CN209374538U - Battery module housings, battery modules, battery packs, and automobiles - Google Patents
Battery module housings, battery modules, battery packs, and automobiles Download PDFInfo
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- CN209374538U CN209374538U CN201920406577.0U CN201920406577U CN209374538U CN 209374538 U CN209374538 U CN 209374538U CN 201920406577 U CN201920406577 U CN 201920406577U CN 209374538 U CN209374538 U CN 209374538U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本实用新型涉及新能源汽车技术领域,特别涉及一种电池模组壳体、电池模组、电池包以及汽车。The utility model relates to the technical field of new energy vehicles, in particular to a battery module housing, a battery module, a battery pack and an automobile.
背景技术Background technique
新能源汽车,尤其是电动汽车是未来汽车的发展方向。动力电池包是电动汽车重要组成部分,模组是动力电池包的核心部件。电池模组的碰撞安全一直是新能源汽车重要的关注点之一,现有的电池包防护结构在车辆发生异常事故时,会导致电池包产生较大的变形,从而产生威胁成员生命安全的起火或爆炸事故,此外基于整包开发的侧边固定的模组,由于装配公差的存在,会在端板和侧板之间形成间隙,造成在端侧板激光焊接时,激光可能通过该间隙接触到电池模组的内部电芯,从而有可能造成电芯绝缘膜失效。New energy vehicles, especially electric vehicles, are the development direction of future vehicles. The power battery pack is an important part of the electric vehicle, and the module is the core component of the power battery pack. The collision safety of battery modules has always been one of the important concerns of new energy vehicles. The existing battery pack protection structure will cause a large deformation of the battery pack when an abnormal accident occurs in the vehicle, resulting in a fire that threatens the safety of the members. In addition, the side-fixed module developed based on the whole package will form a gap between the end plate and the side plate due to the existence of assembly tolerances, resulting in the laser welding of the end and side plates. to the internal cells of the battery module, which may cause the failure of the cell insulation film.
因此,有必要对目前的电池模组进行改进,以克服这些问题或者至少降低这些问题发生的几率。Therefore, it is necessary to improve the current battery modules to overcome these problems or at least reduce the probability of these problems.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出一种电池模组壳体,以提高电池模组的抵抗挤压和碰撞的能力。In view of this, the present invention aims to provide a battery module casing to improve the ability of the battery module to resist extrusion and collision.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:
一种电池模组壳体,所述电池模组壳体包括第一凸棱、第二凸棱和两个相对设置的侧板,所述第一凸棱和所述第二凸棱分别设置在不同的所述侧板上且沿所述侧板的长度方向延伸,所述第一凸棱和所述第二凸棱上设置有对应的通孔,所述第一凸棱和所述第二凸棱彼此平行且在两个所述侧板的宽度方向上错开。A battery module case, the battery module case includes a first rib, a second rib and two opposite side plates, the first rib and the second rib are respectively arranged on On the different side plates and extending along the length direction of the side plates, corresponding through holes are provided on the first and second ridges, and the first and second ridges are provided with corresponding through holes. The ridges are parallel to each other and staggered in the width direction of the two side plates.
进一步的,所述第一凸棱和所述第二凸棱垂直于所述侧板。Further, the first protruding edge and the second protruding edge are perpendicular to the side plate.
进一步的,所述第一凸棱上的通孔沿着所述侧板的长度方向均匀排列。Further, the through holes on the first rib are evenly arranged along the length direction of the side plate.
进一步的,所述电池模组壳体包括两个相对设置的端板,所述端板焊接连接所述侧板。Further, the battery module housing includes two oppositely arranged end plates, and the end plates are welded and connected to the side plates.
进一步的,所述侧板的内侧面上形成有沿所述侧板的宽度方向延伸的止挡棱,所述端板的端面形成有能够容纳所述止挡棱的凹槽,所述端板的端面焊接于所述侧板的内侧面,以使所述止挡棱容纳在所述凹槽中,和/或;所述侧板的内侧面的沿长度方向的两端形成有凹部,所述端板的端面焊接于所述凹部。Further, a stop rib extending along the width direction of the side plate is formed on the inner side of the side plate, and a groove capable of accommodating the stop rib is formed on the end surface of the end plate. The end face of the side plate is welded to the inner side of the side plate, so that the stop rib is accommodated in the groove, and/or; The end surface of the end plate is welded to the concave portion.
进一步的,所述第一凸棱和所述侧板以及所述第二凸棱和所述侧板为一体成型件。Further, the first rib and the side plate and the second rib and the side plate are integrally formed parts.
进一步的,所述第一凸棱和所述侧板以及所述第二凸棱和所述侧板为挤压成型件。Further, the first rib and the side plate and the second rib and the side plate are extruded parts.
相对于现有技术,本实用新型所述的电池模组壳体,由于第一凸棱和第二凸棱设置在电池模组壳体的不同的侧板上,第一凸棱和第二凸棱上设置有对应的通孔,且第一凸棱和第二凸棱彼此平行且沿所述侧板的宽度方向错开,使得在具有多个电池模组的电池包中,具有本申请提供的电池模组壳体的电池模组能够以两个相邻的电池模组侧面相对的形式设置,使得两个电池模组中一者的第一凸棱和另一者的第二凸棱能够沿侧板的宽度方向上对齐,从而使得一者的第一凸棱和另一者的第二凸棱上的通孔对齐,利用紧固件贯穿两者上的通孔就能够将这两个电池模组连接到电池包的下壳体上,从而提高了电池包和电池模组抵抗挤压和碰撞的能力,且使得电池模组之间的布置更加紧凑,节约了电池包的内部空间。Compared with the prior art, in the battery module housing of the present invention, since the first protruding edge and the second protruding edge are arranged on different side plates of the battery module housing, the first protruding edge and the second protruding edge are Corresponding through holes are provided on the edges, and the first protruding edge and the second protruding edge are parallel to each other and staggered along the width direction of the side plate, so that in the battery pack with a plurality of battery modules, the The battery modules of the battery module housing can be arranged in the form of two adjacent battery modules facing opposite sides, so that the first protruding edge of one of the two battery modules and the second protruding edge of the other can be along the The side plates are aligned in the width direction, so that the first rib of one and the through holes on the second rib of the other are aligned, and the two batteries can be connected by using the fasteners to penetrate the through holes on the two. The module is connected to the lower casing of the battery pack, thereby improving the ability of the battery pack and the battery module to resist extrusion and collision, making the arrangement between the battery modules more compact, and saving the internal space of the battery pack.
本实用新型的另一目的在于提出一种电池模组,所述电池模组包括电芯和如上所述的电池模组壳体,所述电芯设置在所述电池模组壳体中。Another object of the present invention is to provide a battery module, the battery module includes a battery cell and the battery module casing as described above, and the battery core is arranged in the battery module casing.
本实用新型第三方面提供一种电池包,所述电池包包括紧固件、下壳体以及如上所述的电池模组,所述下壳体上形成有向上凸起的模组间安装梁,所述模组间安装梁上形成有安装孔,多个所述电池模组并排设置以使同一个模组间安装梁上的所述安装孔和一个电池模组的所述第一凸棱的通孔以及相邻的另一个电池模组的所述第二凸棱上的通孔对准,所述紧固件贯穿所述第一凸棱的通孔和所述第二凸棱的通孔并最终连接到所述安装孔中。A third aspect of the present invention provides a battery pack, the battery pack includes a fastener, a lower casing and the above-mentioned battery module, and an upwardly protruding inter-module mounting beam is formed on the lower casing , a mounting hole is formed on the mounting beam between the modules, and a plurality of the battery modules are arranged side by side so that the mounting hole on the mounting beam between the same modules and the first rib of one battery module The through hole of the battery module is aligned with the through hole on the second rib of another adjacent battery module, and the fastener penetrates the through hole of the first rib and the through hole of the second rib. holes and eventually connect into the mounting holes.
本申请最后一方面还提供一种汽车,所述汽车包括如上所述的电池包。A final aspect of the present application also provides an automobile, which includes the above-mentioned battery pack.
所述电池模组、电池包以及汽车与上述电池模组壳体相对于现有技术所具有的优势相同,在此不再赘述。The advantages of the battery module, the battery pack and the automobile and the above-mentioned battery module housing are the same as compared to the prior art, which will not be repeated here.
本实用新型的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description section that follows.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施方式及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the schematic embodiments of the present invention and descriptions thereof are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本实用新型实施方式所述的电池模组的示意图;1 is a schematic diagram of a battery module according to an embodiment of the present invention;
图2为两个本实用新型实施方式所述的电池模组连接的示意图;2 is a schematic diagram of the connection of two battery modules according to an embodiment of the present invention;
图3是图1的电池模组的侧板的示意图;3 is a schematic diagram of a side plate of the battery module of FIG. 1;
图4是图1的电池模组的端板的示意图;4 is a schematic diagram of an end plate of the battery module of FIG. 1;
图5是本实用新型实施方式所述的电池模组的端板和侧板连接示意图;5 is a schematic diagram of the connection between the end plate and the side plate of the battery module according to the embodiment of the present invention;
图6是本实用新型另一种实施方式所述的电池模组的端板和侧板连接示意图;6 is a schematic diagram of the connection between the end plate and the side plate of the battery module according to another embodiment of the present invention;
图7是本实用新型再一种实施方式所述的电池模组的端板和侧板连接示意图。7 is a schematic diagram showing the connection between the end plate and the side plate of the battery module according to another embodiment of the present invention.
附图标记说明:Description of reference numbers:
10-第一凸棱 20-第二凸棱 30-侧板 31-止挡棱 32-凹部10-First convex edge 20-Second convex edge 30-Side plate 31-Stopping edge 32-Concave part
40-端板 41-凹槽 42-减重结构 50-模组间安装梁40-end plate 41-groove 42-weight reduction structure 50-installation beam between modules
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施方式及实施方式中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments can be combined with each other unless there is conflict.
本实用新型提供一种电池模组壳体,如图1所示,所述电池模组壳体包括第一凸棱10、第二凸棱20和两个相对设置的侧板30,所述第一凸棱10和所述第二凸棱20分别设置在不同的所述侧板30上且沿所述侧板30的长度方向延伸,所述第一凸棱10和所述第二凸棱20上设置有对应的通孔,所述第一凸棱10和所述第二凸棱20彼此平行且在两个所述侧板30的宽度方向上错开。The present invention provides a battery module case. As shown in FIG. 1 , the battery module case includes a first rib 10 , a second rib 20 and two opposite side plates 30 . A rib 10 and the second rib 20 are respectively disposed on different side panels 30 and extend along the length direction of the side panel 30 , the first rib 10 and the second rib 20 Corresponding through-holes are provided on the top, the first rib 10 and the second rib 20 are parallel to each other and staggered in the width direction of the two side plates 30 .
相对于现有技术,本实用新型所述的电池模组壳体,由于第一凸棱10和第二凸棱20设置在电池模组壳体的不同的侧板30上,第一凸棱和第二凸棱上设置有对应的通孔,且第一凸棱和第二凸棱彼此平行且沿所述侧板30的宽度方向错开。如图2所示,在具有多个电池模组的电池包中,具有本申请提供的电池模组壳体的电池模组能够以两个相邻的电池模组侧面相对的形式设置,使得两个电池模组中一者的第一凸棱和另一者的第二凸棱能够沿侧板的宽度方向上对齐,从而使得一者的第一凸棱和另一者的第二凸棱上的通孔对齐,利用紧固件贯穿两者上的通孔就能够将这两个电池模组连接到电池包的下壳体上,从而提高了电池包和电池模组抵抗挤压和碰撞的能力,且使得电池模组之间的布置更加紧凑,节约了电池包的内部空间。Compared with the prior art, in the battery module case of the present invention, since the first rib 10 and the second rib 20 are arranged on different side plates 30 of the battery module case, the first rib and the Corresponding through holes are provided on the second protruding edges, and the first protruding edges and the second protruding edges are parallel to each other and staggered along the width direction of the side plate 30 . As shown in FIG. 2 , in a battery pack with a plurality of battery modules, the battery module with the battery module housing provided by the present application can be arranged in the form of two adjacent battery modules facing each other, so that the two adjacent battery modules The first rib of one of the battery modules and the second rib of the other can be aligned along the width direction of the side plate, so that the first rib of one and the second rib of the other The through holes are aligned, and the two battery modules can be connected to the lower shell of the battery pack by using the through holes of the fasteners through the two, thereby improving the resistance of the battery pack and the battery module to extrusion and collision. capacity, and makes the arrangement between the battery modules more compact, saving the internal space of the battery pack.
在本申请的图1和图2的实施方式中,电池模组壳体为常见的长方体壳体,电池模组壳体的端板和侧板垂直,两个侧板彼此平行,两个端板也彼此平行,第一凸棱和第二凸棱分别垂直设置在两个侧板上。但是本申请并不限定于此,第一凸棱和第二凸棱并非一定要垂直于侧板,其他形状的电池模组壳体也在本申请的保护范围之内。In the embodiments shown in FIGS. 1 and 2 of the present application, the battery module casing is a common cuboid casing, the end plate and the side plate of the battery module casing are perpendicular, the two side plates are parallel to each other, and the two end plates Also parallel to each other, the first rib and the second rib are vertically arranged on the two side plates, respectively. However, the present application is not limited to this. The first protruding rib and the second protruding rib do not necessarily have to be perpendicular to the side plate, and other shapes of battery module housings are also within the protection scope of the present application.
另外,第一凸棱和安装第一凸棱的侧板以及第二凸棱和安装第二凸棱的侧板为一体成型件,优选为挤压成型件,比如选用热挤压的成型工艺,热挤压工艺具有成型塑型较好的优点。但是本实用新型并不限定于此,也可以选用其他常见的一体成型方式,比如冲压成型等。In addition, the first rib and the side plate on which the first rib is installed, and the second rib and the side plate on which the second rib is installed are integrally formed parts, preferably extruded parts, for example, a hot extrusion forming process is used, The hot extrusion process has the advantage of better molding. However, the present invention is not limited to this, and other common integral forming methods, such as stamping forming, can also be used.
本申请第二方面提供一种电池模组,该电池模组包括电芯和如上所述的电池模组壳体,该电芯设置在所述电池模组壳体中;另外,本申请还提供一种电池包,该电池包包括紧固件、下壳体以及多个如上所述的电池模组,如图2所示,所述下壳体上形成有向上凸起的模组间安装梁50,所述模组间安装梁50上形成有安装孔,多个所述电池模组并排设置以使同一个模组间安装梁50上的所述安装孔和一个电池模组的所述第一凸棱10的通孔以及相邻的另一个电池模组的所述第二凸棱10上的通孔对准,所述紧固件贯穿所述第一凸棱的通孔和所述第二凸棱的通孔并最终连接到所述安装孔中。其中,模组间安装梁50和电池包的下壳体可以配置为一体成型件,使得电池模组和电池包的下壳体能够形成稳定的连接。A second aspect of the present application provides a battery module, the battery module includes a battery cell and the battery module housing as described above, and the battery cell is disposed in the battery module housing; in addition, the present application also provides A battery pack, the battery pack includes fasteners, a lower casing and a plurality of battery modules as described above, as shown in FIG. 2 , an upwardly protruding inter-module mounting beam is formed on the lower casing 50. Mounting holes are formed on the inter-module mounting beam 50, and a plurality of the battery modules are arranged side by side so that the mounting holes on the same inter-module mounting beam 50 and the first battery module The through hole of one rib 10 is aligned with the through hole on the second rib 10 of another adjacent battery module, and the fastener penetrates the through hole of the first rib and the second rib. The two rib through holes are finally connected to the mounting holes. Wherein, the inter-module mounting beam 50 and the lower casing of the battery pack can be configured as an integral molded part, so that the battery module and the lower casing of the battery pack can form a stable connection.
紧固件可以为螺栓或者螺钉,沿第一凸棱10和第二凸棱20的长度方向上均匀设置多个通孔,因此两个相邻的电池模组中一者的第一凸棱10和另一者的第二凸棱20之间通过多个紧固件进行连接,保证了连接的可靠性。更优选地,模组间安装梁50在下方能够顶接于第一凸棱10和第二凸棱20中位于下方的一者,从而形成对电池模组更好的支撑。The fasteners can be bolts or screws, and a plurality of through holes are uniformly arranged along the length direction of the first rib 10 and the second rib 20, so the first rib 10 of one of the two adjacent battery modules The connection with the second rib 20 of the other is performed by a plurality of fasteners, which ensures the reliability of the connection. More preferably, the inter-module mounting beam 50 can abut against the lower one of the first rib 10 and the second rib 20, so as to provide better support for the battery module.
图1示出了电池模组壳体包括端板40和侧板30,端板40和侧板30可以采用激光焊接的形式连接,即端板的端面激光焊接连接到侧板的内侧面,在将端板40激光焊接到侧板30过程中如果操作不规范可能会出现激光通过端板40和侧板30之间的焊缝照射到电池模组内部的电芯的情况。FIG. 1 shows that the battery module housing includes an end plate 40 and a side plate 30. The end plate 40 and the side plate 30 can be connected by laser welding, that is, the end face of the end plate is connected to the inner side of the side plate by laser welding. In the process of laser welding the end plate 40 to the side plate 30 , if the operation is not standardized, the laser may irradiate the cells inside the battery module through the welding seam between the end plate 40 and the side plate 30 .
为了避免这种情况的发生。参考图3所示的结构,侧板30的内侧面上形成有止挡棱31,止挡棱31分别设置在侧板30沿长度方向的两端,且止挡棱31沿侧板的宽度方向延伸,其中为了避免影响侧板沿宽度方向的两端上设置的圆角特征,止挡棱31的长度略小于侧板30的宽度;另一方面,端板40的端面形成有能够容纳止挡槽31的凹槽41,图5示出了端板的端面上开设的凹槽41,其中端板上形成有垂直于端板的端面的减重结构42,当然,端板的减重结构42也可以设置为平行于端板的端面。To avoid this from happening. Referring to the structure shown in FIG. 3 , a stopper rib 31 is formed on the inner side of the side plate 30 , the stopper rib 31 is respectively disposed at both ends of the side plate 30 along the length direction, and the stopper edge 31 is along the width direction of the side plate The length of the stop rib 31 is slightly smaller than the width of the side plate 30 in order to avoid affecting the rounded corners provided on both ends of the side plate along the width direction; on the other hand, the end surface of the end plate 40 is formed with a stop The groove 41 of the groove 31, Fig. 5 shows the groove 41 opened on the end surface of the end plate, wherein the end plate is formed with a weight reduction structure 42 perpendicular to the end surface of the end plate, of course, the weight reduction structure 42 of the end plate is formed It can also be arranged parallel to the end face of the end plate.
图5示出了端板和侧板连接的一种实施方式,即侧板的内侧面上设置有止挡棱31,端板的端面设置有凹槽41,将端板的端面激光焊接连接到侧板的内侧面,使得止挡棱31容纳在端板的凹槽41中,使得激光焊接时的激光透过焊缝之后会被止挡棱31所止挡,从而避免激光照射到电池模组的电芯。Fig. 5 shows an embodiment of the connection between the end plate and the side plate, that is, the inner side of the side plate is provided with a stop rib 31, and the end surface of the end plate is provided with a groove 41, which is connected to the end plate by laser welding. The inner side of the side plate, so that the stop rib 31 is accommodated in the groove 41 of the end plate, so that the laser during laser welding will be stopped by the stop rib 31 after passing through the welding seam, so as to prevent the laser from irradiating the battery module. 's battery.
图6示出了端板和侧板连接的另一种实施方式,即侧板的的内侧面的沿长度方向的两端形成有凹部32,端板的端面与凹部32相接触,侧板在凹部32位置的厚度小于其他部分的厚度,激光焊接时的激光透过焊缝会被凹部32的侧壁所止挡,从而避免激光照射到电池模组的电芯。Fig. 6 shows another embodiment of the connection between the end plate and the side plate, that is, concave parts 32 are formed on both ends of the inner side of the side plate along the length direction, the end surface of the end plate is in contact with the concave parts 32, and the side plate is in the The thickness of the concave portion 32 is smaller than that of other parts, and the laser beam passing through the welding seam during laser welding will be blocked by the sidewall of the concave portion 32, thereby preventing the laser from irradiating the cells of the battery module.
图7示出了端板和侧板连接的再一种实施方式,可以看做上述两种实施方式的结合,从而对激光进行了双重阻挡,极大程度地避免了激光照射到电池模组的电芯。Fig. 7 shows another embodiment of the connection between the end plate and the side plate, which can be regarded as a combination of the above two embodiments, so that the laser is double-blocked, which greatly avoids the laser irradiating the battery module. Batteries.
本实用新型最后一方面还提供一种汽车,该汽车包括如上所述的电池包。The last aspect of the present invention also provides an automobile, which includes the above-mentioned battery pack.
以上所述仅为本实用新型的较佳实施方式而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the scope of protection of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021071056A1 (en) * | 2019-10-10 | 2021-04-15 | 주식회사 엘지에너지솔루션 | Battery module and battery pack including same |
CN113036305A (en) * | 2021-02-07 | 2021-06-25 | 厦门海辰新能源科技有限公司 | Battery pack |
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WO2021071056A1 (en) * | 2019-10-10 | 2021-04-15 | 주식회사 엘지에너지솔루션 | Battery module and battery pack including same |
KR20210042585A (en) * | 2019-10-10 | 2021-04-20 | 주식회사 엘지화학 | Battery module and battery pack including the same |
KR102398574B1 (en) | 2019-10-10 | 2022-05-13 | 주식회사 엘지에너지솔루션 | Battery module and battery pack including the same |
US12107289B2 (en) | 2019-10-10 | 2024-10-01 | Lg Energy Solution, Ltd. | Battery module and battery pack including the same |
CN113036305A (en) * | 2021-02-07 | 2021-06-25 | 厦门海辰新能源科技有限公司 | Battery pack |
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