CN214408796U - Industrial ultrasonic flaw detection device - Google Patents
Industrial ultrasonic flaw detection device Download PDFInfo
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- CN214408796U CN214408796U CN202120023523.3U CN202120023523U CN214408796U CN 214408796 U CN214408796 U CN 214408796U CN 202120023523 U CN202120023523 U CN 202120023523U CN 214408796 U CN214408796 U CN 214408796U
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Abstract
The utility model relates to an industrial ultrasonic inspection device, including automobile body, universal wheel, on-vehicle platform, elevating platform, control platform, power device, the straight structure of detecting a flaw, the curved structure of detecting a flaw, the probe of detecting a flaw. The utility model discloses the design of industrial flaw detection device, change the tradition and detect a flaw local limitation or the huge big inspection equipment of volume, the improvement is the higher inspection equipment that can remove and can control the degree, can accomplish some large-scale or high altitude plant's detection achievement subaerial, safety factor is improved, collocation through different supports, realize the probe and wait the laminating of detection device outer wall, detect a flaw to large-scale equipment and high altitude pipeline, do benefit to and realize essential safety production target, this device is through improving, become linear detection with point contact detection, both avoid reinspection and leak detection, can improve detection efficiency again, time saving, should use widely.
Description
Technical Field
The utility model relates to a chemical industry equipment technical field, in particular to industrial ultrasonic flaw detection device.
Background
Since the 40 th century, the industrial manufacture is rapidly developed, the manufacturing field and the technology are rapidly updated, and the high requirements of the production conditions and equipment, such as high temperature and high pressure and extreme acid and alkali conditions, are intuitively reflected in the manufacturing industry. Such production is relatively large in the overall industrial manufacturing industry and is not an alternative. When the high-strength steel is produced under the condition of high strength, equipment is easy to corrode, deform, crack, age and other losses, if the losses cannot be detected and processed in time, chain reaction is easy to cause in the production, accidents are formed, and personnel and property losses are caused. For this reason, the equipment needs to be frequently overhauled. At present, the production equipment can be deeply detected by adopting a portable ultrasonic flaw detector and other detectors, so that hidden dangers are eliminated. However, for some large-scale reaction vessels, overhead pipelines and other equipment, the detection instrument is used for manual detection, operators can be in dangerous working environments such as high altitude or closed, the manual operation consumes long time, and the conditions of re-detection and omission detection easily occur, so that the invention provides the ultrasonic detection device.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an industrial ultrasonic inspection device to solve above-mentioned technical problem, for realizing above-mentioned purpose the utility model discloses a following technical scheme:
an industrial ultrasonic flaw detection device comprises a vehicle body, universal wheels, a vehicle-mounted platform, a lifting platform, a control platform, a power device, a flaw detection straight frame structure, a flaw detection bent frame structure and a flaw detection probe, wherein the vehicle-mounted platform is arranged on the top surface of the vehicle body, the universal wheels are connected to the bottom surface of the vehicle body, the power device is fixed to the top surface of the vehicle body, the power device is arranged on the inner side of the vehicle-mounted platform, the control platform is arranged at the left end of the top surface of the vehicle-mounted platform, the lifting platform is arranged at the right end of the top surface of the vehicle-mounted platform, a concave slope is arranged at the right end of the right side of the vehicle-mounted platform, the flaw detection straight frame structure is connected to the lifting platform, the flaw detection bent frame structure is fixed to the right side of the flaw detection straight frame structure, the flaw detection probes are arranged in a plurality of groups at equal intervals, the flaw detection straight frame structure and the flaw detection bent frame structure right side, the power device is connected with the lifting platform, the control platform is connected with the power device and the flaw detection probe.
On the basis of the technical scheme, the straight structure of detecting a flaw comprises half a meter pipe support, two meter pipe supports, but half a meter pipe support, two meter pipe supports independent assortment and connect from top to bottom, half a meter pipe support, two meter pipe support bottom all can be connected on the elevating platform, fixed hole has all been seted up to the lateral wall of half a meter pipe support, two meter pipe supports, equidistant setting from top to bottom of fixed hole, the curved structure of detecting a flaw and the probe of detecting a flaw all fix in the fixed hole outside, the top of half a meter pipe support, two meter pipe supports all is equipped with the slot, and the bottom of half a meter pipe support, two meter pipe supports all is equipped with the plug, the plug all can be pegged graft in the slot.
On the basis of the technical scheme, the bent frame structure of detecting a flaw has two kinds of specifications of semicircle cast and arc cast, semicircle cast and arc cast constitute by pipe support, rear end fixed seat, the rear end fixed seat is all established in the middle section rear side of pipe support, and the integrative welding of pipe support and rear end fixed seat, the front side at the straight frame structure of detecting a flaw is fixed to the rear end fixed seat, a plurality of groups of fixed holes have been seted up to the front side of pipe support, and a plurality of groups of fixed holes are the establishment of circumference angle on the front side of pipe support, the outside at fixed hole is fixed to the probe of detecting a flaw.
On the basis of the technical scheme, the maximum lifting height of the lifting platform is 0.5 meter, the length of a half-meter pipe frame is 0.5 meter, the length of one-meter pipe frame is 1 meter, the length of two-meter pipe frames is 2 meters, the flaw detection probe is a transverse wave probe and a double-crystal probe, the Vickers hardness of the car body, the universal wheels, the vehicle-mounted platform, the lifting platform, the flaw detection straight frame structure and the flaw detection bent frame structure is not lower than 220, and the surface spraying is provided with an insulating layer.
Compared with the prior art, the utility model has the advantages of it is following: the utility model discloses the design of industrial flaw detection device, change the tradition and detect a flaw local limitation or the huge big inspection equipment of volume, the improvement is the higher inspection equipment that can remove and can control the degree, can accomplish some large-scale or high altitude plant's detection achievement subaerial, safety factor is improved, collocation through different supports, realize the probe and wait the laminating of detection device outer wall, detect a flaw to large-scale equipment and high altitude pipeline, do benefit to and realize essential safety production target, this device is through improving, become linear detection with point contact detection, both avoid reinspection and leak detection, can improve detection efficiency again, time saving, should use widely.
Drawings
Fig. 1 is a general appearance state diagram of the present invention.
Fig. 2 is the utility model discloses a flaw detection straight frame structure overview sketch map.
Fig. 3 is a schematic view of the flaw detection straight frame structure of the present invention.
Fig. 4 is the local detail schematic diagram of the flaw detection straight frame structure of the utility model.
Fig. 5 is a schematic view of the structure of the flaw detection bent frame of the present invention.
In the figure: the device comprises a vehicle body 1, universal wheels 2, a vehicle-mounted platform 3, a lifting platform 4, a control platform 5, a power device 6, a flaw detection straight frame structure 7, a flaw detection bent frame structure 8, a flaw detection probe 9 and a concave slope 10
A half-meter pipe frame 11, a one-meter pipe frame 12, two-meter pipe frames 13, a fixing hole 14, a half-round pipe type 15, an arc pipe type 16, a pipe frame 17, a rear end fixing seat 18, a slot 19 and a plug 20.
Detailed Description
The invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
An industrial ultrasonic flaw detection device comprises a vehicle body 1, universal wheels 2, a vehicle-mounted platform 3, a lifting platform 4, a control platform 5, a power device 6, a flaw detection straight frame structure 7, a flaw detection bent frame structure 8 and flaw detection probes 9, wherein the vehicle-mounted platform 3 is arranged on the top surface of the vehicle body 1, the universal wheels 2 are connected on the bottom surface of the vehicle body 1, the power device 6 is fixed on the top surface of the vehicle body 1, the power device 6 is arranged on the inner side of the vehicle-mounted platform 3, the control platform 5 is arranged at the left end of the top surface of the vehicle-mounted platform 3, the lifting platform 4 is arranged at the right end of the top surface of the vehicle-mounted platform 3, a concave slope 10 is arranged at the right side end of the vehicle-mounted platform 3, the flaw detection straight frame structure 7 is connected on the lifting platform 4, the flaw detection bent frame structure 8 is fixed on the right side of the flaw detection straight frame structure 7, the flaw detection probes 9 are provided with a plurality of groups, and the flaw detection probes 9 are equidistantly arranged on the right side surfaces of the flaw detection straight frame structure 7 and the bent frame structure 8, the power device 6 is connected with the lifting platform 4, and the control platform 5 is connected with the power device 6 and the flaw detection probe 9.
The flaw detection straight frame structure 7 comprises half meter pipe support 11, a meter pipe support 12, two meter pipe support 13, but half meter pipe support 11, a meter pipe support 12, two meter pipe support 13 independent assortment and connect from top to bottom, half meter pipe support 11, a meter pipe support 12, two meter pipe support 13 bottom all can be connected on elevating platform 4, fixed hole 14 has all been seted up to the lateral wall of half meter pipe support 11, a meter pipe support 12, two meter pipe support 13, equidistant setting from top to bottom of fixed hole 14, flaw detection bent frame structure 8 and flaw detection probe 9 all fix in the fixed hole 14 outside, the top of half meter pipe support 11, a meter pipe support 12, two meter pipe support 13 all is equipped with slot 19, and the bottom of half meter pipe support 11, a meter 12, two meter pipe support 13 all is equipped with plug 20, plug 20 all can peg graft in slot 19.
Flaw detection bent frame structure 8 has two kinds of specifications of semicircle tubular type 15 and arc cast 16, semicircle tubular type 15 and arc cast 16 are constituteed by pipe support 17, rear end fixed seat 18 all establishes the middle section rear side at pipe support 17, and pipe support 17 and the integrative welding of rear end fixed seat 18, rear end fixed seat 18 is fixed at the leading flank of the straight structure 7 of detecting a flaw, a plurality of groups of fixed holes 14 have been seted up to the leading flank of pipe support 17, and a plurality of groups of fixed holes 14 are the establishment of equal circumference angle on the leading flank of pipe support 17, the outside at fixed hole 14 is fixed to probe 9 of detecting a flaw.
The biggest lifting height of elevating platform 4 is 0.5 meter, the length of half meter pipe support 11 is 0.5 meter, and the length of one meter pipe support 12 is 1 meter, and the length of two meter pipe supports 13 is 2 meters, the probe 9 of detecting a flaw is transverse wave probe and bimorph probe, automobile body 1, universal wheel 2, on-vehicle platform 3, elevating platform 4, the straight structure 7 of detecting a flaw, the vickers hardness of bent structure 8 of detecting a flaw are not less than 220, and the surface coating has the insulating layer.
The utility model discloses the theory of operation: the equipment divide into the selection material installation and specifically use, one is the selection material installation, according to the pipe determinand size, chooses for use suitable semicircle cast and arc cast, according to the pipeline height, selects the straight structure of detecting a flaw of the different figure of combination, realizes the height that detects to and select different transverse wave probe and bimorph probe to different detection materials, and evenly embedded in the curved frame of detecting a flaw and detect a flaw on the side of straight structure, the equipment of will chooseing for use is installed in proper order and is connected. The two-position detection device is specifically used, the vehicle-mounted platform is moved to be close to the vertical surface of the aerial pipeline through the control platform, then the lifting platform is controlled to enable the height of the flaw detection bent frame to be consistent with that of an object to be detected, the vehicle-mounted platform continues to be translated to enable the surfaces of the vehicle-mounted platform and the object to be detected to be close to fit, the direction of the moving vehicle body is consistent with that of the object to be detected, ultrasonic detection and moving equipment is started, and analysis is conducted according to a graph displayed by an oscilloscope.
The foregoing is a preferred embodiment of the present invention, and for those skilled in the art to understand the teaching of the present invention, the changes, modifications, replacements and variations to the embodiments will still fall within the protection scope of the present invention without departing from the principle and spirit of the present invention.
Claims (4)
1. The industrial ultrasonic flaw detection device is characterized by comprising a vehicle body (1), universal wheels (2), a vehicle-mounted platform (3), an elevating platform (4), a control platform (5), a power device (6), a flaw detection straight frame structure (7), a flaw detection bent frame structure (8) and a flaw detection probe (9), wherein the vehicle-mounted platform (3) is arranged on the top surface of the vehicle body (1), the universal wheels (2) are connected to the bottom surface of the vehicle body (1), the power device (6) is fixed on the top surface of the vehicle body (1), the power device (6) is arranged on the inner side of the vehicle-mounted platform (3), the control platform (5) is arranged at the left end of the top surface of the vehicle-mounted platform (3), the elevating platform (4) is arranged at the right end of the top surface of the vehicle-mounted platform (3), a concave slope (10) is arranged at the right end of the vehicle-mounted platform (3), and the flaw detection straight frame structure (7) is connected to the elevating platform (4), flaw detection bent frame structure (8) are fixed on the right side of straight structure (7) of detecting a flaw, probe (9) of detecting a flaw are equipped with a plurality of groups, and the right flank of straight structure (7) of detecting a flaw and bent frame structure (8) of detecting a flaw that a plurality of groups detected a flaw and set up at equidistant fixed, elevating platform (4) is connected in power device (6), power device (6) and probe (9) of detecting a flaw are connected in control platform (5).
2. The industrial ultrasonic flaw detection device according to claim 1, wherein the flaw detection straight frame structure (7) is composed of a half-meter pipe frame (11), a meter pipe frame (12) and two meter pipe frames (13), the half-meter pipe frame (11), the meter pipe frame (12) and the two meter pipe frames (13) can be freely combined and connected up and down, the bottom ends of the half-meter pipe frame (11), the meter pipe frame (12) and the two meter pipe frames (13) can be connected to the lifting platform (4), the outer side walls of the half-meter pipe frame (11), the meter pipe frame (12) and the two meter pipe frames (13) are respectively provided with a fixed hole (14), the fixed holes (14) are arranged at equal intervals from top to bottom, the flaw detection bent frame structure (8) and the flaw detection probe (9) are fixed outside the fixed holes (14), the top ends of the half-meter pipe frame (11), the meter pipe frame (12) and the two meter pipe frames (13) are respectively provided with an insertion groove (19), the bottom ends of the half-meter pipe frame (11), the one-meter pipe frame (12) and the two-meter pipe frame (13) are respectively provided with a plug (20), and the plugs (20) can be inserted into the slots (19).
3. The industrial ultrasonic flaw detection device of claim 1, wherein the flaw detection bent frame structure (8) has two specifications of a semicircular tube type (15) and an arc tube type (16), the semicircular tube type (15) and the arc tube type (16) are both composed of a tube frame (17) and a rear end fixing seat (18), the rear end fixing seat (18) is arranged at the rear side of the middle section of the tube frame (17), the tube frame (17) and the rear end fixing seat (18) are integrally welded, the rear end fixing seat (18) is fixed at the front side surface of the flaw detection straight frame structure (7), a plurality of groups of fixing holes (14) are formed in the front side surface of the tube frame (17) at equal circumferential angles, and the flaw detection probe (9) is fixed at the outer side of the fixing holes (14).
4. The industrial ultrasonic flaw detection device according to claim 2, wherein the maximum elevation height of the elevation table (4) is 0.5 m, the length of the half-meter pipe frame (11) is 0.5 m, the length of the one-meter pipe frame (12) is 1 m, the length of the two-meter pipe frame (13) is 2 m, the flaw detection probe (9) is a transverse wave probe and a twin probe, the Vickers hardness of the car body (1), the universal wheel (2), the vehicle-mounted platform (3), the elevation table (4), the flaw detection straight frame structure (7) and the flaw detection bent frame structure (8) is not lower than 220, and an insulating layer is sprayed on the surface of the flaw detection straight frame structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120023523.3U CN214408796U (en) | 2021-01-06 | 2021-01-06 | Industrial ultrasonic flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120023523.3U CN214408796U (en) | 2021-01-06 | 2021-01-06 | Industrial ultrasonic flaw detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214408796U true CN214408796U (en) | 2021-10-15 |
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ID=78044215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120023523.3U Active CN214408796U (en) | 2021-01-06 | 2021-01-06 | Industrial ultrasonic flaw detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214408796U (en) |
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2021
- 2021-01-06 CN CN202120023523.3U patent/CN214408796U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No.1, Shiliquan East Road, Shizhong District, Zaozhuang City, Shandong Province 277100 Patentee after: Shandong Taihe Technology Co.,Ltd. Address before: No.1, Shiliquan East Road, Shizhong District, Zaozhuang City, Shandong Province 277100 Patentee before: SHANDONG TAIHE WATER TREATMENT TECHNOLOGIES Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |