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CN210467984U - Automatic assembling equipment for needle type battery - Google Patents

Automatic assembling equipment for needle type battery Download PDF

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Publication number
CN210467984U
CN210467984U CN201921232806.8U CN201921232806U CN210467984U CN 210467984 U CN210467984 U CN 210467984U CN 201921232806 U CN201921232806 U CN 201921232806U CN 210467984 U CN210467984 U CN 210467984U
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module
plate
cylinder
assembly
winding core
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CN201921232806.8U
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Chinese (zh)
Inventor
洪五贵
洪李兵
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Jiangsu Diputopu Intelligent Equipment Co Ltd
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Jiangsu Diputopu Intelligent Equipment Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model relates to a needle type battery automatic assembly device, which comprises a winding machine and a supporting platform, wherein a winding core processing mechanism, an assembly mechanism and a welding mechanism are arranged on the supporting platform; the winding core processing mechanism comprises an annular flow channel, a winding core carrying module, an outer diameter detection module, a winding core rotating module, a cover plate welding module, an insulating film pasting module, a CCD (charge coupled device) rechecking module, a defective product removing module and a plurality of winding core carriers; the assembly mechanism comprises a roll core fixing module, a first rotating disc, a blowing module, an index plate, a shell blanking module, a pre-assembly module, a pressing-in module, a tab bending module and a second rotating disc.

Description

Automatic assembling equipment for needle type battery
Technical Field
The invention relates to the field of needle type battery assembly, in particular to needle type battery automatic assembly equipment.
Background
The pin type battery is mainly used on an LED warning lamp, an LED prompting lamp and various components with small body shapes and used for supplying power to the LED warning lamp, the LED prompting lamp or the small components, the pin type battery needs to be assembled by a plurality of assemblies, the existing pin type battery is generally manually operated, the efficiency is low, and the product qualified rate is low.
Therefore, it is desirable to provide an automatic assembling apparatus for pin batteries to solve the above problems.
Disclosure of Invention
The invention aims to provide automatic assembling equipment for needle type batteries, which can automatically and quickly assemble the needle type batteries and has higher product percent of pass.
The technical scheme adopted by the invention for solving the technical problems is as follows: the needle type battery automatic assembly equipment comprises a winding machine and a supporting platform, wherein a winding core processing mechanism, an assembly mechanism and a welding mechanism are arranged on the supporting platform;
the winding core processing mechanism comprises an annular flow channel, a winding core carrying module, an outer diameter detection module, a winding core rotating module, a cover plate welding module, an insulating film pasting module, a CCD (charge coupled device) rechecking module, a defective product removing module and a plurality of winding core carriers;
the assembly mechanism comprises a winding core fixing module, a first rotating disc, a blowing module, an index plate, a shell blanking module, a pre-assembly module, a pressing-in module, a tab bending module and a second rotating disc;
welding mechanism includes that unloading runner, equidistance transport module, girth welding module, upset module, certified products transport module, product put the module.
Specifically, roll up core transport module and include first motor, receive first motor drive to carry out the removal subassembly of work, set up and be in removal movable block on the subassembly, fix revolving cylinder on the movable block, receive revolving cylinder drive carries out pivoted push down the cylinder, sets up and be in push down the die clamping cylinder of cylinder below, roll up the core carrier, fix roll up the fixed subassembly of core carrier, sweep the yard subassembly.
Specifically, the outer diameter detection module comprises a movable air cylinder, a sliding block driven by the movable air cylinder to move, a second motor fixed on the sliding block, a transmission assembly driven by the second motor to rotate, a fixed air cylinder connected with the transmission assembly, and a first camera.
Specifically, the roll core rotating module comprises a first air cylinder, a second air cylinder, a third motor, a first rotating wheel and a second camera, wherein the first rotating wheel and the second camera are driven by the third motor to rotate.
Specifically, the cover plate welding module comprises a vibration disc, a welding module and a third camera.
Specifically, roll up core carrier including be equipped with the spacing groove the main part, place the piece, with place the fixed briquetting of piece.
The feeding module comprises two feeding assemblies, the feeding assemblies comprise a push-out cylinder, a fourth motor, a second rotating wheel driven by the fourth motor, and a funnel used for containing the shell, the rotating wheel is provided with a plurality of clamping grooves, the detection modules comprise a plurality of positioning blocks provided with two fixed positions and two testing assemblies, the testing assemblies comprise a fifth motor, an extrusion cylinder, an extrusion block, a fourth camera and an air blow pipe, the overturning modules comprise overturning cylinders, overturning plates driven by the overturning cylinders to rotate, and two fastening cylinders arranged on the overturning plates, and the moving module comprises a fixed plate with an adjusting groove at the top, a sliding rail arranged on the fixed plate, and a sliding block corresponding to the sliding rail, The cam assembly, with turning block that the cam assembly is connected, fix two clamps on the turning block are got the cylinder, one side of keeping away from first ejector pad of first splint is equipped with the arc inclined plane, one side of keeping away from first ejector pad of first splint still is equipped with first recess, be equipped with the chamfer on the first recess, one side of keeping away from the second ejector pad of second splint is equipped with the second recess, be equipped with the chamfer on the second recess.
Specifically, the preassembled module comprises a first fixing mechanism, a second fixing mechanism and a housing carrier arranged between the first fixing mechanism and the second fixing mechanism, the first fixing mechanism comprises a supporting plate, a third cylinder fixed on the supporting plate, a first push block driven by the third cylinder to move and a first clamping plate fixed with the first push block, the second fixing mechanism comprises a fourth cylinder, a second push block driven by the fourth cylinder to move and a second clamping plate fixed with the second push block.
Specifically, the press-in module comprises a sixth motor, a pressing plate driven by the sixth motor to move up and down, a pressure sensor fixed below the pressing plate, and a pressing head fixed with the pressure sensor.
The equidistance transport module comprises a translation module and a shunt module, the translation module comprises a box body, a seventh motor fixed on the box body, a limiting plate fixed on the box body, a rotating plate connected with the limiting plate, a lifting plate connected with the rotating plate, and a guide assembly and a guide groove arranged on the box body and used for guiding the lifting plate to move, wherein the guide assembly and the guide groove are arranged below the lifting plate and on a supporting rod fixed with the lifting plate, a plurality of fifth cylinders arranged on the supporting rod, a positioning pin fixed at the top of the lifting plate, a sliding groove arranged on the limiting plate, and a guide groove arranged on the rotating plate, the guide assembly comprises a horizontal guide rail arranged on the box body, a moving plate corresponding to the horizontal guide rail, and a vertical guide rail arranged on the box body and corresponding to the lifting plate, and the shunt module comprises a limiting plate, The adjusting device comprises a limiting plate, two adjusting assemblies arranged on the limiting plate, wherein each adjusting assembly comprises an adjusting cylinder and an adjusting block driven by the adjusting cylinder to move, and a bearing hole is formed in each adjusting block.
The needle type battery automatic assembly equipment has the advantages that through the matching of the modules, the procedures of automatic feeding, automatic detection, processing, cleaning and the like of the winding core and the shell can be realized, the assembly efficiency of the needle type battery is improved, and the qualification rate of the produced product is high.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural view of the needle type battery automated assembly apparatus of the present invention;
FIG. 2 is a schematic structural diagram of a winding core processing mechanism of the needle type battery automatic assembly device of the invention;
FIG. 3 is a schematic structural diagram of an assembling mechanism of the needle type battery automated assembling apparatus of the present invention;
fig. 4 is a schematic structural view of a welding mechanism of the needle type battery automated assembly apparatus of the present invention;
FIG. 5 is a schematic structural diagram of a core handling module of the pin-type battery automated assembling apparatus according to the present invention;
FIG. 6 is a schematic structural diagram of an outer diameter detection module of the needle type battery automated assembly equipment of the present invention;
fig. 7 is a schematic structural view of a winding core rotating module of the needle type battery automatic assembly device of the invention;
FIG. 8 is a schematic structural diagram of a cover plate welding module of the pin battery automated assembling apparatus according to the present invention;
fig. 9 is a schematic structural view of a roll core carrier of the needle type battery automated assembly equipment of the invention;
fig. 10 is a schematic structural diagram of a housing blanking module of the needle type battery automatic assembly equipment of the invention;
fig. 11 is a schematic structural diagram of a housing blanking module of the needle type battery automatic assembly equipment of the invention;
FIG. 12 is a schematic structural view of a feeding module of the needle type battery automatic assembly equipment of the invention
Fig. 13 is a schematic structural view of a detection module of the needle type battery automated assembly apparatus of the present invention;
fig. 14 is a schematic structural view of a turnover module of the needle type battery automated assembly equipment of the invention;
fig. 15 is a schematic structural view of a moving module of the needle type battery automated assembly apparatus of the present invention;
fig. 16 is a schematic structural view of a pre-assembled module of the needle battery automated assembly apparatus of the present invention;
fig. 17 is a schematic structural view of a press-in module of the pin battery automated assembly apparatus of the present invention;
fig. 18 is a schematic structural view of a translation module of the needle battery automated assembly apparatus of the present invention;
fig. 19 is a schematic structural view of a shunt module of the needle type battery automated assembly apparatus of the present invention;
fig. 20 is a schematic structural view of a translation module of the needle battery automated assembly apparatus of the present invention;
in the figure: 1. a winding machine, 2, a supporting platform, 3, a winding core processing mechanism, 31, a winding core carrying module, 311, a first motor, 312, a moving component, 313, a moving block, 314, a rotating cylinder, 315, a pressing cylinder, 316, a clamping cylinder, 317, a fixing component, 318, a code sweeping component, 32, an outer diameter detection module, 321, a moving cylinder, 322, a sliding block, 323, a second motor, 324, a fixing cylinder, 325, a first camera, 33, a winding core rotating module, 331, a first cylinder, 332, a second cylinder, 333, a third motor, 334, a first rotating wheel, 335, a second camera, 34, a cover plate welding module, 341, a vibrating disc, 342, a welding module, 343, a third camera, 35, an insulating film pasting module, 36, a CCD rechecking module, 37, a defective product removing module, 38, an annular flow channel, 39, a winding core carrier 391, a main body, 392, a limiting groove, 393. placing a block, 394, pressing the block;
4. an assembly mechanism, 41, a core fixing module, 42, a first rotating disc, 43, a blowing module, 44, an index disc, 45, a housing blanking module, 451, a feeding module, 4511, a pushing cylinder, 4512, a fourth motor, 4513, a hopper, 4514, a second rotating wheel, 452, a detection module, 4521, a positioning block, 4522, a fifth motor, 4523, a pressing cylinder, 4524, a fourth camera, 4525, a blowing pipe, 4526, a pressing block, 453, a turning module, 4531, a turning cylinder, 4532, a fastening cylinder, 4533, a turning plate, 454, a moving module, 4541, a fixing plate, 4542, a sliding rail, 4543, a cam assembly, 4544, a rotating block, 4545, a clamping cylinder, 4546, a transporting module, 46, a pre-assembly module, 461, a supporting plate, 462, a third cylinder, 463, a first pushing block, 464, a first clamping plate, 465, a housing carrier, 466, a fourth cylinder, 467, 468. a second clamping plate, 47, a press-in module, 471, a sixth motor, 472, a pressure plate, 473, a pressure sensor, 474, a pressure head, 48, a lug bending module and 49, a second rotating disc;
5. the welding mechanism, 51 blanking runner, 52 equidistant carrying module, 5201 box, 5202 seventh motor, 5203 limit plate, 5204 rotating plate, 5205 lifting plate, 5206 vertical guide rail, 5207 moving plate, 5208 horizontal guide rail, 5209 support rod, 5210 fifth cylinder, 5211 limit plate, 5212 adjusting cylinder, 5213 adjusting block, 5214 chute, 5215 guide groove, 53 girth welding module, 54 overturning module, 55 qualified product carrying module and 56 product placing module.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, an automatic assembling device for needle type batteries comprises a winding machine 1 and a supporting platform 2, wherein a winding core processing mechanism 3, an assembling mechanism 4 and a welding mechanism 5 are arranged on the supporting platform 2;
as shown in fig. 2, the winding core processing mechanism 3 includes an annular flow channel 38, a winding core carrying module 31, an outer diameter detection module 32, a winding core rotating module 33, a cover plate welding module 34, an insulating film pasting module 35, a CCD review module 36, a defective product removing module 37 and a plurality of winding core carriers 39;
as shown in fig. 3, the assembling mechanism 4 includes a winding core fixing module 41, a first rotating disk 42, an air blowing module 43, an index disk 44, a shell blanking module 45, a pre-assembling module 46, a pressing module 47, a tab bending module 48 and a second rotating disk 49;
as shown in fig. 4, the welding mechanism 5 includes a blanking channel 51, an equidistant conveying module 52, a circular seam welding module 53, a turnover module 54, a qualified product conveying module 55, and a product placing module 56.
As shown in fig. 5, the core carrier module 31 includes a first motor 311, a moving assembly 312 driven by the first motor 311, a moving block 313 provided on the moving assembly 312, a rotating cylinder 314 fixed to the moving block 313, a hold-down cylinder 315 driven by the rotating cylinder 314 to rotate, a clamp cylinder 316 provided below the hold-down cylinder 315, a core carrier 39, a fixing assembly 317 for fixing the core carrier 39, and a code sweeping assembly 318. The first motor 311 drives the moving group to work, so that the moving block 313 moves, the pressing cylinder 315 presses down firstly, the clamping cylinder 316 is moved to the upper part of the winding machine 1 to clamp the winding core, the pressing cylinder 315 retracts, the rotating cylinder 314 works simultaneously, so that the winding core rotates horizontally by 90 degrees, and finally the first motor 311 drives the moving group to work, so that the moving block 313 moves to press the winding core into the winding core carrier 39.
As shown in fig. 6, the outer diameter detection module 32 includes a moving cylinder 321, a sliding block 322 driven by the moving cylinder 321 to move, a second motor 323 fixed on the sliding block 322, a transmission assembly driven by the second motor 323 to rotate, a fixed cylinder 324 connected to the transmission assembly, and a first camera 325. When rolling up core carrier 39 and flowing to external diameter detection module 32 department, removal cylinder 321 drive sliding block 322 removes for fixed cylinder 324 fixes rolling up the core, and second motor 323 drive transmission assembly work this moment makes fixed cylinder 324 rotate, thereby drives to roll up the core and rotates, and first camera 325 shoots and measures the core external diameter, and it is qualified to determine to roll up the core, and qualified core rotation module 33 that gets into, unqualified direct outflow.
As shown in fig. 7, the winding core rotating module 33 includes a first air cylinder 331, a second air cylinder 332, a third motor 333, a first runner 334 driven by the third motor 333 to rotate, and a second camera 335. The first air cylinder 331 drives the second motor 323 to move above the winding core carrier 39, the second air cylinder 332 drives the third motor 333 to move downwards, so that the first rotating wheel 334 is attached to the winding core, the third motor 333 drives the first rotating wheel 334 to rotate, the winding core rotates, the second camera 335 monitors the position of the pole lug in real time, and when the pole lug rotates to the correct position, the third motor 333 stops working.
As shown in fig. 8, the cover welding module 34 includes a vibration plate 341, a welding module 342, and a third motor 343.
As shown in fig. 9, the core carrier 39 includes a body 391 having a retaining groove 392, a placement block 393, and a hold-down block 394 secured to the placement block 393. The core carrier 39 flows over the annular channel 38 to pick up and hold the cores.
As shown in fig. 10-15, the shell blanking module 45 includes a feeding module 451, a carrying module 455, a detecting module 452, a turning module 453, and a moving module 454, where the feeding module 451 includes two feeding assemblies, the feeding assemblies include a push-out cylinder 4511, a fourth motor 4512, a second rotating wheel 4514 driven by the fourth motor 4512 to rotate, and a hopper 4513 for accommodating shells, the rotating wheels are provided with a plurality of slots, the detecting module 452 includes a plurality of positioning blocks 4521 provided with two fixed positions and two testing assemblies, the testing assemblies include a fifth motor 4522, a squeezing cylinder 4523, a squeezing block 4526, a fourth camera 4524, and a blowing pipe 4525, the turning module 453 includes a turning cylinder 4531, a turning plate 4533 driven by the turning cylinder 4531 to rotate, two fastening cylinders 4532 provided on the turning plate 4533, and the moving module 454 includes a fixing plate 4541, a fixing groove provided at the top of the fixing plate 4541, a turning plate 4532, The clamping device comprises a sliding rail 4542 arranged on the fixing plate 4541, a sliding block corresponding to the sliding rail 4542, a cam assembly, a rotating block connected with the cam assembly, and two clamping cylinders fixed on the rotating block. The feeding module 451 feeds 2 shells onto the positioning block 4521, the carrying module 455 moves the 2 shells to the detecting module 452, the detecting module 452 detects the shells and removes dust, then the carrying module 455 moves the shells to the turning module 453, the turning module 453 rotates the shells from horizontal to vertical, the moving module 454 clamps the shells, and moves the shells onto the index plate 44.
As shown in fig. 16, the pre-assembled module 46 includes a first fixing mechanism, a second fixing mechanism and a housing carrier 465 disposed between the first fixing mechanism and the second fixing mechanism, the first fixing mechanism includes a supporting plate 461, a third cylinder 462 fixed on the supporting plate 461, a first push block 463 driven by the third cylinder 462 to move, and a first clamp plate 464 fixed with the first push block 463, the second fixing mechanism includes a fourth cylinder 466, a second push block 467 driven by the fourth cylinder 466 to move, and a second clamp plate fixed with the second push block 467, one side of the first clamp plate 464 away from the first push block 463 is provided with an arc-shaped inclined surface, one side of the first clamp plate 464 away from the first push block 463 is further provided with a first groove, the first groove is provided with a chamfer, one side of the second clamp plate 468 away from the second push block 467 is provided with a second groove, and a chamfer is arranged on the second groove. First fixed establishment and second fixed establishment work for first splint 464 and second splint 468 lean on in the shell top and press from both sides tight shell simultaneously, and first recess and the combination of second recess form the annular opening this moment, and owing to the arc inclined plane on chamfer and the first clamp splice exists and can guide to roll up a core and get into the shell, both improved the equipment precision, improved the packaging efficiency again.
As shown in fig. 17, the press-fitting module 47 includes a sixth motor 471, a pressing plate 472 driven by the sixth motor 471 to move up and down, a pressure sensor 473 fixed below the pressing plate 472, and a pressing head 474 fixed to the pressure sensor 473.
As shown in fig. 18-20, the equidistant carrying module 52 includes a translation module and a flow dividing module, the translation module includes a case 5201, a seventh motor 5202 fixed on the case 5201, a limit plate 5203 fixed on the case 5201, a rotation plate 5204 connected to the limit plate 5203, a lifting plate 5205 connected to the rotation plate 5204, a guide assembly disposed on the case 5201 for guiding the lifting plate 5205 to move, a support rod 5209 disposed below the lifting plate 5205 and fixed to the lifting plate 5205, a plurality of fifth cylinders 5210 disposed on the support rod 5209, the top of the lifting plate 5205 is fixed with a positioning pin, the limit plate 5203 is provided with a chute 5214, the rotation plate 5204 is provided with a guide slot 5215, the guide assembly includes a horizontal guide track 5208 disposed on the case 5201, a moving plate 5207 corresponding to the horizontal guide track 5208, a moving plate 5207, a flow dividing module connected to the horizontal guide track 5208, The flow dividing module comprises a limiting plate 5211 and two adjusting assemblies arranged on the limiting plate 5211, wherein the adjusting assemblies comprise an adjusting cylinder 5212 and an adjusting block 5213 driven by the adjusting cylinder 5212 to move, and the adjusting block is provided with a bearing hole. First, the fifth cylinder 5210 at the leftmost end of the supporting bar 5209 clamps two products, the seventh motor 5202 operates to drive the rotating plate 5204 to rotate, so that the positioning pin rotates from left to right along the chute 5214, the fifth cylinder 5210 at the leftmost end places the two products on the split module, the split module adjusts the distance between the two products to be suitable for the girth welding module 53 to operate, at the same time, the seventh motor 5202 rotates reversely, so that the fifth cylinder 5210 at the leftmost end continues to clamp the products, while the fifth cylinder 5210 in the middle clamps the two products whose distance has been adjusted, then the seventh motor 5202 rotates forwardly, the fifth cylinder 5210 at the leftmost end moves the products to the split module, the fifth cylinder 5210 in the middle moves the products to the girth welding module 53, then the seventh motor 5202 rotates reversely, so that the clamping rental value at the leftmost end clamps the two products whose distance has been adjusted, the fifth cylinder 5210 in the middle clamps the two products whose distance has been adjusted, the fifth cylinder 5210 at the rightmost end clamps the welded product, finally, the seventh motor 5202 rotates forwards, the fifth cylinder 5210 at the leftmost end moves the product to the diversion module, the fifth cylinder 5210 in the middle moves the product to the girth welding module 53, and the fifth cylinder 5210 at the rightmost end moves the welded product to the blanking flow channel 51.
The working principle of the needle type battery automatic assembling equipment is as follows: firstly, a winding core is produced by a winding machine 1, a winding core carrying module 31 carries the winding core to a winding core carrier 39 moving on an annular flow channel 38, then the winding core carrier 39 moves to an outer diameter detection module 32 for outer diameter detection, a lug is adjusted to a correct position at a winding core rotating module 33, a cover plate and the lug are welded together at a cover plate welding module 34, an insulating film is pasted at an insulating film pasting module 35, whether the winding core is qualified or not is screened at a CCD rechecking module 36, if the winding core is unqualified, the winding core moves out of a production line through a unqualified product removing module 37, if the winding core is qualified, the winding core enters an assembling mechanism 4, the winding core is fixed on a winding core fixing module 41, a first rotating disc 42 rotates, the winding core is placed on an index disc 44 after dust is removed through an air blowing module 43, at the moment, a shell blanking module 45, the winding core is inserted into the shell through the pre-assembly module 46, the assembly is moved by the dividing disc 44, when the assembly is moved to the pressing module 47, the winding core is completely pressed into the shell by the pressing module 47, when the assembly is moved to the tab bending module 48, the cover plate and the tabs are rotated by 90 degrees and clamped in the shell, then the assembly is moved to the blanking runner 51 of the welding mechanism 5 by the second rotating disc 49, the equidistant carrying module 52 adjusts the distance between the assemblies and then moves to the girth welding module 53 for welding, so that the cover plate and the shell are completely sealed, after the welding operation is completed, the equidistant carrying module 52 moves the products to the blanking runner 51, the overturning module 54 overturns the products by 180 degrees, and when the products are moved to the qualified product carrying module 55, the qualified product carrying module 55 sequentially places the products on the product placing module 56.
Compared with the prior art, the needle type battery automatic assembling equipment can realize the procedures of automatic feeding, automatic detection, processing, cleaning and the like of the winding core and the shell through the matching among the modules, not only improves the assembling efficiency of the needle type battery, but also has higher qualification rate of the produced products.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (10)

1. The needle type battery automatic assembly equipment is characterized by comprising a winding machine and a supporting platform, wherein a winding core processing mechanism, an assembly mechanism and a welding mechanism are arranged on the supporting platform;
the winding core processing mechanism comprises an annular flow channel, a winding core carrying module, an outer diameter detection module, a winding core rotating module, a cover plate welding module, an insulating film pasting module, a CCD (charge coupled device) rechecking module, a defective product removing module and a plurality of winding core carriers;
the assembly mechanism comprises a winding core fixing module, a first rotating disc, a blowing module, an index plate, a shell blanking module, a pre-assembly module, a pressing-in module, a tab bending module and a second rotating disc;
welding mechanism includes that unloading runner, equidistance transport module, girth welding module, upset module, certified products transport module, product put the module.
2. The needle type battery automatic assembly device according to claim 1, wherein the winding core carrying module comprises a first motor, a moving assembly driven by the first motor to work, a moving block arranged on the moving assembly, a rotating cylinder fixed on the moving block, a pressing cylinder driven by the rotating cylinder to rotate, a clamping cylinder arranged below the pressing cylinder, a winding core carrier, a fixing assembly for fixing the winding core carrier, and a code sweeping assembly.
3. The needle type battery automatic assembly device of claim 1, wherein the outer diameter detection module comprises a moving cylinder, a sliding block driven by the moving cylinder to move, a second motor fixed on the sliding block, a transmission assembly driven by the second motor to rotate, a fixed cylinder connected with the transmission assembly, and a first camera.
4. The needle type battery automatic assembly device of claim 1, wherein the winding core rotating module comprises a first air cylinder, a second air cylinder, a third motor, a first rotating wheel driven by the third motor to rotate, and a second camera.
5. The needle battery automated assembly apparatus of claim 1, wherein the cover plate welding module comprises a vibration tray, a welding module, and a third camera.
6. The needle type battery automatic assembly device of claim 1, wherein the winding core carrier comprises a main body provided with a limiting groove, a placing block and a lower pressing block fixed with the placing block.
7. The needle-type battery automatic assembly equipment according to claim 1, wherein the housing blanking module comprises a feeding module, a carrying module, a detection module, a turnover module and a moving module, the feeding module comprises two feeding assemblies, the feeding assemblies comprise a push-out cylinder, a fourth motor, a second rotating wheel driven by the fourth motor to rotate, and a funnel for accommodating the housing, a plurality of clamping grooves are formed in the rotating wheel, the detection module comprises a plurality of positioning blocks with two fixing positions and two test assemblies, the test assemblies comprise a fifth motor, a squeezing cylinder, a squeezing block, a fourth camera and an air blowing pipe, the turnover module comprises a turnover cylinder, a turnover plate driven by the turnover cylinder to rotate and two fastening cylinders arranged on the turnover plate, and the moving module comprises a fixing plate with an adjusting groove formed in the top portion, The clamping device comprises a slide rail arranged on the fixed plate, a slide block corresponding to the slide rail, a cam assembly, a rotating block connected with the cam assembly, and two clamping cylinders fixed on the rotating block.
8. The needle-type battery automatic assembly equipment according to claim 1, wherein the pre-assembled module comprises a first fixing mechanism, a second fixing mechanism and a housing carrier arranged between the first fixing mechanism and the second fixing mechanism, the first fixing mechanism comprises a support plate, a third cylinder fixed on the support plate, a first push block driven by the third cylinder to move, and a first clamping plate fixed with the first push block, the second fixing mechanism comprises a fourth cylinder, a second push block driven by the fourth cylinder to move, and a second clamping plate fixed with the second push block, an arc-shaped inclined surface is arranged on one side of the first clamping plate far away from the first push block, a first groove is further arranged on one side of the first clamping plate far away from the first push block, a chamfer is arranged on the first groove, and a second groove is arranged on one side of the second clamping plate far away from the second push block, and a chamfer is arranged on the second groove.
9. The needle type battery automatic assembly device according to claim 1, wherein the press-in module comprises a sixth motor, a pressure plate driven by the sixth motor to move up and down, a pressure sensor fixed below the pressure plate, and a pressure head fixed with the pressure sensor.
10. The needle type battery automatic assembly equipment according to claim 1, wherein the equidistant carrying module comprises a translation module and a shunt module, the translation module comprises a box body, a seventh motor fixed on the box body, a limiting plate fixed on the box body, a rotating plate connected with the limiting plate, a lifting plate connected with the rotating plate, a guiding assembly arranged on the box body and used for guiding the lifting plate to move, a supporting rod arranged below the lifting plate and fixed with the lifting plate, a plurality of fifth cylinders arranged on the supporting rod, a positioning pin is fixed at the top of the lifting plate, a sliding groove is arranged on the limiting plate, a guiding groove is arranged on the rotating plate, the guiding assembly comprises a horizontal guide rail arranged on the box body, a moving plate corresponding to the horizontal guide rail, and a vertical guide rail arranged on the moving plate and corresponding to the lifting plate, the flow dividing module comprises a limiting plate and two adjusting assemblies arranged on the limiting plate, each adjusting assembly comprises an adjusting cylinder and an adjusting block driven by the adjusting cylinder to move, and a bearing hole is formed in each adjusting block.
CN201921232806.8U 2019-08-01 2019-08-01 Automatic assembling equipment for needle type battery Active CN210467984U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110380071A (en) * 2019-08-01 2019-10-25 江苏帝浦拓普智能装备有限公司 A kind of needle type battery apparatus automatization assembling

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110380071A (en) * 2019-08-01 2019-10-25 江苏帝浦拓普智能装备有限公司 A kind of needle type battery apparatus automatization assembling
CN110380071B (en) * 2019-08-01 2023-12-12 江苏帝浦拓普智能装备有限公司 Automatic needle-type battery assembling equipment

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