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JP2005335585A - Axle module - Google Patents

Axle module Download PDF

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JP2005335585A
JP2005335585A JP2004158157A JP2004158157A JP2005335585A JP 2005335585 A JP2005335585 A JP 2005335585A JP 2004158157 A JP2004158157 A JP 2004158157A JP 2004158157 A JP2004158157 A JP 2004158157A JP 2005335585 A JP2005335585 A JP 2005335585A
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constant velocity
mounting flange
velocity universal
diameter
wheel
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JP4438516B2 (en
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Hitohiro Ozawa
仁博 小澤
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an axle module improving assembly workability on a vehicle and stabilizing quality. <P>SOLUTION: The axle module is composed of a wheel bearing equipped with a vehicle mounting flange 7b fixed to a knuckle N1 and a hub wheel 1 integrally having a wheel mounting flange 4, a constant velocity universal joint 3, a drive shaft D/S connected to this one end, and a constant velocity universal joint 22 which is connected to the other end, having a plurality of mounting flanges 28 radially extended to an outer periphery, and fixed to a differential through these mounting flanges 28. The axle module is composed of an inner cylindrical part where an inner peripheral surface 30 having a shape along the outer hull of an outside joint member 23 is formed, and the inner peripheral surface 30 is formed with a larger diameter than the maximum outside diameters Db, Dc of the constant velocity universal joints 3, 22, and a notch part which has a shape along the outer hull of the mounting flange 28 and is formed with a larger diameter than the circumscribed circle diameter D2 of the mounting flange 28. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、一対の等速自在継手と、これら等速自在継手に連結されたドライブシャフトと、一対の等速自在継手のうち固定型の等速自在継手と車輪用軸受とがユニット化された車輪用軸受アッセンブリー(以下、アクスルモジュールと言う)、特に、車両への組立作業性を向上させたアクスルモジュールに関する。   In the present invention, a pair of constant velocity universal joints, a drive shaft connected to these constant velocity universal joints, and a fixed type constant velocity universal joint and a wheel bearing among the pair of constant velocity universal joints are unitized. The present invention relates to a wheel bearing assembly (hereinafter referred to as an axle module), and more particularly, to an axle module that improves assembly workability to a vehicle.

自動車等の車両のエンジン動力を車輪に伝達する動力伝達装置は、エンジンから車輪へ動力を伝達すると共に、悪路走行時における車両のバウンドや車両の旋回時に生じる車輪からの径方向や軸方向変位、およびモーメント変位を許容する必要があるため、例えば、図8に示すように、エンジン側と駆動車輪側との間に介装されるドライブシャフト100の一端を、摺動型等速自在継手101を介してディファレンシャル102に連結し、他端を、固定型等速自在継手103を含む車輪用軸受装置104を介して車輪105に連結している。   A power transmission device that transmits engine power of a vehicle such as an automobile to a wheel transmits power from the engine to the wheel, and also causes radial or axial displacement from the wheel that occurs when the vehicle bounces or turns when traveling on a rough road. For example, as shown in FIG. 8, one end of the drive shaft 100 interposed between the engine side and the drive wheel side is connected to a sliding type constant velocity universal joint 101. The other end is connected to a wheel 105 via a wheel bearing device 104 including a fixed type constant velocity universal joint 103.

このような車輪用軸受装置104は、第3世代と呼称される車輪用軸受106と、この車輪用軸受106に着脱自在に連結された固定型等速自在継手103とからなる。近年、この車輪用軸受装置104は、さらに軽量・コンパクト化を狙って、車輪用軸受106と固定型等速自在継手103とをユニット化する、所謂第4世代の構造に移行する傾向にある。   Such a wheel bearing device 104 includes a wheel bearing 106 referred to as a third generation and a fixed type constant velocity universal joint 103 detachably connected to the wheel bearing 106. In recent years, this wheel bearing device 104 tends to shift to a so-called fourth generation structure in which the wheel bearing 106 and the fixed type constant velocity universal joint 103 are unitized for further light weight and compactness.

このような車輪用軸受装置の代表的な一例を、本発明の第1の実施形態を示す図2によって説明する。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウトボード側(図面左側)、中央寄り側をインボード側(図面右側)という。   A typical example of such a wheel bearing device will be described with reference to FIG. 2 showing a first embodiment of the present invention. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outboard side (left side in the drawing), and the side closer to the center is referred to as the inboard side (right side in the drawing).

この車輪用軸受装置は、ハブ輪1と複列の転がり軸受2と等速自在継手3とをユニット化して構成している。ハブ輪1は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成され、アウトボード側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ4を一体に有し、その円周等配位置にハブボルト6が植設されている。ハブ輪1の内周面には凹凸部5が形成され、熱処理によって表面硬さを54〜64HRCの範囲に硬化層が形成されている。熱処理としては、局部加熱ができ、硬化層深さの設定が比較的容易にできる高周波誘導加熱による焼入れが好適である。   This wheel bearing device comprises a hub wheel 1, a double row rolling bearing 2 and a constant velocity universal joint 3 as a unit. The hub wheel 1 is made of medium carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and a wheel mounting flange 4 for mounting a wheel (not shown) to the end on the outboard side is integrated. And hub bolts 6 are implanted at equal circumferential positions. Concave and convex portions 5 are formed on the inner peripheral surface of the hub wheel 1, and a hardened layer is formed with a surface hardness in the range of 54 to 64 HRC by heat treatment. As the heat treatment, local heating is preferable, and quenching by high-frequency induction heating that can set the hardened layer depth relatively easily is preferable.

なお、凹凸部5はアヤメローレット状に形成され、旋削等により独立して形成された複数の環状溝と、ブローチ加工等により形成された複数の軸方向溝とを略直交させて構成した交叉溝、あるいは、互いに傾斜した螺旋溝で構成した交叉溝からなる。また、凹凸部5の凸部は良好な食い込み性を確保するために、その先端部が三角形状等の尖塔形状に形成されている。   In addition, the uneven part 5 is formed in the shape of an iris knurl, and a cross groove formed by a plurality of annular grooves formed independently by turning or the like and a plurality of axial grooves formed by broaching or the like substantially orthogonal to each other. Alternatively, it consists of a cross groove composed of spiral grooves inclined with respect to each other. Further, in order to ensure good biting property, the tip of the concavo-convex portion 5 is formed in a spire shape such as a triangular shape.

複列の転がり軸受2は、外方部材7と内方部材8と複列の転動体(ボール)9、9とを備えている。外方部材7は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成され、外周に懸架装置を構成するナックルN1に取り付けるための車体取付フランジ7bを一体に有し、内周には複列の外側転走面7a、7aが形成されている。一方、内方部材8は、ハブ輪1と、このハブ輪1の小径段部13に突合せ状態に内嵌された後述する外側継手部材14とを指し、外方部材7の外側転走面7a、7aに対向するアウトボード側の内側転走面1aがハブ輪1の外周に、またインボード側の内側転走面14aが外側継手部材14の外周にそれぞれ形成されている。複列の転動体9、9がこれら転走面7a、1aと7a、14a間にそれぞれ収容され、保持器10、10で転動自在に保持されている。複列の転がり軸受2の端部にはシール11、12が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部からの雨水やダスト等が軸受内部に侵入するのを防止している。   The double-row rolling bearing 2 includes an outer member 7, an inner member 8, and double-row rolling elements (balls) 9 and 9. The outer member 7 is formed of medium carbon steel containing carbon 0.40 to 0.80 wt% such as S53C, and integrally has a vehicle body mounting flange 7b for mounting on the knuckle N1 constituting the suspension device on the outer periphery, Double rows of outer rolling surfaces 7a, 7a are formed on the inner periphery. On the other hand, the inner member 8 refers to the hub wheel 1 and an outer joint member 14 to be described later fitted in a small diameter step portion 13 of the hub wheel 1, and the outer rolling surface 7 a of the outer member 7. , 7a is formed on the outer periphery of the hub wheel 1, and the inboard-side inner rolling surface 14a is formed on the outer periphery of the outer joint member 14, respectively. Double-row rolling elements 9 and 9 are accommodated between the rolling surfaces 7a and 1a and 7a and 14a, respectively, and are held by the cages 10 and 10 so as to be freely rollable. Seals 11 and 12 are attached to the ends of the double row rolling bearing 2 to prevent leakage of lubricating grease sealed inside the bearing and intrusion of rainwater and dust from the outside into the bearing. .

等速自在継手3は、外側継手部材14と継手内輪15とケージ16およびトルク伝達ボール17とを備えている。そして、外側継手部材14は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成され、カップ状のマウス部18と、このマウス部18の底部をなす肩部19と、この肩部19から軸方向に延びる中空の軸部20を有している。この軸部20の外周には、前記小径段部13に内嵌される小径段部20aと、この小径段部20aから軸方向に延びる嵌合部20bが形成されている。   The constant velocity universal joint 3 includes an outer joint member 14, a joint inner ring 15, a cage 16 and a torque transmission ball 17. And the outer joint member 14 is formed of medium carbon steel containing carbon 0.40 to 0.80 wt% such as S53C, a cup-shaped mouth portion 18, and a shoulder portion 19 that forms the bottom of the mouth portion 18, A hollow shaft portion 20 extending in the axial direction from the shoulder portion 19 is provided. On the outer periphery of the shaft portion 20, there are formed a small diameter step portion 20a fitted into the small diameter step portion 13 and a fitting portion 20b extending in the axial direction from the small diameter step portion 20a.

また、マウス部18の内周には軸方向に延びる曲線状の8本のトラック溝18aが形成されると共に、このトラック溝18aに対向する8本のトラック溝15aが継手内輪15の外周に形成されている。そして、これら両トラック溝18a、15a間にトルク伝達ボール17が収容されている。この外側継手部材14において、トラック溝18aと、肩部19および軸部20の表面に高周波焼入れ等によって所定の硬化層が形成されている。   In addition, eight curved track grooves 18 a extending in the axial direction are formed on the inner periphery of the mouse portion 18, and eight track grooves 15 a facing the track grooves 18 a are formed on the outer periphery of the joint inner ring 15. Has been. A torque transmission ball 17 is accommodated between the track grooves 18a and 15a. In the outer joint member 14, a predetermined hardened layer is formed on the surfaces of the track groove 18 a, the shoulder portion 19, and the shaft portion 20 by induction hardening or the like.

そして、外側継手部材14の軸部20をハブ輪1に内嵌すると共に、軸部20にマンドレル等の拡径治具を押し込んで嵌合部20bを拡径し、嵌合部20bをハブ輪1の凹凸部5に食い込ませて加締め、ハブ輪1と外側継手部材14とが一体に塑性結合される。これにより、従来のようにナット等で強固に緊締して予圧量を管理する必要がないため、軽量・コンパクト化を図ることができると共に、ハブ輪1の強度・耐久性を向上させ、かつ長期間その予圧量を維持することができる。さらに、車両への組込性を簡便にすることができるという特徴を有している。   Then, the shaft portion 20 of the outer joint member 14 is fitted into the hub wheel 1, a diameter expanding jig such as a mandrel is pushed into the shaft portion 20 to expand the fitting portion 20 b, and the fitting portion 20 b is connected to the hub wheel. 1, the hub wheel 1 and the outer joint member 14 are integrally plastically joined. As a result, it is not necessary to control the preload by tightening firmly with a nut or the like as in the prior art, so that the weight and size can be reduced and the strength and durability of the hub wheel 1 can be improved and long. The amount of preload can be maintained for a period. Furthermore, it has the feature that it can be easily incorporated into a vehicle.

ハブ輪1の外周において、アウトボード側のシール11のシールリップが摺接するシールランド部、内側転走面1a、および小径段部13の表面には高周波焼入れによって硬化層が形成されている。また、拡径される嵌合部20bは、鍛造後の素材表面硬さ24HRC以下の未焼入れ部とし、前記したハブ輪1の凹凸部5の表面硬さ54〜64HRCとの硬度差を30HRC以上に設定するのが好ましい。これにより、嵌合部20bが凹凸部5に容易に、かつ深く食い込み、凹凸部5の先端が潰れることなく強固に両者を塑性結合することができる。   On the outer periphery of the hub wheel 1, a hardened layer is formed by induction hardening on the surface of the seal land portion, the inner rolling surface 1 a, and the small diameter step portion 13 with which the seal lip of the seal 11 on the outboard side slides. Moreover, the fitting part 20b whose diameter is expanded is an unquenched part having a surface hardness of 24 HRC or less after forging, and the hardness difference between the surface hardness 54 to 64 HRC of the uneven part 5 of the hub wheel 1 is 30 HRC or more. It is preferable to set to. Thereby, the fitting part 20b can bite into the uneven | corrugated | grooved part 5 easily and deeply, and both can be firmly plastic-bonded without the front-end | tip of the uneven | corrugated | grooved part 5 being crushed.

ここで、ナックルN1の内径に嵌合される外方部材7の嵌合面7cの外径をDaとし、等速自在継手3の最大外径、ここでは、マウス部18の外周に装着されたブーツ21の最大外径をDbとしたとき、Da≧Dbに設定されている。これにより、複列の転がり軸受2と等速自在継手3とを予め組み立ててからナックルN1に組み付けることが可能となり、車両への組立の作業性が一段と改善され、また、点検・補修等の作業性も向上する。
特開2001−171308号公報
Here, the outer diameter of the fitting surface 7c of the outer member 7 fitted to the inner diameter of the knuckle N1 is Da, and the maximum outer diameter of the constant velocity universal joint 3, here, the outer periphery of the mouse portion 18 is mounted. When the maximum outer diameter of the boot 21 is Db, Da ≧ Db is set. As a result, the double row rolling bearing 2 and the constant velocity universal joint 3 can be assembled in advance and then assembled to the knuckle N1, further improving the workability of the assembly to the vehicle, and the work of inspection and repair. Also improves.
JP 2001-171308 A

こうした従来の車輪用軸受装置において、外方部材7の嵌合面7cの外径Daを等速自在継手3の最大外径Dbよりも大きくすることによって、複列の転がり軸受2と等速自在継手3とが一体となった車輪用軸受装置がナックルN1内を通過することができる。さらに、外方部材7の嵌合面7cの外径Daと等速自在継手3の最大外径Dbとの間隙を大きくすれば、その組立作業性を向上させることができるが、これは外方部材7だけでなくナックルN1の重量増加を招き、軽量・コンパクト化された装置としての効果を半減させることになり好ましくない。増してや、インボード側の摺動型等速自在継手(図示せず)がフランジタイプ(図8参照)では、外方部材7の嵌合面7cの外径Da、あるいはナックルN1の内径をこのフランジ外径より大径に設定するのは極めて難しい。   In such a conventional wheel bearing device, the outer diameter Da of the fitting surface 7 c of the outer member 7 is made larger than the maximum outer diameter Db of the constant velocity universal joint 3, so that it can freely move with the double row rolling bearing 2. The wheel bearing device integrated with the joint 3 can pass through the knuckle N1. Furthermore, if the gap between the outer diameter Da of the fitting surface 7c of the outer member 7 and the maximum outer diameter Db of the constant velocity universal joint 3 can be increased, the assembly workability can be improved. Not only the member 7 but also the knuckle N1 is increased in weight, and the effect as a light and compact device is halved. In addition, when the inboard side sliding type constant velocity universal joint (not shown) is a flange type (see FIG. 8), the outer diameter Da of the fitting surface 7c of the outer member 7 or the inner diameter of the knuckle N1 is increased. It is extremely difficult to set a diameter larger than the outer diameter of the flange.

本発明は、このような事情に鑑みてなされたもので、車両への組立作業性を向上させると共に、品質を安定させたアクスルモジュールを提供することを目的としている。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide an axle module that improves assembly workability to a vehicle and stabilizes quality.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、懸架装置を構成するナックルに固定される車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、この外方部材に複数の転動体を介して回転自在に支承され、外周に車輪取付フランジと前記複列の外側転走面に対向する複列の内側転走面とが形成された内方部材とを備えた車輪用軸受、およびこの車輪用軸受に連結された外側継手部材を有する固定型の等速自在継手と、この等速自在継手に一端が連結されたドライブシャフトと、このドライブシャフトの他端に連結され、外周に放射状に延びる複数の取付フランジが一体に形成され、これら取付フランジを介してデファレンシャルに固定される外側継手部材を有する摺動型の等速自在継手とからなるアクスルモジュールにおいて、前記ナックルに、前記取付フランジを有する外側継手部材の外郭に沿った形状の内周面が形成され、この内周面が、前記一対の等速自在継手の最大外径よりも大径に形成された内径を有する内筒部と、前記取付フランジの外郭に沿った形状をなし、当該取付フランジが通過可能な内接円径を有する複数の切欠き部とからなる構成を採用した。   In order to achieve such an object, the invention according to claim 1 of the present invention has a vehicle body mounting flange fixed to a knuckle constituting a suspension device, and a double row outer rolling surface is formed on the inner periphery. An outer member that is rotatably supported by the outer member via a plurality of rolling elements, a wheel mounting flange on the outer periphery, and a double-row inner rolling surface facing the double-row outer rolling surface, , A fixed type constant velocity universal joint having an outer joint member coupled to the wheel bearing, and a drive having one end coupled to the constant velocity universal joint. A sliding type constant velocity having an outer joint member that is integrally formed with a shaft and a plurality of mounting flanges that are connected to the other end of the drive shaft and extend radially on the outer periphery, and is fixed to the differential through the mounting flanges Consisting of a universal joint In the kusle module, the knuckle is formed with an inner circumferential surface having a shape along the outer contour of the outer joint member having the mounting flange, and the inner circumferential surface is larger than the maximum outer diameter of the pair of constant velocity universal joints. A configuration comprising an inner cylinder portion having an inner diameter formed in a diameter and a plurality of cutout portions having a shape along the outer contour of the mounting flange and having an inscribed circle diameter through which the mounting flange can pass is adopted. .

このように、ナックルに固定される車体取付フランジを有する外方部材と、駆動車輪を取り付ける車輪取付フランジを一体に有する内方部材とを備え、駆動車輪を回転自在に支承する車輪用軸受と、この車輪用軸受に連結された外側継手部材を有する固定型の等速自在継手と、この等速自在継手に一端が連結されたドライブシャフトと、このドライブシャフトの他端に連結され、外周に放射状に延びる複数の取付フランジが一体に形成され、これら取付フランジを介してデファレンシャルに固定される外側継手部材を有する摺動型の等速自在継手とからなるアクスルモジュールにおいて、ナックルに、取付フランジを有する外側継手部材の外郭に沿った形状の内周面が形成され、この内周面が、一対の等速自在継手の最大外径よりも大径に形成された内径を有する内筒部と、取付フランジの外郭に沿った形状をなし、当該取付フランジが通過可能な内接円径を有する複数の切欠き部とからなるので、それぞれの等速自在継手のブーツに傷を付けることなくナックルに対してそれぞれの外側継手部材を容易に内挿することができ、簡便にアクスルモジュールをナックルに組み立てられ足回りのモジュール化を実現することができる。また、そのまま車両組立まで装着しておくこともでき、車両の組立作業性を一層向上させることができる。したがって、品質を安定させたアクスルモジュールを提供することができる。   Thus, a wheel bearing comprising an outer member having a vehicle body mounting flange fixed to the knuckle and an inner member integrally having a wheel mounting flange for mounting the driving wheel, and rotatably supporting the driving wheel, A fixed type constant velocity universal joint having an outer joint member connected to the wheel bearing, a drive shaft having one end connected to the constant velocity universal joint, and a radial connected to the other end of the drive shaft. A plurality of mounting flanges extending integrally with each other, and an axle module comprising a sliding type constant velocity universal joint having an outer joint member fixed to a differential through these mounting flanges, the knuckle has a mounting flange An inner peripheral surface having a shape along the outer contour of the outer joint member is formed, and the inner peripheral surface is formed to have a larger diameter than the maximum outer diameter of the pair of constant velocity universal joints. Each of the constant velocity universal joints is formed of an inner cylindrical portion having an inner diameter and a plurality of notches having an inscribed circular diameter through which the mounting flange can pass. Each of the outer joint members can be easily inserted into the knuckle without damaging the boot, and the axle module can be easily assembled to the knuckle to realize modularization of the undercarriage. Further, the vehicle can be mounted as it is, and the assembly workability of the vehicle can be further improved. Therefore, it is possible to provide an axle module with stable quality.

また、請求項2に記載の発明は、前記切欠き部が、前記取付フランジの外接円径より大径に形成された内接円径を有するので、ナックルに外側継手部材をスムーズに内挿することができる。   In the invention according to claim 2, since the notch has an inscribed circle diameter formed larger than the circumscribed circle diameter of the mounting flange, the outer joint member is smoothly inserted into the knuckle. be able to.

また、請求項3に記載の発明は、前記切欠き部が、前記取付フランジの外接円径と略同径あるいは小径に形成された内接円径を有し、かつ前記取付フランジの基部に環状溝が形成されているので、ナックル自体をコンパクト化でき、軽量化を図りつつ強度の低下を抑えることができる。   According to a third aspect of the present invention, the notch has an inscribed circle diameter that is substantially the same as or smaller than the circumscribed circle diameter of the mounting flange, and is annular at the base of the mounting flange. Since the groove is formed, the knuckle itself can be made compact, and the reduction in strength can be suppressed while reducing the weight.

また、請求項4に記載の発明は、前記内方部材が、一端に車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する複列の内側転走面のうち一方の内側転走面が形成されたハブ輪と、外周に前記複列の外側転走面に対向する複列の内側転走面のうち他方の内側転走面が形成された外側継手部材とからなり、硬化した凹凸部が形成された前記ハブ輪の内径に、前記外側継手部材に一体に形成された中空状の軸部が内嵌されると共に、この軸部に形成された嵌合部を拡径させて前記凹凸部に食い込ませることにより、前記ハブ輪と外側継手部材とが一体に塑性結合されているので、従来のようにナット等で強固に緊締して予圧量を管理する必要がないため、軽量・コンパクト化を図ることができると共に、ハブ輪の強度・耐久性を向上させ、かつ長期間その予圧量を維持することができる。さらに、車両への組込性を簡便にすることができる。   According to a fourth aspect of the present invention, the inner member integrally has a wheel mounting flange at one end, and the outer circumferential surface of the double row facing the double row outer rolling surface on the outer periphery. A hub wheel formed with one inner rolling surface, and an outer joint member formed with the other inner rolling surface of the double row inner rolling surfaces opposed to the double row outer rolling surface on the outer periphery; A hollow shaft portion integrally formed with the outer joint member is fitted into the inner diameter of the hub wheel formed with a hardened uneven portion, and a fitting portion formed on the shaft portion Since the hub wheel and the outer joint member are integrally plastically joined by enlarging the diameter and biting into the concave and convex portions, it is necessary to control the preload by firmly tightening with a nut or the like as in the past. This makes it possible to reduce the weight and size of the hub wheel, while reducing the strength and durability of the hub wheel. It is above and long term can maintain its preload. Furthermore, the ease of incorporation into the vehicle can be simplified.

本発明に係るアクスルモジュールは、懸架装置を構成するナックルに固定される車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、この外方部材に複数の転動体を介して回転自在に支承され、外周に車輪取付フランジと前記複列の外側転走面に対向する複列の内側転走面とが形成された内方部材とを備えた車輪用軸受、およびこの車輪用軸受に連結された外側継手部材を有する固定型の等速自在継手と、この等速自在継手に一端が連結されたドライブシャフトと、このドライブシャフトの他端に連結され、外周に放射状に延びる複数の取付フランジが形成され、これら取付フランジを介してデファレンシャルに固定される外側継手部材を有する摺動型の等速自在継手とからなり、前記ナックルに、前記取付フランジを有する外側継手部材の外郭に沿った形状の内周面が形成され、この内周面が、前記一対の等速自在継手の最大外径よりも大径に形成された内径を有する内筒部と、前記取付フランジの外郭に沿った形状をなし、当該取付フランジが通過可能な内接円径を有する複数の切欠き部とからなるので、それぞれの等速自在継手のブーツに傷を付けることなくナックルに対して外側継手部材を容易に内挿することができ、簡便にアクスルモジュールをナックルに組み立てられ足回りのモジュール化を実現することができる。また、そのまま車両組立まで装着しておくこともでき、車両の組立作業性を一層向上させることができる。したがって、品質を安定させたアクスルモジュールを提供することができる。   An axle module according to the present invention integrally includes a vehicle body mounting flange fixed to a knuckle constituting a suspension device, an outer member having a double row outer raceway formed on the inner periphery, and the outer member. And an inner member in which a wheel mounting flange and a double row inner rolling surface facing the outer rolling surface of the double row are formed on the outer periphery. A fixed type constant velocity universal joint having a wheel bearing and an outer joint member connected to the wheel bearing, a drive shaft having one end connected to the constant velocity universal joint, and connected to the other end of the drive shaft A plurality of mounting flanges extending radially on the outer periphery, and a sliding type constant velocity universal joint having an outer joint member fixed to the differential through these mounting flanges. The knuckle includes the mounting flange. An inner cylinder having an inner diameter formed along the outer contour of the outer joint member having a flange and having an inner diameter formed larger than the maximum outer diameter of the pair of constant velocity universal joints. And a plurality of notches having an inscribed circle diameter through which the mounting flange can pass, so that the boots of the respective constant velocity universal joints are damaged. Therefore, the outer joint member can be easily inserted into the knuckle, and the axle module can be easily assembled into the knuckle to realize modularization of the suspension. Further, the vehicle can be mounted as it is, and the assembly workability of the vehicle can be further improved. Therefore, it is possible to provide an axle module with stable quality.

懸架装置を構成するナックルに固定される車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端に車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する複列の内側転走面のうち一方の内側転走面と、内周に硬化した凹凸部が形成されたハブ輪と、外周に前記複列の外側転走面に対向する複列の内側転走面のうち他方の内側転走面と中空状の軸部が形成された等速自在継手の外側継手部材と、前記両転走面間に転動自在に収容された複列の転動体とを備え、前記外側継手部材の軸部が前記ハブ輪に内嵌されると共に、この軸部に形成された嵌合部を拡径させて前記凹凸部に食い込ませることにより、前記ハブ輪と外側継手部材とが一体に塑性結合されている内方部材とからなる車輪用軸受、およびこの車輪用軸受に連結された固定型の等速自在継手と、この等速自在継手に一端が連結されたドライブシャフトと、このドライブシャフトの他端に連結され、外周に放射状に延びる複数の取付フランジが形成され、これら取付フランジを介してデファレンシャルに固定される外側継手部材を有する摺動型の等速自在継手とからなり、前記ナックルに、前記外側継手部材の外郭に沿った形状の内周面が形成され、この内周面が、前記一対の等速自在継手の最大外径よりも大径に形成された内径を有する内筒部と、前記取付フランジの外郭に沿った形状をなし、当該取付フランジの外接円径より大径に形成された内接円径を有する複数の切欠き部とからなる。   The vehicle body mounting flange that is fixed to the knuckle that constitutes the suspension system is integrated, the outer member with the double-row outer raceway formed on the inner periphery, and the wheel mounting flange at one end is integrated with the outer periphery. One inner rolling surface of the double row inner rolling surfaces facing the outer rolling surface of the double row, a hub wheel formed with an uneven portion hardened on the inner periphery, and the double row on the outer periphery. The outer joint member of the constant velocity universal joint in which the other inner rolling surface of the double row inner rolling surfaces facing the outer rolling surface and the hollow shaft portion are formed, and the rolling surface between the two rolling surfaces. A plurality of rolling elements accommodated in a freely movable manner, and the shaft portion of the outer joint member is fitted into the hub wheel, and the fitting portion formed in the shaft portion is expanded in diameter to form the unevenness. A bearing for a wheel comprising an inner member in which the hub wheel and the outer joint member are integrally plastically joined by biting into the portion. And a fixed type constant velocity universal joint connected to the wheel bearing, a drive shaft having one end connected to the constant velocity universal joint, and a plurality of radially extending outer circumferences connected to the other end of the drive shaft. And a sliding type constant velocity universal joint having an outer joint member fixed to the differential through the mounting flange. The knuckle has an inner shape of the outer joint member along the outline of the outer joint member. A peripheral surface is formed, and the inner peripheral surface has an inner cylinder portion having an inner diameter formed larger than the maximum outer diameter of the pair of constant velocity universal joints, and a shape along the outer contour of the mounting flange. And a plurality of notches having an inscribed circle diameter formed larger than the circumscribed circle diameter of the mounting flange.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係るアクスルモジュールの第1の実施形態を示す縦断面図、図2は、図1の要部拡大図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing a first embodiment of an axle module according to the present invention, and FIG. 2 is an enlarged view of a main part of FIG.

このアクスルモジュールは、エンジンから車輪へ動力を伝達すると共に、自動車の車輪を懸架装置に対して回転自在に支承するものである。なお、このアクスルモジュールの基本構成は、ハブ輪1と複列の転がり軸受2と固定型の等速自在継手3をユニット化してなる車輪用軸受装置と、等速自在継手3にドライブシャフトD/Sを介して連結された摺動型の等速自在継手22とからなる。車輪用軸受装置は第4世代と呼称される構成を備えており、従来の車輪用軸受装置の一例としてこの図2を用いて説明したので、詳細な説明を省略し、本発明の特徴部分のみを主体に説明する。   The axle module transmits power from the engine to the wheels, and rotatably supports the wheels of the automobile with respect to the suspension device. The basic configuration of this axle module is that the hub wheel 1, the double row rolling bearing 2 and the fixed type constant velocity universal joint 3 are unitized, and the constant velocity universal joint 3 has a drive shaft D / D. And a sliding type constant velocity universal joint 22 connected via S. The wheel bearing device has a configuration referred to as a fourth generation, and has been described with reference to FIG. 2 as an example of a conventional wheel bearing device. Therefore, detailed description is omitted, and only the features of the present invention are described. Will be explained mainly.

固定型となるアウトボード側の等速自在継手3における外側継手部材14は、カップ状のマウス部18と、このマウス部18の底部をなす肩部19と、この肩部19から軸方向に延びる中空の軸部20を有している。マウス部18の内周には軸方向に延びる曲線状の8本のトラック溝18aが形成されると共に、このトラック溝18aに対向する8本のトラック溝15aが継手内輪15の外周に形成されている。そして、これら両トラック溝18a、15a間にトルク伝達ボール17が収容されている。マウス部18の開口側の外周には樹脂製のブーツ21が装着され、マウス部18内に封入されたグリースの漏洩と、外部から雨水やダスト等が継手内に侵入するのを防止している。   The outer joint member 14 of the constant velocity universal joint 3 on the outboard side that is a fixed type includes a cup-shaped mouth portion 18, a shoulder portion 19 that forms the bottom of the mouth portion 18, and an axial direction extending from the shoulder portion 19. It has a hollow shaft portion 20. Eight track grooves 18 a extending in the axial direction are formed on the inner periphery of the mouse portion 18, and eight track grooves 15 a facing the track grooves 18 a are formed on the outer periphery of the joint inner ring 15. Yes. A torque transmission ball 17 is accommodated between the track grooves 18a and 15a. A resin boot 21 is mounted on the outer periphery of the mouth portion 18 on the opening side to prevent leakage of grease sealed in the mouse portion 18 and intrusion of rainwater or dust from the outside into the joint. .

なお、ここでは、8個ボールを有するコンパクトタイプの等速自在継手3を例示したが、これに限らず、等速自在継手3の最大外径、本実施形態ではブーツ21の外径Dbが、外方部材7の嵌合面7cの外径Da以下に設定されていれば良く、一般的な6個ボールからなる等速自在継手であっても良い。さらに、等速自在継手3は固定型であれば良く、トラック溝が曲線状のものに限らず、一部直線部を有するトラック溝、所謂アンダーカットフリータイプのような等速自在継手であっても良い。   Here, the compact type constant velocity universal joint 3 having eight balls is illustrated, but not limited to this, the maximum outer diameter of the constant velocity universal joint 3, that is, the outer diameter Db of the boot 21 in the present embodiment is As long as it is set to be equal to or smaller than the outer diameter Da of the fitting surface 7c of the side member 7, a constant velocity universal joint composed of six general balls may be used. Furthermore, the constant velocity universal joint 3 may be a fixed type, and the track groove is not limited to a curved shape, and is a constant velocity universal joint such as a track groove having a straight portion, a so-called undercut free type. Also good.

図1に示すように、ドライブシャフトD/Sの一端は、この等速自在継手3の継手内輪15にセレーション15bを介して内嵌され、他端はディファレンシャル(図示せず)に固定される摺動型の等速自在継手22に連結されている。このインボード側の等速自在継手22は、外側継手部材23と、外周部に3本の脚軸24aが等配に突設されたトリポード部材24と、これらの脚軸24aに針状ころ25を介して回転自在に外挿されたローラ26とを備えている。外側継手部材23は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼で形成された円筒状の外筒部27と、この外筒部27の底部から径方向に延びる取付フランジ28を有している。この取付フランジ28にディファレンシャル(図示せず)に固定するためのねじ孔28aが形成されている。なお、外筒部27は円筒状に限らず、例えば、外周がトラック溝27aに対応した花形形状に形成されたものであっても良い。   As shown in FIG. 1, one end of the drive shaft D / S is fitted into a joint inner ring 15 of the constant velocity universal joint 3 via a serration 15b, and the other end is slidably fixed to a differential (not shown). It is connected to a dynamic type constant velocity universal joint 22. The constant velocity universal joint 22 on the inboard side includes an outer joint member 23, a tripod member 24 having three leg shafts 24a projecting from the outer periphery thereof at equal intervals, and needle rollers 25 on these leg shafts 24a. , And a roller 26 that is rotatably inserted through the roller. The outer joint member 23 includes a cylindrical outer tube portion 27 formed of medium carbon steel containing carbon 0.40 to 0.80 wt% such as S53C, and a mounting flange extending in the radial direction from the bottom portion of the outer tube portion 27. 28. The mounting flange 28 is formed with a screw hole 28a for fixing to a differential (not shown). In addition, the outer cylinder part 27 is not restricted to a cylindrical shape, For example, the outer periphery may be formed in the flower shape corresponding to the track groove 27a.

また、外筒部27の内周には軸方向に延びる直線状の3本のトラック溝27aが形成され、このトラック溝27a上を前記ローラ26が転動する。外側継手部材23において、トラック溝27aの表面に高周波焼入れ等によって所定の硬化層が形成されている。また、外筒部27の開口側の外周には合成ゴム等からなるブーツ29が装着され、外筒部27内に封入されたグリースの漏洩と、外部から雨水やダスト等が継手内に侵入するのを防止している。なお、ここでは、インボード側の等速自在継手22にトリポード型を例示したが、これに限らず、摺動型の等速自在継手なら良く、他の構造のトリポード型をはじめ、例えば、ボールを使用したダブルオフセット型の等速自在継手(DOJ)であっても良い。   Further, three linear track grooves 27a extending in the axial direction are formed on the inner periphery of the outer cylindrical portion 27, and the roller 26 rolls on the track grooves 27a. In the outer joint member 23, a predetermined hardened layer is formed on the surface of the track groove 27a by induction hardening or the like. Further, a boot 29 made of synthetic rubber or the like is attached to the outer periphery of the outer cylinder portion 27 on the opening side, and leakage of grease sealed in the outer cylinder portion 27 and rainwater, dust, etc. enter the joint from the outside. Is preventing. Here, the tripod type is exemplified for the constant velocity universal joint 22 on the inboard side. However, the present invention is not limited to this, and a sliding type constant velocity universal joint may be used. It may be a double offset type constant velocity universal joint (DOJ) using

図3は、本実施形態におけるインボード側の外側継手部材23を示す概略図であるが、この外側継手部材23の外筒部27は、トラック溝27a間にその底部から放射状に延びる複数(3本)の取付フランジ28が一体に形成され、これら取付フランジ28の外周部には図示しないデファレンシャルに固定するためのねじ孔28aが形成されている。   FIG. 3 is a schematic view showing the outer joint member 23 on the inboard side in the present embodiment. The outer tubular portion 27 of the outer joint member 23 has a plurality (3) extending radially from the bottom between the track grooves 27a. The mounting flanges 28 are integrally formed, and screw holes 28a for fixing to a differential (not shown) are formed on the outer peripheral portions of the mounting flanges 28.

また、図4に示すように、ナックルN1には、この外側継手部材23の外郭に沿った形状の内周面30が形成されている。すなわち、この内周面30は、等速自在継手3、22の最大外径Db、Dc(図1参照)よりも僅かに大径に形成された内径D1を有する内筒部30aと、取付フランジ28の外郭に沿った形状をなし、取付フランジ28の外接円径D2より僅かに大径に形成された内接円径D3を有する複数(3つ)の切欠き部30bとからなる。さらに、ナックルN1の切欠き部30b間には、車輪用軸受装置を構成する外方部材7を固定するためのボルト孔31が形成されている。   As shown in FIG. 4, the knuckle N <b> 1 is formed with an inner peripheral surface 30 having a shape along the outline of the outer joint member 23. That is, the inner peripheral surface 30 includes an inner cylinder portion 30a having an inner diameter D1 formed slightly larger than the maximum outer diameters Db and Dc (see FIG. 1) of the constant velocity universal joints 3 and 22, and a mounting flange. 28, and includes a plurality of (three) cutout portions 30b having an inscribed circle diameter D3 formed slightly larger than the circumscribed circle diameter D2 of the mounting flange 28. Further, a bolt hole 31 for fixing the outer member 7 constituting the wheel bearing device is formed between the notches 30b of the knuckle N1.

このように、ナックルN1に、取付フランジ28を有する外側継手部材23の外郭に沿った形状の内周面30が形成され、かつ等速自在継手3、22の最大外径Db、Dcよりも大径の内径D1が形成されているので、それぞれのブーツ21、29に傷を付けることなくナックルN1に対して外側継手部材23を容易に内挿することができ、簡便にアクスルモジュールをナックルN1に組み立てられ足回りのモジュール化を実現することができる。また、そのまま車両組立まで装着しておくこともでき、車両の組立作業性を一層向上させることができる。   Thus, the knuckle N1 is formed with the inner peripheral surface 30 having a shape along the outline of the outer joint member 23 having the mounting flange 28, and is larger than the maximum outer diameters Db and Dc of the constant velocity universal joints 3 and 22. Since the inner diameter D1 of the diameter is formed, the outer joint member 23 can be easily inserted into the knuckle N1 without damaging the boots 21, 29, and the axle module can be easily attached to the knuckle N1. It can be assembled and modularization of the suspension can be realized. Further, the vehicle can be mounted as it is, and the assembly workability of the vehicle can be further improved.

なお、本実施形態では、車輪用軸受装置が、ハブ輪1と複列の転がり軸受2と等速自在継手3をユニット化して構成した第4世代構造を例示したが、本発明に係るアクスルモジュールは足回りのモジュール化を実現するものであるから、車輪用軸受装置の構造に拘わらず、例えば、等速自在継手がセレーション等を介して着脱可能に連結されるような第1乃至第3世代構造の車輪用軸受装置であっても良い。   In the present embodiment, the wheel bearing device is exemplified by the fourth generation structure in which the hub wheel 1, the double row rolling bearing 2 and the constant velocity universal joint 3 are unitized. However, the axle module according to the present invention is illustrated. Is to realize modularization of the undercarriage, so that, for example, the first to third generations in which the constant velocity universal joint is detachably connected via a serration or the like regardless of the structure of the wheel bearing device. A wheel bearing device having a structure may be used.

図5は本発明に係るアクスルモジュールにおける外側継手部材を示す一部を断面した正面図、図6(a)は、ナックルを示す断面図、(b)はその正面図である。なお、前述した実施形態と同一部位、同一部品、あるいは同一の機能を有する部位には同じ符号を付けてその詳細な説明を省略する。   FIG. 5 is a front view in which a part of the outer joint member in the axle module according to the present invention is cut, FIG. 6 (a) is a sectional view showing the knuckle, and FIG. 5 (b) is a front view thereof. In addition, the same code | symbol is attached | subjected to the site | part, the same components, or site | part which has the same function as embodiment mentioned above, and the detailed description is abbreviate | omitted.

この摺動型のインボード側の等速自在継手における外側継手部材33は、その外筒部34の底部から径方向外方に延びる3本の取付フランジ28を有し、これら取付フランジ28の基部には環状溝35が形成されている。また、図6に示すように、ナックルN2には、この外側継手部材33の外郭に沿った形状の内周面36が形成されている。すなわち、この内周面36は、等速自在継手3、22の最大外径Db、Dc(図1参照)よりも僅かに大径に形成された内径D1を有する内筒部30aと、取り付けフランジ28の外郭に沿った形状をなし、取付フランジ28の外接円径D2より僅かに大径に形成された内接円径D4を有する3つの切欠き部36aとからなる。   The outer joint member 33 in the sliding type inboard side constant velocity universal joint has three mounting flanges 28 extending radially outward from the bottom of the outer cylindrical portion 34, and the base of these mounting flanges 28. Is formed with an annular groove 35. Moreover, as shown in FIG. 6, the knuckle N2 is formed with an inner peripheral surface 36 having a shape along the outline of the outer joint member 33. That is, the inner peripheral surface 36 includes an inner cylinder portion 30a having an inner diameter D1 formed slightly larger than the maximum outer diameters Db and Dc (see FIG. 1) of the constant velocity universal joints 3 and 22, and a mounting flange. 28, and includes three cutout portions 36a having an inscribed circle diameter D4 formed slightly larger than the circumscribed circle diameter D2 of the mounting flange 28.

次に、図7を用いて、ナックルN2内に外側継手部材33を通過させる手順について説明する。
1.(a)に示すように、ナックルN2に対して外側継手部材33を傾斜させた状態で、切欠き部36から取付フランジ28のみを通過させる。
2.次に、ナックルN2の内筒部30aの位置に、外側継手部材33における外筒部34の環状溝35を一致させ、外側継手部材33を偏心させた状態で、ナックルN2の内筒部30aから取付フランジ28に対向する側の外筒部34を通過させる。
3.そして、(b)に示すように、外側継手部材33の傾斜を戻し、ナックルN2と軸心を一致させた状態で、ナックルN2の内筒部30aから外側継手部材33の外筒部24をインボード側(図中右側)に通過させる。
Next, a procedure for allowing the outer joint member 33 to pass through the knuckle N2 will be described with reference to FIG.
1. As shown to (a), only the attachment flange 28 is allowed to pass from the notch part 36 in the state which inclined the outer joint member 33 with respect to the knuckle N2.
2. Next, in a state where the annular groove 35 of the outer cylinder portion 34 of the outer joint member 33 is aligned with the position of the inner cylinder portion 30a of the knuckle N2 and the outer joint member 33 is eccentric, the inner cylinder portion 30a of the knuckle N2 The outer cylindrical portion 34 on the side facing the mounting flange 28 is passed.
3. Then, as shown in (b), the outer tube member 24 of the outer joint member 33 is inserted from the inner tube portion 30a of the knuckle N2 in a state where the inclination of the outer joint member 33 is returned and the shaft center coincides with the knuckle N2. Pass it to the board side (right side in the figure).

このように、取付フランジ28の基部に環状溝35が形成されているため、前述した実施形態よりもナックルN2に対して外側継手部材33をスムーズに内挿することができ、簡便にアクスルモジュールをナックルN2に組み立てることができる。また、切欠き部36aの内接円径D4は、取付フランジ28の外接円径D2より大径に形成せずとも略同径あるいは小径に形成することが可能となり、ナックルN2自体をコンパクト化でき、軽量化を図りつつ強度の低下を抑えることができる。   As described above, since the annular groove 35 is formed at the base of the mounting flange 28, the outer joint member 33 can be smoothly inserted into the knuckle N2 as compared with the above-described embodiment, and the axle module can be easily installed. Can be assembled into a knuckle N2. Further, the inscribed circle diameter D4 of the notch 36a can be formed to be substantially the same or smaller than the circumscribed circle diameter D2 of the mounting flange 28, and the knuckle N2 itself can be made compact. In addition, a reduction in strength can be suppressed while achieving weight reduction.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係るユニットカバーは、自動車等の動力伝達装置を構成するドライブシャフト、およびこれに連結された等速自在継手に装着され、等速自在継手の保護と取扱い性を向上させるものであって、等速自在継手およびこの等速自在継手に連結される車輪用軸受の構造・仕様に拘わらず、あらゆる動力伝達装置におけるアクスルモジュールに適用することができる。   A unit cover according to the present invention is mounted on a drive shaft constituting a power transmission device of an automobile or the like and a constant velocity universal joint connected thereto, and improves protection and handling of the constant velocity universal joint. Regardless of the structure and specifications of the constant velocity universal joint and the wheel bearing connected to the constant velocity universal joint, the invention can be applied to an axle module in any power transmission device.

本発明に係るアクスルモジュールの第1の実施形態を示す縦断面図である。1 is a longitudinal sectional view showing a first embodiment of an axle module according to the present invention. 図1の要部拡大図である。It is a principal part enlarged view of FIG. 同上、本発明に係るアクスルモジュールを構成するインボード側の外側継手部材を示す概略図で、(a)は一部を断面した正面図で、(b)はその側面図である。FIG. 4 is a schematic diagram showing an outer joint member on the inboard side that constitutes the axle module according to the present invention, in which (a) is a front view of a section, and (b) is a side view thereof. (a)は、ナックルを示す断面図である。 (b)は、同上正面図である。(A) is sectional drawing which shows a knuckle. (B) is a front view same as the above. 本発明に係るインボード側の外側継手部材における第2の実施形態を示す一部を断面した正面図である。It is the front view which carried out the section which shows a 2nd embodiment in the outside joint member by the side of inboard concerning the present invention. (a)は、ナックルの第2の実施形態を示す断面図である。 (b)は、同上正面図である。(A) is sectional drawing which shows 2nd Embodiment of a knuckle. (B) is a front view same as the above. ナックル内に外側継手部材を通過させる手順を示す説明図で、(a)は、ナックルの切欠き部から外側継手部材の取付フランジのみを通過させた状態を示し、(b)は、ナックルの内筒部から外側継手部材の外筒部を通過させた状態を示している。It is explanatory drawing which shows the procedure which lets an outer joint member pass in a knuckle, (a) shows the state which passed only the attachment flange of the outer joint member from the notch part of the knuckle, (b) shows the inside of a knuckle. The state which passed the outer cylinder part of the outer joint member from the cylinder part is shown. 車輪用軸受装置を組込んだ動力伝達装置の一例を示す縦断面図である。It is a longitudinal cross-sectional view which shows an example of the power transmission device incorporating the wheel bearing apparatus.

符号の説明Explanation of symbols

1・・・・・・・・・・・・・・・・ハブ輪
1a、14a・・・・・・・・・・・内側転走面
2・・・・・・・・・・・・・・・・複列の転がり軸受
3、22・・・・・・・・・・・・・等速自在継手
4・・・・・・・・・・・・・・・・車輪取付フランジ
5・・・・・・・・・・・・・・・・凹凸部
6・・・・・・・・・・・・・・・・ハブボルト
7・・・・・・・・・・・・・・・・外方部材
7a・・・・・・・・・・・・・・・外側転走面
7b・・・・・・・・・・・・・・・車体取付フランジ
7c・・・・・・・・・・・・・・・嵌合面
8・・・・・・・・・・・・・・・・内方部材
9・・・・・・・・・・・・・・・・転動体
10・・・・・・・・・・・・・・・保持器
11、12・・・・・・・・・・・・シール
13、20a・・・・・・・・・・・小径段部
14、23、33・・・・・・・・・外側継手部材
15・・・・・・・・・・・・・・・継手内輪
15a、18a・・・・・・・・・・トラック溝
15b・・・・・・・・・・・・・・セレーション
16・・・・・・・・・・・・・・・ケージ
17・・・・・・・・・・・・・・・トルク伝達ボール
18・・・・・・・・・・・・・・・マウス部
19・・・・・・・・・・・・・・・肩部
20・・・・・・・・・・・・・・・軸部
20b・・・・・・・・・・・・・・嵌合部
21、29・・・・・・・・・・・・ブーツ
24・・・・・・・・・・・・・・・トリポード部材
24a・・・・・・・・・・・・・・脚軸
25・・・・・・・・・・・・・・・針状ころ
26・・・・・・・・・・・・・・・ローラ
27、34・・・・・・・・・・・・外筒部
28・・・・・・・・・・・・・・・取付フランジ
28a・・・・・・・・・・・・・・ねじ孔
30、36・・・・・・・・・・・・内周面
30a・・・・・・・・・・・・・・内筒部
30b、36a・・・・・・・・・・切欠き部
31・・・・・・・・・・・・・・・ボルト孔
35・・・・・・・・・・・・・・・環状溝
100・・・・・・・・・・・・・・ドライブシャフト
101・・・・・・・・・・・・・・摺動型等速自在継手
102・・・・・・・・・・・・・・ディファレンシャル
103・・・・・・・・・・・・・・固定型等速自在継手
104・・・・・・・・・・・・・・車輪用軸受装置
105・・・・・・・・・・・・・・車輪
106・・・・・・・・・・・・・・車輪用軸受
Da・・・・・・・・・・・・・・・外方部材の嵌合面の外径
Db・・・・・・・・・・・・・・・固定型の等速自在継手の最大外径
Dc・・・・・・・・・・・・・・・摺動型の等速自在継手の最大外径
D1・・・・・・・・・・・・・・・ナックルの内筒部の内径
D2・・・・・・・・・・・・・・・外側継手部材の取付フランジのが外接円径
D3、D4・・・・・・・・・・・・ナックルの切欠き部の内接円径
D/S・・・・・・・・・・・・・・ドライブシャフト
N1、N2・・・・・・・・・・・・ナックル
1 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Hub wheel 1a, 14a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner rolling surface 2 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・.... Double-row rolling bearings 3, 22 ... Constant velocity universal joint 4 ... Wheel mounting flange 5 ······························· 6 ... Outer member 7a ... Outer rolling surface 7b ... Car body mounting flange 7c ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Fitting surface 8 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner member 9 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・· Rolling element 10 ······································································ ········ Small diameter step portions 14, 23, 33 ···································································· Track groove 15b ... Serration 16 ... Cage 17 ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Torque transmission ball 18 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Mouse 19 ・ ・ ・ ・ ・ ・ Shoulder 20 ... Shaft 20b ... Fitting part 21, 29・ Boots 24 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Tripod member 24a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Leg shaft 25 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・... Needle roller 26 ... Roller 27 34 ································································· Mounting screw 28a Holes 30 and 36 ... Inner peripheral surface 30a ... Inner tube 30b and 36a ... Notch 31 ... Bolt hole 35 ... Annular groove 100 ... ·········· Drive shaft 101 ····································································································· ·································································· Wheel bearing device 105 106 ........ Bearings for wheels Da. ················· Outside diameter Db of outer member fitting surface ··········································· Diameter Dc ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Maximum outer diameter D1 of sliding type constant velocity universal joint ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner cylinder of knuckle The inner diameter D2 of the outer joint member is the diameter of the circumscribed circle D3, D4 ... of the knuckle notch Inscribed circle diameter D / S ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Drive shaft N1, N2 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Knuckle

Claims (4)

懸架装置を構成するナックルに固定される車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、
この外方部材に複数の転動体を介して回転自在に支承され、外周に車輪取付フランジと前記複列の外側転走面に対向する複列の内側転走面とが形成された内方部材とを備えた車輪用軸受、
およびこの車輪用軸受に連結された外側継手部材を有する固定型の等速自在継手と、
この等速自在継手に一端が連結されたドライブシャフトと、
このドライブシャフトの他端に連結され、外周に放射状に延びる複数の取付フランジが一体に形成され、これら取付フランジを介してデファレンシャルに固定される外側継手部材を有する摺動型の等速自在継手とからなるアクスルモジュールにおいて、
前記ナックルに、前記取付フランジを有する外側継手部材の外郭に沿った形状の内周面が形成され、この内周面が、前記一対の等速自在継手の最大外径よりも大径に形成された内径を有する内筒部と、前記取付フランジの外郭に沿った形状をなし、当該取付フランジが通過可能な内接円径を有する複数の切欠き部とからなることを特徴とするアクスルモジュール。
An outer member integrally having a vehicle body mounting flange fixed to a knuckle that constitutes a suspension device, and an outer rolling surface of a double row formed on the inner periphery;
An inner member that is rotatably supported by the outer member via a plurality of rolling elements, and that has a wheel mounting flange and a double row inner rolling surface that faces the outer rolling surface of the double row on the outer periphery. Wheel bearing with,
And a fixed type constant velocity universal joint having an outer joint member connected to the wheel bearing;
A drive shaft having one end connected to the constant velocity universal joint;
A sliding type constant velocity universal joint connected to the other end of the drive shaft and integrally formed with a plurality of mounting flanges extending radially on the outer periphery and having an outer joint member fixed to the differential through the mounting flanges; Axle module consisting of
The knuckle is formed with an inner peripheral surface having a shape along the outer contour of the outer joint member having the mounting flange, and the inner peripheral surface is formed to have a larger diameter than the maximum outer diameter of the pair of constant velocity universal joints. An axle module comprising: an inner cylinder portion having an inner diameter; and a plurality of notches having an inscribed circle diameter that allows the mounting flange to pass through, and has a shape along the outer periphery of the mounting flange.
前記切欠き部が、前記取付フランジの外接円径より大径に形成された内接円径を有する請求項1に記載のアクスルモジュール。   The axle module according to claim 1, wherein the notch has an inscribed circle diameter formed larger than a circumscribed circle diameter of the mounting flange. 前記切欠き部が、前記取付フランジの外接円径と略同径あるいは小径に形成された内接円径を有し、かつ前記取付フランジの基部に環状溝が形成されている請求項1に記載のアクスルモジュール。   The said notch has an inscribed circle diameter formed substantially the same diameter as the circumscribed circle diameter of the said attachment flange, or a small diameter, and the annular groove is formed in the base of the said attachment flange. Axle module. 前記内方部材が、一端に車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する複列の内側転走面のうち一方の内側転走面が形成されたハブ輪と、外周に前記複列の外側転走面に対向する複列の内側転走面のうち他方の内側転走面が形成された外側継手部材とからなり、硬化した凹凸部が形成された前記ハブ輪の内径に、前記外側継手部材に一体に形成された中空状の軸部が内嵌されると共に、この軸部に形成された嵌合部を拡径させて前記凹凸部に食い込ませることにより、前記ハブ輪と外側継手部材とが一体に塑性結合されている請求項1乃至3いずれかに記載のアクスルモジュール。   The hub in which the inner member has a wheel mounting flange integrally at one end, and one inner rolling surface of the double row inner rolling surfaces facing the double row outer rolling surface is formed on the outer periphery. A hardened concavo-convex portion is formed, which is composed of a ring and an outer joint member in which the other inner rolling surface of the double row inner rolling surfaces facing the outer rolling surface of the double row is formed on the outer periphery. A hollow shaft portion integrally formed with the outer joint member is fitted inside the inner diameter of the hub wheel, and the fitting portion formed on the shaft portion is expanded to bite into the uneven portion. The axle module according to any one of claims 1 to 3, wherein the hub wheel and the outer joint member are integrally plastically coupled.
JP2004158157A 2004-05-27 2004-05-27 Axle module Expired - Fee Related JP4438516B2 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007069654A1 (en) * 2005-12-14 2007-06-21 Ntn Corporation Bearing device for wheel and axle module with the same
WO2007069653A1 (en) * 2005-12-14 2007-06-21 Ntn Corporation Bearing device for wheel and axle module with the same
JP2007187175A (en) * 2006-01-11 2007-07-26 Ntn Corp Bearing device for wheel and axle module equipped with the same
US8083598B2 (en) 2006-07-11 2011-12-27 Ntn Corporation Bearing device for wheel
US8480306B2 (en) 2006-06-14 2013-07-09 Ntn Corporation Bearing unit for driving wheels
CN107489736A (en) * 2017-09-12 2017-12-19 温州聚泉汽车部件有限公司 A kind of constant velocity universal joint drive spindle assembly

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007069654A1 (en) * 2005-12-14 2007-06-21 Ntn Corporation Bearing device for wheel and axle module with the same
WO2007069653A1 (en) * 2005-12-14 2007-06-21 Ntn Corporation Bearing device for wheel and axle module with the same
JP2007187175A (en) * 2006-01-11 2007-07-26 Ntn Corp Bearing device for wheel and axle module equipped with the same
US8480306B2 (en) 2006-06-14 2013-07-09 Ntn Corporation Bearing unit for driving wheels
US8083598B2 (en) 2006-07-11 2011-12-27 Ntn Corporation Bearing device for wheel
CN107489736A (en) * 2017-09-12 2017-12-19 温州聚泉汽车部件有限公司 A kind of constant velocity universal joint drive spindle assembly

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