CN201534247U

CN201534247U - Three-axis numerical control gear chamfering machine with automatic tooth-aligning device

Info

Publication number: CN201534247U
Application number: CN2009202216147U
Authority: CN
Inventors: 牛利祥
Original assignee: JINGCHENG MACHINE TOOLS Manufacturing Co Ltd TIANJIN CITY
Current assignee: Tianjin Jingcheng Machine Tool Co., Ltd.
Priority date: 2009-10-27
Filing date: 2009-10-27
Publication date: 2010-07-28
Anticipated expiration: 2019-10-27

Abstract

The utility model relates to a three-axis numerical control gear chamfering machine provided with an automatic tooth-aligning device. The gear chamfering machine comprises a lathe body. The three-axis numerical control gear chamfering machine is characterized in that a left Z-axis guide rail and a right Z-axis guide rail are respectively installed at the front part of the lathe body; a workpiece box is installed on the left Z-axis guide rail; a servo motor for driving a workpiece to rotate is installed on the workpiece box; a tailstock is installed on the right Z-axis guide rail; an X-axis knife carrier is installed at the middle rear part of the lathe body through an X-axis guide rail; a chamfering knife penetrates the X-axis knife carrier through a spindle of the chamfering knife; an X-axis servo motor is installed above the X-axis guide rail; upright columns are installed on both sides of the X-axis guide rail; a Y-axis knife carrier is installed between the upright columns through a Y-axis guide rail; a deburring knife penetrates the Y-axis knife carrier through a spindle of the deburring knife; and a Y-axis servo motor is installed at the rear end of the Y-axis guide rail. The utility model has the advantages that the three-axis numerical control gear chamfering machine utilizes the X-axis servo motor and the Y-axis servo motor to drive the Y-axis knife carrier and the X-axis knife carrier to move along the respective guide rails and also has the function of automatic tool setting; and not only the three-axis numerical control gear chamfering machine has convenient and safe tool changing and the mounting of the workpiece, and is convenient for popularization on the automatic production line, but also the operational safety of the workers is ensured.

Description

Three-axis numerical control gear chamfering machine with automatic tooth mesh device

Technical field

The utility model belongs to the gear cutting machine field, relates to a kind of three-axis numerical control gear chamfering machine with automatic tooth mesh device.

Background technology

At present, gear chamfering machine adopts chamfered edge cutter mode initiatively more, and in the gear chamfering machine that adopts this scheme, pillar is installed in the rear of workpiece box, adopts the structure mounting cutter of cantilever beam, and its rigidity is relatively poor; Main motor is installed on the pillar and drives the chamfered edge cutter and is rotated, be about to cutter shaft as driving shaft, because the restriction of drive system structure, also can cause the mobile range of chamfered edge cutter and burring knife less, generally be merely able to about mobile 10mm, the tool changing operation complexity is unsuitable for the conversion processing work.In addition, also need the workman workpiece to be installed on the workpiece box during card engaging workpiece with hand, and by manually the teeth groove and the chamfered edge cutter of gear being aligned, if this moment, lathe started suddenly because of some unexpected factor, because the close together of chamfered edge cutter, burring knife and workpiece, therefore be easy to and even workman's hand arm is involved in, cause serious industrial accident.

Summary of the invention

The utility model for solve the technical problem that exists in the known technology provide a kind of good rigidity, chamfered edge cutter and burring knife displacement range big, with automatic tooth mesh device, tool changing and card engaging workpiece handy and safe be applicable to production line use the three-axis numerical control gear chamfering machine.

The technical scheme that the utility model is taked for the technical problem that exists in the solution known technology is:

A kind of three-axis numerical control gear chamfering machine of production line with automatic tooth mesh device, comprise lathe bed, it is characterized in that: the lathe bed front portion is equipped with left Z axis rail and right Z axis rail, on the Z axis rail of a left side workpiece box is installed, be equipped with on the workpiece box in order to drive the Z axle servomotor of workpiece rotation, on the right Z axis rail tailstock is installed, the postmedian of lathe bed upper surface is equipped with the X-axis knife rest by the X-axis guide rail, be coated with the chamfered edge cutter by chamfered edge cutter main shaft on the X-axis knife rest, X-axis guide rail rear is equipped with the X-axis servomotor that is used to drive the X-axis knife rest, X-axis guide rail both sides are equipped with column, by the Y-axis guide rail Y-axis knife rest is installed in the middle of the column, be coated with burring knife by the burring knife main shaft on the Y-axis knife rest, Y-axis guide rail rear end also is equipped with the Y-axis servomotor that is used to drive the Y-axis knife rest.

X-axis servomotor and Y-axis servomotor have the active force measuring ability.With the X-axis servomotor is example, when chamfered edge cutter during in tool setting, in case the tooth top of chamfered edge cutter contacts with the tooth top of gear, cause that the chamfered edge cutter can't descend, tool setting is not in place, then the electric current in the X-axis servomotor can increase, and after this signal was transferred to control system, the X-axis servomotor drove the X-axis knife rest and upwards returns, drive the work spindle rotation by Z axle servomotor, gear is rotated transverse tooth thickness half.Then when the X-axis servomotor drives the downward tool setting of X-axis knife rest once more, the chamfered edge cutter can descend smoothly and put in place then, and the tooth portion of chamfered edge cutter enters in the teeth groove of gear and finishes the tool setting action.

Advantage and the good effect that the utlity model has are: in the utility model, on the pillar at lathe rear portion, the Y-axis knife rest is installed by the Y-axis guide rail, improved the installation rigidity of chamfered edge cutter, utilize servomotor drive Y-axis knife rest and X-axis knife rest respectively along Y-axis and X-axis guide rail movement, both displacement range have significantly been improved, for card engaging workpiece and replacing cutter provide convenience.In addition, the utility model has also possessed the function of automatic tool preset, need not when making material loading manually workpiece to be machined and chamfered edge cutter to be meshed, feed mechanism only need be placed to workpiece on the work spindle and get final product, and has reduced the task of the automatic feed mechanism of automatic production line; The safe coefficient of raising system has guaranteed workman's handling safety, is convenient to the popularization of gear numerical control chamfering machine on automatic production line.

Description of drawings

Fig. 1 is a structural representation of the present utility model;

Fig. 2 is the vertical view of Fig. 1;

Fig. 3 is user mode figure of the present utility model.

Among the figure: 1, lathe bed; 2, left Z axis rail; 3, workpiece box; 4, servomotor; 5, right Z axis rail; 6, tailstock; 7, X-axis guide rail; 8, X-axis knife rest; 9, X-axis servomotor; 10, column; 11, Y-axis guide rail; 12, Y-axis knife rest; 13, Y-axis servomotor; 14, burring knife main shaft; 15, burring knife; 16, chamfered edge cutter main shaft; 17, chamfered edge cutter; 18, workpiece.

The specific embodiment

For further understanding summary of the invention of the present utility model, characteristics and effect, exemplify following examples now, and conjunction with figs. is described in detail as follows:

See also Fig. 1-Fig. 2, a kind of three-axis numerical control gear chamfering machine with automatic tooth mesh device, comprise lathe bed 1, it is characterized in that: lathe bed 1 front portion is equipped with left Z axis rail 2 and right Z axis rail 5, on the left side Z axis rail 2 workpiece box 3 is installed, be equipped with on the workpiece box 3 in order to drive the servomotor 4 of workpiece 18 rotations, on the right Z axis rail 5 tailstock 6 is installed, the postmedian of lathe bed 1 upper surface is equipped with X-axis knife rest 8 by X-axis guide rail 7, be installed with chamfered edge cutter 17 by chamfered edge cutter main shaft 16 on the X-axis knife rest 8, X-axis guide rail 7 tops are equipped with the X-axis servomotor 9 that is used to drive X-axis knife rest 8, X-axis guide rail 7 both sides are equipped with column 10, by Y-axis guide rail 11 Y-axis knife rest 12 is installed in the middle of the column 10, be coated with burring knife 15 by burring knife main shaft 14 on the Y-axis knife rest, Y-axis guide rail rear end also is equipped with the Y-axis servomotor 13 that is used to drive Y-axis knife rest 12.

Operating principle of the present utility model is as follows:

See also Fig. 3, rotatablely moving of servomotor 4 transmitted on the workpiece 18, workpiece 18 rotations, and workpiece 18 drives chamfered edge cutter

main shaft

16 and 14 rotations of burring knife main shaft by the engagement with chamfered edge cutter 17 and burring knife 15, finishes chamfered edge and deburring operation.

X-axis servomotor and Y-axis servomotor have the active force measuring ability.With the X-axis servomotor is example, when chamfered edge cutter during in tool setting, in case the tooth top of chamfered edge cutter contacts with the tooth top of gear, cause that the chamfered edge cutter can't descend, tool setting puts in place, then the electric current in the X-axis servomotor can increase, after this signal is transferred to control system, the X-axis servomotor drives the X-axis knife rest and upwards returns, drive the work spindle rotation by Z axle servomotor, gear is rotated transverse tooth thickness half, then when the X-axis servomotor drove the downward tool setting of X-axis knife rest once more, the chamfered edge cutter can descend smoothly and put in place, and the tooth portion of chamfered edge cutter enters and finishes the tool setting action in the teeth groove of gear.

Claims

1. three-axis numerical control gear chamfering machine with automatic tooth mesh device, comprise lathe bed, it is characterized in that: the lathe bed front portion is equipped with left Z axis rail and right Z axis rail, on the Z axis rail of a left side workpiece box is installed, be equipped with on the workpiece box in order to drive the Z axle servomotor of workpiece rotation, on the right Z axis rail tailstock is installed, the postmedian of lathe bed upper surface is equipped with the X-axis knife rest by the X-axis guide rail, be installed with the chamfered edge cutter by chamfered edge cutter main shaft on the X-axis knife rest, X-axis guide rail top is equipped with the X-axis servomotor that is used to drive the X-axis knife rest, X-axis guide rail both sides are equipped with column, by the Y-axis guide rail Y-axis knife rest is installed in the middle of the column, be installed with burring knife by the burring knife main shaft on the Y-axis knife rest, Y-axis guide rail rear end also is equipped with the Y-axis servomotor that is used to drive the Y-axis knife rest.