes a Hall element for detecting the magnetic pole of the magnet 2 and is mounted on a printed circuit board (not shown). Reference numeral 4 denotes a stator core formed by stamping and laminating a silicon steel plate. The stator core has four teeth 5 and salient poles 6, and the gap between the salient poles 6 and the rotor magnet 2 is not constant but uneven as shown in FIG. It has become. 7 is an A-phase motor coil,
Reference numeral 8 denotes a B-phase motor coil, which is arranged so as to have a two-phase 180 ° phase difference.

For example, the salient pole 6 has a portion 6A with a narrow gap from the rotor magnet 2 and a portion 6B with a wide gap, and when the motor coils 7, 8 are in a non-energized state, the central portion of the magnetic pole of the rotor magnet 2 opposes. 2A is attracted to the 6A portion having a smaller gap than the center portion 6C of the salient pole 6, and the rotor magnet 2A
And the salient poles 6 of the teeth 5 are stopped in the state shown in FIG. At this position, based on the positional relationship between the Hall element 3 and the rotor magnet 2, the output voltage of the Hall element 3 causes the motor coils 7, 8 to be driven through an IC dedicated to the DC fan.
Is energized, the salient poles 6 of the teeth 5 and the rotor magnet 2
, A rotation torque is generated, and the rotor core 1 rotates.

FIG. 2A is a waveform diagram showing the relationship between the rotation angle of the rotor and the induced voltage when the induced voltage of the conventional motor coil shows a sine wave, and FIG. 2B is the rotation angle of the rotor. FIG. 2C is a waveform chart showing the relationship between the rotation angle of the rotor and the torque during rotation. FIG.
(B) shows the relationship between the cogging torque 23 in the related art, the rotational torque 26 in which a constant current is applied to the motor coil, and the combined starting torque 22. As shown in the drawing, any one of the points P2 is a stop point in a non-energized state, and the point Q2 is a point indicating a position where the rotational torque becomes zero. In general, the waveform of the induced voltage is a sine waveform as shown in FIG. 2A, and the magnet is magnetized. When a DC voltage is applied at the time of startup, a rotational torque 26 having a similar shape is generated. The waveform of the cogging torque 23 is also smooth, and the point R2 indicating the combined torque value at the point P can be increased.

FIG. 3A is a waveform diagram showing the relationship between the rotation angle of the rotor and the induced voltage when the induced voltage of the conventional motor coil shows a trapezoidal wave, and FIG. 3B is the rotation angle of the rotor. FIG. 3C is a waveform chart showing the relationship between the rotation angle of the rotor and the torque during rotation. FIG.
2B, reference numeral 33 denotes cogging torque, reference numeral 36 denotes rotational torque, reference numeral 32 denotes starting torque. Starting torque 32 at the stop point P3 indicates point R3, which is smaller than point R2 shown in FIG. Point Q3 is a point indicating the position where the rotational torque becomes zero.

FIG. 2 (c) shows torque ripple during motor rotation when the motor induced voltage has a sine waveform. Since the current decreases, the rotational torque 24 decreases at the center, and at that position, the cogging torque 23 generates a torque in the anti-rotation direction, and the combined rotational torque 25 drops greatly near the center, and the torque ripple during rotation is reduced. The quantity appears as shown at T2.

FIG. 3 (c) shows a case where the motor induced voltage has a trapezoidal waveform, wherein 33 is a cogging torque, 34 is a rotational torque, 35 is a combined torque, and a cogging torque 33 in the anti-rotation direction near the center of energization. Is close to a constant value, the induced voltage has a trapezoidal waveform, and the vicinity of the center is close to a constant value. Therefore, the drop of the energizing current is small, and the drop near the center of the combined torque 35 during rotation is a constant value T3 as shown in the figure. Becomes

[0011]

The conventional fan motor configuration as described above has the following problems. FIG. 2 (a)
As shown in (2), when the magnet is magnetized so that the induced voltage of the motor coil has a sine waveform, the effective value Vm2 is expressed as Vm2 = Vp / √2 where Vp is the peak value of the induced voltage.
≒ 0.7 · Vp.

The current consumption I during the rotation of the motor is represented by I = T / Kt, where T is the load torque and Kt is the motor torque constant. Kt and Vm are in a proportional relationship. Small, I becomes large, and motor efficiency is not good.

When the induced voltage of the motor coil is trapezoidal as shown in FIG. 3A, the effective value of the induced voltage Vm3
Is Vm3 ≒ 0.87Vp, and the motor induced voltage is
The trapezoidal waveform is about 20% more efficient than the sine waveform.

However, as shown in FIGS. 2 (b) and 3 (b), regarding the starting torque, the motor induced voltage is
R2 in the sine waveform is larger than R3 in the trapezoidal waveform,
When the size of the motor is reduced, the starting torque is also reduced, and sometimes a trapezoidal waveform cannot be started.

As shown in FIGS. 2C and 3C,
Looking at the torque ripple during the rotation of the motor, the torque ripple T3 having the trapezoidal waveform of the motor-induced voltage is smaller than the torque ripple T2 having the sine waveform of the motor-induced voltage. This rotational torque ripple must be reduced because it causes vibration and noise of the fan motor.

The present invention has been made in view of the above-mentioned problems of the prior art,
It is an object of the present invention to provide a fan motor having excellent motor efficiency, large starting torque, and small rotating torque ripple.

[0017]

In order to achieve the above-mentioned object, a tip equal to the number of the magnetized poles is provided at a front end portion of the rotor magnet opposite to a rotor magnet alternately magnetized at N and S poles at equal intervals. A stator core in which two-phase windings having a phase difference of 180 ° are applied to teeth having a number of poles is arranged, and a gap between the rotor magnet and the stator core is gradually reduced in a rotating direction of the rotor magnet. In the gap, the latter half is formed in the shape of salient poles of the stator core so as to form a constant gap, generate cogging torque, and form a two-phase winding with an electrical angle of 180 ° during motor rotation. The salient pole shape of the stator core and the magnetization of the magnet are formed so that the induced voltage waveforms generated are substantially sinusoidal during the electrical angle of 0 ° to 90 °, and substantially trapezoidal during the electrical angle of 90 ° to 180 °. I do.

According to the above configuration, the motor induced voltage can draw out the characteristics of each of a sine waveform and a trapezoidal waveform, and the problems of the prior art such as motor efficiency, starting stability, and vibration reduction can be improved. Can be.

[0019]

Embodiments of the present invention will be described below with reference to the drawings. FIG. 1A is a diagram of an induced voltage waveform generated during rotation of the motor according to the present invention, and the electrical angle is reduced to 0 by improving the salient pole shape of the stator core and the magnetizing method of the magnet.
Between 90 ° and 90 °, the waveform is almost sinusoidal,
It is configured to have a substantially trapezoidal waveform during 80 °. Reference numeral 11 denotes an induced voltage generated by energization.

Assuming that the peak value of the motor induced voltage in the present invention is Vp, the effective value Vm1 is: Vm1ｍ (0.7 / 2 + 0.87 / 2) ／Vp≒0.7
9 Vp, which is larger than the above-described sine waveform Vm2 ≒ 0.7 Vp, and the current consumption of the motor can be reduced.

FIG. 1B is a diagram showing the torque generated at the time of starting the motor according to the present invention, wherein 12 is the starting torque of the synthesized motor, and 13 is the cogging torque. The stop point P in the non-energized state is substantially the same position as the stop point P2 of the sine waveform in FIG. is there.

FIG. 1 (c) is a view showing a rotating torque ripple generated during rotation of the motor according to the present invention, wherein 13 is a cogging torque, 14 is a rotating torque generated during rotation, and 15 is a rotation torque.
Is the resultant torque. T indicates a torque ripple value, and a sine waveform torque ripple T2 in FIGS. 2 (c) and 3 (c),
Or it turns out that it is less than trapezoid waveform torque ripple T3.

The two-phase DC motor having a phase difference of 180 ° to which the present invention is applied has been described above with respect to the number of magnet magnetic poles and the number of salient poles of the stator core, but when the number of magnetic poles and the number of salient poles are the same, The number of magnetic poles and the number of salient poles are not limited. Similarly, the same effect can be obtained regardless of the structure of the outer rotor or the inner rotor with respect to the relationship between the stator core and the rotor magnet. Furthermore, a gap between the stator core and the rotor magnet is provided in a direction perpendicular to the rotor rotation direction, and the present invention can be applied to a flat axial gap structure, which has the same effect.

[0024]

When the characteristics of a small DC brushless fan motor with an input of several watts to which the present invention is applied are compared with those of an equivalent motor in which the most common motor induced voltage has a sine waveform, the following excellent effects are obtained. Is obtained.

(1) Current consumption is reduced by 6%.

(2) Equivalent certainty can be obtained for the starting torque.

(3) Vibration in the fan motor frame is reduced by 10%.

As described above, the present invention provides a motor core having a shape
By changing the magnet magnetization method, the characteristics of the fan motor can be greatly improved without changing the structure of the motor or increasing the cost.

[Brief description of the drawings]

FIG. 1 is a characteristic diagram showing an induced voltage waveform, a starting torque, and a rotating torque of a motor according to the present invention.

FIG. 2 is a characteristic diagram showing an induced voltage waveform, a starting torque, and a rotating torque of a conventional sinusoidal motor.

FIG. 3 is a characteristic diagram showing an induced voltage waveform, a starting torque, and a rotating torque of a trapezoidal waveform motor according to the related art.

FIG. 4 is a cross-sectional view showing the structure of a conventional fan motor.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 ... Rotor core 2 ... Rotor magnet 2A ... Magnetic pole center part 3 ... Hall element 4 ... Stator core 5 ... Teeth 6 ... Salient pole 6A ... Salient pole part with a small gap with a magnetic pole 6B ... Salient pole part with a wide gap with a magnetic pole 6C ... A salient pole portion having a medium distance from the magnetic pole 7... A-phase motor coil 8... B-phase motor coil 11, 21, 31... Induced voltage waveform 12, 22, 32. 24, 34 ... rotating torque during rotation 15, 25, 35 ... combined torque during rotation 16, 26, 36 ... rotating torque at startup P, P2, P3 ... stop position R, R2, R3 ... startup torque T at point P , T2, T3 ... Torque ripple Q2, Q3 ... 0 rotation torque position

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. ⁷ , DB name) H02K 21/22 H02K 1/24 H02K 29/08

Claims (1)

(57) [Claims] 1. A two-phase DC brushless motor having an annular rotor magnet alternately magnetized with N and S poles and a stator core having the same number of salient poles as the number of magnetized poles of the rotor magnet. The gap facing the pole is 1/1 / the first half of the actual length of the salient pole with respect to the rotation direction of the rotor.
The shape of the salient pole is formed so as to gradually decrease in a portion 2 and to be constant in a half portion in the latter half, and to be generated in two-phase windings having an electrical angle of 180 ° during rotation while rotating. The two-phase DC brushless motor is characterized in that the induced voltage waveform is formed into a substantially sine wave between 0 ° and 90 ° electrical angle and a substantially trapezoidal wave between 90 ° and 180 °.