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CN202709457U - Two-stage condensing heat exchanger - Google Patents

Two-stage condensing heat exchanger Download PDF

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Publication number
CN202709457U
CN202709457U CN2012203131523U CN201220313152U CN202709457U CN 202709457 U CN202709457 U CN 202709457U CN 2012203131523 U CN2012203131523 U CN 2012203131523U CN 201220313152 U CN201220313152 U CN 201220313152U CN 202709457 U CN202709457 U CN 202709457U
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China
Prior art keywords
water
heat exchanger
flue gas
water outlet
stage condensing
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Expired - Lifetime
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CN2012203131523U
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Chinese (zh)
Inventor
叶远璋
梁友新
黎彦民
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Guangdong Vanward New Electric Co Ltd
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Guangdong Vanward New Electric Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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Abstract

一种二级冷凝换热器,包括壳体、换热器主体、排烟盖板、烟气进口、壳体密封条,排烟盖板上设有烟气出口,壳体包括进水孔和出水孔,所述的换热器主体包括进水分水器、出水集水器、换热管组,进水分水器的进水管通过壳体的进水孔与外部的管路连通,出水集水器的出水管通过壳体的出水孔与外部的管路连通,换热管组一端与进水分水器连通,另一端与出水集水器连通,结构简单,能简化制造工序,提高生产效率。

Figure 201220313152

A two-stage condensing heat exchanger, including a shell, a heat exchanger main body, a smoke exhaust cover, a smoke inlet, a shell sealing strip, a smoke outlet is provided on the smoke exhaust cover, and the shell includes a water inlet and a The water outlet hole, the main body of the heat exchanger includes a water inlet water device, a water outlet water collector, and a heat exchange tube group. The water inlet pipe of the water inlet water device communicates with the external pipeline through the water inlet hole of the shell, and the water outlet The water outlet pipe of the water collector is connected with the external pipeline through the water outlet hole of the shell, one end of the heat exchange tube group is connected with the water inlet water collector, and the other end is connected with the water outlet water collector, the structure is simple, the manufacturing process can be simplified, and the Productivity.

Figure 201220313152

Description

The B-grade condensation heat exchanger
Technical field
The utility model relates to a kind of B-grade condensation heat exchanger, and it is applicable to burnt gas wall hanging furnace.
Background technology
B-grade condensation heat exchanger in the existing wall-hung boiler is finned as main take copper, but finned heat exchanger add man-hour needs first a plurality of fins are put neat after and ellipse assemble, assembly after assembling is again put into the expand tube anchor clamps and is carried out expand tube, then be pressed on together with straight tube, then whole workpiece is carried out degreasing, the manual brazing flux that soaks, carry out at last a plurality of operations such as drying, soldering, have the problems such as complex structure, manufacturing process is various, production efficiency is low.For overcoming these defectives, the B-grade condensation heat exchanger is developed.
Summary of the invention
Technical problem to be solved in the utility model is that a kind of B-grade condensation heat exchanger will be provided, and is simple in structure, can simplify manufacturing process, enhances productivity.
The technical scheme that its technical problem that solves the utility model adopts is: comprise housing, the heat exchanger main body, the smoke evacuation cover plate, gas approach, the housing seal bar, the smoke evacuation cover plate is provided with exhanst gas outlet, housing comprises inlet opening and apopore, described heat exchanger main body comprises inlet water divider, the water outlet water collector, set of heat exchange tubes, the water inlet pipe of inlet water divider is by the inlet opening of housing and outside pipeline connection, the outlet pipe of water outlet water collector is by the apopore of housing and outside pipeline connection, set of heat exchange tubes one end is communicated with inlet water divider, and the other end is communicated with the water outlet water collector.
Described set of heat exchange tubes is comprised of the continuous U corrugated stainless steel tubing more than two, and one-body molded and adjacent two bellowss of each bellows are Heterogeneous Permutation side by side.
Described inlet water divider, water outlet water collector are the cuboids of cavity for the centre, and the outside is provided with the water pipe that is communicated with cavity, and the inboard is provided with the through hole corresponding with set of heat exchange tubes.
Described set of heat exchange tubes is welded on the through hole of inlet water divider, water outlet water collector.
It also comprises smoke deflector, and smoke deflector is installed in the housing middle part and is positioned at the smoke air inlet place.
Described smoke deflector is provided with the tongue corresponding with set of heat exchange tubes.
The periphery of described housing, housing seal bar, smoke evacuation cover plate is respectively equipped with corresponding screwed hole.
Described inlet water divider, water outlet water collector are the Stainless Steel Shell of nickel postwelding, and the housing seal bar is made by silicon rubber or acrylonitrile-butadiene rubber.
Described smoke deflector is made by stainless steel or high-temperature resistance plastice.
The utility model is compared the beneficial effect that produces with background technology:
Because the utility model adopts the heat exchanger main body to comprise inlet water divider, the water outlet water collector, set of heat exchange tubes, the water inlet pipe of inlet water divider is by the inlet opening of housing and outside pipeline connection, the outlet pipe of water outlet water collector is by the apopore of housing and outside pipeline connection, set of heat exchange tubes one end is communicated with inlet water divider, the scheme that the other end is communicated with the water outlet water collector, only need during assembling set of heat exchange tubes and inlet water divider and water outlet water collector are welded together, then be set to the integral installation of namely finishing heat exchanger in the housing, simple in structure, can simplify manufacturing process, enhance productivity.
Description of drawings
Fig. 1 is explosive view of the present utility model.
Fig. 2 is the structural representation after Fig. 1 assembles.
Fig. 3 is vertical side view of heat exchanger main body among Fig. 1.
Fig. 4 is the transverse side view of heat exchanger main body among Fig. 1.
Fig. 5 is the water (flow) direction schematic diagram of heat exchanger body interior among Fig. 3.
Fig. 6 is the stereo amplification figure of heat exchanger main body among Fig. 1.
Fig. 7 is the side view of smoke deflector 7 horizontal positioned among Fig. 1.
Fig. 8 is the side view that smoke deflector 7 is vertically placed among Fig. 1.
The specific embodiment
Referring to accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, accompanying drawing 6, accompanying drawing 7, shown in the accompanying drawing 8, present embodiment comprises housing 6, the heat exchanger main body, smoke evacuation cover plate 4, gas approach 8, housing seal bar 9, smoke evacuation cover plate 4 is provided with exhanst gas outlet 5, housing 6 comprises inlet opening and apopore, the heat exchanger main body comprises inlet water divider 1, water outlet water collector 2, set of heat exchange tubes 3, inlet water divider 1, the centre that water outlet water collector 2 is made for the stainless steel material of nickel postwelding is the cuboid of cavity, the outside is provided with the water pipe that is communicated with cavity, the inboard is provided with the through hole corresponding with set of heat exchange tubes 3, the water inlet pipe of inlet water divider 1 is by the inlet opening of housing 6 and outside pipeline connection, the outlet pipe of water outlet water collector 2 is by the apopore of housing 6 and outside pipeline connection, set of heat exchange tubes 3 is comprised of the continuous U corrugated stainless steel tubing more than two, one-body molded and adjacent two bellowss of each bellows are Heterogeneous Permutation side by side, one end of every corrugated stainless steel tubing is welded on the through hole of inlet water divider 1, and the other end is welded on the through hole of water outlet water collector 2.The periphery of housing 6, housing seal bar 9, smoke evacuation cover plate 4 is respectively equipped with corresponding screwed hole, smoke evacuation cover plate 4 is placed in the top of housing 6, the centre installs the housing seal bar 9 that a silicon rubber or acrylonitrile-butadiene rubber are made additional, then with screw three's locking is located, good sealing effect guarantees that flue gas is outside through whole discharge machines behind the heat exchanger.
The heat exchanger main body is simple with respect to fin type heat exchanger structure, can simplify manufacturing process, enhances productivity.In addition, because Copper Product in China is rare, original copper finned heat exchanger cost is higher, corrosion-resistant, and set of heat exchange tubes 3 of the present utility model adopts stainless steel material, can effectively reduce material cost, improves the corrosion resistance of heat exchanger.The continuous U corrugated stainless steel tubing group of Heterogeneous Permutation can effectively increase heat exchange area, improve heat exchange efficiency side by side, and compact conformation, space availability ratio are high.
Further, present embodiment also comprises the smoke deflector 7 that stainless steel or high-temperature resistance plastice (such as anti-combustion PC, PPC) are made, smoke deflector 7 is installed in housing 6 middle parts and is positioned at the smoke air inlet place, because set of heat exchange tubes 3 Heterogeneous Permutations, therefore smoke deflector 7 is provided with the tongue corresponding with set of heat exchange tubes 3, U-shaped bending degree according to set of heat exchange tubes 3, tongue can also can be semicircle for square, if set of heat exchange tubes 3 dislocation are fewer and feweri, also can make water wave type or even straight plate, present embodiment is square tongue.Can exchange heat pipe heat plays certain fixation to smoke deflector 7 on the one hand, on the other hand, can allow flue gas discharge behind a circle along heat exchanger again, and the fume side resistance is little, flue-gas temperature can be reduced to condensation point, takes full advantage of the heat of high-temperature flue gas.
During work, the heating backwater that water pump provides enters the cavity of inlet water divider 1 by the water inlet pipe of inlet water divider 1, then parallel connection enters in the corrugated stainless steel tubing of set of heat exchange tubes 3, blower fan makes the high-temperature flue gas in the combustion chamber enter housing 6 by gas approach 8 simultaneously, smoke deflector 7 makes flue gas center on heat exchanger around being discharged by the exhanst gas outlet 5 on the smoke evacuation cover plate 4 behind the circle, thereby the heating backwater of exchange in the heat pipe heat 3 carries out abundant heat exchange, compiles heating water after the preheating through water outlet water collector 2 and flows out from the outlet pipe in the outside of water outlet water collector 2 and supply with main heat exchanger and carry out main heat exchange.

Claims (10)

1.一种二级冷凝换热器,包括壳体(6)、换热器主体、排烟盖板(4)、烟气进口(8)、壳体密封条(9),排烟盖板(4)上设有烟气出口(5),壳体(6)包括进水孔和出水孔,其特征在于所述的换热器主体包括进水分水器(1)、出水集水器(2)、换热管组(3),进水分水器(1)的进水管通过壳体(6)的进水孔与外部的管路连通,出水集水器(2)的出水管通过壳体(6)的出水孔与外部的管路连通,换热管组(3)一端与进水分水器(1)连通,另一端与出水集水器(2)连通。 1. A two-stage condensing heat exchanger, including a shell (6), a heat exchanger body, a smoke exhaust cover (4), a flue gas inlet (8), a housing sealing strip (9), and a smoke exhaust cover (4) is provided with a flue gas outlet (5), and the shell (6) includes a water inlet hole and a water outlet hole, and it is characterized in that the heat exchanger body includes a water inlet water collector (1) and a water outlet water collector (2), the heat exchange tube group (3), the water inlet pipe of the water inlet water collector (1) communicates with the external pipeline through the water inlet hole of the shell (6), and the water outlet pipe of the water outlet water collector (2) The water outlet hole of the casing (6) communicates with the external pipeline, one end of the heat exchange tube group (3) communicates with the water inlet water collector (1), and the other end communicates with the water outlet water collector (2). 2.根据权利要求1所述的二级冷凝换热器,其特征在于所述的换热管组(3)由两条以上的连续U型不锈钢波纹管组成,各波纹管一体成型且相邻的两条波纹管并排错位排列。 2. The two-stage condensing heat exchanger according to claim 1, characterized in that the heat exchange tube group (3) is composed of more than two continuous U-shaped stainless steel bellows, and each bellows is integrally formed and adjacent The two corrugated pipes are arranged side by side. 3.根据权利要求1或2所述的二级冷凝换热器,其特征在于所述的进水分水器(1)、出水集水器(2)为中间是空腔的长方体,外侧设有与空腔连通的水管,内侧设有与换热管组(3)相对应的通孔。 3. The two-stage condensing heat exchanger according to claim 1 or 2, characterized in that the water inlet water collector (1) and the water outlet water collector (2) are cuboids with a cavity in the middle, with There are water pipes communicating with the cavity, and through holes corresponding to the heat exchange tube group (3) are arranged on the inner side. 4.根据权利要求3所述的二级冷凝换热器,其特征在于所述的换热管组(3)焊接在进水分水器(1)、出水集水器(2)的通孔上。 4. The two-stage condensing heat exchanger according to claim 3, characterized in that the heat exchange tube group (3) is welded to the through holes of the water inlet water collector (1) and the water outlet water collector (2) superior. 5.根据权利要求1或2所述的二级冷凝换热器,其特征在于还包括烟气导流板(7),烟气导流板(7)安装在壳体(6)中部且位于烟气进气口处。 5. The two-stage condensing heat exchanger according to claim 1 or 2, characterized in that it also includes a flue gas deflector (7), and the flue gas deflector (7) is installed in the middle of the shell (6) and is located at At the flue gas inlet. 6.根据权利要求3所述的二级冷凝换热器,其特征在于还包括烟气导流板(7),烟气导流板(7)安装在壳体(6)中部且位于烟气进气口处。 6. The two-stage condensing heat exchanger according to claim 3, characterized in that it also includes a flue gas deflector (7), and the flue gas deflector (7) is installed in the middle of the shell (6) and is located in the flue gas At the air intake. 7.根据权利要求5所述的二级冷凝换热器,其特征在于所述的烟气导流板(7)设有与换热管组(3)对应的凸槽。 7. The two-stage condensing heat exchanger according to claim 5, characterized in that the flue gas deflector (7) is provided with convex grooves corresponding to the heat exchange tube group (3). 8.根据权利要求3所述的二级冷凝换热器,其特征在于所述的壳体(6)、壳体密封条(9)、排烟盖板(4)的周边分别设有相对应的螺纹孔。 8. The two-stage condensing heat exchanger according to claim 3, characterized in that there are corresponding threaded holes. 9.根据权利要求5所述的二级冷凝换热器,其特征在于所述的进水分水器(1)、出水集水器(2)为镍焊后的不锈钢壳体,壳体密封条(9)由硅橡胶或丁腈橡胶制成。 9. The two-stage condensing heat exchanger according to claim 5, characterized in that the water inlet water collector (1) and the water outlet water collector (2) are nickel-welded stainless steel shells, and the shells are sealed Strip (9) is made of silicone rubber or nitrile rubber. 10.根据权利要求5所述的二级冷凝换热器,其特征在于所述的烟气导流板(7)由不锈钢或耐高温塑料制成。 10. The two-stage condensing heat exchanger according to claim 5, characterized in that the flue gas deflector (7) is made of stainless steel or high temperature resistant plastic.
CN2012203131523U 2012-07-02 2012-07-02 Two-stage condensing heat exchanger Expired - Lifetime CN202709457U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107796245A (en) * 2017-12-02 2018-03-13 马鞍山瑞琪机械设备制造有限公司 A kind of series connected heat exchanger
CN109269110A (en) * 2018-11-09 2019-01-25 珠海格力电器股份有限公司 Heat exchanger and gas water heater
CN115930442A (en) * 2022-11-09 2023-04-07 华帝股份有限公司 Heat exchanger and water heater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107796245A (en) * 2017-12-02 2018-03-13 马鞍山瑞琪机械设备制造有限公司 A kind of series connected heat exchanger
CN109269110A (en) * 2018-11-09 2019-01-25 珠海格力电器股份有限公司 Heat exchanger and gas water heater
CN115930442A (en) * 2022-11-09 2023-04-07 华帝股份有限公司 Heat exchanger and water heater

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Granted publication date: 20130130