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EP1998910A1 - Device and method for joining metal sheets by means of riveting - Google Patents

Device and method for joining metal sheets by means of riveting

Info

Publication number
EP1998910A1
EP1998910A1 EP07727341A EP07727341A EP1998910A1 EP 1998910 A1 EP1998910 A1 EP 1998910A1 EP 07727341 A EP07727341 A EP 07727341A EP 07727341 A EP07727341 A EP 07727341A EP 1998910 A1 EP1998910 A1 EP 1998910A1
Authority
EP
European Patent Office
Prior art keywords
carriage
riveting
head
axis
drilling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07727341A
Other languages
German (de)
French (fr)
Other versions
EP1998910B1 (en
Inventor
Maxime Hardouin-Finez
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sonaca SA
Original Assignee
Sonaca SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sonaca SA filed Critical Sonaca SA
Publication of EP1998910A1 publication Critical patent/EP1998910A1/en
Application granted granted Critical
Publication of EP1998910B1 publication Critical patent/EP1998910B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/14Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/14Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
    • B21J15/142Aerospace structures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49764Method of mechanical manufacture with testing or indicating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49764Method of mechanical manufacture with testing or indicating
    • Y10T29/49771Quantitative measuring or gauging
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49764Method of mechanical manufacture with testing or indicating
    • Y10T29/49778Method of mechanical manufacture with testing or indicating with aligning, guiding, or instruction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49764Method of mechanical manufacture with testing or indicating
    • Y10T29/49778Method of mechanical manufacture with testing or indicating with aligning, guiding, or instruction
    • Y10T29/4978Assisting assembly or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49947Assembling or joining by applying separate fastener
    • Y10T29/49954Fastener deformed after application
    • Y10T29/49956Riveting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/51Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5116Plural diverse manufacturing apparatus including means for metal shaping or assembling forging and bending, cutting or punching
    • Y10T29/5118Riveting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00Cutting by use of rotating axially moving tool
    • Y10T408/03Processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00Cutting by use of rotating axially moving tool
    • Y10T408/16Cutting by use of rotating axially moving tool with control means energized in response to activator stimulated by condition sensor
    • Y10T408/165Cutting by use of rotating axially moving tool with control means energized in response to activator stimulated by condition sensor to control Tool rotation

Definitions

  • the present invention relates generally to the field of joining by riveting thin metal sheets or structures, this technique is widely used in aeronautical construction activities.
  • the invention finds a preferred but non-limiting application in the field of robotic assembly by riveting aircraft sheets having a drilling surface / riveting of high curvature, such as for example the leading edge of a wing , or of lower curvature, like an aircraft fuselage panel.
  • these devices In the aerospace industry, these devices generally include a frame carrying a drilling system, a riveting system, and a press-plate system.
  • the press-plate system is usually driven first in order to make contact with the sheets to be assembled, then it is the turn of the drilling system to break through the holes. to obtain a hole into which a rivet is then inserted, delivered by the riveting system.
  • the press-plate system may possibly be doubled by a second press-plate system in order to pressurize both sides of the sheet assembly.
  • the rivets are set up from only one side of the sheets to be assembled, or from both sides of them.
  • the assembly formed by the chassis carrying the various systems mentioned above is usually placed at the end of a robotic arm of the device, which thus makes it possible to bring this assembly to the desired location relative to the sheets to be assembled.
  • the drilling and riveting systems of known devices are generally controlled so that the riveting head and the drilling head are alternately brought into the working axis of the device. , in order to perform one or more operations specific to them and involving other set-ups.
  • the object of the invention is therefore to provide a device and a method for the riveting assembly of sheets which remedy the problems mentioned above, and relating to the embodiments of the prior art.
  • the invention relates to a device for the assembly by riveting sheets, the device comprising a riveting system and a drilling system, the drilling system comprising a first carriage and a head of piercing mounted on the first carriage and defining a drill head axis, and the riveting system comprising a second carriage and a riveting head mounted on the second carriage and defining a rivet head axis.
  • the device further comprises means for moving the riveting head relative to the second carriage, designed to be able to move the same riveting head between a rest position in which the drill head axis and rivet head axis are separate, and a working position in which the drill head axis and rivet head axis are merged.
  • the device according to the invention provides a better precision in the drilling, since the driving kinematic chain associated with the drilling system can be simplified compared with that encountered in the prior art. Indeed, it is now no longer necessary to move the drilling system to ensure the alternative establishment in the working axis, riveting and drilling systems.
  • the proposed solution implies that the piercing head remains permanently in the working axis of the device, whether during the drilling operation or during the riveting operation, since it is the riveting system itself which is designed so that its riveting head is in turn disengaged from the working axis, and oriented according to it, being located forward with respect to the piercing head with which this head riveting is then also aligned.
  • the proposed arrangement provides a very high rigidity in the drilling axis, capable of ensuring the formation of a perfectly circular hole and a regular milling.
  • the simplification of the driving kinematic chain associated with the drilling system is not only intended to reduce the risk of occurrence of internal kinematic variations specific to the tooling and favoring the appearance games, but also leads advantageously to decrease the mass of the device and its overall size.
  • the means for setting the riveting head in motion relative to the second carriage are means for rotating, the desired rotational movement then taking place along an axis of rotation parallel to the axis. drilling head, and separate from the rivet head axis.
  • the above-mentioned axis of rotation, the axis of the piercing head and the axis of the riveting head are thus permanently parallel to one another, or sometimes sometimes confused with respect to each other.
  • the drill head and riveting head axes.
  • the device may also comprise a frame on which each of the riveting system and drilling system are mounted, the first and second carriages being each arranged so as to be able to slide rectilinearly with respect to the frame in the same sliding direction, the system drilling device also comprising means for moving the first carriage in the direction of sliding.
  • the device further comprises coupling means enabling, when in an activated state, to couple in translation, in the sliding direction, to each other the first and second carriages, and, when in a deactivated state, to allow relative sliding between these first and second carriages, according to the same direction of sliding.
  • the coupling means comprise for example a guide rail arranged in the direction of sliding and secured to the first carriage, and at least one brake-actuatable brake shoe, secured to the second carriage, the stirrup - actuable brake cooperating with the guide rail.
  • each of the first and second carriages are set in motion by non-common but distinct means of movement, without departing from the scope of the invention.
  • the means for setting the riveting head in motion relative to the second carriage comprise a deformable parallelogram, which generally makes it possible to further simplify the design of the device, which then requires more the presence of the aforementioned rotating means.
  • the use of a deformable parallelogram similar to a pantograph, generally provides a simplified sequencing of the riveting operation that follows the drilling operation, thus provides better efficiency to the device.
  • the parallelogram is designed to deform in order to bring the riveting head into its working position in which the drill head axis and rivet head axis are combined, this deformation can advantageously be carried out automatically during a simple movement of the second carriage, preferably parallel to the drill head axis.
  • the means for setting the riveting head in motion relative to the second carriage comprises: two parallel arms forming the deformable parallelogram, each articulated at one of its two ends on the second carriage, and articulated to the other from its ends to the riveting head;
  • a mechanical system for deforming the parallelogram designed so as to generate, when the second carriage is moving in a sliding direction, a deformation of the parallelogram of a first configuration placing the riveting head in its rest position, a second configuration placing the riveting head in its working position, and vice versa. Therefore, it should be understood that the second carriage and the riveting head form respectively two parallel sides of the deformable parallelogram, the other two parallel sides being of course formed by the aforementioned arms.
  • the parallelogram is deformed in a predetermined manner during a simple movement of the second carriage in a sliding direction, preferably identical to the direction of movement of the riveting head.
  • this preferred embodiment is remarkable in that the sequencing of the riveting operation is simplified to the extreme, since it consists only of moving the second carriage in motion in the direction of sliding.
  • the mechanical deformation system is a guiding system comprising a pin secured to one of the two parallel arms, the pin sliding in a routing groove when moving the second carriage in the sliding direction.
  • the throat similar to a ramp or a routing track, has a suitable shape ensuring the deformation of the desired parallelogram.
  • the routing groove preferably has successively a first portion to maintain the parallelogram in its first configuration placing the riveting head in its rest position, a second portion for deforming progressively the parallelogram until it adopts its second configuration placing the riveting head in its working position, and a third portion to maintain the parallelogram in its second configuration, to allow a riveting operation.
  • the three adjoining portions are preferably each rectilinear, respectively oriented along three distinct lines.
  • the first and third portions are parallel to each other and parallel to the working axis, while the second portion is inclined relative thereto in order to ensure the progressive approximation of the head of the riveting towards the working axis.
  • the routing groove which is preferably in a plane, may not include the first portion mentioned above, but only the other two portions respectively first of all the deformation of the parallelogram in order to bring the riveting head in its working position, and then maintaining the deformed parallelogram to put the head in translation to complete the riveting operation along the working axis.
  • the device comprises a frame carrying the routing groove and on which are mounted each of the riveting system and drilling system, the first and second carriages being each arranged so as to be able to slide rectilinearly with respect to the frame according to the same sliding direction, the drilling system comprising means for moving the first carriage in the sliding direction, and the riveting system also having means for moving the second carriage in the sliding direction.
  • the drilling system comprising means for moving the first carriage in the sliding direction
  • the riveting system also having means for moving the second carriage in the sliding direction.
  • the first and second carriages slide respectively in two different directions, namely not parallel to each other.
  • another possibility would be to use the same moving means for moving the first and second carriages, in the same or similar manner to that described above incorporating coupling means.
  • the means for setting the second carriage in motion in the sliding direction comprise a rodless jack, of a conventional design and known to those skilled in the art.
  • An alternative solution could for example have been to use a linear motor, as it is preferentially retained to achieve the means for moving the first carriage.
  • the linear motor employed is of the type of those commercially available.
  • the first carriage is mounted on two guide rails secured to the frame, with the aid of a plurality of stirrup-shaped pads cooperating with the two rails of FIG. guiding and being integral with the first carriage.
  • each of these two guide rails of the first carriage has a core arranged respectively in two inclined planes forming together a V in section taken orthogonally to the drill head axis.
  • the activation of the solenoid of a primary element of the linear motor makes it possible to create electromagnetic forces ensuring the displacement on the rails of the first carriage, and also an attraction thereof to a secondary element usually taking the form of a track of permanent magnets.
  • This attraction has the effect of creating a plating of the first carriage on the guide rails, which, because of their V arrangement, strongly help maintain a centering of the drilling head in the working axis. Indeed, in operation, these support forces permanently maintain the first carriage on the rails arranged in V, thereby avoiding the appearance of vibration generating sets that would be extremely detrimental to the drilling accuracy.
  • each of the two guide rails of the first carriage preferably has a cross section I-shaped.
  • the first carriage is equipped with a first read head adapted to cooperate with an optical ruler placed on the chassis.
  • the second carriage of the riveting system is preferably mounted on a rail of integral guiding of the frame and also oriented in the direction of sliding, with the aid of at least one stirrup-shaped pad cooperating with the guide rail and being integral with the second carriage.
  • this rail is separate from the two guide rails on which is secured the first carriage of the drilling system.
  • the aforementioned rail is used both for the case where the riveting head is mounted on means for rotating, as for the case where it is carried by a deformable parallelogram.
  • the device further preferably comprises a steel press system arranged to be slidable in a rectilinear manner with respect to the frame, in the direction of sliding.
  • the sheet metal press system preferably comprises a third carriage mounted on the frame, as well as means for moving this third carriage in the sliding direction.
  • the means for moving the third carriage take the form of a linear motor, which may be such that it has in common with the linear motor of the first carriage the same fixed secondary element, know the permanent magnet track placed between the two guide rails of the first carriage.
  • This specificity also makes it possible to reduce the number of kinematic elements within the device, resulting in a further reduction in the overall weight and bulk of the device.
  • the third carriage is mounted on the two guide rails guiding the first carriage, with the aid of a plurality of stirrup-shaped pads cooperating with these two guide rails and being integral. of the third carriage.
  • the third carriage is equipped with a second read head adapted to cooperate with an optical ruler placed on the chassis, which is of course preferably identical to that cooperating with the first read head equipping the carriage of the drilling system. .
  • this advantageously makes it possible to envisage carrying out micrometric displacements of the third carriage on the chassis.
  • the sheet-metal press system has a sheet-metal press head mounted on the third carriage and defining a sheet-metal press head axis coinciding with the drilling head axis.
  • the frame is mounted on a robotic arm of the device, for example by means of a five-axis head.
  • the device preferably also comprises a control system provided with means making it possible to deliver an advance speed setpoint of a drilling tool of the device, along the axis of the piercing head, as well as a setpoint of rotation speed of this tool, these instructions being based on information on the local stiffness of plates at a hole to be drilled for receiving a rivet.
  • the subject of the invention is also a method of joining by riveting of sheets implemented using a device such as that which has just been described.
  • Figure 1 shows a perspective view of a portion of a device for rivet joining of sheets according to a preferred embodiment of the present invention
  • FIG. 2 represents an exploded perspective view of the device shown in FIG. 1;
  • - Figure 3 shows a sectional view taken along the plane P of Figure 1;
  • - Figures 4 to 6 show schematic views of different parts of a control system equipping the device shown in Figures 1 to 3;
  • FIGS. 7a to 7i show the device of FIGS. 1 to 3 at different stages during the implementation of a riveting method of joining sheets according to a preferred embodiment of the present invention
  • Figure 8 shows a perspective view of a portion of a device for rivet joining of sheets, according to another preferred embodiment of the present invention
  • FIG. 9 represents a front view of the device shown in FIG. 8;
  • FIG. 10 is an exploded perspective view of a portion of the device shown in FIGS. 8 and 9, more specifically detailing the design of the second carriage carrying the riveting head; 11 shows a schematic top view illustrating the switching groove for deformation of a deformable parallelogram equipping the device shown in Figures 8 to 10; and FIGS. 12a and 12b show the device of FIGS. 8 to 11 at different stages during the implementation of a riveting method of joining sheets according to a preferred embodiment of the present invention.
  • FIGS. 1 to 3 a part of a device 1 for the rivet joining of sheets according to a preferred embodiment of the present invention is seen, the sheets concerned being of the metallic or realized type. in any other material such as composite material.
  • This device 1 which finds a preferred application in the field of aeronautical constructions, can be adapted to allow the automatic installation of all types of rivets, such as rivets to shoot, and / or rivets struck, and / or crushed rivets, without departing from the scope of the invention. Nevertheless, it is noted that the device 1 is preferably designed to work blindly, with rivets to shoot.
  • the part of the device 1 shown in FIGS. 1 to 3 relates only to an end portion of this device, and preferably constitutes a mountable / dismountable tool intended to be assembled at the end of a robotic arm (not shown) making preferentially integral part of this device.
  • a mountable / dismountable tool intended to be assembled at the end of a robotic arm (not shown) making preferentially integral part of this device.
  • the junction between the end of this robotic arm, and the tool part which will now be described may be constituted by a five-axis head known to those skilled in the art and allowing a very high orientation. precise of this tool in space.
  • the device 1 thus comprises generally, attached to the frame 2, three systems intended to provide different functions, namely a drilling system 4, a riveting system 6, and a press-plate system 8. For information purposes, it is indicated that these systems are also called actuators, or even effectors.
  • the latter has a first carriage 10 supporting the whole of the piercing spindle 12, which has at its front part a piercing head 14 equipped with a piercing tool 17 and defining a drill head axis 16, also called drilling tool axis, wherein is arranged the same tool.
  • the pin 12 is fixedly mounted on the carriage 10, so that the relative position between the axis of the drilling head 16 oriented in the direction X, and the same carriage 10, is intended to remain identical throughout. a riveting assembly cycle.
  • the piercing head 14 conventionally comprises the piercing tool 17, as well as the support of this tool, of the mandrel type or the like.
  • the first carriage 10 is mounted on the frame 2 so as to be able to slide rectilinearly with respect thereto, in a direction of sliding 18 parallel to the direction X.
  • the carriage 10 is slidably mounted on two rails. 20 oriented guideways in the direction X, and therefore consequently also in the direction of sliding 18, these two rails 20 being spaced from each other in the direction Y. More specifically with reference to Figure 3 showing a transverse section in a plane P oriented in the directions Y and Z and passing through the piercing system 4, it can be seen that the two rails 20, for example having an I-shaped cross section, are arranged in such a way that that the two souls of these I are respectively in two inclined planes P1, P2 together forming a V.
  • these two rails 20 are therefore also respectively in two planes inclined P3, P4 together forming a V, the tip of the latter V being oriented in the Z direction, downwards. It is noted that these two V each have two branches symmetrical to each other with respect to a vertical plane XZ passing through the axis 16, and together forming an angle of about 90 °.
  • the V arrangement of the upper flanges of the rails 20 allows easy and precise adjustment of the carriages arranged on these rails, and generally makes it possible to very satisfactorily block any parasitic movements of these carriages when they are in translation on the rails.
  • the carriage 10 is equipped with a plurality of yoke-shaped ball bearings 22, for example four in number, with two of them associated with one of the rails 20, and the remaining two associated with the other of these rails.
  • Each of these pads 22 thus encloses the upper branch of the I of one of the two rails 20, as is best seen in FIG.
  • the drilling system 4 incorporates moving means 24 which preferably take the form of a linear motor incorporating a movable primary element 26 embedded on the first carriage 10, and a fixed secondary element 28 mounted on the frame 2.
  • the frame 2 has in section on a YZ plane of a general shape of U, at the two ends of which are fixed the two rails 20. Between the two branches of this U, there is provided a magnetic track consisting of rare earth permanent magnets, alternating along the same track the North and South polarizations. This track, placed under the first carriage 10, then constitutes the fixed secondary element 28 of the linear motor 24.
  • the activation of the solenoid equipping the movable primary element 26 of the linear motor 24 makes it possible to create electromagnetic forces ensuring on the one hand the displacement in the X direction of the first carriage 10 on the rails 20, and on the other hand an attraction in the direction Z of the same carriage 10 to the fixed secondary element 28.
  • the latter is equipped with a read head 30 cooperating with an optical ruler 32 placed on the frame 2, in the direction X.
  • this rule 32 consists of a glass bar bearing graduations of very high precision.
  • the read head 30 converts into electronic signals the detection of engravings read on the ruler 32 during the passage of the carriage 10, to give its exact position on the guide rails 20.
  • the description of the drilling system 4 which has just been carried out shows one of the specificities of the present invention, namely that the axis of drilling head 16 is provided to remain permanently in the working axis of the device , and is therefore in no way intended to be animated by a movement relative to the frame 2 during operation of the device.
  • the riveting system 6 comprises a second carriage 34 supporting the assembly of the riveting tool 36 or riveter, which comprises in its front part a riveting head 38, defining to it a rivet head axis 40 parallel to the X and 18 directions. More precisely, the riveting head 38, and more generally the riveting tool assembly 36, is integrally mounted at the front of an arm deportation 42 extending generally in the X direction, and of which the rear part is mechanically connected to the carriage 34.
  • the aforementioned mechanical connection is made using means of movement (hidden in the figures) designed to be able to put the arm 42 and the head 38 secured to it in rotation relative to the carriage 34 about an axis of rotation 44, for the purpose of moving this same riveting head 38 between a rest position in which the drill head axis 16 and the rivet head axis 40 are distinct and parallel as shown in FIGS. 1 and 3, and a working position in which these axes 16, 40 are merged, as will be explained later.
  • the moving means then take the form of a conventional rotary motor, the axis of rotation 44 of which is preferably parallel to the X and 18 directions, and of course distinct from the axes of the piercing head and the riveting head 16. 40.
  • the start of the rotary motor causes the head 38 to move relative to the carriage 34, this movement describing a trajectory corresponding to a portion of a circle situated in a plane YZ.
  • the second carriage 34 is mounted on the frame 2 so as to slide rectilinearly with respect to the latter in the sliding direction 18. To do this, the second carriage 34 is slidably mounted on a guide rail 46, preferably distinct from the two guide rails 20 of the carriage 10, but also oriented along the X and 18 directions. As shown in FIG. 2, the rail 46 of FIG. H-shaped cross-section is integrally mounted on an outer lateral surface of one of the legs of the U formed by the frame 2.
  • the carriage 34 is equipped with one or a plurality of yoke-shaped ball bearings 48, for example, provided at the number two, spaced in the X direction. pads 48 thus encloses the free lateral branch of the H which is opposed to the other lateral branch fixed integrally on the frame 2.
  • the carriage 34 of the riveting system 6 does not comprise any translational means of its own, but is provided to be able to couple with the carriage of the drilling system 4, and is therefore likely to be set in motion in the direction 18 under the effect of the start of the first linear motor 24 described above.
  • coupling means 50 allowing, when in an activated state, to couple in translation in the direction 18, one to the other of the carriages 10, 34, and, when are in a deactivated state, to allow relative sliding between these same carriages.
  • these means 50 comprise a guide rail 52 integral with the first carriage and arranged in the X and 18 directions, as well as at least one actuatable brake-caliper shoe 54 integral with the second carriage 34, and more particularly of an inclined upper part of the latter which tends to move closer to pin 12 to limit the overall size.
  • the brake callipers 54 permanently secured to the free upper part of the I-shaped cross section rail 52, are actuated accordingly. , for example electromagnetically.
  • the riveting system 6 is equipped with its own means of translation, they can then take any form known to those skilled in the art, such as for example incorporating a hydraulic cylinder.
  • the latter has a third carriage 60 supporting a sheet-metal press head 62, also known as pressurizing gun, which defines a sheet-metal press head axis 64 oriented in directions X and 18.
  • the head 62 intended to contact the sheets to be assembled during the drilling and riveting operations, is provided with a through orifice 66 arranged according to the the axis of the press head 64 and intended to be alternately traversed by the drilling tool 17, and the riveting head 38. More specifically, this head 62 or barrel is fixedly mounted on the carriage 60, so that the position relative between the head axis X-oriented sheet-metal press, and the same carriage 60, is intended to remain identical throughout a riveting assembly cycle.
  • one of the peculiarities of this preferred embodiment lies in the fact that the pins 64 and 16 are permanently merged during a riveting assembly cycle.
  • the third carriage 60 is mounted on the frame 2 so as to be able to slide rectilinearly with respect to the latter in the sliding direction 18. To this end, the carriage 60 is slidably mounted on the two guide rails 20 arranged in V previously described, forward with respect to the first carriage 10 of the drilling system, naturally understood that the front and back are here determined according to the orientation of the drilling tool used by the system 4.
  • the carriage 60 is equipped with a plurality of ball bearings 68 in the form of a stirrup, for example two in number, each associated with one of the two rails.
  • a plurality of ball bearings 68 in the form of a stirrup, for example two in number, each associated with one of the two rails.
  • Each of these shoes 68 thus encloses the upper branch of the I of one of the two rails 20.
  • the sheet-ironing system 8 incorporates moving means 70 which preferably take the form of a linear motor incorporating a primary element mobile 72 on the third carriage 60, and a fixed secondary element 28 mounted on the frame 2, and which is preferably the same as that used for the first linear motor, in order to limit as much as possible the number of kinematic components necessary for the operation of the device 1.
  • moving means 70 which preferably take the form of a linear motor incorporating a primary element mobile 72 on the third carriage 60, and a fixed secondary element 28 mounted on the frame 2, and which is preferably the same as that used for the first linear motor, in order to limit as much as possible the number of kinematic components necessary for the operation of the device 1.
  • the activation of the solenoid equipping the mobile primary element 72 of the linear motor 70 allows to create electromagnetic forces ensuring on the one hand the displacement in the X direction of the third carriage 60 on the rails 20, and on the other hand an attraction in the Z direction of the same carriage 60 towards the fixed secondary element 28 of the type track permanent magnets.
  • this device 1 is also equipped with a control system 83 shown schematically in FIGS. 4 to 6.
  • this system 83 comprises first control means 84 which are associated with the system of press-plates 8, as well as second control means 86 which are associated with the drilling system 4, these means 84, 86 can naturally be grouped together in the same equipment.
  • these means 84 shown in FIG. 4 comprise a first digital control unit 88 connected to a servocontrol card 90 of the linear motor 70 of the press-plate system 8.
  • the unit 88 is thus capable of delivering position, speed of advance and power instructions to the card 90, which then realizes a control in position, speed of feed and power, by delivering a current appropriate to the motor 70 to which this card 90 is connected.
  • the servo card 90 receives from the read head 74 information on the actual position of the carriage 60, this information being returned to the unit 88. Moreover, this servo card 90 is also capable of restoring the unit 88 measures the speed of advance of the carriage 60 and the effective power, this effective power allowing the unit 88 to determine the engine power absorbed by the system 8 during the docking and clamming operations.
  • these comprise a second digital control unit 92 connected to a servo-control card 94 of the linear motor 24 of the piercing system 4.
  • the unit 92 is thus capable of to provide position, speed and power instructions to the card 94, which then performs a control in position, speed and power, by delivering a current appropriate to the motor 24 to which the card 94 is connected.
  • the servo card 94 receives from the read head 30 information on the actual position of the carriage 10, this information being returned to the unit 92.
  • this servo card 94 is also able to restore the unit 92 measures concerning the speed of advance of the carriage 10 and possibly the effective power.
  • the digital control unit 92 is also connected to a servocontrol card 96 of the rotary motor of the pin 12.
  • the unit 92 is thus capable of delivering rotational speed and power instructions to the card 96. , which then realizes a servocontrol in rotational speed and in power, by delivering a current appropriate to the rotary motor to which this card 96 is connected. In return, it may be provided that this servo card 96 returns to the unit 92 measures concerning the speed of rotation of the tool 17 and the effective power.
  • the unit 92 comprises means 82 for delivering, respectively to the cards 94 and 96, setpoints of the tool advance speed and setpoint of rotation speed of this tool which are function information on the local stiffness of the sheets at the hole to be drilled for receiving a rivet, this information being called Info_raideur.
  • these means 82 take for example the form of a correction matrix of the two aforementioned setpoints, this matrix thus taking into account not only the Info Info stiffness previously determined, but also possibly the nature of the material and the type of the drilling tool whose data are pre-recorded in a specific program.
  • this correction matrix is designed so that the instructions of speed of advance and rotation that it delivers to the cards 94, 96 make it possible to carry out a drilling with a quality and a precision as high as possible. It will now be described with reference to FIGS.
  • this method generally comprising a step of determining information on stiffness local sheet metal at the hole to be drilled, followed by a drilling step to achieve the hole and the milling associated with it, then finally a step of setting up a rivet in said pierced hole, these three steps being reiterated as many times as there are rivets to put on the sheets to assemble.
  • the frame is first positioned relative to the plates 80 to be assembled according to the point thereof where the rivet must be placed, the three systems 4, 6, 8 being each in their position rest.
  • the frame 2 is first brought by the robotic arm near the plates 80 to be assembled, so that the front end of the press head 62 is located at a standard distance D stand plates 80 according to the direction of sliding 18 and that of the axis 64, this distance may be of the order of 15 mm.
  • the carriage 60 is in a position such that its central point C is at a reference point R of the optical ruler 32.
  • the docking operation is initiated by controlling a linear displacement of the carriage 60 with the unit 88, in order to obtain a contact between the head 62 and the plates 80. It is noted that as soon as the aforementioned contact is established , the control unit 88 periodically determines the value of the absorbed motor power Pl absorbed by the system 8, this absorbed value being then converted by an integrated converter to the unit 88 in order to obtain a value of the resistance strength of the plates. At the docking Fl. As an indication, it is noted that this force Fl, updated every 5 ms, also corresponds in value to a driving force of the press-plate system 8 against the plates 80.
  • the control of this docking operation is provided so that the movement of the system 8, and more specifically that of its carriage 60, is completed when the determined force F1 has reached a target target value Fl, which can for example be set to a low value of the order of 1 N.
  • a target target value Fl which can for example be set to a low value of the order of 1 N.
  • the carriage 60 has thus traveled a distance Dl_final between the point R and a point Cl of the rule 32 at the level which is the point C of the carriage 60, the value of this distance Dl final measured using the rule 32 being restored to the unit 88.
  • Fl_finale the value of the resistance force of the plates at the end of the docking
  • the clamming is carried out by controlling a linear displacement of the carriage 60 with the unit 88, in order to obtain a reinforced adhesion between the head 62 and the sheets 80 contact.
  • the control unit 88 periodically determines, on the one hand, the value of the absorbed motor power P2 absorbed by the system 8, this absorbed value P2 being then converted by the converter in order to obtain a value of the resistance force of the laminations F 2, and secondly the clamping distance D_clamage corresponding to the actual distance traveled by the point C of the carriage between the point of the optical ruler 32 at which it is located at the moment t considered, and the point Cl of this rule.
  • the force F2 updated every 5 ms as the value D clamping, also corresponds in value to a driving force of the press-plate system 8 against the plates 80.
  • the control of this clamping operation is provided so that the movement of the carriage 60 is completed when the determined force F2 has reached a target value F2_cible, or when the clamping distance D_clamage has reached a target value D_clamage_cible, the clamping operation thus being completed as soon as any one of these two target values has been reached.
  • the target target value F2 can for example be set at a value of the order of 150 N
  • the target value D_clamage_cible can for example be set at a value of the order of 500 microns.
  • the carriage 60 has therefore traveled a final distance D2 between the point R and a point C2 of the rule 32, at which point C of the carriage 60 is located.
  • the unit 88 can then determine and store the distance T_tmores_final corresponding to the distance in the direction 18 between the point R of the rule 32 and the front end of the head of press-plates 62 at the end of the clamming operation.
  • This specificity is advantageous since it makes it possible to optimally optimize the linear displacement of the drilling system 4 during the subsequent drilling step, insofar as this system 4 can be driven at a high speed over a precise distance set as a function of the distance T_tadoss_finale, before being slowed down to the speed of advance of the previously determined tool. Furthermore, the knowledge of this distance T_tados_finale, of the order of 200 mm, makes it possible to precisely set the rotational speed change distance of the drilling tool for the attack of milling, when a driller floor tool- miller is used. Finally, another advantage lies in the fact that the depth of the countersink can be perfectly respected.
  • the subsequent milling stroke can also be corrected according to information Info_raideur determined as described below, and also possibly depending on the various characteristics of the rivets employed.
  • information Info_raideur determined as described below, and also possibly depending on the various characteristics of the rivets employed.
  • the lower the local stiffness of the sheets the more the latter are deformed by the thrust of the sheet-metal press head, and therefore the center of this sheet-metal press head is far from these same. deformed sheets. So, the more the local stiffness of the sheets is low, the greater the milling stroke compared to the press-plate system, to obtain a determined depth of milling, will be important.
  • This information on the local stiffness of the sheets is then delivered to the second control means 86 associated with the drilling system 4, and more particularly to the correction matrix 82 equipping the unit 92.
  • this Info stiffness information is provided to predispose the instructions of speed of advance and speed of rotation of the tool 17 used when ordering the drilling step which will now be described.
  • this drilling step is initiated with the system 8 in its position as shown in FIG. 7d, and the systems 4 and 6 in their positions as shown in FIG. 7a, as is globally shown in Figure 7e.
  • This drilling operation consists in moving the carriage 10 of the drilling system 4 so that it passes through the sheet-iron press system 8, and also passes through the two plates 80 to be assembled.
  • the advancement required in the sliding direction 18 is performed using the first motor 24.
  • this operation is preferably not only to practice a through hole in the two sheets 80 superimposed, but also to make a countersink to accommodate the rivet head that will be laid later.
  • FIG. 7f it is noted that the setting in motion of the carriage 10 of the drilling system in the direction 18 did not cause any movement of the carriage 34 of the riveting system 6, since this operation was performed with the calipers-brakes 54 in a deactivated state, that is to say without connection between the brake calipers 54 and the rail 52. Therefore, it is noted that during the movement of the first carriage 10, the second carriage 34 remains stationary relative to the chassis 2.
  • the drilling is carried out by controlling the linear displacement of the carriage 10 with the feed speed setpoint of the tool as previously determined and coming from the die 82, and simultaneously controlling the rotation of the pin 12 with the reference speed of rotation of the tool also coming from this matrix 82, these instructions being respectively delivered to the servocontrol cards 94 and 96.
  • the value of a resistance force of the sheets F3 resulting from the support of the press system 8 on the sheets 80 is periodically determined.
  • This determination of F3 is preferably carried out in the same way as that adopted for the determination of Fl and F2. As such, it is indicated that the engine associated with the trolley 60 of the ironing system continues to be fed during drilling, and that it is slaved in position so that the carriage 60 retains its C2 position on the chassis 2.
  • F3 is updated every 5 ms and corresponds in value to a driving force of the sheet metal press head 62 in the sheets 80 during drilling.
  • the minimum value F3_min can for example be set at 5 N.
  • F3_min can for example be set at 5 N.
  • the carriage 10 is again driven so as to back on the rails 20, to reach a position farther than the starting position shown in Figure 7a. Indeed, it is sought a relative spacing in the direction 18 between the carriage 34 and the carriage 10, so that the riveting head 38 can come without problems of space in the front of the piercing head 14, as this will be described later.
  • the method is continued by a step of placing the rivet in the hole obtained, this step beginning with a displacement of the riveting head 38 in the axis of the piercing head 14, in front of it.
  • the means for rotating this head 38 and the arm 42 are actuated until the position desired is obtained, as shown in FIG. 7h.
  • the means 50 of the two carriages 10 and 34 are controlled so as to pass into the activated state allowing them to be coupled in translation in the direction 18. Then, it is undertaken a displacement of all of the two carriages 10, 34 using the first linear motor 24, as shown in Figure 7i.
  • the riveting head 38 located in front of the piercing head 14 penetrates inside the metal press head 62 and is therefore positioned very close to the two plates 80 to be assembled, on which the rivets removal operation is performed in a conventional manner, known to those skilled in the art.
  • FIGS. 8 to 11 a portion of a device 1 for rivet joining of sheets may be seen in accordance with an even more preferred embodiment of the present invention. It has for some parts of a design identical or similar to that of the device 1 described above, and in this respect, it is noted that in the figures, the elements bearing the same reference numerals correspond to identical or similar elements .
  • the noticeable difference between the two devices 1 lies in the design of the riveting system 6, and more particularly in the design of the means for moving the riveting head 38 relative to the second carriage, still designed to be able to move the same riveting head between the rest position in which the drill head axis and the rivet head axis 16, 40 are distinct, and a working position in which the axis of drilling head and axis of riveting head 16, 40 are merged.
  • the frame 2, the drilling system 4 and the plate press system 8 are identical or similar to those presented previously.
  • the riveting system 6 includes the second carriage 34 supporting the assembly of the riveting tool 36 or riveting machine, which comprises in its front portion the riveting head 38, which in turn defines the rivet head axis 40 parallel to the X and 18 directions.
  • the riveting head 38, and more generally the riveting tool assembly 36, is mounted mechanically at its rear portion on the carriage 34 by the intermediate of a deformable parallelogram 102, which will be described below.
  • the second carriage 34 is mounted on the frame 2 so as to slide rectilinearly relative thereto in the sliding direction 18. To do this, the second carriage 34 is slidably mounted on the guide rail 46 preferably separate from the two guide rails 20 of the carriage 10, but also oriented in the directions X and 18. As shown in Figure 9, the rail 46 of H-shaped cross section is mounted solidarily on an outer lateral surface of one of the branches of the U formed by the frame 2.
  • the carriage 34 is equipped with one or a plurality of yoke-shaped ball bearings 48, for example, provided at the number two, spaced in the X direction. pads 48 thus enclose the free lateral branch of the H which is opposite to the other lateral branch fixed integrally on the frame 2.
  • the riveting system 6 also comprises means for moving the second carriage 34 in the direction of sliding 18, these means being preferably separate from the moving means 24 of the first carriage 10, although this could be otherwise, without departing from the scope of the invention.
  • the means for moving the second carriage 34 preferably takes the form of a rodless jack 104 of the type commercially available, arranged in the direction 18.
  • the latter has a hollow body 106 fixed relative to to the frame 2, and a movable cylinder slider 108 adapted to be moved in the direction 18 relative to the hollow body 106 in which it is partially housed.
  • a deformable parallelogram 102 establishing the mechanical connection between the rear portion of the riveting tool 36, and the carriage 34.
  • This parallelogram 102 thus makes integral part of the means for moving the head riveting 38 relative to the second carriage, since it is easily capable of providing the movement of the same riveting head 38 between the rest position and the working position.
  • the parallelogram 102 comprises two parallel arms 110, each articulated at its rear end on the second carriage 34 along an axis 112, and articulated at its front end to the rear portion of the riveting tool 36 along an axis 114 , and more specifically articulated on a support block of the riveting head 38.
  • the axes 112, 114 are arranged parallel to the direction Z, so that the parallelogram 102 is deformed in an XY plane parallel to the direction of
  • the other two sides of the parallelogram 102 are physically constituted by the second carriage 34 and the riveting tool.
  • a mechanical deformation system of the parallelogram is provided.
  • This system is generally designed so as to automatically generate, when the second carriage 34 is moved in a direction 18 with the aid of the jack 104, a deformation of the parallelogram 102 of a first configuration shown in FIGS. 9 placing the riveting head 38 in its rest position spaced from the working axis, to a second configuration which will be described later, placing the head 38 in its working position.
  • the mechanical deformation system 116 takes the form of a guiding system comprising a pin or roller 118 integral with one of the two parallel arms 110, preferably the arm located the outermost as shown, the pin 118 sliding in a switch groove 120 during a setting in motion of the second carriage 34 in the direction 18.
  • the groove 120 fixed to the frame 2 is preferably located in a plane parallel to that in which the parallelogram is provided to deform.
  • the throat 120 which will be detailed later has a suitable shape ensuring the desired deformation of the parallelogram, namely that allowing the controlled approximation of the riveting head 38 to the working axis of the device, and also ensuring a maintenance of the rivet head axis 40 always parallel to the direction 18 during the movement of this head 38.
  • the carriage 34 may be composed of several elements that can be quickly dismounted relative to one another.
  • the part of the carriage 122 fixedly supporting the shoe 48 in the form of a stirrup and cooperating with the guide rail 46 is intended to remain permanently on this rail, while another carriage part 124 carrying the parallelogram 102 is intended to be mounted by quick attachment to the aforementioned part 122.
  • the piece 124 is a key interface piece of a quick assembly and disassembly function of the parallelogram 102.
  • it comprises two shafts or shafts 126, 128 located one above the other. other, and parallel to the X direction.
  • the carriage 34 is also equipped with a piece 134 establishing the mechanical connection between the piece 124 and the actuator slider 108, this piece 134 in fact having two distinct functions.
  • the first function is to ensure the securing of the workpiece 124 on the part 122, namely to cooperate each of the two axes 126, 128 with their respective grooves 130, 132. This is done in a simple manner by turning the lower pin 128 carrying the connecting piece 134, which axis has an eccentric form provided for this purpose.
  • the axis 128 is introduced first into the depth of the U-shaped groove 132, then the axis 126 is tilted vertically from the V-groove 130, and finally, the part 134 is pushed by pivoting against a piece 138 which will be presented below. The locking is then simultaneously ensured by the eccentric support of the joining piece 134 against the groove 132.
  • the second function resides in the mechanical coupling with the slider of the cylinder 108.
  • the H-shaped part 134 comes to couple quickly at the two lower branches of the H between the forks of a part of the cylinder. 138 home U screwed on the slider 108.
  • the U-shaped part 138 carries spring ball screws 140 to retain the two lower branches of the H in the closed / locking position, ensuring this is a stop for the piece H-shaped 134 participating in the mechanical coupling of the carriage 34 on the rodless cylinder 104.
  • the groove 120 includes a second portion 150 whose function is to lead to a progressive deformation of the parallelogram 102 until it adopts a configuration to place the riveting head in its working position, namely to align the rivet head axis 40 with the drill head axis 16.
  • this second portion 150 extends along an axis 151 located in the horizontal plane of the groove 120, and inclined relative to the direction 18 and the axis 149 of the first portion.
  • the groove 120 ends with a third portion 152 similar in shape to the first portion 148, since it is oriented along an axis 153 parallel to the direction 18. This third portion keeps the parallelogram 102 deformed and allow the movement of the riveting head 38 along the working axis, with the rivet axis 40 parallel to the drill head axis 16.
  • the profile of the groove 120 is similar to that of a driver who changes lanes, insofar as it passes from a straight path to a progressive shift and then rejoins a lane. new straight path, offset from the first.
  • the junctions 154 and 156 between the three portions 148, 150, 152 are provided substantially rounded shape.
  • the position of the pin 118 near the rear end of the outer arm 110 plays the role of amplifying the offset traced by the second portion 150 of the throat .
  • the center distance of the joints 112, 114 measuring 240 mm, the distance from the pin 118 to the axis 112 being approximately 30 mm we obtain an amplification of the offset in the ratio 240/30, ie eight times the offset engraved in the throat.
  • a 24 mm offset engraved in the throat one gets 192 mm of offset between the disengaged axis and the working axis.
  • this method generally comprises the same steps as those indicated for the preceding embodiment, namely a step of determining information on the local stiffness of the sheets at the hole to be drilled, followed by a drilling step to achieve the hole and the milling associated with it, then finally a step of setting up a rivet in the drilled hole. Since the first two steps are identical to those mentioned previously, they will not be described further. On the other hand, since the riveting step is substantially different, in particular in the manner of bringing the riveting tool 38 into the working axis, this will now be detailed.
  • the rivet carriage 34 is translated in the direction 18, involving the movement of the pin 118 in the first portion 148 of the throat.
  • the riveting head 38 is moved forward in the direction 144 of the direction 18, with its axis 40 undergoing no movement due to the maintenance of the parallelogram 102 in the first configuration.
  • this first part of the displacement of the riveting head 38 makes it possible to maintain it in its rest position, while bringing it towards the front of the device.
  • the rodless cylinder 104 continues its movement, the pin 118 enters the second portion 150 of the groove, leading to a progressive deformation of the parallelogram 102 to its second configuration in which it places the riveting head 38 in the groove.
  • Figure 12a shows the riveting system during movement of the pin 118 within the second portion 150.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Insertion Pins And Rivets (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Plates (AREA)

Abstract

A device (1) for assembling panels using riveting which includes a riveting system (6) together with a drilling system (4). According to the invention, the device includes components for setting the riveting head (38) in motion relative to a carriage (34) of the riveting system, where these components are designed to be capable of moving this riveting head (38) between an at-rest position in which the drilling head axis and the riveting head axis (16, 40) are distinct, and a working position in which the same axes (16, 40) coincide.

Description

DISPOSITIF ET PROCEDE POUR L'ASSEMBLAGE PAR RIVETAGE DEDEVICE AND METHOD FOR RIVETTING ASSEMBLY
TOLESSHEETS
DESCRIPTIONDESCRIPTION
DOMAINE TECHNIQUETECHNICAL AREA
La présente invention se rapporte de façon générale au domaine de l'assemblage par rivetage de tôles ou structures métalliques minces, cette technique étant largement répandue dans les activités de constructions aéronautiques.The present invention relates generally to the field of joining by riveting thin metal sheets or structures, this technique is widely used in aeronautical construction activities.
L' invention trouve en effet une application privilégiée mais non limitative dans le domaine de l'assemblage robotisé par rivetage de tôles d'aéronefs présentant une surface de perçage/rivetage de forte courbure, comme par exemple le bord d'attaque d'une voilure, ou bien de plus faible courbure, comme un panneau de fuselage d'aéronef. ETAT DE LA TECHNIQUE ANTERIEUREThe invention finds a preferred but non-limiting application in the field of robotic assembly by riveting aircraft sheets having a drilling surface / riveting of high curvature, such as for example the leading edge of a wing , or of lower curvature, like an aircraft fuselage panel. STATE OF THE PRIOR ART
Les dispositifs permettant d'assembler des tôles par rivetage ont déjà été largement développés dans l'art antérieur.Devices for assembling sheets by riveting have already been widely developed in the prior art.
Dans l'industrie aéronautique, ces dispositifs intègrent généralement un châssis portant un système de perçage, un système de rivetage, ainsi qu'un système de presse-tôles. Le système de presse- tôles est généralement piloté en premier de manière à établir le contact avec les tôles à assembler, puis c'est au tour du système de perçage de venir percer les tôles afin d' obtenir un trou dans lequel est ensuite inséré un rivet, délivré par le système de rivetage. A titre indicatif, il est noté que le système de presse- tôles peut éventuellement être doublé par un second système de presse-tôles afin de mettre sous pression les deux cotés de l'assemblage de tôles. D'autre part, selon les possibilités d'accès à cette structure, les rivets sont mis en place depuis un seul côté des tôles à assembler, ou bien depuis les deux cotés de celles- ci.In the aerospace industry, these devices generally include a frame carrying a drilling system, a riveting system, and a press-plate system. The press-plate system is usually driven first in order to make contact with the sheets to be assembled, then it is the turn of the drilling system to break through the holes. to obtain a hole into which a rivet is then inserted, delivered by the riveting system. As an indication, it is noted that the press-plate system may possibly be doubled by a second press-plate system in order to pressurize both sides of the sheet assembly. On the other hand, depending on the possibilities of access to this structure, the rivets are set up from only one side of the sheets to be assembled, or from both sides of them.
L'ensemble formé par le châssis portant les différents systèmes mentionnés ci-dessus est habituellement placé à l'extrémité d'un bras robotisé du dispositif, qui permet donc d'amener cet ensemble à l'endroit désiré par rapport aux tôles à assembler.The assembly formed by the chassis carrying the various systems mentioned above is usually placed at the end of a robotic arm of the device, which thus makes it possible to bring this assembly to the desired location relative to the sheets to be assembled.
Les systèmes de perçage et de rivetage des dispositifs connus, tels que décrits dans le document EP 1 329 270, sont généralement pilotés de manière à ce que la tête de rivetage et la tête de perçage soient alternativement amenées dans l'axe de travail du dispositif, afin d'y effectuer une ou plusieurs opérations leur étant spécifiques et impliquant d'autres mises en mouvement.The drilling and riveting systems of known devices, as described in document EP 1 329 270, are generally controlled so that the riveting head and the drilling head are alternately brought into the working axis of the device. , in order to perform one or more operations specific to them and involving other set-ups.
Cette manière d'opérer qui nécessite donc la mise en mouvement séquentielle des systèmes de perçage et de rivetage, requiert la présence d'une chaîne cinématique d'entraînement relativement complexe combinant une multitude de moyens de mise en rotation et de mise en translation, et qui se traduit non seulement par une masse élevée et un encombrement global important, mais surtout par un manque de précision dans le perçage.This way of operating which therefore requires the sequential movement of drilling and riveting systems, requires the presence of a relatively complex drive kinematic chain combining a multitude of means of rotation and translation, and which not only translates into high mass and bulk important overall, but especially by a lack of precision in drilling.
En effet, on a pu constater un manque évident de rigidité de la tête de perçage résultant du nombre important de moyens de mise en mouvement auquel il est associé, mais aussi dû en particulier au fait que cette pluralité de moyens de mise en mouvement est propice à l'apparition dans le temps de variations cinématiques internes propres à l'outillage, qui favorisent l'apparition de jeux. Ces variations, combinées à la flexibilité du bras robotisé porteur de ces systèmes, ne permettant naturellement pas au système de perçage de présenter une rigidité suffisante dans l'axe de perçage, capable de garantir la formation d'un trou parfaitement circulaire et/ou d'une fraisure régulière .Indeed, it has been found a lack of rigidity of the drilling head resulting from the large number of moving means with which it is associated, but also due in particular to the fact that this plurality of moving means is conducive the appearance in time of internal kinematic variations specific to the tools, which favor the appearance of games. These variations, combined with the flexibility of the robotic arm carrying these systems, naturally does not allow the drilling system to have sufficient rigidity in the drilling axis, capable of ensuring the formation of a perfectly circular hole and / or 'regular milling.
EXPOSÉ DE L' INVENTIONSTATEMENT OF THE INVENTION
L' invention a donc pour but de proposer un dispositif et un procédé pour l'assemblage par rivetage de tôles remédiant aux problèmes mentionnés ci-dessus, et relatifs aux réalisations de l'art antérieur.The object of the invention is therefore to provide a device and a method for the riveting assembly of sheets which remedy the problems mentioned above, and relating to the embodiments of the prior art.
Pour ce faire, l'invention a pour objet un dispositif pour l'assemblage par rivetage de tôles, le dispositif comportant un système de rivetage ainsi qu'un système de perçage, le système de perçage comportant un premier chariot ainsi qu'une tête de perçage montée sur le premier chariot et définissant un axe de tête de perçage, et le système de rivetage comprenant un second chariot ainsi qu'une tête de rivetage montée sur le second chariot et définissant un axe de tête de rivetage. Selon l'invention, le dispositif comporte en outre des moyens de mise en mouvement de la tête de rivetage par rapport au second chariot, conçus pour pouvoir déplacer cette même tête de rivetage entre une position de repos dans laquelle les axe de tête de perçage et axe de tête de rivetage sont distincts, et une position de travail dans laquelle les axe de tête de perçage et axe de tête de rivetage sont confondus.To do this, the invention relates to a device for the assembly by riveting sheets, the device comprising a riveting system and a drilling system, the drilling system comprising a first carriage and a head of piercing mounted on the first carriage and defining a drill head axis, and the riveting system comprising a second carriage and a riveting head mounted on the second carriage and defining a rivet head axis. According to the invention, the device further comprises means for moving the riveting head relative to the second carriage, designed to be able to move the same riveting head between a rest position in which the drill head axis and rivet head axis are separate, and a working position in which the drill head axis and rivet head axis are merged.
Avantageusement, le dispositif selon l'invention procure une meilleure précision dans le perçage, étant donné que la chaîne cinématique d'entraînement associée au système de perçage peut être simplifiée par rapport à celle rencontrée dans l'art antérieur. En effet, il n'est à présent plus nécessaire de mettre en mouvement le système de perçage pour assurer la mise en place alternative, dans l'axe de travail, des systèmes de rivetage et de perçage.Advantageously, the device according to the invention provides a better precision in the drilling, since the driving kinematic chain associated with the drilling system can be simplified compared with that encountered in the prior art. Indeed, it is now no longer necessary to move the drilling system to ensure the alternative establishment in the working axis, riveting and drilling systems.
Cela s'explique par le fait que la solution proposée implique que la tête de perçage reste en permanence dans l'axe de travail du dispositif, que ce soit durant l'opération de perçage ou durant l'opération de rivetage, puisque c'est le système de rivetage lui-même qui est conçu pour que sa tête de rivetage soit tour à tour dégagée de l'axe de travail, et orientée selon celui-ci en se situant en avant par rapport à la tête de perçage avec laquelle cette tête de rivetage est alors également alignée.This is explained by the fact that the proposed solution implies that the piercing head remains permanently in the working axis of the device, whether during the drilling operation or during the riveting operation, since it is the riveting system itself which is designed so that its riveting head is in turn disengaged from the working axis, and oriented according to it, being located forward with respect to the piercing head with which this head riveting is then also aligned.
Par conséquent, l'agencement proposé procure une rigidité très importante dans l'axe de perçage, capable de garantir la formation d'un trou parfaitement circulaire et d'une fraisure régulière. De plus, il est noté que la simplification de la chaîne cinématique d'entraînement associée au système de perçage a non seulement pour but de réduire les risques d'apparition dans le temps de variations cinématiques internes propres à l'outillage et favorisant l'apparition de jeux, mais conduit aussi avantageusement à diminuer la masse du dispositif ainsi que son encombrement global.Therefore, the proposed arrangement provides a very high rigidity in the drilling axis, capable of ensuring the formation of a perfectly circular hole and a regular milling. In addition, it is noted that the simplification of the driving kinematic chain associated with the drilling system is not only intended to reduce the risk of occurrence of internal kinematic variations specific to the tooling and favoring the appearance games, but also leads advantageously to decrease the mass of the device and its overall size.
Selon un mode de réalisation préféré, les moyens de mise en mouvement de la tête de rivetage par rapport au second chariot sont des moyens de mise en rotation, le mouvement de rotation recherché s' effectuant alors selon un axe de rotation parallèle à l'axe de tête de perçage, et distinct de l'axe de tête de rivetage.According to a preferred embodiment, the means for setting the riveting head in motion relative to the second carriage are means for rotating, the desired rotational movement then taking place along an axis of rotation parallel to the axis. drilling head, and separate from the rivet head axis.
Dans une telle configuration qui n'est bien entendu pas limitative, l'axe de rotation précité, l'axe de tête de perçage et l'axe de tête de rivetage sont donc en permanence parallèles entre eux, voire parfois confondus pour ce qui concerne les axes de tête de perçage et de tête de rivetage.In such a configuration which is of course not limiting, the above-mentioned axis of rotation, the axis of the piercing head and the axis of the riveting head are thus permanently parallel to one another, or sometimes sometimes confused with respect to each other. the drill head and riveting head axes.
Le dispositif peut également comprendre un châssis sur lequel sont montés chacun des système de rivetage et système de perçage, les premier et second chariots étant chacun agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis selon une même direction de coulissement, le système de perçage comportant également des moyens de mise en mouvement du premier chariot dans la direction de coulissement. Avec cet agencement, on prévoit de préférence que le dispositif comporte en outre des moyens d'accouplement permettant, lorsqu'ils sont dans un état activé, de coupler en translation, selon la direction de coulissement, l'un à l'autre les premier et second chariots, et, lorsqu'ils sont dans un état désactivé, d'autoriser un coulissement relatif entre ces premier et second chariots, selon cette même direction de coulissement.The device may also comprise a frame on which each of the riveting system and drilling system are mounted, the first and second carriages being each arranged so as to be able to slide rectilinearly with respect to the frame in the same sliding direction, the system drilling device also comprising means for moving the first carriage in the direction of sliding. With this arrangement, it is preferably provided that the device further comprises coupling means enabling, when in an activated state, to couple in translation, in the sliding direction, to each other the first and second carriages, and, when in a deactivated state, to allow relative sliding between these first and second carriages, according to the same direction of sliding.
Cette spécificité permet avantageusement d'utiliser un même moyen d'entraînement pour réaliser le déplacement, dans la direction de coulissement, à la fois du chariot du système et perçage, et également celui du système de rivetage. Cela entraîne naturellement une conception simplifiée ainsi qu'une masse et un encombrement réduits. Pour ce faire, les moyens d'accouplement comprennent par exemple un rail de guidage agencé selon la direction de coulissement et solidaire du premier chariot, et au moins un patin en forme d' étrier-frein actionnable, solidaire du second chariot, l'étrier- frein actionnable coopérant avec le rail de guidage.This specificity advantageously makes it possible to use the same drive means to effect the displacement, in the sliding direction, of both the carriage of the system and drilling, and also that of the riveting system. This naturally leads to a simplified design as well as reduced mass and bulk. To do this, the coupling means comprise for example a guide rail arranged in the direction of sliding and secured to the first carriage, and at least one brake-actuatable brake shoe, secured to the second carriage, the stirrup - actuable brake cooperating with the guide rail.
Néanmoins, il serait possible de prévoir que chacun des premiers et seconds chariots soient mis en mouvement par des moyens de mis en mouvement non communs, mais distincts, sans sortir du cadre de l'invention.Nevertheless, it would be possible to provide that each of the first and second carriages are set in motion by non-common but distinct means of movement, without departing from the scope of the invention.
Selon un autre mode de réalisation encore plus préféré de la présente invention, les moyens de mise en mouvement de la tête de rivetage par rapport au second chariot comprennent un parallélogramme déformable, ce qui permet globalement de simplifier encore davantage la conception du dispositif, qui ne nécessite alors plus la présence des moyens de mise en rotation précités. L'emploi d'un parallélogramme déformable, assimilable à un pantographe, assure d'une façon générale un séquençage simplifié de l'opération de rivetage qui suit l'opération de perçage, donc procure une meilleure efficacité au dispositif. En effet, comme cela sera détaillé ultérieurement, il est noté que le parallélogramme est conçu pour se déformer afin d'amener la tête de rivetage dans sa position de travail dans laquelle les axe de tête de perçage et axe de tête de rivetage sont confondus, cette déformation pouvant avantageusement s'effectuer automatiquement lors d'un simple déplacement du second chariot, de préférence parallèlement à l'axe de tête de perçage. Plus précisément, les moyens de mise en mouvement de la tête de rivetage par rapport au second chariot comprennent : deux bras parallèles formant le parallélogramme déformable, chacun articulé à l'une de ses deux extrémités sur le second chariot, et articulé à l'autre de ses extrémités sur la tête de rivetage ;According to another even more preferred embodiment of the present invention, the means for setting the riveting head in motion relative to the second carriage comprise a deformable parallelogram, which generally makes it possible to further simplify the design of the device, which then requires more the presence of the aforementioned rotating means. The use of a deformable parallelogram, similar to a pantograph, generally provides a simplified sequencing of the riveting operation that follows the drilling operation, thus provides better efficiency to the device. Indeed, as will be detailed later, it is noted that the parallelogram is designed to deform in order to bring the riveting head into its working position in which the drill head axis and rivet head axis are combined, this deformation can advantageously be carried out automatically during a simple movement of the second carriage, preferably parallel to the drill head axis. More specifically, the means for setting the riveting head in motion relative to the second carriage comprises: two parallel arms forming the deformable parallelogram, each articulated at one of its two ends on the second carriage, and articulated to the other from its ends to the riveting head;
- un système mécanique de déformation du parallélogramme conçu de manière à engendrer, lors d'une mise en mouvement du second chariot selon une direction de coulissement, une déformation du parallélogramme d'une première configuration plaçant la tête de rivetage dans sa position de repos, à une seconde configuration plaçant la tête de rivetage dans sa position de travail, et inversement. Par conséquent, il doit être compris que le second chariot et la tête de rivetage forment respectivement deux côtés parallèles du parallélogramme déformable, les deux autres côtés parallèles étant bien entendu formés par les bras précités.a mechanical system for deforming the parallelogram designed so as to generate, when the second carriage is moving in a sliding direction, a deformation of the parallelogram of a first configuration placing the riveting head in its rest position, a second configuration placing the riveting head in its working position, and vice versa. Therefore, it should be understood that the second carriage and the riveting head form respectively two parallel sides of the deformable parallelogram, the other two parallel sides being of course formed by the aforementioned arms.
De plus, comme indiqué précédemment, il est de préférence prévu que le parallélogramme se déforme de manière prédéterminée lors d'une simple mise en mouvement du second chariot selon une direction de coulissement, de préférence identique à la direction de déplacement de la tête de rivetage en fin d' opération de rivetage, c'est-à-dire selon une direction de l'axe de travail du dispositif, elle-même parallèle à la direction de l'axe de tête de perçage. Par conséquent, ce mode de réalisation préféré est remarquable en ce que le séquençage de l'opération de rivetage est simplifié à l'extrême, étant donné qu'il consiste uniquement à mettre le second chariot en mouvement selon la direction de coulissement.In addition, as indicated above, it is preferably provided that the parallelogram is deformed in a predetermined manner during a simple movement of the second carriage in a sliding direction, preferably identical to the direction of movement of the riveting head. at the end of riveting operation, that is to say in a direction of the working axis of the device, itself parallel to the direction of the drill head axis. Therefore, this preferred embodiment is remarkable in that the sequencing of the riveting operation is simplified to the extreme, since it consists only of moving the second carriage in motion in the direction of sliding.
De préférence, le système mécanique de déformation est un système de guidage comprenant un pion solidaire de l'un des deux bras parallèles, le pion coulissant dans une gorge d'aiguillage lors d'une mise en mouvement du second chariot selon la direction de coulissement. La gorge, assimilable à une rampe ou une piste d'aiguillage, dispose d'une forme adaptée assurant la déformation du parallélogramme désirée.Preferably, the mechanical deformation system is a guiding system comprising a pin secured to one of the two parallel arms, the pin sliding in a routing groove when moving the second carriage in the sliding direction. . The throat, similar to a ramp or a routing track, has a suitable shape ensuring the deformation of the desired parallelogram.
A ce titre, il est noté que la gorge d'aiguillage présente de préférence successivement une première portion permettant de maintenir le parallélogramme dans sa première configuration plaçant la tête de rivetage dans sa position de repos, une seconde portion permettant de déformer progressivement le parallélogramme jusqu'à ce qu'il adopte sa seconde configuration plaçant la tête de rivetage dans sa position de travail, et une troisième portion permettant de maintenir le parallélogramme dans sa seconde configuration, afin d'autoriser une opération de rivetage. Les trois portions jointives sont de préférence chacune rectiligne, respectivement orientées selon trois droites distinctes. A cet égard, on prévoit préférentiellement que les première et troisième portions sont parallèles entre elles et parallèles à l'axe de travail, tandis que la seconde portion est inclinée par rapport à celles-ci afin d'assurer le rapprochement progressif de la tête de rivetage vers l'axe de travail. Enfin, il est indiqué que la gorge d'aiguillage, qui se situe de préférence dans un plan, pourrait ne pas comprendre la première portion précitée, mais uniquement les deux autres portions assurant respectivement d'abord la déformation du parallélogramme afin d'amener la tête de rivetage dans sa position de travail, puis ensuite le maintien du parallélogramme déformé afin de mettre cette tête en translation pour accomplir l'opération de rivetage selon l'axe de travail.As such, it is noted that the routing groove preferably has successively a first portion to maintain the parallelogram in its first configuration placing the riveting head in its rest position, a second portion for deforming progressively the parallelogram until it adopts its second configuration placing the riveting head in its working position, and a third portion to maintain the parallelogram in its second configuration, to allow a riveting operation. The three adjoining portions are preferably each rectilinear, respectively oriented along three distinct lines. In this regard, it is preferably provided that the first and third portions are parallel to each other and parallel to the working axis, while the second portion is inclined relative thereto in order to ensure the progressive approximation of the head of the riveting towards the working axis. Finally, it is indicated that the routing groove, which is preferably in a plane, may not include the first portion mentioned above, but only the other two portions respectively first of all the deformation of the parallelogram in order to bring the riveting head in its working position, and then maintaining the deformed parallelogram to put the head in translation to complete the riveting operation along the working axis.
De préférence, le dispositif comprend un châssis portant la gorge d'aiguillage et sur lequel sont montés chacun des système de rivetage et système de perçage, les premier et second chariots étant chacun agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis selon la même direction de coulissement, le système de perçage comportant des moyens de mise en mouvement du premier chariot dans la direction de coulissement, et le système de rivetage comportant également des moyens de mise en mouvement du second chariot dans la direction de coulissement. Alternativement, on pourrait prévoir que les premier et second chariots coulissent respectivement selon deux directions différentes, à savoir non parallèles entre-elles. D'autre part, une autre possibilité serait d'employer les mêmes moyens de mise en mouvement pour déplacer les premier et second chariots, d'une manière identique ou similaire à celle exposée ci-dessus intégrant des moyens d'accouplement.Preferably, the device comprises a frame carrying the routing groove and on which are mounted each of the riveting system and drilling system, the first and second carriages being each arranged so as to be able to slide rectilinearly with respect to the frame according to the same sliding direction, the drilling system comprising means for moving the first carriage in the sliding direction, and the riveting system also having means for moving the second carriage in the sliding direction. Alternatively, one could predict that the first and second carriages slide respectively in two different directions, namely not parallel to each other. On the other hand, another possibility would be to use the same moving means for moving the first and second carriages, in the same or similar manner to that described above incorporating coupling means.
Afin de limiter au mieux l'encombrement global du dispositif, les moyens de mise en mouvement du second chariot dans la direction de coulissement comprennent un vérin sans tige, d'une conception classique et connue de l'homme du métier. Une solution alternative aurait par exemple pu consister à employer un moteur linéaire, tel que cela est préférentiellement retenu pour réaliser les moyens de mise en mouvement du premier chariot. Dans un tel cas, le moteur linéaire employé est du type de ceux répandus dans le commerce.In order to limit as much as possible the overall bulk of the device, the means for setting the second carriage in motion in the sliding direction comprise a rodless jack, of a conventional design and known to those skilled in the art. An alternative solution could for example have been to use a linear motor, as it is preferentially retained to achieve the means for moving the first carriage. In such a case, the linear motor employed is of the type of those commercially available.
Toujours de manière préférentielle, quel que soit le mode de réalisation préféré considéré, le premier chariot est monté sur deux rails de guidage solidaires du châssis, à l'aide d'une pluralité de patins en forme d' étrier coopérant avec les deux rails de guidage et étant solidaires du premier chariot. On peut alors prévoir que chacun de ces deux rails de guidage du premier chariot dispose d'une âme agencée respectivement dans deux plans inclinés formant conjointement un V en coupe prise orthogonalement à l'axe de tête de perçage.Still preferentially, whatever the preferred embodiment considered, the first carriage is mounted on two guide rails secured to the frame, with the aid of a plurality of stirrup-shaped pads cooperating with the two rails of FIG. guiding and being integral with the first carriage. One can then provide that each of these two guide rails of the first carriage has a core arranged respectively in two inclined planes forming together a V in section taken orthogonally to the drill head axis.
Ainsi, l'activation du solénoïde d'un élément primaire du moteur linéaire permet de créer des forces électromagnétiques assurant le déplacement sur les rails du premier chariot, et également une attraction de celui-ci vers un élément secondaire prenant habituellement la forme d'une piste d'aimants permanents. Cette attraction a pour effet de créer un plaquage du premier chariot sur les rails de guidage, qui, du fait de leur disposition en V, aident fortement à conserver un centrage de la tête de perçage dans l'axe de travail. Effectivement, en opération, ces forces d' appui maintiennent en permanence le premier chariot sur les rails disposés en V, évitant de la sorte l'apparition de jeux générateurs de vibrations qui seraient extrêmement préjudiciables à la précision de perçage.Thus, the activation of the solenoid of a primary element of the linear motor makes it possible to create electromagnetic forces ensuring the displacement on the rails of the first carriage, and also an attraction thereof to a secondary element usually taking the form of a track of permanent magnets. This attraction has the effect of creating a plating of the first carriage on the guide rails, which, because of their V arrangement, strongly help maintain a centering of the drilling head in the working axis. Indeed, in operation, these support forces permanently maintain the first carriage on the rails arranged in V, thereby avoiding the appearance of vibration generating sets that would be extremely detrimental to the drilling accuracy.
A titre indicatif, chacun des deux rails de guidage du premier chariot dispose de préférence d'une section transversale en forme de I .As an indication, each of the two guide rails of the first carriage preferably has a cross section I-shaped.
Par ailleurs, on prévoit préférentiellement que le premier chariot est équipé d'une première tête de lecture apte à coopérer avec une règle optique placée sur le châssis. Cela permet d'effectuer des déplacements micrométriques maîtrisés du premier chariot sur le châssis du dispositif, et donc d'envisager la réalisation de trous/fraisures de dimensions extrêmement précises. Le second chariot du système de rivetage est quant à lui de préférence monté sur un rail de guidage solidaire du châssis et également orienté selon la direction de coulissement, à l'aide d'au moins un patin en forme d' étrier coopérant avec le rail de guidage et étant solidaire du second chariot. Préférentiellement, on prévoit que ce rail soit distinct des deux rails de guidage sur lesquels est arrimé le premier chariot du système de perçage. A titre indicatif, le rail précité est utilisé aussi bien pour le cas où la tête de rivetage est montée sur des moyens de mise en rotation, que pour le cas où elle est portée par un parallélogramme déformable.Furthermore, it is preferably provided that the first carriage is equipped with a first read head adapted to cooperate with an optical ruler placed on the chassis. This makes it possible to carry out controlled micrometric displacements of the first carriage on the chassis of the device, and thus to envisage the realization of holes / millings of extremely precise dimensions. The second carriage of the riveting system is preferably mounted on a rail of integral guiding of the frame and also oriented in the direction of sliding, with the aid of at least one stirrup-shaped pad cooperating with the guide rail and being integral with the second carriage. Preferably, it is expected that this rail is separate from the two guide rails on which is secured the first carriage of the drilling system. As an indication, the aforementioned rail is used both for the case where the riveting head is mounted on means for rotating, as for the case where it is carried by a deformable parallelogram.
Le dispositif comporte en outre de préférence un système de presse-tôles agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis, selon la direction de coulissement. Le système de presse-tôles comprend de préférence un troisième chariot monté sur le châssis, ainsi que des moyens de mise en mouvement de ce troisième chariot dans la direction de coulissement. A cet égard, on prévoit préférentiellement que les moyens de mise en mouvement du troisième chariot prennent la forme d'un moteur linéaire, qui peut être tel qu' il a en commun avec le moteur linéaire du premier chariot un même élément secondaire fixe, à savoir la piste d'aimants permanents placés entre les deux rails de guidage du premier chariot. Cette spécificité permet également de réduire le nombre d'éléments cinématiques au sein du dispositif, avec pour conséquence une nouvelle réduction de la masse et de l'encombrement global du dispositif. A ce titre, on peut également prévoir que le troisième chariot est monté sur les deux rails de guidage guidant le premier chariot, à l'aide d'une pluralité de patins en forme d' étrier coopérant avec ces deux rails de guidage et étant solidaires du troisième chariot.The device further preferably comprises a steel press system arranged to be slidable in a rectilinear manner with respect to the frame, in the direction of sliding. The sheet metal press system preferably comprises a third carriage mounted on the frame, as well as means for moving this third carriage in the sliding direction. In this respect, it is preferably provided that the means for moving the third carriage take the form of a linear motor, which may be such that it has in common with the linear motor of the first carriage the same fixed secondary element, know the permanent magnet track placed between the two guide rails of the first carriage. This specificity also makes it possible to reduce the number of kinematic elements within the device, resulting in a further reduction in the overall weight and bulk of the device. As such, it is also possible that the third carriage is mounted on the two guide rails guiding the first carriage, with the aid of a plurality of stirrup-shaped pads cooperating with these two guide rails and being integral. of the third carriage.
Ici encore, le troisième chariot est équipé d'une seconde tête de lecture apte à coopérer avec une règle optique placée sur le châssis, qui est bien entendu de préférence identique à celle coopérant avec la première tête de lecture équipant le chariot du système de perçage. Comme mentionné précédemment, cela permet avantageusement d'envisager la réalisation de déplacements micrométriques du troisième chariot sur le châssis.Here again, the third carriage is equipped with a second read head adapted to cooperate with an optical ruler placed on the chassis, which is of course preferably identical to that cooperating with the first read head equipping the carriage of the drilling system. . As mentioned above, this advantageously makes it possible to envisage carrying out micrometric displacements of the third carriage on the chassis.
D'autre part, il est indiqué que le système de presse-tôles dispose d'une tête de presse-tôles montée sur le troisième chariot et définissant un axe de tête de presse-tôles confondu avec l'axe de tête de perçage.On the other hand, it is stated that the sheet-metal press system has a sheet-metal press head mounted on the third carriage and defining a sheet-metal press head axis coinciding with the drilling head axis.
On prévoit préférentiellement que le châssis est monté sur un bras robotisé du dispositif, par exemple par l'intermédiaire d'une tête cinq axes.It is preferably provided that the frame is mounted on a robotic arm of the device, for example by means of a five-axis head.
Par ailleurs, le dispositif comporte de préférence également un système de commande pourvu de moyens permettant de délivrer une consigne de vitesse d'avance d'un outil de perçage du dispositif, selon l'axe de tête de perçage, ainsi qu'une consigne de vitesse de rotation de cet outil, ces consignes étant fonction d'une information sur la raideur locale des tôles au niveau d'un trou à percer destiné à recevoir un rivet.Furthermore, the device preferably also comprises a control system provided with means making it possible to deliver an advance speed setpoint of a drilling tool of the device, along the axis of the piercing head, as well as a setpoint of rotation speed of this tool, these instructions being based on information on the local stiffness of plates at a hole to be drilled for receiving a rivet.
Ainsi, en prenant en compte une information sur la raideur locale des tôles pour commander l'opération de perçage d'un trou, qui de façon conventionnelle mais non limitative comprend la réalisation de ce trou ainsi que préférentiellement celle d'une fraisure destinée au logement de la tête de rivet, il est alors avantageusement possible de garantir la formation d'un trou parfaitement circulaire et sans délaminage dans le perçage d'un composite, ainsi qu'une fraisure régulière à l'extrémité de ce trou .Thus, taking into account information on the local stiffness of the sheets for controlling the drilling operation of a hole, which in a conventional but non-limiting manner comprises the production of this hole and preferably that of a countersink for housing of the rivet head, it is then advantageously possible to ensure the formation of a perfectly circular hole and without delamination in the drilling of a composite, and a regular milling at the end of this hole.
Enfin, l'invention a également pour objet un procédé d'assemblage par rivetage de tôles mis en œuvre à l'aide d'un dispositif tel que celui qui vient d'être décrit.Finally, the subject of the invention is also a method of joining by riveting of sheets implemented using a device such as that which has just been described.
D'autres avantages et caractéristiques de l'invention apparaîtront dans la description détaillée non limitative ci-dessous.Other advantages and features of the invention will become apparent in the detailed non-limiting description below.
BRÈVE DESCRIPTION DES DESSINSBRIEF DESCRIPTION OF THE DRAWINGS
Cette description sera faite au regard des dessins annexés parmi lesquels ; la figure 1 représente une vue en perspective d'une partie d'un dispositif pour l'assemblage par rivetage de tôles selon un mode de réalisation préféré de la présente invention ;This description will be made with reference to the appended drawings among which; Figure 1 shows a perspective view of a portion of a device for rivet joining of sheets according to a preferred embodiment of the present invention;
- la figure 2 représente une vue éclatée en perspective du dispositif montré sur la figure 1 ; - la figure 3 représente une vue en coupe prise selon le plan P de la figure 1 ; - les figure 4 à 6 représentent des vues schématiques de différentes parties d'un système de commande équipant le dispositif montré sur les figures 1 à 3 ;FIG. 2 represents an exploded perspective view of the device shown in FIG. 1; - Figure 3 shows a sectional view taken along the plane P of Figure 1; - Figures 4 to 6 show schematic views of different parts of a control system equipping the device shown in Figures 1 to 3;
les figures 7a à 7i montrent le dispositif des figures 1 à 3 à différents stades lors de la mise en œuvre d'un procédé d'assemblage par rivetage de tôles selon un mode de réalisation préféré de la présente invention ; la figure 8 représente une vue en perspective d'une partie d'un dispositif pour l'assemblage par rivetage de tôles, selon un autre mode de réalisation préféré de la présente invention ; - la figure 9 représente une vue de face du dispositif montré sur la figure 8 ;FIGS. 7a to 7i show the device of FIGS. 1 to 3 at different stages during the implementation of a riveting method of joining sheets according to a preferred embodiment of the present invention; Figure 8 shows a perspective view of a portion of a device for rivet joining of sheets, according to another preferred embodiment of the present invention; FIG. 9 represents a front view of the device shown in FIG. 8;
- la figure 10 représente une vue éclatée en perspective d'une partie du dispositif montré sur les figures 8 et 9, détaillant plus spécifiquement la conception du second chariot portant le tête de rivetage ; la figure 11 représente une vue schématique de dessus illustrant la gorge d'aiguillage servant à la déformation d'un parallélogramme déformable équipant le dispositif montré sur les figures 8 à 10 ; et les figures 12a et 12b montrent le dispositif des figures 8 à 11 à différents stades lors de la mise en œuvre d'un procédé d'assemblage par rivetage de tôles selon un mode de réalisation préféré de la présente invention. EXPOSE DETAILLE DE MODES DE REALISATION PREFERESFIG. 10 is an exploded perspective view of a portion of the device shown in FIGS. 8 and 9, more specifically detailing the design of the second carriage carrying the riveting head; 11 shows a schematic top view illustrating the switching groove for deformation of a deformable parallelogram equipping the device shown in Figures 8 to 10; and FIGS. 12a and 12b show the device of FIGS. 8 to 11 at different stages during the implementation of a riveting method of joining sheets according to a preferred embodiment of the present invention. DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
En référence tout d'abord conjointement aux figures 1 à 3, on voit une partie d'un dispositif 1 pour l'assemblage par rivetage de tôles selon un mode de réalisation préféré de la présente invention, les tôles concernées étant du type métalliques ou réalisées en tout autre matériau tel qu'en matériau composite.With reference firstly to FIGS. 1 to 3, a part of a device 1 for the rivet joining of sheets according to a preferred embodiment of the present invention is seen, the sheets concerned being of the metallic or realized type. in any other material such as composite material.
Ce dispositif 1 selon l'invention, qui trouve une application privilégiée dans le domaine des constructions aéronautiques, peut être adapté pour permettre la pose automatique de tout type de rivets, tels que des rivets à tirer, et/ou des rivets frappés, et/ou des rivets écrasés, sans sortir du cadre de l'invention. Néanmoins, il est noté que le dispositif 1 est de préférence conçu pour travailler en aveugle, avec des rivets à tirer.This device 1 according to the invention, which finds a preferred application in the field of aeronautical constructions, can be adapted to allow the automatic installation of all types of rivets, such as rivets to shoot, and / or rivets struck, and / or crushed rivets, without departing from the scope of the invention. Nevertheless, it is noted that the device 1 is preferably designed to work blindly, with rivets to shoot.
La partie du dispositif 1 représentée sur les figures 1 à 3 ne concerne qu'une portion terminale de ce dispositif, et constitue de préférence un outil montable/démontable destiné à être assemblé à l'extrémité d'un bras robotisé (non représenté) faisant préférentiellement partie intégrante de ce dispositif. A titre indicatif, il est noté que la jonction entre l'extrémité de ce bras robotisé, et la partie outil qui va à présent être décrite, peut être constituée par une tête cinq axes connue de l'homme du métier et autorisant une orientation très précise de cet outil dans l'espace.The part of the device 1 shown in FIGS. 1 to 3 relates only to an end portion of this device, and preferably constitutes a mountable / dismountable tool intended to be assembled at the end of a robotic arm (not shown) making preferentially integral part of this device. As a guide, it is noted that the junction between the end of this robotic arm, and the tool part which will now be described, may be constituted by a five-axis head known to those skilled in the art and allowing a very high orientation. precise of this tool in space.
Pour des raisons de clarté, la description du dispositif 1 va être effectuée en référence à un système d'axes de ce dispositif, qui est spécifiquement attaché à un châssis 2 de ce dernier, également appelé châssis de l'outil. Ainsi, on appelle X la direction longitudinale du dispositif, Y la direction orientée transversalement par rapport à ce dispositif, et Z la direction verticale ou de la hauteur, ces trois directions étant orthogonales entre elles. Naturellement, il doit être compris que le système d' axes précité se déplace selon un même mouvement que celui du châssis 2, piloté par le bras robotisé. Le dispositif 1 comporte donc globalement, attachés au châssis 2, trois systèmes destinés à assurer des fonctions différentes, à savoir un système de perçage 4, un système de rivetage 6, ainsi qu'un système de presse-tôles 8. A titre informatif, il est indiqué que ces systèmes sont également dénommés actionneurs, ou encore effecteurs.For the sake of clarity, the description of the device 1 will be made with reference to a system of axes of this device, which is specifically attached to a chassis 2 of the latter, also called chassis of the tool. Thus, X is referred to as the longitudinal direction of the device, Y is the direction transversely oriented relative to this device, and Z is the vertical or height direction, these three directions being orthogonal to each other. Naturally, it should be understood that the aforementioned axis system moves in the same movement as that of the chassis 2, driven by the robotic arm. The device 1 thus comprises generally, attached to the frame 2, three systems intended to provide different functions, namely a drilling system 4, a riveting system 6, and a press-plate system 8. For information purposes, it is indicated that these systems are also called actuators, or even effectors.
En ce qui concerne le système de perçage 4, ce dernier dispose d'un premier chariot 10 supportant l'ensemble de la broche de perçage 12, qui présente au niveau de sa partie avant une tête de perçage 14 équipée d'un outil de perçage 17 et définissant un axe de tête de perçage 16, également dit axe d'outil de perçage, selon lequel est agencé ce même outil. Plus précisément, la broche 12 est montée fixement sur le chariot 10, de sorte que la position relative entre l'axe de tête de perçage 16 orienté selon la direction X, et ce même chariot 10, est destinée à rester identique tout au long d'un cycle d'assemblage par rivetage. A titre indicatif, la tête de perçage 14 comporte classiquement l'outil de perçage 17, ainsi que le support de cet outil, du type mandrin ou similaire. Le premier chariot 10 est monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci, selon une direction de coulissement 18 parallèle à la direction X. Pour ce faire, le chariot 10 est monté coulissant sur deux rails de guidage 20 orientés selon la direction X, et donc par voie de conséquence également selon la direction de coulissement 18, ces deux rails 20 étant espacés l'un de l'autre dans la direction Y. Plus précisément en référence à la figure 3 montrant une coupe transversale dans un plan P orienté selon les directions Y et Z et traversant le système de perçage 4, on peut voir que les deux rails 20, disposant par exemple d'une section transversale en forme de I, sont agencés de manière à ce que les deux âmes de ces I se situent respectivement dans deux plans inclinés Pl, P2 formant conjointement un V. De plus, les semelles supérieures de ces deux rails 20 se situent donc également respectivement dans deux plans inclinés P3, P4 formant conjointement un V, la pointe de ce dernier V étant orientée dans la direction Z, vers le bas. Il est noté que ces deux V disposent chacun de deux branches symétriques entre elles par rapport à un plan vertical XZ passant par l'axe 16, et formant ensemble un angle d'environ 90°.With regard to the drilling system 4, the latter has a first carriage 10 supporting the whole of the piercing spindle 12, which has at its front part a piercing head 14 equipped with a piercing tool 17 and defining a drill head axis 16, also called drilling tool axis, wherein is arranged the same tool. More specifically, the pin 12 is fixedly mounted on the carriage 10, so that the relative position between the axis of the drilling head 16 oriented in the direction X, and the same carriage 10, is intended to remain identical throughout. a riveting assembly cycle. By way of indication, the piercing head 14 conventionally comprises the piercing tool 17, as well as the support of this tool, of the mandrel type or the like. The first carriage 10 is mounted on the frame 2 so as to be able to slide rectilinearly with respect thereto, in a direction of sliding 18 parallel to the direction X. To do this, the carriage 10 is slidably mounted on two rails. 20 oriented guideways in the direction X, and therefore consequently also in the direction of sliding 18, these two rails 20 being spaced from each other in the direction Y. More specifically with reference to Figure 3 showing a transverse section in a plane P oriented in the directions Y and Z and passing through the piercing system 4, it can be seen that the two rails 20, for example having an I-shaped cross section, are arranged in such a way that that the two souls of these I are respectively in two inclined planes P1, P2 together forming a V. In addition, the upper flanges of these two rails 20 are therefore also respectively in two planes inclined P3, P4 together forming a V, the tip of the latter V being oriented in the Z direction, downwards. It is noted that these two V each have two branches symmetrical to each other with respect to a vertical plane XZ passing through the axis 16, and together forming an angle of about 90 °.
La disposition en V des semelles supérieures des rails 20 permet un réglage aisé et précis des chariots agencés sur ces rails, et permet globalement de bloquer de façon très satisfaisante les éventuels mouvements parasites de ces chariots lorsque ceux-ci sont en translation sur les rails. Pour permettre l'arrimage sur les rails 20, le chariot 10 est équipé d'une pluralité de patins à billes 22 en forme d'étrier, par exemple prévus au nombre de quatre, avec deux d'entre eux associés à l'un des rails 20, et les deux restants associés à l'autre de ces rails. Chacun de ces patins 22 enserre donc la branche supérieure du I de l'un des deux rails 20, comme cela est le mieux visible sur la figure 3.The V arrangement of the upper flanges of the rails 20 allows easy and precise adjustment of the carriages arranged on these rails, and generally makes it possible to very satisfactorily block any parasitic movements of these carriages when they are in translation on the rails. To allow lashing on the rails 20, the carriage 10 is equipped with a plurality of yoke-shaped ball bearings 22, for example four in number, with two of them associated with one of the rails 20, and the remaining two associated with the other of these rails. Each of these pads 22 thus encloses the upper branch of the I of one of the two rails 20, as is best seen in FIG.
Pour permettre le déplacement dans la direction de coulissement 18 du premier chariot 10 par rapport au châssis 2, le système de perçage 4 intègre des moyens de mise en mouvement 24 qui prennent de préférence la forme d'un moteur linéaire intégrant un élément primaire mobile 26 embarqué sur le premier chariot 10, ainsi qu'un élément secondaire fixe 28 monté sur le châssis 2.To enable displacement in the sliding direction 18 of the first carriage 10 relative to the frame 2, the drilling system 4 incorporates moving means 24 which preferably take the form of a linear motor incorporating a movable primary element 26 embedded on the first carriage 10, and a fixed secondary element 28 mounted on the frame 2.
Comme cela est clairement visible sur les figures, le châssis 2 dispose en coupe selon un plan YZ d'une forme générale de U, aux deux extrémités duquel sont fixés les deux rails 20. Entre les deux branches de ce U, il est prévu une piste magnétique constituée d'aimants permanents en terre rare, alternant tout au long de cette même piste les polarisations Nord et Sud. Cette piste, placée sous le premier chariot 10, constitue alors l'élément secondaire fixe 28 du moteur linéaire 24.As is clearly visible in the figures, the frame 2 has in section on a YZ plane of a general shape of U, at the two ends of which are fixed the two rails 20. Between the two branches of this U, there is provided a magnetic track consisting of rare earth permanent magnets, alternating along the same track the North and South polarizations. This track, placed under the first carriage 10, then constitutes the fixed secondary element 28 of the linear motor 24.
Ainsi, l'activation du solénoïde équipant l'élément primaire mobile 26 du moteur linéaire 24 permet de créer des forces électromagnétiques assurant d'une part le déplacement selon la direction X du premier chariot 10 sur les rails 20, et d'autre part une attraction selon la direction Z de ce même chariot 10 vers l'élément secondaire fixe 28.Thus, the activation of the solenoid equipping the movable primary element 26 of the linear motor 24 makes it possible to create electromagnetic forces ensuring on the one hand the displacement in the X direction of the first carriage 10 on the rails 20, and on the other hand an attraction in the direction Z of the same carriage 10 to the fixed secondary element 28.
Afin d'obtenir une précision micrométrique dans le déplacement du chariot 10, on prévoit que ce dernier est équipé d'une tête de lecture 30 coopérant avec une règle optique 32 placée sur le châssis 2, selon la direction X. De préférence, cette règle 32 est constituée d'un barreau de verre portant des graduations de très hautes précisions. Ainsi, la tête de lecture 30 convertit en signaux électroniques la détection des gravures lues sur la règle 32 lors du passage du chariot 10, pour en donner sa position exacte sur les rails de guidage 20.In order to obtain a micrometric precision in the displacement of the carriage 10, it is expected that the latter is equipped with a read head 30 cooperating with an optical ruler 32 placed on the frame 2, in the direction X. Preferably, this rule 32 consists of a glass bar bearing graduations of very high precision. Thus, the read head 30 converts into electronic signals the detection of engravings read on the ruler 32 during the passage of the carriage 10, to give its exact position on the guide rails 20.
La description du système de perçage 4 qui vient d'être effectuée fait ressortir l'une des spécificités de la présente invention, à savoir que l'axe de tête de perçage 16 est prévu pour rester en permanence dans l'axe de travail du dispositif, et n'est donc en aucun cas destiné à être animé d'un mouvement par rapport au châssis 2 durant le fonctionnement du dispositif.The description of the drilling system 4 which has just been carried out shows one of the specificities of the present invention, namely that the axis of drilling head 16 is provided to remain permanently in the working axis of the device , and is therefore in no way intended to be animated by a movement relative to the frame 2 during operation of the device.
Toujours en référence aux figures 1 à 3, le système de rivetage 6 comporte quant à lui un second chariot 34 supportant l'ensemble de l'outil de rivetage 36 ou riveteuse, qui comprend dans sa partie avant une tête de rivetage 38, définissant quant à elle un axe de tête de rivetage 40 parallèle aux directions X et 18. Plus précisément, la tête de rivetage 38, et plus généralement l'ensemble de l'outil de rivetage 36, est monté solidairement à l'avant d'un bras de déportation 42 s' étendant globalement selon la direction X, et dont la partie arrière est raccordée mécaniquement au chariot 34.Still with reference to FIGS. 1 to 3, the riveting system 6 comprises a second carriage 34 supporting the assembly of the riveting tool 36 or riveter, which comprises in its front part a riveting head 38, defining to it a rivet head axis 40 parallel to the X and 18 directions. More precisely, the riveting head 38, and more generally the riveting tool assembly 36, is integrally mounted at the front of an arm deportation 42 extending generally in the X direction, and of which the rear part is mechanically connected to the carriage 34.
Le raccordement mécanique précité est réalisé à l'aide de moyens de mise en mouvement (cachés sur les figures) conçus pour pouvoir mettre le bras 42 et la tête 38 lui étant solidarisée en rotation par rapport au chariot 34 autour d'un axe de rotation 44, dans le but de déplacer cette même tête de rivetage 38 entre une position de repos dans laquelle l'axe de tête de perçage 16 et l'axe de tête de rivetage 40 sont distincts et parallèles comme montré sur les figures 1 et 3, et une position de travail dans laquelle ces axes 16, 40 sont confondus, comme cela sera explicité ultérieurement. Les moyens de mise en mouvement prennent alors préférentiellement la forme d'un moteur rotatif classique, dont l'axe de rotation 44 est préférentiellement parallèle aux directions X et 18, et naturellement distinct des axes de tête de perçage et de tête de rivetage 16, 40. De ce fait, la mise en marche du moteur rotatif entraîne un mouvement de la tête 38 par rapport au chariot 34, ce mouvement décrivant une trajectoire correspondant à une portion de cercle située dans un plan YZ.The aforementioned mechanical connection is made using means of movement (hidden in the figures) designed to be able to put the arm 42 and the head 38 secured to it in rotation relative to the carriage 34 about an axis of rotation 44, for the purpose of moving this same riveting head 38 between a rest position in which the drill head axis 16 and the rivet head axis 40 are distinct and parallel as shown in FIGS. 1 and 3, and a working position in which these axes 16, 40 are merged, as will be explained later. The moving means then take the form of a conventional rotary motor, the axis of rotation 44 of which is preferably parallel to the X and 18 directions, and of course distinct from the axes of the piercing head and the riveting head 16. 40. As a result, the start of the rotary motor causes the head 38 to move relative to the carriage 34, this movement describing a trajectory corresponding to a portion of a circle situated in a plane YZ.
Le second chariot 34 est monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci selon la direction de coulissement 18. Pour ce faire, le second chariot 34 est monté coulissant sur un rail de guidage 46 de préférence distinct des deux rails de guidage 20 du chariot 10, mais également orienté selon les directions X et 18. Comme montré sur la figure 2, le rail 46 de section transversale en forme de H est monté solidairement sur une surface latérale extérieure de l'une des branches du U formé par le châssis 2.The second carriage 34 is mounted on the frame 2 so as to slide rectilinearly with respect to the latter in the sliding direction 18. To do this, the second carriage 34 is slidably mounted on a guide rail 46, preferably distinct from the two guide rails 20 of the carriage 10, but also oriented along the X and 18 directions. As shown in FIG. 2, the rail 46 of FIG. H-shaped cross-section is integrally mounted on an outer lateral surface of one of the legs of the U formed by the frame 2.
Pour permettre l'arrimage sur le rail 46, le chariot 34 est équipé d'un ou d'une pluralité de patins à billes 48 en forme d'étrier, par exemple prévus au nombre deux, espacés selon la direction X. Chacun de ces patins 48 enserre donc la branche latérale libre du H qui est opposée à l'autre branche latérale fixée solidairement sur le châssis 2.To allow stowage on the rail 46, the carriage 34 is equipped with one or a plurality of yoke-shaped ball bearings 48, for example, provided at the number two, spaced in the X direction. pads 48 thus encloses the free lateral branch of the H which is opposed to the other lateral branch fixed integrally on the frame 2.
De préférence, le chariot 34 du système de rivetage 6 ne comporte par de moyens de mise en translation qui lui sont propres, mais est prévu pour pouvoir s'accoupler avec le chariot du système de perçage 4, et est par conséquent susceptible d'être mis en mouvement selon la direction 18 sous l'effet de la mise en marche du premier moteur linéaire 24 décrit précédemment .Preferably, the carriage 34 of the riveting system 6 does not comprise any translational means of its own, but is provided to be able to couple with the carriage of the drilling system 4, and is therefore likely to be set in motion in the direction 18 under the effect of the start of the first linear motor 24 described above.
En effet, il est prévu des moyens d'accouplement 50 permettant, lorsqu'ils sont dans un état activé, de coupler en translation selon la direction 18, l'un à l'autre des chariots 10, 34, et, lorsqu'ils sont dans un état désactivé, d'autoriser un coulissement relatif entre ces mêmes chariots. Pour ce faire, on prévoit par exemple que ces moyens 50 comprennent un rail de guidage 52 solidaire du premier chariot et agencé selon les directions X et 18, ainsi qu'au moins un patin 54 en forme d' étrier-frein actionnable, solidaire du second chariot 34, et plus particulièrement d'une partie supérieure inclinée de ce dernier qui tend à se rapprocher de la broche 12 afin de limiter l'encombrement global. Ainsi, suivant que l'on désire accoupler ou non les deux chariots en translation selon la direction 18, les étriers-freins 54, arrimés en permanence à la partie supérieure libre du rail 52 de section transversale en forme de I, sont actionnés en conséquence, par exemple électromagnétiquement . A cet égard, il est noté que dans le cas envisagé où le système de rivetage 6 est équipé de ses propres moyens de mise en translation, ceux-ci peuvent alors prendre toute forme connue de l'homme du métier, comme par exemple intégrant un vérin hydraulique.Indeed, there are provided coupling means 50 allowing, when in an activated state, to couple in translation in the direction 18, one to the other of the carriages 10, 34, and, when are in a deactivated state, to allow relative sliding between these same carriages. To do this, provision is made for example that these means 50 comprise a guide rail 52 integral with the first carriage and arranged in the X and 18 directions, as well as at least one actuatable brake-caliper shoe 54 integral with the second carriage 34, and more particularly of an inclined upper part of the latter which tends to move closer to pin 12 to limit the overall size. Thus, according to whether or not it is desired to couple the two carriages in translation in the direction 18, the brake callipers 54, permanently secured to the free upper part of the I-shaped cross section rail 52, are actuated accordingly. , for example electromagnetically. In this regard, it is noted that in the case envisaged where the riveting system 6 is equipped with its own means of translation, they can then take any form known to those skilled in the art, such as for example incorporating a hydraulic cylinder.
Le couplage décrit ci-dessus permet bien entendu d'obtenir également une précision micrométrique dans le déplacement du chariot 34, grâce à la tête de lecture 30 équipant le chariot 10 et à la règle optique 32 placée sur le châssis 2.The coupling described above makes it possible, of course, to obtain also a micrometric precision in the displacement of the carriage 34, thanks to the read head 30 equipping the carriage 10 and the optical ruler 32 placed on the frame 2.
En ce qui concerne le système de presse- tôles 8, ce dernier dispose d'un troisième chariot 60 supportant une tête de presse-tôles 62, également dénommée canon de mise en pression, et qui définit un axe de tête de presse-tôles 64 orienté selon les directions X et 18. De manière connue de l'homme du métier, la tête 62, destinée à contacter les tôles à assembler durant les opérations de perçage et de rivetage, est pourvue d'un orifice traversant 66 agencé selon l'axe de tête de presse-tôles 64 et destiné à être alternativement traversé par l'outil de perçage 17, et la tête de rivetage 38. Plus précisément, cette tête 62 ou canon est montée fixement sur le chariot 60, de sorte que la position relative entre l'axe de tête de presse-tôles orienté selon la direction X, et ce même chariot 60, est destinée à rester identique tout au long d'un cycle d'assemblage par rivetage.With regard to the sheet metal press system 8, the latter has a third carriage 60 supporting a sheet-metal press head 62, also known as pressurizing gun, which defines a sheet-metal press head axis 64 oriented in directions X and 18. In a manner known to those skilled in the art, the head 62, intended to contact the sheets to be assembled during the drilling and riveting operations, is provided with a through orifice 66 arranged according to the the axis of the press head 64 and intended to be alternately traversed by the drilling tool 17, and the riveting head 38. More specifically, this head 62 or barrel is fixedly mounted on the carriage 60, so that the position relative between the head axis X-oriented sheet-metal press, and the same carriage 60, is intended to remain identical throughout a riveting assembly cycle.
De plus, l'une des particularités de ce mode de réalisation préféré réside dans le fait que les axes 64 et 16 sont en permanence confondus durant un cycle d'assemblage par rivetage.In addition, one of the peculiarities of this preferred embodiment lies in the fact that the pins 64 and 16 are permanently merged during a riveting assembly cycle.
Le troisième chariot 60 est monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci selon la direction de coulissement 18. Pour ce faire, le chariot 60 est monté coulissant sur les deux rails de guidage 20 disposés en V décrits précédemment, en avant par rapport au premier chariot 10 du système de perçage, étant naturellement entendu que l'avant et l'arrière sont ici déterminés en fonction de l'orientation de l'outil de perçage employé par le système 4.The third carriage 60 is mounted on the frame 2 so as to be able to slide rectilinearly with respect to the latter in the sliding direction 18. To this end, the carriage 60 is slidably mounted on the two guide rails 20 arranged in V previously described, forward with respect to the first carriage 10 of the drilling system, naturally understood that the front and back are here determined according to the orientation of the drilling tool used by the system 4.
Pour permettre l'arrimage sur les rails 20, le chariot 60 est équipé d'une pluralité de patins à billes 68 en forme d'étrier, par exemple prévus au nombre de deux, chacun associé à l'un des deux rails. Chacun de ces patins 68 enserre donc la branche supérieure du I de l'un des deux rails 20.To allow the lashing on the rails 20, the carriage 60 is equipped with a plurality of ball bearings 68 in the form of a stirrup, for example two in number, each associated with one of the two rails. Each of these shoes 68 thus encloses the upper branch of the I of one of the two rails 20.
Pour permettre le déplacement dans la direction de coulissement 18 du troisième chariot 60 par rapport au châssis 2, le système de presse-tôles 8 intègre des moyens de mise en mouvement 70 qui prennent de préférence la forme d'un moteur linéaire intégrant un élément primaire mobile 72 embarqué sur le troisième chariot 60, ainsi qu'un élément secondaire fixe 28 monté sur le châssis 2, et qui est de préférence le même que celui utilisé pour le premier moteur linéaire, dans le but de limiter au maximum le nombre de composants cinématiques nécessaires au fonctionnement du dispositif 1. Ainsi, ici aussi, l'activation du solénoïde équipant l'élément primaire mobile 72 du moteur linéaire 70 permet de créer des forces électromagnétiques assurant d'une part le déplacement selon la direction X du troisième chariot 60 sur les rails 20, et d'autre part une attraction selon la direction Z de ce même chariot 60 vers l'élément secondaire fixe 28 du type piste d'aimants permanents.To enable displacement in the sliding direction 18 of the third carriage 60 with respect to the frame 2, the sheet-ironing system 8 incorporates moving means 70 which preferably take the form of a linear motor incorporating a primary element mobile 72 on the third carriage 60, and a fixed secondary element 28 mounted on the frame 2, and which is preferably the same as that used for the first linear motor, in order to limit as much as possible the number of kinematic components necessary for the operation of the device 1. Thus, here too, the activation of the solenoid equipping the mobile primary element 72 of the linear motor 70 allows to create electromagnetic forces ensuring on the one hand the displacement in the X direction of the third carriage 60 on the rails 20, and on the other hand an attraction in the Z direction of the same carriage 60 towards the fixed secondary element 28 of the type track permanent magnets.
Pour obtenir également une précision micrométrique dans le déplacement du chariot 60, on prévoit que ce dernier est équipé d'une tête de lecture 74 coopérant avec la règle optique 32 précitée, placée sur le châssis 2. De ce fait, il est donc possible de contrôler parfaitement l'écartement relatif des deux chariots 10 et 60, ce qui présente l'avantage d'avoir une grande maîtrise de la profondeur des trous et des fraisures réalisées à l'aide de l'outil de perçage.To also obtain a micrometric precision in the movement of the carriage 60, it is expected that the latter is equipped with a read head 74 cooperating with the optical ruler 32 above, placed on the frame 2. As a result, it is therefore possible to perfectly control the relative spacing of the two carriages 10 and 60, which has the advantage of having a great deal of control of the depth of the holes and milling performed using the drilling tool.
Pour pouvoir piloter ce dispositif 1 de la façon désirée, celui-ci est également équipé d'un système de commande 83 montré schématiquement sur les figures 4 à 6. Globalement, ce système 83 comprend des premiers moyens de commande 84 qui sont associés au système de presse-tôles 8, ainsi que des seconds moyens de commande 86 qui sont associés au système de perçage 4, ces moyens 84, 86 pouvant naturellement être regroupées au sein d'un même équipement. En ce qui concerne les premiers moyens 84 montrés sur la figure 4, ceux-ci comportent une première unité de commande numérique 88 raccordée à une carte d'asservissement 90 du moteur linéaire 70 du système de presse-tôles 8. L'unité 88 est ainsi capable de délivrer des consignes de position, de vitesse d'avance et de puissance à la carte 90, qui réalise alors un asservissement en position, vitesse d'avance et puissance, en délivrant un courant approprié au moteur 70 auquel cette carte 90 est raccordée.In order to be able to control this device 1 in the desired manner, it is also equipped with a control system 83 shown schematically in FIGS. 4 to 6. Overall, this system 83 comprises first control means 84 which are associated with the system of press-plates 8, as well as second control means 86 which are associated with the drilling system 4, these means 84, 86 can naturally be grouped together in the same equipment. With regard to the first means 84 shown in FIG. 4, these comprise a first digital control unit 88 connected to a servocontrol card 90 of the linear motor 70 of the press-plate system 8. The unit 88 is thus capable of delivering position, speed of advance and power instructions to the card 90, which then realizes a control in position, speed of feed and power, by delivering a current appropriate to the motor 70 to which this card 90 is connected.
En retour, la carte d'asservissement 90 reçoit de la tête de lecture 74 une information sur la position réelle du chariot 60, cette information étant restituée à l'unité 88. Par ailleurs, cette carte d'asservissement 90 est également capable de restituer à l'unité 88 des mesures concernant la vitesse d'avance du chariot 60 et la puissance effective, cette puissance effective permettant à l'unité 88 de déterminer la puissance moteur absorbée par le système 8 durant les opérations d'accostage et de clamage.In return, the servo card 90 receives from the read head 74 information on the actual position of the carriage 60, this information being returned to the unit 88. Moreover, this servo card 90 is also capable of restoring the unit 88 measures the speed of advance of the carriage 60 and the effective power, this effective power allowing the unit 88 to determine the engine power absorbed by the system 8 during the docking and clamming operations.
En ce qui concerne les seconds moyens 86 montrés sur la figure 6, ceux-ci comportent une seconde unité de commande numérique 92 raccordée à une carte d'asservissement 94 du moteur linéaire 24 du système de perçage 4. L'unité 92 est ainsi capable de délivrer des consignes de position, de vitesse d'avance et de puissance à la carte 94, qui réalise alors un asservissement en position, vitesse d'avance et puissance, en délivrant un courant approprié au moteur 24 auquel cette carte 94 est raccordée. En retour, la carte d'asservissement 94 reçoit de la tête de lecture 30 une information sur la position réelle du chariot 10, cette information étant restituée à l'unité 92. Par ailleurs, cette carte d'asservissement 94 est également capable de restituer à l'unité 92 des mesures concernant la vitesse d'avance du chariot 10 et éventuellement la puissance effective.As regards the second means 86 shown in FIG. 6, these comprise a second digital control unit 92 connected to a servo-control card 94 of the linear motor 24 of the piercing system 4. The unit 92 is thus capable of to provide position, speed and power instructions to the card 94, which then performs a control in position, speed and power, by delivering a current appropriate to the motor 24 to which the card 94 is connected. In return, the servo card 94 receives from the read head 30 information on the actual position of the carriage 10, this information being returned to the unit 92. Moreover, this servo card 94 is also able to restore the unit 92 measures concerning the speed of advance of the carriage 10 and possibly the effective power.
En outre, l'unité de commande numérique 92 est également raccordée à une carte d'asservissement 96 du moteur rotatif de la broche 12. L'unité 92 est ainsi capable de délivrer des consignes de vitesse de rotation et de puissance à la carte 96, qui réalise alors un asservissement en vitesse de rotation et en puissance, en délivrant un courant approprié au moteur rotatif auquel cette carte 96 est raccordée. En retour, on peut éventuellement prévoir que cette carte d'asservissement 96 restitue à l'unité 92 des mesures concernant la vitesse de rotation de l'outil 17 et la puissance effective.In addition, the digital control unit 92 is also connected to a servocontrol card 96 of the rotary motor of the pin 12. The unit 92 is thus capable of delivering rotational speed and power instructions to the card 96. , which then realizes a servocontrol in rotational speed and in power, by delivering a current appropriate to the rotary motor to which this card 96 is connected. In return, it may be provided that this servo card 96 returns to the unit 92 measures concerning the speed of rotation of the tool 17 and the effective power.
A cet égard, il est indiqué que l'unité 92 comprend des moyens 82 permettant de délivrer, respectivement aux cartes 94 et 96, des consigne de vitesse d'avance de l'outil et consigne de vitesse de rotation de cet outil qui sont fonction d'une information sur la raideur locale des tôles au niveau du trou à percer destiné à recevoir un rivet, cette information étant dénommée Info_raideur .In this regard, it is indicated that the unit 92 comprises means 82 for delivering, respectively to the cards 94 and 96, setpoints of the tool advance speed and setpoint of rotation speed of this tool which are function information on the local stiffness of the sheets at the hole to be drilled for receiving a rivet, this information being called Info_raideur.
Plus spécifiquement en référence à la figure 5, on peut voir que ces moyens 82 prennent par exemple la forme d'une matrice de correction des deux consignes précitées, cette matrice prenant donc non seulement en compte l'information Info raideur déterminée antérieurement, mais également éventuellement la nature du matériau et le type de l'outil de perçage dont les données sont préenregistrées dans un programme spécifique. Bien entendu, cette matrice de correction est conçue pour que les consignes de vitesse d'avance et de rotation qu'elle délivre aux cartes 94, 96 permettent d'effectuer un perçage avec une qualité et une précision aussi élevées que possible. II va à présent être décrit en référence aux figures 7a à 7f le procédé d'assemblage par rivetage mis en œuvre à l'aide du dispositif 1 présenté ci-dessus, ce procédé comportant globalement une étape de détermination d'une information sur la raideur locale des tôles au niveau du trou à percer, suivie d'une étape de perçage visant à réaliser le trou ainsi que la fraisure lui étant associée, puis enfin une étape de mise en place d'un rivet dans ledit trou percé, ces trois étapes étant réitérées autant de fois qu'il y a de rivets à poser sur les tôles à assembler.More specifically with reference to FIG. 5, it can be seen that these means 82 take for example the form of a correction matrix of the two aforementioned setpoints, this matrix thus taking into account not only the Info Info stiffness previously determined, but also possibly the nature of the material and the type of the drilling tool whose data are pre-recorded in a specific program. Of course, this correction matrix is designed so that the instructions of speed of advance and rotation that it delivers to the cards 94, 96 make it possible to carry out a drilling with a quality and a precision as high as possible. It will now be described with reference to FIGS. 7a to 7f the method of assembly by riveting implemented using the device 1 presented above, this method generally comprising a step of determining information on stiffness local sheet metal at the hole to be drilled, followed by a drilling step to achieve the hole and the milling associated with it, then finally a step of setting up a rivet in said pierced hole, these three steps being reiterated as many times as there are rivets to put on the sheets to assemble.
Comme le montre la figure 7a, le châssis est tout d'abord positionné par rapport aux tôles 80 à assembler en fonction du point de celles-ci où le rivet doit être placé, les trois systèmes 4, 6, 8 étant chacun dans leur position de repos.As shown in Figure 7a, the frame is first positioned relative to the plates 80 to be assembled according to the point thereof where the rivet must be placed, the three systems 4, 6, 8 being each in their position rest.
Plus précisément en référence à la figure 7b, on peut voir que le châssis 2 est tout d'abord amené par le bras robotisé à proximité des tôles 80 à assembler, pour que l'extrémité avant de la tête de presse-tôles 62 se situe à une distance standard D stand des tôles 80 selon la direction de coulissement 18 et celle de l'axe 64, cette distance pouvant être de l'ordre de 15 mm. A ce stade, le chariot 60 se trouve dans une position telle que son point central C se situe au niveau d'un point de repère R de la règle optique 32.More specifically with reference to Figure 7b, it can be seen that the frame 2 is first brought by the robotic arm near the plates 80 to be assembled, so that the front end of the press head 62 is located at a standard distance D stand plates 80 according to the direction of sliding 18 and that of the axis 64, this distance may be of the order of 15 mm. At this stage, the carriage 60 is in a position such that its central point C is at a reference point R of the optical ruler 32.
Ensuite, l'opération d'accostage est initiée en commandant un déplacement linéaire du chariot 60 avec l'unité 88, afin d'obtenir un contact entre la tête 62 et les tôles 80. Il est noté que dès l'établissement du contact précité, l'unité de commande 88 détermine périodiquement la valeur de la puissance moteur absorbée Pl_absorbée par le système 8, cette valeur Pl_absorbée étant ensuite convertie par un convertisseur intégré à l'unité 88 afin d'obtenir une valeur de la force de résistance des tôles à l'accostage Fl. A titre indicatif, il est noté que cette force Fl, réactualisée toutes les 5 ms, correspond également en valeur à un effort d'enfoncement du système de presse-tôles 8 contre les tôles 80.Then, the docking operation is initiated by controlling a linear displacement of the carriage 60 with the unit 88, in order to obtain a contact between the head 62 and the plates 80. It is noted that as soon as the aforementioned contact is established , the control unit 88 periodically determines the value of the absorbed motor power Pl absorbed by the system 8, this absorbed value being then converted by an integrated converter to the unit 88 in order to obtain a value of the resistance strength of the plates. At the docking Fl. As an indication, it is noted that this force Fl, updated every 5 ms, also corresponds in value to a driving force of the press-plate system 8 against the plates 80.
La commande de cette opération d' accostage est prévue pour que le déplacement du système 8, et plus spécifiquement celui de son chariot 60, s'achève lorsque la force Fl déterminée a atteint une valeur cible Fl cible, qui peut par exemple être fixée à une faible valeur de l'ordre de 1 N. Comme le montre la figure 7c, en fin d'opération d'accostage, le chariot 60 a donc parcouru une distance Dl_finale entre le point R et un point Cl de la règle 32 au niveau duquel se trouve le point C du chariot 60, la valeur de cette distance Dl finale mesurée à l'aide de la règle 32 étant restituée à l'unité 88. De plus, à cet instant, on connaît et on enregistre par l'intermédiaire de l'unité 88 la valeur de la force de résistance des tôles en fin d'accostage, dénommée Fl_finale, qui est naturellement sensiblement identique à la force Fl_cible.The control of this docking operation is provided so that the movement of the system 8, and more specifically that of its carriage 60, is completed when the determined force F1 has reached a target target value Fl, which can for example be set to a low value of the order of 1 N. As shown in FIG. 7c, at the end of the docking operation, the carriage 60 has thus traveled a distance Dl_final between the point R and a point Cl of the rule 32 at the level which is the point C of the carriage 60, the value of this distance Dl final measured using the rule 32 being restored to the unit 88. In addition, at this moment, the value of the resistance force of the plates at the end of the docking, called Fl_finale, which is of course natural, is known and recorded via the unit 88. substantially identical to the force Fl_cible.
Par ailleurs, on peut également réaliser une détection d'erreur à l'aide de la valeur de la distance Dl_finale enregistrée. En effet, si cette valeur ne se situe pas dans une plage prédéterminée, on peut alors conclure que le dispositif est mal positionné par rapport aux tôles, ou bien alors que ces tôles comportent une forme hors tolérance.Moreover, it is also possible to perform an error detection using the value of the recorded distance Dl_final. Indeed, if this value is not within a predetermined range, it can then be concluded that the device is poorly positioned relative to the sheets, or while these sheets have a form out of tolerance.
Ensuite, on initie l'opération de clamage, qui est débutée dès la fin de l'opération d'accostage, avec éventuellement un temps d'arrêt entre ces deux opérations. De manière identique à celle rencontrée dans le cadre de l'opération précédente, le clamage s'effectue en commandant un déplacement linéaire du chariot 60 avec l'unité 88, afin d'obtenir une adhérence renforcée entre la tête 62 et les tôles 80 en contact. Il est noté que durant cette opération, l'unité de commande 88 détermine périodiquement d'une part la valeur de la puissance moteur absorbée P2_absorbée par le système 8, cette valeur P2_absorbée étant ensuite convertie par le convertisseur afin d'obtenir une valeur de la force de résistance des tôles au clamage F2, et d'autre part la distance de clamage D_clamage correspondant à la distance réelle parcourue par le point C du chariot entre le point de la règle optique 32 au niveau duquel il se situe à l'instant t considéré, et le point Cl de cette règle. Ici encore, il est précisé que la force F2, réactualisée toutes les 5 ms tout comme la valeur D clamage, correspond également en valeur à un effort d'enfoncement du système de presse-tôles 8 contre les tôles 80.Then, we initiate the clamming operation, which is started at the end of the docking operation, possibly with a stopping time between these two operations. In the same way as that encountered in the context of the preceding operation, the clamming is carried out by controlling a linear displacement of the carriage 60 with the unit 88, in order to obtain a reinforced adhesion between the head 62 and the sheets 80 contact. It is noted that during this operation, the control unit 88 periodically determines, on the one hand, the value of the absorbed motor power P2 absorbed by the system 8, this absorbed value P2 being then converted by the converter in order to obtain a value of the resistance force of the laminations F 2, and secondly the clamping distance D_clamage corresponding to the actual distance traveled by the point C of the carriage between the point of the optical ruler 32 at which it is located at the moment t considered, and the point Cl of this rule. Here again, it is specified that the force F2, updated every 5 ms as the value D clamping, also corresponds in value to a driving force of the press-plate system 8 against the plates 80.
La commande de cette opération de clamage est prévue pour que le déplacement du chariot 60 s'achève lorsque la force F2 déterminée a atteint une valeur cible F2_cible, ou lorsque la distance de clamage D_clamage a atteint une valeur cible D_clamage_cible, l'opération de clamage étant donc achevée dès lors que l'une quelconque de ces deux valeurs cibles a été atteinte. A titre indicatif, la valeur cible F2 cible peut par exemple être fixée à une valeur de l'ordre de 150 N, et la valeur cible D_clamage_cible peut par exemple être fixée à une valeur de l'ordre de 500 μm. Comme le montre la figure 7d, en fin d' opération de clamage, le chariot 60 a donc parcouru une distance D2 finale entre le point R et un point C2 de la règle 32 au niveau duquel se trouve le point C du chariot 60, la valeur de cette distance D2_finale mesurée à l'aide de la règle 32 étant restituée à l'unité 88. Cela permet alors d'obtenir la distance de clamage finale D_clamage_finale réellement parcourue par le système 8, en soustrayant Dl finale à D2 finale. En outre, la connaissance d'une part des dimensions du système 8 et d'autre part de la position réelle de ce dernier sur le châssis 2 en fin d'opération de clamage permet de déterminer la position exacte des tôles contraintes 80 par rapport au châssis 2. A cet égard, l'unité 88 peut alors déterminer puis stocker la distance T_tôles_finale correspondant à la distance selon la direction 18 entre le point R de la règle 32 et l'extrémité avant de la tête de presse-tôles 62 en fin d'opération de clamage.The control of this clamping operation is provided so that the movement of the carriage 60 is completed when the determined force F2 has reached a target value F2_cible, or when the clamping distance D_clamage has reached a target value D_clamage_cible, the clamping operation thus being completed as soon as any one of these two target values has been reached. As an indication, the target target value F2 can for example be set at a value of the order of 150 N, and the target value D_clamage_cible can for example be set at a value of the order of 500 microns. As shown in FIG. 7d, at the end of the clamping operation, the carriage 60 has therefore traveled a final distance D2 between the point R and a point C2 of the rule 32, at which point C of the carriage 60 is located. the value of this distance D2_final measured using the rule 32 being returned to the unit 88. This then makes it possible to obtain the final clamage distance D_clamage_final actually traveled by the system 8, subtracting Dl final final D2. In addition, the knowledge on the one hand of the dimensions of the system 8 and on the other hand of the real position of the latter on the frame 2 at the end of the clamping operation makes it possible to determine the exact position of the stressed plates 80 relative to the frame 2. In this regard, the unit 88 can then determine and store the distance T_tôles_final corresponding to the distance in the direction 18 between the point R of the rule 32 and the front end of the head of press-plates 62 at the end of the clamming operation.
Cette spécificité est avantageuse puisqu'elle permet d'optimiser au mieux le déplacement linéaire du système de perçage 4 durant l'étape ultérieure de perçage, dans la mesure où ce système 4 peut être piloté à grande vitesse sur une distance précise fixée en fonction de la distance T_tôles_finale, avant d'être ralenti à la vitesse d'avance de l'outil préalablement déterminée. Par ailleurs, la connaissance de cette distance T_tôles_finale, de l'ordre de 200 mm, permet de fixer précisément la distance de changement de vitesse de rotation de l'outil de perçage pour l'attaque du fraisurage, lorsqu'un outil étage foreur-fraisureur est utilisé. Enfin, un autre avantage réside dans le fait que la profondeur de la fraisure peut être parfaitement respectée. A ce titre, il est indiqué que la course de fraisage ultérieure peut aussi être corrigée en fonction de l'information Info_raideur déterminée comme décrit ci-après, et également éventuellement en fonction des diverses caractéristiques des rivets employés. A cet égard, il est noté que plus la raideur locale des tôles est faible, plus ces dernières sont déformées par la poussée de la tête de presse-tôles, et donc plus le centre de cette tête de presse-tôles est éloigné de ces mêmes tôles déformées. Ainsi, plus la raideur locale des tôles est faible, plus la course de fraisage par rapport au système de presse-tôles, pour obtenir une profondeur de fraisure déterminée, devra être importante. Par ailleurs, on peut également réaliser une détection d'erreur à l'aide de la valeur de la distance D_clamage_finale enregistrée. En effet, si cette valeur ne se situe pas dans une plage prédéterminée, on peut alors conclure que le dispositif est mal positionné par rapport aux tôles, ou bien alors que ces tôles comportent une forme hors tolérance. De plus, à la fin de l'opération de clamage stoppée lorsque la valeur cible D_clamage_cible a été atteinte, on connaît et on enregistre par l'intermédiaire de l'unité 88 la valeur de la force de résistance des tôles en fin de clamage, dénommée F2_finale. Si cette valeur est trop faible, on peut alors considérer que la structure constituée par les tôles est inexistante.This specificity is advantageous since it makes it possible to optimally optimize the linear displacement of the drilling system 4 during the subsequent drilling step, insofar as this system 4 can be driven at a high speed over a precise distance set as a function of the distance T_tôles_finale, before being slowed down to the speed of advance of the previously determined tool. Furthermore, the knowledge of this distance T_tôles_finale, of the order of 200 mm, makes it possible to precisely set the rotational speed change distance of the drilling tool for the attack of milling, when a driller floor tool- miller is used. Finally, another advantage lies in the fact that the depth of the countersink can be perfectly respected. As such, it is indicated that the subsequent milling stroke can also be corrected according to information Info_raideur determined as described below, and also possibly depending on the various characteristics of the rivets employed. In this respect, it is noted that the lower the local stiffness of the sheets, the more the latter are deformed by the thrust of the sheet-metal press head, and therefore the center of this sheet-metal press head is far from these same. deformed sheets. So, the more the local stiffness of the sheets is low, the greater the milling stroke compared to the press-plate system, to obtain a determined depth of milling, will be important. Moreover, it is also possible to perform an error detection using the value of the recorded distance D_clamage_finale. Indeed, if this value is not within a predetermined range, it can then be concluded that the device is poorly positioned relative to the sheets, or while these sheets have a form out of tolerance. In addition, at the end of the clamming operation stopped when target value D_clamage_cible has been reached, the value of the resistance strength of the plates at the end of clamoring is known and recorded via unit 88. called F2_final. If this value is too low, then it can be considered that the structure formed by the sheets is non-existent.
Avec la valeur de la force de résistance des tôles en fin de clamage F2_finale, il est alors possible de déterminer, toujours à l'aide de l'unité 88, l'information Info_raideur en établissant le rapport suivant :With the value of the resistance force of the plates at the end of the clamage F2_final, it is then possible to determine, again using the unit 88, the information Info_raideur by establishing the following report:
Info raideur = (F2 finale-Fl finale) / D clamage finaleInfo stiffness = (F2 final-Fl final) / D final clamage
Cette information sur la raideur locale des tôles, dont la valeur est par exemple de l'ordre de 30 kg/mm, est ensuite délivrée aux seconds moyens de commande 86 associés au système de perçage 4, et plus particulièrement à la matrice de correction 82 équipant l'unité 92. Comme indiqué précédemment, cette information Info raideur est prévue pour prédisposer les consignes de vitesse d'avance et de vitesse de rotation de l'outil 17 utilisées lors de la commande de l'étape de perçage qui va à présent être décrite.This information on the local stiffness of the sheets, whose value is for example of the order of 30 kg / mm, is then delivered to the second control means 86 associated with the drilling system 4, and more particularly to the correction matrix 82 equipping the unit 92. As indicated above, this Info stiffness information is provided to predispose the instructions of speed of advance and speed of rotation of the tool 17 used when ordering the drilling step which will now be described.
Tout d'abord, il est précisé que cette étape de perçage est initiée avec le système 8 dans sa position telle que montrée sur la figure 7d, et les systèmes 4 et 6 dans leurs positions telles que montrées sur la figure 7a, comme cela est globalement représenté sur la figure 7e.First of all, it is specified that this drilling step is initiated with the system 8 in its position as shown in FIG. 7d, and the systems 4 and 6 in their positions as shown in FIG. 7a, as is globally shown in Figure 7e.
Cette opération de perçage consiste à mettre en mouvement le chariot 10 du système de perçage 4, de manière à ce que celui-ci traverse le système de presse-tôles 8, et traverse également les deux tôles 80 à assembler.This drilling operation consists in moving the carriage 10 of the drilling system 4 so that it passes through the sheet-iron press system 8, and also passes through the two plates 80 to be assembled.
L'avancement requis selon la direction de coulissement 18 est effectué à l'aide du premier moteur 24. A ce propos, il est noté que cette opération vise de préférence non seulement à pratiquer un trou traversant dans les deux tôles 80 superposées, mais également à pratiquer une fraisure destinée à loger la tête du rivet qui sera posé ultérieurement. Comme cela est montré sur la figure 7f, il est noté que la mise en mouvement du chariot 10 du système de perçage selon la direction 18 n'a entraîné aucun mouvement du chariot 34 du système de rivetage 6, étant donné que cette opération a été effectuée avec les étriers-freins 54 dans un état désactivé, c'est-à-dire sans solidarisation entre les étriers-freins 54 et le rail 52. Par conséquent, il est noté que lors du mouvement du premier chariot 10, le second chariot 34 reste immobile par rapport au châssis 2.The advancement required in the sliding direction 18 is performed using the first motor 24. In this regard, it is noted that this operation is preferably not only to practice a through hole in the two sheets 80 superimposed, but also to make a countersink to accommodate the rivet head that will be laid later. As shown in FIG. 7f, it is noted that the setting in motion of the carriage 10 of the drilling system in the direction 18 did not cause any movement of the carriage 34 of the riveting system 6, since this operation was performed with the calipers-brakes 54 in a deactivated state, that is to say without connection between the brake calipers 54 and the rail 52. Therefore, it is noted that during the movement of the first carriage 10, the second carriage 34 remains stationary relative to the chassis 2.
Plus précisément, le perçage s'effectue en commandant le déplacement linéaire du chariot 10 avec la consigne de vitesse d'avance de l'outil telle que préalablement déterminée et issue de la matrice 82, et en commandant simultanément la rotation de la broche 12 avec la consigne de vitesse de rotation de l'outil provenant également de cette matrice 82, ces consignes étant respectivement délivrées aux cartes d'asservissement 94 et 96.More specifically, the drilling is carried out by controlling the linear displacement of the carriage 10 with the feed speed setpoint of the tool as previously determined and coming from the die 82, and simultaneously controlling the rotation of the pin 12 with the reference speed of rotation of the tool also coming from this matrix 82, these instructions being respectively delivered to the servocontrol cards 94 and 96.
Durant cette étape de perçage, on détermine périodiquement la valeur d'une force de résistance des tôles F3 résultant de l'appui du système de presse- tôles 8 sur les tôles 80. Cette détermination de F3 est préférentiellement réalisée de la même manière que celle adoptée pour la détermination de Fl et F2. A ce titre, il est indiqué que le moteur associé au chariot 60 du système de presse-tôles continue à être alimenté pendant le perçage, et qu'il est asservi en position de sorte que le chariot 60 conserve sa position en C2 sur le châssis 2.During this piercing step, the value of a resistance force of the sheets F3 resulting from the support of the press system 8 on the sheets 80 is periodically determined. This determination of F3 is preferably carried out in the same way as that adopted for the determination of Fl and F2. As such, it is indicated that the engine associated with the trolley 60 of the ironing system continues to be fed during drilling, and that it is slaved in position so that the carriage 60 retains its C2 position on the chassis 2.
A titre indicatif, F3 est réactualisée toutes les 5 ms et correspond en valeur à un effort d'enfoncement de la tête de presse-tôles 62 dans les tôles 80, au cours du perçage.As an indication, F3 is updated every 5 ms and corresponds in value to a driving force of the sheet metal press head 62 in the sheets 80 during drilling.
Cela permet alors de comparer périodiquement durant le perçage, à l'aide de l'unité 92, la valeur de cette force F3 à une valeur minimale F3_min, la valeur minimale F3_min pouvant par exemple être fixée à 5 N. Lorsqu' il est détecté que F3 est inférieure à F3 min, il est alors ordonné une diminution de la consigne de vitesse d'avance de l'outil de perçage via la matrice 82, de manière à ce que la valeur de la force F3 repasse au-dessus de la valeur minimale F3 min. Ainsi, cette façon d'opérer permet avantageusement de faire en sorte que la tête de presse-tôles 62 ne perde pas le contact avec les tôles 80 durant l'opération de perçage, suite à une poussée trop importante de l'outil de perçage 17 sur ces tôles.This then makes it possible to compare periodically during the drilling, using the unit 92, the value of this force F3 to a minimum value F3_min, the minimum value F3_min can for example be set at 5 N. When it is detected that F3 is less than F3 min, it is then ordered a decrease in the advance speed setpoint of the drilling tool via the matrix 82, so that the value of the force F3 returns above the minimum value F3 min. Thus, this way of operating advantageously makes it possible for the sheet-metal press head 62 not to lose contact with the sheets 80 during the drilling operation, following excessive thrust of the piercing tool 17 on these sheets.
A la fin de cette étape de perçage, comme le montre la figure 7g, le chariot 10 est à nouveau piloté de manière à reculer sur les rails 20, jusqu'à atteindre une position plus éloignée que celle de départ montrée sur la figure 7a. En effet, il est recherché un écartement relatif selon la direction 18 entre le chariot 34 et le chariot 10, de manière à ce que la tête de rivetage 38 puisse venir sans problèmes d'encombrement au devant de la tête de perçage 14, comme cela sera décrit ultérieurement.At the end of this drilling step, as shown in Figure 7g, the carriage 10 is again driven so as to back on the rails 20, to reach a position farther than the starting position shown in Figure 7a. Indeed, it is sought a relative spacing in the direction 18 between the carriage 34 and the carriage 10, so that the riveting head 38 can come without problems of space in the front of the piercing head 14, as this will be described later.
Le procédé est poursuivi par une étape de mise en place du rivet dans le trou obtenu, cette étape débutant par un déplacement de la tête de rivetage 38 dans l'axe de la tête de perçage 14, au devant de celle-ci.The method is continued by a step of placing the rivet in the hole obtained, this step beginning with a displacement of the riveting head 38 in the axis of the piercing head 14, in front of it.
Pour aligner ces deux axes 16, 40 et donc faire en sorte que la tête de rivetage 38 soit dans l'axe de travail, les moyens de mise en rotation de cette tête 38 et du bras 42 sont actionnés jusqu'à ce que la position désirée soit obtenue, tel que cela est montré sur la figure 7h. Parallèlement, les moyens d'accouplement 50 des deux chariots 10 et 34 sont pilotés de manière à passer dans l'état activé leur permettant d'être couplés en translation dans la direction 18. Ensuite, il est entrepris un déplacement de l'ensemble des deux chariots 10, 34 à l'aide du premier moteur linéaire 24, comme visible sur la figure 7i. Durant ce déplacement, la tête de rivetage 38 située au devant de la tête de perçage 14 vient pénétrer à l'intérieur de la tête de presse-tôles 62 et se positionne donc à très forte proximité des deux tôles 80 à assembler, sur lesquelles l'opération de dépose de rivets s'effectue d'une manière conventionnelle, connue de l'homme du métier. Une fois le rivet posé, les trois chariotsTo align these two axes 16, 40 and thus ensure that the riveting head 38 is in the working axis, the means for rotating this head 38 and the arm 42 are actuated until the position desired is obtained, as shown in FIG. 7h. At the same time, the means 50 of the two carriages 10 and 34 are controlled so as to pass into the activated state allowing them to be coupled in translation in the direction 18. Then, it is undertaken a displacement of all of the two carriages 10, 34 using the first linear motor 24, as shown in Figure 7i. During this movement, the riveting head 38 located in front of the piercing head 14 penetrates inside the metal press head 62 and is therefore positioned very close to the two plates 80 to be assembled, on which the rivets removal operation is performed in a conventional manner, known to those skilled in the art. Once the rivet is placed, the three carts
10, 34, 60 sont pilotés de manière à ce qu'ils retrouvent leurs positions de repos telles que montrées sur la figure 7a.10, 34, 60 are controlled so that they find their rest positions as shown in Figure 7a.
En référence à présent aux figures 8 à 11, on peut apercevoir une partie d'un dispositif 1 pour l'assemblage par rivetage de tôles, selon un mode de réalisation encore plus préféré de la présente invention. Celui-ci dispose pour certaines parties d'une conception identique ou similaire à celle du dispositif 1 décrit précédemment, et, à cet égard, il est noté que sur les figures, les éléments portant les mêmes références numériques correspondent à des éléments identiques ou similaires. Par conséquent, on peut s'apercevoir que la différence notable entre les deux dispositifs 1 réside dans la conception du système de rivetage 6, et plus particulièrement dans la conception des moyens de mise en mouvement de la tête de rivetage 38 par rapport au second chariot, toujours conçus pour pouvoir déplacer cette même tête de rivetage entre la position de repos dans laquelle les axe de tête de perçage et axe de tête de rivetage 16, 40 sont distincts, et une position de travail dans laquelle les axe de tête de perçage et axe de tête de rivetage 16, 40 sont confondus. En revanche, le châssis 2, le système de perçage 4 et le système de presse- tôles 8 sont identiques ou similaires à ceux présentés précédemment .Referring now to FIGS. 8 to 11, a portion of a device 1 for rivet joining of sheets may be seen in accordance with an even more preferred embodiment of the present invention. It has for some parts of a design identical or similar to that of the device 1 described above, and in this respect, it is noted that in the figures, the elements bearing the same reference numerals correspond to identical or similar elements . Therefore, it can be seen that the noticeable difference between the two devices 1 lies in the design of the riveting system 6, and more particularly in the design of the means for moving the riveting head 38 relative to the second carriage, still designed to be able to move the same riveting head between the rest position in which the drill head axis and the rivet head axis 16, 40 are distinct, and a working position in which the axis of drilling head and axis of riveting head 16, 40 are merged. On the other hand, the frame 2, the drilling system 4 and the plate press system 8 are identical or similar to those presented previously.
Plus particulièrement en référence aux figures 8 et 9, le système de rivetage 6 comporte le second chariot 34 supportant l'ensemble de l'outil de rivetage 36 ou riveteuse, qui comprend dans sa partie avant la tête de rivetage 38, définissant quant à elle l'axe de tête de rivetage 40 parallèle aux directions X et 18. La tête de rivetage 38, et plus généralement l'ensemble de l'outil de rivetage 36, est monté mécaniquement au niveau de sa partie arrière sur le chariot 34 par l'intermédiaire d'un parallélogramme déformable 102, qui sera décrit ci-après.More particularly with reference to FIGS. 8 and 9, the riveting system 6 includes the second carriage 34 supporting the assembly of the riveting tool 36 or riveting machine, which comprises in its front portion the riveting head 38, which in turn defines the rivet head axis 40 parallel to the X and 18 directions. The riveting head 38, and more generally the riveting tool assembly 36, is mounted mechanically at its rear portion on the carriage 34 by the intermediate of a deformable parallelogram 102, which will be described below.
Le second chariot 34 est quant à lui monté sur le châssis 2 de manière à pouvoir coulisser de façon rectiligne par rapport à celui-ci selon la direction de coulissement 18. Pour ce faire, le second chariot 34 est monté coulissant sur le rail de guidage 46 de préférence distinct des deux rails de guidage 20 du chariot 10, mais également orienté selon les directions X et 18. Comme montré sur la figure 9, le rail 46 de section transversale en forme de H est monté solidairement sur une surface latérale extérieure de l'une des branches du U formé par le châssis 2.The second carriage 34 is mounted on the frame 2 so as to slide rectilinearly relative thereto in the sliding direction 18. To do this, the second carriage 34 is slidably mounted on the guide rail 46 preferably separate from the two guide rails 20 of the carriage 10, but also oriented in the directions X and 18. As shown in Figure 9, the rail 46 of H-shaped cross section is mounted solidarily on an outer lateral surface of one of the branches of the U formed by the frame 2.
Pour permettre l'arrimage sur le rail 46, le chariot 34 est équipé d'un ou d'une pluralité de patins à billes 48 en forme d'étrier, par exemple prévus au nombre deux, espacés selon la direction X. Chacun de ces patins 48 enserre donc la branche latérale libre du H qui est opposée à l'autre branche latérale fixée solidairement sur le châssis 2. De préférence, le système de rivetage 6 comporte également des moyens de mise en mouvement du second chariot 34 dans la direction de coulissement 18, ces moyens étant donc préférentiellement distincts des moyens de mise en mouvement 24 du premier chariot 10, bien que ceci pourrait en être autrement, sans sortir du cadre de l'invention. Les moyens de mise en mouvement du second chariot 34 prennent de préférence la forme d'un vérin sans tige 104 du type répandu dans le commerce, agencé selon la direction 18. Globalement, celui-ci dispose d'un corps creux 106 fixe par rapport au châssis 2, et d'un curseur de vérin mobile 108 apte à être déplacé selon la direction 18, relativement par rapport au corps creux 106 dans lequel il est partiellement logé. Comme mentionné précédemment, l'une des particularités remarquables de ce mode de réalisation préféré réside dans la présence du parallélogramme déformable 102 établissant la jonction mécanique entre la partie arrière de l'outil de rivetage 36, et le chariot 34. Ce parallélogramme 102 fait donc partie intégrante des moyens de mise en mouvement de la tête de rivetage 38 par rapport au second chariot, étant donné que celui-ci est aisément capable de procurer le déplacement de cette même tête de rivetage 38 entre la position de repos et la position de travail. Pour ce faire, le parallélogramme 102 comporte deux bras parallèles 110, chacun articulé à son extrémité arrière sur le second chariot 34 selon un axe 112, et articulé à son extrémité avant sur la portion arrière de l'outil de rivetage 36 selon un axe 114, et plus précisément articulé sur un bloc support de la tête de rivetage 38. A cet égard, les axes 112, 114 sont agencés parallèlement à la direction Z, de sorte que le parallélogramme 102 se déforme dans un plan XY parallèle à la direction de coulissement 18. De plus, il est noté que les deux autres côtés du parallélogramme 102 sont matériellement constitué par le second chariot 34 et l'outil de rivetage.To allow stowage on the rail 46, the carriage 34 is equipped with one or a plurality of yoke-shaped ball bearings 48, for example, provided at the number two, spaced in the X direction. pads 48 thus enclose the free lateral branch of the H which is opposite to the other lateral branch fixed integrally on the frame 2. Preferably, the riveting system 6 also comprises means for moving the second carriage 34 in the direction of sliding 18, these means being preferably separate from the moving means 24 of the first carriage 10, although this could be otherwise, without departing from the scope of the invention. The means for moving the second carriage 34 preferably takes the form of a rodless jack 104 of the type commercially available, arranged in the direction 18. Generally, the latter has a hollow body 106 fixed relative to to the frame 2, and a movable cylinder slider 108 adapted to be moved in the direction 18 relative to the hollow body 106 in which it is partially housed. As mentioned above, one of the remarkable features of this preferred embodiment lies in the presence of the deformable parallelogram 102 establishing the mechanical connection between the rear portion of the riveting tool 36, and the carriage 34. This parallelogram 102 thus makes integral part of the means for moving the head riveting 38 relative to the second carriage, since it is easily capable of providing the movement of the same riveting head 38 between the rest position and the working position. To do this, the parallelogram 102 comprises two parallel arms 110, each articulated at its rear end on the second carriage 34 along an axis 112, and articulated at its front end to the rear portion of the riveting tool 36 along an axis 114 , and more specifically articulated on a support block of the riveting head 38. In this respect, the axes 112, 114 are arranged parallel to the direction Z, so that the parallelogram 102 is deformed in an XY plane parallel to the direction of In addition, it is noted that the other two sides of the parallelogram 102 are physically constituted by the second carriage 34 and the riveting tool.
Pour compléter les moyens de mise en mouvement de la tête de rivetage 38, il est prévu un système mécanique de déformation du parallélogramme. Ce système est globalement conçu de manière à engendrer automatiquement, lors d'une mise en mouvement du second chariot 34 selon une direction 18 à l'aide du vérin 104, une déformation du parallélogramme 102 d'une première configuration montrée sur les figures 8 et 9 plaçant la tête de rivetage 38 dans sa position de repos écartée de l'axe de travail, à une seconde configuration qui sera décrit ultérieurement, plaçant cette tête 38 dans sa position de travail. Pour ce faire, le système mécanique de déformation 116 prend la forme d'un système de guidage comprenant un pion ou galet 118 solidaire de l'un des deux bras parallèles 110, de préférence le bras situé le plus extérieurement comme cela a été représenté, le pion 118 coulissant dans une gorge d'aiguillage 120 lors d'une mise en mouvement du second chariot 34 selon la direction 18. La gorge 120 fixée sur le châssis 2 est de préférence située dans un plan parallèle à celui dans lequel le parallélogramme est prévu pour se déformer . Ainsi, la gorge 120 qui sera détaillée ultérieurement dispose d'une forme adaptée assurant la déformation désirée du parallélogramme, à savoir celle permettant le rapprochement maîtrisé de la tête de rivetage 38 vers l'axe de travail du dispositif, et assurant par ailleurs un maintien de l'axe de tête de rivetage 40 toujours parallèle à la direction 18 lors du déplacement de cette tête 38.To complete the means for setting the riveting head 38 in motion, a mechanical deformation system of the parallelogram is provided. This system is generally designed so as to automatically generate, when the second carriage 34 is moved in a direction 18 with the aid of the jack 104, a deformation of the parallelogram 102 of a first configuration shown in FIGS. 9 placing the riveting head 38 in its rest position spaced from the working axis, to a second configuration which will be described later, placing the head 38 in its working position. To do this, the mechanical deformation system 116 takes the form of a guiding system comprising a pin or roller 118 integral with one of the two parallel arms 110, preferably the arm located the outermost as shown, the pin 118 sliding in a switch groove 120 during a setting in motion of the second carriage 34 in the direction 18. The groove 120 fixed to the frame 2 is preferably located in a plane parallel to that in which the parallelogram is provided to deform. Thus, the throat 120 which will be detailed later has a suitable shape ensuring the desired deformation of the parallelogram, namely that allowing the controlled approximation of the riveting head 38 to the working axis of the device, and also ensuring a maintenance of the rivet head axis 40 always parallel to the direction 18 during the movement of this head 38.
En référence à la figure 10, on peut voir que le chariot 34 peut être composé de plusieurs éléments démontables rapidement les uns par rapport aux autres. En effet, la pièce du chariot 122 portant fixement le patin 48 en forme d' étrier et coopérant avec le rail de guidage 46 est destinée à rester à demeure sur ce rail, tandis qu'une autre pièce de chariot 124 portant le parallélogramme 102 est destinée à être montée par fixation rapide sur la pièce 122 précitée. En d'autres termes, la pièce 124 est une pièce d'interface clef d'une fonction de montage et démontage rapide du parallélogramme 102. Globalement, elle comporte deux axes ou arbres 126, 128 situés l'un au-dessus de l'autre, et parallèles à la direction X. Ces deux axes 126, 128 sont respectivement destinés à venir reposer dans une gorge en V 130 et une gorge en U 132 pratiquées sur la pièce 122 directement fixée sur le patin 48. D'autre part, le chariot 34 est également équipé d'une pièce 134 établissant la jonction mécanique entre la pièce 124 et le curseur de vérin 108, cette pièce 134 disposant en réalité de deux fonctions distinctes. La première fonction consiste à assurer l'arrimage de la pièce 124 sur la pièce 122, à savoir de faire coopérer chacun des deux axes 126, 128 avec leurs gorges 130, 132 respectives. Cela s'effectue d'une manière simple en tournant l'axe inférieur 128 portant la pièce de jonction 134, lequel axe comporte une forme excentrique prévue à cet effet. Plus précisément, l'axe 128 est introduit en premier dans la profondeur de la gorge en U 132, puis l'axe 126 est basculé à la verticale de la gorge en V 130, et, enfin, la pièce 134 est repoussée par pivotement contre une pièce 138 qui sera présentée ci-après. Le verrouillage est alors simultanément assuré par l'appui excentrique de la pièce de jonction 134 contre la gorge 132.With reference to FIG. 10, it can be seen that the carriage 34 may be composed of several elements that can be quickly dismounted relative to one another. Indeed, the part of the carriage 122 fixedly supporting the shoe 48 in the form of a stirrup and cooperating with the guide rail 46 is intended to remain permanently on this rail, while another carriage part 124 carrying the parallelogram 102 is intended to be mounted by quick attachment to the aforementioned part 122. In other words, the piece 124 is a key interface piece of a quick assembly and disassembly function of the parallelogram 102. Generally, it comprises two shafts or shafts 126, 128 located one above the other. other, and parallel to the X direction. These two axes 126, 128 are respectively intended to rest in a V-shaped groove 130 and a U-shaped groove 132 made on the part 122 directly fixed on the shoe 48. On the other hand, the carriage 34 is also equipped with a piece 134 establishing the mechanical connection between the piece 124 and the actuator slider 108, this piece 134 in fact having two distinct functions. The first function is to ensure the securing of the workpiece 124 on the part 122, namely to cooperate each of the two axes 126, 128 with their respective grooves 130, 132. This is done in a simple manner by turning the lower pin 128 carrying the connecting piece 134, which axis has an eccentric form provided for this purpose. More precisely, the axis 128 is introduced first into the depth of the U-shaped groove 132, then the axis 126 is tilted vertically from the V-groove 130, and finally, the part 134 is pushed by pivoting against a piece 138 which will be presented below. The locking is then simultaneously ensured by the eccentric support of the joining piece 134 against the groove 132.
La seconde fonction réside dans l'accouplement mécanique avec le curseur du vérin 108. En effet, la pièce 134 en forme de H vient s'accoupler de manière rapide au niveau des deux branches inférieures du H entre les fourches d'une pièce d'accueil 138 en U vissée sur le curseur 108. Pour ce faire, la pièce 138 en U porte des vis à billes ressorts 140 pour retenir les deux branches inférieures du H en position de fermeture/verrouillage, assurant de ce fait une butée pour la pièce 134 en forme de H participant à l'accouplement mécanique du chariot 34 sur le vérin sans tige 104.The second function resides in the mechanical coupling with the slider of the cylinder 108. In fact, the H-shaped part 134 comes to couple quickly at the two lower branches of the H between the forks of a part of the cylinder. 138 home U screwed on the slider 108. To do this, the U-shaped part 138 carries spring ball screws 140 to retain the two lower branches of the H in the closed / locking position, ensuring this is a stop for the piece H-shaped 134 participating in the mechanical coupling of the carriage 34 on the rodless cylinder 104.
Sur la figure 11, il a été représenté en vue de dessus la gorge d'aiguillage 120 dans laquelle le pion 118 est destiné à coulisser lors de la mise en mouvement du chariot 34 selon la direction 18. Tout d'abord, on peut s'apercevoir que dans le premier sens 144 de la direction de coulissement 18 allant vers l'avant du dispositif 1, cette gorge 120 comporte trois portions distinctes reliées les unes aux autres. On compte une première portion 148 s' étendant selon un axe 149 parallèles à la direction 18, cette première portion 148 permettant globalement de déplacer la tête de rivetage 38 en la maintenant à l'écart de l'axe de travail du dispositif. A cet égard, il est noté que tant que le pion 118 reste dans la première portion 148, la tête du rivetage 38 se déplace selon la direction 18 sans que la position de son axe 40 ne soit modifiée. Ainsi, il doit être compris que le parallélogramme 102 ne se déforme pas durant cette partie du mouvement de l'outil de rivetage 36. Ensuite, la gorge 120 intègre une seconde portion 150 dont la fonction est de conduire à une déformation progressive du parallélogramme 102 jusqu'à ce qu'il adopte une configuration permettant de placer la tête de rivetage dans sa position de travail, à savoir d'aligner l'axe de tête de rivetage 40 avec l'axe de tête de perçage 16. Pour ce faire, dans le mode de réalisation décrit, cette seconde portion 150 s'étend selon un axe 151 situé dans le plan horizontal de la gorge 120, et incliné par rapport à la direction 18 et l'axe 149 de la première portion. Ensuite, la gorge 120 se termine par une troisième portion 152 similaire en terme de forme à la première portion 148, étant donné qu'elle est orientée selon un axe 153 parallèle à la direction 18. Cette troisième portion permet de maintenir le parallélogramme 102 déformé et d'autoriser le déplacement de la tête de rivetage 38 selon l'axe de travail, avec l'axe de rivetage 40 parallèle à l'axe de tête de perçage 16.In Figure 11, it has been shown in plan view the switching groove 120 in which the pin 118 is intended to slide during the setting in motion of the carriage 34 in the direction 18. First, we can It can be seen that in the first direction 144 of the sliding direction 18 towards the front of the device 1, this groove 120 comprises three distinct portions connected to each other. There is a first portion 148 extending along an axis 149 parallel to the direction 18, this first portion 148 for generally moving the riveting head 38 by keeping it away from the working axis of the device. In this regard, it is noted that as the pin 118 remains in the first portion 148, the riveting head 38 moves in the direction 18 without the position of its axis 40 is changed. Thus, it should be understood that the parallelogram 102 does not deform during this portion of the movement of the riveting tool 36. Next, the groove 120 includes a second portion 150 whose function is to lead to a progressive deformation of the parallelogram 102 until it adopts a configuration to place the riveting head in its working position, namely to align the rivet head axis 40 with the drill head axis 16. To do this, in the embodiment described, this second portion 150 extends along an axis 151 located in the horizontal plane of the groove 120, and inclined relative to the direction 18 and the axis 149 of the first portion. Then, the groove 120 ends with a third portion 152 similar in shape to the first portion 148, since it is oriented along an axis 153 parallel to the direction 18. This third portion keeps the parallelogram 102 deformed and allow the movement of the riveting head 38 along the working axis, with the rivet axis 40 parallel to the drill head axis 16.
Au vu de ce qui précède, il est noté que le profil de la gorge 120 s'apparente à celui d'un automobiliste qui change de voie, dans la mesure où elle passe d'un chemin droit à un décalage progressif pour rejoindre ensuite un nouveau chemin droit, décalé du premier. Bien entendu, pour éviter les à-coups et fluidifier le mouvement du pion 118, les jonctions 154 et 156 entre les trois portions 148, 150, 152 sont prévues de forme sensiblement arrondie.In view of the foregoing, it is noted that the profile of the groove 120 is similar to that of a driver who changes lanes, insofar as it passes from a straight path to a progressive shift and then rejoins a lane. new straight path, offset from the first. Of course, to avoid jerks and fluidize the movement of the pin 118, the junctions 154 and 156 between the three portions 148, 150, 152 are provided substantially rounded shape.
Il est noté que la position du pion 118 à proximité de l'extrémité arrière du bras extérieur 110, à savoir à proximité de l'axe de rotation 112, joue le rôle d'amplification du déport tracé par la seconde portion 150 de la gorge. Typiquement, l'entraxe des articulations 112, 114 mesurant 240 mm, la distance du pion 118 à l'axe 112 étant de 30 mm environ, on obtient alors une amplification du déport dans le rapport 240/30, soit huit fois le déport gravé dans la gorge. Ainsi, avec un déport de 24 mm gravé dans la gorge, on obtient 192 mm de déport entre l'axe dégagé et l'axe de travail .It is noted that the position of the pin 118 near the rear end of the outer arm 110, namely close to the axis of rotation 112, plays the role of amplifying the offset traced by the second portion 150 of the throat . Typically, the center distance of the joints 112, 114 measuring 240 mm, the distance from the pin 118 to the axis 112 being approximately 30 mm, we obtain an amplification of the offset in the ratio 240/30, ie eight times the offset engraved in the throat. Thus, with a 24 mm offset engraved in the throat, one gets 192 mm of offset between the disengaged axis and the working axis.
Il va à présent être décrit le procédé d'assemblage par rivetage mis en œuvre à l'aide du dispositif 1 présenté ci-dessus.It will now be described the method of assembly by riveting implemented using the device 1 presented above.
Tout d'abord, il est indiqué que ce procédé comporte globalement les mêmes étapes que celles indiquées pour le mode de réalisation précédent, à savoir une étape de détermination d'une information sur la raideur locale des tôles au niveau du trou à percer, suivie d'une étape de perçage visant à réaliser le trou ainsi que la fraisure lui étant associée, puis enfin une étape de mise en place d'un rivet dans le trou percé. Les deux premières étapes étant identiques à celles mentionnées précédemment, elles ne seront de ce fait pas davantage décrites. En revanche, l'étape de rivetage étant elle sensiblement différente, en particulier dans la manière d'amener l'outil de rivetage 38 dans l'axe de travail, celle-ci va à présent être détaillée.First of all, it is indicated that this method generally comprises the same steps as those indicated for the preceding embodiment, namely a step of determining information on the local stiffness of the sheets at the hole to be drilled, followed by a drilling step to achieve the hole and the milling associated with it, then finally a step of setting up a rivet in the drilled hole. Since the first two steps are identical to those mentioned previously, they will not be described further. On the other hand, since the riveting step is substantially different, in particular in the manner of bringing the riveting tool 38 into the working axis, this will now be detailed.
En référence à la figure 8, on peut voir qu'à la fin de l'opération de perçage, le chariot de rivetage 34 est mis en translation selon la direction 18, impliquant une mise en mouvement du pion 118 dans la première portion 148 de la gorge. Durant ce déplacement, la tête de rivetage 38 est déplacée vers l'avant dans le sens 144 de la direction 18, avec son axe 40 ne subissant aucun mouvement en raison du maintien du parallélogramme 102 dans la première configuration. Ainsi, cette première partie du déplacement de la tête de rivetage 38 permet de maintenir celle-ci dans sa position de repos, tout en la rapprochant vers l'avant du dispositif. Ensuite, lorsque le vérin sans tige 104 continue son déplacement, le pion 118 pénètre dans la seconde portion 150 de la gorge, conduisant à une déformation progressive du parallélogramme 102 jusqu'à sa seconde configuration dans laquelle il place la tête de rivetage 38 dans l'axe de travail afin de lui permettre d'assurer l'opération de rivetage désirée. Par conséquent, comme cela a été évoqué ci-dessus, l'alignement de la tête de rivetage dans l'axe de travail se fait par la déformation du parallélogramme 102, cette solution cinématique permettant d'assurer un engagement sûr et rapide dans le système de presse- tôles prévu à cet effet. A ce titre, la figure 12a montre le système de rivetage durant le déplacement du pion 118 au sein de la seconde portion 150.With reference to FIG. 8, it can be seen that at the end of the drilling operation, the rivet carriage 34 is translated in the direction 18, involving the movement of the pin 118 in the first portion 148 of the throat. During this movement, the riveting head 38 is moved forward in the direction 144 of the direction 18, with its axis 40 undergoing no movement due to the maintenance of the parallelogram 102 in the first configuration. Thus, this first part of the displacement of the riveting head 38 makes it possible to maintain it in its rest position, while bringing it towards the front of the device. Then, when the rodless cylinder 104 continues its movement, the pin 118 enters the second portion 150 of the groove, leading to a progressive deformation of the parallelogram 102 to its second configuration in which it places the riveting head 38 in the groove. axis of work to enable it to provide the desired riveting operation. Therefore, as mentioned above, the alignment of the riveting head in the working axis is by the deformation of the parallelogram 102, this kinematic solution to ensure a safe and fast engagement in the system of press-plates provided for this purpose. As such, Figure 12a shows the riveting system during movement of the pin 118 within the second portion 150.
Cette solution uniquement mécanique présente l'avantage de ne plus dépendre d'un système motorisé pour l'engagement progressif du système de rivetage, ni plus des capteurs des positions et pilotages des automates associés à la motorisation. Ainsi, elle assure un meilleur engagement du système de rivetage dans l'axe de travail, cet engagement par procédé mécanique, du type pantographe, étant inconditionnel, rapide, simple et fiable.This purely mechanical solution has the advantage of no longer depend on a motorized system for the progressive engagement of the riveting system, nor more sensors position and control of the automata associated with the engine. Thus, it ensures a better engagement of the riveting system in the working axis, this engagement by mechanical process, the pantograph type, being unconditional, fast, simple and reliable.
La dernière partie de l'avance du chariot 34, effectuée avec le pion 118 empruntant la troisième portion 152, conduit la tête de rivetage 38 à se déplacer selon la direction 18, parallèlement à l'axe de travail, jusqu'à ce que se produise l'introduction du rivet dans le trou percé schématisée sur la figure 12b.The last part of the advance of the carriage 34, carried out with the pin 118 borrowing the third portion 152, causes the riveting head 38 to move in the direction 18, parallel to the working axis, until produce the introduction rivet in the drilled hole schematically in Figure 12b.
De plus, il est réalisé en re-centrage précis en fin d'introduction de la tête de rivetage 38 dans le canon 62 du système de presse-tôles 8, grâce au tolérancement de l'orifice traversant 66 avec la tête de rivetage 38, de préférence en diamètre 18 H7 g6. De plus, il est de préférence prévu une entrée initiale conique sur le canon 62 du presse-tôles. Une fois ceci réalisé, le curseur 108 du vérin 104 peut être déplacé dans le sens opposé 146, vers l'arrière, afin de replacer le dispositif dans la configuration montrée sur la figure 8.In addition, it is realized in precise re-centering at the end of the introduction of the riveting head 38 in the barrel 62 of the sheet-iron press system 8, thanks to the tolerancing of the through orifice 66 with the riveting head 38, preferably in diameter 18 H7 g6. In addition, it is preferably provided an initial conical entry on the barrel 62 of the press-plates. Once this is done, the slider 108 of the jack 104 can be moved in the opposite direction 146 backwards, in order to replace the device in the configuration shown in FIG. 8.
Bien entendu, diverses modifications peuvent être apportées par l'homme du métier aux dispositifs 1 et aux procédés qui viennent d'être décrits, uniquement à titre d'exemples non limitatifs. Of course, various modifications may be made by those skilled in the art to the devices 1 and processes described above, only by way of non-limiting examples.

Claims

REVENDICATIONS
1. Dispositif (1) pour l'assemblage par rivetage de tôles (80), le dispositif comportant un système de rivetage (6) ainsi qu'un système de perçage (4), ledit système de perçage (4) comportant un premier chariot (10) ainsi qu'une tête de perçage (14) montée sur le premier chariot (10) et définissant un axe de tête de perçage (16), et ledit système de rivetage (6) comprenant un second chariot (34) ainsi qu'une tête de rivetage (38) montée sur ledit second chariot (34) et définissant un axe de tête de rivetage (40), caractérisé en ce que le dispositif comporte en outre des moyens de mise en mouvement de ladite tête de rivetage (38) par rapport au second chariot (34), conçus pour pouvoir déplacer cette même tête de rivetage (38) entre une position de repos dans laquelle lesdits axe de tête de perçage et axe de tête de rivetage (16, 40) sont distincts, et une position de travail dans laquelle lesdits axe de tête de perçage et axe de tête de rivetage (16, 40) sont confondus.1. Device (1) for the riveting assembly of sheets (80), the device comprising a riveting system (6) and a drilling system (4), said drilling system (4) comprising a first carriage (10) as well as a piercing head (14) mounted on the first carriage (10) and defining a drill head axis (16), and said riveting system (6) comprising a second carriage (34) as well as a riveting head (38) mounted on said second carriage (34) and defining a rivet head axis (40), characterized in that the device further comprises means for setting said riveting head (38) in motion ) relative to the second carriage (34), adapted to be able to move that same riveting head (38) between a rest position in which said drill head axis and rivet head axis (16, 40) are distinct, and a working position in which said drill head axis and rivet head axis (16, 40) is confused.
2. Dispositif (1) selon la revendication 1, caractérisé en ce que lesdits moyens de mise en mouvement de ladite tête de rivetage (38) par rapport au second chariot (34) sont des moyens de mise en rotation selon un axe de rotation (44) parallèle audit axe de tête de perçage (16), et distinct dudit axe de tête de rivetage (40) . 2. Device (1) according to claim 1, characterized in that said means for moving said riveting head (38) relative to the second carriage (34) are rotational means along an axis of rotation ( 44) parallel to said drill head axis (16), and separate from said rivet head axis (40).
3. Dispositif (1) selon la revendication 2, caractérisé en ce qu' il comporte également un châssis (2) sur lequel sont montés chacun desdits système de rivetage (6) et système de perçage (4), lesdits premier et second chariots (10, 34) étant chacun agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis (2) selon une même direction de coulissement (18), ledit système de perçage (4) comportant également des moyens de mise en mouvement (24) du premier chariot (10) dans ladite direction de coulissement (18).3. Device (1) according to claim 2, characterized in that it also comprises a frame (2) on which are mounted each of said riveting system (6) and drilling system (4), said first and second carriages ( 10, 34) being each arranged to slide rectilinearly with respect to the frame (2) in the same sliding direction (18), said piercing system (4) also comprising moving means (24). the first carriage (10) in said sliding direction (18).
4. Dispositif (1) selon la revendication 3, caractérisé en ce qu' il comporte en outre des moyens d'accouplement (50) permettant, lorsqu'ils sont dans un état activé, de coupler en translation, selon ladite direction de coulissement (18), l'un à l'autre lesdits premier et second chariots (10, 34), et, lorsqu'ils sont dans un état désactivé, d'autoriser un coulissement relatif entre ces premier et second chariots (10, 34), selon cette même direction de coulissement (18).4. Device (1) according to claim 3, characterized in that it further comprises coupling means (50) allowing, when in an activated state, to couple in translation, in said sliding direction ( 18), said first and second carriages (10, 34) to each other, and, when in a deactivated state, allowing relative sliding between said first and second carriages (10, 34), according to this same direction of sliding (18).
5. Dispositif (1) selon la revendication 4, caractérisé en ce que lesdits moyens d'accouplement5. Device (1) according to claim 4, characterized in that said coupling means
(50) comprennent un rail de guidage (52) agencé selon ladite direction de coulissement (18) et solidaire du premier chariot (10), et au moins un patin (54) en forme d' étrier-frein actionnable, solidaire du second chariot (34), l' étrier-frein actionnable (54) coopérant avec ledit rail de guidage (52) . (50) comprise a guide rail (52) arranged in said sliding direction (18) and integral with the first carriage (10), and at least one actuatable brake caliper (54) integral with the second carriage (34), the actuable brake caliper (54) cooperating with said guide rail (52).
6. Dispositif (1) selon la revendication 1, caractérisé en ce que lesdits moyens de mise en mouvement de ladite tête de rivetage (38) par rapport au second chariot (34) comprennent un parallélogramme déformable (102) .6. Device (1) according to claim 1, characterized in that said means for moving said riveting head (38) relative to the second carriage (34) comprise a deformable parallelogram (102).
7. Dispositif (1) selon la revendication 6, caractérisé en ce que lesdits moyens de mise en mouvement de ladite tête de rivetage par rapport au second chariot (34) comprennent :7. Device (1) according to claim 6, characterized in that said means for moving said riveting head relative to the second carriage (34) comprise:
- deux bras parallèles (110) formant ledit parallélogramme déformable (102), chacun articulé à l'une de ses deux extrémités sur ledit second chariot (34), et articulé à l'autre de ses extrémités sur ladite tête de rivetage (38) ;two parallel arms (110) forming said deformable parallelogram (102), each articulated at one of its two ends on said second carriage (34), and hinged at the other end thereof on said riveting head (38) ;
- un système mécanique de déformation (116) du parallélogramme (102) conçu de manière à engendrer, lors d'une mise en mouvement dudit second chariot (34) selon une direction de coulissement (18), une déformation dudit parallélogramme (102) d'une première configuration plaçant ladite tête de rivetage (38) dans sa position de repos, à une seconde configuration plaçant ladite tête de rivetage (38) dans sa position de travail, et inversement.a mechanical deformation system (116) of the parallelogram (102) designed so as to generate, when said second carriage (34) moves in a sliding direction (18), a deformation of said parallelogram (102) of a first configuration placing said riveting head (38) in its rest position, at a second configuration placing said riveting head (38) in its working position, and vice versa.
8. Dispositif (1) selon la revendication 7, caractérisé en ce que ledit système mécanique de déformation (116) est un système de guidage comprenant un pion (118) solidaire de l'un desdits deux bras parallèles (110), ledit pion (118) coulissant dans une gorge d'aiguillage (120) lors d'une mise en mouvement dudit second chariot (34) selon ladite direction de coulissement (18).8. Device (1) according to claim 7, characterized in that said mechanical deformation system (116) is a guide system comprising a pin (118) integral with one of said two parallel arms (110), said pin ( 118) sliding in a switching groove (120) during a movement of said second carriage (34) in said sliding direction (18).
9. Dispositif (1) selon la revendication 8, caractérisé en ce que ladite gorge d'aiguillage (120) présente successivement une première portion (148) permettant de maintenir ledit parallélogramme (102) dans sa première configuration plaçant ladite tête de rivetage (38) dans sa position de repos, une seconde portion (150) permettant de déformer progressivement ledit parallélogramme (102) jusqu'à ce qu'il adopte sa seconde configuration plaçant ladite tête de rivetage9. Device (1) according to claim 8, characterized in that said routing groove (120) has successively a first portion (148) for maintaining said parallelogram (102) in its first configuration placing said riveting head (38). ) in its rest position, a second portion (150) for progressively deforming said parallelogram (102) until it adopts its second configuration setting said riveting head
(38) dans sa position de travail, et une troisième portion (152) permettant de maintenir ledit parallélogramme (102) dans sa seconde configuration, afin d'autoriser une opération de rivetage.(38) in its working position, and a third portion (152) for maintaining said parallelogram (102) in its second configuration, to allow a riveting operation.
10. Dispositif (1) selon la revendication 8 ou la revendication 9, caractérisé en ce qu'il comprend un châssis (2) portant ladite gorge d'aiguillage (120) et sur lequel sont montés chacun desdits système de rivetage (6) et système de perçage (4), lesdits premier et second chariots (10, 34) étant chacun agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis (2) selon ladite même direction de coulissement (18), ledit système de perçage (4) comportant des moyens de mise en mouvement (24) du premier chariot (10) dans ladite direction de coulissement (18), et ledit système de rivetage (6) comportant également des moyens de mise en mouvement (104) du second chariot (34) dans ladite direction de coulissement (18).10. Device (1) according to claim 8 or claim 9, characterized in that it comprises a frame (2) carrying said switching groove (120) and on which are mounted each of said riveting system (6) and piercing system (4), said first and second carriages (10, 34) being each arranged so as to be able to slide rectilinearly with respect to the frame (2) along said same sliding direction (18), said piercing system ( 4) having means for moving (24) the first carriage (10) in said sliding direction (18), and said riveting system (6) also having moving means (104) of the second carriage (34) in said sliding direction (18).
11. Dispositif (1) selon la revendication 10, caractérisé en ce que lesdits moyens de mise en mouvement du second chariot (34) dans ladite direction de coulissement (18) comprennent un vérin sans tige (104) .11. Device (1) according to claim 10, characterized in that said means for moving the second carriage (34) in said sliding direction (18) comprises a rodless cylinder (104).
12. Dispositif (1) selon l'une quelconque des revendications 3 à 5, 10 et 11, caractérisé en ce que lesdits moyens de mise en mouvement (24) du premier chariot (10) prennent la forme d'un moteur linéaire.12. Device (1) according to any one of claims 3 to 5, 10 and 11, characterized in that said moving means (24) of the first carriage (10) take the form of a linear motor.
13. Dispositif (1) selon l'une quelconque des revendications 3 à 5 et 10 à 12, caractérisé en ce que ledit premier chariot (10) est monté sur deux rails de guidage (20) solidaires dudit châssis (2), à l'aide d'une pluralité de patins (22) en forme d' étrier coopérant avec lesdits deux rails de guidage (20) et étant solidaires dudit premier chariot (10).13. Device (1) according to any one of claims 3 to 5 and 10 to 12, characterized in that said first carriage (10) is mounted on two guide rails (20) integral with said frame (2), at using a plurality of yoke - shaped pads (22) cooperating with said two guide rails (20) and being integral with said first carriage (10).
14. Dispositif (1) selon la revendication 13, caractérisé en ce que chacun desdits deux rails de guidage (20) du premier chariot (10) dispose d'une âme, les deux âmes étant respectivement agencées dans deux plans inclinés (Pl, P2) formant conjointement un V en coupe prise orthogonalement audit axe de tête de perçage (16) . 14. Device (1) according to claim 13, characterized in that each of said two guide rails (20) of the first carriage (10) has a core, the two cores being respectively arranged in two inclined planes (P1, P2 ) jointly forming a cross-sectional V taken orthogonally to said piercing head axis (16).
15. Dispositif (1) selon la revendication 13 ou la revendication 14, caractérisé en ce que chacun desdits deux rails de guidage (20) du premier chariot15. Device (1) according to claim 13 or claim 14, characterized in that each of said two guide rails (20) of the first carriage
(10) dispose d'une section transversale en forme de I.(10) has an I-shaped cross section.
16. Dispositif (1) selon l'une quelconque des revendications 3 à 5 et 10 à 15, caractérisé en ce que ledit premier chariot (10) est équipé d'une première tête de lecture (30) apte à coopérer avec une règle optique (32) placée sur ledit châssis (2) .16. Device (1) according to any one of claims 3 to 5 and 10 to 15, characterized in that said first carriage (10) is equipped with a first read head (30) adapted to cooperate with an optical ruler (32) placed on said frame (2).
17. Dispositif (1) selon l'une quelconque des revendications 3 à 5 et 10 à 16, caractérisé en ce que ledit second chariot (34) est monté sur un rail de guidage (46) solidaire dudit châssis (2) et orienté selon la direction de coulissement (18), à l'aide d'au moins un patin (48) en forme d' étrier coopérant avec ledit rail de guidage (46) et étant solidaire dudit second chariot (34).17. Device (1) according to any one of claims 3 to 5 and 10 to 16, characterized in that said second carriage (34) is mounted on a guide rail (46) integral with said frame (2) and oriented according to the sliding direction (18), with the aid of at least one stirrup-shaped pad (48) cooperating with said guide rail (46) and being integral with said second carriage (34).
18. Dispositif selon l'une quelconque des revendications 3 à 5 et 10 à 17, caractérisé en ce qu'il comporte en outre un système de presse-tôles (8) agencé de manière à pouvoir coulisser de façon rectiligne par rapport au châssis (2), selon ladite direction de coulissement (18).18. Device according to any one of claims 3 to 5 and 10 to 17, characterized in that it further comprises a plate press system (8) arranged to be slidable in a rectilinear manner with respect to the frame ( 2) in said sliding direction (18).
19. Dispositif (1) selon la revendication 18, caractérisé en ce que le système de presse-tôles (8) comprend un troisième chariot (60) monté sur ledit châssis (2), ainsi que des moyens de mise en mouvement (70) de ce troisième chariot (60) dans ladite direction de coulissement (18).19. Device (1) according to claim 18, characterized in that the press-plate system (8) comprises a third carriage (60) mounted on said frame (2), and means for setting in motion (70) of this third carriage (60) in said sliding direction (18).
20. Dispositif (1) selon la revendication 19, caractérisé en ce que lesdits moyens de mise en mouvement (70) du troisième chariot (60) prennent la forme d'un moteur linéaire.20. Device (1) according to claim 19, characterized in that said moving means (70) of the third carriage (60) take the form of a linear motor.
21. Dispositif (1) selon la revendication 20 combinée à la revendication 12, caractérisé en ce que les moteurs linéaires (24, 70) des premier et troisième chariots (10, 60) ont en commun un même élément secondaire fixe (28).21. Device (1) according to claim 20 combined with claim 12, characterized in that the linear motors (24, 70) of the first and third carriages (10, 60) have in common the same fixed secondary element (28).
22. Dispositif (1) selon l'une quelconque des revendications 19 à 21 combinée à l'une quelconque des revendications 13 à 15, caractérisé en ce que ledit troisième chariot (60) est monté sur lesdits deux rails de guidage (20) guidant ledit premier chariot (10), à l'aide d'une pluralité de patins (68) en forme d' étrier coopérant avec lesdits deux rails de guidage (20) et étant solidaires dudit troisième chariot (60).22. Device (1) according to any one of claims 19 to 21 combined with any one of claims 13 to 15, characterized in that said third carriage (60) is mounted on said two guide rails (20) guiding said first carriage (10), by means of a plurality of yoke-shaped pads (68) cooperating with said two guide rails (20) and being integral with said third carriage (60).
23. Dispositif (1) selon l'une quelconque des revendications 19 à 22, caractérisé en ce que ledit troisième chariot (60) est équipé d'une seconde tête de lecture (74) apte à coopérer avec une règle optique (32) placée sur ledit châssis (2) .23. Device (1) according to any one of claims 19 to 22, characterized in that said third carriage (60) is equipped with a second read head (74) adapted to cooperate with an optical ruler (32) placed on said frame (2).
24. Dispositif (1) selon l'une quelconque des revendications 19 à 23, caractérisé en ce que ledit système de presse-tôles (8) dispose d'une tête de presse-tôles (62) montée sur ledit troisième chariot (60) et définissant un axe de tête de presse-tôles (64) confondu avec l'axe de tête de perçage (16) .24. Device (1) according to any one of claims 19 to 23, characterized in that said metal sheet press system (8) has a sheet metal press head (62) mounted on said third carriage (60) and defining a sheet metal press head axis (64) coinciding with the drilling head axis (16).
25. Dispositif (1) selon l'une quelconque des revendications 3 à 5 et 10 à 24, caractérisé en ce que ledit châssis (2) est monté sur un bras robotisé du dispositif .25. Device (1) according to any one of claims 3 to 5 and 10 to 24, characterized in that said frame (2) is mounted on a robotic arm of the device.
26. Dispositif (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il comporte un système de commande (83) comprenant des moyens (82) permettant de délivrer une consigne de vitesse d'avance d'un outil de perçage (17) du dispositif, selon l'axe de tête de perçage (16), ainsi qu'une consigne de vitesse de rotation de cet outil, ces consignes étant fonction d'une information sur la raideur locale des tôles (Info_raideur) au niveau d'un trou à percer destiné à recevoir un rivet.26. Device (1) according to any one of the preceding claims, characterized in that it comprises a control system (83) comprising means (82) for delivering a set speed of advance of a tool of drilling (17) of the device, along the axis of drilling head (16), as well as a speed of rotation of this tool, these instructions being a function of information on the local stiffness of the sheets (Info_raideur) to level of a hole to be drilled for receiving a rivet.
27. Procédé d'assemblage par rivetage de tôles caractérisé en ce qu'il est mis en œuvre à l'aide d'un dispositif (1) selon l'une quelconque des revendications précédentes. 27. Riveting process of joining sheets characterized in that it is implemented using a device (1) according to any one of the preceding claims.
EP07727341A 2006-03-27 2007-03-26 Device and method for joining metal sheets by means of riveting Active EP1998910B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BE2006/0189A BE1016957A6 (en) 2006-03-27 2006-03-27 DEVICE AND METHOD FOR SHELVING ROLLED ASSEMBLY.
PCT/EP2007/052868 WO2007110406A1 (en) 2006-03-27 2007-03-26 Device and method for joining metal sheets by means of riveting

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EP07727341A Active EP1998910B1 (en) 2006-03-27 2007-03-26 Device and method for joining metal sheets by means of riveting

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EP (1) EP1998910B1 (en)
AT (1) ATE479511T1 (en)
BE (1) BE1016957A6 (en)
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DE (1) DE602007008856D1 (en)
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US20090144962A1 (en) 2009-06-11
CA2647550C (en) 2014-12-16
DE602007008856D1 (en) 2010-10-14
US8533932B2 (en) 2013-09-17
US8079130B2 (en) 2011-12-20
WO2007110406A1 (en) 2007-10-04
EP1998910B1 (en) 2010-09-01
ATE479511T1 (en) 2010-09-15
US20110119897A1 (en) 2011-05-26
CA2647550A1 (en) 2007-10-04
BE1016957A6 (en) 2007-10-02
ES2351670T3 (en) 2011-02-09

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