CN217963654U - Full-automatic sorting equipment for two-in-one mixed battery pieces - Google Patents

Abstract

The utility model relates to a battery piece field of making, concretely relates to full automatic separation equipment of two unification mixed shelves battery pieces. The utility model provides a full automatic separation equipment of shelves battery piece is mixed in two unifications, include: the transmission guide rail is arranged on the rack along the length direction and comprises a first transmission line and a second transmission line, the first transmission line and the second transmission line are arranged on the upper surface of the rack in a mirror image mode, and the first transmission line is parallel to the second transmission line. The first transmission line and the second transmission line are suitable for transmitting the battery pieces. The rack is enlarged, and the battery pieces on the left line and the right line are received at the same time, so that the floor area of a production line is reduced. The increased frame has only 1/3 more weight than the existing frame, and the cost is saved. The transplanting device is directly laid on the rack, so that the manufacturing cost of the equipment is reduced. The transmission in the X-axis direction and the Y-axis direction replaces a gear rack with transmission of a transmission module and a belt, the running speed in the X-axis direction and the Y-axis direction can be further increased, and the speed of taking the material box is increased.

Description

Full-automatic sorting equipment for two-in-one mixed battery pieces

Technical Field

The utility model relates to a battery piece field of making, concretely relates to full automatic separation equipment of grade battery piece is mixed in two unifications.

Background

At present, battery pieces on a conveying guide rail are sucked up by a suction cup of a blanking walking arm of most sorting machines, the performance of the battery pieces is divided into various categories through various detection devices, and silicon chips with different performances are placed in different material boxes. With the increase of the performance types of the battery pieces, the required material boxes are increased, so that the size of the rack is large, the structure of the whole machine is complex, and the cost is high. And along with the development of technology, the performance classification of battery piece is more accurate, and the magazine further increases, and machine area increases, very big place resource that has taken up the customer. Therefore, it is necessary to design a full-automatic sorting device for two-in-one mixed battery pieces.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a full automatic separation equipment of shelves battery piece is mixed in two unifications to solve above-mentioned problem.

In order to realize the above-mentioned purpose, the embodiment of the utility model provides a full automatic separation equipment of shelves battery piece is mixed in two unifications, include: the transmission guide rail is arranged on the rack along the length direction and comprises a first transmission line and a second transmission line, the first transmission line and the second transmission line are arranged on the upper surface of the rack in a mirror image mode, and the first transmission line is parallel to the second transmission line; wherein

The first transmission line and the second transmission line are suitable for transmitting battery plates.

Furthermore, a platform is horizontally arranged on the rack, a plurality of material boxes are arranged on the platform in an array manner, and the material boxes are suitable for placing the battery pieces;

three rows of material boxes are arranged on one side, away from the second transmission line, of the first transmission line, and one row of material boxes are arranged on one side, close to the second transmission line, of the first transmission line;

and three rows of material boxes are arranged on one side of the second transmission line, which is far away from the first transmission line, and one row of material boxes is arranged on one side of the second transmission line, which is close to the first transmission line.

The machine frame is further provided with a plurality of blanking sucker devices along the length direction, and the blanking sucker devices are suitable for horizontally sliding along the direction vertical to the first conveying line; wherein

The blanking sucker device is suitable for clamping the battery pieces on the first transmission line and the second transmission line and carrying the battery pieces into the corresponding material boxes.

Each blanking sucker device is arranged above the material box and comprises two blanking discs and two blanking driving modules, the two blanking driving modules are fixedly arranged on the rack in a mirror image mode, and the two blanking discs are arranged on the corresponding blanking driving modules; wherein

The two blanking driving modules are suitable for driving the corresponding blanking discs to slide left and right along the conveying direction perpendicular to the battery pieces, so that the two blanking discs clamp the battery pieces on the first conveying line and the second conveying line and convey the battery pieces into the corresponding blanking boxes.

Further the blanking tray includes sucking disc subassembly and sucking disc drive assembly, the sucking disc subassembly with sucking disc drive assembly sliding connection, sucking disc drive assembly is suitable for the drive sucking disc subassembly is vertical to go up and down to carry the battery piece.

A transfer device is further arranged below the platform, is fixedly connected with the rack and is suitable for carrying the material box to move along the X-axis direction, the Y-axis direction and the Z-axis direction; wherein

After the material box is filled with the battery pieces, the transfer device transfers the material box with full materials out, and puts the material box with empty materials back to the original position.

The transfer device further comprises an X-axis direction moving assembly, a Y-axis direction moving assembly, a Z-axis direction moving assembly and a conveying assembly, wherein the X-axis direction moving assembly, the Y-axis direction moving assembly, the Z-axis direction moving assembly and the conveying assembly are sequentially stacked in the vertical direction;

the X-axis direction moving assembly is suitable for driving the Y-axis direction moving assembly to slide along the X-axis direction;

the Y-axis direction moving assembly is suitable for driving the Z-axis direction moving assembly to slide along the Y-axis direction;

the Z-axis direction moving assembly is suitable for driving the conveying assembly to slide along the Z-axis direction;

the conveying assembly is suitable for conveying the corresponding material box.

Furthermore, the rack is also fixedly provided with two cache clamping piece assemblies, the two cache clamping piece assemblies are arranged at the middle sections of the first transmission line and the second transmission line, the two cache clamping piece assemblies are arranged in a mirror image mode, and one cache clamping piece assembly corresponds to one transmission line; wherein

The two buffer clamping piece assemblies are suitable for temporarily storing the battery pieces on the first transmission line and the second transmission line.

The buffer memory clamping piece assembly further comprises a lifting module, a storage piece group and a clamping piece, the lifting module is fixedly arranged on the rack, and the two lifting modules respectively correspond to the first transmission line and the second transmission line;

the storage group and the clamping piece are arranged on one side of the two lifting modules away from each other;

a plurality of storage stations are arranged on the clamping piece along the vertical direction; wherein

When the battery piece passes through the clamping piece, the clamping piece aligns the battery piece;

after the battery plate enters the clamping piece, the lifting module drives the clamping piece to lift upwards so as to leave a next storage station.

Compared with the prior art, the embodiment of the utility model provides a following beneficial effect has: 1. the rack is enlarged, the battery pieces on the left line and the right line are received simultaneously, and the occupied area of a production line is reduced in the whole production line. 2. The weight of the rack is optimized, so that the increased rack only has 1/3 more weight than the existing rack, and the cost is saved. 3. The transfer device is directly laid on the frame, and a machining base of the gantry machine tool is omitted, so that the manufacturing cost of equipment is greatly reduced. 4. The transmission in the X-axis direction and the Y-axis direction replaces a gear rack with transmission of a transmission module and a belt, the running speed in the X-axis direction and the Y-axis direction can be further increased, and the speed of taking the material box is increased.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 shows a front view of a fully automatic sorting apparatus for two-in-one mixed-grade battery pieces of the present invention;

fig. 2 shows a side view of a two-in-one mixed-grade battery piece full-automatic sorting device of the present invention;

fig. 3 shows a front view of the transfer device of the present invention;

fig. 4 shows a partial enlarged view of a portion a of fig. 3 of the present invention;

fig. 5 shows a front view of the blanking suction cup device of the present invention;

fig. 6 shows a partial enlarged view of the portion B in fig. 5 of the present invention;

fig. 7 shows a front view of the cache clip assembly of the present invention.

In the figure:

1. a frame; 2. a platform; 3. a magazine;

4. a transport rail; 41. a first transmission line; 42. a second transmission line;

5. a discharging sucker device; 51. discharging a material tray; 511. a suction cup assembly; 512. a suction cup driving assembly; 52. a blanking driving module;

6. a transfer device; 61. an X-axis direction moving assembly; 62. a Y-axis direction moving assembly; 63. a Z-axis direction moving component; 64. a transfer assembly;

7. caching a clip assembly; 71. a lifting module; 72. storing a sheet group; 73. a clamping piece.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.

As shown in fig. 1 to 7, the utility model provides a full automatic separation equipment of two unification mixed shelves battery pieces, including frame 1, set up platform 2, magazine 3, transmission guide 4, unloading sucking disc device 5 in frame 1, move and carry device 6, buffer memory clamping piece subassembly 7 and electric. The transmission guide rail 4, the blanking sucker device 5, the transfer device 6 and the buffer clamping piece assembly 7 are all connected with an electric part.

The material box 3 is laid on the platform 2 along the direction of the transmission guide rail 4 for transmitting the battery pieces, and the material box 3 is in 'three-two-three' layout and is provided with a plurality of rows. The previous detection device divides the battery pieces into different grades, and the battery pieces of different grades are placed in different material boxes 3, namely, each material box 3 represents one grade of battery piece.

The two rows of the transmission guide rails 4 are parallel to each other, arranged on the rack 1 and used for transmitting the battery pieces after the detection of the grades. The transport guide 4 is divided into a first transport line 41 and a second transport line 42, and the magazine 3 is spaced apart by the first transport line 41 and the second transport line 42.

Unloading sucking disc device 5 sets up in frame 1, is located magazine 3 top, sets up the multiunit along transmission guide rail 4 transportation battery piece direction, and the unloading sucking disc device 5 of every group can both follow the direction round trip movement of perpendicular transmission guide rail 4 transportation battery piece, absorbs the battery piece to magazine 3 in from transmission guide rail 4. Each blanking suction cup device 5 comprises two blanking trays 51 and two blanking driving modules 52.

The transfer device 6 is arranged below the material boxes 3 and can move in the X direction, the Y direction and the Z direction, a reading head is arranged at the top end of the Z direction, and a code carrier is arranged at the bottom of each material box 3 and used for tracking the material boxes 3 in real time. In addition, there is magazine 3 conveying assembly 64 on the Z axle direction removes the subassembly 63, can place three magazine 3 simultaneously on the magazine 3 conveying assembly 64 synchronous belt, can let magazine 3 seesaw to there are four to keep off the material cylinder, and the tip has a fender material position. The transfer device 6 can take down the full material box 3 according to the instruction of the electric control element and transmit the full material box 3, and place the empty material box 3 to the position where the full material box 3 is taken away originally, so that the equipment continues to work. Further, the X-axis direction moving assembly 61 is arranged on the rack 1, and is driven by a motor driving module to reciprocate in the X direction, and the Y-axis direction moving assembly 62 is driven by a servo motor to drive a synchronizing wheel and a synchronous belt to reciprocate in the Y direction, so that the movement in the X direction and the movement in the Y direction are realized by driving a gear rack mechanism by the servo motor.

The clamping sheet set 73 is arranged on the frame 1 and is located in the middle section of the transmission guide rails 4, when the battery sheets transmitted by the two transmission guide rails 4 are placed at the same time, the two lower charging trays 51 collide with each other, and in order to avoid the collision, the battery sheets with the collision caused by the guide rail on one side need to be cached. When one battery piece is cached, the lifting module 71 lifts the battery piece group by one grid to prepare for caching the next battery piece, the battery pieces of the grade on one side are all placed in the material box 3 by the material-waiting suction disc device 5, and the lifting module 71 releases the battery pieces cached in the battery piece group. The clamping sheet group 73 is arranged in front of the sheet storage group, when the battery sheets need to be buffered, the battery sheets need to be aligned through the clamping sheet group 73, and if the battery sheets incline, the risk of fragments exists.

The following system introduces the working principle of the whole two-in-one mixed-grade sorting machine:

firstly, after the silicon wafer is processed by various previous process devices, the performance of the silicon wafer can generate difference, the performance of the silicon wafer is divided into various grades through various detection devices, the grades of the battery pieces are sent to a sorting machine through an electric communication system, and the sorting machine places the battery pieces in corresponding material boxes 3 according to the grades of the battery pieces.

The magazine 3 has eight rows, and is separated by the first transmission line 41 and the second transmission line 42 to form a 'three-two-three' layout, i.e. three rows outside the first transmission line 41 and the second transmission line 42 and one row inside the first transmission line 41 and the second transmission line 42. Three rows of the first transmission line 41 and the second transmission line 42 are bilaterally symmetrical and are respectively the same grade of material boxes 3. The two columns inside are bounded by the clamping piece groups 73, the material boxes 3 before the clamping piece groups 73 are symmetrical left and right and have the same grade, and the material boxes 3 after the clamping piece groups 73 have different grades. Therefore, before the clamping sheet set 73, the motion ranges of the two lower trays 51 in the direction of transporting the battery sheets by the vertical transport guide 4 are three rows outside the first transport line 41 and the second transport line 42 and one row inside the first transport line 3, that is, the motion range of each suction cup assembly 511 is four rows of the cassettes 3. After the clamping set 73, the action ranges of the two lower trays 51 in the direction of transporting the battery plates by the vertical transporting guide 4 are three rows outside the first transporting line 41 and the second transporting line 42 and two rows of the magazines 3 in the middle, and the action range of each suction cup assembly 511 is five rows of the magazines 3.

When the first transmission line 41 and the second transmission line 42 start to transmit the battery pieces, the electrical control element controls the blanking driving module 52 of each group to move to the position right above the first transmission line 41 and the second transmission line 42 along the direction of transmitting the battery pieces by the vertical transmission guide rail 4. At this time, the vacuum is turned on for the two blanking trays 51 to suck the battery pieces on the two guide rails. Then, the electrical control unit controls the blanking driving module 52 to move to the position right above the magazine 3 again along the direction of transporting the battery plates along the vertical transmission guide rail 4. At this point, the vacuum is turned off for the two trays 51 and the battery pieces fall into the magazine 3. In the process of sucking and discharging the battery pieces, the two blanking trays 51 can move independently.

When the grade of the battery piece corresponds to the material box 3 before the clamping piece group 73, the action process of the blanking suction cup device 5 is as described above. When the grade of the battery piece corresponds to the magazine 3 after the clamping set 73, if the corresponding magazine 3 is three rows outside the first transmission line 41 and the second transmission line 42, the battery piece is transported as usual, and the discharging suction cup device 5 moves in the opposite direction to place the battery piece. If the corresponding material boxes 3 are arranged in three rows outside the first transmission line 41 and two rows between the first transmission line 41 and the second transmission line 42, the battery pieces are transported as usual, and the blanking sucker devices 5 move in the same direction to place the battery pieces; the blanking suction cup devices 5 act as described above, with the corresponding magazines 3 in three rows outside the second transfer line 42 and in two rows in the middle between the first transfer line 41 and the second transfer line 42. If magazines 3 are both in two rows in the middle of first transfer line 41 and second transfer line 42, the following considerations apply:

firstly, the battery plates transported at this time are of different grades and the corresponding magazine 3 is respectively arranged in a row inside the first transportation line 41 and the second transportation line 42, that is, one lower tray 51 is moved to the position right above the row outside the first transportation line 41, and the other lower tray 51 is moved to the position right above the row outside the second transportation line 42.

Next, the grades of the battery pieces transported at this time are different, the magazine 3 corresponding to the battery pieces on the first transmission line 41 is a row inside the second transmission line 42, and the magazine 3 corresponding to the second transmission line 42 is a row inside the first transmission line 41, that is, one of the lower magazine 51 moves to a position right above the row inside the second transmission line 42, and the other lower magazine 51 moves to a position right above the row inside the first transmission line 41. If the two blanking trays 51 are operated simultaneously, the two blanking trays collide with each other to cause a production accident. Therefore, the battery plate on one side needs to be buffered by the clamping plate set 73, if the next battery plate still causes the collision of the sucking disc assembly 511, the battery plate is buffered in the storage plate set 72, and the battery plate is released to be placed in the material box 3 through the sucking disc assembly 511 after the collision risk is over.

Finally, the battery piece grade that transports this moment is the same, if left advance sucking disc subassembly 511, right advance sucking disc subassembly 511 action simultaneously this moment, also can collide and cause the production accident, and the sorter action is the same with the second kind of condition, no longer explains.

The number of the battery pieces placed in each material box 3 is fixed, when the battery pieces placed in the discharging sucker devices 5 reach a set value, the electric control element controls the transfer device 6 to take away the full material box 3, and the empty material box 3 is transmitted to an empty position.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides a full automatic separation equipment of shelves battery piece is mixed to two unifications which characterized in that includes:

the transmission guide rail (4) is arranged on the rack (1) along the length direction, the transmission guide rail (4) comprises a first transmission line (41) and a second transmission line (42), the first transmission line (41) and the second transmission line (42) are arranged on the upper surface of the rack (1) in a mirror image mode, and the first transmission line (41) is parallel to the second transmission line (42); wherein

The first transmission line (41) and the second transmission line (42) are suitable for transmitting battery plates.

2. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces according to claim 1,

a platform (2) is horizontally arranged on the rack (1), a plurality of material boxes (3) are arranged on the platform (2) in an array manner, and the material boxes (3) are suitable for placing battery pieces;

three rows of material boxes (3) are arranged on one side, away from the second transmission line (42), of the first transmission line (41), and one row of material boxes (3) are arranged on one side, close to the second transmission line (42), of the first transmission line (41);

three rows of material boxes (3) are arranged on one side, away from the first transmission line (41), of the second transmission line (42), and one row of material boxes (3) are arranged on one side, close to the first transmission line (41), of the second transmission line (42).

3. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces as claimed in claim 2,

the machine frame (1) is provided with a plurality of blanking sucker devices (5) along the length direction, and the blanking sucker devices (5) are suitable for horizontally sliding along the direction vertical to the first conveying line; wherein

The blanking sucker device (5) is suitable for clamping the battery pieces on the first transmission line (41) and the second transmission line (42) and carrying the battery pieces into the corresponding material box (3).

4. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces according to claim 3,

each blanking sucker device (5) is arranged above the material box (3), each blanking sucker device (5) comprises two blanking discs (51) and two blanking driving modules (52), the two blanking driving modules (52) are fixedly arranged on the rack (1) in a mirror image mode, and the two blanking discs (51) are arranged on the corresponding blanking driving modules (52); wherein

The two blanking driving modules (52) are suitable for driving the corresponding blanking discs (51) to slide left and right along the conveying direction vertical to the battery pieces, so that the two blanking discs (51) clamp the battery pieces on the first conveying line (41) and the second conveying line (42) and convey the battery pieces into the corresponding material boxes (3).

5. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces as claimed in claim 4,

blanking dish (51) include sucking disc subassembly (511) and sucking disc drive assembly (512), sucking disc subassembly (511) with sucking disc drive assembly (512) sliding connection, sucking disc drive assembly (512) are suitable for the drive sucking disc subassembly (511) vertical lift to carry the battery piece.

6. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces as claimed in claim 2,

a transfer device (6) is arranged below the platform (2), the transfer device (6) is fixedly connected with the rack (1), and the transfer device (6) is suitable for conveying the material box (3) to move along the X-axis direction, the Y-axis direction and the Z-axis direction; wherein

After the material box (3) is filled with the battery pieces, the transfer device (6) transfers the material box (3) with full materials out, and puts the material box (3) with empty materials back to the original position.

7. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces as claimed in claim 6,

the transfer device (6) comprises an X-axis direction moving assembly (61), a Y-axis direction moving assembly (62), a Z-axis direction moving assembly (63) and a conveying assembly (64), wherein the X-axis direction moving assembly (61), the Y-axis direction moving assembly (62), the Z-axis direction moving assembly (63) and the conveying assembly (64) are sequentially stacked in the vertical direction;

the X-axis direction moving assembly (61) is suitable for driving the Y-axis direction moving assembly (62) to slide along the X-axis direction;

the Y-axis direction moving assembly (62) is suitable for driving the Z-axis direction moving assembly (63) to slide along the Y-axis direction;

the Z-axis direction moving assembly (63) is suitable for driving the conveying assembly (64) to slide along the Z-axis direction;

the transfer assembly (64) is suitable for handling the corresponding magazine (3).

8. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces as claimed in claim 5,

the frame (1) is also fixedly provided with two cache clamping piece assemblies (7), the two cache clamping piece assemblies (7) are arranged at the middle sections of the first transmission line (41) and the second transmission line (42), the two cache clamping piece assemblies (7) are arranged in a mirror image mode, and one cache clamping piece assembly (7) corresponds to one transmission line; wherein

The two buffer clamping piece assemblies (7) are suitable for temporarily storing the battery pieces on the first transmission line (41) and the second transmission line (42).

9. The full-automatic sorting equipment for two-in-one mixed-grade battery pieces according to claim 8,

the buffer clamping piece assembly (7) comprises a lifting module (71), a storage piece group (72) and a clamping piece assembly (73), the lifting module (71) is fixedly arranged on the rack (1), and the two lifting modules (71) respectively correspond to the first transmission line (41) and the second transmission line (42);

the storage group (72) and the clamping piece (73) are arranged on one side where the two lifting modules (71) are separated;

a plurality of storage stations are arranged on the clamping piece (73) along the vertical direction; wherein

When the battery piece passes through the clamping piece (73), the clamping piece (73) aligns the battery piece;

after the battery plate enters the clamping piece (73), the lifting module (71) drives the clamping piece (73) to lift up so as to free the next storage station.

Images