DE3516666A1 - Process for producing a moulding, in particular from low-viscosity moulding compositions - Google Patents
Process for producing a moulding, in particular from low-viscosity moulding compositionsInfo
- Publication number
- DE3516666A1 DE3516666A1 DE19853516666 DE3516666A DE3516666A1 DE 3516666 A1 DE3516666 A1 DE 3516666A1 DE 19853516666 DE19853516666 DE 19853516666 DE 3516666 A DE3516666 A DE 3516666A DE 3516666 A1 DE3516666 A1 DE 3516666A1
- Authority
- DE
- Germany
- Prior art keywords
- moulding
- molding compound
- viscosity
- low
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/42—Casting under special conditions, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/006—Degassing moulding material or draining off gas during moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/24—Feeding the material into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/34—Moulds having venting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/56—Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
- B29C45/568—Applying vibrations to the mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/004—Shaping under special conditions
- B29C2791/008—Using vibrations during moulding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Beschreibungdescription
Die Erfindung betrifft ein Verfahren zur Erzeugung eines Formteils, insbesondere aus einer niedrigviskosen Formmasse, die Uber einen Anschluß in einen Formraum eingeführt wird.The invention relates to a method for producing a molded part, in particular from a low-viscosity molding compound, which via a connection in a Mold space is introduced.
Bei der Formgebung von niedrigviskosen Foramassen, z. B.When shaping low-viscosity fora masses, e.g. B.
Kunststoffmaterialien, ist eine sehr sorgfältige Führung der Volumenströme in den Formraum erforderlich, um einen Lufteinschlag und die Bildung von Blasen im Formteil zu vermeiden.Plastic materials, is a very careful management of the volume flows Required in the mold space to an air lock and the formation of bubbles to avoid in the molded part.
Es ist bereits bekannt, durch Schrägstellen der Formwerkzeuge während der Füllung des Formraums ein möglichst gleichmßiges Ansteigen der niedrigviskosen Formmassen im Formraum zu erreichen, um damit ein Einschlagen von Luft zu verhindern.It is already known by tilting the molding tools during the filling of the mold cavity, a rise in the low viscosity as evenly as possible To reach molding compounds in the mold space in order to prevent air penetration.
Einmal eingeschlossene Luft steigt aus der Formmasse nur dann auf, wenn die vorliegenden Luftblasen eine bestimmte Größe haben. Je kleiner die eingeschlossenen Luftblasen sind, umso weniger kann mit deren Austritt aus der Formmasse gerechnet werden, wobei diese Blasen dann häufig noch in unerwünschter Weise an der Fließfront hängenbleiben.Once trapped, air only rises from the molding compound when the air bubbles present have a certain size. The smaller the included There are air bubbles, the less they can be expected to emerge from the molding compound are, with these bubbles then often in an undesirable manner at the flow front get stuck.
Die bisher angewandten Maßnahmen, Gerätschaften und Schwenkeinrichtungen sind aufwendig und teuer.The measures, equipment and swiveling devices used so far are complex and expensive.
Die Aufgabe der vorliegenden Erfindung besteht nun darin, ein Verfahren der eingangs erwähnten Art so auszubilden, daß die Bildung von Luftblasen im Formraum weitgehend ausgeschlossen wird, dennoch in den Formraum eingetretene Luftblasen - auch geringer Abmessungen - zur Fließfront aufsteigen und dann aus der Nasse austreten.The object of the present invention is now to provide a method of the type mentioned in such a way that the formation of air bubbles in the mold space is largely excluded, but air bubbles that have entered the mold space - even small dimensions - rise to the flow front and then emerge from the water.
Diese Aufgabe wird bei einem Verfahren der eingangs erwähnten Art erfindungsgemäß dadurch gelöst, daß die Formmasse bei ihrem Eintritt in den Formraum in Schwingungen versetzt wird.This task is carried out in a method of the type mentioned at the beginning solved according to the invention in that the molding compound as it enters the mold space is set in vibration.
Dadurch, daß die in den Formraum einströmende Formmmasse in Schwingungen versetzt wird, wird der Auftriebseffekt der Luftblasen beträchtlich gesteigert, so daß diese schließlich die Oberflächenspannung der Formmasse überwinden und aus dieser austreten können. Sollten dennoch Luftblasen in den Formraum selbst eingetreten sein, so bewirkt die Schwingungsbeaufschlagung der Formmasse ebenfalls ein Aufsteigen dieser Luftblasen und damit schließlich ein Austreten aus der Formmasse.Because the molding compound flowing into the mold space vibrates is added, the buoyancy effect of the air bubbles is increased considerably, so that these finally overcome the surface tension of the molding compound and out this can escape. Should air bubbles nevertheless enter the mold space itself be, the application of vibrations to the molding compound also causes it to rise these air bubbles and thus ultimately an exit from the molding compound.
Das erfindungsgemäße Verfahren kann so ausgeführt werden, daß die Frequenz der Schwingungen im Ultraschallbereich liegt.The inventive method can be carried out so that the Frequency of the vibrations is in the ultrasonic range.
Das erfingungsgemäße Verfahren kann so ausgeführt werden, daß die Formmasse über eine in Schwingungen versetzte Membran geführt wird. Für eine solche Verfahrensführung sind besonders einfache Konstruktionen möglich.The inventive method can be carried out so that the Molding compound is passed over a vibrating membrane. For such a Particularly simple constructions are possible.
Schließlich kann das erfindungsgemäße Verfahren so ausgeführt werden, daß die Formmasse in dem Einspritzaggregat in Schwingungen versetzt wird. Daraus ergibt sich der Vorteil, daß ohne Veränderung der Formwerkzeuge gearbeitet werden kann.Finally, the method according to the invention can be carried out in such a way that that the molding compound is set in vibration in the injection unit. From it there is the advantage that work can be carried out without changing the molding tools can.
Ein in dieser Weise mit einem Schwingungserreger gekoppeltes Einspritzaggregat kann ohne weiteres an verschiedene Formwerkzeuge nacheinander angeschlossen werden.An injection unit coupled in this way with a vibration exciter can easily be connected to different molds one after the other.
Im folgenden Teil wird eine Ausführungsform des erfindungsgemäßen Verfahrens anhand einer Zeichnung beschrieben.The following part is an embodiment of the invention Method described using a drawing.
Die in der Zeichnung beschriebene Vorrichtung zeigt zwei Formenteile 1,5, die einen Formraum 10 definieren und auf einer Formtrennebene 7 aufeinanderstoßen. Der Formraum 10 ist mit einem Anschluß versehen, der aus einem inneren Angußkanal 8 und einem sich daran nach außen hin anschließenden äußeren Angußkanal 6 gebildet ist. Diese Kanäle 6,8 werden im Bereich der Formtrennebene 7 von den beiden Formenteilen 1,5 gebildet. In dem Formenteil 5 ist ein Ausschnitt 9 vorgesehen, der bis zu dem Angußkanal 8 reicht. Dieser Ausschnitt 9 ist gegenüber dem Angußkanal 8 durch eine Membran 2 getrennt. An dieser Membran 2 greift ein Schwingungsgenerator 3 an.The device described in the drawing shows two mold parts 1.5, which define a mold space 10 and meet on a mold parting plane 7. The mold space 10 is provided with a connection consisting of an inner runner 8 and an outer runner 6 adjoining it to the outside is. These channels 6.8 are in the area the mold parting line 7 of the two mold parts 1.5 formed. In the mold part 5, a cutout 9 is provided, which extends as far as the sprue channel 8. This cutout 9 is opposite the runner 8 separated by a membrane 2. A vibration generator engages this membrane 2 3 on.
In den äußeren Angußkanal 6 greift ein Anschlußstutzen eines Einspritzaggregats 4 ein. Aus dem Einspritzaggregat 4 wird eine niedrigviskose Formmasse, z. B. aus Kunststoff, in den äußeren Angußkanal 6 und darauf folgend in den Angußkanal 8 geführt und tritt in den Formraum 10 ein. Diese Formmasse kommt dabei mit der Membran 2 im Bereich des Angußkanals 8 in Berührung. Dabei werden Schwingungen auf die einströmende Formmasse übertragen. Dies führt dazu, daß in der Formmasse enthaltene Luftbläschen in ihrem Auftriebseffekt gestärkt werden, sich in Richtung auf den äußeren Angußkanal 8 bewegen und schließlich aus der Formmasse austreten. Die Schwingungsbeaufschlagung der Formmasse führt dazu, daß auch Luftbläschen sehr geringer Abmessungen in der Formmasse noch sich in Richtung auf die Fließfront verlagern und aus dieser schließlich austreten können.A connecting piece of an injection unit engages in the outer runner 6 4 a. From the injection unit 4, a low-viscosity molding compound, for. B. off Plastic, guided into the outer runner 6 and then into the runner 8 and enters the mold space 10. This molding compound comes with the membrane 2 in the area of the runner 8 in contact. In doing so, vibrations are applied to the inflowing Transfer molding compound. This leads to air bubbles contained in the molding compound be strengthened in their buoyancy effect towards the outer runner 8 move and finally emerge from the molding compound. The application of vibrations the molding compound leads to the fact that even very small air bubbles in the Molding compound still shift in the direction of the flow front and out of this finally can emerge.
Die Schwingungsbeaufschlagung der Formmasse während des FUllvorgangs verhindert in hohem Maße, daß eingeschlossene Luftbläschen in den Formraum 10 mitgerissen werden. Sogar dort vorliegende Luftbläschen werden durch die Schwingungsbeaufschlagung in ihrem Auftriebseffekt verstärkt, so daß auch diese Bläschen schließlich aus der Formmasse austreten können.The application of vibrations to the molding compound during the filling process prevents trapped air bubbles from being entrained into the mold space 10 to a great extent will. Even air bubbles present there are caused by the application of vibrations Increased in their buoyancy effect, so that these bubbles finally out of the Molding compound can escape.
- Leerseite -- blank page -
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19853516666 DE3516666A1 (en) | 1985-05-09 | 1985-05-09 | Process for producing a moulding, in particular from low-viscosity moulding compositions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19853516666 DE3516666A1 (en) | 1985-05-09 | 1985-05-09 | Process for producing a moulding, in particular from low-viscosity moulding compositions |
Publications (1)
Publication Number | Publication Date |
---|---|
DE3516666A1 true DE3516666A1 (en) | 1986-11-13 |
Family
ID=6270232
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19853516666 Withdrawn DE3516666A1 (en) | 1985-05-09 | 1985-05-09 | Process for producing a moulding, in particular from low-viscosity moulding compositions |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE3516666A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5399305A (en) * | 1991-12-13 | 1995-03-21 | International Business Machines Corporation | Dynamic gating of polymers for isotropic properties |
US5662846A (en) * | 1995-03-29 | 1997-09-02 | E. I. Du Pont De Nemours And Company | One-step process for producing solid surface material with foam backing |
EP0904923A1 (en) * | 1997-09-30 | 1999-03-31 | Texas Instruments Incorporated | Method and system for molding |
WO2004009273A3 (en) * | 2002-07-19 | 2004-03-18 | Buehler Ag | Moulding of a crystallisable material in the liquid or pasty state |
CN105235151A (en) * | 2015-11-17 | 2016-01-13 | 重庆持恒模具有限公司 | Injection mold |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE876909C (en) * | 1944-02-06 | 1953-05-18 | Siemens Ag | Process and injection molding device for the production of moldings from organic, powdery molding compounds |
DE1206570B (en) * | 1961-01-19 | 1965-12-09 | Thiokol Chemical Corp | Device for casting thixotropic materials |
-
1985
- 1985-05-09 DE DE19853516666 patent/DE3516666A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE876909C (en) * | 1944-02-06 | 1953-05-18 | Siemens Ag | Process and injection molding device for the production of moldings from organic, powdery molding compounds |
DE1206570B (en) * | 1961-01-19 | 1965-12-09 | Thiokol Chemical Corp | Device for casting thixotropic materials |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5399305A (en) * | 1991-12-13 | 1995-03-21 | International Business Machines Corporation | Dynamic gating of polymers for isotropic properties |
US5662846A (en) * | 1995-03-29 | 1997-09-02 | E. I. Du Pont De Nemours And Company | One-step process for producing solid surface material with foam backing |
EP0904923A1 (en) * | 1997-09-30 | 1999-03-31 | Texas Instruments Incorporated | Method and system for molding |
WO2004009273A3 (en) * | 2002-07-19 | 2004-03-18 | Buehler Ag | Moulding of a crystallisable material in the liquid or pasty state |
CN105235151A (en) * | 2015-11-17 | 2016-01-13 | 重庆持恒模具有限公司 | Injection mold |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
OM8 | Search report available as to paragraph 43 lit. 1 sentence 1 patent law | ||
8139 | Disposal/non-payment of the annual fee |