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CN211719279U - Wear-resistant shielded cable - Google Patents

Wear-resistant shielded cable Download PDF

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Publication number
CN211719279U
CN211719279U CN202020464699.8U CN202020464699U CN211719279U CN 211719279 U CN211719279 U CN 211719279U CN 202020464699 U CN202020464699 U CN 202020464699U CN 211719279 U CN211719279 U CN 211719279U
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wear
shielded cable
insulating layer
insulating
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沈庆录
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Zhuhai Wire And Cable Co ltd
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Wuhan Shenyu Special Wire And Cable Co ltd
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Abstract

The utility model relates to a wear-resistant shielded cable, the cable includes the sinle silk, the control sinle silk, the internal shield body, band, the outer shielding layer, the insulating layer, the sheath, a sinle silk is located the band center, many sinle silks of its circumference evenly distributed, a control sinle silk is distributed to the central point of per two sinle silks, be provided with the internal shield body in the band, the internal shield body is elastic shielding material, set up the outer shielding layer outside the band, set up the insulating layer outside the outer shielding layer, set up the sheath outside the insulating layer, the insulating layer surface sets up the rectangle bellying, the internal shield body sets up the rectangle recess with the fibre core; arranging an insulating paint coating on the surface of the wrapping tape; the outer surface of the sheath is provided with a circular bulge. The cable is anti-interference, resistant to drag and abrasion, high in flexibility and elastic, and easy to install and wire.

Description

一种耐磨损屏蔽电缆A wear-resistant shielded cable

技术领域technical field

本实用新型涉及电力电缆领域,尤其涉及一种耐磨损屏蔽电缆。The utility model relates to the field of power cables, in particular to a wear-resistant shielded cable.

背景技术Background technique

现有的电缆包括多根导体、包覆在每个导体外面的绝缘层、编织层和护套层四个部分,其中,导体与绝缘层构成绝缘线芯,编织层包裹在多根绝缘线芯的外面,护套层包覆在编织层的外表面。屏蔽电缆通常是由几根或几组导线,每组至少两根绞合而成,并且每组导线之间相互绝缘围绕着一根中心扭成,整个外面包有高度绝缘的覆盖层。现有技术中,电缆的绝缘和护套大多数是直接采用塑料和橡胶有机聚合物组成包裹层,一般耐磨性较差,安全性能不强。若包裹层过厚,则会影响电缆的弯曲、缠绕。The existing cable includes four parts: a plurality of conductors, an insulating layer wrapped around each conductor, a braided layer and a sheath layer, wherein the conductor and the insulating layer constitute an insulated core, and the braided layer is wrapped around the multiple insulated cores. The outer surface of the braided layer is covered with a sheath layer. Shielded cables are usually composed of several or several groups of conductors, each of which is twisted at least two, and the conductors of each group are insulated from each other and twisted around a center, and the entire outer surface is covered with a highly insulated coating. In the prior art, most of the insulation and sheath of cables are directly composed of plastic and rubber organic polymers to form a wrapping layer, which generally has poor wear resistance and poor safety performance. If the wrapping layer is too thick, it will affect the bending and winding of the cable.

发明内容SUMMARY OF THE INVENTION

为了克服上述技术缺陷。本实用新型的目的在于提供一种耐拖磨、高柔软有弹性的屏蔽电缆。In order to overcome the above technical defects. The purpose of the utility model is to provide a shielded cable with resistance to drag and abrasion, high softness and elasticity.

本实用新型为实现上述目的,通过以下技术方案实现,一种耐磨损屏蔽电缆,包括主线芯、控制线芯、内屏蔽体、包带、外屏蔽层、隔热层、护套,所述主线芯和所述控制线芯由导体以及包裹在所述导体之外的绝缘层组成,一根所述主线芯位于所述内屏蔽体中心,其周向均匀分布多根所述主线芯,每两根所述主线芯的中心点分布一根所述控制线芯,所述内屏蔽体外挤包绕所述包带构成绝缘缆芯,所述内屏蔽体为弹性屏蔽材料,所述包带外设置所述外屏蔽层,所述外屏蔽层外设置所述隔热层,所述隔热层外设置所述护套。In order to achieve the above purpose, the utility model is achieved through the following technical solutions: a wear-resistant shielded cable, comprising a main wire core, a control wire core, an inner shield, a wrapping tape, an outer shielding layer, a heat insulation layer, and a sheath, the The main wire core and the control wire core are composed of conductors and an insulating layer wrapped outside the conductors. One of the main wire cores is located in the center of the inner shield, and a plurality of the main wire cores are evenly distributed in the circumferential direction. A control wire core is distributed at the center point of the two main wire cores, the inner shield is extruded and wrapped around the wrapping tape to form an insulating cable core, the inner shielding body is an elastic shielding material, and the wrapping tape The outer shielding layer is arranged, the heat insulating layer is arranged outside the outer shielding layer, and the sheath is arranged outside the heat insulating layer.

为了实现结构、效果优化,其进一步的措施是:In order to achieve structure and effect optimization, the further measures are:

为了提高电缆的柔软性、抗氧化性、承载能力,所述导体由多根镀锡软铜丝绞合而成,单丝直径≤0.03mm;In order to improve the flexibility, oxidation resistance and bearing capacity of the cable, the conductor is made of multiple tinned soft copper wires, and the diameter of the single wire is less than or equal to 0.03mm;

为了增强电缆的耐高温能力,所述绝缘层为一种以陶瓷纤维为主要原料的耐高温隔热绝缘材料;In order to enhance the high-temperature resistance of the cable, the insulating layer is a high-temperature-resistant thermal insulation material with ceramic fibers as the main raw material;

为了提高电缆的抗挤压能力以及减少线芯与内屏蔽体之间的错动与摩擦,所述绝缘层外表面设置矩形凸起部;In order to improve the anti-extrusion ability of the cable and reduce the dislocation and friction between the wire core and the inner shield, the outer surface of the insulating layer is provided with a rectangular protrusion;

所述内屏蔽体与线芯接触面设置矩形凹槽;A rectangular groove is arranged on the contact surface between the inner shield and the wire core;

为了增强电缆的绝缘性,同时减小电缆外径,所述包带表面布置有绝缘漆涂层;In order to enhance the insulation of the cable and reduce the outer diameter of the cable, the surface of the tape is arranged with an insulating paint coating;

为了提高电缆的抗干扰能力,所述外屏蔽层为铁镍合金编织成的密度≥80%金属网;In order to improve the anti-interference ability of the cable, the outer shielding layer is a metal mesh with a density of ≥80% woven from an iron-nickel alloy;

为了减小电缆的磨损,增强电缆的抗振能力,延长电缆的使用寿命,所述护套外表面设置圆形凸起部。In order to reduce the abrasion of the cable, enhance the anti-vibration capability of the cable, and prolong the service life of the cable, the outer surface of the sheath is provided with a circular protrusion.

本实用新型的有益效果在于:The beneficial effects of the present utility model are:

与现有技术相比,本实用新型采用隔热绝缘层包覆线芯以及在外屏蔽层外设置隔热层,降低外界温度对电缆的影响;内屏蔽层采用弹性屏蔽材料填充,增强了电缆外接信号的抗干扰能力同时减弱各线芯间的干扰情况,固定各线芯间位置,减缓外接冲击荷载作用;绝缘层表面设置矩形弹性凸起键可减小线芯与内屏蔽材料间的摩擦;包带表面添加绝缘涂层可加强屏蔽效果并减小电缆外径,便于安装,护套表面设置凸起点可减小电缆在运输时震动,减少电缆的磨损。Compared with the prior art, the utility model adopts a thermal insulation layer to coat the wire core and a thermal insulation layer is arranged outside the outer shielding layer to reduce the influence of the external temperature on the cable; the inner shielding layer is filled with elastic shielding material, which enhances the external connection of the cable. The anti-interference ability of the signal also reduces the interference between the cores, fixes the position between the cores, and slows down the external impact load; the rectangular elastic raised key on the surface of the insulating layer can reduce the friction between the core and the inner shielding material; Adding insulating coating on the surface of the tape can strengthen the shielding effect and reduce the outer diameter of the cable, which is convenient for installation. The raised points on the surface of the sheath can reduce the vibration of the cable during transportation and reduce the wear of the cable.

附图说明Description of drawings

图1为本实用新型的一种耐磨损屏蔽电缆的结构示意图。FIG. 1 is a schematic structural diagram of a wear-resistant shielded cable according to the present invention.

图中:1、主线芯;2、控制线芯;3、内屏蔽体;4、包带;5、外屏蔽层;6、隔热层;7、护套;8、导体;9、绝缘层。In the figure: 1. Main wire core; 2. Control wire core; 3. Inner shielding body; 4. Tape; 5. Outer shielding layer; 6. Insulation layer; 7. Sheath; 8. Conductor; 9. Insulation layer .

具体实施方式Detailed ways

如图1所示,本实用新型所述的一种耐磨损屏蔽电缆,包括主线芯1、控制线芯2、内屏蔽体3、包带4、外屏蔽层5、隔热层6、护套7,主线芯和控制线芯由导体8以及包裹在导体8之外的绝缘层9组成,一根主线芯1位于内屏蔽体3中心,其周向均匀分布多根主线芯1,每两根主线芯1的中心点分布一根控制线芯2,内屏蔽体3外挤包绕包带4构成绝缘缆芯,内屏蔽体3为弹性屏蔽材料,包带4外设置外屏蔽层5,外屏蔽层5外设置隔热层6,隔热层6外设置护套7。As shown in Figure 1, a wear-resistant shielded cable according to the present invention includes a main wire core 1, a control wire core 2, an inner shield 3, a wrapping tape 4, an outer shielding layer 5, a heat insulation layer 6, a protective Cover 7, the main wire core and the control wire core are composed of conductor 8 and insulating layer 9 wrapped outside conductor 8, one main wire core 1 is located in the center of inner shield 3, and a plurality of main wire cores 1 are evenly distributed in the circumferential direction. A control wire core 2 is distributed at the center point of the main wire core 1. The inner shielding body 3 is extruded and wrapped with a wrapping tape 4 to form an insulating cable core. The inner shielding body 3 is an elastic shielding material, and an outer shielding layer 5 is arranged outside the wrapping tape 4. A heat insulating layer 6 is provided outside the outer shielding layer 5 , and a sheath 7 is provided outside the heat insulating layer 6 .

为了提高电缆的柔软性、抗氧化性、承载能力,导体8由多根镀锡软铜丝绞合而成,单丝直径≤0.03mm,镀金属层也可选用镀金、镀银等,但相应成本会增加。In order to improve the flexibility, oxidation resistance and bearing capacity of the cable, the conductor 8 is made by twisting multiple tinned soft copper wires, the diameter of the single wire is less than or equal to 0.03mm. Costs will increase.

为了增强电缆的耐高温能力,绝缘层9为以陶瓷纤维为主要原料的陶瓷纤维棉,其属于耐高温隔热绝缘材料。In order to enhance the high temperature resistance capability of the cable, the insulating layer 9 is a ceramic fiber cotton with ceramic fiber as the main raw material, which belongs to a high temperature resistant thermal insulation material.

为了增强电缆对外界信号的抗干扰能力同时减弱各线芯间的干扰情况,固定各线芯间位置,减缓外接冲击荷载作用,内屏蔽体3为橡胶或导电泡绵电磁屏蔽材料等弹性屏蔽材料。In order to enhance the anti-interference ability of the cable to external signals and at the same time reduce the interference between the cores, the position between the cores is fixed and the external impact load is slowed down. The inner shielding body 3 is an elastic shielding material such as rubber or conductive foam electromagnetic shielding material. .

为了提高电缆的抗挤压能力以及减少线芯与内屏蔽体3之间的错动与摩擦,绝缘层9外表面设置矩形凸起部。In order to improve the anti-extrusion capability of the cable and reduce the dislocation and friction between the wire core and the inner shield body 3 , rectangular protrusions are provided on the outer surface of the insulating layer 9 .

内屏蔽体3与线芯接触面设置矩形凹槽,两者可以装配组合。A rectangular groove is provided on the contact surface of the inner shield 3 and the wire core, and the two can be assembled and combined.

为了增强电缆的绝缘性,同时减小电缆外径,包带4表面布置绝缘漆涂层。In order to enhance the insulation of the cable and at the same time reduce the outer diameter of the cable, an insulating paint coating is arranged on the surface of the tape 4.

为了提高电缆的抗干扰能力,外屏蔽层5为铁镍合金编织成的编织密度为90%的金属网,金属网的密度越高,其屏蔽能力越好,但相应也会增加加工工序与难度。In order to improve the anti-interference ability of the cable, the outer shielding layer 5 is a metal mesh braided by an iron-nickel alloy with a braiding density of 90%. .

为了减小电缆的磨损,增强电缆的抗震能力,延长电缆的使用寿命,护套7外表面设置圆形凸起部。In order to reduce the abrasion of the cable, enhance the anti-vibration capability of the cable, and prolong the service life of the cable, the outer surface of the sheath 7 is provided with a circular protrusion.

Claims (8)

1.一种耐磨损屏蔽电缆,其特征在于:包括主线芯(1)、控制线芯(2)、内屏蔽体(3)、包带(4)、外屏蔽层(5)、隔热层(6)、护套(7),所述主线芯(1)和所述控制线芯(2)由导体(8)以及包裹在所述导体(8)之外的绝缘层(9)组成,一根所述主线芯(1)位于所述内屏蔽体(3)中心,其周向均匀分布多根所述主线芯(1),每两根所述主线芯(1)的中心点分布一根所述控制线芯(2),所述内屏蔽体(3)外挤包绕所述包带(4)构成绝缘缆芯,所述内屏蔽体(3)为弹性屏蔽材料,所述包带(4)外设置所述外屏蔽层(5),所述外屏蔽层(5)外设置所述隔热层(6),所述隔热层(6)外设置护套(7)。1. A wear-resistant shielded cable, characterized in that it comprises a main core (1), a control core (2), an inner shield (3), a wrapping tape (4), an outer shield (5), a thermal insulation Layer (6), sheath (7), said main core (1) and said control core (2) consist of conductors (8) and an insulating layer (9) wrapped around said conductors (8) , one of the main wire cores (1) is located in the center of the inner shield (3), and a plurality of the main wire cores (1) are evenly distributed in the circumferential direction, and the center points of each two of the main wire cores (1) are distributed One of the control wire cores (2), the inner shielding body (3) is extruded and wrapped around the wrapping tape (4) to form an insulating cable core, the inner shielding body (3) is an elastic shielding material, the The outer shielding layer (5) is arranged outside the wrapping tape (4), the insulating layer (6) is arranged outside the outer shielding layer (5), and a sheath (7) is arranged outside the insulating layer (6). . 2.根据权利要求1所述的一种耐磨损屏蔽电缆,其特征在于:所述导体(8)由多根软铜丝绞合而成。2 . The wear-resistant shielded cable according to claim 1 , wherein the conductor ( 8 ) is formed by twisting a plurality of soft copper wires. 3 . 3.根据权利要求1所述的一种耐磨损屏蔽电缆,其特征在于:所述绝缘层(9)为一种以陶瓷纤维为主要原料的耐高温隔热绝缘材料。3 . The wear-resistant shielded cable according to claim 1 , wherein the insulating layer ( 9 ) is a high-temperature-resistant heat-insulating insulating material with ceramic fibers as the main raw material. 4 . 4.根据权利要求3所述的一种耐磨损屏蔽电缆,其特征在于:所述绝缘层(9)外表面设置矩形凸起部。4 . The wear-resistant shielded cable according to claim 3 , wherein a rectangular protrusion is provided on the outer surface of the insulating layer ( 9 ). 5 . 5.根据权利要求1所述的一种耐磨损屏蔽电缆,其特征在于:所述内屏蔽体(3)与线芯接触面设置矩形凹槽。5 . The wear-resistant shielded cable according to claim 1 , wherein a rectangular groove is provided on the contact surface between the inner shield ( 3 ) and the wire core. 6 . 6.根据权利要求1所述的一种耐磨损屏蔽电缆,其特征在于:所述包带(4)表面布置绝缘漆涂层。6 . The wear-resistant shielded cable according to claim 1 , wherein an insulating paint coating is arranged on the surface of the wrapping tape ( 4 ). 7 . 7.根据权利要求1所述的一种耐磨损屏蔽电缆,其特征在于:所述护套(7)外表面设置圆形凸起部。7 . The wear-resistant shielded cable according to claim 1 , wherein a circular raised portion is provided on the outer surface of the sheath ( 7 ). 8 . 8.根据权利要求1所述的一种耐磨损屏蔽电缆,其特征在于:所述外屏蔽层(5)为铁镍合金编织成的密度≥80%金属网。8 . The wear-resistant shielded cable according to claim 1 , wherein the outer shielding layer ( 5 ) is a metal mesh woven from an iron-nickel alloy with a density of ≥80%. 9 .
CN202020464699.8U 2020-04-02 2020-04-02 Wear-resistant shielded cable Active CN211719279U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114597002A (en) * 2022-03-04 2022-06-07 广东新亚光电缆股份有限公司 485 line cable preparation method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114597002A (en) * 2022-03-04 2022-06-07 广东新亚光电缆股份有限公司 485 line cable preparation method
CN114597002B (en) * 2022-03-04 2024-04-05 广东新亚光电缆股份有限公司 485 line cable preparation method

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