CN220259747U - Aluminum alloy section bar cutting device - Google Patents
Aluminum alloy section bar cutting device Download PDFInfo
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- CN220259747U CN220259747U CN202321820615.XU CN202321820615U CN220259747U CN 220259747 U CN220259747 U CN 220259747U CN 202321820615 U CN202321820615 U CN 202321820615U CN 220259747 U CN220259747 U CN 220259747U
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Abstract
一种铝合金型材裁切装置,包括切割机座(10),切割机座(10)顶部由前向后可移动设置有型材支撑架(11)、切割台(12)和型材定位台(13),切割台(12)的进料端和型材支撑架(11)上均设有支撑导辊(15),切割台(12)的一侧设有切割机(16),相对切割机(16)一侧的切割台(12)上设有一对型材压紧气缸(17),位于切割机(16)上方的切割台(12)上设有隔音防护罩(18),本实用新型优点是:切割产生的边料通过输送机集中收集,减轻劳动强度,切割时在隔音防护罩内进行,有效降低噪音。
An aluminum alloy profile cutting device includes a cutting machine base (10). The top of the cutting machine base (10) is movable from front to back and is provided with a profile support frame (11), a cutting table (12) and a profile positioning table (13). ), the feeding end of the cutting table (12) and the profile support frame (11) are provided with support guide rollers (15), and a cutting machine (16) is provided on one side of the cutting table (12), opposite to the cutting machine (16) ) The cutting table (12) on one side is provided with a pair of profile pressing cylinders (17), and the cutting table (12) located above the cutting machine (16) is provided with a soundproof protective cover (18). The advantages of this utility model are: The scraps produced by cutting are collected centrally through the conveyor to reduce labor intensity. Cutting is performed in a soundproof protective cover to effectively reduce noise.
Description
技术领域Technical field
本实用新型涉及机械加工成型技术领域,具体涉及一种铝合金型材裁切装置。The utility model relates to the technical field of mechanical processing and molding, and specifically relates to an aluminum alloy profile cutting device.
背景技术Background technique
目前,铝型材窗框加工是把型材进行切割、开槽、组角和钻孔,现有的切割机床在使用过程中产生的边料需要人工清扫,劳动量大,且在切割时噪音大,造成噪音污染,影响工作人员的身心健康。At present, the processing of aluminum profile window frames involves cutting, grooving, cornering and drilling the profiles. The scraps generated during the use of existing cutting machine tools need to be cleaned manually, which requires a lot of labor and makes a lot of noise during cutting. Causes noise pollution and affects the physical and mental health of staff.
实用新型内容Utility model content
本实用新型的目的就是针对上述之不足,而提供一种铝合金型材裁切装置。The purpose of this utility model is to provide an aluminum alloy profile cutting device to address the above-mentioned shortcomings.
本实用新型包括切割机座,切割机座顶部由前向后可移动设置有型材支撑架、切割台和型材定位台,切割台的进料端和型材支撑架上均设有支撑导辊,切割台的一侧设有切割机,相对切割机一侧的切割台上设有一对型材压紧气缸,位于切割机上方的切割台上设有隔音防护罩,型材定位台上设有可移动定位挡板,型材定位台的出料端设有接料框,位于切割台下方的切割机座上设有边料输送机。The utility model includes a cutting machine base. The top of the cutting machine base is provided with a profile support frame, a cutting table and a profile positioning table that can be moved from front to back. Support guide rollers are provided on the feed end of the cutting table and the profile support frame. There is a cutting machine on one side of the table, a pair of profile pressing cylinders on the cutting table on the side opposite to the cutting machine, a soundproof protective cover on the cutting table above the cutting machine, and a movable positioning stop on the profile positioning table. The discharge end of the profile positioning table is equipped with a material receiving frame, and the cutting machine base located under the cutting table is equipped with an edge material conveyor.
切割机座上设有导轨,型材支撑架、切割台和型材定位台分别通过导轨在切割机座上水平移动。The cutting machine base is provided with guide rails, and the profile support frame, cutting table and profile positioning table move horizontally on the cutting machine base respectively through the guide rails.
切割机座的前端设有固定支架,且在固定支架上设有支撑导辊,切割台的进料端、型材支撑架和固定支架的一侧均设有竖向导向辊。The front end of the cutting machine base is provided with a fixed bracket, and a support guide roller is provided on the fixed bracket. The feed end of the cutting table, the profile support frame and one side of the fixed bracket are all equipped with vertical guide rollers.
位于切割机前端的型材支撑架上设有边料排出口,且在边料排出口上设有边料溜槽,边料溜槽的出料端位于边料输送机的上方。The profile support frame located at the front end of the cutting machine is provided with a side material discharge outlet, and a side material chute is provided on the side material discharge outlet. The discharge end of the side material chute is located above the side material conveyor.
隔音防护罩的前后两端均设有型材通过孔,隔音防护罩的一侧设有透明观察窗,隔音防护罩通过销轴活动连接在切割机上。The front and rear ends of the soundproof protective cover are provided with profile passage holes, and one side of the soundproof protective cover is provided with a transparent observation window. The soundproof protective cover is movably connected to the cutting machine through a pin.
型材定位台的出料端设有定位板驱动气缸,定位板驱动气缸为转角气缸,可移动定位挡板安装在定位板驱动气缸的摆臂上,接料框的底部为倾斜状。The discharge end of the profile positioning table is equipped with a positioning plate driving cylinder. The positioning plate driving cylinder is a corner cylinder. The movable positioning baffle is installed on the swing arm of the positioning plate driving cylinder. The bottom of the material receiving frame is inclined.
隔音防护罩的内侧设有波浪吸音海绵层,且在波浪吸音海绵层上设有防火棉层。There is a wave sound-absorbing sponge layer on the inside of the sound-insulating protective cover, and a fire-proof cotton layer is arranged on the wave sound-absorbing sponge layer.
本实用新型优点是:切割产生的边料通过输送机集中收集,减轻劳动强度,切割时在隔音防护罩内进行,有效降低噪音。The advantages of this utility model are: the edge materials produced by cutting are collected centrally through the conveyor, which reduces labor intensity; and cutting is carried out in a soundproof protective cover, which effectively reduces noise.
附图说明Description of drawings
图1是本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2是可移动定位挡板安装结构示意图。Figure 2 is a schematic diagram of the installation structure of the movable positioning baffle.
实施方式Implementation
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。Therefore, the following detailed description of the embodiments of the invention provided in the appended drawings is not intended to limit the scope of the claimed invention, but rather to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. It should be noted that similar reference numerals and letters represent similar items in the following figures, therefore, once an item is defined in one figure, it does not need further definition and explanation in subsequent figures.
在本发明实施例的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,本发明的描述中若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "inner", "outer", etc. appear to indicate an orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings. , or the orientation or positional relationship in which the product of the invention is usually placed when used, is only for the convenience of describing the invention and simplifying the description, and does not indicate or imply that the device or component referred to must have a specific orientation or be constructed in a specific orientation. and operation, and therefore cannot be construed as limitations of the present invention. In addition, if the terms "first", "second", etc. appear in the description of the present invention, they are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, it should also be noted that, unless otherwise clearly stated and limited, the terms "setting" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
如附图所示,本实用新型包括切割机座10,切割机座10顶部由前向后可移动设置有型材支撑架11、切割台12和型材定位台13,切割台12的进料端和型材支撑架11上均设有支撑导辊15,切割台12的一侧设有切割机16,相对切割机16一侧的切割台12上设有一对型材压紧气缸17,位于切割机16上方的切割台12上设有隔音防护罩18,型材定位台13上设有可移动定位挡板19,型材定位台13的出料端设有接料框20,位于切割台12下方的切割机座10上设有边料输送机22。As shown in the accompanying drawings, the utility model includes a cutting machine base 10. The top of the cutting machine base 10 is movable from front to back and is provided with a profile support frame 11, a cutting table 12 and a profile positioning table 13. The feeding end of the cutting table 12 and The profile support frame 11 is provided with support guide rollers 15, a cutting machine 16 is provided on one side of the cutting table 12, and a pair of profile pressing cylinders 17 are provided on the cutting table 12 on the side opposite to the cutting machine 16, located above the cutting machine 16 The cutting table 12 is provided with a soundproof protective cover 18, the profile positioning table 13 is provided with a movable positioning baffle 19, the discharge end of the profile positioning table 13 is provided with a material receiving frame 20, and the cutting machine base is located below the cutting table 12 10 is provided with edge material conveyor 22.
切割机座10为U形座,U形座顶部铺设导轨,型材支撑架11、切割台12和型材定位台13均可在导轨上移动并通过螺杆固定,用于调整位置,切割机16包括切割箱体和位于切割箱体内的切割设备,切割设备通过液压升降机活动安装在切割箱体内,切割箱体和切割台12上均开有切割锯片避让孔,切割的时候切割设备伸出,其切割锯片对型材进行切割。The cutting machine base 10 is a U-shaped base, with guide rails laid on the top of the U-shaped base. The profile support frame 11, the cutting table 12 and the profile positioning table 13 can all be moved on the guide rails and fixed by screws for position adjustment. The cutting machine 16 includes cutting The box and the cutting equipment located in the cutting box. The cutting equipment is movablely installed in the cutting box through a hydraulic lift. The cutting box and the cutting table 12 are both provided with cutting blade avoidance holes. When cutting, the cutting equipment extends, and its cutting The saw blade cuts the profile.
边料输送机22位于U形座内,用于收集切割后的边料,边料输送机22定期启动,把边料向一端输送,便于工作人员集中清理,可在边料输送机22的出料端下方设置一收集箱,边料可以集中到收集箱内。The edge material conveyor 22 is located in the U-shaped seat and is used to collect the edge materials after cutting. The edge material conveyor 22 is started regularly to transport the edge materials to one end to facilitate centralized cleaning by the staff. It can be installed at the outlet of the edge material conveyor 22 A collection box is provided below the material end, and the side materials can be collected into the collection box.
型材码放到型材支撑架11和固定支架24上,切割台12的进料端、型材支撑架11和固定支架24的一侧均设有竖向导向辊25,型材在向前移动时可以减小摩擦和噪音。The profile is placed on the profile support frame 11 and the fixed bracket 24. The feed end of the cutting table 12, the profile support frame 11 and one side of the fixed bracket 24 are all provided with vertical guide rollers 25. The profile can be reduced when moving forward. Friction and noise.
工作人员依次把型材向前移动,可移动定位挡板19伸出用于限定切割的长度,当型材一端抵触到可移动定位挡板19后,一对型材压紧气缸17启动从侧边把型材压紧,一对型材压紧气缸17分别位于切割机16的锯片前后两侧,型材固定后可移动定位挡板19缩回,切割机16启动,默认状况下切割机16的锯片缩回到切割箱体内,便于型材通过,型材固定好后,切割机16的锯片启动并伸出对型材进行切断,切割完成后再次复位缩回,进行下一段型材位置固定。型材在向前移动定位的时候会把前端切割好的型材向前推出,当切割好的型材大部分移出型材定位台13时会因自重掉落到接料框20内,此时可移动定位挡板19再次伸出用于对下一段型材位置进行定位。The staff moves the profile forward in turn, and the movable positioning baffle 19 extends to limit the cutting length. When one end of the profile hits the movable positioning baffle 19, a pair of profile pressing cylinders 17 start to hold the profile from the side. Press, a pair of profile pressing cylinders 17 are respectively located on the front and rear sides of the saw blade of the cutting machine 16. After the profile is fixed, the movable positioning baffle 19 is retracted, the cutting machine 16 is started, and the saw blade of the cutting machine 16 is retracted by default. into the cutting box to facilitate the passage of the profile. After the profile is fixed, the saw blade of the cutting machine 16 is started and extended to cut the profile. After the cutting is completed, it is reset and retracted again to fix the position of the next section of profile. When the profile is moved forward and positioned, the profile cut at the front end will be pushed forward. When most of the cut profile moves out of the profile positioning table 13, it will fall into the material receiving frame 20 due to its own weight. At this time, the positioning stop can be moved. The plate 19 is extended again to position the next section of profile.
隔音防护罩18的前后两侧开有型材通过孔,整个切割在隔音防护罩18内进行,提高安全防护以及极大的降低厂区噪音。There are profile passage holes on the front and rear sides of the soundproof protective cover 18, and the entire cutting is performed within the soundproof protective cover 18, which improves safety protection and greatly reduces factory noise.
隔音防护罩18的一侧设有透明观察窗,透明观察窗用于观察切割状况,透明观察窗可采用双层真空玻璃,隔音效果好,隔音防护罩18通过销轴活动连接在切割机16上,便于隔音防护罩18开启检修。切割箱体内侧和隔音防护罩18的内侧均设有波浪吸音海绵层,且在波浪吸音海绵层上设有防火棉层。One side of the soundproof protective cover 18 is provided with a transparent observation window. The transparent observation window is used to observe the cutting status. The transparent observation window can be made of double-layer vacuum glass, which has good sound insulation effect. The soundproof protective cover 18 is movably connected to the cutting machine 16 through a pin. , to facilitate the opening and maintenance of the soundproof protective cover 18. The inside of the cutting box and the inside of the soundproof protective cover 18 are both provided with a wave sound-absorbing sponge layer, and a fire-proof cotton layer is provided on the wave sound-absorbing sponge layer.
位于切割机16前端(即切割机16的锯片前侧)的型材支撑架11上设有边料排出口,且在边料排出口上设有边料溜槽26,边料溜槽26的出料端位于边料输送机22的上方。边料排出口的长度不大于锯片到可移动定位挡板19之间长度的一半,当型材剩余长度不够切割时,型材末端移动到边料排出口处时会自行掉落到边料溜槽26内。The profile support frame 11 located at the front end of the cutting machine 16 (that is, the front side of the saw blade of the cutting machine 16) is provided with a side material discharge outlet, and a side material chute 26 is provided on the side material discharge outlet. The discharge of the side material chute 26 The end is located above the edge material conveyor 22. The length of the edge material discharge port is not greater than half the length between the saw blade and the movable positioning baffle 19. When the remaining length of the profile is not enough for cutting, the end of the profile will automatically fall to the edge material chute 26 when it moves to the edge material discharge port. Inside.
型材定位台13的出料端设有定位板驱动气缸28,定位板驱动气缸28为转角气缸,可移动定位挡板19安装在定位板驱动气缸28的摆臂上,可移动定位挡板19通过定位板驱动气缸28控制伸出到型材定位台13上方或缩回到型材定位台13下方,接料框20的底部为倾斜状,型材在接料框20内可以倾斜放置便于工作人员快速拾取。The discharge end of the profile positioning table 13 is provided with a positioning plate driving cylinder 28. The positioning plate driving cylinder 28 is a corner cylinder. The movable positioning baffle 19 is installed on the swing arm of the positioning plate driving cylinder 28. The movable positioning baffle 19 passes through The positioning plate driving cylinder 28 is controlled to extend above the profile positioning table 13 or retract below the profile positioning table 13. The bottom of the material receiving frame 20 is inclined, and the profiles can be placed at an angle in the material receiving frame 20 to facilitate quick picking by workers.
Claims (7)
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