CN203151389U - Control circuit of three-phase high power factor rectifier - Google Patents
Control circuit of three-phase high power factor rectifier Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及电气控制领域,更具体地说,涉及一种采用单周期单相PFC芯片,对解耦后的三相电路进行控制,实现了三相高功率因数输入的整流器。The invention relates to the field of electrical control, and more specifically relates to a rectifier which uses a single-cycle single-phase PFC chip to control a decoupled three-phase circuit and realizes three-phase high power factor input.
背景技术Background technique
随着国民经济的发展,各种用电设备越来越多。由于大多用电设备的输入采用的是非可控整流方式,用电设备输入端电流的谐波含量很高,这样就给电网带来了大量的“谐波污染”,而且增加了电网的损耗。为了减少装置对电网的谐波污染和电磁干扰,提出了相应的谐波抑制方法和功率因素校正电路,因此需在用电设备的输入增加一级功率因数校正(Power FactorCorrection,PFC)装置,以减小输入端谐波污染和提高功率因数。单相PFC技术的研究已经非常成熟,已有不少集成控制芯片,如UC3854、IRll50S、LTl508、ML4819等,而三相PFC整流装置具有更多的优点:(1)输入功率更高,可达几千瓦以上;(2)三相输入功率的脉动之和为零,而输出功功率的脉动为单相的三分之一,输出电容可取得较小,整流器的动态响应更快。三相PFC技术仍是近年来国内外研究的热点。With the development of the national economy, there are more and more various electrical equipment. Since the input of most electrical equipment adopts non-controllable rectification, the harmonic content of the input terminal current of electrical equipment is very high, which brings a lot of "harmonic pollution" to the power grid and increases the loss of the power grid. In order to reduce the harmonic pollution and electromagnetic interference of the device to the power grid, a corresponding harmonic suppression method and a power factor correction circuit are proposed. Therefore, it is necessary to add a power factor correction (Power Factor Correction, PFC) device to the input of the electrical equipment. Reduce input harmonic pollution and improve power factor. The research on single-phase PFC technology has been very mature, and there are many integrated control chips, such as UC3854, IRll50S, LTl508, ML4819, etc., and the three-phase PFC rectifier has more advantages: (1) Higher input power, up to (2) The sum of the pulsation of the three-phase input power is zero, while the pulsation of the output power is one-third of that of the single-phase, the output capacitor can be made smaller, and the dynamic response of the rectifier is faster. Three-phase PFC technology is still a research hotspot at home and abroad in recent years.
三相高功率因数整流技术的研究主要集中在PWM控制方式和拓扑结构上,目前基于不同的拓扑结构已有大量研究。中国杂志《中国电机工程学报》2012年06期文献《高功率因 数三相单管Boost PFC变换器》与《电工电能新技术》2003年02期文献《双开关三相四线PFC电路的研究》提出了一种采用了单开关和双开关的拓扑结构,开关数量较少,控制简单,但由于开关器件的开关应力较大,且电路工作在DCM(电流断续模式)模式下,THD仍比较大。《A Universal Vector Controller for Four-Quadrant Three-Phase Power Converters》一文中采用基于数字DSP控制的六开关拓扑结构,采用六只开关管,开关数目较多,导通损耗大,控制算法比较复杂,不易实现。The research on the three-phase high power factor rectification technology mainly focuses on the PWM control mode and topological structure. At present, there have been a lot of researches based on different topological structures. Chinese magazine "Proceedings of the Chinese Society for Electrical Engineering" 2012 Issue 06 " High Power Factor Three-phase Single Transistor Boost PFC Converter" and "Electrical Technology and Electric Energy New Technology" 2003 Issue 02 "Research on Dual-Switch Three-phase Four-Wire PFC Circuit 》A single-switch and double-switch topology is proposed, the number of switches is small, and the control is simple. However, due to the large switching stress of the switching devices, and the circuit works in DCM (discontinuous current mode) mode, the THD is still low. bigger. "A Universal Vector Controller for Four-Quadrant Three-Phase Power Converters" adopts a six-switch topology based on digital DSP control, and uses six switch tubes. The number of switches is large, the conduction loss is large, and the control algorithm is relatively complicated. accomplish.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中在控制相对简单时控制效果较差且在效果较好时控制复杂并难以实现的缺点,本发明提供了一种三相高功率因数整流器的控制电路,它可以实现三相高功率因数整流,可以得到较高精度的稳态输出电压,抗干扰能力强,并且易于实现。Aiming at the shortcomings in the prior art that the control effect is poor when the control is relatively simple and the control is complicated and difficult to realize when the effect is good, the present invention provides a control circuit for a three-phase high power factor rectifier, which can realize three-phase high power factor rectifier Power factor rectification can obtain a higher-precision steady-state output voltage, has strong anti-interference ability, and is easy to implement.
2.技术方案2. Technical solution
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种三相高功率因数整流器的控制电路,包括输入高频滤波电路、三相输入电感和三相整流电路,还包括开关管功率电路、输出整流滤波电路、分压检测电路、输入电流检测单元、单周期控制器以及开关管驱动电路;A control circuit for a three-phase high power factor rectifier, including an input high-frequency filter circuit, a three-phase input inductor, and a three-phase rectifier circuit, and also includes a switch tube power circuit, an output rectifier filter circuit, a voltage division detection circuit, and an input current detection unit , single-cycle controller and switching tube drive circuit;
所述的输入高频滤波电路包括三个参数相同的高频滤波电容Ca、Cb和Cc,Ca、Cb和Cc的一端分别对应接至电网A相电压输入端、电网B相电压输入端和电网C相电压输入端,另一端同时接至三相四线电的中性线,中性线接地;The input high-frequency filter circuit includes three high-frequency filter capacitors C a , C b and C c with the same parameters. One end of C a , C b and C c is respectively connected to the grid A phase voltage input terminal and the grid B The phase voltage input terminal and the C-phase voltage input terminal of the grid, the other end is connected to the neutral wire of the three-phase four-wire power at the same time, and the neutral wire is grounded;
所述的三相输入电感包括三个参数相同的高频BOOST电感La、Lb和Lc;The three-phase input inductance includes three high-frequency BOOST inductances L a , L b and L c with the same parameters;
所述的三相整流电路包括三个桥臂,即A相桥臂、B相桥臂和C相桥臂;The three-phase rectifier circuit includes three bridge arms, namely an A-phase bridge arm, a B-phase bridge arm and a C-phase bridge arm;
所述的开关管功率电路包括三个双向开关管Sa、Sb和Sc;电网A相输入电压经电感La接至A相桥臂中点A和双向开关管Sa的一端,电网B相输入电压经电感Lb接至B相桥臂中点B和双向开关管Sb的一端,电网C相输入电压经电感Lc接至C相桥臂中点C和双向开关管Sc的一端;所述的双向开关管Sa、Sb和Sc的另一端同时接入电网中性线并由开关管驱动电路驱动;The switch tube power circuit includes three bidirectional switch tubes S a , S b and S c ; the input voltage of phase A of the power grid is connected to the middle point A of the bridge arm of phase A and one end of the bidirectional switch tube S a through the inductance L a , and the power grid The B-phase input voltage is connected to the middle point B of the B-phase bridge arm and one end of the bidirectional switch S b through the inductor L b , and the C - phase input voltage of the power grid is connected to the C-phase bridge arm midpoint C and the bidirectional switch S c through the inductor L c one end; the other end of the bidirectional switch S a , S b and S c is simultaneously connected to the grid neutral line and driven by the switch tube drive circuit;
所述的三相整流电路、输出整流滤波电路和分压检测电路依次连接;所述的单周期控制器分别与分压检测电路、输入电流检测单元和开关管驱动电路相连接;所述的输入电流检测单元分别检测流经电感La、Lb和Lc后的电流。The three-phase rectification circuit, the output rectification filter circuit and the voltage division detection circuit are sequentially connected; the single-cycle controller is respectively connected with the voltage division detection circuit, the input current detection unit and the switching tube drive circuit; the input The current detection unit respectively detects the currents flowing through the inductors L a , L b and L c .
优选地,所述的双向开关管Sa、Sb和Sc每个都由四个整流二极管Di1、Di2、Di3、Di4与一个IGBT管Ki组成,Di2的阴极与Di1阳极相连,Di1的阴极接至i相电路中电感一端,Di4的阴极与Di3阳极相连,Di3的阴极接至中线,Di1的阴极、Di3的阴极和IGBT的集电极连接在一起,Di2的阳极、Di4的阳极和IGBT的发射极连接在一起,其中,i=a、b、c,IGBT管的栅极与开关管驱动电路相连接。Preferably, each of the bidirectional switches S a , S b and S c is composed of four rectifier diodes D i1 , D i2 , D i3 , D i4 and one IGBT tube K i , and the cathode of D i2 is connected to D The anode of i1 is connected, the cathode of D i1 is connected to one end of the inductor in the i-phase circuit, the cathode of D i4 is connected to the anode of D i3, the cathode of D i3 is connected to the neutral line, the cathode of D i1 , the cathode of D i3 are connected to the collector of the IGBT Together, the anode of D i2 , the anode of D i4 and the emitter of the IGBT are connected together, where i=a, b, c, the gate of the IGBT tube is connected with the switch tube drive circuit.
优选地,所述的三相整流电路包括六个快恢复二极管Dap、Dbp、Dcp、Dan、Dbn和Dcn,Dap的阳极与Dan的阴极相连组成A相桥臂,Dbp的阳极与Dbn的阴极相连组成B相桥臂,Dcp的阳极与Dcn的阴极相连组成C相桥臂,Dap、Dbp、Dcp的阴极连接在一起,同时Dan、Dbn和Dcn的阳极连接在一起。Preferably, the three-phase rectification circuit includes six fast recovery diodes D ap , D bp , D cp , D an , D bn and D cn , the anode of D ap is connected with the cathode of D an to form the A-phase bridge arm, The anode of D bp is connected with the cathode of D bn to form a B-phase bridge arm, the anode of D cp is connected to the cathode of D cn to form a C-phase bridge arm, the cathodes of D ap , D bp , and D cp are connected together, and D an , The anodes of D bn and D cn are connected together.
优选地,所述的输出整流滤波电路包括两个输出电解电容Cp、Cn,所述输出电解电容Cp的负极与所述输出电解电容Cn的正极相连,连接点接中性线,所述输出电解电容Cp的正极连接Dap、Dbp和Dcp的阴极,所述输出电解电容Cn的负极连接Dan、Dbn和Dcn的阳极。Preferably, the output rectifying and filtering circuit includes two output electrolytic capacitors Cp and Cn , the negative pole of the output electrolytic capacitor Cp is connected to the positive pole of the output electrolytic capacitor Cn , and the connection point is connected to the neutral line, The positive pole of the output electrolytic capacitor C p is connected to the cathodes of D ap , D bp and D cp , and the negative pole of the output electrolytic capacitor C n is connected to the anodes of D an , D bn and D cn .
优选地,所述的分压检测电路包括输出电压采样电阻RFB1、RFB2,输出欠电压采样电阻RBOP1、RBOP2和输出过电压采样电阻ROVP1、ROVP2,各组电压采样电阻相串联后并联在输出电容Cp的两端,且从各组电压采样电阻串联的连接处引出导线分别接入所述的单周期控制器。Preferably, the divided voltage detection circuit includes output voltage sampling resistors R FB1 and R FB2 , output undervoltage sampling resistors R BOP1 and R BOP2 and output overvoltage sampling resistors R OVP1 and R OVP2 , and each set of voltage sampling resistors is connected in series Afterwards, it is connected in parallel at both ends of the output capacitor Cp , and lead wires are connected to the single-cycle controller respectively from the connections where each set of voltage sampling resistors are connected in series.
优选地,所述的单周期控制器包括三个单周期单相PFC控制芯片IR1153S,输出电压Uo的取样值VFB分别接至三个芯片IR1153S的VFB引脚,与芯片内部基准电压VREF比较后的差值经过PI调解器得到Vm(由引脚COMP产生),三个芯片的COMP引脚并联到一点,再共用一个外接电路,构成一个电压误差放大环节,保证每相的电压误差放大值Vm相同,从而达到理想控制效果,输出过电压采样电压VOVP分别接到三个芯片的OVP口,当该电压大于芯片内给定电压值,三路输出占空比信号皆为零,起到过电压保护的作用,输出欠电压采样电压VBOP分别接到三个芯片的BOP口,该电压值小于芯片设定值时,同时封锁三路占空比信号,起到软启动的作用;所述的开关管驱动电路由M57959L芯片及其外围电路构成。Preferably, the single-cycle controller includes three single-cycle single-phase PFC control chips IR1153S, the sampled value V FB of the output voltage U o is respectively connected to the VFB pins of the three chips IR1153S, and is connected to the internal reference voltage V REF of the chip. The difference after comparison is obtained by the PI modulator to obtain V m (generated by the pin COMP), and the COMP pins of the three chips are connected to one point in parallel, and then share an external circuit to form a voltage error amplification link to ensure the voltage error of each phase The amplification value V m is the same, so as to achieve the ideal control effect. The output overvoltage sampling voltage V OVP is respectively connected to the OVP ports of the three chips. When the voltage is greater than the given voltage value in the chip, the three output duty cycle signals are all zero. , to play the role of overvoltage protection, the output undervoltage sampling voltage V BOP is respectively connected to the BOP ports of the three chips. Function; the switch tube drive circuit is composed of M57959L chip and its peripheral circuits.
优选地,所述的输入电流检测单元包括三个输入电流采样电路,每个输入电流采样电路由电流传感器和电流信号绝对值放大电路依次连接构成;所述的三个电流传感器的输入端分别采样三路电感电流值,所述的电感电流采样的输出信号经绝对值放大电路的输出端与单周期控制器相连接。Preferably, the input current detection unit includes three input current sampling circuits, and each input current sampling circuit is composed of a current sensor and a current signal absolute value amplification circuit sequentially connected; the input terminals of the three current sensors are respectively sampled Three channels of inductance current values, the output signal of the inductance current sampling is connected to the single-cycle controller through the output terminal of the absolute value amplifier circuit.
发明原理:基于本发明的三相高功率因数整流器的控制电路,若在A相输入电压处于正半周期时Sa开通,则La正向电流不断增加,当Sa关断时,整流桥的上桥臂二极管Dap导通,La给电容Cp充电的同时还给负载供电,La正向电流不断下降;相反若在A相输入电压处于负半周期时Sa开通,则La反向电流不断增加,当开关管Sa关断时,整流桥的下桥臂二极管Dan导通,La给电容Cn充电的同时也给负载供电,La反向电流不断下降;当Sa导通时,电感La两端电压为电网电压Ua;Sa关断时,若Ua处于正半周,电感La两端电压为Ua-UP(UP为Cp两端电压),若电网电压处于负半周,电感La两端电压为Ua-UN(UN为Cn两端电压);由伏秒平衡可得,Ua=(1-Da)UP(Ua>0),-Ua=(1-Da)UN(Ua<0),电路达到稳定状态时,两电容上的电压均衡且为输出电压Uo的一半,即UP=UN=0.5Uo;因此,|Ua|=0.5(1-Da)Uo(Da为一个开关周期内占空比,Cp的正极与Cn的负极形成的电压即输出电压Uo);Invention principle: based on the control circuit of the three-phase high power factor rectifier of the present invention, if S a is turned on when the A-phase input voltage is in the positive half cycle, then the forward current of L a continues to increase, and when S a is turned off, the rectifier bridge The upper bridge arm diode D ap is turned on, L a charges the capacitor C p and also supplies power to the load, and the forward current of L a keeps decreasing; on the contrary, if S a is turned on when the input voltage of phase A is in the negative half cycle, then L a The reverse current keeps increasing, when the switch tube S a is turned off, the diode D an of the lower bridge arm of the rectifier bridge is turned on, L a charges the capacitor C n and also supplies power to the load, and the reverse current of L a keeps decreasing; When S a is turned on, the voltage across the inductor L a is the grid voltage U a ; when S a is turned off, if U a is in the positive half cycle, the voltage across the inductor L a is U a -UP ( UP is C p Voltage at both ends), if the grid voltage is in the negative half cycle, the voltage at both ends of the inductor L a is U a -U N (U N is the voltage at both ends of C n ); from the volt-second balance, U a = (1-D a ) U P (U a >0), -U a = (1-D a ) U N (U a <0), when the circuit reaches a steady state, the voltages on the two capacitors are balanced and half of the output voltage U o , That is, U P =U N =0.5U o ; therefore, |U a |=0.5(1-D a )U o (D a is the duty cycle in one switching cycle, the positive pole of C p and the negative pole of C n form The voltage is the output voltage U o );
输出电压Uo的输出电压采样值VFB接至芯片IR1153S的VFB引脚,与芯片内部基准电压VREF比较后的差值经过PI调解器得到Vm(由引脚COMP产生);在开关周期开始时Sa导通,电感La两端电压为电网电压Ua,电流传感器采样输入电流信号,得到交变的电压信号后,经绝对值放大电路后得到正电压信号并接入控制芯片IR1153S电流采样信号输入端,形成电流环;此时电感电流经绝对值放大电路后,其输出值不断增加,而积分器的输出不断减小,当电流采样值大于积分器输出时Sa关断,在开关周期结束时将积分器复位,如此不断反复,得到所需的占空比信号;故每个周期各相采样电流与其开关管开通占空比满足:Vm(1-Da)=Via;结合采样电流与其开关管开通占空比大小关系可以得到:Ua=UoVia/2Vm,稳态下,Uo、Vm为恒定值,Via=kia且k为常数,记Re=kUo/2Vm,则Ua=Reia;从而A相的输出负载可以等效为一个纯电阻负载,使得输入电流波形跟随其相电压成正弦变化,相位角为零,实现了单位功率因数;The output voltage sampling value V FB of the output voltage U o is connected to the VFB pin of the chip IR1153S, and the difference after comparing with the internal reference voltage V REF of the chip is obtained by the PI modulator to obtain V m (generated by the pin COMP); during the switching cycle At the beginning, S a is turned on, the voltage at both ends of the inductor L a is the grid voltage U a , the current sensor samples the input current signal, and after obtaining the alternating voltage signal, the positive voltage signal is obtained after the absolute value amplification circuit and connected to the control chip IR1153S The current sampling signal input terminal forms a current loop; at this time, after the inductance current passes through the absolute value amplification circuit, its output value continues to increase, while the output of the integrator continues to decrease. When the current sampling value is greater than the output of the integrator, S a is turned off. At the end of the switching cycle, reset the integrator, and repeat this process to obtain the required duty ratio signal; therefore, the sampling current of each phase in each cycle and its switch-on duty ratio satisfy: V m (1-D a )=V ia ; combined with the relationship between the sampling current and its switch-on duty cycle, it can be obtained: U a = U o V ia /2V m , in steady state, U o and V m are constant values, V ia = ki a and k is a constant , record R e =kU o /2V m , then U a =R e i a ; thus the output load of phase A can be equivalent to a pure resistance load, so that the input current waveform follows its phase voltage into a sinusoidal change, and the phase angle is Zero, achieving unity power factor;
相B、相C与相A的工作原理相同,因此对于三相输入来说,每个单相的输出负载都可以等效为一个纯电阻负载,且大小相等;The working principle of phase B, phase C and phase A is the same, so for three-phase input, each single-phase output load can be equivalent to a pure resistance load, and the size is equal;
三个IR1153S芯片的COMP引脚并联,共用一个外接PI调节电路(由CZ、CP、Rgm组成),得到相同的输出电压误差放大信号Vm,输出过电压采样电压VOVP同时接至三片单周期控制芯片相应引脚,当该电压大于芯片内给定电压值,输出占空比信号为零,输出电压降低;输出欠电压采样电压VBOP同时接至三片单周期控制芯片相应引脚,在该电压值小于芯片设定值前,封锁占空比信号。The COMP pins of the three IR1153S chips are connected in parallel and share an external PI regulator circuit (composed of C Z , C P , R gm ) to obtain the same output voltage error amplification signal V m , and the output overvoltage sampling voltage V OVP is simultaneously connected to The corresponding pins of the three single-cycle control chips, when the voltage is greater than the given voltage value in the chip, the output duty cycle signal is zero, and the output voltage decreases; the output undervoltage sampling voltage V BOP is connected to the corresponding pins of the three single-cycle control chips at the same time Pin, before the voltage value is lower than the chip setting value, the duty cycle signal is blocked.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本发明采用采用单周期控制的策略,控制方法简单,所需的检测量较少,仅需要采样输入电流以及输出电压,一定程度上提高了系统的稳定性;(1) The present invention adopts a single-cycle control strategy, the control method is simple, the required detection amount is less, and only the input current and output voltage need to be sampled, which improves the stability of the system to a certain extent;
(2)本发明采用三相四线制的拓扑结构,理论上分析实现了三相之间的解耦,解耦后三相之间相互独立,电网电压波动或者缺相时电路仍能正常工作,系统的抗干扰能力强,且在该拓扑下开关管承受的电压为输出电压的一半,开关应力小,在电流换向时整流桥臂无直通危险;(2) The present invention adopts the topology structure of three-phase four-wire system, and theoretically analyzes and realizes the decoupling between the three phases. After decoupling, the three phases are independent of each other, and the circuit can still work normally when the grid voltage fluctuates or lacks a phase. , the system has strong anti-interference ability, and under this topology, the voltage that the switching tube bears is half of the output voltage, the switching stress is small, and there is no danger of straight-through of the rectifier bridge arm when the current commutates;
(3)本发明采用成熟的单相单周期控制芯片分别控制相应相,使该相电流跟随其电压成正弦变化,如此大大减小了产品开发周期,且芯片外围接线简单,所得到的三相整流器输入功率因数高,稳定性高,抗干扰能力强,具有广泛的应用价值。(3) The present invention uses a mature single-phase single-cycle control chip to control the corresponding phases respectively, so that the phase current follows its voltage into a sinusoidal change, thus greatly reducing the product development cycle, and the peripheral wiring of the chip is simple, and the obtained three-phase The rectifier has high input power factor, high stability, strong anti-interference ability, and has wide application value.
附图说明Description of drawings
图1为本发明的原理方框图;Fig. 1 is a schematic block diagram of the present invention;
图2为电流采样绝对值放大电路图;Fig. 2 is the current sampling absolute value amplification circuit diagram;
图3为三个单周期控制芯片IR1153S的外围接线图;Figure 3 is the peripheral wiring diagram of three single-cycle control chips IR1153S;
图4为双向开关电路图;Fig. 4 is a bidirectional switch circuit diagram;
图5为单周期控制原理图。Figure 5 is a schematic diagram of single-cycle control.
图中:1、输入高频滤波电路;2、三相输入电感;3、三相整流电路;4、开关管功率电路;5、输出整流滤波电路;6、分压检测电路;7、输入电流检测单元;8、单周期控制器;9、开关管驱动电路。In the figure: 1. Input high-frequency filter circuit; 2. Three-phase input inductance; 3. Three-phase rectification circuit; 4. Switch tube power circuit; 5. Output rectification filter circuit; 6. Voltage division detection circuit; 7. Input current Detection unit; 8. Single-cycle controller; 9. Switch tube drive circuit.
具体实施方式Detailed ways
下面结合说明书附图和具体的实施例,对本发明作详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
本实施例的三相高功率因数整流器的控制电路,如图1所示,它包括输入高频滤波电路1、三相输入电感2、三相整流电路3、开关管功率电路4、输出整流滤波电路5、分压检测电路6、输入电流检测单元7、单周期控制器8以及开关管驱动电路9。The control circuit of the three-phase high power factor rectifier of this embodiment, as shown in Figure 1, it includes input high-
输入高频滤波电路1包括三个耐压值为630V,大小为2.2uF的陶瓷电容Ca、Cb和Cc,Ca、Cb和Cc的一端分别对应接至电网A相电压输入端、电网B相电压输入端和电网C相电压输入端,另一端同时接至三相四线电的中性线,中性线接地。三相输入电感2包括三个电感值均为400uH的高频BOOST电感La、Lb和Lc。三相整流电路3包括六个型号为G80N60的快恢复二极管Dap、Dbp、Dcp、Dbn、Dan和Dcn,Dap的阳极与Dan的阴极相连组成A相桥臂,连接点为A,Dbp的阳极与Dbn的阴极相连组成B相桥臂,连接点为B,Dcp的阳极与Dcn的阴极相连组成C相桥臂,连接点为C。Dap、Dbp、Dcp的阴极连接在一起,同时Dan、Dbn、Dcn的阳极连接在一起。The input high-
开关管功率电路4包括三个双向开关管Sa、Sb和Sc。如图4,每个双向开关管由整流桥KPBC3510与一个型号为K75T60的IGBT管Ki并联组成(i=a、b、c),双向开关管的一端接在相应桥臂的中点,另一端接电网中性线。三相整流电路3、输出整流滤波电路5和分压检测电路6依次连接,单周期控制器8分别与分压检测电路6、输入电流检测单元7和开关管驱动电路9相连接,所述的输入电流检测单元7分别检测流经电感La、Lb和Lc后的电流。The switching
输出整流滤波电路5包括两个容值均为1000uH,耐压均为630V的电解电容Cp和Cn,Cp的负极与Cn的正极相连,连接点接地,Cp的正极连接Dap的阴极,Cn的负极连接Dan的阳极。输出两电容的两端Cp的正极与Cn的负极形成的电压即是整流器的输出电压Uo,负载Ro并联连接在整流器的输出端。The output
如图2、图3所示,单周期控制器8包括三个单周期单相PFC控制芯片IR1153S,三片单相PFC控制芯片的供电电源为15V,三块芯片使用一个供电电源,地信号COM引脚接至电网中线。将输出电压采样电压VFB分别接到三个芯片的VFB引脚,作为电压外环,得到稳定电压输出。输出电压Uo的取样值VFB与芯片内部基准电压VREF比较后的差值经过PI调解器得到Vm(由引脚COMP产生),三个芯片的COMP引脚并联到一点,再共用一个外接电路,构成一个电压误差放大环节,保证每相的电压误差放大值Vm相同,从而达到理想控制效果,将输出过电压采样电压VOVP分别接到三个芯片的OVP口,当该电压大于芯片内给定电压值,输出占空比信号为零,输出电压降低,起到过电压保护的作用。将输出欠电压采样电压VBOP分别接到三个芯片的BOP口,在该电压值小于芯片设定值前,封锁占空比信号,一定程度起到欠电压保护以及在整流器启动时起到软启动效果。三相电流采样信号分别经电阻RSFM(M=1、2、3)接到芯片ISNS引脚,其中RSFM均取100欧,CSFN(N=1、2、3)皆为100nF,CZ、CS、Rgm为芯片外接PI调节参数,为了得到相同的PI调节输出,三个芯片使用同一个外接电容电阻电路,选取CZ=0.47uF、CS=10nF、Rgm=4.7K,为得到较好的动态响应结果,可适当改变各参数大小,最后将芯片产生的PWM信号经IGBT驱动芯片M57959L放大后驱动各自的IGBT管。开关管驱动电路9由M57959L芯片及其外围电路构成。As shown in Figure 2 and Figure 3, the single-
电流检测单元7包括三个输入电流采样电路,每个输入电流采样电路由电流传感器和电流信号绝对值放大电路依次连接构成。三个电流传感器采样输入电流ij(j=a、b、c),传感器转换系数为0.1,即uj=0.1ij(j=a、b、c,uj为电流传感器输出电压值)。得到交变的电压信号后,分别经如图2所示的绝对值放大电路后得到合适的负电压信号并接到相对应的控制芯片IR1153S电流采样信号输入端,形成电流环。在每个周期内得到相应的占空比信号,再经驱动放大电路后控制IGBT管的开通时间,使得该相电流达到预定值。最后控制使得输入电流跟随输入电压成正弦变化,且相位角为零,因此实现了三相高功率因数整流作用。The
Ua、Ub、Uc为三相输入电压,其有效值为240V,Uo为输出电压,其值为750V,变换器输出功率为6KW。通过改变开关管的开通与关断,在A、B或C相输入电压处于正半周期时,开关管开通,电感电流正向不断增加。而开关管关断时,相应相的整流桥的上桥臂二极管Dip(i=a、b、c)导通,给电解电容Cp充电的同时还给负载供电,电感电流正向不断下降。相反在A、B或C相相输入电压处于负半周期时,开关管开通,电感电流反向不断增加,而开关管关断时,相应相的整流桥的下桥臂二极管Din(i=a、b、c)导通,给电容Cn充电的同时也给负载供电。U a , U b , U c are three-phase input voltages, whose effective value is 240V, U o is the output voltage, whose value is 750V, and the output power of the converter is 6KW. By changing the turn-on and turn-off of the switch tube, when the input voltage of phase A, B or C is in the positive half cycle, the switch tube is turned on, and the inductor current increases continuously in the positive direction. When the switching tube is turned off, the upper bridge arm diode D ip (i=a, b, c) of the corresponding phase rectifier bridge is turned on, charging the electrolytic capacitor C p while also supplying power to the load, and the inductor current is continuously decreasing in the positive direction . On the contrary, when the input voltage of phase A, B or C is in the negative half cycle, the switch tube is turned on, and the inductor current increases continuously in the opposite direction, and when the switch tube is turned off, the lower bridge arm diode D in of the corresponding phase rectifier bridge (i= a, b, c) are turned on, charging the capacitor C n and supplying power to the load at the same time.
为了减小整个分压电阻的功耗,并有足够的输入偏置电流保证误差放大器的输出,折中的选取分压检测电路6输出电压采样电阻RFB1=2M欧。根据所需的输出电压Uo大小可计算出RFB2大小,其计算公式为:In order to reduce the power consumption of the entire voltage divider resistor and have enough input bias current to ensure the output of the error amplifier, the voltage
其中,VREF为芯片内部产生的参考电压,其值为5V,计算得到RFB2为27K欧。输出欠电压采样电阻取RBOP1=4.8M欧,采用两个2.4M欧电阻串联,RBOP2由以下公式决定:Among them, V REF is the reference voltage generated inside the chip, its value is 5V, and the calculated R FB2 is 27K ohms. The output undervoltage sampling resistor is R BOP1 = 4.8M ohms, and two 2.4M ohm resistors are connected in series. R BOP2 is determined by the following formula:
其中,VBOP(HI)为芯片内部产生的参考电压,其值为1.56V,VBRIDGE为2V,VAC,ON为输入电压有效值,RBOP2可选取阻值为35K欧的电阻。选取输出过电压反馈电阻ROVP1=2M欧,ROVP2由以下公式决定:Among them, V BOP (HI) is the reference voltage generated inside the chip, its value is 1.56V, V BRIDGE is 2V, V AC, ON is the effective value of the input voltage, and R BOP2 can choose a resistor with a resistance value of 35K ohms. Select the output overvoltage feedback resistor R OVP1 = 2M ohms, and R OVP2 is determined by the following formula:
一般取过电压VOVP=1.06VREF,因此计算得到电阻ROVP2=29K欧。Generally take the overvoltage V OVP =1.06V REF , so the calculated resistance R OVP2 =29K ohms.
各种电压采样电阻相串联后并联在上桥臂电解电容Cp的两端,并从各自的连接处引出导线到单周期控制芯片IR1153S。Various voltage sampling resistors are connected in series and then connected in parallel at both ends of the electrolytic capacitor C p of the upper bridge arm, and wires are drawn from the respective connections to the single-cycle control chip IR1153S.
电流传感器采样输入端电流信号得到输出电压信号为uj(j=a、b、c),经绝对值电路A1、A2得到Uoj(j=a、b、c),其中Uoj=|uj|,电路中R1取阻值为3K欧,R2、R3、R4、R5、R7通常取阻值为10K欧,D1D2为二极管IN4148,再由运算放大器A3将Uoj进行放大(放大倍数由电阻R7、R8确定),得到Vij=-(R8/R7)Uoj(j=a、b、c),R7、R8的阻值大小需根据电路设计中输入电流达到最大值时电流传感器输出信号的大小,以及受到控制芯片输入电压幅值限制来决定参数的选取,Vij(j=a、b、c)必须在(-0.68V~0V)之间,为满足此要求,本设计中取R8/R7=1/3。The current sensor samples the current signal at the input terminal to obtain the output voltage signal as u j (j=a, b, c), and obtains U oj (j=a, b, c) through the absolute value circuit A 1 and A 2 , where U oj = |u j |, in the circuit, the resistance value of R 1 is 3K ohms, the resistance value of R 2 , R 3 , R 4 , R 5 , and R 7 is usually 10K ohms, D 1 D 2 is the diode IN4148, and then the operational amplifier A 3 amplifies U oj (the magnification factor is determined by resistors R 7 and R 8 ), and obtains V ij =-(R 8 /R 7 ) U oj (j=a, b, c), R 7 and R 8 The resistance value should be selected according to the size of the output signal of the current sensor when the input current reaches the maximum value in the circuit design, and the limit of the input voltage amplitude of the control chip to determine the selection of parameters. V ij (j=a, b, c) must be in ( -0.68V~0V), in order to meet this requirement, take R 8 /R 7 =1/3 in this design.
本发明所采用的单周期控制的原理,即实时控制开关的占空比,使得在每个开关周期内控制量达到基准信号值,最终可以实现单位功率因数和低电流畸变。The principle of single-cycle control adopted by the present invention is to control the duty cycle of the switch in real time, so that the control quantity reaches the reference signal value in each switching cycle, and finally can realize unity power factor and low current distortion.
为简化分析,现以A相电路为例。Sa导通时,电感La两端电压为电网电压Ua。Sa关断时,若电网电压处于正半周,电感La两端电压为Ua-UP;若电网电压处于负半周,电感La两端电压为Ua-UN。由伏秒平衡可得:To simplify the analysis, the A-phase circuit is taken as an example. When S a is turned on, the voltage across the inductor L a is the grid voltage U a . When S a is turned off, if the grid voltage is in the positive half cycle, the voltage across the inductor L a is U a -UP; if the grid voltage is in the negative half cycle, the voltage across the inductor L a is U a -U N . From the volt-second balance we get:
Ua=(1-Da)Up (Ua>0) (4)U a =(1-D a )U p (U a >0) (4)
-Ua=(1-Da)UN (Ua<0) (5)-U a =(1-D a )U N (U a <0) (5)
Da为一个开关周期内占空比大小,当电路达到稳定状态时,两电容上的电压均衡,且为输出电压的一半,即UP=UN=0.5Uo,因此:D a is the duty cycle in one switching cycle. When the circuit reaches a steady state, the voltages on the two capacitors are balanced and half of the output voltage, that is, U P =U N =0.5U o , therefore:
|Ua|=0.5(1-Da)Uo (6)|U a |=0.5(1-D a )U o (6)
如附图3所示,输出电压Uo的取样值VFB和芯片内部基准电压VREF比较后的差值经过PI调解器得到Vm(由引脚COMP产生),芯片的时钟周期为22KHZ,结合附图5进行分析,每个开关周期开始时,由内部时钟信号Clock1对内部RS触发器进行置位,功率开关管导通。电流采样信号通过接至各自的比较器输入端,比较器另一个输入端接复位积分器的输出,积分时间与开关周期相同,复位积分器输出电压值为Vm(1-Da)。当电流采样值达到复位积分器输出电压值时,会将其对应的触发器复位,对应的开关管关断,待一个周期结束前由Clock2信号对积分器清零,为下一周期做准备,并可以得到开关占空比:As shown in Figure 3, the difference between the sampled value V FB of the output voltage U o and the internal reference voltage V REF of the chip is obtained by the PI modulator to obtain V m (generated by the pin COMP), and the clock cycle of the chip is 22KH Z , analyzed in conjunction with Fig. 5, at the beginning of each switching cycle, the internal RS flip-flop is set by the internal clock signal Clock1, and the power switch is turned on. The current sampling signal is connected to the respective comparator input terminals, and the other input terminal of the comparator is connected to the output of the reset integrator. The integration time is the same as the switching period, and the output voltage value of the reset integrator is V m (1-D a ). When the current sampling value reaches the output voltage value of the reset integrator, its corresponding trigger will be reset, and the corresponding switch tube will be turned off. Before the end of a cycle, the clock2 signal will clear the integrator to prepare for the next cycle. And the switch duty cycle can be obtained:
Da=1-Via/Vm (7)D a =1-V ia /V m (7)
将式(7)带入式(6)可得:Put formula (7) into formula (6) to get:
Ua=UoVia/2Vm (8)U a =U o V ia /2V m (8)
稳态下,Uo、Vm为恒定值,Via=k.ia,其中,k为电流采样系数,电流采样参数选定后k为常数,记Re=k.Uo/2Vm,可得:In the steady state, U o and V m are constant values, V ia =ki a , where k is the current sampling coefficient, and k is a constant after the current sampling parameter is selected, write R e =kU o /2V m , it can be obtained:
Ua=Re.ia (9)U a =R e .i a (9)
其他两相亦如此,因此对于三相输入来说,每个单相的输出负载都可以等效为一个纯电阻负载,且大小相等,即:The same is true for the other two phases, so for three-phase input, each single-phase output load can be equivalent to a pure resistance load, and the magnitude is equal, namely:
Ua=Re×ia,Ub=Re×ib,Uc=Re×ic (10)U a =R e ×i a , U b =R e ×i b ,U c =R e ×i c (10)
上式表明,此控制方案可使变换器的各相的输入阻抗呈纯阻抗,使得各相输入电流波形跟随其相电压成正弦变化,相位角为零,实现了单位功率因数。The above formula shows that this control scheme can make the input impedance of each phase of the converter to be pure impedance, so that the input current waveform of each phase changes sinusoidally following its phase voltage, the phase angle is zero, and the unity power factor is realized.
以上示意性地对本发明创造及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明创造的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本专利的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the invention, without creatively designing a structure and an embodiment similar to the technical solution, it shall fall within the scope of protection of this patent.
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Cited By (4)
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CN103166489A (en) * | 2013-04-11 | 2013-06-19 | 安徽工业大学 | A control circuit of a three-phase high power factor rectifier |
CN106787676A (en) * | 2017-01-20 | 2017-05-31 | 中国科学院地质与地球物理研究所 | A kind of soft switch control circuit of boost PFC converter |
WO2018133605A1 (en) * | 2017-01-20 | 2018-07-26 | 中国科学院地质与地球物理研究所 | Soft switch control circuit for boost pfc converter |
WO2022068007A1 (en) * | 2020-09-30 | 2022-04-07 | 重庆美的制冷设备有限公司 | Air conditioner control circuit, air conditioner control method, circuit board, and air conditioner |
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CN103166489A (en) * | 2013-04-11 | 2013-06-19 | 安徽工业大学 | A control circuit of a three-phase high power factor rectifier |
CN103166489B (en) * | 2013-04-11 | 2015-09-30 | 安徽工业大学 | A kind of control circuit of Three-Phase SVPWM Rectifier |
CN106787676A (en) * | 2017-01-20 | 2017-05-31 | 中国科学院地质与地球物理研究所 | A kind of soft switch control circuit of boost PFC converter |
WO2018133605A1 (en) * | 2017-01-20 | 2018-07-26 | 中国科学院地质与地球物理研究所 | Soft switch control circuit for boost pfc converter |
US10186957B2 (en) | 2017-01-20 | 2019-01-22 | Institute of Geology And Geophysics, CAS | Soft-switching control circuit of boost-type PFC converter |
WO2022068007A1 (en) * | 2020-09-30 | 2022-04-07 | 重庆美的制冷设备有限公司 | Air conditioner control circuit, air conditioner control method, circuit board, and air conditioner |
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