CN221922966U - Portable monitoring mechanism and monitoring system - Google Patents
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Abstract
一种移动式监测机构及监测系统,涉及安全监测领域,用于搜寻工厂内的安全隐患、提高工厂内的施工安全等级。移动式监测机构包括承载轨道、行走轮、轮芯轴、限位部、连接杆和图像采集组件;行走轮滑动设置于承载轨道的一侧,并沿承载轨道的延伸方向滑动;轮芯轴转动设置于行走轮上,且与行走轮同轴设置;限位部设置于承载轨道远离行走轮的一侧,限位部与轮芯轴连接,且限位部与行走轮夹紧承载轨道;连接杆设置于轮芯轴上,并向远离行走轮的方向上延伸;图像采集组件设置于连接杆远离承载轨道的一端。本申请通过移动式监测机构在待监测的区域内沿承载轨道的预定轨道运动,使图像采集组件可以采集更多区域的图像,从而使待监测区域的被监测面积更大。
A mobile monitoring mechanism and a monitoring system relate to the field of safety monitoring, and are used to search for potential safety hazards in a factory and improve the construction safety level in the factory. The mobile monitoring mechanism includes a bearing track, a running wheel, a wheel core shaft, a limiting portion, a connecting rod, and an image acquisition component; the running wheel is slidably arranged on one side of the bearing track, and slides along the extension direction of the bearing track; the wheel core shaft is rotatably arranged on the running wheel, and is coaxially arranged with the running wheel; the limiting portion is arranged on the side of the bearing track away from the running wheel, the limiting portion is connected to the wheel core shaft, and the limiting portion and the running wheel clamp the bearing track; the connecting rod is arranged on the wheel core shaft, and extends in a direction away from the running wheel; the image acquisition component is arranged at one end of the connecting rod away from the bearing track. In this application, the mobile monitoring mechanism moves along the predetermined track of the bearing track in the area to be monitored, so that the image acquisition component can collect images of more areas, thereby making the monitored area of the area to be monitored larger.
Description
技术领域Technical Field
本申请涉及安全监测领域,尤其涉及一种移动式监测机构及监测系统。The present application relates to the field of safety monitoring, and in particular to a mobile monitoring mechanism and a monitoring system.
背景技术Background Art
安全无小事,工厂内的安全问题一直是人们所关心的问题。为了提高工厂内的安全系数,厂房内外的墙壁上安装有许多摄像头,这些摄像头在采集图像信息的同时,还可以通过摄像头内置的传感器实时监测工厂内外的温度和其他参数信息,以提高工厂的安全等级。Safety is no small matter, and safety issues in factories have always been a concern for people. In order to improve the safety factor in factories, many cameras are installed on the walls inside and outside the factory. While collecting image information, these cameras can also monitor the temperature and other parameter information inside and outside the factory in real time through the built-in sensors in the cameras to improve the safety level of the factory.
但是,对于厂房内的摄像头,由于厂房内需要放置各种器材,器材的形状并不规则,会遮挡视线导致摄像头采集的图像难以覆盖所有的区域,在摄像头难以覆盖的区域还存在较多的安全隐患。However, for cameras in factories, since various equipment needs to be placed in the factory, the shapes of the equipment are irregular, which will block the line of sight and make it difficult for the images collected by the cameras to cover all areas. There are still many safety hazards in areas that are difficult for cameras to cover.
实用新型内容Utility Model Content
本申请提供一种移动式监测机构及监测系统,用于增大工厂内的待监测的区域面积。The present application provides a mobile monitoring mechanism and a monitoring system for increasing the area to be monitored in a factory.
本申请提供一种移动式监测机构,包括承载轨道、行走轮、轮芯轴、限位部、连接杆和图像采集组件;行走轮滑动设置于承载轨道的一侧,并沿承载轨道的延伸方向滑动;轮芯轴转动设置于行走轮上,且与行走轮同轴设置;限位部设置于承载轨道远离行走轮的一侧,限位部与轮芯轴连接,且限位部与行走轮夹紧承载轨道;连接杆设置于轮芯轴上,并向远离行走轮的方向上延伸;图像采集组件设置于连接杆远离承载轨道的一端。The present application provides a mobile monitoring mechanism, including a bearing track, a traveling wheel, a wheel core shaft, a limiting portion, a connecting rod and an image acquisition assembly; the traveling wheel is slidably arranged on one side of the bearing track, and slides along the extension direction of the bearing track; the wheel core shaft is rotatably arranged on the traveling wheel, and is coaxially arranged with the traveling wheel; the limiting portion is arranged on a side of the bearing track away from the traveling wheel, the limiting portion is connected to the wheel core shaft, and the limiting portion and the traveling wheel clamp the bearing track; the connecting rod is arranged on the wheel core shaft, and extends in a direction away from the traveling wheel; the image acquisition assembly is arranged at one end of the connecting rod away from the bearing track.
本申请中的图像采集组件设置在行走轮上,行走轮可以随着承载轨道的设置而行走,从而带动图像采集组件采集到更多区域的图像,增加工厂内的待监测的区域监测力度,从而更及时的发现安全隐患,进一步降低这些被监测区域发生危险的可能。The image acquisition component in the present application is arranged on the walking wheels, and the walking wheels can move along with the setting of the carrying track, thereby driving the image acquisition component to collect images of more areas, increasing the monitoring intensity of the areas to be monitored in the factory, thereby discovering safety hazards more timely, and further reducing the possibility of danger in these monitored areas.
在本申请的一些实施例中,承载轨道上开设有凹陷轨道,凹陷轨道设置于承载轨道朝向行走轮的一侧,并沿承载轨道的延伸方向延伸;行走轮的一端伸入凹陷轨道内。In some embodiments of the present application, a recessed track is provided on the load-bearing track, which is arranged on the side of the load-bearing track facing the traveling wheel and extends along the extension direction of the load-bearing track; one end of the traveling wheel extends into the recessed track.
通过将行走轮放入凹陷轨道内,可以是行走轮行走时运动过程更稳定,避免行走轮脱力脱离预定轨道。By placing the traveling wheel in the recessed track, the movement process of the traveling wheel during traveling can be made more stable, thereby preventing the traveling wheel from being disengaged from the predetermined track.
在本申请的一些实施例中,凹陷轨道设置有两个,两个凹陷轨道设置于承载轨道的两个相背离的侧壁上,限位部的一端伸入一个凹陷轨道内,限位部的端部伸入另一个凹陷轨道内。In some embodiments of the present application, two recessed tracks are provided, and the two recessed tracks are provided on two opposite side walls of the bearing track, one end of the limiting portion extends into one recessed track, and the end of the limiting portion extends into the other recessed track.
将行走轮和限位部同时放进两个相背离的凹陷轨道内,可以使行走轮与承载轨道之间连接更稳定、行走轮的行走轨迹更稳定的同时,还可以提高限位部与承载轨道之间的连接稳定性。Placing the traveling wheel and the limiting part into two oppositely spaced recessed tracks at the same time can make the connection between the traveling wheel and the load-bearing track more stable, the traveling track of the traveling wheel more stable, and can also improve the connection stability between the limiting part and the load-bearing track.
在本申请的一些实施例中,移动式监测机构还包括轴承,轴承设置于轮芯轴和行走轮之间。In some embodiments of the present application, the mobile monitoring mechanism further includes a bearing, and the bearing is disposed between the wheel core shaft and the travel wheel.
行走轮在转动行走时,会带动轮芯轴转动,轴承连接可以进一步降低二者之间的影响,使行走轮和图像采集组件之间连接稳定,并使行走轮的行走动作不影响移动图像采集组件的图像采集工作。When the walking wheel rotates and moves, it will drive the wheel core shaft to rotate. The bearing connection can further reduce the influence between the two, so that the connection between the walking wheel and the image acquisition component is stable, and the walking action of the walking wheel does not affect the image acquisition work of the mobile image acquisition component.
在本申请的一些实施例中,移动式监测机构还包括动力源,动力源用于驱动行走轮沿承载轨道的延伸方向滚动。In some embodiments of the present application, the mobile monitoring mechanism further includes a power source, and the power source is used to drive the traveling wheels to roll along the extension direction of the bearing track.
通过动力源的驱动,可以实现图像采集组件的自动移动效果,从而提高巡检效率。By driving the power source, the automatic movement effect of the image acquisition component can be achieved, thereby improving the inspection efficiency.
在本申请的一些实施例中,承载轨道包括多段直轨道和多段弧形轨道,相邻的两段直轨道之间通过弧形轨道连接。In some embodiments of the present application, the bearing track includes multiple sections of straight tracks and multiple sections of curved tracks, and two adjacent sections of straight tracks are connected by a curved track.
直轨道和弧形轨道之间可以设置高度差,可以方便承载轨道在厂房内的铺设,从而便于厂房内的轨道设计。A height difference can be set between the straight track and the curved track, which can facilitate the laying of the load-bearing track in the factory, thereby facilitating the track design in the factory.
在本申请的一些实施例中,承载轨道首尾相接。首位相连的承载轨道可以使图像采集组件可以沿一个方向做周期性运动,配合定时器使用时可以达到无人化自动监测的效果。In some embodiments of the present application, the bearing tracks are connected end to end. The bearing tracks connected at the beginning can enable the image acquisition component to perform periodic motion in one direction, and when used in conjunction with a timer, an unmanned automatic monitoring effect can be achieved.
在本申请的一些实施例中,移动式监测机构还包括轮架,行走轮设置为多个,多个行走轮设置于轮架上,且多个行走轮沿承载轨道的延伸方向上间隔分布。In some embodiments of the present application, the mobile monitoring mechanism further includes a wheel frame, a plurality of running wheels are provided, the plurality of running wheels are arranged on the wheel frame, and the plurality of running wheels are spaced apart and distributed along the extension direction of the bearing track.
通过多个行走轮共同安装在轮架上,共同支撑、同步行走,可以使轮架更稳定,从而使图像采集组件的工作更稳定,采集的图像或视频信息更清晰、稳定。By installing multiple running wheels together on the wheel frame, supporting each other and moving synchronously, the wheel frame can be made more stable, thereby making the image acquisition component work more stably and the acquired image or video information clearer and more stable.
在本申请的一些实施例中,移动式监测机构还包括机械臂,机械臂设置于图像采集组件与连接杆之间。In some embodiments of the present application, the mobile monitoring mechanism further includes a mechanical arm, which is disposed between the image acquisition component and the connecting rod.
机械臂可以伸缩、转动,从而使安装在机械臂上的图像采集组件可以依照设定采集更多区域的图像信息,避免厂房内的器件安装而导致视线阻碍、温度信息监测阻碍等,提高该移动式监测机构的监测稳定性。The robotic arm can be extended and rotated, so that the image acquisition component installed on the robotic arm can collect image information of more areas according to the settings, avoiding obstruction of vision and temperature information monitoring caused by the installation of devices in the factory, thereby improving the monitoring stability of the mobile monitoring mechanism.
本申请提供一种监测系统,包括上位机、移动式监测机构和固定式监测机构,移动式监测机构内的图像采集组件与上位机通信连接;固定式监测机构与上位机通信连接。The present application provides a monitoring system, including a host computer, a mobile monitoring mechanism and a fixed monitoring mechanism, wherein an image acquisition component in the mobile monitoring mechanism is communicatively connected to the host computer; and the fixed monitoring mechanism is communicatively connected to the host computer.
通过设置在工厂内的移动式和固定式的监测机构,可以使工厂内同时动静结合监测厂房内的信息,同时移动式监测机构还可以监测到固定式监测机构所监测不到的区域,提高工厂内的被监测区域,提高工厂内的安全性。By setting up mobile and fixed monitoring devices in the factory, the factory can simultaneously monitor the information inside the factory building by combining dynamic and static monitoring. At the same time, the mobile monitoring device can also monitor areas that the fixed monitoring device cannot monitor, thereby increasing the monitored area in the factory and improving the safety within the factory.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本实用新型的技术方案,并不构成对本实用新型技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solution of the utility model and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of the utility model and do not constitute a limitation on the technical solution of the utility model.
图1为本申请实施例提供的移动式监测机构的示意图之一。FIG. 1 is one of the schematic diagrams of a mobile monitoring mechanism provided in an embodiment of the present application.
图2为本申请实施例提供的移动式监测机构的侧面剖视图。FIG2 is a side sectional view of the mobile monitoring mechanism provided in an embodiment of the present application.
图3为本申请实施例提供的移动式监测机构示意图之二。FIG. 3 is a second schematic diagram of the mobile monitoring mechanism provided in an embodiment of the present application.
图4为本申请实施例提供的移动式监测系统的示意图。FIG. 4 is a schematic diagram of a mobile monitoring system provided in an embodiment of the present application.
附图标记:1-承载轨道;11-凹陷轨道;2-行走轮;3-轮芯轴;4-限位部;5-连接杆;6-图像采集组件;7-轴承;8-机械臂;9-轮架;a-上位机;b-移动式监测机构;c-固定式监测机构。Figure numerals: 1-bearing track; 11-recessed track; 2-traveling wheel; 3-wheel spindle; 4-limiting part; 5-connecting rod; 6-image acquisition component; 7-bearing; 8-mechanical arm; 9-wheel frame; a-host computer; b-mobile monitoring mechanism; c-fixed monitoring mechanism.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。另外,在对管线进行描述时,本申请中所用“相连”、“连接”则具有进行导通的意义。具体意义需结合上下文进行理解。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In addition, when describing a pipeline, the "connected" and "connection" used in this application have the meaning of conduction. The specific meaning needs to be understood in conjunction with the context.
在本申请实施例中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本申请实施例中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其它实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。In the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.
安全无小事,工厂内的安全问题一直是人们所关心的问题。为了提高工厂内的安全系数,厂房内外的墙壁上安装有许多摄像头,这些摄像头在采集图像信息的同时,还可以通过摄像头内置的传感器实时监测工厂内外的温度和其他参数信息,以提高工厂的安全等级。Safety is no small matter, and safety issues in factories have always been a concern for people. In order to improve the safety factor in factories, many cameras are installed on the walls inside and outside the factory. While collecting image information, these cameras can also monitor the temperature and other parameter information inside and outside the factory in real time through the built-in sensors in the cameras to improve the safety level of the factory.
但是,对于厂房内的摄像头,由于厂房内需要放置各种器材,器材的形状并不规则,会遮挡视线导致摄像头采集的图像难以覆盖所有的区域,在摄像头难以覆盖的区域还存在较多的安全隐患。However, for cameras in factories, since various equipment needs to be placed in the factory, the shapes of the equipment are irregular, which will block the line of sight and make it difficult for the images collected by the cameras to cover all areas. There are still many safety hazards in areas that are difficult for cameras to cover.
对于这类隐藏的安全隐患,企业常规的预防方式是采用巡班的方式预防,但是该预防方式不仅浪费人力,还不易保存记录。For this type of hidden safety hazard, the conventional prevention method for enterprises is to use patrols, but this prevention method not only wastes manpower, but also makes it difficult to keep records.
为此,请参照图1,本申请提供一种新的移动式监测机构,包括承载轨道1、行走轮2、轮芯轴3、限位部4、连接杆5和图像采集组件6。To this end, please refer to Figure 1. The present application provides a new mobile monitoring mechanism, including a bearing track 1, a walking wheel 2, a wheel core shaft 3, a limiting portion 4, a connecting rod 5 and an image acquisition component 6.
承载轨道1可以架设在墙体上,或者可以通过专门设置的轨道支架铺设承载轨道1,均可以使承载轨道1沿预设方位铺设。The load-bearing track 1 can be erected on a wall, or the load-bearing track 1 can be laid through a specially provided track bracket, and both of them can enable the load-bearing track 1 to be laid along a preset orientation.
请继续参照图1,行走轮2滑动设置于承载轨道1的一侧,并沿承载轨道1的延伸方向滑动。Continuing to refer to FIG. 1 , the traveling wheel 2 is slidably disposed on one side of the carrying rail 1 , and slides along the extending direction of the carrying rail 1 .
在一些示例中,行走轮2可以为普通的轮子,其材质可以为橡胶材质,也可以为塑料材质或者金属材质。In some examples, the running wheel 2 may be an ordinary wheel, and its material may be rubber, plastic, or metal.
在其他一些实例中,行走轮2也可以采用非滚动型结构,如使用磁悬浮式移动或者采用其他的滑动方式,同样可以使行走轮2沿承载轨道1的延伸方向在承载轨道1上滑动。In some other examples, the running wheel 2 may also adopt a non-rolling structure, such as using magnetic suspension movement or other sliding methods, which can also make the running wheel 2 slide on the supporting rail 1 along the extension direction of the supporting rail 1.
请继续参照图1,轮芯轴3转动设置于行走轮2上,且与行走轮2同轴设置。1 , the wheel core shaft 3 is rotatably disposed on the traveling wheel 2 and is coaxially disposed with the traveling wheel 2 .
请参照图2,在一些示例中,轮芯轴3设置在行走轮2的中心,轮芯轴3的至少一端可以贯通行走轮2的侧面并伸出至行走轮2外。从而使行走轮2在转动时,轮芯轴3沿行走轮2的移动方向做直线运动。Referring to FIG. 2 , in some examples, the wheel core shaft 3 is disposed at the center of the traveling wheel 2, and at least one end of the wheel core shaft 3 can pass through the side of the traveling wheel 2 and extend out of the traveling wheel 2. Thus, when the traveling wheel 2 rotates, the wheel core shaft 3 moves linearly along the moving direction of the traveling wheel 2.
请综合参照图1和图2,限位部4设置于承载轨道1远离行走轮2的一侧,限位部4与轮芯轴3连接,且限位部4与行走轮2夹紧承载轨道1。Please refer to FIG. 1 and FIG. 2 , the limiting portion 4 is disposed on a side of the load-bearing track 1 away from the traveling wheel 2 , the limiting portion 4 is connected to the wheel core shaft 3 , and the limiting portion 4 and the traveling wheel 2 clamp the load-bearing track 1 .
此时,限位部4与行走轮2分别位于承载轨道1的相对两侧,限位部4与行走轮2连接并夹紧承载轨道1时,不仅可以提高行走轮2与承载轨道1之间的连接强度,还可以通过增大行走轮2对承载轨道1的压力而提高二者之间的摩擦力,从而使行走轮2的运动距离更加精准,避免行走轮2在承载轨道1上行走时产生不确定的滑动而影响行走轮2行走距离和当前位置的精准度。At this time, the limiting part 4 and the running wheel 2 are respectively located on the opposite sides of the supporting rail 1. When the limiting part 4 is connected to the running wheel 2 and clamps the supporting rail 1, not only the connection strength between the running wheel 2 and the supporting rail 1 can be improved, but also the friction between the two can be increased by increasing the pressure of the running wheel 2 on the supporting rail 1, thereby making the movement distance of the running wheel 2 more accurate and avoiding uncertain sliding of the running wheel 2 when running on the supporting rail 1, which affects the accuracy of the running distance and current position of the running wheel 2.
连接杆5设置于轮芯轴3上,并向远离行走轮2的方向上延伸;图像采集组件6设置于连接杆5远离承载轨道1的一端。The connecting rod 5 is arranged on the wheel core shaft 3 and extends in a direction away from the traveling wheel 2 ; the image acquisition component 6 is arranged at one end of the connecting rod 5 away from the bearing track 1 .
在一些示例中,连接杆5是用于连接行走轮2和图像采集组件6的结构,用于使行走轮2和图像采集组件6之间稳定连接的作用,因此连接杆5可以使用刚性材质,如铁、硬质塑料等。In some examples, the connecting rod 5 is a structure used to connect the walking wheel 2 and the image acquisition component 6, and is used to ensure a stable connection between the walking wheel 2 and the image acquisition component 6. Therefore, the connecting rod 5 can use a rigid material such as iron, hard plastic, etc.
连接杆5的形状可以为直杆型,截面可以为原型、方形,或者连接杆5也可以为其他不规则形状,仅需能起到上述的连接作用,并使图像采集组件6可以在预定高度进行工作即可。The connecting rod 5 can be in the shape of a straight rod, and its cross section can be a prototype, a square, or other irregular shapes, as long as it can play the above-mentioned connecting role and enable the image acquisition component 6 to work at a predetermined height.
在一些示例中,图像采集组件6用于采集厂房内待采集的信息,如温湿度、图像信息、声音信息、空气信息等。因此图像采集组件6内可以根据需求配置相应的摄像组件、温度传感器、湿度传感器、通信组件等等,还可以根据特殊厂房内的气体信息监测需要设置其他的传感器,如甲烷传感器、二氧化氮传感器、一氧化碳传感器等等。In some examples, the image acquisition component 6 is used to collect information to be collected in the factory, such as temperature and humidity, image information, sound information, air information, etc. Therefore, the image acquisition component 6 can be configured with corresponding camera components, temperature sensors, humidity sensors, communication components, etc. according to needs, and other sensors can be set according to the needs of gas information monitoring in special factories, such as methane sensors, nitrogen dioxide sensors, carbon monoxide sensors, etc.
需要说明的是,上述的所有组件和功能均可以根据需要进行增删,以满足用户的使用需求为准。It should be noted that all the above components and functions can be added or deleted as needed to meet the user's usage requirements.
本申请中的图像采集组件6设置在行走轮2上,行走轮2可以随着承载轨道1的设置而行走,从而带动图像采集组件6采集到更多区域的图像,增加工厂内的待监测的区域监测力度,从而更及时的发现安全隐患,进一步降低这些被监测区域发生危险的可能。The image acquisition component 6 in the present application is arranged on the walking wheel 2, and the walking wheel 2 can move along with the setting of the supporting track 1, thereby driving the image acquisition component 6 to collect images of more areas, increasing the monitoring intensity of the areas to be monitored in the factory, thereby discovering safety hazards more timely, and further reducing the possibility of danger in these monitored areas.
请返回参照图1,在一些示例中,承载轨道1上开设有凹陷轨道11,凹陷轨道11设置于承载轨道1朝向行走轮2的一侧,并沿承载轨道1的延伸方向延伸;行走轮2的一端伸入凹陷轨道11内。Please refer back to Figure 1. In some examples, a recessed track 11 is opened on the load-bearing track 1. The recessed track 11 is arranged on the side of the load-bearing track 1 facing the running wheel 2 and extends along the extension direction of the load-bearing track 1; one end of the running wheel 2 extends into the recessed track 11.
在一些示例中,凹陷轨道11的截面可以为方形,也可以为锥形或者弧形。In some examples, the cross section of the recessed track 11 may be square, conical, or arc-shaped.
通过将行走轮2放入凹陷轨道11内,可以是行走轮2行走时运动过程更稳定,避免行走轮2脱力脱离预定轨道。By placing the running wheel 2 into the recessed track 11 , the movement process of the running wheel 2 can be more stable, thereby preventing the running wheel 2 from being disengaged from the predetermined track.
请继续参照图1,在一些示例中,凹陷轨道11设置有两个,两个凹陷轨道11设置于承载轨道1的两个相背离的侧壁上,限位部4的一端伸入一个凹陷轨道11内,限位部4的端部伸入另一个凹陷轨道11内。Please continue to refer to Figure 1. In some examples, two recessed rails 11 are provided. The two recessed rails 11 are provided on two opposite side walls of the supporting rail 1. One end of the limiting portion 4 extends into one recessed rail 11, and the end of the limiting portion 4 extends into the other recessed rail 11.
将行走轮2和限位部4同时放进两个相背离的凹陷轨道11内,可以使行走轮2与承载轨道1之间连接更稳定、行走轮2的行走轨迹更稳定的同时,还可以提高限位部4与承载轨道1之间的连接稳定性。Placing the traveling wheel 2 and the limiting part 4 into two oppositely spaced recessed rails 11 at the same time can make the connection between the traveling wheel 2 and the supporting rail 1 more stable, the traveling track of the traveling wheel 2 more stable, and can also improve the connection stability between the limiting part 4 and the supporting rail 1.
当限位部4设置于凹陷轨道11内时,限位部4可以完全位于凹陷轨道11内,也可以部分位于凹陷轨道11内。行走轮2可以部分位于凹陷轨道11内,也可以完全位于凹陷轨道11内。When the limiting portion 4 is disposed in the recessed track 11, the limiting portion 4 may be completely or partially located in the recessed track 11. The traveling wheel 2 may be partially or completely located in the recessed track 11.
在一些示例中,凹陷轨道11也可以设置为其他数量,比如可以设置为三个,三个凹陷轨道11分别用于安装行走轮2和两个限位部4,同样可以起到相应的需求。In some examples, the recessed track 11 may also be set to other numbers, for example, three, and the three recessed tracks 11 are respectively used to install the walking wheels 2 and the two limiting parts 4, which can also meet the corresponding requirements.
请参照图2,在一些示例中,限位部4可以为滑块,也可以为行走轮2或者U形卡块,不论采用上述哪种方案,均可以使限位块与承载轨道1之间滑动配合,并满足本申请的使用需求。Please refer to Figure 2. In some examples, the limiting portion 4 can be a slider, or a walking wheel 2 or a U-shaped block. No matter which of the above schemes is adopted, the limiting block and the supporting rail 1 can be slidably matched and meet the use requirements of this application.
请参照图1,在一些示例中,移动式监测机构还包括轴承7,轴承7设置于轮芯轴3和行走轮2之间。Referring to FIG. 1 , in some examples, the mobile monitoring mechanism further includes a bearing 7 , and the bearing 7 is disposed between the wheel core shaft 3 and the travel wheel 2 .
行走轮2在转动行走时,会带动轮芯轴3转动,轴承7连接可以进一步降低二者之间的影响,使行走轮2和图像采集组件6之间连接稳定,并使行走轮2的行走动作不影响移动图像采集组件6的图像采集工作。When the walking wheel 2 rotates and moves, it will drive the wheel core shaft 3 to rotate. The bearing 7 connection can further reduce the influence between the two, so that the connection between the walking wheel 2 and the image acquisition component 6 is stable, and the walking movement of the walking wheel 2 does not affect the image acquisition work of the mobile image acquisition component 6.
其中,为了使行走轮2、轴承7和轮芯轴3之间连接稳定,上述结构可以自外而内依次设置,同时相邻的两者之间可以采用紧配合的方式连接,避免使用过程中发生脱离。In order to ensure a stable connection between the running wheel 2, the bearing 7 and the wheel core shaft 3, the above structures can be arranged in sequence from the outside to the inside, and the two adjacent ones can be connected in a tight fit to avoid separation during use.
在一些示例中,移动式监测机构还包括动力源,动力源用于驱动行走轮2沿承载轨道1的延伸方向滚动。In some examples, the mobile monitoring mechanism further includes a power source, and the power source is used to drive the running wheels 2 to roll along the extension direction of the carrying track 1 .
通过动力源的驱动,可以实现图像采集组件6的自动移动效果,从而提高巡检效率。By driving the power source, the image acquisition component 6 can be automatically moved, thereby improving the inspection efficiency.
在一些示例中,动力源可以为蓄电池,也可以为发条,或者可以为其他的结构,如干电池,均可以为行走轮2提供动力。需要说明的是,不论动力源采用哪种结构,动力源和行走轮2之间均可以设置相对应的传动结构,使动力源为行走轮2的自动行走提供动力。In some examples, the power source may be a battery, a spring, or other structures, such as a dry cell, which can provide power for the running wheel 2. It should be noted that no matter which structure the power source adopts, a corresponding transmission structure can be provided between the power source and the running wheel 2, so that the power source provides power for the automatic running of the running wheel 2.
在一些示例中,承载轨道1包括多段直轨道和多段弧形轨道,相邻的两段直轨道之间通过弧形轨道连接。In some examples, the carrying track 1 includes multiple straight track sections and multiple curved track sections, and two adjacent straight track sections are connected by a curved track.
直轨道和弧形轨道之间可以设置高度差,可以方便承载轨道1在厂房内的铺设,从而便于厂房内的轨道设计。A height difference can be set between the straight track and the curved track, which can facilitate the laying of the load-bearing track 1 in the factory building, thereby facilitating the track design in the factory building.
在一些示例中,直轨道和弧形轨道之间互相配合,直轨道可以设置于预设路径高度差较小、空间较大的区域,弧形轨道采用较为平滑的弧形结构连接相邻的直轨道,以使行走轮2在承载轨道1上行走稳定。In some examples, the straight track and the curved track cooperate with each other. The straight track can be set in an area with a smaller height difference and a larger space on the preset path. The curved track uses a smoother curved structure to connect adjacent straight tracks so that the walking wheel 2 can walk stably on the load-bearing track 1.
在一些示例中,承载轨道1首尾相接。首位相连的承载轨道1可以使图像采集组件6可以沿一个方向做周期性运动,配合定时器使用时可以达到无人化自动监测的效果。In some examples, the carrier tracks 1 are connected end to end. The first connected carrier track 1 can enable the image acquisition component 6 to perform periodic motion in one direction, and when used in conjunction with a timer, an unmanned automatic monitoring effect can be achieved.
请参照图3,在一些示例中,移动式监测机构还包括轮架9,行走轮2设置为多个,多个行走轮2设置于轮架9上,且多个行走轮2沿承载轨道1的延伸方向上间隔分布。Please refer to FIG. 3 , in some examples, the mobile monitoring mechanism further includes a wheel frame 9 , a plurality of running wheels 2 are provided, the plurality of running wheels 2 are provided on the wheel frame 9 , and the plurality of running wheels 2 are spaced apart and distributed along the extension direction of the bearing rail 1 .
在一些示例中,承载轨道1可以设置为环形轨道,或者设置为双环形轨道,均可以满足使用需求。In some examples, the carrying track 1 can be set as a circular track, or as a double circular track, both of which can meet the use requirements.
通过多个行走轮2共同安装在轮架9上,共同支撑、同步行走,可以使轮架9更稳定,从而使图像采集组件6的工作更稳定,采集的图像或视频信息更清晰、稳定。By installing multiple running wheels 2 on the wheel frame 9, supporting each other and moving synchronously, the wheel frame 9 can be made more stable, thereby making the image acquisition component 6 work more stably and the acquired image or video information clearer and more stable.
请返回参照图2,在一些示例中,移动式监测机构还包括机械臂8,机械臂8设置于图像采集组件6与连接杆5之间。Referring back to FIG. 2 , in some examples, the mobile monitoring mechanism further includes a mechanical arm 8 , which is disposed between the image acquisition component 6 and the connecting rod 5 .
机械臂8可以伸缩、转动,从而使安装在机械臂8上的图像采集组件6可以依照设定采集更多区域的图像信息,避免厂房内的器件安装而导致视线阻碍、温度信息监测阻碍等,提高该移动式监测机构的监测稳定性。The robotic arm 8 can be extended and rotated, so that the image acquisition component 6 installed on the robotic arm 8 can collect image information of more areas according to the settings, avoiding obstruction of vision and temperature information monitoring caused by the installation of devices in the factory, thereby improving the monitoring stability of the mobile monitoring mechanism.
在一些示例中,机械臂8可以采用能够远程操控的型号,也可以使用普通的机械臂8,通过工作人员现场调整实现图像采集组件6沿预设轨迹前进。In some examples, the robotic arm 8 may be a model that can be remotely controlled, or an ordinary robotic arm 8 may be used, and the image acquisition component 6 may be moved along a preset trajectory through on-site adjustments by staff.
在一些示例中,图像采集组件6上还可以设置防尘罩,以防止图像采集组件6内灰尘或者小虫子进入,保证图像采集组件6的稳定工作。In some examples, a dust cover may be provided on the image acquisition component 6 to prevent dust or small insects from entering the image acquisition component 6 and ensure stable operation of the image acquisition component 6.
在一些示例中,图像采集组件6上可以设置隔热层,当发生火灾时,可以使用图像采集组件6观测厂房内部的情况。In some examples, a heat-insulating layer may be provided on the image acquisition component 6, and when a fire occurs, the image acquisition component 6 may be used to observe the situation inside the factory.
并且,请参照图4,本申请还提供一种监测系统,包括上位机a、移动式监测机构b和固定式监测机构c,移动式监测机构b内的图像采集组件6与上位机a通信连接;固定式监测机构c与上位机a通信连接。In addition, please refer to Figure 4, the present application also provides a monitoring system, including a host computer a, a mobile monitoring mechanism b and a fixed monitoring mechanism c, the image acquisition component 6 in the mobile monitoring mechanism b is communicatively connected to the host computer a; the fixed monitoring mechanism c is communicatively connected to the host computer a.
通过设置在工厂内的移动式和固定式的监测机构,可以使工厂内同时动静结合监测厂房内的信息,同时移动式监测机构b还可以监测到固定式监测机构c所监测不到的区域,提高工厂内的被监测区域,提高工厂内的安全性。By setting up mobile and fixed monitoring devices in the factory, the factory can simultaneously monitor the information in the factory building by combining dynamic and static means. At the same time, the mobile monitoring device b can also monitor areas that the fixed monitoring device c cannot monitor, thereby increasing the monitored area in the factory and improving the safety in the factory.
在一些示例中,上位机a可以为电脑,也可以为云端服务器,或者可以为一些带有数据存储功能的网络存储器,均可以实现上述的收集移动式监测机构b和固定式监测机构c采集到的信息的作用。In some examples, the host computer a can be a computer, a cloud server, or some network storage with data storage function, all of which can achieve the above-mentioned function of collecting information collected by the mobile monitoring mechanism b and the fixed monitoring mechanism c.
在一些示例中,为了便于观察,上位机a上可以连接显示器,用于实时显示待检测区域的情况,还可以用于显示待检测区域的温湿度信息、有毒气体浓度等等。In some examples, for the convenience of observation, a display may be connected to the host computer a to display the situation of the area to be detected in real time, and may also be used to display the temperature and humidity information, toxic gas concentration, etc. of the area to be detected.
在一些示例中,一个厂房内,可以根据需要同时设置多个移动式监测机构b,以监测厂房内的不同区域。In some examples, multiple mobile monitoring mechanisms b can be set up simultaneously in a factory building as needed to monitor different areas in the factory building.
在一些示例中,固定式监测机构c可以为固定摄像头,或者可以为固定的温度传感器、有毒气体报警器中的一种或者多种等等。In some examples, the fixed monitoring mechanism c may be a fixed camera, or may be one or more of a fixed temperature sensor, a toxic gas alarm, and the like.
在一些示例中,上位机a还可以内置控制系统,当固定式监测机构监测到有疑似问题出现时,可以通过上位机a控制移动式监测机构b到待检测区域附近进行实时监测。In some examples, the host computer a may also have a built-in control system. When the fixed monitoring mechanism detects a suspected problem, the host computer a may control the mobile monitoring mechanism b to conduct real-time monitoring near the area to be detected.
在一些示例中,上位机a内或者移动式监测机构b内可以内置定时器,以通过定时器定时作用,实现对待监测区域的无人化定时巡检。In some examples, a timer may be built into the host computer a or the mobile monitoring mechanism b to implement unmanned scheduled inspection of the monitored area through the timer timing function.
在本说明书的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何在本申请揭露的技术范围内的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应该以权利要求的保护范围为准。The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
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