CN212136497U - Battery module box and battery module - Google Patents
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- CN212136497U CN212136497U CN202020545202.5U CN202020545202U CN212136497U CN 212136497 U CN212136497 U CN 212136497U CN 202020545202 U CN202020545202 U CN 202020545202U CN 212136497 U CN212136497 U CN 212136497U
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- 239000007788 liquid Substances 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims abstract description 9
- 239000007924 injection Substances 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 12
- 238000003466 welding Methods 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- 229910052802 copper Inorganic materials 0.000 claims description 11
- 239000010949 copper Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000002131 composite material Substances 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 239000000110 cooling liquid Substances 0.000 claims description 5
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 4
- 239000004917 carbon fiber Substances 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000002788 crimping Methods 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- 229910052744 lithium Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000003677 Sheet moulding compound Substances 0.000 description 2
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本实用新型公开了一种电池模组箱及电池模组,包括:托盘和设置于托盘上的至少一个绝缘腔体,每个绝缘腔体顶部设置有至少一个绝缘上盖;绝缘腔体为顶部开放的箱体,绝缘腔体内设有多个平行排布且互相隔绝的电芯槽,电芯槽的两端分别设有贯穿绝缘腔体侧壁的导电柱,相邻的电芯槽之间的绝缘腔体侧壁外部设有导电排,导电柱与导电排连接;绝缘上盖设有与多个电芯槽一一对应的多个封盖区,每个封盖区均设有至少一个注液孔和至少一个防爆阀,封盖区底面边缘设有与电芯槽顶部配合的密封结构。实现了电池模组大容量和高电压的配置,充分利用模组的空间,简化了生产工序,提高了能量密度,降低了制作成本。
The utility model discloses a battery module box and a battery module, comprising: a tray and at least one insulating cavity arranged on the tray; at least one insulating upper cover is arranged on the top of each insulating cavity; the insulating cavity is the top The open box body, the insulating cavity is provided with a plurality of cell slots arranged in parallel and isolated from each other, the two ends of the cell slots are respectively provided with conductive pillars penetrating the side walls of the insulating cavity, and between adjacent cell slots The outer side wall of the insulating cavity is provided with a conductive row, and the conductive column is connected with the conductive row; the insulating upper cover is provided with a plurality of cover areas corresponding to the plurality of cell slots, and each cover area is provided with at least one The liquid injection hole and at least one explosion-proof valve, and the edge of the bottom surface of the cover area is provided with a sealing structure matched with the top of the cell groove. The configuration of the large capacity and high voltage of the battery module is realized, the space of the module is fully utilized, the production process is simplified, the energy density is improved, and the production cost is reduced.
Description
技术领域technical field
本实用新型涉及锂电池技术领域,更具体地,涉及一种电池模组箱及电池模组。The utility model relates to the technical field of lithium batteries, in particular to a battery module box and a battery module.
背景技术Background technique
锂离子动力电池已广泛应用在新能源纯电动汽车及混合动力新能源汽车领域,随着技术的成熟,补贴的要求,工序的简化,市场的需求,对锂电池制造成本、能量密度、使用寿命、散热效率和防护等级也提出了新的要求。锂电池的制造成本、能量密度等问题严重影响着客户对锂电池系统的要求,提高能量密度与降低制造成本成为解决上述问题的根本。Lithium-ion power batteries have been widely used in the field of new energy pure electric vehicles and hybrid new energy vehicles. With the maturity of technology, the requirements of subsidies, the simplification of processes, and the demand of the market, the manufacturing cost, energy density and service life of lithium batteries are greatly affected. , heat dissipation efficiency and protection level also put forward new requirements. The manufacturing cost and energy density of lithium batteries seriously affect customers' requirements for lithium battery systems. Improving energy density and reducing manufacturing costs have become the fundamental solutions to the above problems.
因此本实用新型提出了一种电池模组箱及电池模组,能够实现满足模组大容量和高电压的配置,提高能量密度并降低制作成本。Therefore, the utility model proposes a battery module box and a battery module, which can realize the configuration satisfying the large capacity and high voltage of the module, improve the energy density and reduce the manufacturing cost.
实用新型内容Utility model content
本实用新型的目的是提出一种电池模组箱及电池模组,实现满足模组大容量和高电压的配置,提高能量密度并降低制作成本。The purpose of the present utility model is to propose a battery module box and a battery module, which can realize the configuration satisfying the large capacity and high voltage of the module, improve the energy density and reduce the production cost.
为实现上述目的,本实用新型提出了一种电池模组箱,包括:托盘和设置于所述托盘上的至少一个绝缘腔体,每个所述绝缘腔体顶部设置有至少一个绝缘上盖;In order to achieve the above purpose, the present utility model proposes a battery module box, comprising: a tray and at least one insulating cavity disposed on the tray, and at least one insulating upper cover is disposed on the top of each insulating cavity;
所述绝缘腔体为顶部开放的箱体,所述绝缘腔体内设有多个平行排布且互相隔绝的电芯槽,所述电芯槽的两端分别设有贯穿所述绝缘腔体侧壁的导电柱,相邻的所述电芯槽之间的所述绝缘腔体侧壁外部设有导电排,所述导电柱与所述导电排连接;The insulating cavity is a box with an open top, and a plurality of battery cell slots arranged in parallel and isolated from each other are arranged in the insulating cavity. Conductive pillars of the wall, a conductive row is provided outside the sidewall of the insulating cavity between the adjacent cell slots, and the conductive pillar is connected to the conductive row;
所述绝缘上盖设有与多个所述电芯槽一一对应的多个封盖区,每个所述封盖区均设有至少一个注液孔和至少一个防爆阀,所述封盖区底面边缘设有与所述电芯槽顶部配合的密封结构。The insulating upper cover is provided with a plurality of cover areas corresponding to the plurality of cell slots one-to-one, and each of the cover areas is provided with at least one liquid injection hole and at least one explosion-proof valve. The edge of the bottom surface of the area is provided with a sealing structure matched with the top of the cell groove.
可选地,所述托盘内设有用于容纳冷却液的流道,所述托盘外壁设有连通所述流道的进液口和出液口。Optionally, the tray is provided with a flow channel for accommodating cooling liquid, and the outer wall of the tray is provided with a liquid inlet and a liquid outlet that communicate with the flow channel.
可选地,相邻所述电芯槽的侧壁之间夹设有加热片,所述加热片用于对电芯加热或导热,所述加热片的材质为紫铜、镍、铝或不锈钢。Optionally, a heating sheet is sandwiched between the side walls of the adjacent cell slots, the heating sheet is used to heat or conduct heat to the cell, and the material of the heating sheet is copper, nickel, aluminum or stainless steel.
可选地,所述绝缘腔体、所述电芯槽以及所述绝缘上盖的材质相同,所述绝缘腔体的材质为片状模塑料、复合碳纤维或塑料,所述绝缘腔体与所述托盘通过热熔、胶接、铆接或压接固定连接。Optionally, the insulating cavity, the cell groove and the insulating upper cover are made of the same material, the insulating cavity is made of sheet molding compound, composite carbon fiber or plastic, and the insulating cavity is the same as that of the insulating cavity. The trays are fixedly connected by hot-melting, gluing, riveting or crimping.
可选地,所述导电排上设有电压采集与温度采集单元,所述电压采集与温度采集单元与电池管理系统通信连接。Optionally, a voltage acquisition and temperature acquisition unit is provided on the conductive row, and the voltage acquisition and temperature acquisition unit is connected in communication with the battery management system.
可选地,每个所述封盖区的所述注液孔数量小于等于5,每个所述封盖区的所述防爆阀的数量小于等于5。Optionally, the number of the liquid injection holes in each of the capping areas is less than or equal to five, and the number of the explosion-proof valves in each of the capping areas is less than or equal to five.
可选地,所述绝缘腔体的顶端与所述绝缘上盖边缘通过密封圈、密封胶、热板焊接、激光焊接或超声波焊接密封连接。Optionally, the top end of the insulating cavity and the edge of the insulating upper cover are sealed and connected by a sealing ring, sealant, hot plate welding, laser welding or ultrasonic welding.
可选地,所述托盘的材质为铝、铜、铁或不锈钢。Optionally, the material of the tray is aluminum, copper, iron or stainless steel.
可选地,所述绝缘腔体的四角分别设有正负极接口引出排,所述正负极接口引出排以及所述导电排为铜铝复合板、铜板、铝板或镍板。Optionally, four corners of the insulating cavity are respectively provided with positive and negative interface lead-out rows, and the positive and negative interface lead-out rows and the conductive row are copper-aluminum composite plates, copper plates, aluminum plates or nickel plates.
本实用新型还提出一种电池模组,包括多个电芯以及上述的电池模组箱,多个所述电芯分别设置于所述电池模组箱的多个所述电芯槽内,所述电芯包括连接正负极的两个极耳,所述极耳与所述导电柱电连接。The utility model also provides a battery module, comprising a plurality of battery cells and the above-mentioned battery module box, wherein a plurality of the battery cells are respectively arranged in the plurality of the battery cell slots of the battery module box, so that the The battery core includes two tabs connected to the positive and negative electrodes, and the tabs are electrically connected to the conductive column.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
可以通过一个或多个绝缘腔体在拖盘上部组装成模组,通过绝缘腔体内部的多个电芯槽分别多个电芯,多个电芯可以通过穿壁的导电柱和电芯槽之间的导电排实现电芯间的串并联,实现了模组大容量和高电压的配置,充分利用模组的空间,简化了生产工序,提高了能量密度,降低了制作成本。A module can be assembled on the upper part of the tray through one or more insulating cavities, and multiple battery cells can be separated through multiple battery cell slots inside the insulating cavity. The conductive bars between the cells realize the series-parallel connection between the cells, realize the configuration of large capacity and high voltage of the module, make full use of the space of the module, simplify the production process, improve the energy density, and reduce the production cost.
进一步地,通过在托盘内部设置流道可以通入冷却液对电池模组进行冷却降温,通过在电芯槽之间设置加热片可以对电芯进行加热或导热,能够实现对电池模组的温度控制,有效提高电池模组的电性能。Further, by arranging a flow channel inside the tray, the cooling liquid can be passed into the battery module to cool down the battery module, and by arranging a heating sheet between the battery cell slots, the battery core can be heated or thermally conducted, and the temperature of the battery module can be controlled. Control, effectively improve the electrical performance of the battery module.
本实用新型的装置具有其它的特性和优点,这些特性和优点从并入本文中的附图和随后的具体实施方式中将是显而易见的,或者将在并入本文中的附图和随后的具体实施方式中进行详细陈述,这些附图和具体实施方式共同用于解释本实用新型的特定原理。The apparatus of the present invention has other features and advantages that will be apparent from, or will be apparent from, the accompanying drawings and the following detailed description incorporated herein. The detailed description is set forth in the embodiments, and the drawings and the detailed description together serve to explain certain principles of the invention.
附图说明Description of drawings
通过结合附图对本实用新型示例性实施例进行更详细的描述,本实用新型的上述以及其它目的、特征和优势将变得更加明显,在本实用新型示例性实施例中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present invention will become more apparent from the more detailed description of the exemplary embodiments of the present invention in conjunction with the accompanying drawings, in which the same reference numerals are generally used. represent the same parts.
图1示出了根据本实用新型的一个实施例的一种电池模组箱的示意图。FIG. 1 shows a schematic diagram of a battery module box according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
1、绝缘腔体;2、绝缘上盖;3、电芯;4、加热片;5、托盘;6、防爆阀;7、注液孔;8、引出排;9、电芯槽;10、导电排。1. Insulation cavity; 2. Insulation cover; 3. Cell; 4. Heating sheet; 5. Tray; 6. Explosion-proof valve; 7. Liquid injection hole; Conductive row.
具体实施方式Detailed ways
下面将参照附图更详细地描述本实用新型。虽然附图中显示了本实用新型的优选实施例,然而应该理解,可以以各种形式实现本实用新型而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了使本实用新型更加透彻和完整,并且能够将本实用新型的范围完整地传达给本领域的技术人员。The present invention will be described in more detail below with reference to the accompanying drawings. Although preferred embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
图1示出了根据本实用新型的一个实施例的一种电池模组箱的示意图。FIG. 1 shows a schematic diagram of a battery module box according to an embodiment of the present invention.
如图1所示,根据本实用新型的一种电池模组箱,包括:托盘5和设置于托盘5上的至少一个绝缘腔体1,每个绝缘腔体1顶部设置有至少一个绝缘上盖2;As shown in FIG. 1 , a battery module box according to the present invention includes: a tray 5 and at least one
绝缘腔体1为顶部开放的箱体,绝缘腔体1内设有多个平行排布且互相隔绝的电芯槽9,电芯槽9的两端分别设有贯穿绝缘腔体1侧壁的导电柱,相邻的电芯槽9之间的绝缘腔体1侧壁外部设有导电排10,导电柱与导电排10连接;The
绝缘上盖2设有与多个电芯槽9一一对应的多个封盖区,每个封盖区均设有至少一个注液孔7和至少一个防爆阀6,封盖区底面边缘设有与电芯槽9顶部配合的密封结构。The insulating upper cover 2 is provided with a plurality of cover areas corresponding to the plurality of
具体地,可以通过一个或多个绝缘腔体1在拖盘上部组装成模组,通过绝缘腔体1内部的多个电芯槽9能够容纳多个电芯3(电化学单元),多个电芯3可以通过穿壁的导电柱和电芯槽9之间的导电排10实现电芯3间的串并联,实现了模组大容量和高电压的配置,充分利用模组的空间,简化了生产工序,提高了能量密度,降低了制作成本。具体实施过程中,可以根据实际需求设置托盘5、绝缘腔体1以及绝缘上盖2的尺寸,例如可以在一个托盘5具有两个以上绝缘腔体1的布置空间,每个绝缘腔体1内的多个电芯槽9可以共用一块或多块密封上盖,多个绝缘腔体1也可以共用一个绝缘上盖2。Specifically, one or more
本实施例中,托盘5内设有用于容纳冷却液的流道,托盘5外壁设有连通流道的进液口和出液口,相邻电芯槽9的侧壁之间夹设有加热片4,加热片4用于对电芯3加热或导热。In this embodiment, the tray 5 is provided with a flow channel for accommodating the cooling liquid, the outer wall of the tray 5 is provided with a liquid inlet and a liquid outlet that communicate with the flow channel, and a heater is sandwiched between the side walls of the
具体地,通过在托盘5内部设置流道可以通入冷却液对电池模组进行冷却降温,通过在电芯槽9之间设置加热片4可以对电芯3进行加热或导热,能够实现对电池模组的温度控制,有效提高电池模组的电性能。在本实用新型的其他实施例中也可选择无托盘5或在托盘5中不设置流道。其中,加热片4的材质为紫铜、镍、铝或不锈钢。本实施例中优选紫铜。Specifically, by arranging a flow channel inside the tray 5, the cooling liquid can be introduced into the battery module to cool down the battery module; The temperature control of the module can effectively improve the electrical performance of the battery module. In other embodiments of the present invention, the tray 5 can also be selected without the tray 5 or the flow channel is not provided in the tray 5 . Wherein, the material of the heating plate 4 is copper, nickel, aluminum or stainless steel. In this embodiment, red copper is preferred.
在一个示例中,绝缘腔体1、绝缘上盖2以及电芯槽9的材质相同,可以选择片状模塑料、复合碳纤维或塑料,本实施例中优选复合碳纤维。电芯槽9可以选择与绝缘腔体1一体成型或单独设置。绝缘腔体1的顶端与绝缘上盖2边缘密封连接,可以根据绝缘腔体1和绝缘上盖2的材质选择通过密封圈、密封胶、热板焊接、激光焊接或超声波焊接密封连接,以及根据绝缘腔体1与托盘5的材质选择通过热熔、胶接、铆接或压接固定连接。In one example, the insulating
本实施例中,导电排10上设有电压采集与温度采集单元,电压采集与温度采集单元与电池管理系统通信连接。In this embodiment, the
具体地,电压采集与温度采集单元包括电压传感器和温度传感器,电压传感器和温度传感器采集的电压信号和温度信息可以通过信号载体传输至电池管理系统(BMS)。Specifically, the voltage collection and temperature collection unit includes a voltage sensor and a temperature sensor, and the voltage signal and temperature information collected by the voltage sensor and the temperature sensor can be transmitted to a battery management system (BMS) through a signal carrier.
本实施例中,每个封盖区的注液孔7数量小于等于5,每个封盖区的防爆阀6的数量小于等于5。即每个电芯槽9对应的绝缘上盖2区域设有1至5个注液孔7及1至5个防爆结构。In this embodiment, the number of liquid injection holes 7 in each capping area is less than or equal to five, and the number of explosion-proof valves 6 in each capping area is less than or equal to five. That is, 1 to 5
本实施例中,托盘5的材质为导热性能优良的铝材,在本实用新型的其他实施例中托盘5的材质也可以为铝、铜、铁或不锈钢。In this embodiment, the material of the tray 5 is aluminum material with excellent thermal conductivity. In other embodiments of the present invention, the material of the tray 5 may also be aluminum, copper, iron or stainless steel.
本实施例中,绝缘腔体1的四角分别设有正负极接口引出排8,绝缘腔体1外壁需要引出电池模组的正负极接口,可使用密封圈和涂胶方式对正负极接口引出排8周围进行密封固定。可以选择使用铜铝复合板、铜板、铝板或镍板作为正负极接口引出排8以及导电排10。In this embodiment, the four corners of the insulating
本实用新型实施例还提出一种电池模组,包括多个电芯3以及上述的电池模组箱,多个电芯3分别设置于电池模组箱的多个电芯槽9内,电芯3包括连接正负极的两个极耳,极耳与导电柱电连接。The embodiment of the present invention also proposes a battery module, which includes a plurality of battery cells 3 and the above-mentioned battery module box. The plurality of battery cells 3 are respectively arranged in a plurality of
具体地,电芯3两侧设置有正负极耳,电芯3安装到电芯槽9内两个极耳位于电芯槽9两端的上部,正负极耳通过腔体间的导电柱与外部的导电排10连接,极耳与导电柱的连接可以选择激光焊接、超声波焊接、电磁焊或螺栓固定方式。Specifically, both sides of the battery cell 3 are provided with positive and negative electrodes, the battery cell 3 is installed in the
综上,本实用新型能够将多个绝缘腔体1在拖盘上部组装成模组,绝缘腔体1内部通过平行排布的多个电芯槽9能够最大密度的安装多个电芯3,通过穿壁的导电排10实现电芯3元间的串并联,实现了电池模组大容量和高电压的配置,充分利用模组的空间,简化了生产工序,提高了能量密度,降低了制作成本。To sum up, the present invention can assemble a plurality of insulating
以上已经描述了本实用新型的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。Various embodiments of the present invention have been described above, and the foregoing descriptions are exemplary, not exhaustive, and not limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
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