CN209527039U - It is a kind of using air-cooled heat pipe cold plate - Google Patents
It is a kind of using air-cooled heat pipe cold plate Download PDFInfo
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- CN209527039U CN209527039U CN201821798781.3U CN201821798781U CN209527039U CN 209527039 U CN209527039 U CN 209527039U CN 201821798781 U CN201821798781 U CN 201821798781U CN 209527039 U CN209527039 U CN 209527039U
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- 238000012546 transfer Methods 0.000 abstract description 4
- 239000000758 substrate Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 230000017525 heat dissipation Effects 0.000 description 7
- 238000003466 welding Methods 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
本实用新型公开了一种采用风冷的热管冷板,风冷冷板内部嵌入热管单元,由此得到内置热管的冷板结构,在冷板两个大表面的两端设置翅片以增大换热面积,最终通过翅片把电子电器的生热传出。该风冷冷板较普通冷板在换热的能力和均温性上有大幅提升。
The utility model discloses an air-cooled heat pipe cold plate, wherein a heat pipe unit is embedded in the air-cooled cold plate, thereby obtaining a cold plate structure with built-in heat pipes, and fins are arranged at both ends of the two large surfaces of the cold plate to increase the The heat exchange area finally transfers the heat generated by the electronic appliances through the fins. Compared with ordinary cold plates, the air-cooled cold plate has greatly improved heat exchange capacity and uniform temperature.
Description
技术领域technical field
本实用新型属于电子电器散热器领域,尤其涉及一种内置热管的冷板。The utility model belongs to the field of electronic appliance radiators, in particular to a cold plate with built-in heat pipes.
背景技术Background technique
风冷冷板是电子电器设备散热器件中的一类常用装置,一般由导热系数较高的金属材料例如铝合金或铜合金加工而成,为了增强散热效果通常会在冷板外形上加工出槽道或者加装翅片来增加散热面积。目前,随着高新技术的飞速发展,电子元器件发热功率密度却越来越大,而尺寸却越来越小,这使得对它们的散热冷却需求越来越难以实现。The air-cooled cold plate is a kind of common device in the heat dissipation device of electronic and electrical equipment. It is generally made of metal materials with high thermal conductivity such as aluminum alloy or copper alloy. In order to enhance the heat dissipation effect, a groove is usually machined on the shape of the cold plate. Or add fins to increase the heat dissipation area. At present, with the rapid development of high-tech, the heating power density of electronic components is increasing, while the size is getting smaller and smaller, which makes it more and more difficult to achieve their cooling requirements.
对于传统的风冷冷板在小尺寸的设计要求上,只能通过减少翅片厚度,增加翅片数量,通过增大散热面积来实现换热效率的增强。通常有两种方法来实现,方法一是在一块整体材料上一体加工冷板主体与翅片,方法二是先加工冷板主体,然后焊接翅片。对于一体加工出翅片的冷板,传热性能好,但是工时较长,精度要求较高,加工难度大;对于焊接翅片的冷板,加工方便,但是冷板主体与翅片的接触较差,导热性能较低。For the traditional air-cooled cold plate in the small size design requirements, the heat exchange efficiency can only be enhanced by reducing the thickness of the fins, increasing the number of fins, and increasing the heat dissipation area. There are usually two ways to achieve this. The first method is to integrally process the cold plate body and the fins on a single piece of material. The second method is to process the cold plate body first, and then weld the fins. For the cold plate with integrally processed fins, the heat transfer performance is good, but the working time is long, the precision requirements are high, and the processing is difficult; for the cold plate with welded fins, the processing is convenient, but the contact between the main body of the cold plate and the fin is relatively high. Poor, low thermal conductivity.
发明内容SUMMARY OF THE INVENTION
发明目的:本实用新型公开一种采用风冷的热管冷板,能有效增强导热性能并提供大功率均温散热。Purpose of the invention: The utility model discloses an air-cooled heat pipe cold plate, which can effectively enhance the thermal conductivity and provide high-power uniform temperature heat dissipation.
技术方案:为达到上述目的,本实用新型可采用如下技术方案:Technical scheme: in order to achieve the above-mentioned purpose, the utility model can adopt the following technical scheme:
一种采用风冷的热管冷板,其特征在于,包括基板、盖板、热管元件和翅片,其中基板的包括上表面、与上表面相背的下表面、两个端面及两个侧面,所述上表面向内凹设有盖板槽,盖板槽的底部进一步向内凹设热管槽,所述热管槽的长度小于盖板槽的长度,热管槽的宽度小于盖板槽的宽度;所述热管元件安装于该热管槽中,盖板安装于盖板槽中并覆盖热管元件;所述翅片分别设置在热管元件延伸方向的两侧并连接在基板的侧面或端面上。An air-cooled heat pipe cold plate is characterized in that it includes a base plate, a cover plate, a heat pipe element and fins, wherein the base plate includes an upper surface, a lower surface opposite to the upper surface, two end faces and two side surfaces, The upper surface is recessed with a cover plate groove, and the bottom of the cover plate groove is further recessed with a heat pipe groove, the length of the heat pipe groove is smaller than the length of the cover plate groove, and the width of the heat pipe groove is smaller than the width of the cover plate groove; The heat pipe element is installed in the heat pipe groove, the cover plate is installed in the cover plate groove and covers the heat pipe element; the fins are respectively arranged on both sides of the heat pipe element in the extending direction and connected to the side or end surface of the base plate.
进一步的,当所述热管元件的延伸方向为向基板两侧延伸时,所述翅片设置于基板的两侧;当所述热管元件的延伸方向为向基板两端延伸时,所述翅片设置于基板的两端。Further, when the extending direction of the heat pipe element is extending toward both sides of the substrate, the fins are arranged on both sides of the substrate; when the extending direction of the heat pipe element is extending toward both ends of the substrate, the fins are installed on both ends of the substrate.
进一步的,所述基板的上表面或下表面为散热器件安装面。Further, the upper surface or the lower surface of the substrate is the mounting surface of the heat sink.
进一步的,所述翅片装配在基板的侧面或者端面;所述翅片是与基板一体加工出的。Further, the fins are assembled on the side surface or the end surface of the base plate; the fins are integrally processed with the base plate.
总体而言,通过本实用新型所构思的以上技术方案与现有的铝合金风冷冷板技术相比,具有以下显著的有益效果,由于本实用新型在冷板中内置热管,可将局部的高热流密度的热源生热快速均匀地传导到两端的翅片部位,提高了冷板的传热性能。In general, compared with the existing aluminum alloy air-cooled cold plate technology, the above technical solution conceived by the present invention has the following significant beneficial effects. The heat generated by the heat source with high heat flux density is quickly and evenly conducted to the fins at both ends, which improves the heat transfer performance of the cold plate.
附图说明Description of drawings
图1是采用风冷的热管冷板的结构示意图。Figure 1 is a schematic structural diagram of a heat pipe cold plate using air cooling.
图2是采用风冷的热管冷板的加工的示意图。FIG. 2 is a schematic diagram of the processing of an air-cooled heat pipe cold plate.
其中,100.冷板的风冷翅片,200.冷板的安装螺钉孔,300.冷板为需要散热冷却的电子电器提供的大安装表面,1.基板毛坯,2.热管元件,3.盖板毛坯,12.盖板槽,13.热管槽。Among them, 100. Air-cooled fins of the cold plate, 200. Mounting screw holes of the cold plate, 300. The large mounting surface provided by the cold plate for electronic appliances that need heat dissipation and cooling, 1. Substrate blank, 2. Heat pipe elements, 3. Cover blank, 12. Cover slot, 13. Heat pipe slot.
具体实施方式Detailed ways
请参阅图1及图2所示,本实用新型公开一种采用风冷的热管冷板,包括基板1、盖板3、热管元件2和翅片100,其中基板的包括上表面、与上表面相背的下表面、两个端面及两个侧面,所述上表面向内凹设有盖板槽12,盖板槽12的底部进一步向内凹设热管槽13,所述热管槽13的长度小于盖板槽12的长度,热管槽13的宽度小于盖板槽12的宽度;所述热管元件安装于该热管槽13中,盖板3安装于盖板槽12中并覆盖热管元件;所述翅片100分别设置在热管元件延伸方向的两侧并连接在基板的侧面或端面上。热管2可将局部的高热流密度的热源生热快速均匀地传导到两端的翅片100部位,提高了冷板的传热性能。当所述热管元件的延伸方向为向基板两侧延伸时,所述翅片100设置于基板的两侧;当所述热管元件的延伸方向为向基板两端延伸时,所述翅片100设置于基板的两端,即应当使热管元件2的两端靠近翅片100以使热管元件2能够将热量有效的传导给翅片100进行散热。所述基板的上表面或下表面为散热器件安装面。所述翅片装配在基板的侧面或者端面;所述翅片是与基板一体加工出的。Please refer to FIG. 1 and FIG. 2 , the present invention discloses an air-cooled heat pipe cold plate, including a base plate 1, a cover plate 3, a heat pipe element 2 and fins 100, wherein the base plate includes an upper surface, an upper surface On the opposite lower surface, two end surfaces and two side surfaces, a cover plate groove 12 is recessed inward on the upper surface, and a heat pipe groove 13 is further recessed inward at the bottom of the cover plate groove 12. The length of the heat pipe groove 13 is smaller than the length of the cover plate slot 12, and the width of the heat pipe slot 13 is smaller than the width of the cover plate slot 12; the heat pipe element is installed in the heat pipe slot 13, and the cover plate 3 is installed in the cover plate slot 12 and covers the heat pipe element; the The fins 100 are respectively disposed on both sides of the extending direction of the heat pipe element and connected to the side or end surface of the base plate. The heat pipe 2 can rapidly and uniformly conduct the heat generated by the local high heat flux density heat source to the fins 100 at both ends, thereby improving the heat transfer performance of the cold plate. When the extension direction of the heat pipe element is to extend to both sides of the substrate, the fins 100 are arranged on both sides of the substrate; when the extension direction of the heat pipe element is to extend to both ends of the substrate, the fins 100 are arranged At both ends of the substrate, the two ends of the heat pipe element 2 should be close to the fins 100 so that the heat pipe element 2 can effectively conduct heat to the fins 100 for heat dissipation. The upper surface or the lower surface of the base plate is the mounting surface of the heat sink. The fins are assembled on the side or end face of the base plate; the fins are integrally processed with the base plate.
请结合图2,加工该热管冷板的实施例为。Please refer to FIG. 2 for an embodiment of processing the heat pipe cold plate.
包括以下步骤。Include the following steps.
步骤1,按照冷板外形制备基板毛坯、盖板毛坯。Step 1: Prepare a base plate blank and a cover plate blank according to the shape of the cold plate.
制备铝合金基板(1)毛坯:240mm×100mm×26mm,Preparation of aluminum alloy substrate (1) blank: 240mm×100mm×26mm,
加工盖板槽(12)四角倒圆角R4;Machining cover slot(12) The four corners are rounded R4;
加工热管槽(13)四角倒圆角R2。Machining Heat Pipe Slots(13) Round corners R2.
盖板毛坯尺寸为四角倒圆角R4。The cover blank size is Round corners R4.
步骤2,在基板毛坯上加工出盖板槽(12)、热管槽(13);盖板槽(12)的长、宽尺寸至少比热管槽长、宽尺寸各大5mm;且盖板槽(12)与盖板毛坯(3)的间隙配合为过渡配合,盖板毛坯(3)厚度与盖板槽(12)深度相等。In step 2, the cover plate groove (12) and the heat pipe groove (13) are processed on the substrate blank; the length and width of the cover plate groove (12) are at least 5 mm larger than the length and width of the heat pipe groove; and the cover plate groove ( 12) The clearance fit with the cover plate blank (3) is a transition fit, and the thickness of the cover plate blank (3) is equal to the depth of the cover plate groove (12).
步骤3,将热管(2)用导热胶固定热管槽(13)中;热管槽(13)的长度、宽度、深度尺寸分别比热管的长度、宽度、高度尺寸大0.1mm;Step 3, fixing the heat pipe (2) in the heat pipe groove (13) with thermally conductive adhesive; the length, width and depth of the heat pipe groove (13) are respectively 0.1mm larger than the length, width and height of the heat pipe;
步骤4,利用橡皮锤将盖板毛坯;打入盖板槽(12);Step 4, use a rubber hammer to drive the cover plate blank into the cover plate groove (12);
步骤5,使用摩擦搅拌焊的方法将盖板毛坯与盖板槽(12)的缝隙焊接成一个整体;其中选用搅拌头,焊接转速为1200RPM,焊接速度为100mm/min,正压力为15~25kN,且焊接过程中焊核温度保持在所用铝合金材料熔点温度的75%~85%之间。Step 5, use the method of friction stir welding to weld the cover plate blank and the gap of the cover plate groove (12) into a whole; Stirring head, the welding speed is 1200RPM, the welding speed is 100mm/min, the positive pressure is 15-25kN, and the welding nugget temperature is maintained between 75% and 85% of the melting point temperature of the aluminum alloy material used during the welding process.
步骤6,去除多余材料,加工冷板外形。所述冷板连接的翅片选择直接与冷板一体机加工或外部散热翅片与冷板进行装配的方式。Step 6, remove excess material and process the shape of the cold plate. The fins connected to the cold plate can be directly machined integrally with the cold plate or assembled with the external cooling fins and the cold plate.
本实用新型具体实现该技术方案的方法和途径很多,以上所述仅是本实用新型的优选实施方式。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进,这些改进也应视为本实用新型的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。There are many methods and approaches for implementing the technical solution in the present invention, and the above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements can be made without departing from the principle of the present invention, and these improvements should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109640581A (en) * | 2018-11-02 | 2019-04-16 | 南京林业大学 | A kind of air cold plate and its processing method of embedded heat pipes |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109640581A (en) * | 2018-11-02 | 2019-04-16 | 南京林业大学 | A kind of air cold plate and its processing method of embedded heat pipes |
CN109640581B (en) * | 2018-11-02 | 2023-09-22 | 南京林业大学 | Air-cooled cold plate with built-in heat pipe and processing method thereof |
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