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JP2005342958A - Branch pipe lining material and its manufacturing method - Google Patents

Branch pipe lining material and its manufacturing method Download PDF

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JP2005342958A
JP2005342958A JP2004163690A JP2004163690A JP2005342958A JP 2005342958 A JP2005342958 A JP 2005342958A JP 2004163690 A JP2004163690 A JP 2004163690A JP 2004163690 A JP2004163690 A JP 2004163690A JP 2005342958 A JP2005342958 A JP 2005342958A
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lining material
tubular
branch pipe
plastic film
welding member
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Yasuhiro Yokoshima
康弘 横島
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Yokoshima and Co
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Yokoshima and Co
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Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem wherein the welded part between a branch pipe lining material and a peeling tube is weak, the problem wherein slight "wrinkles" or the like occur in the welded part of the branch pipe lining material and the peeling tube at the time of temporary welding and the problem wherein the branch pipe lining material can not be accurately set. <P>SOLUTION: The branch pipe lining material has a tubular resin absorbing material wherein the outer surface constituting a tubular lining material is covered with a highly airtight plastic film, a flange formed by impregnating the tubular resin absorbing material, wherein one end of the tubular lining is folded back and the plastic film is peeled, with a liquid curable resin and curing the impregnated tubular lining material and the tubular welding member provided to one end of the peeling tube in the vicinity of the flange in order to shield a fluid, and the tubular welding member is welded or bonded to the surface of the plastic film in a state that wrinkles are removed by stretching the plastic film and the tubular welding member. The manufacturing method of the branch pipe lining material is also disclosed. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、老朽化した下水道管等の枝管の補修に供される枝管ライニング材の製造方法に関する改良発明である。   The present invention is an improved invention relating to a method of manufacturing a branch pipe lining material used for repairing a branch pipe such as an aged sewer pipe.

従来技術として、特開平4−355115号公報である「枝管ライニング材及びその製造」において、枝管ライニング材の一端部を折り返しつばを形成し、つば付近に引き剥がしチューブを取り付けた枝管ライニング材を開示している。   As a prior art, in Japanese Patent Application Laid-Open No. 4-355115, “branch lining material and its manufacture”, a branch lining in which one end portion of the branch lining material is folded back and a peeling tube is attached in the vicinity of the brim. The material is disclosed.

具体的には、前記「枝管ライニング材及びその製造方法」は、形成した鍔に対し硬化性樹脂を含浸し、内、外面が気密性の高いフィルムで被覆してなる管状ライニング材の鍔近傍に引き剥がしチューブの一端を取り付けて構成されることを特徴とする枝管ライニング材であった。 Specifically, the above-mentioned “branch lining material and method for producing the same” includes the vicinity of the lining of the tubular lining material in which the formed ridge is impregnated with a curable resin and the inner and outer surfaces are covered with a highly airtight film. The branch pipe lining material is characterized in that it is constructed by attaching one end of a tear-off tube.

従来は、流体圧を作用させて枝管ライニング材と引き剥がしチューブとの間の溶着部に大きな流体圧力がかかっていた。前記枝管ライニング材と引き剥がしチューブの溶着部は仮溶着のため、流体圧力に対し最も弱い部分である。 Conventionally, a large fluid pressure is applied to the welded portion between the branch lining material and the peeling tube by applying a fluid pressure. The welded part of the branch pipe lining material and the peeling tube is the weakest part against the fluid pressure because of temporary welding.

そして枝管ライニング材の板厚が厚い場合にはより多くのエアー等の流体圧力を圧送する必要性があった。なお、流体圧力を圧送する必要性がある場合とは、枝管内へ枝管ライニング材を反転させ挿入する場合、枝管ライニング材を硬化させる場合等がある。 When the thickness of the branch pipe lining material is large, it is necessary to pump more fluid pressure such as air. The case where the fluid pressure needs to be fed includes the case where the branch pipe lining material is inverted and inserted into the branch pipe, and the case where the branch pipe lining material is cured.

しかしながら、前記「枝管ライニング材の製造方法」で枝管ライニング施工する場合、
第1に、枝管ライニング材と引き剥がしチューブは仮溶着のため溶着力が極めて弱く、また前記枝管ライニング材と、引き剥がしチューブ各々の仮接着部は、単に一端を合わせ、平坦状で緊張状態とせず、溶着又は溶着を行っていたため、僅かな「しわ」等を生じさせ、エアー等の流体が漏れるという極めて大きな問題があった。
However, when performing branch pipe lining construction by the above-mentioned “manufacturing method of branch pipe lining material”,
First, because the branch pipe lining material and the peeling tube are temporarily welded, the welding force is extremely weak. Also, the temporary bonding portion of each of the branch pipe lining material and the peeling tube is simply aligned at one end, and is flat and tensioned. Since welding or welding was carried out without being in a state, there was a very large problem that a slight “wrinkle” or the like was generated and fluid such as air leaked.

第2に、また上述したように「しわ」等を発生させ、仮接着部の気密性を逸したまま、引き剥がしチューブと枝管ライニング材の仮溶着を行うと枝管ライニング材の最終製作までに前記枝管ライニング材と前記引き剥がしチューブの溶着部で溶着不良を起こし、枝管ライニング材が施工できない問題もあった。   Second, as described above, “wrinkles” or the like are generated, and when the peeled tube and the branch pipe lining material are temporarily welded while the airtightness of the temporary bonding portion is lost, the final production of the branch pipe lining material is completed. In addition, there has been a problem in that the branch pipe lining material cannot be constructed due to poor welding at the welded portion of the branch pipe lining material and the peeling tube.

第3に下水道等の枝管は、本管との取付部の接続角度が急な60°以下の接続角を有した枝管と本管の接続部、あるいはφ200mmと小経の本管に接続された枝管に対し、正確に枝管ライニング材のセットができない。
特開平4−355115号公報
Thirdly, branch pipes such as sewers are connected to the branch pipe and main pipe connection section having a connection angle of 60 ° or less where the connection angle with the main pipe is steep, or to the main pipe of φ200 mm and small diameter The branch pipe lining material cannot be accurately set to the branched pipe.
JP-A-4-355115

本発明が解決しようとする問題点は、枝管ライニング材と引き剥がしチューブとの間の溶着部が弱い問題、仮溶着時、枝管ライニング材と引き剥がしチューブの溶着部に僅かな「しわ」等を生じさせる問題、しわ等を発生させたまま、引き剥がしチューブと枝管ライニング材の仮溶着を行うと流体圧を作用させた時流体が漏れ、枝管ライニング材が施工ができなくなる問題、下水道管等の本管から枝管に傾斜した枝管開口部に対し、正確に枝管ライニング材のセットができないという問題を解決することである。   The problem to be solved by the present invention is that the welded portion between the branch pipe lining material and the peeling tube is weak, and at the time of temporary welding, a slight "wrinkle" is present in the welded portion of the branch pipe lining material and the peeled tube. The problem of causing the pipe lining material to become unworkable when the fluid pressure is applied if the tear tube and the branch lining material are temporarily welded while the wrinkles are generated. This is to solve the problem that the branch lining material cannot be accurately set to the branch pipe opening inclined from the main pipe such as a sewer pipe to the branch pipe.

本発明は、上記の課題を解決するために、管状ライニング材10を構成する外面を気密性の高いプラスチックフィルム3aで覆った管状樹脂吸収材4aと、前記管状ライニング材10の一端を折り返し、前記プラスチックフィルム3aを引き剥がした前記管状樹脂吸収材4aに対し、液状の硬化性樹脂を含浸させて硬化した鍔3eと、前記鍔3eの近傍に、流体をバリアーするために引き剥がしチューブ4の一端に設けた管状の溶着部材5とからなり、管状ライニング材10を構成するプラスチックフィルム3aを合わせると共に、前記管状ライニング材10、前記プラスチックフィルム3a、前記管状の溶着部材5を、しわを引き伸ばした緊張状態で前記プラスチックフィルム3a表面に前記管状の溶着部材5が溶着又は接着され、前記引き剥がしチューブ4が取り付けられていることを特徴とする枝管ライニング材の構成とした。 In order to solve the above problems, the present invention folds one end of the tubular lining material 10 and the tubular resin absorbent material 4a in which the outer surface constituting the tubular lining material 10 is covered with a highly airtight plastic film 3a. The tubular resin absorbent 4a from which the plastic film 3a has been peeled off is impregnated with a liquid curable resin and cured, and in the vicinity of the flange 3e, one end of the tear-off tube 4 is provided to block the fluid. And the tubular lining material 10 and the plastic film 3a constituting the tubular lining material 10 are combined, and the tubular lining material 10, the plastic film 3a, and the tubular welding member 5 are stretched with wrinkles. In the state, the tubular welding member 5 is welded or adhered to the surface of the plastic film 3a, and the drawing is performed. The peeling tube 4 is attached to the structure of the lateral pipe lining material according to claim.

第1に引き剥がしチューブに管状の溶着部材を設け、圧力バッグ6に流体圧を作用させ、既に溶着または接着した管状ライニング材、引き剥がしチューブ、溶着部材のそれぞれを共に引き伸ばすことができるため、溶着部は一端を合わせたまま、なおかつ緊張状態の保持できたまま溶着又は接着を行うことができるのでしわ等の発生を防止できる。   First, a tubular welding member is provided on the peeling tube, and fluid pressure is applied to the pressure bag 6 so that each of the already welded or bonded tubular lining material, peeling tube, and welding member can be stretched together. Since the part can be welded or adhered while keeping one end and being kept in a tension state, generation of wrinkles and the like can be prevented.

第2に溶着部材を剥離シートで覆い、接触型の円形ヒーター8で溶着部材全体を均一に加熱することにより、前記「溶着部材」での溶着むらがなくなり溶着部材全体をしっかりと溶着できる。   Secondly, the welding member is covered with a release sheet, and the entire welding member is uniformly heated by the contact-type circular heater 8, so that the welding unevenness of the “welding member” is eliminated and the entire welding member can be firmly welded.

第3に、下水道管等の本管から上面に向けて伸びた枝管開口部が傾斜角度を有した場合でも、取付角度を自由に変更できる引き剥がしチューブの一端に斜線状、波線状等の溶着部材を備えた鍔を有する枝管ライニング材であるため、正確に枝管ライニング材のセットを行うことができる。   Thirdly, even when the branch pipe opening extending from the main pipe such as a sewer pipe toward the upper surface has an inclination angle, one end of the peeling tube that can freely change the mounting angle is hatched, wavy, etc. Since it is a branch pipe lining material having a ridge provided with a welding member, it is possible to accurately set the branch pipe lining material.

本発明は、枝管ライニング材と引き剥がしチューブとの間の溶着部が弱い問題、仮溶着時、枝管ライニング材と引き剥がしチューブの溶着部に僅かな「しわ」等を生じさせる問題等を、管状ライニング材を構成する外面を気密性の高いプラスチックフィルムで覆った管状樹脂吸収材と、前記管状ライニング材の一端を折り返し、前記プラスチックフィルムを引き剥がした前記管状樹脂吸収材に対し、液状の硬化性樹脂を含浸させて硬化した鍔と、前記鍔の近傍に、流体をバリアーするために引き剥がしチューブの一端に設けた管状の溶着部材を備え、前記プラスチックフィルム、前記溶着部材と共に引き伸ばし、しわを伸ばした状態で前記プラスチックフィルム表面に前記管状の溶着部材を溶着又は接着することで実現した。   The present invention has a problem that the welded portion between the branch pipe lining material and the peeling tube is weak, a problem of causing slight wrinkles in the welded portion of the branch pipe lining material and the peeled tube at the time of temporary welding, etc. The tubular resin lining material is covered with a highly airtight plastic film on the outer surface thereof, and one end of the tubular lining material is folded, and the plastic resin film is peeled off and the liquid resin is removed. A crease impregnated with a curable resin and a tubular welding member provided at one end of a peeling tube for barriering the fluid are provided in the vicinity of the crease and stretched together with the plastic film and the welding member. This was realized by welding or adhering the tubular welding member to the surface of the plastic film in a stretched state.

以下に添付図面に基づき、本発明である管枝ライニング及びその製造方法の詳細を説明する。先ず図1にて本発明を構成する引き剥がしチューブ4の製造方法について簡単に説明する。   The details of the pipe branch lining and the manufacturing method thereof according to the present invention will be described below with reference to the accompanying drawings. First, the manufacturing method of the peeling tube 4 which comprises this invention in FIG. 1 is demonstrated easily.

図1に示したように、引き剥がしチューブ4は、外表面を覆うように溶着したプラスチックフィルム2と、前記プラスチックフィルム2に溶着した管状の不織布又は管状の織布又は混合体である管状繊維質体3とからなるチューブで、前記プラスチックフィルム2の端部と重なり溶着部5aが前記端部よりはみ出した管状の溶着部材5とからなることを特徴とする。なお、引き剥がしチューブ4は、材料としてプラスチックフィルム単体でもよい。前記引き剥がしチューブ4は引きちぎりチューブとしてもよい。   As shown in FIG. 1, the peeling tube 4 includes a plastic film 2 welded so as to cover an outer surface, and a tubular fibrous material that is a tubular nonwoven fabric or a tubular woven fabric or a mixture welded to the plastic film 2. It is a tube comprising a body 3 and is characterized by comprising a tubular welding member 5 which overlaps with an end portion of the plastic film 2 and a welded portion 5a protrudes from the end portion. The peeling tube 4 may be a plastic film alone as a material. The peeling tube 4 may be a tear tube.

前記プラスチックフィルム2は、ポリエチレンを含む複合フィルム、ポリエチレン、ポリウレタン、PCV(塩化ビニル)などの材料からなる。また引き剥がしチューブ4を構成する管状繊維質体3は、ポリエステル、アクリル、ビニロン等のプラスチックファイバーから成る管状不織布、または織布等の繊維質体で構成されている。   The plastic film 2 is made of a material such as a composite film containing polyethylene, polyethylene, polyurethane, or PCV (vinyl chloride). The tubular fibrous body 3 constituting the peeling tube 4 is composed of a tubular nonwoven fabric made of plastic fibers such as polyester, acrylic, vinylon, or a fibrous body such as woven fabric.

剥離シート7とは、前記溶着部材5の外表面全体を覆うようにした耐熱性の高い伸縮自在な帯状のプラスチックシートである。なお、剥離シート7の剥がしを容易にするために端部をテープ等で仮止めしてもよい。 The release sheet 7 is a stretchable strip-shaped plastic sheet with high heat resistance that covers the entire outer surface of the welding member 5. In addition, in order to make peeling of the peeling sheet 7 easy, you may temporarily fix an edge part with a tape etc.

また、剥離シート7及び溶着部材5の外周を均一に仮接着するために、前記溶着部材5の外周にリング状の円形ヒーター8を備えた。円形ヒーター8は外部に電気コード8aを備えており、内面をフッ素コーティング等のコーティング加工を行うことで、全記剥離シート7を省いてもよい。 Further, a ring-shaped circular heater 8 is provided on the outer periphery of the welding member 5 in order to temporarily and temporarily bond the outer periphery of the release sheet 7 and the welding member 5. The circular heater 8 includes an electric cord 8a outside, and the entire release sheet 7 may be omitted by coating the inner surface with fluorine coating or the like.

接触型の円形ヒーター8で溶着部材全体を均一に加熱できるため、溶着部材5の溶着むらをなくすことができる。なお、平坦な熱ヒーターを手動で接触移動させることにより、溶着してもよい。 Since the entire welding member can be uniformly heated by the contact-type circular heater 8, uneven welding of the welding member 5 can be eliminated. In addition, you may weld by moving a flat thermal heater manually.

溶着部材5は、ポリウレタン、塩化ビニル(PVC)、ポリエチレンフィルム、ナイロン、エチレン−ビニルアルコール共重合体(EVOH)、ポリブチレン−テレフタラート(PBT)、ポリエチレンを含む複合フィルムで構成され、円形ヒーター11の熱による溶着によって引き剥がしチューブ4に取り付けることができる。 The welding member 5 is composed of a composite film containing polyurethane, vinyl chloride (PVC), polyethylene film, nylon, ethylene-vinyl alcohol copolymer (EVOH), polybutylene-terephthalate (PBT), polyethylene, and heat of the circular heater 11. Can be attached to the peeling tube 4 by welding.

また、溶着部材5を引き剥がしチューブ4に溶着する場合、熱風などで溶着部材を直接加熱してもよい。また前記溶着部材5に代えて、接着材(図示せず)で取り付けることができる接着部材(図示せず)としてもよい。 Further, when the welding member 5 is peeled off and welded to the tube 4, the welding member may be directly heated with hot air or the like. Further, instead of the welding member 5, an adhesive member (not shown) that can be attached with an adhesive (not shown) may be used.

なお、引き剥がしチューブ4の内面には、エアーホース9aを備えたコンプレッサー9からエアーを送気すると共に、前記引き剥がしチューブ4の内面を開口するための加圧により円筒状となる圧力バッグ6を備えている。   Note that air is supplied to the inner surface of the peeling tube 4 from a compressor 9 having an air hose 9a, and a pressure bag 6 that is cylindrical by pressurization for opening the inner surface of the peeling tube 4 is provided. I have.

圧力バッグ6は、端部6aに前記コンプレッサー9からのエアーを送気するためのエアーチューブ9bを備えており、前記エアーによって圧力バッグ6内の空洞6b部分の内圧が均等になるように膨張されている。内圧をかけることで、引き剥がしチューブ4を開口するためである。なお圧力バッグ6の内圧は0.003mpaから0.05mpaとする。
次に、本発明を構成する引き剥がしチューブの製造方法について詳細を説明する。
The pressure bag 6 is provided with an air tube 9b for supplying air from the compressor 9 to the end 6a, and is inflated by the air so that the internal pressure of the cavity 6b portion in the pressure bag 6 becomes equal. ing. This is because the peeling tube 4 is opened by applying the internal pressure. The internal pressure of the pressure bag 6 is set to 0.003 mpa to 0.05 mpa.
Next, the details of the method for manufacturing the peel tube constituting the present invention will be described.

図1に示したように、本発明である引き剥がしチューブ4の製造方法は、前記引き剥がしチューブ4の外表面を構成するプラスチックフィルム2の左端部が、プラスチック等からなる溶着部材5の右端部の位置と重なりあうように予め取り付けておく。   As shown in FIG. 1, the manufacturing method of the peeling tube 4 according to the present invention is such that the left end portion of the plastic film 2 constituting the outer surface of the peeling tube 4 is the right end portion of the welding member 5 made of plastic or the like. It is attached in advance so as to overlap with the position.

引き剥がしチューブの製造方法を構成する溶着部材5の取付方法は、溶着部5aを残し、引き剥がしチューブ4の外表面を構成するプラスチックフィルム2の左端部に、管状の短いプラスチックフィルムである溶着部材5の右端部を覆うようにセットする。 The attachment method of the welding member 5 that constitutes the method of manufacturing the peel tube is such that the weld portion 5a is left and the welding member is a short tubular plastic film at the left end portion of the plastic film 2 constituting the outer surface of the peel tube 4 Set so that the right end of 5 is covered.

次に引き剥がしチューブ4の外表面であるプラスチックフィルム2と、管状の短いプラスチックフィルムが重なった溶着部5aを押し広げるため、引き剥がしチューブ4の内部に加圧により円筒状となる圧力バック6を挿入し、エアー等の流体圧を作用させる。   Next, in order to spread the welded portion 5a where the plastic film 2 which is the outer surface of the peeling tube 4 and the tubular short plastic film overlap, a pressure back 6 which is cylindrically formed by pressurization inside the peeling tube 4 is provided. Insert and apply fluid pressure such as air.

圧力バッグ6の内部にはコンプレッサー9からエアーホース9aを経て流体圧を作用させることで、管状の溶着部5aと共に、前記管状の溶着部5aの下面となる引き剥がしチューブ4を圧力バッグ6で拡張し、引き剥がしチューブ4、溶着部材5を共に拡張し、しわを伸ばした状態で前記プラスチックフィルム2の表面に前記管状の溶着部材5を円形ヒーター8で溶着または接着することにより所望の引き剥がしチューブ4を得ることができる。 次に、本発明を構成する管ライニング材の製造方法について詳細を説明する。 Inside the pressure bag 6, fluid pressure is applied from the compressor 9 through the air hose 9 a, so that the peeling tube 4 that becomes the lower surface of the tubular welded portion 5 a is expanded by the pressure bag 6 together with the tubular welded portion 5 a. Then, the peeling tube 4 and the welding member 5 are both expanded, and the tubular welding member 5 is welded or bonded to the surface of the plastic film 2 with a circular heater 8 in a state where the wrinkles are stretched. 4 can be obtained. Next, the manufacturing method of the pipe lining material constituting the present invention will be described in detail.

管ライニング材の製造方法は、溶着部材5の溶着が終了した後、引き剥がしチューブ4の内面である管状繊維質体3と、外面であるプラスチックフィルム2が逆になるよう手で反転させる。次に図2で枝管ライニング材の反転後の溶着状況を説明する。 In the method of manufacturing the pipe lining material, after the welding of the welding member 5 is finished, the tubular fibrous body 3 that is the inner surface of the peeling tube 4 and the plastic film 2 that is the outer surface are reversed by hand. Next, the welding situation after reversal of the branch pipe lining material will be described with reference to FIG.

図2に示したように、外面をプラスチックフィルム2、内面を管状繊維質体3のように反転した引き剥がしチューブ4は、管状ライニング材10の外周長及び引き剥がしチューブ4の内周長及び溶着部材5の内周長はほぼ同一に設定される。 As shown in FIG. 2, the peeling tube 4 whose outer surface is inverted like a plastic film 2 and whose inner surface is a tubular fibrous body 3 is an outer peripheral length of the tubular lining material 10 and an inner peripheral length of the peeling tube 4 and welding. The inner peripheral length of the member 5 is set substantially the same.

溶着部材5の右端部と溶着した引き剥がしチューブ4の内面と管状ライニング材10の外表面を重ね合わせるように配置し、硬化性樹脂含浸前に鍔を形成する側の管状ライニング材10の一端より引き剥がしチューブ4を右側から挿入する。 From the one end of the tubular lining material 10 on the side where the ridge is formed before the impregnated curable resin is impregnated with the right end portion of the welding member 5 and the inner surface of the peeled tube 4 and the outer surface of the tubular lining material 10 which are welded. The tearing tube 4 is inserted from the right side.

管状ライニング材10は、ポリエステルファイバー、グラスファイバー、アクリルファイバー、ビニロンファイバー等の管状の不織布またはそれぞれの混合体のいずれか1つの素材からなる管状樹脂吸収材4aと、前記管状樹脂吸収材4aの外表面を覆うプラスチックフィルム3aとからなる。管状ライニング材10を引き剥がしチューブ4の内部に挿入するとプラスチックフィルム2と、プラスチックフィルム3aとの間に空隙4bを設ける。 The tubular lining material 10 includes a tubular resin absorbent material 4a made of any one of a tubular nonwoven fabric such as polyester fiber, glass fiber, acrylic fiber, and vinylon fiber, or a mixture thereof, and the outside of the tubular resin absorbent material 4a. It consists of a plastic film 3a covering the surface. When the tubular lining material 10 is peeled off and inserted into the tube 4, a gap 4b is provided between the plastic film 2 and the plastic film 3a.

図2に示したように、管ライニング材10を構成する管状樹脂吸収材4aの外表面を覆うプラスチックフィルム3aは、管状樹脂吸収材4aにしっかりと溶着される。端部に溶着部材5の一端を溶着し溶着部5aを設けた引き剥がしチューブ4と、挿入した管状ライニング材10は、管状ライニング材10、引き剥がしチューブ4、溶着部材5が同時に圧力バッグ6で拡張し、そのままの状態で溶着する。なお、円形ヒーター8に溶けたプラスチックフィルム3aが付着しないよう溶着部材5の外表面全体を剥離シート7で覆うことができる。 As shown in FIG. 2, the plastic film 3a covering the outer surface of the tubular resin absorbent material 4a constituting the tube lining material 10 is firmly welded to the tubular resin absorbent material 4a. The peeling tube 4 in which one end of the welding member 5 is welded to the end portion and the welding portion 5a is provided, and the inserted tubular lining material 10 are the tubular lining material 10, the peeling tube 4, and the welding member 5 at the same time in the pressure bag 6. Expand and weld as is. The entire outer surface of the welding member 5 can be covered with the release sheet 7 so that the plastic film 3a melted in the circular heater 8 does not adhere.

前記剥離シート7の外表面全体と接触する円形ヒーター8は、管状ライニング材10に挿入した圧力バッグ6を膨張させた後に円形ヒーター8を加熱することで、前記溶着部材5を管状ライニング材10に溶着させることができ、所望の枝管ライニング材を得ることができる。   The circular heater 8 that comes into contact with the entire outer surface of the release sheet 7 expands the pressure bag 6 inserted into the tubular lining material 10 and then heats the circular heater 8 so that the welding member 5 becomes the tubular lining material 10. It can be welded, and a desired branch pipe lining material can be obtained.

円形ヒーター8は、管状ライニング材10、溶着部材5、剥離シート7のようにサンドイッチ状に積層を形成したままの状態で円形ヒーター8を接触させ、円形ヒーター8温度を120℃〜150℃でコントロールしながら溶着させ、前記剥離シート7及び円形ヒーター8を取り外し、溶着部材5による管状ライニング材10と引き剥がしチューブ4との溶着が完了となる。 The circular heater 8 is brought into contact with the circular lining material 10, the welding member 5, and the release sheet 7 in the state of being laminated in a sandwich shape, and the temperature of the circular heater 8 is controlled at 120 ° C. to 150 ° C. The release sheet 7 and the circular heater 8 are removed while welding, and the welding between the tubular lining material 10 and the peeling tube 4 by the welding member 5 is completed.

この時、圧力等の負荷が作用しても内周長の変化が少ない機能を持った円形ヒーター8を使用することで、管状ライニング材1の圧力変形や熱変形、過剰拡張等を防止することができる。また、引き剥がしチューブ4を構成するプラスチックフィルム2の下面に取り付けた溶着部材5に対しても同様に圧力変形や熱変形、過剰拡張等を防止することができる。なお、溶着部材5によって、溶着した管ライニング材10と引き剥がしチューブ4は図3に示す。   At this time, by using the circular heater 8 having a function of little change in inner peripheral length even when a load such as pressure is applied, pressure deformation, thermal deformation, excessive expansion, etc. of the tubular lining material 1 can be prevented. Can do. In addition, pressure deformation, thermal deformation, excessive expansion, and the like can be similarly prevented with respect to the welding member 5 attached to the lower surface of the plastic film 2 constituting the peeling tube 4. In addition, the pipe lining material 10 and the peeling tube 4 which were welded by the welding member 5 are shown in FIG.

図3に示したように、端部を溶着部材5で溶着した管状ライニング材10左端部は、花弁状に開口する鍔形成代3b(50mm〜100mm)を形成し、前記管ライニング材10の右端部は、引き剥がしチューブ4の内面に差し込まれた状態となる。 As shown in FIG. 3, the left end portion of the tubular lining material 10 whose end portion is welded with the welding member 5 forms a wrinkle formation allowance 3b (50 mm to 100 mm) that opens in a petal shape, and the right end of the pipe lining material 10 The part is in a state of being inserted into the inner surface of the peeling tube 4.

なお、図4は、本発明である枝管ライニング材及びその製造方法を構成する第1実施例で管ライニング材の表面からプラスチックフィルムを引き剥がしを示した縦断面図である。
図4に示したように、管ライニング材10の一端でプラスチックフィルム3aを外方向にそれぞれ引き剥がし、花弁状に拡げ、液状の硬化性樹脂を浸透させ、鍔形成代3bから鍔を作る。引き剥がしチューブ4は、管状繊維質体3の外表面にプラスチックフィルム2を溶着させ、端部に溶着部材5を取り付けている。
FIG. 4 is a longitudinal sectional view showing the plastic film peeled off from the surface of the pipe lining material in the first embodiment constituting the branch pipe lining material and the manufacturing method thereof according to the present invention.
As shown in FIG. 4, the plastic film 3a is respectively peeled outward at one end of the pipe lining material 10, spread in a petal shape, infiltrated with a liquid curable resin, and a wrinkle is formed from the wrinkle formation allowance 3b. The peeling tube 4 has the plastic film 2 welded to the outer surface of the tubular fibrous body 3, and a welding member 5 attached to the end.

次に図5及び図6で本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の溶着部材、同枝管ライニング材の溶着部材の第2実施例の拡大図の詳細を説明する。 Next, FIG. 5 and FIG. 6 show the details of the enlarged view of the second embodiment of the branch pipe lining material and the branch pipe lining material welding member constituting the branch pipe lining material and the manufacturing method thereof according to the present invention. explain.

図5は、枝管状ライニング材1を構成する溶着部材5の拡大図である。
溶着部材5を備えた引き剥がしチューブ4は、管状ライニング材10を挿入している状態である。管状ライニング材10の表面を覆うプラスチックフィルム3aの先端部分は、円弧状の鍔形成代3bを設け、前記鍔形成代3bの長手方向に対し複数の切れ目3cを入れている。切れ目3cを入れた鍔形成代3bは、表面のプラスチックフィルム3a剥がした管状樹脂吸収材4aである。
FIG. 5 is an enlarged view of the welding member 5 constituting the branched tubular lining material 1.
The peeling tube 4 provided with the welding member 5 is in a state where a tubular lining material 10 is inserted. The tip portion of the plastic film 3a covering the surface of the tubular lining material 10 is provided with an arc-shaped ridge forming allowance 3b, and a plurality of cuts 3c are made in the longitudinal direction of the ridge forming allowance 3b. The wrinkle formation allowance 3b with the cut 3c is the tubular resin absorbent 4a from which the plastic film 3a has been peeled off.

そして前記鍔形成代3bに隣接した溶着部材5は、管状ライニング材10の管の直径に沿って管状ライニング材10の鍔形成代3bの幅の分、直線状に加工する。なお、図6に示したように溶着部材5の形状は直線状に限らず、波線状、斜線状の形状としてもよい。よって、前記鍔形成代3b、溶着部5の各々は、枝管と本管の接合部での取付角度や本管の内径の形状に合わせて自由にその形状を変更することができる。 The welding member 5 adjacent to the wrinkle formation allowance 3b is processed in a straight line along the diameter of the tube of the tubular lining material 10 by the width of the wrinkle formation allowance 3b of the tubular lining material 10. In addition, as shown in FIG. 6, the shape of the welding member 5 is not limited to a linear shape, and may be a wavy shape or a diagonal shape. Therefore, the shape of the flange forming allowance 3b and the welded portion 5 can be freely changed in accordance with the mounting angle at the junction between the branch pipe and the main pipe and the shape of the inner diameter of the main pipe.

即ち、本発明の第3の課題である本管との取付部の接続角度が急な60°以下の接続角度
有した枝管、あるいはφ200と小経の本管に接続された枝管に対し、正確に枝管ライニング材1のセットを行うことができる。次に図7で本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材11の先端の縦断面図の詳細を説明する。
That is, for a branch pipe having a connection angle of 60 ° or less where the connection angle with the main pipe, which is the third problem of the present invention, or a branch pipe connected to the main pipe of φ200 and small diameter The branch pipe lining material 1 can be accurately set. Next, the details of the longitudinal sectional view of the tip of the branch pipe lining material 11 constituting the branch pipe lining material and the manufacturing method thereof according to the present invention will be described with reference to FIG.

図7に示したように、枝管ライニング材11の先端とは、外側チューブ14の内部に、略M字状態に反転した外面が管状樹脂吸収材4aと、内面がプラスチックフィルム3aとからなる管状ライニング材10を設け、内面として折り返された前記プラスチックフィルム3aの湾曲面3dには、屈曲した溶着部材5と、前記溶着部材5から垂下した引き剥がしチューブ4とを設けていることを特徴とする。 As shown in FIG. 7, the end of the branch pipe lining material 11 is a tube in which the outer surface inverted to a substantially M-shape is a tubular resin absorbent material 4a and the inner surface is a plastic film 3a. The curved surface 3d of the plastic film 3a which is provided with the lining material 10 and is folded back as an inner surface is provided with a bent welding member 5 and a peeling tube 4 hanging from the welding member 5. .

なお、前記引き剥がしチューブ4の縦断面は図9に示す。図9に示したように外側チューブ14は、管状ライニング材10同様、管状樹脂吸収材3の外表面にプラスチックフィルムを溶着することで気密的に覆われている。次に図7、図8では、本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の先端の縦断面図の詳細を説明する。 A longitudinal section of the peeling tube 4 is shown in FIG. As shown in FIG. 9, like the tubular lining material 10, the outer tube 14 is airtightly covered by welding a plastic film to the outer surface of the tubular resin absorbent material 3. Next, in FIG. 7 and FIG. 8, the detail of the longitudinal cross-sectional view of the front-end | tip of the branch pipe lining material which comprises the branch pipe lining material and its manufacturing method which are this invention is demonstrated.

図7に示したように略M字状の管状ライニング材10は、前記外側チューブ14の下開口部近傍で鍔形成代3bを外方へ向かって設けており、前記鍔形成代3bの下面は、外側チューブ14の開口部に密着するよう略L字状の型枠12でしっかりと固定されている。   As shown in FIG. 7, the substantially M-shaped tubular lining material 10 is provided with a heel forming allowance 3 b outward in the vicinity of the lower opening of the outer tube 14, and the lower surface of the heel forming allowance 3 b is The outer tube 14 is firmly fixed to the opening 12 of the outer tube 14 with a substantially L-shaped mold 12.

図7に示したように鍔形成代3bに上部型枠12を押しつけ、外側チューブ14に対して直角になるようにしたまま、前記花弁状の鍔形成代3bの上面から液状の硬化性樹脂13を滴下若しくは含浸する。 As shown in FIG. 7, the upper mold 12 is pressed against the wrinkle formation allowance 3 b so as to be perpendicular to the outer tube 14, and the liquid curable resin 13 is formed from the upper surface of the petal-shaped wrinkle formation allowance 3 b. Is dripped or impregnated.

一定時間を経過すると、前記鍔形成代3bは硬化した鍔3e(図示せず)を形成し、本発明の所望である枝管ライニング材の完成となる。前記鍔形成代3bをしっかり硬化すると、鍔形成代3bの上面をなめらかに仕上げることができる。なお、硬化性樹脂13は不飽和ポリエステル又はエポキシ樹脂を使用する。 When a certain time has elapsed, the ridge forming allowance 3b forms a cured ridge 3e (not shown), and the branch pipe lining material desired by the present invention is completed. When the wrinkle formation allowance 3b is hardened, the upper surface of the wrinkle formation allowance 3b can be finished smoothly. The curable resin 13 is made of unsaturated polyester or epoxy resin.

上述したように枝管ライニング材11の湾曲面3dに対し、溶着部材5を備えた引き剥がしチューブ4を設けることで、反転時等の流体圧力が(0.1〜0.3mpa)と高くなっても「しわ」等を発生せず、枝管ライニング材同士の溶着不良を起こすこともない。   As described above, by providing the peeling tube 4 provided with the welding member 5 on the curved surface 3d of the branch pipe lining material 11, the fluid pressure at the time of reversal becomes as high as (0.1 to 0.3 mpa). However, “wrinkles” and the like do not occur, and poor welding between the branch pipe lining materials does not occur.

図8に示したのは、外側チューブ14は、管状繊維質14aの外表面にプラスチックフィルム14bが溶着した部材で、外側チューブ14の一端を、管ライニング10材同様の方法で、プラスチックフィルム14bを引き剥がし、花弁状に拡げ、管ライニング材の一端の鍔形成代3bを重ね合わせ、液状の硬化性樹脂13を含浸し、合体硬化させてもよい。
次に図10で、本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の先端の斜視図を示す。
FIG. 8 shows that the outer tube 14 is a member in which a plastic film 14b is welded to the outer surface of the tubular fiber 14a. One end of the outer tube 14 is attached to the plastic film 14b by the same method as the pipe lining 10 material. It may be peeled off, expanded into a petal shape, overlapped with a ridge forming allowance 3b at one end of the tube lining material, impregnated with a liquid curable resin 13, and combined and cured.
Next, FIG. 10 shows a perspective view of the tip of the branch pipe lining material constituting the branch pipe lining material and the manufacturing method thereof according to the present invention.

図10に示したように、本発明を構成する枝管ライニング材11は、管状ライニング材10を構成する外面を気密性の高いプラスチックフィルム3aで覆った管状樹脂吸収材4aと、前記管状ライニング材10の一端を折り返し、プラスチックフィルム3aを引き剥がした管状樹脂吸収材4aに対し、液状の硬化性樹脂を含浸させて花弁状に硬化した鍔3eと、前記鍔3eの近傍に流体圧をバリアーするために設けた管状の溶着部材5とからなり、管状ライニング材10を構成するプラスチックフィルム3aを合わせると共に、前記管状ライニング材10、前記プラスチックフィルム3a、前記管状の溶着部材5を、しわを引き伸ばした緊張状態で前記プラスチックフィルム3a表面に前記管状の溶着部材5が溶着又は接着され、前記引き剥がしチューブ4が取り付けられていることを特徴とする枝管ライニング材11の構成とした。次に図11及び図12では、本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の工法を示した縦断面図で詳細を説明する。   As shown in FIG. 10, the branch lining material 11 constituting the present invention includes a tubular resin absorbent material 4a in which an outer surface constituting the tubular lining material 10 is covered with a highly airtight plastic film 3a, and the tubular lining material. The tubular resin absorbent 4a from which one end of 10 is folded and the plastic film 3a is peeled off is impregnated with a liquid curable resin to be cured in a petal shape, and the fluid pressure is barriered in the vicinity of the collar 3e. And the tubular lining material 10 is combined with the plastic film 3a, and the tubular lining material 10, the plastic film 3a, and the tubular welding member 5 are wrinkled. The tubular welding member 5 is welded or adhered to the surface of the plastic film 3a in a tension state, and the peeling is performed. And the configuration of the branch pipe liner bag 11, characterized in that the tube 4 is attached. Next, in FIG. 11 and FIG. 12, the details will be described with a longitudinal sectional view showing the branch pipe lining material according to the present invention and the method of manufacturing the branch pipe lining material constituting the manufacturing method thereof.

図11、図12に示したように、符号15は本管、符号16は本管15から分岐する小径の枝管16であり、本管15内部には、図11及び図12に示すように、ロボット17、枝管ライニング材11が引き込まれており、枝管16内部にはモニター用のテレビカメラ18が吊り下げられている。 As shown in FIGS. 11 and 12, reference numeral 15 denotes a main pipe, and reference numeral 16 denotes a small-diameter branch pipe 16 branched from the main pipe 15. Inside the main pipe 15, as shown in FIGS. The robot 17 and the branch pipe lining material 11 are drawn in, and a television camera 18 for monitoring is suspended inside the branch pipe 16.

前記ロボット17は油圧で駆動する装置で、そのヘッド20には、上下方向、左右方向に回転し、該ヘッド20には、流体圧力密閉ノズル20aを設けている。また、牽引ロープ17aが結ばれており、該ロボット17には、モニター用のテレビカメラ19及びライト21が取り付けられている。 The robot 17 is a hydraulically driven device. The head 20 rotates in the vertical and horizontal directions, and the head 20 is provided with a fluid pressure sealing nozzle 20a. A tow rope 17a is tied, and a monitor television camera 19 and a light 21 are attached to the robot 17.

そして、前記流体圧力密閉ノズル20には、前記枝管ライニング材11がセットされている。即ち、本発明で使用する枝管ライニング材11は、鍔3eが流体圧力密閉ノズル20a上にセットされ、他の部分は、図11に示すように流体圧力密閉ノズル20aを通って延出し、反転用圧力バッグ22内に収納されている。   The branch pipe lining material 11 is set in the fluid pressure sealing nozzle 20. That is, in the branch pipe lining material 11 used in the present invention, the flange 3e is set on the fluid pressure sealing nozzle 20a, and the other part extends through the fluid pressure sealing nozzle 20a as shown in FIG. The pressure bag 22 is housed.

上述した反転用圧力バック22は、その一端が流体圧力密閉ノズル20aに取り付けられ、他端はカップ23で閉塞されており、その内部にはエアーホース25aを介してコンプレッサー25が接続されている。またこの反転用圧力バック22の外周には、膨張、収縮自在な管状のシール用圧力バッグ24が取り付けられており、該シール用圧力バッグ24にはエアーホース26aを介してコンプレッサー26が接続されている。なお、符号23aは、前記カップ23にその一端が結ばれた牽引ロープ23aである。 One end of the reversing pressure bag 22 is attached to the fluid pressure sealing nozzle 20a, the other end is closed with a cup 23, and a compressor 25 is connected to the inside via an air hose 25a. Further, a tubular sealing pressure bag 24 that can be expanded and contracted is attached to the outer periphery of the reversing pressure bag 22, and a compressor 26 is connected to the sealing pressure bag 24 via an air hose 26 a. Yes. Reference numeral 23a denotes a tow rope 23a having one end tied to the cup 23.

前記牽引ロープ17a、23を引っ張ることで、ロボット17とこれに指示された枝管ライニング材11や、反転用圧力バッグ22等は、本管15内部を一体的に移動するが、テレビカメラ18、19によって枝管16及び本管15内部をモニタリングしながら、枝管ライニング材11の鍔3eを本管の内壁に押圧してこれを密着させる。 By pulling the tow ropes 17a and 23, the robot 17 and the branch pipe lining material 11, the reversing pressure bag 22 and the like designated by the robot 17 move integrally inside the main pipe 15, While monitoring the inside of the branch pipe 16 and the main pipe 15 by 19, the flange 3 e of the branch pipe lining material 11 is pressed against the inner wall of the main pipe to bring it into close contact.

次に、コンプレッサー25を駆動してエアーホース25aを経て圧縮エアーを反転用圧力バック22内に供給すると、枝管ライニング材11が圧縮エアーの流体圧力を受けて反転しながら枝管16内を本管15から地上側(上方)へ向かって順次挿入されていく。 Next, when the compressor 25 is driven and the compressed air is supplied into the reversing pressure back 22 through the air hose 25a, the branch pipe lining material 11 receives the fluid pressure of the compressed air and reverses the inside of the branch pipe 16 while reversing. The tube 15 is sequentially inserted toward the ground side (upward).

枝管ライニング材11の枝管16内部への反転挿入がその全長に亘って終了すると、図12に示したようにその上端部をロープ27を用いて地上まで引き上げ、鍔3eを本管15の内壁に固定したまま、流体圧力密閉ノズル20aを枝管ライニング材11から切り離す。 When the inverted insertion of the branch pipe lining material 11 into the branch pipe 16 is completed over its entire length, the upper end of the branch pipe lining material 11 is pulled up to the ground using the rope 27 as shown in FIG. The fluid pressure sealing nozzle 20a is separated from the branch pipe lining material 11 while being fixed to the inner wall.

即ち、図11に示す状態から、ロボット17のヘッド20を下動させて流体圧力密閉ノズル20aを枝管ライニング材11の鍔3eから離間せしめた後、図11に示す牽引ロープ17a、23aを引いて、図12に示すようにロボット17、流体圧力密閉ノズル20a、反転用圧力バッグ22等を本管15内部の右方向へ移動させ、シール用圧力バッグ24を枝管16の開口部で位置決めする。 That is, from the state shown in FIG. 11, the head 20 of the robot 17 is moved downward to separate the fluid pressure sealing nozzle 20a from the flange 3e of the branch pipe lining material 11, and then the tow ropes 17a and 23a shown in FIG. 11 are pulled. Then, as shown in FIG. 12, the robot 17, the fluid pressure sealing nozzle 20a, the reversing pressure bag 22 and the like are moved to the right inside the main pipe 15, and the sealing pressure bag 24 is positioned at the opening of the branch pipe 16. .

シール用圧力バッグ24が枝管16の開口部に位置決めされると、コンプレッサー26が駆動され、エアーホース26aを経てシール用圧力バック24内に供給される。すると、シール用圧力バッグ24は圧縮エアーによって膨張し、枝管ライニング材11の下開口部がシール圧力バッグ24によって密閉される仕組みである。以下の工程は公知のため省略する。 When the sealing pressure bag 24 is positioned at the opening of the branch pipe 16, the compressor 26 is driven and supplied into the sealing pressure bag 24 through the air hose 26a. Then, the sealing pressure bag 24 is inflated by the compressed air, and the lower opening of the branch pipe lining material 11 is sealed by the sealing pressure bag 24. The following steps are omitted because they are publicly known.

本発明である引き剥がしチューブその製造方法を構成する第1実施例の縦断面図である。It is a longitudinal cross-sectional view of 1st Example which comprises the peeling tube which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する第1実施例で管ライニング材同士の溶着を示した縦断面図である。It is the longitudinal cross-sectional view which showed welding of pipe lining material in 1st Example which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する第1実施例で管ライニング材を引き剥がしチューブに取付が完了した縦断面図である。It is the longitudinal cross-sectional view which peeled off the pipe lining material in 1st Example which comprises the branch pipe lining material which is this invention, and its manufacturing method, and was attached to the tube. 本発明である枝管ライニング材及びその製造方法を構成する第1実施例で管ライニング材の表面からプラスチックフィルムを引き剥がしを示した縦断面図である。It is the longitudinal cross-sectional view which showed peeling the plastic film from the surface of the pipe lining material in 1st Example which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の溶着部材の拡大図である。It is an enlarged view of the welding member of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の溶着部材の第2実施例の拡大図である。It is an enlarged view of 2nd Example of the welding member of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の先端の縦断面図である。It is a longitudinal cross-sectional view of the front-end | tip of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の先端の縦断面図である。It is a longitudinal cross-sectional view of the front-end | tip of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の先端のC−C縦断面図である。It is CC longitudinal cross-sectional view of the front-end | tip of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の先端を示した斜視図である。It is the perspective view which showed the front-end | tip of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の工法を示した縦断面図である。It is the longitudinal cross-sectional view which showed the construction method of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method. 本発明である枝管ライニング材及びその製造方法を構成する枝管ライニング材の工法を示した縦断面図である。It is the longitudinal cross-sectional view which showed the construction method of the branch pipe lining material which comprises the branch pipe lining material which is this invention, and its manufacturing method.

符号の説明Explanation of symbols

1 引き剥がしチューブ
2 プラスチックフィルム
3 管状繊維質体
3a プラスチックフィルム
3b 鍔形成代
3c 切れ目
3d 湾曲面
3e 鍔
4 引き剥がしチューブ
4a 管状樹脂吸収材
4b 空隙
5 溶着部材
5a 溶着部
6 圧力バッグ
6a 端部
6b 空洞
7 剥離シート
8 円形ヒーター
8a 電気コード
9 コンプレッサー
9a エアーホース
9b エアチューブ
10 管状ライニング材
11 枝管ライニング材
12 型枠
13 硬化性樹脂
14 外側チューブ
14a 管状繊維質
14b プラスチックフィルム
15 本管
16 枝管
17 ロボット
17a 牽引ロープ
18 テレビカメラ
19 テレビカメラ
20 ヘッド
20a 流体圧力密閉ノズル
21 ライト
22 反転圧力用バッグ
23 カップ
23a 牽引ロープ
24 シール用圧力バッグ
25 コンプレッサー
25a エアーホース
26 コンプレッサー
26a エアーホース
27 ロープ

DESCRIPTION OF SYMBOLS 1 Peeling tube 2 Plastic film 3 Tubular fibrous body 3a Plastic film 3b Claw formation allowance 3c Cut 3d Curved surface 3e Cage 4 Peeling tube 4a Tubular resin absorbent material 4b Gap 5 Welding member 5a Welding part 6 Pressure bag 6a End part 6b Cavity 7 Release sheet 8 Circular heater 8a Electrical cord 9 Compressor 9a Air hose 9b Air tube 10 Tubular lining material 11 Branch pipe lining material 12 Form 13 Curable resin 14 Outer tube 14a Tubular fiber 14b Plastic film 15 Main pipe 16 Branch pipe 17 Robot 17a Tow rope 18 TV camera 19 TV camera 20 Head 20a Fluid pressure sealing nozzle 21 Light 22 Reverse pressure bag 23 Cup 23a Tow rope 24 Sealing pressure bag 25 Compressor 25a Air Hose 26 compressor 26a air hose 27 rope

Claims (3)

管状ライニング材を構成する外面を気密性の高いプラスチックフィルムで覆った管状樹脂吸収材と、前記管状ライニング材の一端を折り返し、前記プラスチックフィルムを引き剥がした前記管状樹脂吸収材に対し、液状の硬化性樹脂を含浸させて硬化した鍔と、前記鍔の近傍に、流体をバリアーするために引き剥がしチューブの一端に設けた管状の溶着部材とからなり、管状ライニング材を構成するプラスチックフィルムを合わせると共に、前記管状ライニング材、前記プラスチックフィルム、前記管状の溶着部材を各々引き伸ばすことにより、緊張させ、しわを伸ばした状態で前記プラスチックフィルム表面に前記管状の溶着部材が溶着又は接着され、前記引き剥がしチューブが取り付けられていることを特徴とする枝管ライニング材。   Liquid curing is applied to the tubular resin absorbent material in which the outer surface constituting the tubular lining material is covered with a highly airtight plastic film and the tubular resin absorbent material in which one end of the tubular lining material is folded and the plastic film is peeled off. And the plastic film constituting the tubular lining material, which are composed of a cocoon impregnated with a conductive resin and a tubular welding member provided at one end of the peeled tube for barriering the fluid in the vicinity of the cocoon. The tubular lining material, the plastic film, and the tubular welding member are each stretched to be tensioned, and the tubular welding member is welded or bonded to the surface of the plastic film in a state where wrinkles are stretched, and the peeling tube Branch pipe lining material characterized in that is attached. 引き剥がしチューブの内部に鍔形成代及び樹脂含浸前の管状ライニング材の端部を挿入し、前記引き剥がしチューブの一端に設けた管状の溶着部材と、管状ライニング材の外表面を覆うプラスチックフィルムを重ね合わせるように配置し、前記管状ライニング材の内部に圧力バッグを挿入し、その圧力バッグに流体圧を作用させ、前記管状の溶着部材を共に拡張し、しわを伸ばした状態で前記プラスチックフィルムの表面に前記管状の溶着部材を溶着又は接着することにより所望の枝管ライニング材を得ることができる枝管ライニング材製造方法 Insert an end portion of the tubular lining material before impregnation and resin impregnation into the peeling tube, and attach a tubular welding member provided at one end of the peeling tube and a plastic film covering the outer surface of the tubular lining material. The plastic film is placed so as to be overlapped, a pressure bag is inserted into the tubular lining material, fluid pressure is applied to the pressure bag, the tubular welding member is expanded together, and wrinkles are stretched. Branch pipe lining material manufacturing method capable of obtaining a desired branch pipe lining material by welding or bonding the tubular welding member to the surface 引き剥がしチューブの内部に鍔形成代及び樹脂含浸前の管状ライニング材の端部を挿入し、前記引き剥がしチューブの一端に設けた管状の溶着部材と、管状ライニング材の外表面を覆うプラスチックフィルムを重ね合わせるように配置し、溶着時円形ヒーター内面にプラスチックフィルムが付着しないよう、前記管状の溶着部材外表面全体を剥離シートで覆い、さらに剥離シートの外表面全体を接触するように円形ヒーターを設け、円形ヒーターを加熱することで所望の枝管ライニング材を得ることができる枝管ライニング材製造方法。 An end portion of the tubular lining material before the wrinkle formation allowance and resin impregnation is inserted into the peeling tube, a tubular welding member provided at one end of the peeling tube, and a plastic film covering the outer surface of the tubular lining material Cover the entire outer surface of the tubular welding member with a release sheet so that the plastic film does not adhere to the inner surface of the circular heater during welding, and provide a circular heater so that the entire outer surface of the release sheet is in contact The branch pipe lining material manufacturing method which can obtain a desired branch pipe lining material by heating a circular heater.
JP2004163690A 2004-06-01 2004-06-01 Branch pipe lining material and its manufacturing method Pending JP2005342958A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011138508A1 (en) 2010-05-04 2011-11-10 Picote Oy Ltd Method and arrangement for treatment of liner sleeve

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011138508A1 (en) 2010-05-04 2011-11-10 Picote Oy Ltd Method and arrangement for treatment of liner sleeve
EP2567139A1 (en) * 2010-05-04 2013-03-13 Picote Oy Ltd Method and arrangement for treatment of liner sleeve
EP2567139A4 (en) * 2010-05-04 2015-04-22 Picote Oy Ltd Method and arrangement for treatment of liner sleeve
AU2011249639B2 (en) * 2010-05-04 2015-12-03 Picote Oy Ltd Method and arrangement for treatment of liner sleeve
US9908301B2 (en) 2010-05-04 2018-03-06 Picote Oy Ltd Method and arrangement for treatment of liner sleeve

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