EP1997759B1 - Guiding element for a strip-producing or strip-processing machine - Google Patents
Guiding element for a strip-producing or strip-processing machine Download PDFInfo
- Publication number
- EP1997759B1 EP1997759B1 EP08161186A EP08161186A EP1997759B1 EP 1997759 B1 EP1997759 B1 EP 1997759B1 EP 08161186 A EP08161186 A EP 08161186A EP 08161186 A EP08161186 A EP 08161186A EP 1997759 B1 EP1997759 B1 EP 1997759B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- guide element
- openings
- element according
- web
- micro
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012530 fluid Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 3
- 239000005871 repellent Substances 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000005553 drilling Methods 0.000 claims description 2
- 238000010894 electron beam technology Methods 0.000 claims description 2
- 150000001844 chromium Chemical class 0.000 claims 1
- 239000011148 porous material Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/30—Folding in combination with creasing, smoothing or application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/02—Conveying or guiding webs through presses or machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
- B41F21/10—Combinations of transfer drums and grippers
- B41F21/104—Gripper details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F22/00—Means preventing smudging of machine parts or printed articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F25/00—Devices for pressing sheets or webs against cylinders, e.g. for smoothing purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/24—Registering, tensioning, smoothing or guiding webs longitudinally by fluid action, e.g. to retard the running web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/28—Folding in combination with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/52—Auxiliary process performed during handling process for starting
- B65H2301/522—Threading web into machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
- B65H2401/20—Physical properties, e.g. lubricity
- B65H2401/242—Porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/10—Means using fluid made only for exhausting gaseous medium
- B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
- B65H2406/111—Means using fluid made only for exhausting gaseous medium producing fluidised bed for handling material along a curved path, e.g. fluidised turning bar
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/10—Means using fluid made only for exhausting gaseous medium
- B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
- B65H2406/113—Details of the part distributing the air cushion
- B65H2406/1131—Porous material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/21—Industrial-size printers, e.g. rotary printing press
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/84—Paper-making machines
Definitions
- the invention relates to a guide element, in particular turner bars, a web-forming or -processing machine according to the preamble of claim 1.
- a turner bar is disclosed, wherein a tube wall segment of porous, air-permeable material together with a base body forms a closed pressure chamber.
- the porous segment forms a wall of the chamber and load carrying over its width - without load-bearing pad - executed.
- a segment having through holes is arranged instead of the porous segment.
- the US 54 23 468 A shows a guide element, which has a bore-containing inner body and an outer body made of porous, air-permeable material.
- the holes in the inner body are provided only in the expected wrap.
- the JP 06 198836 A discloses a turner bar which is made of porous porous sintered metal with fluid-permeable openings of 10 to 30 microns is.
- the DE 31 31 621 A1 shows a turning bar with two longitudinal half-shell-like in cross-section chambers which, depending on the position of the turning bar to the web optionally interact with this.
- DE 101 15 916 A1 discloses a turner bar with in a longitudinal section substantially arranged around the entire circumference openings for the discharge of compressed air, which is in relation to an incoming web in at least two angular positions can be brought.
- the openings are associated with two substantially half-shell-like halves of the cylindrical surface of the guide element.
- the DE 31 27 872 A1 shows a pivotable turning bar, at the one sliding end via a telescopic tube and an opening in the turning bar blowing air is supplied.
- the EP 0 705 785 A2 deals with the transport and the deflection of band-shaped material, in particular in the form of z. B. footage. Only in the respective wrapping area are open micropores or microbores designed air outlet openings provided.
- the invention has for its object to provide a guide element of a web-generating or - processing machine with improved air cushion.
- micro-openings are understood here openings on the surface of the component, which have a diameter of less than or equal to 500 ⁇ m, advantageously less than or equal to 300 ⁇ m, in particular less than or equal to 150 ⁇ m.
- the air cushion is made uniform and the volume flow exiting per unit area is reduced in such a way that a leakage current can be reasonably small even in regions which are not looped around by the web.
- a guide 01, z. B. Bahnleitelement 01 is used in a train-producing or - processing machine, for.
- a paper machine winding machine, packaging machine or in particular printing machine, the leadership or a change of direction of a run on the guide element 01 web 02, z. B. web 02 or substrate web 02, in particular paper web 02.
- the guide 01 is in particular designed as a so-called. Turning bar 01, by means of which- depending on their position relative to the direction of the incoming or incoming web 02 - by looping the turning bar 01 for the Bahn 02 a change of direction by about + 90 ° or about -90 ° is effected.
- the turning bar 01 can serve as a pair of two parallel turning bars 01 inclined at 45 ° to the direction of the web transport for lateral offset, or as a pair of turning bars 01 inclined at 45 ° and -45 ° to the direction of transport of the web to collapse the web 01 ,
- a plurality of turning bar pairs are arranged.
- the turning bar 01 or the turning bar pair can be arranged after a printing unit and before a folding apparatus or after a dryer and before a folder of a rotary printing machine. It has z. Example, an outer diameter of 60-100 mm and, for example, a length of more than 1,200 mm.
- the turning bar 01 (or both turning bars 01 respectively) at least two positions and is (or are) pivotable in particular by 90 °, wherein in a first position, a first half of the lateral surface in the circumferential direction is wrapped by a web 02 ( Fig. 1a ) and in a second position, a second half of the lateral surface is looped ( Fig. 1b ).
- the lateral surface of the turning bar 01 has openings 03, z. B. micro-openings 03, by which in operation from an in-lying cavity 04, z. B. a chamber 04, in particular pressure chamber 04, under overpressure against the environment fluid standing, z. As a liquid, a gas or a mixture, in particular air, flows. In the figures, a corresponding supply of compressed air into the cavity 04 is not shown.
- the turning bar 01 has on its lateral surface in the circumferential direction both on the looped in the respective operating situation side and on the not covered by the web 02, d. H. the opposite side micro-openings 03 on. At least on a longitudinal section of the turning bar 01 provided for wrapping, the latter thus has micro openings 03 distributed over the full circumference of 360 ° (facing as well as the opposite side).
- no device or mechanism is provided for the turning bar 01, which (r) in operation prevents the flow of fluid from the cavity 04 through the micro-openings 03 on the side facing away from the web 02. D.
- the micro-openings 03 are in each of the at least two mentioned operating situations in a complete peripheral region of 360 ° with fluid flowed through or flows through. Switching the turning bar 01 from one to the other position requires only a pivoting, and no additional covering the openings or no interruption of the passageway between the cavity 04 and micro-opening 03.
- This simple design is made possible by the formation of the openings 03 as micro-openings 03 makes sense, as hereby created a thinner but more homogeneous air cushion, at the same time a required or resulting volume flow and thus a leakage current on the "open" side is significantly reduced.
- the high resistance of the micro-apertures 03 in contrast to large-cross-section apertures, causes "not capping" a range of apertures to result in a sort of short-circuit current. In the total resistance of the falling over the openings 03 partial resistance receives an increased weight.
- Fig. 2 are the micro-openings 03 as openings through holes 11, in particular microbores 11 executed, which is characterized by a z. B. as a pressure chamber 04 formed cavity 04 delimiting wall 12, z. B. chamber wall 12, extend outward.
- the holes 11 have z. B. a diameter (at least in the region of the openings 03) of less than or equal to 500 .mu.m, advantageously less than or equal to 300 .mu.m, in particular between 60 and 150 .mu.m.
- the opening degree is z. B. at 3 to 25%, especially at 5 to 15%.
- a hole density is at least 1/5 mm 2 , in particular at least 1 / mm 2 up to 4 / mm 2 .
- the wall 12 thus has, at least in one of the web 02 opposite region, a microperforation.
- the microperforation extends around the full circumference of 360 °.
- the flow resistance influencing wall thickness of the holes containing chamber wall 12 is z. B. at 0.2 to 3.0 mm, advantageously at 0.2 to 1.5 mm. in particular from 0.3 to 0.8 mm.
- a reinforcing construction not shown, for example, in the longitudinal direction of the turning bar 01 extending carrier, in particular metal support, be arranged on which the chamber wall 12 is at least partially or selectively supported.
- the chamber 04 enclosing wall 12 is z. B. by a hollow profile body, preferably a tubular hollow profile body, in particular a hollow profile body formed with annular profile.
- an overpressure in the chamber 04 of 0.5 to 2 bar, in particular from 0.5 to 1.0 bar of advantage.
- the bores 11 may be cylindrical, funnel-shaped or else of a special shape (for example in the form of a Laval nozzle).
- the microperforation, d. H. the bores 11 are preferably produced by drilling by means of accelerated particles (eg liquid such as water jet, ions or elementary particles) or by means of electromagnetic radiation of high energy density (eg light by means of a laser beam). Particularly advantageous is the production by means of electron beam.
- accelerated particles eg liquid such as water jet, ions or elementary particles
- electromagnetic radiation of high energy density eg light by means of a laser beam
- the web 02 facing side of the holes 11 having wall 12, z.
- a wall 12 formed of stainless steel in a preferred embodiment, a dirt and / or color-repellent finish. It has a not shown, the openings 03 and holes 11 not covering coating -.
- the holes having the wall is formed in a variant as one or more inserts in a carrier.
- the insert may be fixed or changeable connected to the carrier. The latter is advantageous with respect to a cleaning or an exchange of inserts of different types of microperforations for adaptation to different materials and web widths.
- such inserts may for example be arranged on a running in the cavity 04 carrier.
- each chamber 04 a part of Jacket surface of the turning bar 01 is assigned in the circumferential direction.
- Each chamber 04 is selectively acted upon by compressed air, so that in each position, the respective looped region of the turning bar 01 is subjected to compressed air.
- z. B. at the turning bar 01 at least two optionally be acted upon with compressed air supply lines 13 or the chambers 04 are acted upon via a multi-way valve either with the source of a compressed air compressed ( Fig. 4 ).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Coating Apparatus (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Advancing Webs (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
- Paper (AREA)
- Printers Or Recording Devices Using Electromagnetic And Radiation Means (AREA)
- Accessory Devices And Overall Control Thereof (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Coating With Molten Metal (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Enzymes And Modification Thereof (AREA)
- Forging (AREA)
- Formation And Processing Of Food Products (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Bridges Or Land Bridges (AREA)
- Safety Valves (AREA)
- Dental Preparations (AREA)
- Saccharide Compounds (AREA)
- Handling Of Sheets (AREA)
- Rotary Presses (AREA)
- Control Of Electric Motors In General (AREA)
- Devices For Checking Fares Or Tickets At Control Points (AREA)
- Media Introduction/Drainage Providing Device (AREA)
- Materials For Medical Uses (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Filtering Materials (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
- Lead Frames For Integrated Circuits (AREA)
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
- Electronic Switches (AREA)
Abstract
Description
Die Erfindung betrifft ein Leitelement, insbesondere Wendestangen, einer bahnerzeugenden oder -verarbeitenden Maschine gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a guide element, in particular turner bars, a web-forming or -processing machine according to the preamble of
Aus der
Durch die
Die
Die
Durch die
In der
Die
Durch die
Die
Die
Der Erfindung liegt die Aufgabe zugrunde, ein Leitelement einer bahnerzeugenden oder - verarbeitenden Maschine mit verbessertem Luftpolster zu schaffen.The invention has for its object to provide a guide element of a web-generating or - processing machine with improved air cushion.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruchs 1 gelöst.The object is achieved by the features of
Bevorzugte Ausführungsformen der Erfindung werden in dem abhängigen Ansprüchen beansprucht.Preferred embodiments of the invention are claimed in the dependent claims.
Mit den herkömmlichen Öffnungen sind punktuell auf das Material Kräfte (Impuls des Strahls) aufbringbar, mittels welchen dieses vom betreffenden Bauteil fern, bzw. an ein anderes Bauteil angestellt wird, während durch eine Verteilung von Mikroöffnungen mit hoher Lochdichte eine breite Unterstützung und vorrangig der Effekt eines ausgebildeten Luftpolsters zum Tragen kommt. Bisher verwendete Bohrungen lagen im Querschnitt beispielsweise bei 1 bis 3 mm, wohingegen für die Mikroöffnungen der Querschnitt um mindestens eine Zehnerpotenz kleiner liegt. Es bilden sich hierdurch wesentlich verschiedene Effekte aus. Beispielsweise lässt sich der Abstand zwischen der die Öffnungen tragenden Oberfläche und der Bahn verringern, der Volumenstrom an Strömungsmittel erheblich absenken, und hierdurch außerhalb des Wirkbereichs mit der Bahn austretende Verlustströme deutlich verkleinern.With the conventional openings punctiform on the material forces (pulse of the beam) can be applied, by means of which it is employed by the relevant component, or to another component, while by a distribution of micro holes with high hole density, a broad support and primarily the effect a trained air cushion comes into play. Previously used holes were in cross section, for example, 1 to 3 mm, whereas for the micro-openings, the cross-section is smaller by at least one order of magnitude. This results in significantly different effects. For example, the distance between the surface carrying the openings and the web can be reduced, the volume flow of fluid can be lowered considerably and, as a result, leakage losses that occur outside the effective range with the web can be significantly reduced.
Im Gegensatz zu bekannten Bauteilen mit herkömmlichen Öffnungen bzw. Bohrungen von Öffnungsquerschnitten im Bereich von Millimetern und einem Lochabstand von mehreren Millimetern, wird durch die Ausbildung von Mikroöffnungen auf der Oberfläche eine weitaus homogenere Oberflächenstruktur geschaffen. Unter Mikroöffnungen werden hier Öffnungen auf der Oberfläche des Bauteils verstanden, welche einen Durchmesser kleiner oder gleich 500 µm, vorteilhaft kleiner oder gleich 300 µm, insbesondere kleiner oder gleich 150 µm aufweisen. Eine "Lochdichte" für die mit den Mikroöffnungen versehene Fläche liegt bei mindestens einer Mikroöffnung je 5 mm2 (= 0,20 / mm2), vorteilhaft mindestens eine Mikroöffnung je 3,6 mm2 (= 0,28 / mm2).In contrast to known components with conventional openings or holes of opening cross-sections in the range of millimeters and a hole spacing of several millimeters, the formation of micro-openings on the surface creates a much more homogeneous surface structure. By micro-openings are understood here openings on the surface of the component, which have a diameter of less than or equal to 500 μm, advantageously less than or equal to 300 μm, in particular less than or equal to 150 μm. A "hole density" for the surface provided with the micro-openings is at least one micro-opening per 5 mm 2 (= 0.20 / mm 2 ), advantageously at least one micro-opening per 3.6 mm 2 (= 0.28 / mm 2 ).
Durch die Ausbildung der Öffnungen als Mikroöffnungen wird das Luftpolster vergleichmäßigt und der je Flächeneinheit austretende Volumenstrom derart herabgesetzt, dass auch in nicht durch die Bahn umschlungenen Bereichen ein Verluststrom vertretbar klein sein kann.As a result of the formation of the openings as microapertures, the air cushion is made uniform and the volume flow exiting per unit area is reduced in such a way that a leakage current can be reasonably small even in regions which are not looped around by the web.
Bevorzugt kann die der Bahn zugewandte und die Mikroöffnungen aufweisende Seite des Leitelementes als ein Einsatz oder mehrere Einsätze in einem Träger ausgebildet sein. Der Einsatz kann in Weiterbildung lös- und ggf. wechselbar mit dem Träger verbunden sein. So ist eine Reinigung und/oder aber ein Austausch von Einsätzen verschiedenartiger Mikroperforationen zur Anpassung an unterschiedliche Materialien und Bahnbreiten möglich.Preferably, the web-facing and the micro-openings having side of the guide element may be formed as one or more inserts in a carrier. The insert can be releasably and possibly changeable connected with the carrier in training. Thus, it is possible to clean and / or exchange inserts of different types of microperforations for adaptation to different materials and web widths.
Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben.Embodiments of the invention are illustrated in the drawings and will be described in more detail below.
Es zeigen:
- Fig. 1
- eine schematische Darstellung der Wendestange in einer ersten a) und einer zweiten b) Stellung;
- Fig. 2
- einen perspektivischen Schnitt der Wendestange mit vollumfänglich angeordneten Mikrobohrungen;
- Fig. 3
- eine schematische Darstellung für eine verschwenkbare Wendestange in anderer Ausführung;
- Fig. 4
- einen Schnitt durch eine Wendestange nach
Fig. 3 .
- Fig. 1
- a schematic representation of the turning bar in a first a) and a second b) position;
- Fig. 2
- a perspective section of the turning bar with fully arranged microbores;
- Fig. 3
- a schematic representation of a pivotable turning bar in another Execution;
- Fig. 4
- a section through a turning bar after
Fig. 3 ,
Ein Leitelement 01, z. B. Bahnleitelement 01, dient in einer bahnerzeugenden oder - verarbeitenden Maschine, z. B. einer Papiermaschine, Wickelmaschine, Verpackungsmaschine oder insbesondere Druckmaschine, der Führung bzw. einem Richtungswechsel einer auf das Leitelement 01 auflaufenden Bahn 02, z. B. Materialbahn 02 oder Bedruckstoffbahn 02, insbesondere Papierbahn 02. Das Leitelement 01 ist insbesondere als sog. Wendestange 01 ausgeführt, mittels welcher- abhängig von ihrer Stellung relativ zur Richtung der ein- bzw. auflaufenden Bahn 02 - durch Umschlingung der Wendestange 01 für die Bahn 02 ein Richtungswechsel um ca. +90° oder ca.-90° bewirkt wird. Die Wendestange 01 kann als Paar von zwei parallelen, 45° zur Bahntransportrichtung geneigte Wendestangen 01 zum seitlichen Versatz, oder als Paar von unter 90° zueinander gekreuzten, um 45° bzw.-45° zur Bahntransportrichtung geneigten Wendestangen 01 zum Stürzen der Bahn 01 dienen. Vorteilhafterweise sind mehrere Wendestangenpaare angeordnet.A
Die Wendestange 01 bzw. das Wendestangenpaar, kann nach einem Druckwerk und vor einem Falzapparat oder nach einem Trockner und vor einem Falzapparat einer Rotationsdruckmaschine angeordnet sein. Sie weist z. B. einen Außendurchmesser von 60-100 mm und beispielsweise eine Länge von mehr als 1.200 mm auf. Dabei weist die Wendestange 01 (bzw. weisen beide Wendestangen 01 jeweils) mindestens zwei Stellungen auf und ist (bzw. sind) insbesondere um 90° schwenkbar, wobei in einer ersten Stellung eine erste Hälfte der Mantelfläche in Umfangsrichtung von einer Bahn 02 umschlungen wird (
Die Mantelfläche der Wendestange 01 weist Öffnungen 03, z. B. Mikroöffnungen 03 auf, durch welche im Betrieb aus einem im Innern liegenden Hohlraum 04, z. B. einer Kammer 04, insbesondere Druckkammer 04, unter Überdruck gegen die Umgebung stehendes Fluid, z. B. eine Flüssigkeit, ein Gas oder ein Gemisch, insbesondere Luft, strömt. In den Figuren ist eine entsprechende Zuleitung von Druckluft in den Hohlraum 04 nicht dargestellt.The lateral surface of the
Die Wendestange 01 weist auf ihre Mantelfläche in Umfangsrichtung sowohl auf der in der jeweiligen Betriebssituation umschlungenen Seite als auch auf der nicht durch die Bahn 02 bedeckten, d. h. der abgewandten Seite Mikroöffnungen 03 auf. Zumindest auf einem zur Umschlingung vorgesehenen Längsabschnitt der Wendestange 01 weist diese somit über den vollen Umfang von 360° (zugewandte als auch abgewandte Seite) verteilte Mikroöffnungen 03 auf. In bevorzugter Ausführung ist für die Wendestange 01 keinerlei Vorrichtung oder Mechanismus vorgesehen, welche(r) im Betrieb das Strömen des Fluids vom Hohlraum 04 durch die Mikroöffnungen 03 auf der der Bahn 02 abgewandeten Seite unterbindet. D. h., die Mikroöffnungen 03 sind in jeder der mindestens zwei genannten Betriebsituationen in einem vollständigen Umfangsbereich von 360° mit Fluid durchströmbar bzw. durchströmt. Ein Umstellen der Wendestange 01 von einer in die andere Stellung erfordert lediglich ein Verschwenken, und kein zusätzliches Abdecken der Öffnungen bzw. kein Unterbrechen des Durchtrittsweges zwischen Hohlraum 04 und Mikroöffnung 03.The turning
Diese einfache Ausführung wird durch die Ausbildung der Öffnungen 03 als Mikroöffnungen 03 sinnvoll möglich, da hiermit ein dünneres aber homogeneres Luftpolster geschaffen, gleichzeitig ein erforderlicher bzw. resultierender Volumenstrom und damit auch ein Verluststrom über die "offene" Seite erheblich reduziert ist. Der hohe Widerstand der Mikroöffnungen 03 bewirkt im Gegensatz zu Öffnungen großen Querschnitts, dass ein "Nichtbedecken" eines Bereichs von Öffnungen nicht zu einer Art Kurzschlussstrom führt. Im Gesamtwiderstand erhält der über die Öffnungen 03 abfallende Teilwiderstand ein erhöhtes Gewicht.This simple design is made possible by the formation of the
Gemäß der Erfindung (
Eine u.a. den Strömungswiderstand beeinflussende Wandstärke der die Bohrungen beinhaltenden Kammerwand 12 liegt z. B. bei 0,2 bis 3,0 mm, vorteilhaft bei 0,2 bis 1,5 mm. insbesondere von 0,3 bis 0,8 mm. Im Innern der Wendestange 01, insbesondere im Hohlraum 04, kann eine nicht dargestellte verstärkende Konstruktion, beispielsweise ein sich in Längsrichtung der Wendestange 01 erstreckender Träger, insbesondere Metallträger, angeordnet sein, auf welchem sich die Kammerwand 12 zumindest abschnittsweise bzw. punktuell abstützt.One u.a. the flow resistance influencing wall thickness of the holes containing
Die die Kammer 04 umschließende Wand 12 ist z. B. durch einen Hohlprofilkörper, vorzugsweise einen rohrförmigen Hohlprofilkörper, insbesondere einen Hohlprofilkörper mit kreisringförmigen Profil ausgebildet.The
Für die Ausführung der Mikroöffnungen 03 als Öffnungen 03 von Bohrungen 11 ist z. B. ein Überdruck in der Kammer 04 von 0,5 bis 2 bar, insbesondere von 0,5 bis 1,0 bar von Vorteil.For the execution of the micro-openings 03 as
Die Bohrungen 11 können zylindrisch, trichterförmig oder aber mit anderer spezieller Formgebung (z. B. in Form einer Lavaldüse) ausgeführt sein.The bores 11 may be cylindrical, funnel-shaped or else of a special shape (for example in the form of a Laval nozzle).
Die Mikroperforation, d. h. die Herstellung der Bohrungen 11, erfolgt vorzugsweise durch Bohren mittels beschleunigter Teilchen (z. B. Flüssigkeit wie beispielsweise Wasserstrahl, Ionen oder Elementarteilchen) oder mittels elektromagnetischer Strahlung hoher Energiedichte (z. B. Licht mittels Laserstrahl). Insbesondere vorteilhaft ist die Herstellung mittels Elektronenstrahl.The microperforation, d. H. the bores 11 are preferably produced by drilling by means of accelerated particles (eg liquid such as water jet, ions or elementary particles) or by means of electromagnetic radiation of high energy density (eg light by means of a laser beam). Particularly advantageous is the production by means of electron beam.
Die der Bahn 02 zugewandte Seite der die Bohrungen 11 aufweisenden Wand 12, z. B. eine aus Edelstahl gebildete Wand 12, weist in bevorzugter Ausführung eine schmutz- und/oder farbabweisende Veredelung auf. Sie weist eine nicht dargestellte, die Öffnungen 03 bzw. Bohrungen 11 nicht bedeckende Beschichtung - z. B. Nickel oder vorteilhaft Chrom - auf, welche z. B. zusätzlich bearbeitet ist - z. B. mit Mikrorippen oder einen Lotusblüteneffekt bewirkend strukturiert oder aber vorzugsweise hochglanzpoliert).The
Die die Bohrungen aufweisende Wand ist in einer Variante als ein Einsatz oder mehrere Einsätze in einem Träger ausgebildet. Der Einsatz kann fest oder wechselbar mit dem Träger verbunden sein. Letzteres ist von Vorteil bzgl. einer Reinigung oder aber eines Austauschs von Einsätzen verschiedenartiger Mikroperforationen zur Anpassung an unterschiedliche Materialien und Bahnbreiten. In der Ausführung mit im wesentlichen vollumfänglich angeordneten Öffnungen 03, können derartige Einsätze beispielsweise auf einem im Hohlraum 04 verlaufenden Träger angeordnet sein.The holes having the wall is formed in a variant as one or more inserts in a carrier. The insert may be fixed or changeable connected to the carrier. The latter is advantageous with respect to a cleaning or an exchange of inserts of different types of microperforations for adaptation to different materials and web widths. In the embodiment with substantially fully arranged
Bei einem weiteren Beispiel (
- 0101
- Leitelement, Bahnleitelement, WendestangeGuide element, web guide element, turning bar
- 0202
- Bahn, Materialbahn, Bedruckstoffbahn, PapierbahnWeb, material web, substrate web, paper web
- 0404
- Hohlraum, Kammer, DruckkammerCavity, chamber, pressure chamber
- 0505
- ---
- 0707
- Träger, Innenkörper, TrägerrohrCarrier, inner body, support tube
- 1010
- ---
- 1111
- Bohrung, MikrobohrungBore, micro bore
- 1212
- Wand, KammerwandWall, chamber wall
- 1313
- Zuleitungsupply
Claims (16)
- Guide element of a printing press comprising a multiplicity of openings (03) for the emergence of a fluid under pressure, the guide element (01) being formed for guiding and/or deflecting an incoming paper web (02), the openings (03) being in the form of outward-directed micro-openings (03) of continuous micro-bores (11) which extend outwards through a wall (12) bounding a cavity (04), the bores (11) having a diameter in the region of the openings (03) of less than or equal to 500 µm, characterized in that a hole density, i.e. a number of openings (03) per unit area, for the area provided with the micro-openings (03) is at least 0.2/mm2.
- Guide element according to Claim 1, characterized in that the degree of opening is 3 to 25%, in particular 5 to 15%.
- Guide element according to Claim 1, characterized in that the openings (03) are arranged in the lateral surface of the guide element (01), at least in a longitudinal section of the guide element (01), substantially around the total circumference.
- Guide element according to Claim 1, characterized in that the guide element (01) can be brought into at least two angular positions relative to an incoming web (02).
- Guide element according to Claim 4, characterized in that, in both angular positions, the fluid in this longitudinal section emerges from the micro-openings (03) substantially over the total circumference.
- Guide element according to Claim 4, characterized in that, at least in one longitudinal section, the guide element (01) has openings (03) arranged substantially around the total circumference, and in that the openings (03) are coordinated with two halves of the cylindrical lateral surface of the guide element (01), which halves are substantially in the form of half-shells and with each of which a separate, internal cavity (04) is coordinated, which cavities are optionally fed with fluid under pressure.
- Guide element according to Claim 4, characterized in that the guide element (01) is pivotable through 90 °, the web (02) wrapping around a first half of the cylindrical lateral surface, substantially in the form of a half-shell, in a first angular position and the web (02) wrapping around a second half of the lateral surface, in the form of a half-shell, in a second angular position.
- Guide element according to Claim 1, characterized in that a diameter of the openings (03) is less than or equal to 300 µm, in particular between 60 and 150 µm.
- Guide element according to Claim 1, characterized in that a wall thickness of the wall (12) is 0.2 to 3.0 mm.
- Guide element according to Claim 1, characterized in that 2-15, in particular 3-7, cubic metres (S.T.P) of air per hour emerge per square metre of the lateral surface having the openings (03).
- Guide element according to Claim 1, characterized in that the guide element (01) has a length greater than 1200 mm.
- Guide element according to Claim 1, characterized in that the bores (11) are produced by means of accelerated particles.
- Guide element according to Claim 12, characterized in that the bores (11) are produced by drilling by means of an electron beam.
- Guide element according to Claim 1, characterized in that at least one wall section of the guide element (01), which wall section has the bores (11), has a dirt-repellent and/or ink-repellent finish on its surface.
- Guide element according to Claim 14, characterized in that the finish is in the form of a chromium coating.
- Guide element according to Claim 15, characterized in that the surface is polished to a high degree of brightness.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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DE10248820 | 2002-10-19 | ||
DE10307089A DE10307089B4 (en) | 2002-10-19 | 2003-02-19 | Squeegee of a printing press |
DE10322651 | 2003-05-20 | ||
DE10331469 | 2003-07-11 | ||
EP03776807A EP1556300B1 (en) | 2002-10-19 | 2003-10-20 | Guiding elements for a strip-producing or strip-processing machine |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03776807A Division EP1556300B1 (en) | 2002-10-19 | 2003-10-20 | Guiding elements for a strip-producing or strip-processing machine |
Publications (2)
Publication Number | Publication Date |
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EP1997759A1 EP1997759A1 (en) | 2008-12-03 |
EP1997759B1 true EP1997759B1 (en) | 2009-07-01 |
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ID=32180556
Family Applications (8)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08161186A Expired - Lifetime EP1997759B1 (en) | 2002-10-19 | 2003-10-20 | Guiding element for a strip-producing or strip-processing machine |
EP03776804A Expired - Lifetime EP1554208B1 (en) | 2002-10-19 | 2003-10-20 | Former for a strip-producing or strip-processing machine |
EP06100923A Expired - Lifetime EP1655257B1 (en) | 2002-10-19 | 2003-10-20 | Folder |
EP03776805A Expired - Lifetime EP1554122B1 (en) | 2002-10-19 | 2003-10-20 | Pressure elements for a strip-processing printing machine |
EP03776803A Expired - Lifetime EP1554207B1 (en) | 2002-10-19 | 2003-10-20 | Folder |
EP03776807A Expired - Lifetime EP1556300B1 (en) | 2002-10-19 | 2003-10-20 | Guiding elements for a strip-producing or strip-processing machine |
EP03778236A Expired - Lifetime EP1556218B1 (en) | 2002-10-19 | 2003-10-20 | Doctor blade devices for a strip-producing or strip-processing machine |
EP03776806A Expired - Lifetime EP1556219B1 (en) | 2002-10-19 | 2003-10-20 | Guiding elements for a printing unit |
Family Applications After (7)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03776804A Expired - Lifetime EP1554208B1 (en) | 2002-10-19 | 2003-10-20 | Former for a strip-producing or strip-processing machine |
EP06100923A Expired - Lifetime EP1655257B1 (en) | 2002-10-19 | 2003-10-20 | Folder |
EP03776805A Expired - Lifetime EP1554122B1 (en) | 2002-10-19 | 2003-10-20 | Pressure elements for a strip-processing printing machine |
EP03776803A Expired - Lifetime EP1554207B1 (en) | 2002-10-19 | 2003-10-20 | Folder |
EP03776807A Expired - Lifetime EP1556300B1 (en) | 2002-10-19 | 2003-10-20 | Guiding elements for a strip-producing or strip-processing machine |
EP03778236A Expired - Lifetime EP1556218B1 (en) | 2002-10-19 | 2003-10-20 | Doctor blade devices for a strip-producing or strip-processing machine |
EP03776806A Expired - Lifetime EP1556219B1 (en) | 2002-10-19 | 2003-10-20 | Guiding elements for a printing unit |
Country Status (9)
Country | Link |
---|---|
US (3) | US20060097101A1 (en) |
EP (8) | EP1997759B1 (en) |
JP (1) | JP2006502937A (en) |
CN (2) | CN100551798C (en) |
AT (8) | ATE390280T1 (en) |
AU (6) | AU2003285264A1 (en) |
DE (8) | DE50305063D1 (en) |
ES (2) | ES2289732T3 (en) |
WO (6) | WO2004037537A2 (en) |
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2003
- 2003-10-20 US US10/531,908 patent/US20060097101A1/en not_active Abandoned
- 2003-10-20 DE DE50305063T patent/DE50305063D1/en not_active Expired - Lifetime
- 2003-10-20 AU AU2003285264A patent/AU2003285264A1/en not_active Abandoned
- 2003-10-20 EP EP08161186A patent/EP1997759B1/en not_active Expired - Lifetime
- 2003-10-20 AT AT03776806T patent/ATE390280T1/en not_active IP Right Cessation
- 2003-10-20 CN CNB2003801017207A patent/CN100551798C/en not_active Expired - Fee Related
- 2003-10-20 WO PCT/DE2003/003473 patent/WO2004037537A2/en active Search and Examination
- 2003-10-20 AU AU2003286098A patent/AU2003286098A1/en not_active Abandoned
- 2003-10-20 AT AT03776805T patent/ATE339311T1/en not_active IP Right Cessation
- 2003-10-20 DE DE50309897T patent/DE50309897D1/en not_active Expired - Lifetime
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- 2003-10-20 WO PCT/DE2003/003470 patent/WO2004037698A1/en active Search and Examination
- 2003-10-20 EP EP06100923A patent/EP1655257B1/en not_active Expired - Lifetime
- 2003-10-20 US US10/531,211 patent/US7383772B2/en not_active Expired - Fee Related
- 2003-10-20 AU AU2003286102A patent/AU2003286102A1/en not_active Abandoned
- 2003-10-20 AT AT03776804T patent/ATE337255T1/en not_active IP Right Cessation
- 2003-10-20 EP EP03776805A patent/EP1554122B1/en not_active Expired - Lifetime
- 2003-10-20 AT AT03778236T patent/ATE396047T1/en not_active IP Right Cessation
- 2003-10-20 JP JP2005501504A patent/JP2006502937A/en active Pending
- 2003-10-20 US US10/531,670 patent/US7314440B2/en not_active Expired - Fee Related
- 2003-10-20 EP EP03776803A patent/EP1554207B1/en not_active Expired - Lifetime
- 2003-10-20 AU AU2003286100A patent/AU2003286100A1/en not_active Abandoned
- 2003-10-20 DE DE50310757T patent/DE50310757D1/en not_active Expired - Lifetime
- 2003-10-20 WO PCT/DE2003/003472 patent/WO2004037538A1/en active Search and Examination
- 2003-10-20 CN CNB2003801017211A patent/CN1319832C/en not_active Expired - Fee Related
- 2003-10-20 WO PCT/DE2003/003474 patent/WO2004037696A2/en active Search and Examination
- 2003-10-20 EP EP03776807A patent/EP1556300B1/en not_active Expired - Lifetime
- 2003-10-20 DE DE20380219U patent/DE20380219U1/en not_active Expired - Lifetime
- 2003-10-20 ES ES06100923T patent/ES2289732T3/en not_active Expired - Lifetime
- 2003-10-20 ES ES03778236T patent/ES2306904T3/en not_active Expired - Lifetime
- 2003-10-20 WO PCT/DE2003/003469 patent/WO2004037697A2/en active Search and Examination
- 2003-10-20 EP EP03778236A patent/EP1556218B1/en not_active Expired - Lifetime
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- 2003-10-20 EP EP03776806A patent/EP1556219B1/en not_active Expired - Lifetime
- 2003-10-20 WO PCT/DE2003/003471 patent/WO2004037539A2/en active Search and Examination
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- 2003-10-20 AT AT03776803T patent/ATE337253T1/en not_active IP Right Cessation
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