EP1998910B1 - Device and method for joining metal sheets by means of riveting - Google Patents
Device and method for joining metal sheets by means of riveting Download PDFInfo
- Publication number
- EP1998910B1 EP1998910B1 EP07727341A EP07727341A EP1998910B1 EP 1998910 B1 EP1998910 B1 EP 1998910B1 EP 07727341 A EP07727341 A EP 07727341A EP 07727341 A EP07727341 A EP 07727341A EP 1998910 B1 EP1998910 B1 EP 1998910B1
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- EP
- European Patent Office
- Prior art keywords
- carriage
- riveting
- head
- drilling
- parallelogram
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
- B21J15/142—Aerospace structures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49771—Quantitative measuring or gauging
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49778—Method of mechanical manufacture with testing or indicating with aligning, guiding, or instruction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49778—Method of mechanical manufacture with testing or indicating with aligning, guiding, or instruction
- Y10T29/4978—Assisting assembly or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49947—Assembling or joining by applying separate fastener
- Y10T29/49954—Fastener deformed after application
- Y10T29/49956—Riveting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
- Y10T29/5116—Plural diverse manufacturing apparatus including means for metal shaping or assembling forging and bending, cutting or punching
- Y10T29/5118—Riveting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T408/00—Cutting by use of rotating axially moving tool
- Y10T408/03—Processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T408/00—Cutting by use of rotating axially moving tool
- Y10T408/16—Cutting by use of rotating axially moving tool with control means energized in response to activator stimulated by condition sensor
- Y10T408/165—Cutting by use of rotating axially moving tool with control means energized in response to activator stimulated by condition sensor to control Tool rotation
Definitions
- the present invention relates generally to the field of joining by riveting thin metal sheets or structures, this technique is widely used in aeronautical construction activities.
- the invention indeed has a preferred but non-limiting application in the field of robotic assembly by riveting aircraft sheets having a drilling surface / riveting high curvature, such as the leading edge of a wing , or of lower curvature, like an aircraft fuselage panel.
- these devices In the aerospace industry, these devices generally include a frame carrying a drilling system, a riveting system, and a press-plate system.
- the press-plate system is usually driven first in order to make contact with the sheets to be assembled, then it is the turn of the drilling system to break through the holes. sheet to obtain a hole in which is then inserted a rivet, issued by the riveting system.
- the sheet-metal press system can possibly be doubled by a second press-plate system in order to pressurize both sides of the sheet assembly.
- the rivets are set up from one side of the sheets to be assembled, or from both sides of them.
- the assembly formed by the chassis carrying the various systems mentioned above is usually placed at the end of a robotic arm of the device, which thus makes it possible to bring this assembly to the desired location relative to the sheets to be assembled.
- Drilling and riveting systems of known devices are generally controlled so that the riveting head and the piercing head are alternately brought into the working axis of the device, in order to perform one or more operations specific to them and involving other sets in motion .
- the object of the invention is therefore to provide a device and a method for the riveting assembly of sheet metal remedying the problems mentioned above, and relating to the embodiments of the prior art.
- the subject of the invention is a device for the joining by riveting of sheets, as defined in the independent claim 1.
- the device according to the invention provides a better precision in the drilling, since the driving kinematic chain associated with the drilling system can be simplified compared with that encountered in the prior art. Indeed, it is now no longer necessary to move the drilling system to ensure the alternative establishment in the working axis, riveting and drilling systems.
- the proposed solution implies that the piercing head remains permanently in the working axis of the device, whether during the drilling operation or during the riveting operation, since it is the riveting system itself which is designed so that its riveting head is in turn disengaged from the working axis, and oriented according to it, being located forward with respect to the piercing head with which this head riveting is then also aligned.
- the proposed arrangement provides a very high rigidity in the drilling axis, capable of ensuring the formation of a perfectly circular hole and a regular milling.
- the simplification of the driving kinematic chain associated with the drilling system is not only intended to reduce the risk of occurrence of internal kinematic variations specific to the tooling and favoring the appearance games, but also leads advantageously to decrease the mass of the device and its overall size.
- a deformable parallelogram similar to a pantograph, generally provides a simplified sequencing of the riveting operation that follows the drilling operation, thus provides better efficiency to the device.
- the parallelogram is designed to deform in order to bring the riveting head into its working position in which the drill head axis and rivet head axis are combined, this deformation can advantageously be carried out automatically during a simple movement of the second carriage, preferably parallel to the drill head axis.
- the parallelogram is deformed in a predetermined manner during a simple movement of the second carriage in a sliding direction, preferably identical to the direction of movement of the riveting head.
- this preferred embodiment is remarkable in that the sequencing of the riveting operation is simplified to the extreme, since it consists only of moving the second carriage in motion in the direction of sliding.
- the mechanical deformation system is a guiding system comprising a pin integral with one of the two parallel arms, the pin sliding in a switching groove when the second carriage moves in the direction sliding.
- the groove similar to a ramp or a routing track, has a suitable shape ensuring the deformation of the desired parallelogram.
- the routing groove preferably has successively a first portion to maintain the parallelogram in its first configuration placing the riveting head in its rest position, a second portion for deforming progressively the parallelogram until it adopts its second configuration placing the riveting head in its working position, and a third portion to maintain the parallelogram in its second configuration, to allow a riveting operation.
- the three adjoining portions are preferably each rectilinear, respectively oriented along three distinct lines.
- the first and third portions are parallel to each other and parallel to the working axis, while the second portion is inclined relative thereto in order to ensure the progressive approximation of the head of the riveting towards the working axis.
- the routing groove which is preferably in a plane, may not include the first portion mentioned above, but only the other two portions respectively first of all the deformation of the parallelogram in order to bring the riveting head in its working position, and then maintaining the deformed parallelogram to put the head in translation to complete the riveting operation along the working axis.
- the device comprises a frame carrying the routing groove and on which are mounted each of the riveting system and drilling system, the first and second carriages being each arranged so as to be able to slide rectilinearly with respect to the frame according to the same sliding direction, the drilling system comprising means for moving the first carriage in the sliding direction, and the riveting system also having means for moving the second carriage in the sliding direction.
- first and second carriages slide respectively in two different directions, namely not parallel to each other.
- another possibility would be to use the same moving means for moving the first and second carriages, in the same or similar manner to that described above incorporating coupling means.
- the means for setting the second carriage in motion in the sliding direction comprise a rodless jack, of a conventional design and known to those skilled in the art.
- An alternative solution could for example have been to use a linear motor, as it is preferentially retained to achieve the means for moving the first carriage.
- the linear motor employed is of the type of those commercially available.
- the first carriage is mounted on two guide rails secured to the frame, with the aid of a plurality of stirrup-shaped pads cooperating with the two rails of guiding and being integral with the first carriage.
- each of these two guide rails of the first carriage has a core arranged respectively in two inclined planes forming together a V in section taken orthogonally to the drill head axis.
- the activation of the solenoid of a primary element of the linear motor makes it possible to create electromagnetic forces ensuring the displacement on the rails of the first carriage, and also an attraction thereof to a secondary element usually taking the form of a track of permanent magnets.
- This attraction has the effect of creating a plating of the first carriage on the guide rails, which, because of their V arrangement, strongly help maintain a centering of the drilling head in the working axis. Indeed, in operation, these support forces permanently maintain the first carriage on the rails arranged in V, thereby avoiding the appearance of vibration generating sets that would be extremely detrimental to the drilling accuracy.
- each of the two guide rails of the first carriage preferably has an I-shaped cross section.
- the first carriage is equipped with a first read head adapted to cooperate with an optical ruler placed on the chassis. This makes it possible to carry out controlled micrometric displacements of the first carriage on the chassis of the device, and thus to envisage the realization of holes / millings of extremely precise dimensions.
- the second carriage of the riveting system is preferably mounted on a rail of guide secured to the frame and also oriented in the direction of sliding, with the aid of at least one stirrup-shaped pad cooperating with the guide rail and being secured to the second carriage.
- this rail is separate from the two guide rails on which is secured the first carriage of the drilling system.
- the aforementioned rail is used both for the case where the riveting head is mounted on means for rotating, as for the case where it is carried by a deformable parallelogram.
- the device further preferably comprises a steel press system arranged to be slidable in a rectilinear manner with respect to the frame, in the direction of sliding.
- the sheet metal press system preferably comprises a third carriage mounted on the frame, as well as means for moving this third carriage in the sliding direction.
- the means for moving the third carriage take the form of a linear motor, which may be such that it has in common with the linear motor of the first carriage the same fixed secondary element, know the permanent magnet track placed between the two guide rails of the first carriage.
- a linear motor which may be such that it has in common with the linear motor of the first carriage the same fixed secondary element, know the permanent magnet track placed between the two guide rails of the first carriage.
- the third carriage is mounted on the two guide rails guiding the first carriage, with the aid of a plurality of stirrup-shaped pads cooperating with these two guide rails and being secured. of the third carriage.
- the third carriage is equipped with a second read head adapted to cooperate with an optical ruler placed on the chassis, which is of course preferably identical to that cooperating with the first read head equipping the carriage of the drilling system. .
- this advantageously makes it possible to envisage carrying out micrometric displacements of the third carriage on the chassis.
- the sheet-metal press system has a sheet-metal press head mounted on the third carriage and defining a sheet-metal press head axis coinciding with the drilling head axis.
- the frame is mounted on a robotic arm of the device, for example by means of a five-axis head.
- the device preferably also comprises a control system provided with means making it possible to deliver an advance speed setpoint of a drilling tool of the device, along the axis of the piercing head, as well as a setpoint of rotation speed of this tool, these instructions being based on information on the local stiffness of plates at a hole to be drilled for receiving a rivet.
- the subject of the invention is also a method of joining by riveting of sheets implemented using a device such as that which has just been described.
- the sheets concerned being of the metal type or made of any other material such as composite material.
- This device 1 like the present invention, finding a preferred application in the field of aeronautical constructions, can be adapted to allow the automatic installation of any type of rivets, such as rivets to shoot, and / or rivets struck, and / or crushed rivets, without departing from the scope of the invention. Nevertheless, it is noted that the device 1 is preferably designed to work blindly, with rivets to shoot.
- the part of the device 1 represented on the Figures 1 to 3 concerns only a terminal portion of this device, and is preferably a mountable / dismountable tool intended to be assembled at the end of a robotic arm (not shown) preferably forming part of this device.
- a robotic arm not shown
- the junction between the end of this robotic arm, and the tool part which will now be described may be constituted by a five-axis head known to those skilled in the art and allowing a very high orientation. precise of this tool in space.
- X is referred to as the longitudinal direction of the device
- Y is the direction transversely oriented relative to this device
- Z is the vertical or height direction, these three directions being orthogonal to each other.
- the aforementioned axis system moves in the same movement as that of the chassis 2, driven by the robotic arm.
- the device 1 thus comprises generally, attached to the frame 2, three systems intended to provide different functions, namely a drilling system 4, a riveting system 6, and a press-plate system 8. For information purposes, it is indicated that these systems are also called actuators, or even effectors.
- the latter has a first carriage 10 supporting the whole of the piercing spindle 12, which has at its front part a piercing head 14 equipped with a piercing tool 17 and defining a drill head axis 16, also called drilling tool axis, wherein is arranged the same tool.
- the pin 12 is fixedly mounted on the carriage 10, so that the relative position between the axis of the drilling head 16 oriented in the direction X, and the same carriage 10, is intended to remain identical throughout. a riveting assembly cycle.
- the piercing head 14 conventionally comprises the piercing tool 17, as well as the support of this tool, of the mandrel type or the like.
- the first carriage 10 is mounted on the frame 2 so as to be able to slide rectilinearly with respect thereto, in a direction of sliding 18 parallel to the direction X. To do this, the carriage 10 is slidably mounted on two rails. 20 oriented guideways in the direction X, and therefore consequently also in the direction of sliding 18, these two rails 20 being spaced apart from each other in the direction Y.
- the two rails 20, for example having an I-shaped cross section are arranged in such a way as to that the two souls of these I are respectively in two inclined planes P1, P2 together forming a V.
- the upper flanges of these two rails 20 are therefore also respectively in two inclined planes P3, P4 jointly forming a V , the tip of the latter V being oriented in the Z direction, downwards.
- these two V each have two branches symmetrical to each other with respect to a vertical plane XZ passing through the axis 16, and together forming an angle of about 90 °.
- the V arrangement of the upper flanges of the rails 20 allows easy and precise adjustment of the carriages arranged on these rails, and generally makes it possible to very satisfactorily block any parasitic movements of these carriages when they are in translation on the rails.
- the carriage 10 is equipped with a plurality of yoke-shaped ball bearings 22, for example four in number, with two of them associated with one of the rails 20, and the remaining two associated with the other of these rails.
- Each of these pads 22 therefore encloses the upper branch of the I of one of the two rails 20, as is best seen on the figure 3 .
- the drilling system 4 incorporates moving means 24 which preferably take the form of a linear motor incorporating a movable primary element 26 embedded on the first carriage 10, and a fixed secondary element 28 mounted on the frame 2.
- the frame 2 has in section on a YZ plane of a general shape of U, at the two ends of which are fixed the two rails 20. Between the two branches of this U, there is provided a magnetic track consisting of rare earth permanent magnets, alternating along the same track the North and South polarizations. This track, placed under the first carriage 10, then constitutes the fixed secondary element 28 of the linear motor 24.
- the activation of the solenoid equipping the movable primary element 26 of the linear motor 24 makes it possible to create electromagnetic forces ensuring on the one hand the displacement in the X direction of the first carriage 10 on the rails 20, and on the other hand an attraction in the direction Z of the same carriage 10 to the fixed secondary element 28.
- the latter is equipped with a read head 30 cooperating with an optical ruler 32 placed on the frame 2, in the direction X.
- this rule 32 consists of a glass bar bearing graduations of very high precision.
- the read head 30 converts into electronic signals the detection of engravings read on the ruler 32 during the passage of the carriage 10, to give its exact position on the guide rails 20.
- the description of the drilling system 4 which has just been carried out shows a specificity, namely that the axis of drilling head 16 is provided to remain permanently in the working axis of the device, and is therefore not no case intended to be animated by a movement relative to the chassis 2 during operation of the device.
- the riveting system 6 comprises meanwhile a second carriage 34 supporting the assembly of the riveting tool 36 or riveting machine, which comprises in its front portion a riveting head 38, which in turn defines a rivet head axis 40 More precisely, the riveting head 38, and more generally the riveting tool assembly 36, is integrally mounted at the front of a deportation arm 42 extending generally along the X direction, and whose the rear part is mechanically connected to the carriage 34.
- the aforementioned mechanical connection is made using means of movement (hidden in the figures) designed to be able to put the arm 42 and the head 38 secured to it in rotation relative to the carriage 34 about an axis of rotation 44, for the purpose of moving the same riveting head 38 between a rest position in which the drill head axis 16 and the rivet head axis 40 are separate and parallel as shown in FIGS. figures 1 and 3 , and a working position in which these axes 16, 40 are merged, as will be explained later.
- the moving means then preferably takes the form of a conventional rotary motor, the axis of rotation 44 of which is preferably parallel to the X and 18 directions, and of course distinct from the axes of the piercing head and the rivet headpiece 16, 40.
- the start of the rotary motor causes the head 38 to move relative to the carriage 34, this movement describing a trajectory corresponding to a portion of a circle situated in a plane YZ.
- the second carriage 34 is mounted on the frame 2 so as to slide rectilinearly with respect to the latter in the sliding direction 18. To do this, the second carriage 34 is slidably mounted on a guide rail 46, preferably separate from the two guide rails 20 of the carriage 10, but also oriented in the directions X and 18. As shown in FIG. figure 2 , the rail 46 of H-shaped cross-section is integrally mounted on an outer lateral surface of one of the legs of the U formed by the frame 2.
- the carriage 34 is equipped with one or a plurality of yoke-shaped ball bearings 48, for example, provided at the number two, spaced in the X direction. pads 48 thus encloses the free lateral branch of the H which is opposed to the other lateral branch fixed integrally on the frame 2.
- the carriage 34 of the riveting system 6 does not comprise any translational means of its own, but is provided to be able to couple with the carriage of the drilling system 4, and is therefore likely to be set in motion in the direction 18 under the effect of the start of the first linear motor 24 described above.
- coupling means 50 allowing, when in an activated state, to couple in translation in the direction 18, one to the other of the carriages 10, 34, and, when are in a deactivated state, to allow relative sliding between these same carriages.
- these means 50 comprise a guide rail 52 integral with the first carriage and arranged in the X and 18 directions, and at least one actuatable brake caliper 54, integral with the second carriage 34, and more particularly of an inclined upper part of the latter which tends to move closer to pin 12 to limit the overall size.
- the brake callipers 54 permanently secured to the free upper part of the I-shaped cross section rail 52, are actuated accordingly. , for example electromagnetically.
- the riveting system 6 is equipped with its own means of translation, they can then take any form known to those skilled in the art, such as for example incorporating a hydraulic cylinder.
- the latter has a third carriage 60 supporting a sheet metal press head 62, also known as pressurizing gun, which defines a sheet metal press head axis 64 oriented in directions X and 18.
- a sheet metal press head 62 also known as pressurizing gun
- the head 62 intended to contact the sheets to be assembled during the drilling and riveting operations, is provided with a through orifice 66 arranged according to the the axis of the press head 64 and intended to be alternately traversed by the drilling tool 17, and the riveting head 38. More specifically, this head 62 or barrel is fixedly mounted on the carriage 60, so that the position relative between the head axis X-oriented sheet-metal press, and the same carriage 60, is intended to remain identical throughout a riveting assembly cycle.
- one of the peculiarities of this preferred embodiment lies in the fact that the pins 64 and 16 are permanently merged during a riveting assembly cycle.
- the third carriage 60 is mounted on the frame 2 so as to be able to slide rectilinearly with respect to the latter in the sliding direction 18. To this end, the carriage 60 is slidably mounted on the two guide rails 20 arranged in V previously described, forward with respect to the first carriage 10 of the drilling system, naturally understood that the front and the back are here determined according to the orientation of the drilling tool used by the system 4.
- the carriage 60 is equipped with a plurality of ball bearings 68 in the form of a stirrup, for example two in number, each associated with one of the two rails.
- a plurality of ball bearings 68 in the form of a stirrup, for example two in number, each associated with one of the two rails.
- Each of these shoes 68 thus encloses the upper branch of the I of one of the two rails 20.
- the sheet-ironing system 8 incorporates moving means 70 which preferably take the form of a linear motor incorporating a primary element mobile 72 on the third carriage 60, and a fixed secondary element 28 mounted on the frame 2, and which is preferably the same as that used for the first linear motor, in order to limit as much as possible the number of kinematic components necessary for the operation of the device 1.
- the activation of the solenoid equipping the movable primary element 72 of the linear motor 70 makes it possible to create electromagnetic forces ensuring on the one hand the displacement in the X direction of the third carriage 60 on the rails 20, and of on the other hand, an attraction along the Z direction of this same carriage 60 towards the fixed secondary element 28 of the permanent magnet track type.
- this device 1 is also equipped with a control system 83 shown schematically on the Figures 4 to 6 .
- this system 83 comprises first control means 84 which are associated with the sheet metal press system 8, as well as second control means 86 which are associated with the piercing system 4, these means 84, 86 being able to be naturally grouped at the same time. within the same equipment.
- these comprise a first digital control unit 88 connected to a servo-control card 90 of the linear motor 70 of the sheet-iron press system 8.
- the unit 88 is thus capable of delivering position, speed and speed commands. Advance and power to the card 90, which then performs a control in position, speed and power, delivering a suitable current to the motor 70 to which the card 90 is connected.
- the servo card 90 receives from the read head 74 information on the actual position of the carriage 60, this information being returned to the unit 88. Moreover, this servo card 90 is also capable of restoring the unit 88 measures the speed of advance of the carriage 60 and the effective power, this effective power allowing the unit 88 to determine the engine power absorbed by the system 8 during the docking and clamming operations.
- these comprise a second digital control unit 92 connected to a servo-control card 94 of the linear motor 24 of the drilling system 4.
- the unit 92 is thus capable of delivering position, speed and feed instructions.
- power card 94 which then performs a control in position, feed rate and power, delivering a current appropriate to the motor 24 to which the card 94 is connected.
- the servo card 94 receives from the read head 30 information on the actual position of the carriage 10, this information being returned to the unit 92.
- this servo card 94 is also able to restore the unit 92 measures concerning the speed of advance of the carriage 10 and possibly the effective power.
- the digital control unit 92 is also connected to a servocontrol card 96 of the rotary motor of the pin 12.
- the unit 92 is thus capable of delivering rotational speed and power instructions to the card 96. , which then realizes a servocontrol in rotational speed and in power, by delivering a current appropriate to the rotary motor to which this card 96 is connected. In return, it may be provided that this servo card 96 returns to the unit 92 measures concerning the speed of rotation of the tool 17 and the effective power.
- the unit 92 comprises means 82 for delivering, respectively to the cards 94 and 96, setpoints of the tool advance speed and setpoint of rotation speed of this tool which are function information on the local stiffness of the sheets at the hole to be drilled for receiving a rivet, this information being called Info stiffness.
- these means 82 take for example the form of a correction matrix of the two aforementioned setpoints, this matrix thus taking into account not only information Info_raideur previously determined, but also possibly the nature of the material and the type of the drilling tool whose data are pre-recorded in a specific program.
- this correction matrix is designed so that the instructions of speed of advance and rotation that it delivers to the cards 94, 96 make it possible to carry out a drilling with a quality and a precision as high as possible.
- this method generally comprising a step of determining information on the local stiffness of the sheets at the hole to be drilled, followed by a drilling step to achieve the hole and the milling associated with it, then finally a step of setting up a rivet in said drilled hole, these three steps being repeated as many times as there are rivets to lay on the sheets to be assembled.
- the frame is first positioned relative to the plates 80 to be assembled according to the point thereof where the rivet must be placed, the three systems 4, 6, 8 are each in their rest position.
- the frame 2 is first brought by the robotic arm close to the sheets 80 to be assembled, so that the front end of the sheet metal press head 62 is at a standard distance D_stand of the sheets 80 according to the sliding direction 18 and that of the axis 64, this distance may be of the order of 15 mm.
- the carriage 60 is in a position such that its central point C is at a reference point R of the optical ruler 32.
- the docking operation is initiated by controlling a linear displacement of the carriage 60 with the unit 88, in order to obtain a contact between the head 62 and the plates 80.
- the control unit 88 periodically determines the value of the absorbed motor power P1 absorbed by the system 8, this absorbed value P1 being then converted by a converter integrated to the unit 88 in order to obtain a value of the resistance strength of the plates. at the F1 docking.
- this force F1 updated every 5 ms, also corresponds in value to a driving force of the press-plate system 8 against the plates 80.
- the control of this docking operation is provided so that the movement of the system 8, and more specifically that of its carriage 60, is completed when the determined force F1 has reached a target value F1_target, which can for example be fixed to a low value of the order of 1 N.
- a target value F1_target which can for example be fixed to a low value of the order of 1 N.
- the carriage 60 thus traveled a distance D1_final between the point R and a point C1 of the rule 32 at which the point C of the carriage 60 is located, the value of this measured distance D1_final using rule 32 being restored to the unit 88.
- the value of the resistance force of the plates at the end of the docking called F1_final, which is of course natural, is known and recorded via the unit 88. substantially identical to the force F1_cible.
- the clamming is carried out by controlling a linear displacement of the carriage 60 with the unit 88, in order to obtain a reinforced adhesion between the head 62 and the sheets 80 contact.
- the control unit 88 periodically determines, on the one hand, the value of the absorbed motor power P2 absorbed by the system 8, this absorbed value P2 being then converted by the converter in order to obtain a value of the resistance force of the laminations F 2, and secondly the clamping distance D_clamage corresponding to the actual distance traveled by the point C of the carriage between the point of the optical ruler 32 at which it is located at the moment t considered, and the point C1 of this rule.
- the force F2 updated every 5 ms as well as the value D_clamage, also corresponds in value to a driving force of the press-plate system 8 against the plates 80.
- the control of this clamping operation is provided so that the movement of the carriage 60 is completed when the determined force F2 has reached a target value F2_cible, or when the clamping distance D_clamage has reached a target value D_clamage_cible, the clamping operation thus being completed as soon as any one of these two target values has been reached.
- the target value F2_cible can for example be set at a value of the order of 150 N, and the target value D_clamage target can even example be set to a value of the order of 500 microns.
- the carriage 60 thus traveled a distance D2_final between the point R and a point C2 of the rule 32 at which the point C of the carriage 60 is located, the value of this distance D2_final measured at With the aid of rule 32 being returned to unit 88. This then makes it possible to obtain the final clamming distance D_clamage_final actually traveled by system 8, by subtracting D1_final from D2_final.
- the unit 88 can then determine and store the distance T_tös_final corresponding to the distance in the direction 18 between the point R of the rule 32 and the front end of the head of press-plates 62 at the end of the clamming operation.
- the subsequent milling stroke can also be corrected according to information Info_raideur determined as described below, and also possibly depending on the various characteristics of the rivets employed.
- information Info_raideur determined as described below, and also possibly depending on the various characteristics of the rivets employed.
- the lower the local stiffness of the sheets the more the latter are deformed by the thrust of the sheet-metal press head, and therefore the center of this sheet-metal press head is far from these same. deformed sheets. So, the more the local stiffness of the sheets is low, the greater the milling stroke compared to the press-plate system, to obtain a determined depth of milling, will be important.
- This information on the local stiffness of the sheets is then delivered to the second control means 86 associated with the drilling system 4, and more particularly to the correction matrix 82 equipping the unit 92.
- this Info_raideur information is provided to predispose the instructions of speed of advance and speed of rotation of the tool 17 used when ordering the drilling step which will now be described .
- this drilling step is initiated with the system 8 in its position as shown in FIG. figure 7d , and the systems 4 and 6 in their positions as shown on the figure 7a , as is globally represented on the figure 7e .
- This drilling operation consists in moving the carriage 10 of the drilling system 4 so that it passes through the sheet-iron press system 8, and also passes through the two plates 80 to be assembled.
- the advancement required in the sliding direction 18 is performed using the first motor 24.
- this operation is preferably not only to practice a through hole in the two sheets 80 superimposed, but also to make a countersink to accommodate the rivet head that will be laid later.
- the setting in motion of the carriage 10 of the drilling system in the direction 18 did not cause any movement of the carriage 34 of the riveting system 6, since this operation was carried out with the brake callipers 54 in a deactivated state, that is to say without securing between the brake calipers 54 and the rail 52. Therefore, it is noted that during the movement of the first carriage 10, the second carriage 34 remains stationary relative to the chassis 2.
- the drilling is carried out by controlling the linear displacement of the carriage 10 with the feed speed setpoint of the tool as previously determined and coming from the die 82, and simultaneously controlling the rotation of the pin 12 with the reference speed of rotation of the tool also coming from this matrix 82, these instructions being respectively delivered to the servocontrol cards 94 and 96.
- the value of a resistance force of the sheets F3 resulting from the support of the press-ironing system 8 on the sheets 80 is periodically determined.
- This determination of F3 is preferably carried out in the same way as that adopted for the determination of F1 and F2. As such, it is indicated that the engine associated with the trolley 60 of the ironing system continues to be fed during drilling, and that it is slaved in position so that the carriage 60 retains its C2 position on the chassis 2.
- F3 is updated every 5 ms and corresponds in value to a driving force of the sheet metal press head 62 in the sheets 80 during drilling.
- the minimum value F3_min can for example be set at 5 N.
- the method is continued by a step of placing the rivet in the hole obtained, this step beginning with a displacement of the riveting head 38 in the axis of the piercing head 14, in front of it.
- the means for rotating this head 38 and the arm 42 are actuated until the position desired, as shown on the figure 7h .
- the means 50 of the two carriages 10 and 34 are controlled so as to go into the activated state allowing them to be coupled in translation in the direction 18.
- FIG. 8 to 11 a part of a device 1 for the rivet joining of sheets can be seen according to a preferred embodiment of the present invention. It has for some parts of a design identical or similar to that of the device 1 described above, and in this respect, it is noted that in the figures, the elements bearing the same reference numerals correspond to identical or similar elements .
- the noticeable difference between the two devices 1 lies in the design of the riveting system 6, and more particularly in the design of the means for moving the riveting head 38 relative to the second carriage, still designed to be able to move the same riveting head between the rest position in which the drill head axis and the rivet head axis 16, 40 are distinct, and a working position in which the axis of drilling head and axis of riveting head 16, 40 are merged.
- the frame 2, the drilling system 4 and the sheet-iron press system 8 are identical or similar to those previously presented.
- the riveting system 6 comprises the second carriage 34 supporting the assembly of the riveting tool 36 or riveting machine, which comprises in its front part the riveting head 38, which in turn defines the rivet head axis 40 parallel at directions X and 18.
- the riveting head 38, and more generally the riveting tool assembly 36, is mounted mechanically at its rear portion on the carriage 34 via a deformable parallelogram 102, which will be described below.
- the second carriage 34 is mounted on the frame 2 so as to slide rectilinearly relative thereto in the sliding direction 18. To do this, the second carriage 34 is slidably mounted on the guide rail 46 preferably separate from the two guide rails 20 of the carriage 10, but also oriented in the directions X and 18. As shown in FIG. figure 9 , the rail 46 of H-shaped cross section is mounted solidarily on an outer lateral surface of one of the branches of the U formed by the frame 2.
- the carriage 34 is equipped with one or a plurality of yoke-shaped ball bearings 48, for example, provided at the number two, spaced in the X direction. pads 48 thus encloses the free lateral branch of the H which is opposed to the other lateral branch fixed integrally on the frame 2.
- the riveting system 6 also comprises means for moving the second carriage 34 in the sliding direction 18, these means therefore preferably being different from the moving means 24 of the first carriage 10, although this could in to be otherwise, without departing from the scope of the invention.
- the means for moving the second carriage 34 preferably takes the form of a rodless jack 104 of the type commercially available, arranged in the direction 18.
- the latter has a hollow body 106 fixed relative to to the frame 2, and a movable cylinder slider 108 adapted to be moved in the direction 18 relative to the hollow body 106 in which it is partially housed.
- one of the remarkable features of this preferred embodiment lies in the presence of the deformable parallelogram 102 establishing the mechanical connection between the rear portion of the riveting tool 36, and the carriage 34.
- This parallelogram 102 thus makes integral part of the means for moving the head riveting 38 relative to the second carriage, since it is easily capable of providing the movement of the same riveting head 38 between the rest position and the working position.
- the parallelogram 102 comprises two parallel arms 110, each articulated at its rear end on the second carriage 34 along an axis 112, and articulated at its front end to the rear portion of the riveting tool 36 along an axis 114 , and more specifically articulated on a support block of the riveting head 38.
- the axes 112, 114 are arranged parallel to the direction Z, so that the parallelogram 102 is deformed in an XY plane parallel to the direction of
- the other two sides of the parallelogram 102 are physically constituted by the second carriage 34 and the riveting tool.
- a mechanical deformation system of the parallelogram is provided.
- This system is generally designed so as to generate automatically, when the second carriage 34 is set in motion in a direction 18 by means of the jack 104, a deformation of the parallelogram 102 of a first configuration shown on the figures 8 and 9 placing the riveting head 38 in its rest position spaced from the working axis, to a second configuration which will be described later, placing the head 38 in its working position.
- the mechanical deformation system 116 takes the form of a guiding system comprising a pin or roller 118 integral with one of the two parallel arms 110, preferably the arm located the outermost as shown, the pin 118 sliding in a switch groove 120 during a setting in motion of the second carriage 34 in the direction 18.
- the groove 120 fixed to the frame 2 is preferably located in a plane parallel to that in which the parallelogram is provided to deform.
- the throat 120 which will be detailed later has a suitable shape ensuring the desired deformation of the parallelogram, namely that allowing the controlled approximation of the riveting head 38 to the working axis of the device, and also ensuring a maintenance of the rivet head axis 40 always parallel to the direction 18 during the movement of this head 38.
- the carriage 34 may be composed of several elements that can be quickly dismounted relative to one another. Indeed, the part of the carriage 122 fixedly supporting the caliper-shaped shoe 48 and cooperating with the guide rail 46 is intended to remain permanently on this rail, while another carriage part 124 carrying the parallelogram 102 is intended to be mounted by quick attachment to the aforementioned part 122.
- the piece 124 is a key interface piece of a fast assembly and disassembly function of the parallelogram .102. Overall, it comprises two axes or shafts 126, 128 located one above the other, and parallel to the direction X. These two axes 126, 128 are respectively intended to rest in a V-shaped groove 130 and a U-shaped groove 132 made on the part 122 directly fixed on the shoe 48.
- the carriage 34 is also equipped with a workpiece 134 establishing the mechanical connection between the workpiece 124 and the slider 108, this workpiece 134 actually having two distinct functions.
- the first function is to ensure the securing of the workpiece 124 on the part 122, namely to cooperate each of the two axes 126, 128 with their respective grooves 130, 132. This is done in a simple manner by turning the lower pin 128 carrying the connecting piece 134, which axis has an eccentric form provided for this purpose.
- the axis 128 is introduced first into the depth of the U-shaped groove 132, then the axis 126 is tilted vertically from the V-groove 130, and finally, the part 134 is pushed by pivoting against a piece 138 which will be presented below. The locking is then simultaneously ensured by the eccentric support of the joining piece 134 against the groove 132.
- the second function resides in the mechanical coupling with the slider of the cylinder 108.
- the H-shaped part 134 comes to couple quickly at the two lower branches of the H between the forks of a part of the cylinder. 138 home U screwed on the slider 108.
- the U-shaped part 138 carries spring ball screws 140 to retain the two lower branches of the H in the closed / locking position, ensuring this is a stop for the piece H-shaped 134 participating in the mechanical coupling of the carriage 34. on the rodless cylinder 104.
- this groove 120 comprises three distinct portions connected to each other. There is a first portion 148 extending along an axis 149 parallel to the direction 18, this first portion 148 for generally moving the riveting head 38 by keeping it away from the working axis of the device. In this regard, it is noted that as the pin 118 remains in the first portion 148, the riveting head 38 moves in the direction 18 without the position of its axis 40 is changed.
- the parallelogram 102 does not deform during this portion of the movement of the riveting tool 36.
- the groove 120 includes a second portion 150 whose function is to lead to a progressive deformation of the parallelogram 102 until it adopts a configuration to place the riveting head in its working position, namely to align the rivet head axis 40 with the drill head axis 16.
- this second portion 150 extends along an axis 151 located in the horizontal plane of the groove 120, and inclined relative to the direction 18 and the axis 149 of the first portion. Then, the groove 120 ends with a third portion 152 similar in shape to the first portion 148, since it is oriented along an axis 153 parallel to the direction 18. This third portion keeps the parallelogram 102 deformed and allow the movement of the riveting head 38 along the working axis, with the rivet axis 40 parallel to the drill head axis 16.
- the profile of the groove 120 is similar to that of a driver who changes lanes, insofar as it passes from a straight path to a progressive shift and then rejoins a lane. new straight path, offset from the first.
- the junctions 154 and 156 between the three portions 148, 150, 152 are provided substantially rounded shape.
- the position of the pin 118 near the rear end of the outer arm 110 plays the role of amplifying the offset traced by the second portion 150 of the throat .
- the center distance of the joints 112, 114 measuring 240 mm, the distance from the pin 118 to the axis 112 being approximately 30 mm we obtain an amplification of the offset in the ratio 240/30, ie eight times the offset engraved in the throat.
- a 24 mm offset engraved in the throat one gets 192 mm of offset between the disengaged axis and the working axis.
- this method generally comprises the same steps as those indicated for the preceding embodiment, namely a step of determining information on the local stiffness of the sheets at the hole to be drilled, followed by a drilling step to achieve the hole and the milling associated with it, then finally a step of setting up a rivet in the drilled hole. Since the first two steps are identical to those mentioned previously, they will not be described further. On the other hand, since the riveting step is substantially different, in particular in the manner in which the riveting tool 38 is brought into the working axis, this will now be detailed.
- the rivet carriage 34 is translated in the direction 18, implying movement of the peg. 118 in the first portion 148 of the throat.
- the riveting head 38 is moved forward in the direction 144 of the direction 18, with its axis 40 undergoing no movement due to the maintenance of the parallelogram 102 in the first configuration.
- this first part of the displacement of the riveting head 38 makes it possible to maintain it in its rest position, while bringing it towards the front of the device.
- the pin 118 enters the second portion 150 of the groove, leading to a progressive deformation of the parallelogram 102 to its second configuration in which it places the riveting head 38 in the groove.
- axis of work to enable it to provide the desired riveting operation. Therefore, as mentioned above, the alignment of the riveting head in the working axis is by the deformation of the parallelogram 102, this kinematic solution to ensure a safe and fast engagement in the system press-plate provided for this purpose.
- the figure 12a shows the riveting system during the movement of the pin 118 within the second portion 150.
- the slider 108 of the cylinder 104 can be moved in the opposite direction 146, rearwardly, in order to put the device back into the configuration shown in FIG. figure 8 .
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Insertion Pins And Rivets (AREA)
- Battery Mounting, Suspending (AREA)
- Connection Of Plates (AREA)
Abstract
Description
La présente invention se rapporte de façon générale au domaine de l'assemblage par rivetage de tôles ou structures métalliques minces, cette technique étant largement répandue dans les activités de constructions aéronautiques.The present invention relates generally to the field of joining by riveting thin metal sheets or structures, this technique is widely used in aeronautical construction activities.
L'invention trouve en effet une application privilégiée mais non limitative dans le domaine de l'assemblage robotisé par rivetage de tôles d'aéronefs présentant une surface de perçage/rivetage de forte courbure, comme par exemple le bord d'attaque d'une voilure, ou bien de plus faible courbure, comme un panneau de fuselage d'aéronef.The invention indeed has a preferred but non-limiting application in the field of robotic assembly by riveting aircraft sheets having a drilling surface / riveting high curvature, such as the leading edge of a wing , or of lower curvature, like an aircraft fuselage panel.
Les dispositifs permettant d'assembler des tôles par rivetage ont déjà été largement développés dans l'art antérieur. Un exemple de réalisation est connu du document
Dans l'industrie aéronautique, ces dispositifs intègrent généralement un châssis portant un système de perçage, un système de rivetage, ainsi qu'un système de presse-tôles. Le système de presse-tôles est généralement piloté en premier de manière à établir le contact avec les tôles à assembler, puis c'est au tour du système de perçage de venir percer les tôles afin d'obtenir un trou dans lequel est ensuite inséré un rivet, délivré par le système de rivetage. A titre indicatif, il est noté que le système de presse-tôles peut éventuellement être doublé par un second système de presse-tôles afin de mettre sous pression les deux cotés de l'assemblage de tôles. D'autre part, selon les possibilités d'accès à cette structure, les rivets sont mis en place depuis un seul côté des tôles à assembler, ou bien depuis les deux cotés de celles-ci.In the aerospace industry, these devices generally include a frame carrying a drilling system, a riveting system, and a press-plate system. The press-plate system is usually driven first in order to make contact with the sheets to be assembled, then it is the turn of the drilling system to break through the holes. sheet to obtain a hole in which is then inserted a rivet, issued by the riveting system. As an indication, it is noted that the sheet-metal press system can possibly be doubled by a second press-plate system in order to pressurize both sides of the sheet assembly. On the other hand, depending on the possibilities of access to this structure, the rivets are set up from one side of the sheets to be assembled, or from both sides of them.
L'ensemble formé par le châssis portant les différents systèmes mentionnés ci-dessus est habituellement placé à l'extrémité d'un bras robotisé du dispositif, qui permet donc d'amener cet ensemble à l'endroit désiré par rapport aux tôles à assembler.The assembly formed by the chassis carrying the various systems mentioned above is usually placed at the end of a robotic arm of the device, which thus makes it possible to bring this assembly to the desired location relative to the sheets to be assembled.
Les systèmes de perçage et de rivetage des dispositifs connus, tels que décrits dans le document
Cette manière d'opérer qui nécessite donc la mise en mouvement séquentielle des systèmes de perçage et de rivetage, requiert la présence d'une chaîne cinématique d'entraînement relativement complexe combinant une multitude de moyens de mise en rotation et de mise en translation, et qui se traduit non seulement par une masse élevée et un encombrement global important, mais surtout par un manque de précision dans le perçage.This way of operating which therefore requires the sequential movement of drilling and riveting systems, requires the presence of a relatively complex drive kinematic chain combining a multitude of means of rotation and translation, and which not only translates into high mass and bulk important overall, but especially by a lack of precision in drilling.
En effet, on a pu constater un manque évident de rigidité de la tête de perçage résultant du nombre important de moyens de mise en mouvement auquel il est associé, mais aussi dû en particulier au fait que cette pluralité de moyens de mise en mouvement est propice à l'apparition dans le temps de variations cinématiques internes propres à l'outillage, qui favorisent l'apparition de jeux. Ces variations, combinées à la flexibilité du bras robotisé porteur de ces systèmes, ne permettant naturellement pas au système de perçage de présenter une rigidité suffisante dans l'axe de perçage, capable de garantir la formation d'un trou parfaitement circulaire et/ou d'une fraisure régulière.Indeed, it has been found a lack of rigidity of the drilling head resulting from the large number of moving means with which it is associated, but also due in particular to the fact that this plurality of moving means is conducive the appearance in time of internal kinematic variations specific to the tools, which encourage the appearance of games. These variations, combined with the flexibility of the robotic arm carrying these systems, naturally does not allow the drilling system to have sufficient rigidity in the drilling axis, capable of ensuring the formation of a perfectly circular hole and / or 'regular milling.
L'invention a donc pour but de proposer un dispositif et un procédé pour l'assemblage par rivetage de tôles remédiant aux problèmes mentionnés ci-dessus, et relatifs aux réalisations de l'art antérieur.The object of the invention is therefore to provide a device and a method for the riveting assembly of sheet metal remedying the problems mentioned above, and relating to the embodiments of the prior art.
Pour ce faire, l'invention a pour objet un dispositif pour l'assemblage par rivetage de tôles, tel que défini dans la revendication indépendante 1.To this end, the subject of the invention is a device for the joining by riveting of sheets, as defined in the
Avantageusement, le dispositif selon l'invention procure une meilleure précision dans le perçage, étant donné que la chaîne cinématique d'entraînement associée au système de perçage peut être simplifiée par rapport à celle rencontrée dans l'art antérieur. En effet, il n'est à présent plus nécessaire de mettre en mouvement le système de perçage pour assurer la mise en place alternative, dans l'axe de travail, des systèmes de rivetage et de perçage.Advantageously, the device according to the invention provides a better precision in the drilling, since the driving kinematic chain associated with the drilling system can be simplified compared with that encountered in the prior art. Indeed, it is now no longer necessary to move the drilling system to ensure the alternative establishment in the working axis, riveting and drilling systems.
Cela s'explique par le fait que la solution proposée implique que la tête de perçage reste en permanence dans l'axe de travail du dispositif, que ce soit durant l'opération de perçage ou durant l'opération de rivetage, puisque c'est le système de rivetage lui-même qui est conçu pour que sa tête de rivetage soit tour à tour dégagée de l'axe de travail, et orientée selon celui-ci en se situant en avant par rapport à la tête de perçage avec laquelle cette tête de rivetage est alors également alignée.This is explained by the fact that the proposed solution implies that the piercing head remains permanently in the working axis of the device, whether during the drilling operation or during the riveting operation, since it is the riveting system itself which is designed so that its riveting head is in turn disengaged from the working axis, and oriented according to it, being located forward with respect to the piercing head with which this head riveting is then also aligned.
Par conséquent, l'agencement proposé procure une rigidité très importante dans l'axe de perçage, capable de garantir la formation d'un trou parfaitement circulaire et d'une fraisure régulière.Therefore, the proposed arrangement provides a very high rigidity in the drilling axis, capable of ensuring the formation of a perfectly circular hole and a regular milling.
De plus, il est noté que la simplification de la chaîne cinématique d'entraînement associée au système de perçage a non seulement pour but de réduire les risques d'apparition dans le temps de variations cinématiques internes propres à l'outillage et favorisant l'apparition de jeux, mais conduit aussi avantageusement à diminuer la masse du dispositif ainsi que son encombrement global.In addition, it is noted that the simplification of the driving kinematic chain associated with the drilling system is not only intended to reduce the risk of occurrence of internal kinematic variations specific to the tooling and favoring the appearance games, but also leads advantageously to decrease the mass of the device and its overall size.
De plus, l'emploi d'un parallélogramme déformable permet globalement de simplifier encore davantage la conception du dispositifIn addition, the use of a deformable parallelogram overall makes it possible to further simplify the design of the device.
L'emploi d'un parallélogramme déformable, assimilable à un pantographe, assure d'une façon générale un séquençage simplifié de l'opération de rivetage qui suit l'opération de perçage, donc procure une meilleure efficacité au dispositif. En effet, comme cela sera détaillé ultérieurement, il est noté que le parallélogramme est conçu pour se déformer afin d'amener la tête de rivetage dans sa position de travail dans laquelle les axe de tête de perçage et axe de tête de rivetage sont confondus, cette déformation pouvant avantageusement s'effectuer automatiquement lors d'un simple déplacement du second chariot, de préférence parallèlement à l'axe de tête de perçage.The use of a deformable parallelogram, similar to a pantograph, generally provides a simplified sequencing of the riveting operation that follows the drilling operation, thus provides better efficiency to the device. Indeed, as will be detailed later, it is noted that the parallelogram is designed to deform in order to bring the riveting head into its working position in which the drill head axis and rivet head axis are combined, this deformation can advantageously be carried out automatically during a simple movement of the second carriage, preferably parallel to the drill head axis.
De plus, comme indiqué précédemment, il est de préférence prévu que le parallélogramme se déforme de manière prédéterminée lors d'une simple mise en mouvement du second chariot selon une direction de coulissement, de préférence identique à la direction de déplacement de la tête de rivetage en fin d'opération de rivetage, c'est-à-dire selon une direction de l'axe de travail du dispositif, elle-même parallèle à la direction de l'axe de tête de perçage. Par conséquent, ce mode de réalisation préféré est remarquable en ce que le séquençage de l'opération de rivetage est simplifié à l'extrême, étant donné qu'il consiste uniquement à mettre le second chariot en mouvement selon la direction de coulissement.In addition, as indicated above, it is preferably provided that the parallelogram is deformed in a predetermined manner during a simple movement of the second carriage in a sliding direction, preferably identical to the direction of movement of the riveting head. at the end of riveting operation, that is to say in a direction of the working axis of the device, itself parallel to the direction of the drill head axis. Therefore, this preferred embodiment is remarkable in that the sequencing of the riveting operation is simplified to the extreme, since it consists only of moving the second carriage in motion in the direction of sliding.
Selon l'invention, le système mécanique de déformation est un système de guidage comprenant un pion solidaire de l'un des deux bras parallèles, le pion coulissant dans une gorge d'aiguillage lors d'une mise en mouvement du second chariot selon la direction de coulissement. La gorge, assimilable à une rampe ou une piste d'aiguillage, dispose d'une forme adaptée assurant la déformation du parallélogramme désirée.According to the invention, the mechanical deformation system is a guiding system comprising a pin integral with one of the two parallel arms, the pin sliding in a switching groove when the second carriage moves in the direction sliding. The groove, similar to a ramp or a routing track, has a suitable shape ensuring the deformation of the desired parallelogram.
A ce titre, il est noté que la gorge d'aiguillage présente de préférence successivement une première portion permettant de maintenir le parallélogramme dans sa première configuration plaçant la tête de rivetage dans sa position de repos, une seconde portion permettant de déformer progressivement le parallélogramme jusqu'à ce qu'il adopte sa seconde configuration plaçant la tête de rivetage dans sa position de travail, et une troisième portion permettant de maintenir le parallélogramme dans sa seconde configuration, afin d'autoriser une opération de rivetage. Les trois portions jointives sont de préférence chacune rectiligne, respectivement orientées selon trois droites distinctes. A cet égard, on prévoit préférentiellement que les première et troisième portions sont parallèles entre elles et parallèles à l'axe de travail, tandis que la seconde portion est inclinée par rapport à celles-ci afin d'assurer le rapprochement progressif de la tête de rivetage vers l'axe de travail. Enfin, il est indiqué que la gorge d'aiguillage, qui se situe de préférence dans un plan, pourrait ne pas comprendre la première portion précitée, mais uniquement les deux autres portions assurant respectivement d'abord la déformation du parallélogramme afin d'amener la tête de rivetage dans sa position de travail, puis ensuite le maintien du parallélogramme déformé afin de mettre cette tête en translation pour accomplir l'opération de rivetage selon l'axe de travail.As such, it is noted that the routing groove preferably has successively a first portion to maintain the parallelogram in its first configuration placing the riveting head in its rest position, a second portion for deforming progressively the parallelogram until it adopts its second configuration placing the riveting head in its working position, and a third portion to maintain the parallelogram in its second configuration, to allow a riveting operation. The three adjoining portions are preferably each rectilinear, respectively oriented along three distinct lines. In this regard, it is preferably provided that the first and third portions are parallel to each other and parallel to the working axis, while the second portion is inclined relative thereto in order to ensure the progressive approximation of the head of the riveting towards the working axis. Finally, it is indicated that the routing groove, which is preferably in a plane, may not include the first portion mentioned above, but only the other two portions respectively first of all the deformation of the parallelogram in order to bring the riveting head in its working position, and then maintaining the deformed parallelogram to put the head in translation to complete the riveting operation along the working axis.
De préférence, le dispositif comprend un châssis portant la gorge d'aiguillage et sur lequel sont montés chacun des système de rivetage et système de perçage, les premier et second chariots étant chacun agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis selon la même direction de coulissement, le système de perçage comportant des moyens de mise en mouvement du premier chariot dans la direction de coulissement, et le système de rivetage comportant également des moyens de mise en mouvement du second chariot dans la direction de coulissement.Preferably, the device comprises a frame carrying the routing groove and on which are mounted each of the riveting system and drilling system, the first and second carriages being each arranged so as to be able to slide rectilinearly with respect to the frame according to the same sliding direction, the drilling system comprising means for moving the first carriage in the sliding direction, and the riveting system also having means for moving the second carriage in the sliding direction.
Alternativement, on pourrait prévoir que les premier et second chariots coulissent respectivement selon deux directions différentes, à savoir non parallèles entre-elles. D'autre part, une autre possibilité serait d'employer les mêmes moyens de mise en mouvement pour déplacer les premier et second chariots, d'une manière identique ou similaire à celle exposée ci-dessus intégrant des moyens d'accouplement.Alternatively, one could predict that the first and second carriages slide respectively in two different directions, namely not parallel to each other. On the other hand, another possibility would be to use the same moving means for moving the first and second carriages, in the same or similar manner to that described above incorporating coupling means.
Afin de limiter au mieux l'encombrement global du dispositif, les moyens de mise en mouvement du second chariot dans la direction de coulissement comprennent un vérin sans tige, d'une conception classique et connue de l'homme du métier. Une solution alternative aurait par exemple pu consister à employer un moteur linéaire, tel que cela est préférentiellement retenu pour réaliser les moyens de mise en mouvement du premier chariot. Dans un tel cas, le moteur linéaire employé est du type de ceux répandus dans le commerce.In order to limit as much as possible the overall bulk of the device, the means for setting the second carriage in motion in the sliding direction comprise a rodless jack, of a conventional design and known to those skilled in the art. An alternative solution could for example have been to use a linear motor, as it is preferentially retained to achieve the means for moving the first carriage. In such a case, the linear motor employed is of the type of those commercially available.
Toujours de manière préférentielle, quel que soit le mode de réalisation préféré considéré, le premier chariot est monté sur deux rails de guidage solidaires du châssis, à l'aide d'une pluralité de patins en forme d'étrier coopérant avec les deux rails de guidage et étant solidaires du premier chariot. On peut alors prévoir que chacun de ces deux rails de guidage du premier chariot dispose d'une âme agencée respectivement dans deux plans inclinés formant conjointement un V en coupe prise orthogonalement à l'axe de tête de perçage.Still preferentially, whatever the preferred embodiment considered, the first carriage is mounted on two guide rails secured to the frame, with the aid of a plurality of stirrup-shaped pads cooperating with the two rails of guiding and being integral with the first carriage. One can then provide that each of these two guide rails of the first carriage has a core arranged respectively in two inclined planes forming together a V in section taken orthogonally to the drill head axis.
Ainsi, l'activation du solénoïde d'un élément primaire du moteur linéaire permet de créer des forces électromagnétiques assurant le déplacement sur les rails du premier chariot, et également une attraction de celui-ci vers un élément secondaire prenant habituellement la forme d'une piste d'aimants permanents. Cette attraction a pour effet de créer un plaquage du premier chariot sur les rails de guidage, qui, du fait de leur disposition en V, aident fortement à conserver un centrage de la tête de perçage dans l'axe de travail. Effectivement, en opération, ces forces d'appui maintiennent en permanence le premier chariot sur les rails disposés en V, évitant de la sorte l'apparition de jeux générateurs de vibrations qui seraient extrêmement préjudiciables à la précision de perçage.Thus, the activation of the solenoid of a primary element of the linear motor makes it possible to create electromagnetic forces ensuring the displacement on the rails of the first carriage, and also an attraction thereof to a secondary element usually taking the form of a track of permanent magnets. This attraction has the effect of creating a plating of the first carriage on the guide rails, which, because of their V arrangement, strongly help maintain a centering of the drilling head in the working axis. Indeed, in operation, these support forces permanently maintain the first carriage on the rails arranged in V, thereby avoiding the appearance of vibration generating sets that would be extremely detrimental to the drilling accuracy.
A titre indicatif, chacun des deux rails de guidage du premier chariot dispose de préférence d'une section transversale en forme de I.As an indication, each of the two guide rails of the first carriage preferably has an I-shaped cross section.
Par ailleurs, on prévoit préférentiellement que le premier chariot est équipé d'une première tête de lecture apte à coopérer avec une règle optique placée sur le châssis. Cela permet d'effectuer des déplacements micrométriques maîtrisés du premier chariot sur le châssis du dispositif, et donc d'envisager la réalisation de trous/fraisures de dimensions extrêmement précises.Furthermore, it is preferably provided that the first carriage is equipped with a first read head adapted to cooperate with an optical ruler placed on the chassis. This makes it possible to carry out controlled micrometric displacements of the first carriage on the chassis of the device, and thus to envisage the realization of holes / millings of extremely precise dimensions.
Le second chariot du système de rivetage est quant à lui de préférence monté sur un rail de guidage solidaire du châssis et également orienté selon la direction de coulissement, à l'aide d'au moins un patin en forme d'étrier coopérant avec le rail de guidage et étant solidaire du second chariot. Préférentiellement, on prévoit que ce rail soit distinct des deux rails de guidage sur lesquels est arrimé le premier chariot du système de perçage. A titre indicatif, le rail précité est utilisé aussi bien pour le cas où la tête de rivetage est montée sur des moyens de mise en rotation, que pour le cas où elle est portée par un parallélogramme déformable.The second carriage of the riveting system is preferably mounted on a rail of guide secured to the frame and also oriented in the direction of sliding, with the aid of at least one stirrup-shaped pad cooperating with the guide rail and being secured to the second carriage. Preferably, it is expected that this rail is separate from the two guide rails on which is secured the first carriage of the drilling system. As an indication, the aforementioned rail is used both for the case where the riveting head is mounted on means for rotating, as for the case where it is carried by a deformable parallelogram.
Le dispositif comporte en outre de préférence un système de presse-tôles agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis, selon la direction de coulissement. Le système de presse-tôles comprend de préférence un troisième chariot monté sur le châssis, ainsi que des moyens de mise en mouvement de ce troisième chariot dans la direction de coulissement.The device further preferably comprises a steel press system arranged to be slidable in a rectilinear manner with respect to the frame, in the direction of sliding. The sheet metal press system preferably comprises a third carriage mounted on the frame, as well as means for moving this third carriage in the sliding direction.
A cet égard, on prévoit préférentiellement que les moyens de mise en mouvement du troisième chariot prennent la forme d'un moteur linéaire, qui peut être tel qu'il a en commun avec le moteur linéaire du premier chariot un même élément secondaire fixe, à savoir la piste d'aimants permanents placés entre les deux rails de guidage du premier chariot. Cette spécificité permet également de réduire le nombre d'éléments cinématiques au sein du dispositif, avec pour conséquence une nouvelle réduction de la masse et de l'encombrement global du dispositif.In this respect, it is preferably provided that the means for moving the third carriage take the form of a linear motor, which may be such that it has in common with the linear motor of the first carriage the same fixed secondary element, know the permanent magnet track placed between the two guide rails of the first carriage. This specificity also makes it possible to reduce the number of kinematic elements within the device, resulting in a further reduction in the overall weight and bulk of the device.
A ce titre, on peut également prévoir que le troisième chariot est monté sur les deux rails de guidage guidant le premier chariot, à l'aide d'une pluralité de patins en forme d'étrier coopérant avec ces deux rails de guidage et étant solidaires du troisième chariot.As such, it is also possible that the third carriage is mounted on the two guide rails guiding the first carriage, with the aid of a plurality of stirrup-shaped pads cooperating with these two guide rails and being secured. of the third carriage.
Ici encore, le troisième chariot est équipé d'une seconde tête de lecture apte à coopérer avec une règle optique placée sur le châssis, qui est bien entendu de préférence identique à celle coopérant avec la première tête de lecture équipant le chariot du système de perçage. Comme mentionné précédemment, cela permet avantageusement d'envisager la réalisation de déplacements micrométriques du troisième chariot sur le châssis.Here again, the third carriage is equipped with a second read head adapted to cooperate with an optical ruler placed on the chassis, which is of course preferably identical to that cooperating with the first read head equipping the carriage of the drilling system. . As mentioned above, this advantageously makes it possible to envisage carrying out micrometric displacements of the third carriage on the chassis.
D'autre part, il est indiqué que le système de presse-tôles dispose d'une tête de presse-tôles montée sur le troisième chariot et définissant un axe de tête de presse-tôles confondu avec l'axe de tête de perçage.On the other hand, it is indicated that the sheet-metal press system has a sheet-metal press head mounted on the third carriage and defining a sheet-metal press head axis coinciding with the drilling head axis.
On prévoit préférentiellement que le châssis est monté sur un bras robotisé du dispositif, par exemple par l'intermédiaire d'une tête cinq axes.It is preferably provided that the frame is mounted on a robotic arm of the device, for example by means of a five-axis head.
Par ailleurs, le dispositif comporte de préférence également un système de commande pourvu de moyens permettant de délivrer une consigne de vitesse d'avance d'un outil de perçage du dispositif, selon l'axe de tête de perçage, ainsi qu'une consigne de vitesse de rotation de cet outil, ces consignes étant fonction d'une information sur la raideur locale des tôles au niveau d'un trou à percer destiné à recevoir un rivet.Furthermore, the device preferably also comprises a control system provided with means making it possible to deliver an advance speed setpoint of a drilling tool of the device, along the axis of the piercing head, as well as a setpoint of rotation speed of this tool, these instructions being based on information on the local stiffness of plates at a hole to be drilled for receiving a rivet.
Ainsi, en prenant en compte une information sur la raideur locale des tôles pour commander l'opération de perçage d'un trou, qui de façon conventionnelle mais non limitative comprend la réalisation de ce trou ainsi que préférentiellement celle d'une fraisure destinée au logement de la tête de rivet, il est alors avantageusement possible de garantir la formation d'un trou parfaitement circulaire et sans délaminage dans le perçage d'un composite, ainsi qu'une fraisure régulière à l'extrémité de ce trou.Thus, taking into account information on the local stiffness of the sheets for controlling the drilling operation of a hole, which in a conventional but non-limiting manner comprises the production of this hole and preferably that of a countersink for housing of the rivet head, it is then advantageously possible to ensure the formation of a perfectly circular hole and without delamination in the drilling of a composite, and a regular milling at the end of this hole.
Enfin, l'invention a également pour objet un procédé d'assemblage par rivetage de tôles mis en oeuvre à l'aide d'un dispositif tel que celui qui vient d'être décrit.Finally, the subject of the invention is also a method of joining by riveting of sheets implemented using a device such as that which has just been described.
D'autres avantages et caractéristiques de l'invention apparaîtront dans la description détaillée non limitative ci-dessous.Other advantages and features of the invention will become apparent in the detailed non-limiting description below.
Cette description sera faite au regard des dessins annexés parmi lesquels ;
- la
figure 1 représente une vue en perspective d'une partie d'un dispositif pour l'assemblage par rivetage de tôles non couvert par l'invention, mais utile à la compréhension de celle-ci ; - la
figure 2 représente une vue éclatée en perspective du dispositif montré sur lafigure 1 ; - la
figure 3 représente une vue en coupe prise selon le plan P de lafigure 1 ; - les
figure 4 à 6 représentent des vues schématiques de différentes parties d'un système de commande équipant le dispositif montré sur lesfigures 1 à 3 ; - les
figures 7a à 7i montrent le dispositif desfigures 1 à 3 à différents stades lors de la mise en oeuvre d'un procédé d'assemblage par rivetage de tôles ; - la
figure 8 représente une vue en perspective d'une partie d'un dispositif pour l'assemblage par rivetage de tôles, selon un mode de réalisation préféré de la présente invention ; - la
figure 9 représente une vue de face du dispositif montré sur lafigure 8 ; - la
figure 10 représente une vue éclatée en perspective d'une partie du dispositif montré sur lesfigures 8 et9 , détaillant plus spécifiquement la conception du second chariot portant le tête de rivetage ; - la
figure 11 représente une vue schématique de dessus illustrant la gorge d'aiguillage servant à la déformation d'un parallélogramme déformable équipant le dispositif montré sur lesfigures 8 à 10 ; et - les
figures 12a et12b montrent le dispositif desfigures 8 à 11 à différents stades lors de la mise en oeuvre d'un procédé d'assemblage par rivetage de tôles selon un mode de réalisation préféré de la présente invention.
- the
figure 1 is a perspective view of a portion of a device for riveting sheet metal not covered by the invention, but useful for the understanding thereof; - the
figure 2 represents an exploded perspective view of the device shown on thefigure 1 ; - the
figure 3 represents a sectional view taken along the plane P of thefigure 1 ; - the
figure 4 to 6 represent schematic views of different parts of a control system equipping the device shown on theFigures 1 to 3 ; - the
Figures 7a to 7i show the device ofFigures 1 to 3 at different stages during the implementation of a joining process by riveting metal sheets; - the
figure 8 is a perspective view of a portion of a device for riveting sheet metal, according to a preferred embodiment of the present invention; - the
figure 9 represents a front view of the device shown on thefigure 8 ; - the
figure 10 represents an exploded view in perspective of a part of the device shown on thefigures 8 and9 , detailing more specifically the design of the second carriage carrying the riveting head; - the
figure 11 represents a schematic top view illustrating the routing groove used for the deformation of a deformable parallelogram equipping the device shown on theFigures 8 to 10 ; and - the
figures 12a and12b show the device ofFigures 8 to 11 at different stages in the implementation of a sheet riveting method according to a preferred embodiment of the present invention.
En référence tout d'abord conjointement aux
Les tôles concernées étant du type métalliques ou réalisées en tout autre matériau tel qu'en matériau composite.The sheets concerned being of the metal type or made of any other material such as composite material.
Ce dispositif 1 comme la présente invention, trouvant une application privilégiée dans le domaine des constructions aéronautiques, peut être adapté pour permettre la pose automatique de tout type de rivets, tels que des rivets à tirer, et/ou des rivets frappés, et/ou des rivets écrasés, sans sortir du cadre de l'invention. Néanmoins, il est noté que le dispositif 1 est de préférence conçu pour travailler en aveugle, avec des rivets à tirer.This
La partie du dispositif 1 représentée sur les
Pour des raisons de clarté, la description du dispositif 1 va être effectuée en référence à un système d'axes de ce dispositif, qui est spécifiquement attaché à un châssis 2 de ce dernier, également appelé châssis de l'outil. Ainsi, on appelle X la direction longitudinale du dispositif, Y la direction orientée transversalement par rapport à ce dispositif, et Z la direction verticale ou de la hauteur, ces trois directions étant orthogonales entre elles. Naturellement, il doit être compris que le système d'axes précité se déplace selon un même mouvement que celui du châssis 2, piloté par le bras robotisé.For the sake of clarity, the description of the
Le dispositif 1 comporte donc globalement, attachés au châssis 2, trois systèmes destinés à assurer des fonctions différentes, à savoir un système de perçage 4, un système de rivetage 6, ainsi qu'un système de presse-tôles 8. A titre informatif, il est indiqué que ces systèmes sont également dénommés actionneurs, ou encore effecteurs.The
En ce qui concerne le système de perçage 4, ce dernier dispose d'un premier chariot 10 supportant l'ensemble de la broche de perçage 12, qui présente au niveau de sa partie avant une tête de perçage 14 équipée d'un outil de perçage 17 et définissant un axe de tête de perçage 16, également dit axe d'outil de perçage, selon lequel est agencé ce même outil. Plus précisément, la broche 12 est montée fixement sur le chariot 10, de sorte que la position relative entre l'axe de tête de perçage 16 orienté selon la direction X, et ce même chariot 10, est destinée à rester identique tout au long d'un cycle d'assemblage par rivetage. A titre indicatif, la tête de perçage 14 comporte classiquement l'outil de perçage 17, ainsi que le support de cet outil, du type mandrin ou similaire.With regard to the
Le premier chariot 10 est monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci, selon une direction de coulissement 18 parallèle à la direction X. Pour ce faire, le chariot 10 est monté coulissant sur deux rails de guidage 20 orientés selon la direction X, et donc par voie de conséquence également selon la direction de coulissement 18, ces deux rails 20 étant espacés l'un de l'autre dans la direction Y.The
Plus précisément en référence à la
La disposition en V des semelles supérieures des rails 20 permet un réglage aisé et précis des chariots agencés sur ces rails, et permet globalement de bloquer de façon très satisfaisante les éventuels mouvements parasites de ces chariots lorsque ceux-ci sont en translation sur les rails.The V arrangement of the upper flanges of the
Pour permettre l'arrimage sur les rails 20, le chariot 10 est équipé d'une pluralité de patins à billes 22 en forme d'étrier, par exemple prévus au nombre de quatre, avec deux d'entre eux associés à l'un des rails 20, et les deux restants associés à l'autre de ces rails. Chacun de ces patins 22 enserre donc la branche supérieure du I de l'un des deux rails 20, comme cela est le mieux visible sur la
Pour permettre le déplacement dans la direction de coulissement 18 du premier chariot 10 par rapport au châssis 2, le système de perçage 4 intègre des moyens de mise en mouvement 24 qui prennent de préférence la forme d'un moteur linéaire intégrant un élément primaire mobile 26 embarqué sur le premier chariot 10, ainsi qu'un élément secondaire fixe 28 monté sur le châssis 2.To enable displacement in the sliding
Comme cela est clairement visible sur les figures, le châssis 2 dispose en coupe selon un plan YZ d'une forme générale de U, aux deux extrémités duquel sont fixés les deux rails 20. Entre les deux branches de ce U, il est prévu une piste magnétique constituée d'aimants permanents en terre rare, alternant tout au long de cette même piste les polarisations Nord et Sud. Cette piste, placée sous le premier chariot 10, constitue alors l'élément secondaire fixe 28 du moteur linéaire 24.As is clearly visible in the figures, the
Ainsi, l'activation du solénoïde équipant l'élément primaire mobile 26 du moteur linéaire 24 permet de créer des forces électromagnétiques assurant d'une part le déplacement selon la direction X du premier chariot 10 sur les rails 20, et d'autre part une attraction selon la direction Z de ce même chariot 10 vers l'élément secondaire fixe 28.Thus, the activation of the solenoid equipping the movable
Afin d'obtenir une précision micrométrique dans le déplacement du chariot 10, on prévoit que ce dernier est équipé d'une tête de lecture 30 coopérant avec une règle optique 32 placée sur le châssis 2, selon la direction X. De préférence, cette règle 32 est constituée d'un barreau de verre portant des graduations de très hautes précisions. Ainsi, la tête de lecture 30 convertit en signaux électroniques la détection des gravures lues sur la règle 32 lors du passage du chariot 10, pour en donner sa position exacte sur les rails de guidage 20.In order to obtain a micrometric precision in the displacement of the
La description du système de perçage 4 qui vient d'être effectuée fait ressortir une spécificité, à savoir que l'axe de tête de perçage 16 est prévu pour rester en permanence dans l'axe de travail du dispositif, et n'est donc en aucun cas destiné à être animé d'un mouvement par rapport au châssis 2 durant le fonctionnement du dispositif.The description of the
Toujours en référence aux
Le raccordement mécanique précité est réalisé à l'aide de moyens de mise en mouvement (cachés sur les figures) conçus pour pouvoir mettre le bras 42 et la tête 38 lui étant solidarisée en rotation par rapport au chariot 34 autour d'un axe de rotation 44, dans le but de déplacer cette même tête de rivetage 38 entre une position de repos dans laquelle l'axe de tête de perçage 16 et l'axe de tête de rivetage 40 sont distincts et parallèles comme montré sur les
Le second chariot 34 est monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci selon la direction de coulissement 18. Pour ce faire, le second chariot 34 est monté coulissant sur un rail de guidage 46 de préférence distinct des deux rails de guidage 20 du chariot 10, mais également orienté selon les directions X et 18. Comme montré sur la
Pour permettre l'arrimage sur le rail 46, le chariot 34 est équipé d'un ou d'une pluralité de patins à billes 48 en forme d'étrier, par exemple prévus au nombre deux, espacés selon la direction X. Chacun de ces patins 48 enserre donc la branche latérale libre du H qui est opposée à l'autre branche latérale fixée solidairement sur le châssis 2.To allow stowage on the
De préférence, le chariot 34 du système de rivetage 6 ne comporte par de moyens de mise en translation qui lui sont propres, mais est prévu pour pouvoir s'accoupler avec le chariot du système de perçage 4, et est par conséquent susceptible d'être mis en mouvement selon la direction 18 sous l'effet de la mise en marche du premier moteur linéaire 24 décrit précédemment.Preferably, the
En effet, il est prévu des moyens d'accouplement 50 permettant, lorsqu'ils sont dans un état activé, de coupler en translation selon la direction 18, l'un à l'autre des chariots 10, 34, et, lorsqu'ils sont dans un état désactivé, d'autoriser un coulissement relatif entre ces mêmes chariots.Indeed, there are provided coupling means 50 allowing, when in an activated state, to couple in translation in the
Pour ce faire, on prévoit par exemple que ces moyens 50 comprennent un rail de guidage 52 solidaire du premier chariot et agencé selon les directions X et 18, ainsi qu'au moins un patin 54 en forme d'étrier-frein actionnable, solidaire du second chariot 34, et plus particulièrement d'une partie supérieure inclinée de ce dernier qui tend à se rapprocher de la broche 12 afin de limiter l'encombrement global. Ainsi, suivant que l'on désire accoupler ou non les deux chariots en translation selon la direction 18, les étriers-freins 54, arrimés en permanence à la partie supérieure libre du rail 52 de section transversale en forme de I, sont actionnés en conséquence, par exemple électromagnétiquement. A cet égard, il est noté que dans le cas envisagé où le système de rivetage 6 est équipé de ses propres moyens de mise en translation, ceux-ci peuvent alors prendre toute forme connue de l'homme du métier, comme par exemple intégrant un vérin hydraulique.To do this, provision is made for example that these means 50 comprise a
Le couplage décrit ci-dessus permet bien entendu d'obtenir également une précision micrométrique dans le déplacement du chariot 34, grâce à la tête de lecture 30 équipant le chariot 10 et à la règle optique 32 placée sur le châssis 2.The coupling described above makes it possible, of course, to obtain also a micrometric precision in the displacement of the
En ce qui concerne le système de presse-tôles 8, ce dernier dispose d'un troisième chariot 60 supportant une tête de presse-tôles 62, également dénommée canon de mise en pression, et qui définit un axe de tête de presse-tôles 64 orienté selon les directions X et 18. De manière connue de l'homme du métier, la tête 62, destinée à contacter les tôles à assembler durant les opérations de perçage et de rivetage, est pourvue d'un orifice traversant 66 agencé selon l'axe de tête de presse-tôles 64 et destiné à être alternativement traversé par l'outil de perçage 17, et la tête de rivetage 38. Plus précisément, cette tête 62 ou canon est montée fixement sur le chariot 60, de sorte que la position relative entre l'axe de tête de presse-tôles orienté selon la direction X, et ce même chariot 60, est destinée à rester identique tout au long d'un cycle d'assemblage par rivetage.With regard to the sheet
De plus, l'une des particularités de ce mode de réalisation préféré réside dans le fait que les axes 64 et 16 sont en permanence confondus durant un cycle d'assemblage par rivetage.In addition, one of the peculiarities of this preferred embodiment lies in the fact that the
Le troisième chariot 60 est monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci selon la direction de coulissement 18. Pour ce faire, le chariot 60 est monté coulissant sur les deux rails de guidage 20 disposés en V décrits précédemment, en avant par rapport au premier chariot 10 du système de perçage, étant naturellement entendu que l'avant et l'arrière sont ici déterminés en fonction de l'orientation de l'outil de perçage employé par le système 4.The
Pour permettre l'arrimage sur les rails 20, le chariot 60 est équipé d'une pluralité de patins à billes 68 en forme d'étrier, par exemple prévus au nombre de deux, chacun associé à l'un des deux rails. Chacun de ces patins 68 enserre donc la branche supérieure du I de l'un des deux rails 20.To allow the lashing on the
Pour permettre le déplacement dans la direction de coulissement 18 du troisième chariot 60 par rapport au châssis 2, le système de presse-tôles 8 intègre des moyens de mise en mouvement 70 qui prennent de préférence la forme d'un moteur linéaire intégrant un élément primaire mobile 72 embarqué sur le troisième chariot 60, ainsi qu'un élément secondaire fixe 28 monté sur le châssis 2, et qui est de préférence le même que celui utilisé pour le premier moteur linéaire, dans le but de limiter au maximum le nombre de composants cinématiques nécessaires au fonctionnement du dispositif 1.To enable displacement in the sliding
Ainsi, ici aussi, l'activation du solénoïde équipant l'élément primaire mobile 72 du moteur linéaire 70 permet de créer des forces électromagnétiques assurant d'une part le déplacement selon la direction X du troisième chariot 60 sur les rails 20, et d'autre part une attraction selon la direction Z de ce même chariot 60 vers l'élément secondaire fixe 28 du type piste d'aimants permanents.Thus, here too, the activation of the solenoid equipping the movable
Pour obtenir également une précision micrométrique dans le déplacement du chariot 60, on prévoit que ce dernier est équipé d'une tête de lecture 74 coopérant avec la règle optique 32 précitée, placée sur le châssis 2. De ce fait, il est donc possible de contrôler parfaitement l'écartement relatif des deux chariots 10 et 60, ce qui présente l'avantage d'avoir une grande maîtrise de la profondeur des trous et des fraisures réalisées à l'aide de l'outil de perçage.To also obtain a micrometric precision in the movement of the
Pour pouvoir piloter ce dispositif 1 de la façon désirée, celui-ci est également équipé d'un système de commande 83 montré schématiquement sur les
En ce qui concerne les premiers moyens 84 montrés sur la
En retour, la carte d'asservissement 90 reçoit de la tête de lecture 74 une information sur la position réelle du chariot 60, cette information étant restituée à l'unité 88. Par ailleurs, cette carte d'asservissement 90 est également capable de restituer à l'unité 88 des mesures concernant la vitesse d'avance du chariot 60 et la puissance effective, cette puissance effective permettant à l'unité 88 de déterminer la puissance moteur absorbée par le système 8 durant les opérations d'accostage et de clamage.In return, the
En ce qui concerne les seconds moyens 86 montrés sur la
En outre, l'unité de commande numérique 92 est également raccordée à une carte d'asservissement 96 du moteur rotatif de la broche 12. L'unité 92 est ainsi capable de délivrer des consignes de vitesse de rotation et de puissance à la carte 96, qui réalise alors un asservissement en vitesse de rotation et en puissance, en délivrant un courant approprié au moteur rotatif auquel cette carte 96 est raccordée. En retour, on peut éventuellement prévoir que cette carte d'asservissement 96 restitue à l'unité 92 des mesures concernant la vitesse de rotation de l'outil 17 et la puissance effective.In addition, the
A cet égard, il est indiqué que l'unité 92 comprend des moyens 82 permettant de délivrer, respectivement aux cartes 94 et 96, des consigne de vitesse d'avance de l'outil et consigne de vitesse de rotation de cet outil qui sont fonction d'une information sur la raideur locale des tôles au niveau du trou à percer destiné à recevoir un rivet, cette information étant dénommée Info raideur.In this regard, it is indicated that the
Plus spécifiquement en référence à la
Il va à présent être décrit en référence aux
Comme le montre la
Plus précisément en référence à la
Ensuite, l'opération d'accostage est initiée en commandant un déplacement linéaire du chariot 60 avec l'unité 88, afin d'obtenir un contact entre la tête 62 et les tôles 80. Il est noté que dès l'établissement du contact précité, l'unité de commande 88 détermine périodiquement la valeur de la puissance moteur absorbée P1_absorbée par le système 8, cette valeur P1_absorbée étant ensuite convertie par un convertisseur intégré à l'unité 88 afin d'obtenir une valeur de la force de résistance des tôles à l'accostage F1. A titre indicatif, il est noté que cette force F1, réactualisée toutes les 5 ms, correspond également en valeur à un effort d'enfoncement du système de presse-tôles 8 contre les tôles 80.Then, the docking operation is initiated by controlling a linear displacement of the
La commande de cette opération d'accostage est prévue pour que le déplacement du système 8, et plus spécifiquement celui de son chariot 60, s'achève lorsque la force F1 déterminée a atteint une valeur cible F1_cible, qui peut par exemple être fixée à une faible valeur de l'ordre de 1 N. Comme le montre la
Par ailleurs, on peut également réaliser une détection d'erreur à l'aide de la valeur de la distance D1_finale enregistrée. En effet, si cette valeur ne se situe pas dans une plage prédéterminée, on peut alors conclure que le dispositif est mal positionné par rapport aux tôles, ou bien alors que ces tôles comportent une forme hors tolérance.Furthermore, it is also possible to perform an error detection using the value of the recorded distance D1_final. Indeed, if this value is not within a predetermined range, it can then be concluded that the device is poorly positioned relative to the sheets, or while these sheets have a form out of tolerance.
Ensuite, on initie l'opération de clamage, qui est débutée dès la fin de l'opération d'accostage, avec éventuellement un temps d'arrêt entre ces deux opérations. De manière identique à celle rencontrée dans le cadre de l'opération précédente, le clamage s'effectue en commandant un déplacement linéaire du chariot 60 avec l'unité 88, afin d'obtenir une adhérence renforcée entre la tête 62 et les tôles 80 en contact. Il est noté que durant cette opération, l'unité de commande 88 détermine périodiquement d'une part la valeur de la puissance moteur absorbée P2_absorbée par le système 8, cette valeur P2_absorbée étant ensuite convertie par le convertisseur afin d'obtenir une valeur de la force de résistance des tôles au clamage F2, et d'autre part la distance de clamage D_clamage correspondant à la distance réelle parcourue par le point C du chariot entre le point de la règle optique 32 au niveau duquel il se situe à l'instant t considéré, et le point C1 de cette règle. Ici encore, il est précisé que la force F2, réactualisée toutes les 5 ms tout comme la valeur D_clamage, correspond également en valeur à un effort d'enfoncement du système de presse-tôles 8 contre les tôles 80.Then, we initiate the clamming operation, which is started at the end of the docking operation, possibly with a stopping time between these two operations. In the same way as that encountered in the context of the preceding operation, the clamming is carried out by controlling a linear displacement of the
La commande de cette opération de clamage est prévue pour que le déplacement du chariot 60 s'achève lorsque la force F2 déterminée a atteint une valeur cible F2_cible, ou lorsque la distance de clamage D_clamage a atteint une valeur cible D_clamage_cible, l'opération de clamage étant donc achevée dès lors que l'une quelconque de ces deux valeurs cibles a été atteinte.The control of this clamping operation is provided so that the movement of the
A titre indicatif, la valeur cible F2_cible peut par exemple être fixée à une valeur de l'ordre de 150 N, et la valeur cible D_clamage cible peut pair exemple être fixée à une valeur de l'ordre de 500 µm. Comme le montre la
Cette spécificité est avantageuse puisqu'elle permet d'optimiser au mieux le déplacement linéaire du système de perçage 4 durant l'étape ultérieure de perçage, dans la mesure où ce système 4 peut être piloté à grande vitesse sur une distance précise fixée en fonction de la distance T_tôles_finale, avant d'être ralenti à la vitesse d'avance de l'outil préalablement déterminée. Par ailleurs, la connaissance de cette distance T_tôles_finale, de l'ordre de 200 mm, permet de fixer précisément la distance de changement de vitesse de rotation de l'outil de perçage pour l'attaque du fraisurage, lorsqu'un outil étagé foreur-fraisureur est utilisé. Enfin, un autre avantage réside dans le fait que la profondeur de la fraisure peut être parfaitement respectée. A ce titre, il est indiqué que la course de fraisage ultérieure peut aussi être corrigée en fonction de l'information Info_raideur déterminée comme décrit ci-après, et également éventuellement en fonction des diverses caractéristiques des rivets employés. A cet égard, il est noté que plus la raideur locale des tôles est faible, plus ces dernières sont déformées par la poussée de la tête de presse-tôles, et donc plus le centre de cette tête de presse-tôles est éloigné de ces mêmes tôles déformées. Ainsi, plus la raideur locale des tôles est faible, plus la course de fraisage par rapport au système de presse-tôles, pour obtenir une profondeur de fraisure déterminée, devra être importante.This specificity is advantageous since it makes it possible to optimally optimize the linear displacement of the
Par ailleurs, on peut également réaliser une détection d'erreur à l'aide de la valeur de la distance D_clamage_finale enregistrée. En effet, si cette valeur ne se situe pas dans une plage prédéterminée, on peut alors conclure que le dispositif est mal positionné par rapport aux tôles, ou bien alors que ces tôles comportent une forme hors tolérance. De plus, à la fin de l'opération de clamage stoppée lorsque la valeur cible D_clamage_cible a été atteinte, on connaît et on enregistre par l'intermédiaire de l'unité 88 la valeur de la force de résistance des tôles en fin de clamage, dénommée F2_finale. Si cette valeur est trop faible, on peut alors considérer que la structure constituée par les tôles est inexistante.Moreover, it is also possible to perform an error detection using the value of the recorded distance D_clamage_finale. Indeed, if this value is not within a predetermined range, it can then be concluded that the device is poorly positioned relative to the sheets, or while these sheets have a form out of tolerance. In addition, at the end of the clamming operation stopped when target value D_clamage_cible has been reached, the value of the resistance strength of the plates at the end of clamoring is known and recorded via
Avec la valeur de la force de résistance des tôles en fin de clamage F2_finale, il est alors possible de déterminer, toujours à l'aide de l'unité 88, l'information Info_raideur en établissant le rapport suivant :
Cette information sur la raideur locale des tôles, dont la valeur est par exemple de l'ordre de 30 kg/mm, est ensuite délivrée aux seconds moyens de commande 86 associés au système de perçage 4, et plus particulièrement à la matrice de correction 82 équipant l'unité 92. Comme indiqué précédemment, cette information Info_raideur est prévue pour prédisposer les consignes de vitesse d'avance et de vitesse de rotation de l'outil 17 utilisées lors de la commande de l'étape de perçage qui va à présent être décrite.This information on the local stiffness of the sheets, whose value is for example of the order of 30 kg / mm, is then delivered to the second control means 86 associated with the
Tout d'abord, il est précisé que cette étape de perçage est initiée avec le système 8 dans sa position telle que montrée sur la
Cette opération de perçage consiste à mettre en mouvement le chariot 10 du système de perçage 4, de manière à ce que celui-ci traverse le système de presse-tôles 8, et traverse également les deux tôles 80 à assembler.This drilling operation consists in moving the
L'avancement requis selon la direction de coulissement 18 est effectué à l'aide du premier moteur 24. A ce propos, il est noté que cette opération vise de préférence non seulement à pratiquer un trou traversant dans les deux tôles 80 superposées, mais également à pratiquer une fraisure destinée à loger la tête du rivet qui sera posé ultérieurement. Comme cela est montré sur la
Plus précisément, le perçage s'effectue en commandant le déplacement linéaire du chariot 10 avec la consigne de vitesse d'avance de l'outil telle que préalablement déterminée et issue de la matrice 82, et en commandant simultanément la rotation de la broche 12 avec la consigne de vitesse de rotation de l'outil provenant également de cette matrice 82, ces consignes étant respectivement délivrées aux cartes d'asservissement 94 et 96.More specifically, the drilling is carried out by controlling the linear displacement of the
Durant cette étape de perçage, on détermine périodiquement la valeur d'une force de résistance des tôles F3 résultant de l'appui du système de presse-tôles 8 sur les tôles 80. Cette détermination de F3 est préférentiellement réalisée de la même manière que celle adoptée pour la détermination de F1 et F2. A ce titre, il est indiqué que le moteur associé au chariot 60 du système de presse-tôles continue à être alimenté pendant le perçage, et qu'il est asservi en position de sorte que le chariot 60 conserve sa position en C2 sur le châssis 2.During this piercing step, the value of a resistance force of the sheets F3 resulting from the support of the press-ironing
A titre indicatif, F3 est réactualisée toutes les 5 ms et correspond en valeur à un effort d'enfoncement de la tête de presse-tôles 62 dans les tôles 80, au cours du perçage.As an indication, F3 is updated every 5 ms and corresponds in value to a driving force of the sheet
Cela permet alors de comparer périodiquement durant le perçage, à l'aide de l'unité 92, la valeur de cette force F3 à une valeur minimale F3_min, la valeur minimale F3_min pouvant par exemple être fixée à 5 N.This then makes it possible to compare periodically during the drilling, using the
Lorsqu'il est détecté que F3 est inférieure à F3_min, il est alors ordonné une diminution de la consigne de vitesse d'avance de l'outil de perçage via la matrice 82, de manière à ce que la valeur de la force F3 repasse au-dessus de la valeur minimale F3_min. Ainsi, cette façon d'opérer permet avantageusement de faire en sorte que la tête de presse-tôles 62 ne perde pas le contact avec les tôles 80 durant l'opération de perçage, suite à une poussée trop importante de l'outil de perçage 17 sur ces tôles.When it is detected that F3 is less than F3_min, then it is ordered a decrease in the advance speed setpoint of the drilling tool via the
A la fin de cette étape de perçage, comme le montre la
Le procédé est poursuivi par une étape de mise en place du rivet dans le trou obtenu, cette étape débutant par un déplacement de la tête de rivetage 38 dans l'axe de la tête de perçage 14, au devant de celle-ci.The method is continued by a step of placing the rivet in the hole obtained, this step beginning with a displacement of the
Pour aligner ces deux axes 16, 40 et donc faire en sorte que la tête de rivetage 38 soit dans l'axe de travail, les moyens de mise en rotation de cette tête 38 et du bras 42 sont actionnés jusqu'à ce que la position désirée soit obtenue, tel que cela est montré sur la
Ensuite, il est entrepris un déplacement de l'ensemble des deux chariots 10, 34 à l'aide du premier moteur linéaire 24, comme visible sur la
Une fois le rivet posé, les trois chariots 10, 34, 60 sont pilotés de manière à ce qu'ils retrouvent leurs positions de repos telles que montrées sur la
En référence à présent aux
Plus particulièrement en référence aux
Le second chariot 34 est quant à lui monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci selon la direction de coulissement 18. Pour ce faire, le second chariot 34 est monté coulissant sur le rail de guidage 46 de préférence distinct des deux rails de guidage 20 du chariot 10, mais .également orienté selon les directions X et 18. Comme montré sur la
Pour permettre l'arrimage sur le rail 46, le chariot 34 est équipé d'un ou d'une pluralité de patins à billes 48 en forme d'étrier, par exemple prévus au nombre deux, espacés selon la direction X. Chacun de ces patins 48 enserre donc la branche latérale libre du H qui est opposée à l'autre branche latérale fixée solidairement sur le châssis 2.To allow stowage on the
De préférence, le système de rivetage 6 comporte également des moyens de mise en mouvement du second chariot 34 dans la direction de coulissement 18, ces moyens étant donc préférentiellement distincts des moyens de mise en mouvement 24 du premier chariot 10, bien que ceci pourrait en être autrement, sans sortir du cadre de l'invention. Les moyens de mise en mouvement du second chariot 34 prennent de préférence la forme d'un vérin sans tige 104 du type répandu dans le commerce, agencé selon la direction 18. Globalement, celui-ci dispose d'un corps creux 106 fixe par rapport au châssis 2, et d'un curseur de vérin mobile 108 apte à être déplacé selon la direction 18, relativement par rapport au corps creux 106 dans lequel il est partiellement logé.Preferably, the
Comme mentionné précédemment, l'une des particularités remarquables de ce mode de réalisation préféré réside dans la présence du parallélogramme déformable 102 établissant la jonction mécanique entre la partie arrière de l'outil de rivetage 36, et le chariot 34. Ce parallélogramme 102 fait donc partie intégrante des moyens de mise en mouvement de la tête de rivetage 38 par rapport au second chariot, étant donné que celui-ci est aisément capable de procurer le déplacement de cette même tête de rivetage 38 entre la position de repos et la position de travail.As mentioned above, one of the remarkable features of this preferred embodiment lies in the presence of the
Pour ce faire, le parallélogramme 102 comporte deux bras parallèles 110, chacun articulé à son extrémité arrière sur le second chariot 34 selon un axe 112, et articulé à son extrémité avant sur la portion arrière de l'outil de rivetage 36 selon un axe 114, et plus précisément articulé sur un bloc support de la tête de rivetage 38. A cet égard, les axes 112, 114 sont agencés parallèlement à la direction Z, de sorte que le parallélogramme 102 se déforme dans un plan XY parallèle à la direction de coulissement 18. De plus, il est noté que les deux autres côtés du parallélogramme 102 sont matériellement constitué par le second chariot 34 et l'outil de rivetage.To do this, the
Pour compléter les moyens de mise en mouvement de la tête de rivetage 38, il est prévu un système mécanique de déformation du parallélogramme. Ce système est globalement conçu de manière à engendrer automatiquement, lors d'une mise en mouvement du second chariot 34 selon une direction 18 à l'aide du vérin 104, une déformation du parallélogramme 102 d'une première configuration montrée sur les
Pour ce faire, le système mécanique de déformation 116 prend la forme d'un système de guidage comprenant un pion ou galet 118 solidaire de l'un des deux bras parallèles 110, de préférence le bras situé le plus extérieurement comme cela a été représenté, le pion 118 coulissant dans une gorge d'aiguillage 120 lors d'une mise en mouvement du second chariot 34 selon la direction 18. La gorge 120 fixée sur le châssis 2 est de préférence située dans un plan parallèle à celui dans lequel le parallélogramme est prévu pour se déformer.To do this, the
Ainsi, la gorge 120 qui sera détaillée ultérieurement dispose d'une forme adaptée assurant la déformation désirée du parallélogramme, à savoir celle permettant le rapprochement maîtrisé de la tête de rivetage 38 vers l'axe de travail du dispositif, et assurant par ailleurs un maintien de l'axe de tête de rivetage 40 toujours parallèle à la direction 18 lors du déplacement de cette tête 38.Thus, the
En référence à la
D'autre part, le chariot 34 est également équipé d'une pièce 134 établissant la jonction mécanique entre la pièce 124 et le curseur de vérin 108, cette pièce 134 disposant en réalité de deux fonctions distinctes. La première fonction consiste à assurer l'arrimage de la pièce 124 sur la pièce 122, à savoir de faire coopérer chacun des deux axes 126, 128 avec leurs gorges 130, 132 respectives. Cela s'effectue d'une manière simple en tournant l'axe inférieur 128 portant la pièce de jonction 134, lequel axe comporte une forme excentrique prévue à cet effet. Plus précisément, l'axe 128 est introduit en premier dans la profondeur de la gorge en U 132, puis l'axe 126 est basculé à la verticale de la gorge en V 130, et, enfin, la pièce 134 est repoussée par pivotement contre une pièce 138 qui sera présentée ci-après. Le verrouillage est alors simultanément assuré par l'appui excentrique de la pièce de jonction 134 contre la gorge 132.On the other hand, the
La seconde fonction réside dans l'accouplement mécanique avec le curseur du vérin 108. En effet, la pièce 134 en forme de H vient s'accoupler de manière rapide au niveau des deux branches inférieures du H entre les fourches d'une pièce d'accueil 138 en U vissée sur le curseur 108. Pour ce faire, la pièce 138 en U porte des vis à billes ressorts 140 pour retenir les deux branches inférieures du H en position de fermeture/verrouillage, assurant de ce fait une butée pour la pièce 134 en forme de H participant à l'accouplement mécanique du chariot 34. sur le vérin sans tige 104.The second function resides in the mechanical coupling with the slider of the
Sur la
Pour ce faire, dans le mode de réalisation décrit, cette seconde portion 150 s'étend selon un axe 151 situé dans le plan horizontal de la gorge 120, et incliné par rapport à la direction 18 et l'axe 149 de la première portion. Ensuite, la gorge 120 se termine par une troisième portion 152 similaire en terme de forme à la première portion 148, étant donné qu'elle est orientée selon un axe 153 parallèle à la direction 18. Cette troisième portion permet de maintenir le parallélogramme 102 déformé et d'autoriser le déplacement de la tête de rivetage 38 selon l'axe de travail, avec l'axe de rivetage 40 parallèle à l'axe de tête de perçage 16.To do this, in the embodiment described, this
Au vu de ce qui précède, il est noté que le profil de la gorge 120 s'apparente à celui d'un automobiliste qui change de voie, dans la mesure où elle passe d'un chemin droit à un décalage progressif pour rejoindre ensuite un nouveau chemin droit, décalé du premier. Bien entendu, pour éviter les à-coups et fluidifier le mouvement du pion 118, les jonctions 154 et 156 entre les trois portions 148, 150, 152 sont prévues de forme sensiblement arrondie.In view of the foregoing, it is noted that the profile of the
Il est noté que la position du pion 118 à proximité de l'extrémité arrière du bras extérieur 110, à savoir à proximité de l'axe de rotation 112, joue le rôle d'amplification du déport tracé par la seconde portion 150 de la gorge. Typiquement, l'entraxe des articulations 112, 114 mesurant 240 mm, la distance du pion 118 à l'axe 112 étant de 30 mm environ, on obtient alors une amplification du déport dans le rapport 240/30, soit huit fois le déport gravé dans la gorge. Ainsi, avec un déport de 24 mm gravé dans la gorge, on obtient 192 mm de déport entre l'axe dégagé et l'axe de travail.It is noted that the position of the
Il va à présent être décrit le procédé d'assemblage par rivetage mis en oeuvre à l'aide du dispositif 1 présenté ci-dessus.It will now be described the method of assembly by riveting implemented using the
Tout d'abord, il est indiqué que ce procédé comporte globalement les mêmes étapes que celles indiquées pour le mode de réalisation précédent, à savoir une étape de détermination d'une information sur la raideur locale des tôles au niveau du trou à percer, suivie d'une étape de perçage visant à réaliser le trou ainsi que la fraisure lui étant associée, puis enfin une étape de mise en place d'un rivet dans le trou percé. Les deux premières étapes étant identiques à celles mentionnées précédemment, elles ne seront de ce fait pas davantage décrites. En revanche, l'étape de rivetage étant elle sensiblement différente, en particulier dans la manière d'amener l'outil de rivetage 38 dans l'axe de travail, celle-ci va à présent être détaillée.First of all, it is indicated that this method generally comprises the same steps as those indicated for the preceding embodiment, namely a step of determining information on the local stiffness of the sheets at the hole to be drilled, followed by a drilling step to achieve the hole and the milling associated with it, then finally a step of setting up a rivet in the drilled hole. Since the first two steps are identical to those mentioned previously, they will not be described further. On the other hand, since the riveting step is substantially different, in particular in the manner in which the
En référence à la
Cette solution uniquement mécanique présente l'avantage de ne plus dépendre d'un système motorisé pour l'engagement progressif du système de rivetage, ni plus des capteurs des positions et pilotages des automates associés à la motorisation. Ainsi, elle assure un meilleur engagement du système de rivetage dans l'axe de travail, cet engagement par procédé mécanique, du type pantographe, étant inconditionnel, rapide, simple et fiable.This purely mechanical solution has the advantage of no longer depend on a motorized system for the progressive engagement of the riveting system, nor more sensors position and control of the automata associated with the engine. Thus, it ensures a better engagement of the riveting system in the working axis, this engagement by mechanical process, the pantograph type, being unconditional, fast, simple and reliable.
La dernière partie de l'avance du chariot 34, effectuée avec le pion 118 empruntant la troisième portion 152, conduit la tête de rivetage 38 à se déplacer selon la direction 18, parallèlement à l'axe de travail, jusqu'à ce que se produise l'introduction du rivet dans le trou percé schématisée sur la
De plus, il est réalisé en re-centrage précis en fin d'introduction de la tête de rivetage 38 dans le canon 62 du système de presse-tôles 8, grâce au tolérancement de l'orifice traversant 66 avec la tête de rivetage 38, de préférence en diamètre 18 H7 g6. De plus, il est de préférence prévu une entrée initiale conique sur le canon 62 du presse-tôles.In addition, it is realized in precise re-centering at the end of the introduction of the
Une fois ceci réalisé, le curseur 108 du vérin 104 peut être déplacé dans le sens opposé 146, vers l'arrière, afin de replacer le dispositif dans la configuration montrée sur la
Claims (21)
- A device (1) for assembling metal sheets (80) by riveting, the device including a riveting system (6) as well as a drilling system (4), said drilling system (4) including a first carriage (10) as well as a drilling head (14) mounted on the first carriage (10) and defining a drilling head axis (16), and said riveting system (6) comprising a second carriage (34) as well as a riveting head (38) mounted on said second carriage (34) and defining a riveting head axis (40),
the device further including means for setting said riveting head (38) into motion relative to the second carriage (34) designed so as to be capable of moving this same riveting head (38) between a rest position in which said drilling head axis and riveting head axis (16, 40) are distinct, and a working position in which said drilling head axis and riveting head axis (16, 40) coincide, said means for setting said riveting head (38) into motion relative to the second carriage (34) comprising a deformable parallelogram (102),
characterized in that said means for setting said riveting head into motion relative to the second carriage (34) comprise:- two parallel arms (110) forming said deformable parallelogram (102), each articulated at one of its two ends on said second carriage (34) and articulated at the other of its ends on said riveting head (38);- a mechanical system (116) for deforming the parallelogram (102) designed so as to cause, during the setting of said second carriage (34) into motion along a slide direction (18), deformation of said parallelogram (102) from a first configuration placing said riveting head (38) in its rest position to a second configuration placing said riveting head (38) in its working position, and vice versa,and in that said mechanical deformation system (116) is a guide system comprising a pin (118) firmly attached to one of said two parallel arms (110), said pin (118) sliding in a guide slot (120) during the setting of said second carriage (34) into motion along said slide direction (18). - The device (1) according to claim 1, characterized in that said guide slot (120) successively exhibits a second portion (150) which allows said parallelogram (102) to gradually deform until it adopts its second configuration placing said riveting head (38) in its working position, and a third portion (152) for maintaining said parallelogram (102) in its second configuration, so that said riveting head (38) is set into a translational movement while retaining its working position in order to accomplish the riveting operation.
- The device (1) according to claim 1, characterized in that said guide slot (120) successively exhibits a first portion (148) allowing said parallelogram (102) to be maintained in its first configuration placing said riveting head (38) in its rest position, a second portion (150) allowing said parallelogram (102) to gradually deform until it adopts its second configuration placing said riveting head (38) in its working position, and a third portion (152) allowing said parallelogram (102) to be maintained in its second configuration, so that said riveting head (38) is set into translational movement while retaining its working position in order to accomplish the riveting operation.
- The device (1) according to any of claims 2 and 3, characterized in that it comprises a chassis (2) bearing said guide slot (120) and on which are mounted each of said riveting system (6) and drilling system (4), said first and second carriages (10, 34) each being arranged so as to be capable of sliding rectilinearly relative to the chassis (2) along said same slide direction (18), said drilling system (4) including means (24) for setting the first carriage (10) into motion in said slide direction (18), and said riveting system (6) also including means (104) for setting the second carriage (34) into motion in said slide direction (18).
- The device (1) according to claim 4, characterized in that said means for setting the second carriage (34) into motion in said slide direction (18) comprises a rodless piston (104).
- The device (1) according to any of claims 4 or 5, characterized in that said means (24) for setting the first carriage (10) into motion assume the form of a linear motor.
- The device (1) according to any of claims 4 to 6, characterized in that said first carriage (10) is mounted on two guide rails (20) firmly attached to said chassis (2), by means of a plurality of pads (22) in the form of calipers cooperating with said two guide rails (20) and being firmly attached to said first carriage (10).
- The device (1) according to claim 7, characterized in that each of said two rail guides (20) of the first carriage (10) has a core, both cores being respectively arranged in two inclined planes (P1, P2) forming together a V in a section taken orthogonally to said drilling head axis (16).
- The device (1) according to claim 7 or claim 8, characterized in that each of said two guide rails (20) of the first carriage (10) has a transverse section in the form of an I.
- The device (1) according to any of claims 4 to 9, characterized in that said first carriage (10) is equipped with a first reader head (30) capable of cooperating with an optical rule (32) placed on said chassis (2).
- The device (1) according to any of claims 4 to 10, characterized in that said second carriage (34) is mounted on a guide rail (46) firmly attached to said chassis (2) and oriented along the slide direction (18), by means of at least one pad (48) in the form of calipers cooperating with said guide rail (46) and being firmly attached to said second carriage (34).
- The device (1) according to any of claims 4 to 11, characterized in that it further includes a sheet-clamping system (8) arranged so as to be able to slide rectilinearly relative to the chassis (2), along said slide direction (18).
- The device (1) according to claim 12, characterized in that the sheet-clamping system (8) comprises a third carriage (60) mounted on said chassis (2), as well as means (70) for setting this third carriage (60) in motion in said slide direction (18).
- The device (1) according to claim 13, characterized in that said means (70) for setting the third carriage (60) in motion assume the form of a linear motor.
- The device (1) according to claim 14 combined with claim 8, characterized in that the linear motors (24, 70) of the first and third carriages (10, 60) have a same fixed secondary element (28) in common.
- The device (1) according to any of claims 13 to 15 combined with any of claims 9 to 11, characterized in that said third carriage (60) is mounted on said two guide rails (20) guiding said first carriage (10), by means of a plurality of pads (68) in the form of callipers cooperating with said guide rails (20) and being firmly attached to said carriage (60).
- The device (1) according to any of claims 13 to 16, characterized in that said third carriage (60) is equipped with a second reader head (74) capable of cooperating with an optical rule (32) placed on said chassis (2).
- The device (1) according to any of claims 13 to 17, characterized in that said sheet-clamping system (8) has a sheet-clamping head (62) mounted on said third carriage (60) and defining a sheet-clamping head axis (64) coinciding with the drilling head axis (16).
- The device (1) according to any of claims 4 to 18, characterized in that said chassis (2) is mounted on a robotic arm of the device.
- The device (1) according to any of the preceding claims, characterized in that it includes a control system (83) comprising means (82) for delivering an advance speed setting for a drilling tool (17) of the device, along the drilling head axis (16) as well as a rotation speed setting for this tool, these settings depending on information on the local stiffness of the metal sheets (Info_raideur) at a hole to be drilled intended to receive a rivet.
- A method for assembling metal sheets by riveting, characterized in that it is applied by means of a device (1) according to any of the preceding claims.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE2006/0189A BE1016957A6 (en) | 2006-03-27 | 2006-03-27 | DEVICE AND METHOD FOR SHELVING ROLLED ASSEMBLY. |
PCT/EP2007/052868 WO2007110406A1 (en) | 2006-03-27 | 2007-03-26 | Device and method for joining metal sheets by means of riveting |
Publications (2)
Publication Number | Publication Date |
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EP1998910A1 EP1998910A1 (en) | 2008-12-10 |
EP1998910B1 true EP1998910B1 (en) | 2010-09-01 |
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Application Number | Title | Priority Date | Filing Date |
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EP07727341A Active EP1998910B1 (en) | 2006-03-27 | 2007-03-26 | Device and method for joining metal sheets by means of riveting |
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US (2) | US8079130B2 (en) |
EP (1) | EP1998910B1 (en) |
AT (1) | ATE479511T1 (en) |
BE (1) | BE1016957A6 (en) |
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DE (1) | DE602007008856D1 (en) |
ES (1) | ES2351670T3 (en) |
WO (1) | WO2007110406A1 (en) |
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2006
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2007
- 2007-03-26 US US12/294,570 patent/US8079130B2/en active Active
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- 2007-03-26 CA CA2647550A patent/CA2647550C/en active Active
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- 2007-03-26 DE DE602007008856T patent/DE602007008856D1/en active Active
- 2007-03-26 US US12/294,527 patent/US8533932B2/en active Active
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US8533932B2 (en) | 2013-09-17 |
US8079130B2 (en) | 2011-12-20 |
WO2007110406A1 (en) | 2007-10-04 |
ATE479511T1 (en) | 2010-09-15 |
US20110119897A1 (en) | 2011-05-26 |
CA2647550A1 (en) | 2007-10-04 |
BE1016957A6 (en) | 2007-10-02 |
ES2351670T3 (en) | 2011-02-09 |
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