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CN216334997U - A bar production line - Google Patents

A bar production line Download PDF

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Publication number
CN216334997U
CN216334997U CN202122827897.3U CN202122827897U CN216334997U CN 216334997 U CN216334997 U CN 216334997U CN 202122827897 U CN202122827897 U CN 202122827897U CN 216334997 U CN216334997 U CN 216334997U
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stopper
bar
stopper arm
arm
guide channel
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李冬梅
毛娜
王任全
孙长城
丁玉龙
王东
黄衍林
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Capital Engineering & Research Inc Ltd
Ceri Long Product Co ltd
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Capital Engineering & Research Inc Ltd
Ceri Long Product Co ltd
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Abstract

本实用新型提供了一种棒材生产线,所述棒材生产线包括依次设置的链式运输机(3)和回转装置(5),链式运输机(3)的出口部位设有导料立板(301)和挡料装置(10),挡料装置(10)含有挡料臂(102),挡料臂(102)能够阻挡离开链式运输机(3)的棒材(11)继续向前移动,挡料臂(102)和导料立板(301)之间能够形成引导棒材(11)下落的导向通道(12),下落的棒材(11)能够从导向通道(12)的下端进入回转装置(5)的接料区(502)内。该棒材生产线能够有效防止棒材成捆收集时的乱钢情况,提高了产品的质量,降低了劳动强度。

Figure 202122827897

The utility model provides a bar production line. The bar production line comprises a chain conveyor (3) and a rotating device (5) arranged in sequence, and a guide vertical plate (301) is arranged at the outlet of the chain conveyor (3). ) and a stopper device (10), the stopper device (10) includes a stopper arm (102), and the stopper arm (102) can stop the bar (11) leaving the chain conveyor (3) from continuing to move forward. A guide channel (12) for guiding the falling of the bar (11) can be formed between the material arm (102) and the material guide vertical plate (301), and the falling bar (11) can enter the rotating device from the lower end of the guide channel (12). (5) in the receiving area (502). The bar production line can effectively prevent the random steel situation when the bars are collected in bundles, improve the quality of the products and reduce the labor intensity.

Figure 202122827897

Description

一种棒材生产线A bar production line

技术领域technical field

本实用新型涉及钢铁生产技术领域,具体的是一种棒材生产线。The utility model relates to the technical field of iron and steel production, in particular to a bar production line.

背景技术Background technique

棒材是房屋、桥梁、道路等土建工程项目中不可或缺的材料,随着城镇化建设的不断扩大,基础设施的大量投入,房地产行业的蓬勃发展,市场对棒材的需求愈发强烈,对其交货状态也愈发严格。Bar is an indispensable material in civil engineering projects such as houses, bridges and roads. With the continuous expansion of urbanization construction, a large amount of investment in infrastructure, and the vigorous development of the real estate industry, the market demand for bars is becoming stronger and stronger. Its delivery status has also become more stringent.

在现有的棒材生产线中,定尺后的成排棒材运送到下游进行成捆、打包并称重收集。例如,辊道承接定尺后的棒材,移钢装置把成排棒材由辊道移送到多段的链式运输机上,棒材在链式运输机上沿第一料流方向行进,在链式运输机的设定位置通常布置有计数器装置,通过计数装置后,设定数量的棒材由链式运输机往下游继续输送,随着链式运输机的输送,平铺棒材直接掉落到其下游等待接料的回转装置的接料臂上,待一捆料接完后,回转装置启动,通过其回转运动,将成捆的棒材放到打捆辊道上,然后由打捆机进行打捆。打完捆的棒材继续由辊道往下游输送,棒材沿第二料流方向行进。成品收集台架的升降链式运输机和横移链式运输机把成捆的棒材由辊道移送到成品收集台架上,在此过程中,称重装置对成捆材进行称重。In existing bar production lines, sizing rods are transported downstream for baling, baling and weighing for collection. For example, the roller table accepts the fixed-length bars, and the steel transfer device transfers the rows of bars from the roller table to the multi-segment chain conveyor. The bars travel along the first material flow direction on the chain conveyor, and the chain The set position of the conveyor is usually arranged with a counter device. After passing through the counter device, the set number of bars will continue to be conveyed downstream by the chain conveyor. With the conveying of the chain conveyor, the flat bar will drop directly to its downstream and wait for it. On the receiving arm of the swivel device for receiving materials, after a bundle of materials is received, the slewing device starts, and through its revolving motion, the bundled bars are placed on the baling roller table, and then baled by the baler. The bundled bars continue to be conveyed downstream by the roller table, and the bars travel in the direction of the second material flow. The lifting chain conveyor and the traversing chain conveyor of the finished product collection platform transfer the bundles of bars from the roller table to the finished product collection platform. During this process, the weighing device weighs the bundles.

链式运输机接收的上游来料本身就会存在偏斜情况,再加上每组输送链运动过程中不可避免的存在速差,棒材在被运送到落料点处时,头尾偏斜的情况更加突出。这样,棒材在下落的过程中,就会出现甩尾、交叉、缠绕的情况,直接打捆质量效果差,影响了产品质量,人工干预则增加了劳动强度。The upstream incoming material received by the chain conveyor itself will be skewed, coupled with the inevitable speed difference during the movement of each group of conveyor chains, when the bar is transported to the blanking point, the head and tail are skewed. The situation is more prominent. In this way, during the falling process of the bar, there will be tail flicking, crossover, and entanglement. The direct bundling quality effect is poor, which affects the product quality, and manual intervention increases the labor intensity.

实用新型内容Utility model content

为了解决棒材在落料点头尾偏斜造成的乱钢问题,本实用新型提供了一种棒材生产线,该棒材生产线能够有效防止棒材成捆收集时的乱钢(甩尾、交叉、缠绕等)情况,提高了产品的质量,降低了劳动强度。In order to solve the problem of random steel caused by the deflection of the nod and tail of the bar during blanking, the utility model provides a bar production line, which can effectively prevent the random steel (flick, cross, etc.) when the bars are collected in bundles. winding, etc.), which improves the quality of the product and reduces the labor intensity.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:

一种棒材生产线,包括依次设置的链式运输机和回转装置,链式运输机的出口部位设有导料立板和挡料装置,挡料装置含有安装支架和挡料臂,挡料臂能够阻挡离开链式运输机的棒材继续向前移动,挡料臂和导料立板之间能够形成引导棒材下落的导向通道,下落的棒材能够从导向通道的下端进入回转装置的接料区内。A bar production line, comprising a chain conveyor and a rotating device arranged in sequence, the exit part of the chain conveyor is provided with a material guide vertical plate and a material stopper, the material stopper includes a mounting bracket and a material stopper arm, and the material stopper arm can block The bar leaving the chain conveyor continues to move forward, a guide channel for guiding the falling of the bar can be formed between the stopper arm and the guide vertical plate, and the falling bar can enter the receiving area of the rotary device from the lower end of the guiding channel .

挡料臂为条形弯曲结构,挡料装置含有多个挡料臂,多个挡料臂与多个链式运输机的排列方向相同。The stopper arm is a strip-shaped curved structure, and the stopper device contains multiple stopper arms, and the multiple stopper arms are arranged in the same direction as the multiple chain conveyors.

挡料臂含有从上向下依次连接的连接段、弯曲段和引导段,导料立板含有上下连接的水平段和直立段,引导段和直立段能够形成导向通道。The stopper arm includes a connecting section, a curved section and a guiding section which are connected sequentially from top to bottom, and the material guide vertical plate includes a horizontal section and an upright section that are connected up and down, and the guiding section and the upright section can form a guiding channel.

所述棒材生产线包括多个链式运输机,挡料臂与链式运输机一一对应,挡料臂的连接段位于导料立板的水平段的上方。The bar production line includes a plurality of chain conveyors, the stopper arms are in one-to-one correspondence with the chain conveyors, and the connecting section of the stopper arms is located above the horizontal section of the guide vertical plate.

导向通道的下端位于回转装置的接料区内,导向通道的下部与棒材的直径相匹配,沿从上向下的方向,导向通道的宽度逐渐减小。The lower end of the guide channel is located in the material receiving area of the rotary device, the lower part of the guide channel matches the diameter of the bar, and the width of the guide channel gradually decreases in the direction from top to bottom.

导向通道的入口位于导向通道的上部,导向通道的出口位于导向通道的下部,挡料臂能够相对于安装支架转动,导向通道的宽度能够调节。The entrance of the guide channel is located at the upper part of the guide channel, the outlet of the guide channel is located at the lower part of the guide channel, the stopper arm can be rotated relative to the mounting bracket, and the width of the guide channel can be adjusted.

安装支架含有立柱和横梁,横梁位于链式运输机的上方,挡料臂通过连接组件与横梁连接。The mounting bracket contains uprights and beams, the beam is located above the chain conveyor, and the stopper arm is connected to the beam through a connecting assembly.

连接组件含有连接板和支架板,连接板固定于横梁上,两块平行的支架板与连接板连接固定,挡料臂位于两块支架板之间,支架板和挡料臂上均设有三个以上的销钉孔,挡料臂通过两个销钉与两块支架板连接,导料立板和挡料臂之间的距离能够调节。The connecting assembly includes a connecting plate and a bracket plate. The connecting plate is fixed on the beam, two parallel bracket plates are connected and fixed with the connecting plate, and the retaining arm is located between the two bracket plates. There are three bracket plates and the retaining arm. In the above pin holes, the material stopper arm is connected with two bracket plates through two pins, and the distance between the material guide vertical plate and the material stopper arm can be adjusted.

挡料臂的材质为柔性材料,挡料臂呈悬挂状态,挡料臂的一侧朝向链式运输机,挡料臂的另一侧朝向回转装置,挡料臂的下端设有配重块,或挡料臂的另一侧外连接有弹性复位部件。The material of the stopper arm is a flexible material, the stopper arm is in a suspended state, one side of the stopper arm faces the chain conveyor, the other side of the stopper arm faces the rotary device, and the lower end of the stopper arm is provided with a counterweight, or The other side of the stopper arm is externally connected with an elastic reset component.

本实用新型的有益效果是:增设的挡料装置结构简单,易于操作,灵活性强。通过该挡料装置,从链式运输机上落下的棒材只能从设定的导向通道内下落,大大降低了棒材下落过程中出现的甩尾,交叉,缠绕等乱钢现象的发生,从而提高了成捆棒材的品质,提高了交货质量。The beneficial effects of the utility model are: the added material blocking device has a simple structure, is easy to operate, and has strong flexibility. Through the stopper device, the bar falling from the chain conveyor can only fall from the set guide channel, which greatly reduces the occurrence of random steel phenomenon such as tail flicking, crossing, winding and so on during the falling process of the bar. Improves the quality of bundled bars and improves delivery quality.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation of the present invention.

图1是本实用新型所述棒材生产线的俯视示意图。FIG. 1 is a schematic top view of the bar production line according to the present invention.

图2是沿图1中A-A方向的剖视示意图。FIG. 2 is a schematic cross-sectional view along the direction A-A in FIG. 1 .

图3是图2中B方向的示意图。FIG. 3 is a schematic diagram of the direction B in FIG. 2 .

图4是图2中挡料装置的放大示意图。FIG. 4 is an enlarged schematic view of the stopper device in FIG. 2 .

图5是连接组件的主视示意图。Figure 5 is a schematic front view of the connection assembly.

图6是连接组件的左视示意图。Figure 6 is a schematic left side view of the connection assembly.

图7是挡料臂的示意图。Figure 7 is a schematic view of the stop arm.

图8是在第一开口度时挡料装置的示意图。Fig. 8 is a schematic diagram of the stopper device at the first opening degree.

图9是在第二开口度时挡料装置的示意图。FIG. 9 is a schematic diagram of the stopper device at the second opening degree.

图10是在第三开口度时挡料装置的示意图。Fig. 10 is a schematic diagram of the stopper device at the third opening degree.

图11是挡料臂的材质为柔性材料且导向通道关闭时的示意图。Fig. 11 is a schematic diagram when the material of the stopper arm is a flexible material and the guide channel is closed.

图12是挡料臂的材质为柔性材料且导向通道打开时的示意图。Fig. 12 is a schematic diagram when the material of the stopper arm is a flexible material and the guide channel is opened.

1、辊道;2、移钢装置;3、链式运输机;4、计数器装置;5、回转装置;6、打捆辊道;7、打捆机;8、成品收集台架;9、称重装置;10、挡料装置;11、棒材; 12、导向通道;1. Roller table; 2. Steel moving device; 3. Chain conveyor; 4. Counter device; 5. Rotary device; 6. Baling roller table; 7. Baler; Heavy device; 10. Blocking device; 11. Bar; 12. Guide channel;

101、安装支架;102、挡料臂;103、连接组件;104、弹性复位部件;101, mounting bracket; 102, material stop arm; 103, connecting assembly; 104, elastic reset component;

301、导料立板;301. Material guide vertical plate;

501、接料臂; 502、接料区;501. Material receiving arm; 502, Material receiving area;

1011、立柱; 1012、横梁;1011, column; 1012, beam;

1021、连接段;1022、弯曲段;1023、引导段;1021, connecting segment; 1022, bending segment; 1023, guiding segment;

1031、连接板;1032、支架板;1033、销钉孔;1034、销钉;1035、定位销钉孔; 3011、水平段;3012、直立段。1031, connecting plate; 1032, bracket plate; 1033, pin hole; 1034, pin; 1035, positioning pin hole; 3011, horizontal section; 3012, upright section.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

一种棒材生产线,包括依次设置的链式运输机3和回转装置5,链式运输机3的出口部位设有导料立板301和挡料装置10,挡料装置10含有安装支架101和挡料臂 102,挡料臂102能够阻挡离开链式运输机3的棒材11继续向前移动,挡料臂102 和导料立板301能够形成引导棒材11下落的导向通道12,下落的棒材11能够从导向通道12的下端进入回转装置5的接料区502内,如图1至图4所示。A bar production line, comprising a chain conveyor 3 and a rotating device 5 arranged in sequence, the outlet of the chain conveyor 3 is provided with a material guide vertical plate 301 and a material stopper 10, and the material stopper 10 includes a mounting bracket 101 and a material stopper The arm 102, the stopper arm 102 can stop the bar 11 leaving the chain conveyor 3 from continuing to move forward, the stopper arm 102 and the guide vertical plate 301 can form a guide channel 12 for guiding the falling of the bar 11, and the falling bar 11 The material receiving area 502 of the rotary device 5 can be entered from the lower end of the guide channel 12 , as shown in FIGS. 1 to 4 .

所述棒材生产线还包括辊道1、移钢装置2、计数器装置4、打捆辊道6、打捆机 7、成品收集台架8和称重装置9,可以理解为本实用新型的实用新型点是在现有的棒材生产线上增加了挡料装置10,挡料装置10的挡料臂102与链式运输机3的导料立板301能够形成引导棒材11下落的导向通道12,下落的棒材11能够从导向通道 12的下端进入回转装置5的接料区502内,大大降低了棒材下落过程中出现的甩尾、交叉、缠绕等乱钢现象的发生,从而提高了成捆棒材的品质,提高了交货质量。The bar production line also includes a roller table 1, a steel moving device 2, a counter device 4, a baling roller table 6, a baler 7, a finished product collection platform 8 and a weighing device 9, which can be understood as the utility model of the utility model. The novel point is that a material stopper 10 is added to the existing bar production line. The material stopper arm 102 of the material stopper 10 and the material guide vertical plate 301 of the chain conveyor 3 can form a guide channel 12 for guiding the falling of the bar material 11. The falling bar 11 can enter the material receiving area 502 of the rotary device 5 from the lower end of the guide channel 12, which greatly reduces the occurrence of random steel phenomena such as tail flicking, crossing, winding and so on during the falling process of the bar, thereby improving the production efficiency. The quality of the bundled bars improves the delivery quality.

在本实施例中,挡料臂102的材质可以为刚性材料(包括固态金属材料,如钢或铜),挡料臂102为条形弯曲结构,挡料装置10含有多个挡料臂102,挡料臂102的排列方向与链式运输机3的排列方向相同。即挡料装置10含有多个挡料臂102,多个挡料臂102沿左右方向间隔排列,多个链式运输机3沿左右方向间隔排列,如图1 所示。或者,挡料臂102可以为长条型板状结构,该长条型板状结构的断面与图4 中所示的挡料臂102相同,即仅挡料装置10含有1个挡料臂102。In this embodiment, the material of the stopper arm 102 can be a rigid material (including solid metal materials, such as steel or copper), the stopper arm 102 is a strip-shaped curved structure, and the stopper device 10 includes a plurality of stopper arms 102, The arrangement direction of the stopper arms 102 is the same as that of the chain conveyor 3 . That is, the stopper device 10 includes a plurality of stopper arms 102 , the multiple stopper arms 102 are arranged at intervals along the left-right direction, and the multiple chain conveyors 3 are arranged at intervals along the left-right direction, as shown in FIG. 1 . Alternatively, the stopper arm 102 may be an elongated plate-like structure, and the cross-section of the elongated plate-like structure is the same as that of the stopper arm 102 shown in FIG. 4 , that is, only the stopper device 10 contains one stopper arm 102 .

优选,挡料装置10含有多个挡料臂102,挡料臂102含有从上向下依次连接的连接段1021、弯曲段1022和引导段1023,导料立板301含有上下连接的水平段3011 和直立段3012(链式运输机3的出口部位设有导料立板301为现有技术),引导段1023 和直立段3012形成导向通道12。Preferably, the stopper device 10 includes a plurality of stopper arms 102, the stopper arms 102 include a connecting segment 1021, a curved segment 1022 and a guide segment 1023 connected in sequence from top to bottom, and the guide vertical plate 301 includes a horizontal segment 3011 connected up and down and the upright section 3012 (the outlet of the chain conveyor 3 is provided with a material guide upright 301 in the prior art), the guiding section 1023 and the upright section 3012 form the guiding channel 12 .

在本实施例中,所述棒材生产线包括多个链式运输机3和多个回转装置5,挡料臂102的数量、链式运输机3的数量和回转装置5的数量相同,挡料臂102与链式运输机3一一对应,挡料臂102与回转装置5一一对应。挡料臂102的连接段1021位于导料立板301的水平段3011的上方,挡料臂102的引导段1023位于导料立板301 的直立段3012的前方,引导段1023与直立段3012之间存在间距。In this embodiment, the bar production line includes a plurality of chain conveyors 3 and a plurality of rotating devices 5, the number of the stopper arms 102, the number of the chain conveyors 3 and the number of the rotating devices 5 are the same, and the number of stopper arms 102 There is a one-to-one correspondence with the chain conveyor 3 , and a one-to-one correspondence between the stopper arms 102 and the rotary device 5 . The connecting segment 1021 of the stopper arm 102 is located above the horizontal segment 3011 of the guide vertical plate 301 , the guide segment 1023 of the stopper arm 102 is located in front of the upright segment 3012 of the guide plate 301 , the guide segment 1023 and the upright segment 3012 There is a gap between.

在本实施例中,引导段1023的下端高于直立段3012的下端,导向通道12的下端位于回转装置5的接料臂501的接料区502内,导向通道12的下部与棒材11的直径相匹配,为了减少下述调节销钉孔的数量,简化结构,减少调整工作量,一个导向通道12宽度可以适用于几个规格的棒材。导向通道12的宽度要大于通过的最大规格棒料的直径,否则,可能出现卡料的情况,同时,导向通道12的宽度也要小于最小规格棒料直径的2倍,避免因为通道宽度过大,而影响导料效果。当然,这个宽度也可以根据现场实际情况,进行调整,以求达到最优的导料效果,从而避免上述甩尾、交叉、缠绕等乱钢现象。另外,沿从上向下的方向,导向通道12的宽度逐渐减小。所述宽度为图4中左右方向上的尺寸。In this embodiment, the lower end of the guide section 1023 is higher than the lower end of the upright section 3012 , the lower end of the guide channel 12 is located in the material receiving area 502 of the material receiving arm 501 of the swivel device 5 , and the lower part of the guide channel 12 is connected with the rod 11 . The diameters are matched, in order to reduce the number of the following adjustment pin holes, simplify the structure, and reduce the adjustment workload, the width of one guide channel 12 can be suitable for bars of several specifications. The width of the guide channel 12 should be larger than the diameter of the maximum specification bar to pass through, otherwise, there may be a situation of jamming. At the same time, the width of the guide channel 12 should also be less than 2 times the diameter of the minimum specification bar to avoid the channel width being too large. , and affect the guiding effect. Of course, this width can also be adjusted according to the actual situation of the site, in order to achieve the best material guiding effect, so as to avoid the above-mentioned random steel phenomenon such as tail flicking, crossing and winding. In addition, the width of the guide channel 12 gradually decreases in the direction from top to bottom. The width is the dimension in the left-right direction in FIG. 4 .

在本实施例中,安装支架101含有立柱1011和横梁1012,立柱1011位于横梁 1012的两端,横梁1012位于链式运输机3的上方,挡料臂102通过连接组件103与横梁1012连接。一般棒材成品的定尺长度为6米、9米、12米,所以挡料装置10 要能满足最长12米定尺长度成品材的顺利通过,除去两侧的立柱1011支撑外,无其它支撑,整个12米范围内都是过料区,同时过料区走钢线外侧留有适当余量。In this embodiment, the mounting bracket 101 includes a column 1011 and a beam 1012, the column 1011 is located at both ends of the beam 1012, the beam 1012 is located above the chain conveyor 3, and the retaining arm 102 is connected to the beam 1012 through the connecting assembly 103. Generally, the fixed lengths of the finished bar products are 6 meters, 9 meters, and 12 meters, so the stopper device 10 must be able to meet the smooth passage of the finished products with a maximum length of 12 meters. Except for the support of the columns 1011 on both sides, there is no other Support, the entire 12-meter range is the passing area, and at the same time, there is an appropriate margin on the outside of the steel wire in the passing area.

同时考虑加工及运输问题,横梁1012做成分体式结构,横梁1012含有沿长度方向设置多个组成梁段,每个组成梁段的端部均设有端板,相邻的两个组成梁段的端板通过螺栓连接。同时,横梁1012上设计有加强筋,保证其在大于12米的长度范围内有足够的刚度,以支撑其上安装的各个部件。Considering the problems of processing and transportation at the same time, the beam 1012 is made of a split structure. The beam 1012 includes a plurality of component beam segments arranged along the length direction. The end of each component beam segment is provided with an end plate. The end plates are connected by bolts. At the same time, reinforcing ribs are designed on the beam 1012 to ensure that it has sufficient rigidity within a length range of more than 12 meters to support various components installed on it.

在本实施例中,挡料臂102与连接组件103一一对应连接,连接组件103含有连接板1031和支架板1032,连接板1031固定于横梁1012上,两块平行的支架板1032 与连接板1031连接固定,挡料臂102位于两块支架板1032之间,挡料臂102通过螺栓或销轴与支架板1032连接,如图4至图7所示。In this embodiment, the stopper arms 102 are connected to the connecting assembly 103 in one-to-one correspondence. The connecting assembly 103 includes a connecting plate 1031 and a bracket plate 1032, the connecting plate 1031 is fixed on the beam 1012, and two parallel bracket plates 1032 and the connecting plate 1031 is connected and fixed, the stopper arm 102 is located between the two bracket plates 1032, and the stopper arm 102 is connected with the bracket plate 1032 by bolts or pins, as shown in FIG. 4 to FIG. 7 .

两块支架板1032之间留有间隔,用于安装挡料臂102。挡料臂102由设定厚度的钢板加工而成,挡料臂102安装于两块支架板1032之间后,其两侧有适当间隙,挡料臂102能灵活转动而不晃动。挡料臂102为条形弯曲结构,这样就形成了一个收口的过渡。支架板1032和挡料臂102上均设有多个销钉孔,例如,支架板1032和挡料臂102上均设有三个以上的销钉孔1033。A space is left between the two bracket plates 1032 for installing the stopper arm 102 . The stopper arm 102 is made of a steel plate with a predetermined thickness. After the stopper arm 102 is installed between the two bracket plates 1032, there are appropriate gaps on both sides of the stopper arm 102, and the stopper arm 102 can flexibly rotate without shaking. The stopper arm 102 is a strip-shaped curved structure, which forms a transition of the mouth. The support plate 1032 and the blocking arm 102 are provided with a plurality of pin holes. For example, the support board 1032 and the blocking arm 102 are provided with more than three pin holes 1033 .

在本实施例中,导向通道12的入口位于导向通道12的上部,导向通道12的出口位于导向通道12的下部,为了使挡料装置10能够适应多种不同直径的棒材,挡料臂102能够相对于安装支架101转动,挡料臂102的引导段1023与导料立板301的直立段3012之间的距离能够调节,即导向通道12的宽度能够调节。In the present embodiment, the inlet of the guide channel 12 is located at the upper part of the guide channel 12, and the outlet of the guide channel 12 is located at the lower part of the guide channel 12. It can be rotated relative to the mounting bracket 101 , and the distance between the guide section 1023 of the stopper arm 102 and the upright section 3012 of the material guide vertical plate 301 can be adjusted, that is, the width of the guide channel 12 can be adjusted.

支架板1032上可以设有若干销钉孔1033,一个销钉孔1033为定位销钉孔1035,其余销钉孔1033为调节销钉孔,挡料臂102上可以设有若干销钉孔1033,一个销钉孔1033为定位销钉孔1035,其余销钉孔1033为调节销钉孔,挡料臂102通过两个销钉1034与两块支架板1032连接,挡料臂102能够以所述定位销钉孔1035的轴线为轴转动,所述定位销钉孔1035的轴线与左右方向平行,导料立板301和挡料臂102 之间的距离能够调节,可以根据实际需要,确定调节销轴孔的数量和位置。如图4 至图7所示,图中调节销轴孔的数量不是唯一方案。或者,横梁1012也可改为轴类零件,通过液压,电动等驱动方式,实现导料立板301和挡料臂102之间开口度(距离)的自动调整。The bracket plate 1032 can be provided with a number of pin holes 1033, one pin hole 1033 is a positioning pin hole 1035, the other pin holes 1033 are adjusting pin holes, the material blocking arm 102 can be provided with a number of pin holes 1033, one pin hole 1033 is a positioning pin hole The pin holes 1035 and the other pin holes 1033 are adjustment pin holes. The stopper arm 102 is connected to the two bracket plates 1032 through two pins 1034. The stopper arm 102 can rotate around the axis of the positioning pin hole 1035. The axis of the positioning pin hole 1035 is parallel to the left and right direction, the distance between the material guide vertical plate 301 and the material blocking arm 102 can be adjusted, and the number and position of the adjustment pin hole can be determined according to actual needs. As shown in Figures 4 to 7, adjusting the number of pin holes in the figures is not the only solution. Alternatively, the beam 1012 can also be changed to a shaft type part, and the opening degree (distance) between the material guide vertical plate 301 and the material stopper arm 102 can be automatically adjusted by means of hydraulic or electric driving.

例如,一个销钉穿过支架板1032的定位销钉孔1035和挡料臂102的定位销钉孔1035,另一个销钉穿过支架板1032和挡料臂102上对应或不对应的调节销钉孔,从而调节挡料臂102的引导段1023与导料立板301的直立段3012之间的距离,即调节导向通道12的下部的宽度,如导向通道12的下部的宽度可以为第一开口度x1(如图8所示)、第二开口度x2(如图9所示)、第三开口度x3(如图10所示)或第四开口度(图中未示)。For example, one pin passes through the positioning pin hole 1035 of the bracket plate 1032 and the positioning pin hole 1035 of the stopper arm 102, and the other pin passes through the corresponding or non-corresponding adjustment pin holes on the support plate 1032 and the stopper arm 102, thereby adjusting The distance between the guide section 1023 of the stopper arm 102 and the upright section 3012 of the guide vertical plate 301 is to adjust the width of the lower part of the guide channel 12. For example, the width of the lower part of the guide channel 12 can be the first opening degree x1 (eg 8), the second opening degree x2 (as shown in FIG. 9), the third opening degree x3 (as shown in FIG. 10), or the fourth opening degree (not shown in the figure).

具体的,当另一个销钉穿过支架板1032上的一号调节销钉孔和挡料臂102上的一号调节销钉孔时,导向通道12的下部的宽度可以为第一开口度x1(如图8所示)。当另一个销钉穿过支架板1032上的二号调节销钉孔和挡料臂102上的二号调节销钉孔时,导向通道12的下部的宽度可以为第二开口度x2(如图9所示)。当另一个销钉穿过支架板1032上的三号调节销钉孔和挡料臂102上的三号调节销钉孔时,导向通道12的下部的宽度可以为第三开口度x3(如图10所示)。当另一个销钉穿过支架板1032上的四号调节销钉孔和挡料臂102上的四号调节销钉孔时,导向通道12的下部的宽度可以为第四开口度。Specifically, when another pin passes through the No. 1 adjusting pin hole on the bracket plate 1032 and the No. 1 adjusting pin hole on the stopper arm 102 , the width of the lower part of the guide channel 12 can be the first opening degree x1 (as shown in FIG. 8). When another pin passes through the No. 2 adjusting pin hole on the bracket plate 1032 and the No. 2 adjusting pin hole on the stopper arm 102 , the width of the lower part of the guide channel 12 can be the second opening degree x2 (as shown in FIG. 9 ) ). When another pin passes through the No. 3 adjusting pin hole on the bracket plate 1032 and the No. 3 adjusting pin hole on the stopper arm 102, the width of the lower part of the guide channel 12 can be the third opening degree x3 (as shown in FIG. 10 ) ). When another pin passes through the No. 4 adjusting pin hole on the bracket plate 1032 and the No. 4 adjusting pin hole on the stopper arm 102 , the width of the lower part of the guide channel 12 can be the fourth opening degree.

或者,另一个销钉也可以穿过支架板1032上的一号调节销钉孔和挡料臂102上的二号调节销钉孔、三号调节销钉孔或四号调节销钉孔;另一个销钉还可以穿过支架板1032上的二号调节销钉孔和挡料臂102上的一号调节销钉孔、三号调节销钉孔或四号调节销钉孔;另一个销钉还可以穿过支架板1032上的三号调节销钉孔和挡料臂 102上的一号调节销钉孔、二号调节销钉孔或四号调节销钉孔;另一个销钉还可以穿过支架板1032上的四号调节销钉孔和挡料臂102上的一号调节销钉孔、二号调节销钉孔或三号调节销钉孔。通过选择支架板1032和挡料臂102上调节销钉孔不同的排列组合,可以使导向通道12的下部的宽度得到更多的开口度,例如,支架板1032 和挡料臂102上均设有4个调节销钉孔,则导向通道12的下部的宽度得到最多16 种不同的开口度,从而可以适合于更多规格直径的棒材11。支架板1032和挡料臂102 上调节销钉孔的具体位置可以通过有限次的实验或计算机软件模拟获得。Alternatively, another pin can also pass through the No. 1 adjusting pin hole on the bracket plate 1032 and the No. 2 adjusting pin hole, No. 3 adjusting pin hole or No. 4 adjusting pin hole on the stopper arm 102; the other pin can also pass through Through the No. 2 adjusting pin hole on the bracket plate 1032 and the No. 1 adjusting pin hole, No. 3 adjusting pin hole or No. 4 adjusting pin hole on the stopper arm 102; another pin can also pass through the No. 3 adjusting pin hole on the bracket plate 1032 Adjusting pin hole and No. 1 adjusting pin hole, No. 2 adjusting pin hole or No. 4 adjusting pin hole on the stopper arm 102; another pin can also pass through the No. 4 adjusting pin hole on the bracket plate 1032 and the stopper arm 102 Adjustment pin hole No. 1, Adjustment pin hole No. 2, or Adjustment pin hole No. 3 on the By selecting different arrangements and combinations of the adjustment pin holes on the bracket plate 1032 and the retaining arm 102, the width of the lower part of the guide channel 12 can be more open. For example, the bracket plate 1032 and the retaining arm 102 are provided with 4 By adjusting the pin holes, the width of the lower part of the guide channel 12 can obtain at most 16 different opening degrees, so that it can be suitable for rods 11 with more specifications and diameters. The specific positions of the adjustment pin holes on the bracket plate 1032 and the stopper arm 102 can be obtained through a limited number of experiments or computer software simulations.

通过调节导料立板301和挡料臂102之间的距离,使导料立板301和挡料臂102 之间的距离略大于棒材11的直径,并存在适当间隙,可以保证棒材11顺利下落,同时在下落的过程中,棒材11轴线始终接近平行于左右方向,大大降低了棒材下落过程中出现的甩尾,交叉,缠绕等乱钢现象的发生,从而提高了成捆棒材的品质,提高了交货质量。By adjusting the distance between the material guide vertical plate 301 and the material blocking arm 102, the distance between the material guiding vertical plate 301 and the material blocking arm 102 is slightly larger than the diameter of the rod 11, and there is an appropriate gap, so that the rod 11 can be guaranteed. During the falling process, the axis of the bar 11 is always close to parallel to the left and right directions, which greatly reduces the occurrence of random steel phenomena such as tail flicking, crossing, winding and so on during the falling process of the bar, thereby improving the bundled bar. The quality of the material improves the quality of delivery.

另外,挡料臂102的材质也可以为柔性材料(如橡胶),例如挡料臂102可以为橡胶条或橡胶板,挡料臂102呈悬挂状态,挡料臂102的上端与横梁1012直接或间接连接固定,沿前后方向,挡料臂102与导料立板301之间可以重叠,如图11所示,链式运输机3输送棒材11前进,棒材11撞击挡料臂102后,挡料臂102和导料立板 301形成引导棒材11下落的导向通道12,棒材11进入导向通道12,下落的棒材11 从导向通道12的下端进入回转装置5的接料区502内,如图12所示。即当棒材11 进入挡料臂102和导料立板301之间形成导向通道12(也可以理解为是导向通道12 打开),当棒材11不进入挡料臂102和导料立板301之间则不形成导向通道12(也可以理解为是导向通道12关闭)。In addition, the material of the stopper arm 102 can also be a flexible material (such as rubber), for example, the stopper arm 102 can be a rubber strip or a rubber plate, the stopper arm 102 is in a suspended state, the upper end of the stopper arm 102 and the beam 1012 directly or The indirect connection is fixed. In the front and rear direction, the stopper arm 102 and the material guide vertical plate 301 can overlap. As shown in FIG. 11, the chain conveyor 3 transports the bar 11 forward. After the bar 11 hits the stopper arm 102, the stopper The material arm 102 and the material guide vertical plate 301 form a guide channel 12 for guiding the falling of the bar 11, the bar 11 enters the guide channel 12, and the falling bar 11 enters the material receiving area 502 of the rotary device 5 from the lower end of the guide channel 12, As shown in Figure 12. That is, when the bar 11 enters between the stopper arm 102 and the material guide vertical plate 301, the guide channel 12 is formed (it can also be understood that the guide channel 12 is opened), and when the bar 11 does not enter the stopper arm 102 and the material guide vertical plate 301 The guide channel 12 is not formed therebetween (it can also be understood that the guide channel 12 is closed).

挡料臂102选择柔性材料时,挡料臂102对棒材11的阻挡效果可以有时不够理想,可以在挡料臂102的下端固定连接配重块,配重块的重量可以根据有限次的实验获得。或者,也可以在挡料臂102上安装弹性复位部件104,例如,挡料臂102的一侧朝向链式运输机3,挡料臂102的另一侧朝向回转装置5,弹性复位部件104位于挡料臂102的另一侧外,弹性复位部件104能够给挡料臂102提供回复力。配重块也可以位于挡料臂102的另一侧外。When a flexible material is selected for the stopper arm 102, the blocking effect of the stopper arm 102 on the bar 11 may sometimes be unsatisfactory. A counterweight can be fixedly connected to the lower end of the stopper arm 102, and the weight of the counterweight can be determined according to a limited number of experiments. get. Alternatively, an elastic reset member 104 can also be installed on the stopper arm 102. For example, one side of the stopper arm 102 faces the chain conveyor 3, and the other side of the stopper arm 102 faces the turning device 5. The elastic return member 104 is located at the stopper arm 102. Outside the other side of the material arm 102 , the elastic restoring member 104 can provide restoring force to the material stopper arm 102 . The counterweight can also be located outside the other side of the stop arm 102 .

下面介绍一种防止棒材落料乱钢的方法,所述防止棒材落料乱钢的方法采用了上述的棒材生产线,所述防止棒材落料乱钢的方法包括以下步骤:The following introduces a method for preventing the bar material from falling out of random steel. The method for preventing the bar material from falling out of random steel adopts the above-mentioned bar production line. The method for preventing the bar material from falling out of random steel includes the following steps:

棒材11在链式运输机3上沿第一料流方向C行进。在链式运输机3的出口部位设置挡料装置10,挡料装置10含有安装支架101和挡料臂102,挡料臂102阻挡离开链式运输机3的棒材11继续向前移动,挡料臂102和导料立板301之间能够形成引导棒材11下落的导向通道12,下落的棒材11从导向通道12的下端进入回转装置5的接料区502内。待一捆料接完后,回转装置5启动,通过其回转运动,将成捆的棒材放到打捆辊道6上,然后由打捆机7进行打捆。打完捆的棒材继续由辊道往下游输送,棒材沿第二料流方向D行进,如图1所示。The bars 11 travel in the first flow direction C on the chain conveyor 3 . A stopper device 10 is provided at the exit of the chain conveyor 3. The stopper device 10 includes a mounting bracket 101 and a stopper arm 102. The stopper arm 102 blocks the bar 11 leaving the chain conveyor 3 from continuing to move forward. A guide channel 12 for guiding the falling of the bar 11 can be formed between the 102 and the guide vertical plate 301 , and the falling bar 11 enters the material receiving area 502 of the rotating device 5 from the lower end of the guide channel 12 . After a bundle of materials is received, the rotary device 5 is activated, and through its rotary motion, the bundled bars are placed on the baling roller table 6, and then bundled by the baler 7. The bundled bars continue to be conveyed downstream by the roller table, and the bars travel along the second material flow direction D, as shown in Figure 1.

为了便于理解和描述,本实用新型中采用了绝对位置关系进行表述,如无特别说明,其中的方位词“上”表示垂直于图1的纸面并指向纸面外侧方向,方位词“下”表示垂直于图1的纸面并指向纸面内侧方向,方位词“左”表示图1中的左侧方向,方位词“右”表示图1中的右侧方向,方位词“前”表示图1中的下侧方向,方位词“后”表示图1中的上侧方向。本实用新型采用了阅读者或使用者的观察视角进行描述,但上述方位词不能理解或解释为是对本实用新型保护范围的限定。In order to facilitate understanding and description, the present utility model adopts the absolute positional relationship to describe, unless otherwise specified, the orientation word "up" means that it is perpendicular to the paper surface of Fig. 1 and points to the outside direction of the paper surface, and the orientation word "down" Indicates that it is perpendicular to the paper surface of Figure 1 and points to the inside of the paper surface, the orientation word "left" represents the left direction in Figure 1, the orientation word "right" represents the right direction in Figure 1, and the orientation word "front" represents the figure The lower direction in 1, the orientation word "rear" means the upper direction in Fig. 1 . The present invention is described using the viewing angle of a reader or user, but the above-mentioned orientation words cannot be understood or interpreted as limiting the protection scope of the present invention.

以上所述,仅为本实用新型的具体实施例,不能以其限定实用新型实施的范围,所以其等同组件的置换,或依本实用新型专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本实用新型中的技术特征与技术特征之间、技术特征与技术方案、技术方案与技术方案之间均可以自由组合使用。The above descriptions are only specific examples of the present invention, and cannot limit the scope of implementation of the present invention. Therefore, the replacement of the equivalent components, or the equivalent changes and modifications made according to the scope of the patent protection of the present invention should still belong to the scope of the present invention. Scope covered by this patent. In addition, technical features and technical features, technical features and technical solutions, and technical solutions and technical solutions in the present invention can be freely combined and used.

Claims (9)

1.一种棒材生产线,其特征在于,所述棒材生产线包括依次设置的链式运输机(3)和回转装置(5),链式运输机(3)的出口部位设有导料立板(301)和挡料装置(10),挡料装置(10)含有安装支架(101)和挡料臂(102),挡料臂(102)能够阻挡离开链式运输机(3)的棒材(11)继续向前移动,挡料臂(102)和导料立板(301)之间能够形成引导棒材(11)下落的导向通道(12),下落的棒材(11)能够从导向通道(12)的下端进入回转装置(5)的接料区(502)内。1. A bar production line, characterized in that the bar production line comprises a chain conveyor (3) and a rotary device (5) arranged in turn, and the outlet of the chain conveyor (3) is provided with a guide vertical plate ( 301) and a stopper device (10), the stopper device (10) comprising a mounting bracket (101) and a stopper arm (102), the stopper arm (102) capable of blocking the bar (11) leaving the chain conveyor (3) ) continues to move forward, a guide channel (12) for guiding the falling of the bar (11) can be formed between the stopper arm (102) and the guide vertical plate (301), and the falling bar (11) can pass through the guide channel ( The lower end of 12) enters the material receiving area (502) of the rotary device (5). 2.根据权利要求1所述的棒材生产线,其特征在于,挡料臂(102)为条形弯曲结构,挡料装置(10)含有多个挡料臂(102),多个挡料臂(102)的排列方向与多个链式运输机(3)的排列方向相同。2. The bar production line according to claim 1, characterized in that, the material stopper arm (102) is a strip-shaped curved structure, and the material stopper device (10) comprises a plurality of material stopper arms (102), a plurality of material stopper arms The arrangement direction of (102) is the same as the arrangement direction of the plurality of chain conveyors (3). 3.根据权利要求2所述的棒材生产线,其特征在于,挡料臂(102)含有从上向下依次连接的连接段(1021)、弯曲段(1022)和引导段(1023),导料立板(301)含有上下连接的水平段(3011)和直立段(3012),引导段(1023)和直立段(3012)能够形成导向通道(12)。3. The bar production line according to claim 2, wherein the stopper arm (102) comprises a connecting section (1021), a bending section (1022) and a guiding section (1023) which are connected in sequence from top to bottom, and the guiding section (1023) The material vertical plate (301) includes a horizontal section (3011) and an upright section (3012) connected up and down, and the guide section (1023) and the upright section (3012) can form a guide channel (12). 4.根据权利要求3所述的棒材生产线,其特征在于,所述棒材生产线包括多个链式运输机(3),挡料臂(102)与链式运输机(3)一一对应,挡料臂(102)的连接段(1021)位于导料立板(301)的水平段(3011)的上方。4. The bar production line according to claim 3, characterized in that, the bar production line comprises a plurality of chain conveyors (3), and the stopper arms (102) correspond to the chain conveyors (3) one-to-one, and the stopper arms (102) correspond to the chain conveyors (3). The connecting section (1021) of the material arm (102) is located above the horizontal section (3011) of the material guide vertical plate (301). 5.根据权利要求1所述的棒材生产线,其特征在于,导向通道(12)的下端位于回转装置(5)的接料区(502)内,导向通道(12)的下部与棒材(11)的直径相匹配,沿从上向下的方向,导向通道(12)的宽度逐渐减小。5. The bar production line according to claim 1, characterized in that the lower end of the guide channel (12) is located in the material receiving area (502) of the rotary device (5), and the lower part of the guide channel (12) is connected to the bar (502). The diameters of 11) are matched, and the width of the guide channel (12) gradually decreases in the direction from top to bottom. 6.根据权利要求1所述的棒材生产线,其特征在于,导向通道(12)的入口位于导向通道(12)的上部,导向通道(12)的出口位于导向通道(12)的下部,挡料臂(102)能够相对于安装支架(101)转动,导向通道(12)的宽度能够调节。6. The bar production line according to claim 1, wherein the inlet of the guide channel (12) is located at the upper part of the guide channel (12), the outlet of the guide channel (12) is located at the lower part of the guide channel (12), and the blocking The material arm (102) can be rotated relative to the mounting bracket (101), and the width of the guide channel (12) can be adjusted. 7.根据权利要求1所述的棒材生产线,其特征在于,安装支架(101)含有立柱(1011)和横梁(1012),横梁(1012)位于链式运输机(3)的上方,挡料臂(102)通过连接组件(103)与横梁(1012)连接。7. The bar production line according to claim 1, characterized in that the mounting bracket (101) comprises a column (1011) and a beam (1012), the beam (1012) is located above the chain conveyor (3), and the stopper arm (102) is connected with the beam (1012) through the connecting assembly (103). 8.根据权利要求7所述的棒材生产线,其特征在于,连接组件(103)含有连接板(1031)和支架板(1032),连接板(1031)固定于横梁(1012)上,两块平行的支架板(1032)与连接板(1031)连接固定,挡料臂(102)位于两块支架板(1032)之间,支架板(1032)和挡料臂(102)上均设有三个以上的销钉孔(1033),挡料臂(102)通过两个销钉(1034)与两块支架板(1032)连接,导料立板(301)和挡料臂(102)之间的距离能够调节。8. The bar production line according to claim 7, wherein the connecting assembly (103) comprises a connecting plate (1031) and a bracket plate (1032), the connecting plate (1031) is fixed on the beam (1012), and two The parallel support plates (1032) are connected and fixed with the connecting plate (1031), the stopper arm (102) is located between the two support plates (1032), and the support plate (1032) and the stopper arm (102) are provided with three The above pin holes (1033), the stopper arm (102) is connected to the two bracket plates (1032) through two pins (1034), and the distance between the material guide vertical plate (301) and the stopper arm (102) can be adjust. 9.根据权利要求1所述的棒材生产线,其特征在于,挡料臂(102)的材质为柔性材料,挡料臂(102)呈悬挂状态,挡料臂(102)的一侧朝向链式运输机(3),挡料臂(102)的另一侧朝向回转装置(5),挡料臂(102)的下端设有配重块,或挡料臂(102)的另一侧外连接有弹性复位部件(104)。9. The bar production line according to claim 1, wherein the material of the stopper arm (102) is a flexible material, the stopper arm (102) is in a suspended state, and one side of the stopper arm (102) faces the chain Conveyor (3), the other side of the stopper arm (102) faces the slewing device (5), the lower end of the stopper arm (102) is provided with a counterweight, or the other side of the stopper arm (102) is externally connected There is a resilient reset member (104).
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116135748A (en) * 2021-11-18 2023-05-19 北京京诚瑞信长材工程技术有限公司 Bar production line and method for preventing bar blanking from messing steel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116135748A (en) * 2021-11-18 2023-05-19 北京京诚瑞信长材工程技术有限公司 Bar production line and method for preventing bar blanking from messing steel

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