CN221696698U - Pipeline interfacing apparatus for hydraulic engineering - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及管道对接技术领域,尤其涉及一种水利工程用管道对接装置。The utility model relates to the technical field of pipeline butt joint, in particular to a pipeline butt joint device for water conservancy projects.
背景技术Background Art
水利工程用管道对接装置是一种用于连接两段管道的设备,确保管道之间的密封性和结构牢固性。该装置在水利工程中经常用于安装、修理和维护管道系统,包括输水、排水、灌溉等方面。The pipe docking device for water conservancy projects is a device used to connect two sections of pipes to ensure the tightness and structural firmness between the pipes. This device is often used in water conservancy projects to install, repair and maintain pipe systems, including water delivery, drainage, irrigation and other aspects.
经检索,专利公告号CN219768082U公开了一种水利工程建设用管道对接装置,包括两个固定横板和滑动块,竖向板,竖向板有两个,两个竖向板分别固定连接于两个固定横板相对一侧的表面。本实用新型提供的水利工程建设用管道对接装置,通过设置滑动块,该装置在滑动块外侧表面的下端沿其长度方向开设安装槽口,并且在安装槽口的内部滑动连接有滑动环,在实际应用时,首先将滑动环套在管道的端口处,之后将该装置固定住,接着转动丝杆和螺纹杆来调整滑动环在水平方向和竖直方向上的位置,从而带动管道口同步运动,直至将一个管道口调整至与另一个管道口相互对齐,接着就能够对两个管道进行对接工作,该装置使用起来操作简单方便,且工作效率较高,从而提高了该装置的实用性。After searching, patent announcement number CN219768082U discloses a pipe docking device for water conservancy project construction, including two fixed horizontal plates and a sliding block, a vertical plate, and two vertical plates, and the two vertical plates are respectively fixedly connected to the surface of the opposite side of the two fixed horizontal plates. The pipe docking device for water conservancy project construction provided by the utility model is provided with a sliding block, and the device is provided with an installation slot at the lower end of the outer surface of the sliding block along its length direction, and a sliding ring is slidably connected inside the installation slot. In actual application, the sliding ring is first sleeved on the port of the pipeline, and then the device is fixed, and then the screw rod and the threaded rod are rotated to adjust the position of the sliding ring in the horizontal direction and the vertical direction, so as to drive the synchronous movement of the pipeline port until one pipeline port is adjusted to be aligned with the other pipeline port, and then the two pipelines can be docked. The device is simple and convenient to operate, and has high working efficiency, thereby improving the practicality of the device.
上述文件中该装置使用起来操作简单方便,且工作效率较高,从而提高了该装置的实用性。但是在进行对接时需要工人多次调整两个管道的位置,达到对齐的效果,过程较为耗时耗力,为此提出一种水利工程用管道对接装置。The device in the above document is easy to operate and has high working efficiency, thereby improving the practicality of the device. However, when docking, workers need to adjust the positions of the two pipes many times to achieve the alignment effect, which is time-consuming and labor-intensive. Therefore, a pipe docking device for water conservancy projects is proposed.
实用新型内容Utility Model Content
为了弥补以上不足,本实用新型提供了一种水利工程用管道对接装置,旨在改善现有技术中再进行对接时需要工人多次调整两个管道的位置,达到对齐的效果,过程较为耗时耗力的问题。In order to make up for the above shortcomings, the utility model provides a pipe docking device for water conservancy projects, aiming to improve the problem in the prior art that workers need to adjust the positions of two pipes multiple times during docking to achieve the alignment effect, which is a time-consuming and labor-intensive process.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种水利工程用管道对接装置,包括底座,所述底座顶部一侧固定连接有多个支架,相邻两个所述支架顶部之间固定连接有定位圈,所述定位圈顶部两侧均固定连接有支架,所述支架内部滑动连接有滑杆,所述滑杆一端贯穿所述定位圈并固定连接有弧形板,所述支架一侧开设有滑槽,所述底座顶部两侧边缘均固定连接有,所述顶部固定连接有液压缸,所述液压缸输出端固定连接有连接杆,所述连接杆外周固定连接有两个固定架,所述固定架中部固定连接有活动圈,所述活动圈和所述滑杆之间设置有活动杆,所述底座顶部另一侧开设有导向槽,所述导向槽内部转动连接有螺纹杆,所述螺纹杆外周螺纹连接有升降平台,所述螺纹杆一端固定连接有从动齿轮,所述底座顶部中侧安装有传动组件。The top of the base is provided with a plurality of brackets, and the outer edges of the brackets are slidably connected to the brackets.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述传动组件包括连接板、支撑架和导轨,所述连接板固定连接在其中一个所述连接杆外周,所述连接板底部固定连接有齿块,所述支撑架固定连接在所述底座顶部中侧,所述支撑架内部转动连接有连接轴,所述连接轴一端固定连接有主动齿轮,所述主动齿轮和所述齿块之间啮合,所述连接轴另一端固定连接有传动齿轮,所述导轨固定连接在所述底座外侧,所述导轨外周滑动连接有齿条,所述齿条顶部所述传动齿轮之间啮合,所述齿条底部和所述从动齿轮之间啮合。The transmission assembly includes a connecting plate, a support frame and a guide rail, the connecting plate is fixedly connected to the outer periphery of one of the connecting rods, a tooth block is fixedly connected to the bottom of the connecting plate, the support frame is fixedly connected to the middle side of the top of the base, a connecting shaft is rotatably connected inside the support frame, one end of the connecting shaft is fixedly connected to a driving gear, the driving gear and the tooth block are meshed, the other end of the connecting shaft is fixedly connected to a transmission gear, the guide rail is fixedly connected to the outside of the base, a rack is slidably connected to the outer periphery of the guide rail, the top of the rack is meshed with the transmission gear, and the bottom of the rack is meshed with the driven gear.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述活动杆外侧贯穿所述支架并滑动连接在所述滑槽内部。The outer side of the movable rod passes through the bracket and is slidably connected to the inside of the sliding groove.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述升降平台底部中侧滑动连接在所述导向槽内部,所述升降平台底部滑动连接在所述底座顶部。The middle side of the bottom of the lifting platform is slidably connected to the inside of the guide groove, and the bottom of the lifting platform is slidably connected to the top of the base.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述活动杆一端转动连接在所述滑杆远离所述弧形板的一端,所述活动杆另一端转动连接在所述活动圈外侧。One end of the movable rod is rotatably connected to an end of the sliding rod away from the arc-shaped plate, and the other end of the movable rod is rotatably connected to the outer side of the movable ring.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述升降平台顶部两侧均固定连接有限位块,所述限位块中点和所述定位圈中点之间对齐。Both sides of the top of the lifting platform are fixedly connected to limit blocks, and the midpoints of the limit blocks are aligned with the midpoints of the positioning rings.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述传动齿轮的直径大于所述主动齿轮的直径。The diameter of the transmission gear is greater than the diameter of the driving gear.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型中,通过底座、支架、定位圈、活动杆、弧形板、滑槽、固定架、液压缸、连接杆、固定架、活动圈和活动杆的配合,使得水利工程用管道对接装置能够快速便捷的将两个管道之间对齐,不需要工人过多的调整,提高装置对接的效率。1. In the utility model, through the cooperation of the base, the bracket, the positioning ring, the movable rod, the arc plate, the slide groove, the fixed frame, the hydraulic cylinder, the connecting rod, the fixed frame, the movable ring and the movable rod, the pipe docking device for water conservancy projects can quickly and conveniently align two pipes without requiring excessive adjustments by workers, thereby improving the efficiency of the device docking.
2、本实用新型中,通过螺纹杆、升降平台、限位块、齿块、支撑架、连接轴、主动齿轮、传动齿轮、导轨、齿条和从动齿轮的配合,使得水利工程用管道对接装置在进行管道对接时,能够辅助工人将管道快速的输送至装置上,方便工人在对接前一个管道之后,可以将下一个管道直接推入装置进行对接,进一步的提高装置的工作效率。2. In the utility model, through the cooperation of the threaded rod, the lifting platform, the limit block, the gear block, the support frame, the connecting shaft, the driving gear, the transmission gear, the guide rail, the rack and the driven gear, the pipe docking device for water conservancy projects can assist workers in quickly transporting the pipes to the device when docking the pipes, so that the workers can directly push the next pipe into the device for docking after docking the previous pipe, thereby further improving the working efficiency of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种水利工程用管道对接装置的立体图;FIG1 is a perspective view of a pipe docking device for water conservancy projects proposed by the utility model;
图2为图1中A处放大图;Figure 2 is an enlarged view of point A in Figure 1;
图3为图1中B处放大图;Figure 3 is an enlarged view of point B in Figure 1;
图4为图1中C处放大图;FIG4 is an enlarged view of point C in FIG1 ;
图5为本实用新型提出的一种水利工程用管道对接装置的支架内部结构示意图。FIG. 5 is a schematic diagram of the internal structure of a bracket of a pipe docking device for a water conservancy project proposed by the present invention.
图例说明:Legend:
1、底座;2、支架;3、定位圈;4、滑杆;5、弧形板;6、滑槽;7、固定架;8、液压缸;9、连接杆;10、固定架;11、活动圈;12、活动杆;13、连接板;14、导向槽;15、螺纹杆;16、升降平台;17、限位块;18、齿块;19、支撑架;20、连接轴;21、主动齿轮;22、传动齿轮;23、导轨;24、齿条;25、从动齿轮。1. Base; 2. Bracket; 3. Positioning ring; 4. Slide rod; 5. Arc plate; 6. Slide groove; 7. Fixed frame; 8. Hydraulic cylinder; 9. Connecting rod; 10. Fixed frame; 11. Movable ring; 12. Movable rod; 13. Connecting plate; 14. Guide groove; 15. Threaded rod; 16. Lifting platform; 17. Limit block; 18. Gear block; 19. Support frame; 20. Connecting shaft; 21. Driving gear; 22. Transmission gear; 23. Guide rail; 24. Rack; 25. Driven gear.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型说明书附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings of the utility model specification to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照图1、图2和图5,本实用新型提供的一种实施例:一种水利工程用管道对接装置,包括底座1,底座1的底部安装有驱动部件,能够带动装置进行移动,便于工人进行连续的管道对接工作。底座1顶部一侧固定连接有多个支架2,相邻两个支架2顶部之间固定连接有定位圈3,定位圈3顶部两侧均固定连接有支架2,通过底部的支架2对定位圈3进行固定,保证装置在定位两个管道时不会晃动。支架2内部滑动连接有滑杆4,滑杆4一端贯穿定位圈3并固定连接有弧形板5,当相邻的四个弧形板5同时伸出时能够对定位圈3内侧的管道外侧进行夹持,并在四个呈等距圆周分布的弧形板5的配合下,实现管道的自动定位对齐。With reference to Fig. 1, Fig. 2 and Fig. 5, an embodiment of the utility model is provided: a pipe docking device for water conservancy projects, comprising a base 1, a driving component is installed at the bottom of the base 1, which can drive the device to move, so as to facilitate workers to carry out continuous pipe docking work. A plurality of brackets 2 are fixedly connected to one side of the top of the base 1, a positioning ring 3 is fixedly connected between the tops of two adjacent brackets 2, and brackets 2 are fixedly connected to both sides of the top of the positioning ring 3. The positioning ring 3 is fixed by the bracket 2 at the bottom to ensure that the device will not shake when positioning the two pipes. A sliding rod 4 is slidably connected inside the bracket 2, one end of the sliding rod 4 passes through the positioning ring 3 and is fixedly connected to an arc plate 5. When the four adjacent arc plates 5 are extended at the same time, the outer side of the pipe inside the positioning ring 3 can be clamped, and with the cooperation of four arc plates 5 distributed in equal distances, the automatic positioning and alignment of the pipe is realized.
参照图1、图2和图5,支架2一侧开设有滑槽6,通过滑槽6能够让支架2内部的滑杆4能够被活动杆12拉动同步移动。底座1顶部两侧边缘均固定连接有7,7顶部固定连接有液压缸8,液压缸8输出端固定连接有连接杆9,连接杆9外周固定连接有两个固定架10,固定架10中部固定连接有活动圈11,活动圈11和滑杆4之间设置有活动杆12,启动液压缸8推动两组连接杆9相反移动,通过连接杆9移动带动固定架10活动,固定架10移动会带动中部的活动圈11移动,从而通过活动圈11同步的拉动四个活动杆12移动。进而通过活动杆12拉动滑杆4在支架2内部滑动,相邻的四个滑杆4会在支架2内部同步的移动,并向着定位圈3的中心处靠近,继而使得滑杆4会推动弧形板5和管道的外侧接触。使得前侧的两组弧形板5会将待对接的管道夹持并居中在定位圈3中心处,后两组弧形板5会将对接好的管道的端部夹持并居中在定位圈3中心处。继而完成两个管道端部之间的快速对齐,方便工人连接固定。Referring to Fig. 1, Fig. 2 and Fig. 5, a slide groove 6 is provided on one side of the bracket 2, and the slide groove 6 allows the slide bar 4 inside the bracket 2 to be pulled and moved synchronously by the movable rod 12. The two edges of the top of the base 1 are fixedly connected with 7, and the top of 7 is fixedly connected with a hydraulic cylinder 8, and the output end of the hydraulic cylinder 8 is fixedly connected with a connecting rod 9, and the outer periphery of the connecting rod 9 is fixedly connected with two fixed frames 10, and the middle of the fixed frame 10 is fixedly connected with a movable ring 11, and a movable rod 12 is arranged between the movable ring 11 and the slide bar 4. The hydraulic cylinder 8 is started to push the two groups of connecting rods 9 to move in opposite directions, and the movement of the connecting rod 9 drives the fixed frame 10 to move, and the movement of the fixed frame 10 will drive the middle movable ring 11 to move, so that the four movable rods 12 are pulled synchronously to move through the movable ring 11. Then, the slide bar 4 is pulled to slide inside the bracket 2 by the movable rod 12, and the adjacent four slide bars 4 will move synchronously inside the bracket 2 and approach the center of the positioning ring 3, and then the slide bar 4 will push the arc plate 5 to contact the outside of the pipeline. The two groups of arc plates 5 on the front side will clamp the pipes to be connected and center them at the center of the positioning ring 3, and the two groups of arc plates 5 on the back side will clamp the ends of the connected pipes and center them at the center of the positioning ring 3. Then the two pipe ends are quickly aligned, which is convenient for workers to connect and fix.
参照图1、图2和图4,底座1顶部另一侧开设有导向槽14,导向槽14内部转动连接有螺纹杆15,螺纹杆15外周螺纹连接有升降平台16,使得升降平台16底部的凸出部分会和螺纹杆15进行螺纹,从而使得螺纹杆15转动时能够带动升降平台16进行活动,同时升降平台16能够调节其顶部平台的高度,便于将管道调整,能够直接进入对接设备内部。螺纹杆15一端固定连接有从动齿轮25,底座1顶部中侧安装有传动组件,通过驱动组件的配合能够带动从动齿轮25转动,从而使得螺纹杆15能够转动调整升降平台16的位置,边缘工人一边进行管道对接,一边将下一个待对接的管道送至装置上,实现连续不断的对接操作。活动杆12外侧贯穿支架2并滑动连接在滑槽6内部,使得活动杆12能够在滑槽6内部滑动,带动滑杆4在支架2内部滑动,将弧形板5伸出加紧管道外侧或从管道外侧脱离。Referring to Figures 1, 2 and 4, a guide groove 14 is provided on the other side of the top of the base 1. A threaded rod 15 is rotatably connected inside the guide groove 14. A lifting platform 16 is threadedly connected to the outer periphery of the threaded rod 15, so that the protruding part at the bottom of the lifting platform 16 is threaded with the threaded rod 15, so that the threaded rod 15 can drive the lifting platform 16 to move when it rotates. At the same time, the lifting platform 16 can adjust the height of its top platform, which is convenient for adjusting the pipeline and can directly enter the docking device. A driven gear 25 is fixedly connected to one end of the threaded rod 15. A transmission assembly is installed on the middle side of the top of the base 1. The driven gear 25 can be driven to rotate through the cooperation of the driving assembly, so that the threaded rod 15 can rotate to adjust the position of the lifting platform 16. The edge worker can carry out pipeline docking while sending the next pipeline to be docked to the device, realizing continuous docking operations. The outer side of the movable rod 12 passes through the bracket 2 and is slidably connected to the inside of the slide groove 6, so that the movable rod 12 can slide inside the slide groove 6, drive the slide rod 4 to slide inside the bracket 2, and extend the arc plate 5 to tighten the outside of the pipeline or detach from the outside of the pipeline.
参照图1、图2和图5,升降平台16底部中侧滑动连接在导向槽14内部,升降平台16底部滑动连接在底座1顶部,使得升降平台16在移动时能够更加的稳定。活动杆12一端转动连接在滑杆4远离弧形板5的一端,活动杆12另一端转动连接在活动圈11外侧,使得活动圈11能够同步的带动四个活动杆12活动,继而使得四个活动杆12能够同步的拉动四个滑杆4在支架2内部移动。升降平台16顶部两侧均固定连接有限位块17,限位块17中点和定位圈3中点之间对齐,通过限位块17能够避免放置在升降平台16上的管道滑落,也方便将管道直接送入设备内部。同时也可在升降平台16上安装输送组件,将管道自动的输送至设备内部进行对接。Referring to Figures 1, 2 and 5, the middle side of the bottom of the lifting platform 16 is slidably connected to the inside of the guide groove 14, and the bottom of the lifting platform 16 is slidably connected to the top of the base 1, so that the lifting platform 16 can be more stable when moving. One end of the movable rod 12 is rotatably connected to the end of the slide bar 4 away from the arc plate 5, and the other end of the movable rod 12 is rotatably connected to the outside of the movable ring 11, so that the movable ring 11 can synchronously drive the four movable rods 12 to move, and then the four movable rods 12 can synchronously pull the four slide bars 4 to move inside the bracket 2. The top of the lifting platform 16 is fixedly connected to the limiting blocks 17 on both sides, and the midpoint of the limiting blocks 17 is aligned with the midpoint of the positioning circle 3. The limiting blocks 17 can prevent the pipes placed on the lifting platform 16 from slipping, and it is also convenient to directly deliver the pipes into the equipment. At the same time, a conveying component can also be installed on the lifting platform 16 to automatically transport the pipes to the inside of the equipment for docking.
参照图1、图3和图4,传动组件包括连接板13、支撑架19和导轨23,连接板13固定连接在其中一个连接杆9外周,连接板13底部固定连接有齿块18,支撑架19固定连接在底座1顶部中侧,支撑架19内部转动连接有连接轴20,在定位固定两个管道的同时,连接杆9会推动连接板13移动并带动齿块18移动,从而通过齿块18带动主动齿轮21转动,继而带动传动齿轮22转动,通过传动齿轮22转动带动底部的齿条24在导轨23外周向后滑动。通过传动齿轮22和主动齿轮21的配合使得齿条24能够移动足够长的距离。随后齿条24底部的齿纹会带动从动齿轮25转动,进而带动螺纹杆15转动。使得螺纹杆15转动会带动升降平台16在底座1的顶部向着另一侧滑动,当弧形板5将管道的外侧加紧定位时,此时升降平台16移动至底座1的另一侧,随后工人便可在吊装设备的辅助下将下一个管道放置在升降平台16上。Referring to Fig. 1, Fig. 3 and Fig. 4, the transmission assembly includes a connecting plate 13, a support frame 19 and a guide rail 23. The connecting plate 13 is fixedly connected to the outer periphery of one of the connecting rods 9. The bottom of the connecting plate 13 is fixedly connected to a tooth block 18. The support frame 19 is fixedly connected to the middle side of the top of the base 1. The support frame 19 is internally rotatably connected to a connecting shaft 20. While positioning and fixing the two pipes, the connecting rod 9 will push the connecting plate 13 to move and drive the tooth block 18 to move, thereby driving the driving gear 21 to rotate through the tooth block 18, and then driving the transmission gear 22 to rotate. The transmission gear 22 rotates and drives the rack 24 at the bottom to slide backward on the outer periphery of the guide rail 23. The cooperation between the transmission gear 22 and the driving gear 21 allows the rack 24 to move a sufficiently long distance. Subsequently, the tooth pattern at the bottom of the rack 24 drives the driven gear 25 to rotate, thereby driving the threaded rod 15 to rotate. The rotation of the threaded rod 15 will drive the lifting platform 16 to slide toward the other side on the top of the base 1. When the arc plate 5 tightens the outer side of the pipe to position, the lifting platform 16 moves to the other side of the base 1. Then the workers can place the next pipe on the lifting platform 16 with the assistance of the lifting equipment.
参照图1、图3和图4,连接轴20一端固定连接有主动齿轮21,主动齿轮21和齿块18之间啮合,连接轴20另一端固定连接有传动齿轮22,导轨23固定连接在底座1外侧,导轨23外周滑动连接有齿条24,齿条24顶部传动齿轮22之间啮合,齿条24底部和从动齿轮25之间啮合,在对接紧固之后,启动液压缸8拉动前后两组连接杆9相向移动一段距离,使得弧形板5在滑杆4的拉动下暂时脱离管道的外侧,同时通过传动组件使得螺纹杆15反转带动升降平台16复位一段距离。之后启动设备底部的驱动部件向前移动,直至设备后侧的两个定位圈3移动至对接好的管道的另一侧端部处。随后继续启动液压缸8拉动前后两组连接杆9,直至弧形板5和定位圈3的内侧贴合,此时弧形板5完全脱离管道的外侧。并且连接板13也会随着连接杆9的移动拉动齿块18向后移动,带动主动齿轮21反向转动,从而使得驱动组件能够带动从动齿轮25继续反向转动,从而使得螺纹杆15转动将升降平台16向着靠近定位圈3的一侧运输。直至弧形板5和定位圈3内侧贴合,此时升降平台16移动至最开始的位置,并将其上放置的管道一并移动。这时工人便可重复之前的操作,将管道推入装置的前两个定位圈3内部,并和上一个管道的端部接触,之后只需重复操作便可实现便捷的管道对接,实现装置便捷快速的上料,提高管道对接的效率。传动齿轮22的直径大于主动齿轮21的直径,使得主动齿轮21和传动齿轮22能够让齿块18移动的较短行程放大,让齿条24能够移动更多的行程,继而使得从动齿轮25能够带动螺纹杆15转动,将升降平台16带动移动更多的距离,让装置运行时能够进行不断的上料操作。Referring to Fig. 1, Fig. 3 and Fig. 4, one end of the connecting shaft 20 is fixedly connected with a driving gear 21, which meshes with the gear block 18, and the other end of the connecting shaft 20 is fixedly connected with a transmission gear 22, and the guide rail 23 is fixedly connected to the outside of the base 1, and the outer periphery of the guide rail 23 is slidably connected with a rack 24, and the top of the rack 24 meshes with the transmission gear 22, and the bottom of the rack 24 meshes with the driven gear 25. After docking and fastening, the hydraulic cylinder 8 is started to pull the front and rear two groups of connecting rods 9 to move toward each other for a distance, so that the arc plate 5 is temporarily separated from the outside of the pipeline under the pull of the slide rod 4, and at the same time, the threaded rod 15 is reversed through the transmission assembly to drive the lifting platform 16 to reset for a distance. Then the driving component at the bottom of the device is started to move forward until the two positioning rings 3 on the rear side of the device move to the other side end of the docked pipeline. Then continue to start the hydraulic cylinder 8 to pull the front and rear two groups of connecting rods 9 until the arc plate 5 and the inner side of the positioning ring 3 fit together, and the arc plate 5 is completely separated from the outside of the pipeline. And the connecting plate 13 will also pull the tooth block 18 backward with the movement of the connecting rod 9, driving the driving gear 21 to rotate in the opposite direction, so that the driving assembly can drive the driven gear 25 to continue to rotate in the opposite direction, so that the threaded rod 15 rotates to transport the lifting platform 16 to the side close to the positioning ring 3. Until the arc plate 5 and the inner side of the positioning ring 3 are in contact, the lifting platform 16 moves to the initial position and moves the pipe placed on it together. At this time, the worker can repeat the previous operation, push the pipe into the first two positioning rings 3 of the device, and contact the end of the previous pipe. After that, just repeat the operation to achieve convenient pipe docking, realize convenient and fast loading of the device, and improve the efficiency of pipe docking. The diameter of the transmission gear 22 is larger than the diameter of the driving gear 21, so that the driving gear 21 and the transmission gear 22 can enlarge the shorter stroke of the tooth block 18, so that the rack 24 can move more strokes, and then the driven gear 25 can drive the threaded rod 15 to rotate, drive the lifting platform 16 to move more distance, so that the device can be continuously loaded when it is running.
工作原理:在进行管道对接时,此时位于升降平台16上的待对接管道会被限位块17限制在升降平台16上,工人通过推动管道,使得管道直接进入前两个定位圈3内部,随后和后两个定位圈3内部对接好的管道接触。此时启动液压缸8推动两组连接杆9相反移动,通过连接杆9移动带动固定架10活动,固定架10移动会带动中部的活动圈11移动,从而通过活动圈11同步的拉动四个活动杆12移动。进而通过活动杆12拉动滑杆4在支架2内部滑动,相邻的四个滑杆4会在支架2内部同步的移动,并向着定位圈3的中心处靠近,继而使得滑杆4会推动弧形板5和管道的外侧接触。使得前侧的两组弧形板5会将待对接的管道夹持并居中在定位圈3中心处,后两组弧形板5会将对接好的管道的端部夹持并居中在定位圈3中心处。继而完成两个管道端部之间的快速对齐,方便工人连接固定,提高水利管道的对接效率。同时在定位固定两个管道的同时,连接杆9会推动连接板13移动并带动齿块18移动,从而通过齿块18带动主动齿轮21转动,继而带动传动齿轮22转动,通过传动齿轮22转动带动底部的齿条24在导轨23外周向后滑动。通过传动齿轮22和主动齿轮21的配合使得齿条24能够移动足够长的距离。随后齿条24底部的齿纹会带动从动齿轮25转动,进而带动螺纹杆15转动。使得螺纹杆15转动会带动升降平台16在底座1的顶部向着另一侧滑动,当弧形板5将管道的外侧加紧定位时,此时升降平台16移动至底座1的另一侧,随后工人便可在吊装设备的辅助下将下一个管道放置在升降平台16上。Working principle: When the pipes are docked, the pipes to be docked on the lifting platform 16 will be limited by the limit block 17 on the lifting platform 16. The worker pushes the pipes so that the pipes directly enter the first two positioning rings 3 and then contact the docked pipes in the rear two positioning rings 3. At this time, the hydraulic cylinder 8 is started to push the two groups of connecting rods 9 to move in opposite directions. The movement of the connecting rods 9 drives the fixed frame 10 to move. The movement of the fixed frame 10 drives the middle movable ring 11 to move, thereby synchronously pulling the four movable rods 12 to move through the movable ring 11. Then, the sliding rod 4 is pulled by the movable rod 12 to slide inside the bracket 2. The adjacent four sliding rods 4 will move synchronously inside the bracket 2 and approach the center of the positioning ring 3, and then the sliding rod 4 will push the arc plate 5 to contact the outside of the pipe. The two groups of arc plates 5 on the front side will clamp the pipes to be docked and center them at the center of the positioning ring 3, and the two groups of arc plates 5 on the rear side will clamp the ends of the docked pipes and center them at the center of the positioning ring 3. Then the two ends of the pipes are quickly aligned, which is convenient for workers to connect and fix, and improves the docking efficiency of the water conservancy pipes. At the same time, while positioning and fixing the two pipes, the connecting rod 9 will push the connecting plate 13 to move and drive the tooth block 18 to move, thereby driving the driving gear 21 to rotate through the tooth block 18, and then driving the transmission gear 22 to rotate, and the transmission gear 22 rotates to drive the rack 24 at the bottom to slide backward on the outer periphery of the guide rail 23. The cooperation between the transmission gear 22 and the driving gear 21 allows the rack 24 to move a sufficiently long distance. Then the tooth pattern at the bottom of the rack 24 will drive the driven gear 25 to rotate, and then drive the threaded rod 15 to rotate. The rotation of the threaded rod 15 will drive the lifting platform 16 to slide toward the other side at the top of the base 1. When the arc plate 5 tightens the outer side of the pipe to position, the lifting platform 16 moves to the other side of the base 1, and then the worker can place the next pipe on the lifting platform 16 with the assistance of the lifting equipment.
在对接紧固之后,启动液压缸8拉动前后两组连接杆9相向移动一段距离,使得弧形板5在滑杆4的拉动下暂时脱离管道的外侧,同时通过传动组件使得螺纹杆15反转带动升降平台16复位一段距离。之后启动设备底部的驱动部件向前移动,直至设备后侧的两个定位圈3移动至对接好的管道的另一侧端部处。随后继续启动液压缸8拉动前后两组连接杆9,直至弧形板5和定位圈3的内侧贴合,此时弧形板5完全脱离管道的外侧。并且连接板13也会随着连接杆9的移动拉动齿块18向后移动,带动主动齿轮21反向转动,从而使得驱动组件能够带动从动齿轮25继续反向转动,从而使得螺纹杆15转动将升降平台16向着靠近定位圈3的一侧运输。直至弧形板5和定位圈3内侧贴合,此时升降平台16移动至最开始的位置,并将其上放置的管道一并移动。这时工人便可重复之前的操作,将管道推入装置的前两个定位圈3内部,并和上一个管道的端部接触,之后只需重复操作便可实现便捷的管道对接,实现装置便捷快速的上料,提高管道对接的效率。After the docking and fastening, the hydraulic cylinder 8 is started to pull the front and rear two groups of connecting rods 9 to move towards each other for a distance, so that the arc plate 5 is temporarily separated from the outside of the pipeline under the pull of the slide rod 4, and at the same time, the threaded rod 15 is reversed through the transmission component to drive the lifting platform 16 to reset for a distance. Then the driving component at the bottom of the equipment is started to move forward until the two positioning rings 3 on the rear side of the equipment move to the other end of the docked pipeline. Then the hydraulic cylinder 8 is continued to be started to pull the front and rear two groups of connecting rods 9 until the arc plate 5 and the inner side of the positioning ring 3 are attached, and the arc plate 5 is completely separated from the outer side of the pipeline. And the connecting plate 13 will also pull the tooth block 18 backward with the movement of the connecting rod 9, driving the driving gear 21 to rotate in the opposite direction, so that the driving component can drive the driven gear 25 to continue to rotate in the opposite direction, so that the threaded rod 15 rotates to transport the lifting platform 16 to the side close to the positioning ring 3. Until the arc plate 5 and the inner side of the positioning ring 3 are attached, the lifting platform 16 moves to the initial position and moves the pipeline placed on it together. At this time, the worker can repeat the previous operation, push the pipe into the first two positioning rings 3 of the device, and contact the end of the previous pipe. After that, just repeat the operation to achieve convenient pipe docking, realize convenient and fast loading of the device, and improve the efficiency of pipe docking.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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