CN213837237U - Intelligent assembling system for unit curtain wall - Google Patents
Intelligent assembling system for unit curtain wall Download PDFInfo
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- CN213837237U CN213837237U CN202022187190.6U CN202022187190U CN213837237U CN 213837237 U CN213837237 U CN 213837237U CN 202022187190 U CN202022187190 U CN 202022187190U CN 213837237 U CN213837237 U CN 213837237U
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Abstract
The utility model relates to a curtain field discloses a unit curtain intelligence assembly system. The utility model discloses a unit curtain intelligence assembly system, include: the device comprises a tray, a conveying device, a glass assembling device, a structural adhesive coating device, a sealing adhesive coating device and a detection device, wherein the glass assembling device, the structural adhesive coating device, the sealing adhesive coating device and the detection device are respectively arranged on a glass assembling station, a structural adhesive coating station, a sealant coating station and an appearance detection and protection film pasting station of the conveying device, glass is automatically assembled on a curtain wall frame, structural adhesive coating and sealant coating are carried out, and the detection device is used for detecting the assembled unit curtain wall. The utility model discloses an intelligent assembly system of unit curtain, by PLC control system control, the assembly glass process of unit curtain, scribble the structure glue and scribble sealed glue process and realize intelligent automatic assembly, improved production efficiency, and guaranteed the assembly quality of each process.
Description
Technical Field
The embodiment of the utility model provides a relate to the curtain field, concretely relates to unit curtain intelligence assembly system.
Background
With the development of society and economy, various buildings are pulled out, the vigorous development of the architectural decoration industry is driven, and higher requirements are provided for the architectural decoration industry. The decoration of building outer wall is mainly divided into four categories of paint, ceramic tile, stone material, glass and the like, each material and different selection of construction process create different styles and forms of building appearance, wherein the glass curtain wall is widely applied due to beautiful appearance.
The glass unit curtain wall comprises a curtain wall framework, glass, a protective edge and the like, wherein the glass is adhered to the curtain wall framework through a structural adhesive, the protective edge is installed on the side wall of the curtain wall framework and the glass, then a filling material (a foam rod) is added between the protective edge and the glass, and finally the protective edge and the glass are sealed through a sealant, so that the unit curtain wall is assembled and manufactured.
The inventor of the application finds that when the unit curtain wall in the prior art is assembled, each assembling process mainly depends on manual assembly, the automation degree and the production efficiency are low, the assembling quality of each process is difficult to control, and the modern production requirement cannot be met.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a unit curtain intelligence assembly system to degree of automation and production efficiency are low, the problem of the assembly quality uncontrollable of unit curtain when solving the assembly of the unit curtain among the above-mentioned background art.
The embodiment of the utility model provides a unit curtain intelligence assembly system, include: the device comprises a tray, a conveying device, a glass assembling device, a structural adhesive coating device, a sealing adhesive coating device and a detection device;
the device comprises a conveying device, a frame loading station, a glass assembling station, a priming paint coating station, a structural adhesive coating station, a first glue scraping station, an assembling protective edge and filler station, a sealant coating station, a second glue scraping station, an assembling protective corner and decorative frame station, an appearance detection and protective film pasting station and a blanking station, wherein the conveying device is provided with a blocking mechanism at each station in sequence along the conveying direction;
the glass assembling device, the structural adhesive coating device, the sealing adhesive coating device and the detection device are respectively arranged on the glass assembling station, the structural adhesive coating station, the sealing adhesive coating station and the appearance detection and protection film pasting station;
the tray is used for bearing a curtain wall framework of the unit curtain wall;
the conveying device is used for conveying the tray bearing the curtain wall frame from the upper frame station to the blanking station and conveying the tray unloaded with the unit curtain wall from the blanking station to the upper frame station, and the blocking mechanism is used for preventing the tray from moving on the conveying device;
the upper frame station is used for loading a curtain wall frame on the tray;
the glass assembling station is used for assembling glass on the curtain wall frame on the tray;
the priming station is used for priming the glass and the curtain wall frame;
the structural adhesive coating station is used for coating structural adhesive between the glass and the curtain wall frame;
the first glue scraping station is used for trimming a glue seam of the structural glue;
the assembly edge protection and filling station is used for installing the edge protection and filling;
the sealant coating station is used for coating sealant between the protective edge and the glass;
the second glue scraping station is used for trimming a glue seam of the sealant;
the corner protector and decoration frame assembling station is used for installing the corner protector and the decoration frame;
the appearance detection station is used for detecting the assembled unit curtain wall;
and the blanking station is used for unloading the assembled unit curtain wall from the tray.
The utility model discloses a unit curtain intelligence assembly system, through setting up the tray, conveyor, the assembly glass device, scribble the structure mucilage binding and put, scribble sealed mucilage binding and detection device, the curtain frame of unit curtain is placed on the tray, conveyor drives the tray and removes, each assembly station through the unit curtain in proper order, by the assembly glass device, scribble the structure mucilage binding and scribble sealed mucilage binding respectively automatic assembly glass of gluing the device on the curtain frame, scribble the structure mucilage binding and scribble sealed glue, and detect the unit curtain of assembly completion by detection device, the unit curtain uninstallation back of assembly completion, conveyor passes back empty tray to the upper ledge station, realize the circulation removal of tray. The utility model discloses an intelligent assembly system of unit curtain, by PLC control system control, the assembly glass process of unit curtain, scribble the structure glue and scribble sealed glue process and realize intelligent automatic assembly, improved production efficiency, and guaranteed the assembly quality of each process.
In one possible solution, the tray comprises: the method comprises the following steps: the tray comprises a tray body and a clamping mechanism;
the clamping mechanism is arranged on the tray body;
the clamping mechanism includes: the first left sliding plate, the first right sliding plate, the first front sliding plate, the first rear sliding plate, the first screw rod and the second screw rod are arranged on the first left sliding plate;
the first left sliding plate, the first right sliding plate, the first front sliding plate and the first rear sliding plate are all provided with a baffle;
when the first screw rod and the second screw rod are perpendicular to each other and arranged on the tray body, threads at two ends of the first screw rod and threads at two ends of the second screw rod are arranged in opposite directions;
the first left sliding plate and the first right sliding plate are slidably arranged on the tray body, the first left sliding plate and the first right sliding plate are in mirror symmetry and are respectively meshed with two ends of the first screw rod, and the first screw rod is used for driving the first left sliding plate and the first right sliding plate to approach and depart from each other when rotating;
the first front sliding plate and the first rear sliding plate are slidably arranged on the tray body, the first front sliding plate and the first rear sliding plate are in mirror symmetry and are respectively meshed with two ends of the second screw rod, and the second screw rod is used for driving the first front sliding plate and the first rear sliding plate to mutually approach and depart when rotating;
the first left sliding plate, the first right sliding plate, the first front sliding plate and the first rear sliding plate are used for bearing a curtain wall frame, and the baffle is used for clamping the curtain wall frame.
In one possible solution, the clamping mechanism further comprises: a linkage shaft;
the second screw rod is provided with a first helical gear;
one end of the linkage shaft is provided with a second bevel gear;
the linkage shaft is arranged on the tray body and perpendicular to the second screw rod, the second helical gear is meshed with the first helical gear, and the linkage shaft is used for driving the second screw rod to rotate when rotating.
In one possible solution, the conveying device comprises: the double-layer conveying device comprises a double-layer conveying support, a first conveying mechanism, a second conveying mechanism, a first lifting translation mechanism and a second lifting translation mechanism;
the both ends of double-deck transfer gantry form respectively the upper ledge station with the unloading station, double-deck transfer gantry includes: an upper layer bracket and a lower layer bracket;
first transport mechanism sets up on the upper support, include: the first driving motor, the first rotating shafts and the first rollers are arranged on the first driving shaft;
the first rotating shafts are arranged on the upper layer bracket at equal intervals, and two ends of each first rotating shaft are provided with first rollers which are used for bearing a tray;
the first rotating shaft is connected with the first driving motor, and the first driving motor is used for driving the first roller to rotate;
the second transport mechanism is disposed on the lower layer bracket, and the second transport mechanism includes: the first synchronous belt is connected with the first driving shaft and the first driven shaft;
the first driving shaft and the first driven shaft are respectively arranged at two ends of the lower layer support and are in transmission connection through the first synchronous belt, and the first synchronous belt is used for bearing a tray;
the second driving motor is in transmission connection with the first driving shaft and is used for driving the first driving shaft and the first synchronous belt to rotate;
the first lifting translation mechanism and the second lifting translation mechanism are respectively arranged on the upper frame station and the blanking station;
the first lifting translation mechanism comprises: the first lifting platform, the third driving motor, the second driving shaft, the second driven shaft and the second synchronous belt;
the third driving motor is connected with the second driving shaft, and the second driving shaft is in transmission connection with the second driven shaft through the second synchronous belt;
the second lifting translation mechanism comprises: the second lifting platform, the fourth driving motor, the third driving shaft, the third driven shaft and the third synchronous belt;
the fourth driving motor is in transmission connection with the third driving shaft, and the third driving shaft is in transmission connection with the third driven shaft through the third synchronous belt;
the blocking mechanism is arranged on the upper layer bracket and comprises: the device comprises a first sensor, a blocking cylinder and a stop block;
the first sensor is used for detecting the tray;
the stop block is connected with the movable end of the blocking cylinder, the telescopic movement of the movable end of the blocking cylinder is used for driving the stop block to lift, and the stop block is used for preventing the tray from moving on the first conveying mechanism when the stop block lifts.
In one possible approach, the glazing device comprises: the glass placing frame, the centering mechanism and the grabbing and carrying mechanism are arranged on the glass placing frame;
the glass placing frame is arranged on one side of the conveying device and used for placing glass to be assembled;
the centering mechanism and the grabbing and carrying mechanism are arranged between the glass placing frame and the conveying device;
the centering mechanism includes: the centering table, a fifth driving motor, a sixth driving motor, a second left sliding plate, a second right sliding plate, a second front sliding plate, a second rear sliding plate, a third screw rod and a fourth screw rod;
the third screw rod and the fourth screw rod are perpendicular to each other and are arranged on the centering table;
the threads at the two ends of the third screw rod are reversely arranged, the second left sliding plate and the second right sliding plate are slidably arranged on the centering table, and the second left sliding plate and the second right sliding plate are respectively engaged at the two ends of the third screw rod in mirror symmetry;
the third screw rod is connected with the fifth driving motor, the fifth driving motor is used for driving the third screw rod to rotate, and the third screw rod is used for driving the second left sliding plate and the second right sliding plate to approach and move away from each other when rotating;
the threads at the two ends of the fourth screw rod are reversely arranged, the second front sliding plate and the second rear sliding plate are slidably arranged on the centering table, and the second front sliding plate and the second rear sliding plate are respectively engaged at the two ends of the fourth screw rod in a mirror symmetry manner;
the fourth screw rod is connected with the sixth driving motor, the sixth driving motor is used for driving the fourth screw rod to rotate, and the fourth screw rod is used for driving the second front sliding plate and the second rear sliding plate to approach and separate from each other when rotating;
the second left sliding plate, the second right sliding plate, the second front sliding plate and the second rear sliding plate are all provided with clamping plates, the clamping plates protrude out of the table surface of the centering table, and the clamping plates are used for clamping glass on the centering table;
the snatch transport mechanism includes: the device comprises a first manipulator, a sucker bracket and a plurality of vacuum suckers;
the sucking disc support sets up on the first manipulator, a plurality of vacuum chuck are the matrix and lay on the sucking disc support, vacuum chuck is used for absorbing glass puts the glass on the frame, places the glass of absorption on the centering bench to glass after will centering absorbs and places on the curtain frame.
In one possible embodiment, the structural adhesive coating device comprises: the glue spraying device comprises a first fixing frame, a first moving mechanism, a glue spraying machine and a first glue spraying gun;
the gluing machine is arranged on one side of the first fixing frame;
the first glue gun is connected with the glue applicator through a rubber tube, and the glue applicator is used for storing structural glue and conveying the structural glue to the first glue gun;
the first moving mechanism includes: the second manipulator, the first connecting bracket, the fixed block and the rotary cylinder;
the second manipulator is arranged on the first fixing frame;
one end of the first connecting support is connected with the second manipulator, and the rotary cylinder is arranged at the other end of the first connecting support;
the fixed block with revolving cylinder is connected, first glue beating rifle sets up on the fixed block.
In one possible embodiment, the sealant applying apparatus comprises: the second fixing frame, the third manipulator, the second connecting support, the second glue gun, the sealant bag and the glue changing mechanism are arranged on the second fixing frame;
the sealant bag is used for containing sealant;
the third manipulator is arranged on the second fixing frame;
one end of the second connecting support is connected with the third manipulator, and the other end of the second connecting support is provided with a clamp;
the second rifle of gluing includes: a gun head and a gun body;
the gun body is clamped on the clamp;
one end of the gun body is connected with a high-pressure air source, the other end of the gun body is detachably connected with the gun head, the gun body is used for placing the sealant bag, and the high-pressure air source is used for pushing a glue gun piston of the glue gun to enable the sealant to flow out of the gun head;
the glue changing mechanism is arranged on one side of the second fixing frame and used for enabling the second glue gun to change the sealant bag.
In one possible solution, the glue changing mechanism comprises: the device comprises a workbench, a fixed seat, a push rod, a rubber bag magazine, a limit baffle, a first telescopic device, a second telescopic device, a third telescopic device and a cutter;
the gun head is provided with a tapered hole, and connecting grooves are symmetrically formed in the side wall of the tapered hole;
connecting pins matched with the connecting grooves are symmetrically arranged on the side wall of the gun body;
the taper hole is used for inserting the gun body, and the connecting pin is embedded into and clamped in the connecting groove when the gun body is inserted;
the fixed seat, the push rod, the rubber bag magazine, the limit baffle, the first telescopic device, the second telescopic device and the third telescopic device are respectively arranged on the workbench;
the fixed seat is used for fixing the gun head;
the push rod is used for resetting a glue gun piston of the glue gun when extending into the gun body;
the plastic bag magazine is used for placing the sealed plastic bag that glues, the plastic bag magazine includes: an inclined section and a vertical section;
the top of the inclined section is provided with an opening, the bottom of the vertical section is provided with a rectangular through hole, and the sealant pocket can slide into the vertical section along the inclined section in the pocket magazine;
the limiting baffle is arranged on one side of the vertical section, and the first telescopic device is used for pushing the sealant bags in the vertical section to the limiting baffle;
the second telescopic device is used for pushing the sealant bag at the position of the limit baffle into the gun body;
the cutter with the third telescoping device is connected, the third telescoping device is used for driving the cutter is flexible, the cutter is used for cutting off when stretching out sealed gluey bag of gluing in the body of a gun seals.
In a feasible scheme, the side wall of the gun head is symmetrically provided with clamping planes;
the fixed seat is provided with a first clamping plate and a second clamping plate, a clamping groove is formed between the first clamping plate and the second clamping plate, the clamping groove is used for inserting the gun head, and the first clamping plate and the second clamping plate are used for abutting against the clamping plane;
the first telescoping device includes: the first telescopic cylinder and the first movable block;
the first movable block is slidably arranged in the rectangular through hole and connected with the movable end of the first telescopic cylinder, the movable end of the first telescopic cylinder is used for driving the first movable block to stretch, and the first movable block is used for pushing the sealant bag in the vertical section to the position of the limit baffle when extending out;
the second telescopic device comprises: the second telescopic cylinder and the second movable block;
the second movable block with the expansion end of the flexible cylinder of second is connected, the expansion end of the flexible cylinder of second is used for driving the second movable block is flexible, the second movable block be used for when stretching out with sealed gluey bag propelling movement of limit baffle department extremely in the body of a gun.
In one possible solution, the detection device comprises: the third fixing frame, the two-dimensional moving mechanism and the detection lens;
the third fixing frame is provided with a first sliding rail and a first linear rack;
the two-dimensional moving mechanism includes: the first servo motor, the third connecting bracket, the first gear, the second servo motor, the fixed bracket and the second gear;
the first servo motor is arranged on the third connecting bracket, and the first gear is arranged on an output shaft of the first servo motor;
the top end of the third connecting bracket is movably arranged on the first slide rail, and the first gear is meshed with the first linear gear;
the bottom end of the third connecting bracket is provided with a second slide rail and a second linear rack;
the second servo motor is arranged on the fixed support, and the second gear is arranged on an output shaft of the second servo motor;
the fixed bracket is slidably arranged on the second slide rail, and the second gear is meshed with the second linear rack;
the detection lens is arranged on the fixed support and is electrically connected with external detection equipment, and the detection lens is used for detecting size data of the unit curtain wall and transmitting a detection signal to the external detection equipment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic sectional view of a unitized curtain wall of the present invention;
fig. 2 is an enlarged view of a point a in fig. 1 according to the present invention;
fig. 3 is a schematic view of an intelligent assembling system for a unitized curtain wall according to an embodiment of the present invention;
fig. 4 is a schematic view of a tray in an embodiment of the invention;
fig. 5 is an enlarged view of a portion B in fig. 4 according to an embodiment of the present invention;
fig. 6 is a partial schematic view of a conveyor according to an embodiment of the invention;
fig. 7 is another partial schematic view of a delivery device in an embodiment of the invention;
fig. 8 is a schematic view of a lifting and translating mechanism of the conveying apparatus according to the embodiment of the present invention;
FIG. 9 is a schematic view of a glazing unit in an embodiment of the invention;
fig. 10 is a schematic view of a centering mechanism in an embodiment of the present invention;
fig. 11 is a schematic view of a gripping and carrying mechanism according to an embodiment of the present invention;
fig. 12 is a schematic view of a structural adhesive applying apparatus in an embodiment of the present invention;
fig. 13 is a partial enlarged view of the structural adhesive applying device in the embodiment of the present invention;
fig. 14 is a schematic view of a sealant applying apparatus according to an embodiment of the present invention;
fig. 15 is a schematic view of a glue changing mechanism in an embodiment of the present invention;
fig. 16 is an enlarged view of the glue-changing mechanism in the embodiment of the present invention;
fig. 17 is a partially enlarged view of the glue-changing mechanism in the embodiment of the present invention;
fig. 18 is a schematic view of a detection device in an embodiment of the present invention;
fig. 19 is an enlarged view of fig. 18 at C in an embodiment of the present invention;
fig. 20 is an enlarged view of a portion D in fig. 18 according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As described in the background of the present application, the curtain wall unit 700 in the related art generally includes a curtain wall frame 710, glass 720, a bead 740, and the like, and as shown in fig. 1 and 2, the curtain wall frame 710 is a rectangular frame assembled by an upper horizontal frame, a lower horizontal frame, a left vertical frame, and a right vertical frame made of aluminum alloy. The assembling process of the unit curtain wall 700 is as follows: covering glass 720 on the upper surface of a curtain wall frame 710, arranging a gap between the lower surface of the glass 720 and the upper surface of the curtain wall frame 710, injecting structural adhesive 730 into the gap between the glass 720 and the curtain wall frame 710, enabling the glass 720 to be adhered and fixed on the curtain wall frame 710 through the structural adhesive 730, then installing a protective edge 740 on the side wall of the curtain wall frame 710, then installing a filling material (foam rod) 750 between the protective edge 740 and the side wall of the glass 720, and finally coating sealant 760 to seal the protective edge 740 and the glass 720, thereby completing the assembly and manufacture of the unit curtain wall 700.
At present, when the unit curtain wall 700 is assembled and produced, the assembling process of the glass 720, the coating process of the structural adhesive 730, the coating process of the sealant 760 and the detection process of the assembled unit curtain wall 700 are finished manually, the automation degree and the production efficiency are low, the assembling quality of each process of the unit curtain wall is difficult to control, and the modern production requirement cannot be met. Therefore, an automatic production line assembly system of the unit curtain wall needs to be designed in the industry, and intelligent assembly of the unit curtain wall is achieved.
In order to solve the above problems, the inventor of the present application proposes a technical solution of the present application, and specific embodiments are as follows:
as shown in fig. 3, the intelligent assembling system for unit curtain wall of the present embodiment is controlled by a PLC controller, and includes: the device comprises a tray 1, a conveying device 2, a glass assembling device 3, a structural adhesive coating device 4, a sealing adhesive coating device 5 and a detection device 6.
On the conveying device 2, a plurality of assembly stations, such as an upper frame station 201, an assembly glass station 202, a reserved station 203, a priming paint station 204, a structural adhesive coating station 205, a first glue scraping station 206, an assembly bead and filling station 207, a sealant coating station 208, a second glue scraping station 209, an assembly bead and decoration frame station 2010, an appearance detection and protection film pasting station 2011, a blanking station 2012 and the like, are sequentially arranged along the conveying direction of the conveying device 2, and each assembly station of the conveying device 2 is provided with a blocking mechanism 21.
The glass assembling device 3, the structural adhesive coating device 4, the sealant coating device 5 and the detection device 6 are respectively arranged at a glass assembling station 202, a structural adhesive coating station 205, a sealant coating station 208 and an appearance detection and protection film pasting station 2011 of the conveying device 2.
The pallet 1 is placed on the conveyor 2 for loading the curtain wall frames 710 of the unit curtain walls 700.
The conveyor 2 conveys the tray 1 carrying the curtain wall frame 710 from the upper framing station 201 to the blanking station 2012, and conveys the tray 1 unloaded with the unit curtain walls from the blanking station to the upper framing station. The blocking mechanism 21 at each assembly station is used for blocking the tray 1 from moving on the conveying device 2, so that the tray 1 is fixed at each assembly station to complete corresponding assembly of the curtain wall frame on the tray. The method comprises the following specific steps:
at the upper frame station 201 of the conveying device 2, an operator places the curtain wall frame 710 on the tray 1, and clamps and fixes the curtain wall frame through the clamping mechanism of the tray 1, so that the center line of the curtain wall frame coincides with the center line of the tray.
At the glazing station 202 of the conveying device 2, the tray 1 conveyed from the upper frame station is blocked and fixed on the conveying device, and the glass 720 is automatically mounted on the curtain wall frame 710 on the tray 1 through the glazing device 3.
At the reservation station 203 of the conveying device 2, if the unit curtain wall needs to be assembled with the specific fittings, the assembling of the specific fittings is carried out on the unit curtain wall by an operator at the reservation station 203.
At the priming station 204 of the conveying device 2, after the tray 1 is blocked and fixed, the operator applies the priming paint at the position of the glass 720 and the curtain wall frame 710 where the structural adhesive is applied.
At the structural adhesive coating station 205 of the conveying device 2, the tray 1 is blocked and fixed on the conveying device, and structural adhesive 730 is automatically coated at the gap between the glass 720 and the curtain wall frame 710 through the structural adhesive coating device 4, so that the glass 720 is bonded on the curtain wall frame 710.
At the first glue spreading station 206 of the conveyor 2, the tray 1 is blocked fixed on the conveyor and the operator trims the glue line of the applied structural glue 730.
At the assembly bead and filling station 207 of the conveyor 2, the tray 1 is blocked and fixed on the conveyor, and the operator installs a bead 740 and a filling material (foam rod) 750 at the side walls of the curtain wall frame 710 and the glass 720.
At the sealant applying station 208 of the conveying device 2, the tray 1 is blocked and fixed on the conveying device, and sealant 760 is applied between the protective edge 740 and the glass 720 through the sealant applying device 5, so that the sealing between the protective edge 740 and the side wall of the glass 720 is kept.
At the second glue spreading station 209 of the conveyor 2, the operator trims the glue line of the applied sealant.
At the corner protector and trim frame assembling station 210 of the conveyor 2, an operator installs a corner protector and a trim frame to the assembled curtain wall frame 700.
At the appearance detection station 211 of the conveying device 2, the tray 1 is blocked and fixed on the conveying device, the quality of the assembled unit curtain wall 700 is detected through the detection device 6, and a protective film is wound on the unit curtain wall 700 qualified in detection.
At the blanking station 2012 of the conveying device 2, the operator unloads the assembled unit curtain wall 700 from the tray, and then the conveying device conveys the tray to the upper frame station, so that the intelligent assembly of the unit curtain wall and the circulating conveying of the tray are realized.
Through the discovery of the aforesaid content, the unit curtain intelligence assembly system of this embodiment, through setting up the tray, conveyor, the glass-assembling device, scribble the structure mucilage binding and detection device, the curtain frame of unit curtain is placed on the tray, conveyor drives the tray and removes, each assembly station through the unit curtain in proper order, by the glass-assembling device, scribble the structure mucilage binding and scribble sealed mucilage binding respectively automatic assembly glass of gluing device on the curtain frame, scribble structure mucilage binding and scribble sealed glue, and carry out automated inspection by detection device to the unit curtain of accomplishing of assembly, after the unit curtain uninstallation of accomplishing of assembly, conveyor passes back empty tray to the upper ledge station, realize the circulatory movement of tray. The intelligent assembling system for the unit curtain wall is controlled by the PLC control system, intelligent and automatic assembling is achieved through the glass assembling process, the structural adhesive coating process and the sealant coating process of the unit curtain wall, production efficiency is improved, and assembling quality of each process is guaranteed.
Optionally, as shown in fig. 4 and 5, in the unit curtain wall intelligent assembling system in this embodiment, the tray 1 includes: the method comprises the following steps: a tray body 11 and a clamping mechanism.
The clamping mechanism is provided on the tray body 11.
The clamping mechanism includes: a first left slide plate 121, a first right slide plate 122, a first front slide plate 123, a first rear slide plate 124, a first lead screw 125, and a second lead screw 126.
All be equipped with two baffles 1201 on first left slide 121, first right slide 122, first preceding slide 123 and the first back slide 124, two baffles 1201 set up the end at each slide to upwards extend, all be equipped with the rubber pad at the top surface of each slide and the medial surface of baffle.
The first lead screw 125 and the second lead screw 126 are perpendicular to each other and arranged on the tray body 11, threads at the left end and the right end of the first lead screw 125 are reversely arranged, similarly, threads at the front end and the rear end of the second lead screw 126 are reversely arranged, and end portions of the first lead screw 125 and the second lead screw 126 are in a regular hexagon shape.
First left slide 121 and first right slide 122 can be slidable and set up on the slide rail of tray body 11, and first left slide 121 and first right slide 122 are mirror symmetry's meshing respectively in the left and right both ends of first lead screw 125, and first lead screw 125 drives first left slide 121 and first right slide 122 from the left and right sides synchronous near or keep away from the central line of tray body 11 when rotating.
The first front sliding plate 123 and the first rear sliding plate 124 are slidably disposed on the sliding rails of the tray body, the first front sliding plate 123 and the first rear sliding plate 124 are respectively engaged with the front end and the rear end of the second screw rod 126 in mirror symmetry, and the second screw rod 126 drives the first front sliding plate 123 and the first rear sliding plate 124 to synchronously approach or leave from the center line of the tray body 11 from the front side and the rear side when rotating.
A clamping plate 1201 on each slide is used to clamp the glass placed on the pallet.
Further, in the intelligent assembling system for a unit curtain wall in the embodiment, the clamping mechanism further includes: a linkage shaft 127.
A first helical gear 1261 is fixedly arranged on the second screw 126.
One end of the linkage shaft 127 is provided with a second bevel gear 1271, and the end of the other end is in a regular hexagon shape.
The linkage shaft 127 is arranged on the tray body 11 and perpendicular to the second screw rod 126, the second bevel gear 1271 on the linkage shaft 127 is meshed with the first bevel gear 1261 on the second screw rod 126, and the linkage shaft 127 drives the second screw rod 126 to rotate when rotating. Namely, the positions of the first front sliding block and the first rear sliding block can be adjusted by rotating the linkage shaft at the left side and the right side of the tray, so that the tray is convenient to use.
In this embodiment, at the upper frame station of the conveying device, an operator places the curtain wall frame 710 on the first left sliding plate, the first right sliding plate, the first front sliding plate and the first rear sliding plate of the clamping mechanism, and rotates the first lead screw through the pneumatic tool to drive the first left sliding plate and the first right sliding plate to approach to the center line of the tray from the left and right sides, so that the baffles on the first left sliding plate and the first right sliding plate clamp the curtain wall frame from the left and right sides; the second screw rod (or the linkage shaft) is rotated through a pneumatic tool, the first front sliding plate and the first rear sliding plate are close to the central line of the tray from the front side and the rear side, so that the baffle plates on the first front sliding plate and the first rear sliding plate clamp the curtain wall frame from the front side and the rear side, the curtain wall frame is fixed on the tray, the central line of the curtain wall frame is coincident with the central line of the tray, and the subsequent assembly precision of the unit curtain wall is guaranteed. And through adjusting the distance between first left slide and the first right slide and the distance between first preceding slide and the first back slide for the tray can load the curtain frame of different dimensions, has increased the suitability of tray.
Alternatively, as shown in fig. 6, 7 and 8, in the intelligent assembling system for a unitized curtain wall in the embodiment, the conveying device 2 includes: the double-layer conveying support 22, a first conveying mechanism 23, a second conveying mechanism 24, a first lifting translation mechanism 25 and a second lifting translation mechanism 26.
The front and back both ends of double-deck carriage 22 form conveyor 2's upper ledge station 201 and unloading station 2012 respectively, and double-deck carriage 22 includes: an upper bracket 221 and a lower bracket 222.
The first conveyance mechanism 23 is provided on the upper stage support 221, and the first conveyance mechanism 23 includes: a first driving motor 231, a plurality of first rotating shafts 232, and a plurality of first rollers 233.
The first driving motor 231 is fixedly disposed on a sidewall of the double-deck conveying support 22.
The first rotating shafts 232 are arranged on the top surface of the upper layer support 221 at equal intervals, first rollers 233 are arranged at two ends of each first rotating shaft 232, the limiting protruding strips at the bottom of the tray 1 are placed on the first rollers 233 of the first conveying mechanism 23, and the limiting protruding strips are clamped between the left side wall and the right side wall of the upper layer support 221.
Many first pivots 232 are connected through the drive chain transmission between, and first pivot 232 is connected through the chain transmission with the output of first driving motor 231, and first driving motor 231 drives first pivot 232 and first running roller 233 and rotates, and first running roller 233 drives tray 1 and the curtain frame on the tray and removes when rotating, makes the tray convey to unloading station 2012 by upper ledge station 201. In this embodiment, because assembly line is longer, be provided with three first driving motor on whole production line, the first pivot of the sectional drive of three first driving motor rotates.
The second transfer mechanism 24 is disposed on the lower stage support 222, and the second transfer mechanism 24 includes: a second driving motor 241, a first driving shaft 242, a first driven shaft, and a first timing belt.
First driving shaft 242 and first driven shaft (not shown in the figure) set up both ends around lower floor's support 222 respectively, and first driving shaft 242 and first driven shaft are connected through the transmission of first synchronous belt (not shown in the figure), and when tray 1 placed, the spacing sand grip of tray bottom was placed on first synchronous belt.
The second driving motor 241 is arranged on the side wall of the double-layer conveying support 22, the output end of the second driving motor 241 is in transmission connection with the first driving shaft 242, the second driving motor 241 drives the first driving shaft 242 to rotate, the first driving shaft 242 drives the first driven shaft and the first synchronous belt to rotate when rotating, the first synchronous belt drives the tray 1 to move when rotating, and the tray is made to be transmitted back to the upper frame station 201 from the blanking station 2012.
The first lifting and translation mechanism 25 and the second lifting and translation mechanism 26 are respectively arranged at the upper frame station 201 and the blanking station 2012 at the front end and the rear end of the double-layer conveying support 22.
The first elevation translation mechanism 25 includes: a first elevating table 251, a third driving motor 252, a second driving shaft 253, a second driven shaft, and a second timing belt.
The third driving motor 252, the second driving shaft 253 and a second driven shaft (not shown in the figure) are arranged on the table top of the first lifting table 251, the third driving motor 252 is in transmission connection with the second driving shaft 253, and the second driving shaft 253 is in transmission connection with the second driven shaft through a second synchronous belt.
The second elevation translation mechanism 26 includes: the second elevating platform, fourth driving motor, third driving shaft, third driven shaft and third hold-in range. The second elevation and translation mechanism 26 has substantially the same structure as the first elevation and translation mechanism 25, and is arranged in mirror symmetry.
The blocking mechanism 21 is provided on the upper stage support 221, and includes: a first sensor 211, a blocking cylinder 212, and a stopper 213.
The blocking cylinder 212 is fixedly arranged on the upper layer support 221, the stop block 213 is connected with the movable end of the blocking cylinder 212, and the telescopic movement of the movable end of the blocking cylinder 212 drives the stop block 213 to lift.
Preferably, at each assembly station department, still be equipped with bolt location cylinder, when the tray reachd the preset position of assembly station, the expansion end of bolt location cylinder stretches out, makes in the bolt inserts the locating hole of tray, and the tray is in the accurate location of each assembly station, guarantees the precision of unit curtain assembly.
In this embodiment, at the upper frame station of the conveying device, after the curtain wall frame is placed on the tray and fixed, the first lifting and translating mechanism conveys the tray to the first conveying mechanism, the first conveying mechanism drives the tray to sequentially pass through each assembly station, so as to complete corresponding assembly of the curtain wall frame, the tray loaded with the assembled unit curtain wall moves from the first moving mechanism to the second lifting and translating mechanism, after the unit curtain wall is unloaded, the second lifting platform of the second lifting and translating mechanism drives the tray to descend, after descending to the bottom end, the tray unloaded with the curtain wall frame is conveyed to the second conveying mechanism, the second conveying mechanism conveys the tray back to the first lifting platform of the first lifting and translating mechanism, so as to complete assembly of the unit curtain wall and circular movement of the tray.
Optionally, as shown in fig. 9, 10 and 11, in the intelligent assembling system for a unitized curtain wall in the embodiment, the glazing device 3 includes: a glass placing frame 31, a centering mechanism 32 and a grabbing and carrying mechanism 33.
The glass placing frame 31 is arranged on one side of the conveying device 2 and used for placing the glass 720 to be assembled.
The centering mechanism 32 and the grasping and carrying mechanism 33 are provided between the glass setting shelf 31 and the conveying device 2.
The centering mechanism 32 is for centering the glass to be assembled, and the centering mechanism 32 includes: the centering table 321, a fifth driving motor 3221, a sixth driving motor 3222, a second left sliding plate 3231, a second right sliding plate 3232, a second front sliding plate 3233, a second rear sliding plate 3234, a third screw rod 3241 and a fourth screw rod 3242.
The centering table 321 is a rectangular frame structure, and a slide rail is arranged on the centering table 321.
The third screw shaft 3241 and the fourth screw shaft 3242 are disposed on the centering table 321 perpendicularly to each other.
The threads at the left end and the right end of the third screw rod 3241 are arranged in an opposite direction, the second left sliding plate 3231 and the second right sliding plate 3232 are slidably arranged on the sliding rail of the centering table, and the second left sliding plate 3231 and the second right sliding plate 3232 are respectively engaged with the left end and the right end of the third screw rod 3241 in a mirror symmetry manner.
One end of the third screw rod 3241 is in transmission connection with a fifth driving motor 3221, the fifth driving motor 3221 drives the third screw rod 3241 to rotate, and the third screw rod 3241 drives the second left sliding plate 3231 and the second right sliding plate 3232 to synchronously approach or leave from the left side and the right side to the central line of the centering table 321 when rotating.
The threads of the front and rear ends of the fourth screw rod 3242 are oppositely arranged, the second front sliding plate 3233 and the second rear sliding plate 3234 are slidably arranged on the centering table 321, and the second front sliding plate 3233 and the second rear sliding plate 3234 are respectively engaged with the front and rear ends of the fourth screw rod 3242 in a mirror symmetry manner.
Two fourth screw rods 3242 are provided, the two fourth screw rods 3242 are in transmission connection with a sixth driving motor 3222 through a synchronous belt, the sixth driving motor 3222 drives the fourth screw rod 3242 to rotate, and the fourth screw rod 3242 drives a second front sliding plate 3233 and a second rear sliding plate 3234 to synchronously approach or keep away from the central line of the centering table 321 from the front side and the rear side when rotating.
Two clamping plates 32301 are arranged at the tail ends of the second left sliding plate 3231, the second right sliding plate 3232, the second front sliding plate 3233 and the second rear sliding plate, and the clamping plates 32301 extend upwards and protrude out of the table surface of the centering table 321.
The grasping and carrying mechanism 33 includes: a first robot 331, a chuck support 332, and a plurality of vacuum chucks 333.
The sucking disc support 332 is arranged on the first mechanical arm 331, the vacuum sucking discs 333 are arranged on the sucking disc support 332 in a matrix mode, the mechanical arm 331 drives the sucking disc support 332 and the vacuum sucking discs 333 to move, the vacuum sucking discs 333 are used for sucking glass, a second sensor 334 is arranged on the sucking disc support 332, and the second sensor 334 detects whether the vacuum sucking discs grab the glass.
In the embodiment, the tray loaded with the curtain wall frame is positioned at a glass assembling station of the conveying device, the first manipulator drives the vacuum chuck to move, so as to absorb glass on the glass placing frame, the absorbed glass is placed on the centering table, the fifth driving motor drives the second left sliding plate and the second right sliding plate to be close to the center line of the centering table from the left side and the right side, and the clamping plates on the second left sliding plate and the second right sliding plate clamp the glass from the left side and the right side, so that the center line of the glass is superposed with the center line of the centering table; correspondingly, the sixth driving motor drives the second front sliding plate and the second rear sliding plate to be close to the center line of the centering table from the front side and the rear side, and clamping plates on the second front sliding plate and the second rear sliding plate clamp the glass from the front side and the rear side, so that the center line of the glass is superposed with the center line of the centering table. And the vacuum chuck absorbs the centered glass again, places the glass on the curtain wall frame on the tray to complete the automatic assembly of the glass and the curtain wall frame, and then the tray moves to a downstream assembly station.
Optionally, as shown in fig. 12 and 13, in the unit curtain wall intelligent assembling system in this embodiment, the structural adhesive coating device 4 includes: a first fixing frame 41, a first moving mechanism 42, a glue applicator 43 and a first glue applicator gun 44.
The first fixing frame 41 is fixedly arranged, and the conveying device 2 passes through the lower part of the first fixing frame.
The glue applicator 43 is disposed at one side of the first fixing frame 41.
The first glue gun 44 is connected with the glue applicator 43 through a rubber tube, structural glue is contained in the glue applicator 43, and the structural glue is conveyed to the first glue gun 44 by the glue applicator 43.
The first moving mechanism 42 includes: a second robot 421, a first connecting bracket 422, a fixing block 423, and a rotary cylinder 424.
The second manipulator 421 is disposed on the first fixing frame 41 and above the conveying mechanism.
One end of the first connecting support 422 is connected with a connecting flange on the second manipulator 421 through a mounting plate, the other end of the first connecting support 422 is provided with a fixing plate 4221, and the rotary cylinder 424 is arranged on the fixing plate 4221 of the first connecting support 422.
The fixed block 423 is connected with the movable end of the rotary cylinder 424, the movable end of the rotary cylinder 424 rotates to drive the fixed block 423 to rotate together, and the first glue gun 44 is arranged on the fixed block 423.
In this embodiment, the tray conveyed from the upstream assembly station is positioned on the structural adhesive coating station of the conveying device, the structural adhesive is conveyed to the first adhesive applying gun by the adhesive applying machine, the second manipulator drives the first adhesive applying gun to move along the gap between the glass and the curtain wall frame, the gun nozzle of the first adhesive applying gun extends into the gap between the glass and the curtain wall frame when the first adhesive applying gun moves, the structural adhesive is injected into the gap between the glass and the curtain wall frame, automatic injection of the structural adhesive is realized, the first adhesive applying gun is driven to rotate by the rotary cylinder at the right-angle joint of the curtain wall frame, so that the gun nozzle of the first adhesive applying gun rotates 90 degrees, the structural adhesive is continuously injected along the gap between the curtain wall frame and the glass, and continuous adhesive application is ensured.
Optionally, as shown in fig. 14, 15, 16, and 17, in the intelligent assembling system for a unitized curtain wall in the embodiment, the sealant applying device 5 includes: the device comprises a second fixing frame 51, a third manipulator 52, a second connecting bracket 53, a second gluing gun 54, a sealant bag 55 and a sealant changing mechanism 56.
The sealant bag 55 contains sealant.
The second fixing frame 51 is fixedly arranged, and the conveying device 2 passes through the lower part of the second fixing frame 51.
The third robot arm 52 is provided on the second mount 51.
One end of the second link bracket 53 is connected to the flange 521 of the third manipulator 52 via the connection plate 531, and the other end of the second link bracket 53 is provided with a clip 532.
The second glue gun 54 includes: a gun head 541 and a gun body 542.
The body 542 of the second glue gun 54 is snapped into the clip 532.
One end of a gun body 542 of the second glue gun 54 is connected with a high-pressure air source, the other end of the gun body 542 is detachably connected with the gun head 541, the sealant bag 55 is placed in the gun body of the second glue gun 54, and the high-pressure air delivered by the high-pressure air source pushes a glue gun piston of the second glue gun 54, so that sealant in the sealant bag 55 flows out from a gun nozzle of the gun head 541 and is smeared at a gap between the safe edge and the glass.
The glue changing mechanism 56 is arranged on one side of the second fixing frame 51, after the sealant in the second glue gun 54 is used up, the third manipulator 52 drives the second glue gun 54 to move to the glue changing mechanism 56, and the sealant bag in the second glue gun 54 is automatically changed through the glue changing mechanism.
Further, in the intelligent assembling system for a unitized curtain wall in this embodiment, the glue changing mechanism 56 includes: the cutting machine comprises a workbench 561, a fixed seat 562, a push rod 563, a plastic bag magazine 564, a limit baffle 565, a first telescopic device 5661, a second telescopic device 5662, a third telescopic device 5663 and a cutter 57.
The end of the gun head 541 of the second glue gun 54 is provided with a tapered hole, two L-shaped connecting grooves 5411 are symmetrically arranged on the side wall of the tapered hole of the gun head 541, and the connecting grooves 5411 form an opening on the side wall of the gun head 541 close to the gun body 542.
The side wall of the gun body 542 is symmetrically provided with connecting pins 5421 which are matched with the connecting grooves 5411.
The fixing seat 562, the push rod 563, the plastic bag magazine 564, the limit baffle 565, the first retractable device 5661, the second retractable device 5662 and the third retractable device 5663 are respectively arranged on the workbench 561.
The fixing base 562 is provided with a clamping groove, and the gun head 541 of the second glue gun 54 is inserted into the clamping groove, so that the gun head 541 is fixed on the fixing base 562, and the gun head is separated from or connected with the gun body.
Push rod 563 is horizontally arranged on workbench 561, and push rod 563 pushes the glue gun piston when extending into gun body 542, so that the glue gun piston of the second glue gun is reset.
The plastic bag magazine 564 is provided with an inner cavity, the plastic bag magazine 564 includes: an inclined section and a vertical section. The vertical section is fixed on workstation 561, and the bottom of vertical section is equipped with the rectangle through-hole, and the top of slope section is equipped with opening 5641, and sealed gluey bag 55 piles up in proper order in the inner chamber of plastic bag magazine 564, and sealed gluey bag 55 can freely slide to the vertical section along the slope section in plastic bag magazine 564.
The limit baffle 565 is arranged at one side of the vertical section of the glue bag magazine 564, the first telescoping device 5661 is arranged at the other side of the vertical section, and the sealant glue bag 55 at the bottom of the glue bag magazine 564 is pushed to the limit baffle 565 by the first telescoping device 5661.
The second telescoping device 5662 is arranged on one side of the end of the limit baffle 565, and when the second telescoping device 5562 extends out, the sealant bag 55 at the limit baffle 565 is pushed into the gun body of the second glue gun 54.
The third telescoping device 5663 is arranged on one side of the fixed seat 562, the cutter 57 is connected with the third telescoping device 5663, the third telescoping device 5663 drives the cutter 57 to telescope, and the cutter 57 cuts off the seal of the sealant bag 55 in the gun body 542 of the second glue gun 54 when extending out.
Further, in the intelligent assembling system for a unit curtain wall in this embodiment, the side walls of the gun heads 542 of the second glue spraying guns 54 are symmetrically provided with clamping planes 5422.
The fixed seat 562 is provided with a first clamping plate 5621 and a second clamping plate 5622 at intervals, a clamping groove is formed between the first clamping plate 5621 and the second clamping plate 5622, the gun head 541 of the second glue gun 54 is inserted into the clamping groove, the first clamping plate 5621 and the second clamping plate 5662 are abutted against the clamping plane 5422 of the gun head 541, and the gun head 541 is clamped in the clamping groove of the fixed seat 562.
The first retractor 5661 includes: a first telescopic cylinder 56611 and a first movable block 56612.
First movable block 56612 slidable sets up in the rectangle through-hole of adhesive tape magazine 564, is connected with the expansion end of first telescopic cylinder 56611, and the expansion end of first telescopic cylinder drives first movable block flexible, and first movable block is when stretching out with sealed adhesive tape 55 propelling movement to limit baffle 565 department of adhesive tape magazine 564 bottom, and first movable block and limit baffle are fixed with sealed adhesive tape centre gripping.
The second retractor 5662 includes: a second telescopic cylinder 56621 and a second movable block 56622.
The second movable block 56622 is connected with the expansion end of second telescopic cylinder 56621, and the expansion end of second telescopic cylinder drives the second movable block flexible, and the second movable block is when stretching out with the sealed gluey bag propelling movement of first movable block and limit baffle centre gripping to the second in beating the body of a gun 542 of gluing the rifle.
The third telescoping device 5663 is a third telescoping cylinder, and when the third telescoping cylinder extends out, the cutter 57 is driven to cut off the seal of the sealant bag in the gun body.
In this embodiment, the tray conveyed from the upstream assembly station is positioned on the sealant coating station of the conveyor, the third manipulator drives the second sealant applying gun to move along the curtain wall frame, and the second sealant applying gun applies sealant between the protective edge of the unit curtain wall and the glass when moving, so that the protective edge and the glass are kept sealed. After the sealant in the second glue gun is used up, the second manipulator drives the second glue gun to move to the fixed seat, the gun head is fixed in the clamping groove of the fixed seat, the gun body is rotated to enable the connecting pin to withdraw from the connecting groove, the gun body is separated from the gun head, the glue gun piston continuously pushes the sealant glue bag outwards, the empty glue bag is pushed out of the gun body, and the empty glue bag falls into the collection box below the workbench; moving the gun body to a push rod, so that the push rod extends into the gun body, continuously moving the gun body, and pushing a glue gun piston by the push rod to reset the glue gun piston; moving the gun body to one side of the limit baffle, and pushing the limit baffle and the sealant bag clamped by the first movable block by the second movable block to enable the sealant bag to enter the gun body; moving the gun body to the fixed seat again, driving the cutter to extend out by the third telescopic cylinder, and cutting off the seal of the sealant bag by the cutter; and then the gun body extends into the conical hole of the gun head, the gun body is rotated, and the connecting pin is inserted into the connecting groove, so that the gun body is connected with the gun head again, the automatic replacement of a sealant bag in the second glue gun is completed, and the continuous coating of the sealant is realized.
Optionally, as shown in fig. 18, 19, and 20, in the unit curtain wall intelligent assembling system in this embodiment, the detecting device 6 includes: a third fixed frame 61, a two-dimensional moving mechanism and a detection lens 63.
The third fixing frame 61 is fixedly arranged, and the conveying device 2 passes through the lower part of the third fixing frame.
The third fixing frame 61 is provided with a first sliding rail 611 and a first linear rack 612.
The two-dimensional moving mechanism includes: a first servo motor 621, a third connecting bracket 622, a first gear, a second gear 623, a second servo motor 624 and a fixed bracket 625.
The first servo motor 621 is fixedly disposed at a top end of the third connecting bracket 622, and a first gear (not shown) is disposed on an output shaft of the first servo motor 621.
The top end of the third connecting support 622 is slidably disposed on the first sliding rail 611 of the third fixing frame 61 through the sliding block, the first gear is engaged with the first linear gear 612 on the third fixing frame 61, and the first servo motor 621 drives the third connecting support 622 to slide left and right along the first sliding rail 611 of the third fixing frame 61.
The bottom end of the third connecting bracket 622 is provided with a second sliding rail 6221 and a second linear rack 6222.
A second servo motor 624 is provided on the fixed bracket 625, and a second gear 623 is provided on an output shaft of the second servo motor 624.
The fixed bracket 625 is slidably disposed on the second slide rail 6221 of the third connecting bracket 622 through a slider, the second gear 623 and the second linear rack 6222 on the third connecting bracket 622 are engaged with each other, and the second servo motor 624 drives the fixed bracket 625 to slide back and forth along the second slide rail 6221.
The detection lens 63 is disposed on the fixing bracket 625, the detection lens 63 is electrically connected to an external detection device, and the detection lens 63 detects size data of the unit curtain wall and transmits a detection signal to the external detection device.
In this embodiment, the tray that the assembly station from the upper reaches was conveyed is fixed a position and is detected and paste the protection film station in conveyor's outward appearance, and two-dimensional moving mechanism drives and detects the camera lens at X axle, Y axle two directions on servo movement, scans four angles of the unit curtain wall that the assembly was accomplished, and check out test set calculates the length and width size, diagonal dimension and middle box size of unit curtain wall to compare with standard size, the assembly quality of detection unit curtain wall, the unit curtain wall after the detection conveys unloading station.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (10)
1. The utility model provides a unit curtain intelligence assembly system which characterized in that includes: the device comprises a tray, a conveying device, a glass assembling device, a structural adhesive coating device, a sealing adhesive coating device and a detection device;
the device comprises a conveying device, a frame loading station, a glass assembling station, a priming paint coating station, a structural adhesive coating station, a first glue scraping station, an assembling protective edge and filler station, a sealant coating station, a second glue scraping station, an assembling protective corner and decorative frame station, an appearance detection and protective film pasting station and a blanking station, wherein the conveying device is provided with a blocking mechanism at each station in sequence along the conveying direction;
the glass assembling device, the structural adhesive coating device, the sealing adhesive coating device and the detection device are respectively arranged on the glass assembling station, the structural adhesive coating station, the sealing adhesive coating station and the appearance detection and protection film pasting station;
the tray is used for bearing a curtain wall framework of the unit curtain wall;
the conveying device is used for conveying the tray bearing the curtain wall frame from the upper frame station to the blanking station and conveying the tray unloaded with the unit curtain wall from the blanking station to the upper frame station, and the blocking mechanism is used for preventing the tray from moving on the conveying device;
the upper frame station is used for loading a curtain wall frame on the tray;
the glass assembling station is used for assembling glass on the curtain wall frame on the tray;
the priming station is used for priming the glass and the curtain wall frame;
the structural adhesive coating station is used for coating structural adhesive between the glass and the curtain wall frame;
the first glue scraping station is used for trimming a glue seam of the structural glue;
the assembly edge protection and filling station is used for installing the edge protection and filling;
the sealant coating station is used for coating sealant between the protective edge and the glass;
the second glue scraping station is used for trimming a glue seam of the sealant;
the corner protector and decoration frame assembling station is used for installing the corner protector and the decoration frame;
the appearance detection station is used for detecting the assembled unit curtain wall;
and the blanking station is used for unloading the assembled unit curtain wall from the tray.
2. The unitized curtain wall intelligent assembly system of claim 1, wherein the tray comprises: the method comprises the following steps: the tray comprises a tray body and a clamping mechanism;
the clamping mechanism is arranged on the tray body;
the clamping mechanism includes: the first left sliding plate, the first right sliding plate, the first front sliding plate, the first rear sliding plate, the first screw rod and the second screw rod are arranged on the first left sliding plate;
the first left sliding plate, the first right sliding plate, the first front sliding plate and the first rear sliding plate are all provided with a baffle;
when the first screw rod and the second screw rod are perpendicular to each other and arranged on the tray body, threads at two ends of the first screw rod and threads at two ends of the second screw rod are arranged in opposite directions;
the first left sliding plate and the first right sliding plate are slidably arranged on the tray body, the first left sliding plate and the first right sliding plate are in mirror symmetry and are respectively meshed with two ends of the first screw rod, and the first screw rod is used for driving the first left sliding plate and the first right sliding plate to approach and depart from each other when rotating;
the first front sliding plate and the first rear sliding plate are slidably arranged on the tray body, the first front sliding plate and the first rear sliding plate are in mirror symmetry and are respectively meshed with two ends of the second screw rod, and the second screw rod is used for driving the first front sliding plate and the first rear sliding plate to mutually approach and depart when rotating;
the first left sliding plate, the first right sliding plate, the first front sliding plate and the first rear sliding plate are used for bearing a curtain wall frame, and the baffle is used for clamping the curtain wall frame.
3. The unitized curtain wall intelligent assembly system of claim 2, wherein the clamping mechanism further comprises: a linkage shaft;
the second screw rod is provided with a first helical gear;
one end of the linkage shaft is provided with a second bevel gear;
the linkage shaft is arranged on the tray body and perpendicular to the second screw rod, the second helical gear is meshed with the first helical gear, and the linkage shaft is used for driving the second screw rod to rotate when rotating.
4. The unitized curtain wall intelligent assembly system of claim 1, wherein the conveyor comprises: the double-layer conveying device comprises a double-layer conveying support, a first conveying mechanism, a second conveying mechanism, a first lifting translation mechanism and a second lifting translation mechanism;
the both ends of double-deck transfer gantry form respectively the upper ledge station with the unloading station, double-deck transfer gantry includes: an upper layer bracket and a lower layer bracket;
first transport mechanism sets up on the upper support, include: the first driving motor, the first rotating shafts and the first rollers are arranged on the first driving shaft;
the first rotating shafts are arranged on the upper layer bracket at equal intervals, and two ends of each first rotating shaft are provided with first rollers which are used for bearing a tray;
the first rotating shaft is connected with the first driving motor, and the first driving motor is used for driving the first roller to rotate;
the second transport mechanism is disposed on the lower layer bracket, and the second transport mechanism includes: the first synchronous belt is connected with the first driving shaft and the first driven shaft;
the first driving shaft and the first driven shaft are respectively arranged at two ends of the lower layer support and are in transmission connection through the first synchronous belt, and the first synchronous belt is used for bearing a tray;
the second driving motor is in transmission connection with the first driving shaft and is used for driving the first driving shaft and the first synchronous belt to rotate;
the first lifting translation mechanism and the second lifting translation mechanism are respectively arranged on the upper frame station and the blanking station;
the first lifting translation mechanism comprises: the first lifting platform, the third driving motor, the second driving shaft, the second driven shaft and the second synchronous belt;
the third driving motor is connected with the second driving shaft, and the second driving shaft is in transmission connection with the second driven shaft through the second synchronous belt;
the second lifting translation mechanism comprises: the second lifting platform, the fourth driving motor, the third driving shaft, the third driven shaft and the third synchronous belt;
the fourth driving motor is in transmission connection with the third driving shaft, and the third driving shaft is in transmission connection with the third driven shaft through the third synchronous belt;
the blocking mechanism is arranged on the upper layer bracket and comprises: the device comprises a first sensor, a blocking cylinder and a stop block;
the first sensor is used for detecting the tray;
the stop block is connected with the movable end of the blocking cylinder, the telescopic movement of the movable end of the blocking cylinder is used for driving the stop block to lift, and the stop block is used for preventing the tray from moving on the first conveying mechanism when the stop block lifts.
5. The unitized curtain wall intelligent assembly system of claim 1, wherein the glazing unit comprises: the glass placing frame, the centering mechanism and the grabbing and carrying mechanism are arranged on the glass placing frame;
the glass placing frame is arranged on one side of the conveying device and used for placing glass to be assembled;
the centering mechanism and the grabbing and carrying mechanism are arranged between the glass placing frame and the conveying device;
the centering mechanism includes: the centering table, a fifth driving motor, a sixth driving motor, a second left sliding plate, a second right sliding plate, a second front sliding plate, a second rear sliding plate, a third screw rod and a fourth screw rod;
the third screw rod and the fourth screw rod are perpendicular to each other and are arranged on the centering table;
the threads at the two ends of the third screw rod are reversely arranged, the second left sliding plate and the second right sliding plate are slidably arranged on the centering table, and the second left sliding plate and the second right sliding plate are respectively engaged at the two ends of the third screw rod in mirror symmetry;
the third screw rod is connected with the fifth driving motor, the fifth driving motor is used for driving the third screw rod to rotate, and the third screw rod is used for driving the second left sliding plate and the second right sliding plate to approach and move away from each other when rotating;
the threads at the two ends of the fourth screw rod are reversely arranged, the second front sliding plate and the second rear sliding plate are slidably arranged on the centering table, and the second front sliding plate and the second rear sliding plate are respectively engaged at the two ends of the fourth screw rod in a mirror symmetry manner;
the fourth screw rod is connected with the sixth driving motor, the sixth driving motor is used for driving the fourth screw rod to rotate, and the fourth screw rod is used for driving the second front sliding plate and the second rear sliding plate to approach and separate from each other when rotating;
the second left sliding plate, the second right sliding plate, the second front sliding plate and the second rear sliding plate are all provided with clamping plates, the clamping plates protrude out of the table surface of the centering table, and the clamping plates are used for clamping glass on the centering table;
the snatch transport mechanism includes: the device comprises a first manipulator, a sucker bracket and a plurality of vacuum suckers;
the sucking disc support sets up on the first manipulator, a plurality of vacuum chuck are the matrix and lay on the sucking disc support, vacuum chuck is used for absorbing glass puts the glass on the frame, places the glass of absorption on the centering bench to glass after will centering absorbs and places on the curtain frame.
6. The intelligent unitized curtain wall assembly system of claim 1, wherein said structural adhesive coating means comprises: the glue spraying device comprises a first fixing frame, a first moving mechanism, a glue spraying machine and a first glue spraying gun;
the gluing machine is arranged on one side of the first fixing frame;
the first glue gun is connected with the glue applicator through a rubber tube, and the glue applicator is used for storing structural glue and conveying the structural glue to the first glue gun;
the first moving mechanism includes: the second manipulator, the first connecting bracket, the fixed block and the rotary cylinder;
the second manipulator is arranged on the first fixing frame;
one end of the first connecting support is connected with the second manipulator, and the rotary cylinder is arranged at the other end of the first connecting support;
the fixed block with revolving cylinder is connected, first glue beating rifle sets up on the fixed block.
7. The intelligent unitized curtain wall assembly system of claim 1, wherein said sealant applicator comprises: the second fixing frame, the third manipulator, the second connecting support, the second glue gun, the sealant bag and the glue changing mechanism are arranged on the second fixing frame;
the sealant bag is used for containing sealant;
the third manipulator is arranged on the second fixing frame;
one end of the second connecting support is connected with the third manipulator, and the other end of the second connecting support is provided with a clamp;
the second rifle of gluing includes: a gun head and a gun body;
the gun body is clamped on the clamp;
one end of the gun body is connected with a high-pressure air source, the other end of the gun body is detachably connected with the gun head, the gun body is used for placing the sealant bag, and the high-pressure air source is used for pushing a glue gun piston of the glue gun to enable the sealant to flow out of the gun head;
the glue changing mechanism is arranged on one side of the second fixing frame and used for enabling the second glue gun to change the sealant bag.
8. The intelligent unitized curtain wall assembly system of claim 7, wherein the glue change mechanism comprises: the device comprises a workbench, a fixed seat, a push rod, a rubber bag magazine, a limit baffle, a first telescopic device, a second telescopic device, a third telescopic device and a cutter;
the gun head is provided with a tapered hole, and connecting grooves are symmetrically formed in the side wall of the tapered hole;
connecting pins matched with the connecting grooves are symmetrically arranged on the side wall of the gun body;
the taper hole is used for inserting the gun body, and the connecting pin is embedded into and clamped in the connecting groove when the gun body is inserted;
the fixed seat, the push rod, the rubber bag magazine, the limit baffle, the first telescopic device, the second telescopic device and the third telescopic device are respectively arranged on the workbench;
the fixed seat is used for fixing the gun head;
the push rod is used for resetting a glue gun piston of the glue gun when extending into the gun body;
the plastic bag magazine is used for placing the sealed plastic bag that glues, the plastic bag magazine includes: an inclined section and a vertical section;
the top of the inclined section is provided with an opening, the bottom of the vertical section is provided with a rectangular through hole, and the sealant pocket can slide into the vertical section along the inclined section in the pocket magazine;
the limiting baffle is arranged on one side of the vertical section, and the first telescopic device is used for pushing the sealant bags in the vertical section to the limiting baffle;
the second telescopic device is used for pushing the sealant bag at the position of the limit baffle into the gun body;
the cutter with the third telescoping device is connected, the third telescoping device is used for driving the cutter is flexible, the cutter is used for cutting off when stretching out sealed gluey bag of gluing in the body of a gun seals.
9. The intelligent assembling system for the unit curtain wall according to claim 8, wherein the side wall of the gun head is symmetrically provided with clamping planes;
the fixed seat is provided with a first clamping plate and a second clamping plate, a clamping groove is formed between the first clamping plate and the second clamping plate, the clamping groove is used for inserting the gun head, and the first clamping plate and the second clamping plate are used for abutting against the clamping plane;
the first telescoping device includes: the first telescopic cylinder and the first movable block;
the first movable block is slidably arranged in the rectangular through hole and connected with the movable end of the first telescopic cylinder, the movable end of the first telescopic cylinder is used for driving the first movable block to stretch, and the first movable block is used for pushing the sealant bag in the vertical section to the position of the limit baffle when extending out;
the second telescopic device comprises: the second telescopic cylinder and the second movable block;
the second movable block with the expansion end of the flexible cylinder of second is connected, the expansion end of the flexible cylinder of second is used for driving the second movable block is flexible, the second movable block be used for when stretching out with sealed gluey bag propelling movement of limit baffle department extremely in the body of a gun.
10. The intelligent unitized curtain wall mounting system of claim 1, wherein said detection means comprises: the third fixing frame, the two-dimensional moving mechanism and the detection lens;
the third fixing frame is provided with a first sliding rail and a first linear rack;
the two-dimensional moving mechanism includes: the first servo motor, the third connecting bracket, the first gear, the second servo motor, the fixed bracket and the second gear;
the first servo motor is arranged on the third connecting bracket, and the first gear is arranged on an output shaft of the first servo motor;
the top end of the third connecting bracket is movably arranged on the first slide rail, and the first gear is meshed with the first linear gear;
the bottom end of the third connecting bracket is provided with a second slide rail and a second linear rack;
the second servo motor is arranged on the fixed support, and the second gear is arranged on an output shaft of the second servo motor;
the fixed bracket is slidably arranged on the second slide rail, and the second gear is meshed with the second linear rack;
the detection lens is arranged on the fixed support and is electrically connected with external detection equipment, and the detection lens is used for detecting size data of the unit curtain wall and transmitting a detection signal to the external detection equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022187190.6U CN213837237U (en) | 2020-09-29 | 2020-09-29 | Intelligent assembling system for unit curtain wall |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022187190.6U CN213837237U (en) | 2020-09-29 | 2020-09-29 | Intelligent assembling system for unit curtain wall |
Publications (1)
Publication Number | Publication Date |
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CN213837237U true CN213837237U (en) | 2021-07-30 |
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Family Applications (1)
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CN202022187190.6U Active CN213837237U (en) | 2020-09-29 | 2020-09-29 | Intelligent assembling system for unit curtain wall |
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CN (1) | CN213837237U (en) |
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2020
- 2020-09-29 CN CN202022187190.6U patent/CN213837237U/en active Active
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