CN209257460U - A blister forming mechanism for a blister forming machine - Google Patents
A blister forming mechanism for a blister forming machine Download PDFInfo
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- CN209257460U CN209257460U CN201822137135.9U CN201822137135U CN209257460U CN 209257460 U CN209257460 U CN 209257460U CN 201822137135 U CN201822137135 U CN 201822137135U CN 209257460 U CN209257460 U CN 209257460U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 5
- 238000000748 compression moulding Methods 0.000 description 4
- 239000002775 capsule Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
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Abstract
本实用新型公开了一种用于泡罩成型机的泡罩成型机构,包括凸模和凹模,凸模固定连接在凸模座,凸模座固定连接在底板立柱上,凹模固定连接在凹模座上,凹模活动连接在导杆上,导杆固定连接在凸模上,凹模座上侧安装有驱动其移动的驱动机构,驱动机构和底板立柱均安装在支架上,凸模和凹模间安装有薄型传送带,薄型传送带上设置有成型通孔,支架为卧式U型结构,导杆上套接有复位弹簧,复位弹簧两端分别抵靠在凸模和凹模上。本实用新型通过凹凸模具以及驱动动机和薄形传送带,能够快速实现软化的PVC膜泡罩成型,的凹凸模具形状相同,采用驱动机构进行挤压成型,无需考虑气密性问题,设备加工简化,成本降低,成型效果好,废品率大大降低。
The utility model discloses a blister forming mechanism for a blister forming machine, which comprises a punch and a die, the punch is fixedly connected to a punch base, the punch base is fixedly connected to a bottom plate column, and the die is fixedly connected to a On the die seat, the die is movably connected to the guide rod, and the guide rod is fixedly connected to the punch. A driving mechanism is installed on the upper side of the die seat to drive it to move. The drive mechanism and the bottom plate column are installed on the bracket. A thin conveyor belt is installed between the die and the die. The thin conveyor belt is provided with a forming through hole. The bracket is a horizontal U-shaped structure. A return spring is sleeved on the guide rod. The two ends of the return spring are respectively against the punch and the die. The utility model can quickly realize the softened PVC film blister forming through the concave-convex mold, the driving motive and the thin conveyor belt. The cost is reduced, the molding effect is good, and the scrap rate is greatly reduced.
Description
技术领域technical field
本实用新型涉及一种用于泡罩成型机的泡罩成型机构,属于胶囊类药品泡罩成型机技术领域。The utility model relates to a blister forming mechanism for a blister forming machine, which belongs to the technical field of blister forming machines for capsule medicines.
背景技术Background technique
目前泡罩成型机广泛应用于各种胶囊、药片等产品的包装生产,其成型工艺通常都是先将PVC膜预加热,然后通过压塑成型或吸塑成型。压塑成型是用压缩空气将受热软化的薄片吹压向模具,使之紧贴模具四壁,成型速度比较快,因此加热后的PVC膜带入成型装置的热量也比较多,易软化和紧黏模具不易脱落;吸塑成型是用抽真空的办法,将软化的薄片吸附在模具四壁而形成泡罩空穴。因真空所产生的吸力有限,加上成型后泡罩脱离滚筒的角度受到限制,故只适用于深度较浅的泡罩和较薄的材料。不论压塑成型或吸塑成型,都要求气密性良好,导致设备整体加工复杂程度增加,成本增加。总体而言,现有的泡罩成型装置结构复杂,且成型效果不好,容易出现不合格的泡罩,成型率低。At present, the blister forming machine is widely used in the packaging production of various capsules, tablets and other products. The forming process is usually to preheat the PVC film first, and then form it by compression molding or blister forming. Compression molding is to use compressed air to blow and press the heated and softened sheet to the mold to make it cling to the four walls of the mold. The molding speed is relatively fast, so the heated PVC film brings more heat into the molding device, and it is easy to soften and tighten. The sticky mold is not easy to fall off; the vacuum forming method is used to absorb the softened sheet on the four walls of the mold to form a blister cavity. Due to the limited suction force generated by the vacuum and the limited angle of the blister leaving the roller after forming, it is only suitable for shallow blisters and thinner materials. Regardless of compression molding or blister molding, good air tightness is required, which increases the complexity and cost of the overall processing of the equipment. Generally speaking, the existing blister forming device has a complex structure, and the forming effect is not good, unqualified blisters are prone to appear, and the forming rate is low.
发明内容Contents of the invention
本实用新型要解决的技术问题是:提供一种用于泡罩成型机的泡罩成型机构,以解决上述现有技术中存在的问题。The technical problem to be solved by the utility model is: to provide a blister forming mechanism for a blister forming machine to solve the above-mentioned problems in the prior art.
本实用新型采取的技术方案为: 一种用于泡罩成型机的泡罩成型机构,包括凸模和凹模,凸模固定连接在凸模座,凸模座固定连接在底板立柱上,凹模固定连接在凹模座上,凹模活动连接在导杆上,导杆固定连接在凸模上,凹模座上侧安装有驱动其移动的驱动机构,驱动机构和底板立柱均安装在支架上,凸模和凹模间安装有薄型传送带,薄型传送带上设置有成型通孔,支架为卧式U型结构,导杆上套接有复位弹簧,复位弹簧两端分别抵靠在凸模和凹模上。The technical scheme adopted by the utility model is: a blister forming mechanism for a blister forming machine, including a punch and a die, the punch is fixedly connected to the punch seat, the punch seat is fixedly connected to the bottom plate column, and the concave The die is fixedly connected to the die base, the die is movably connected to the guide rod, the guide rod is fixedly connected to the punch, and the upper side of the die base is equipped with a driving mechanism to drive it to move. The driving mechanism and the bottom plate column are installed on the bracket On the top, a thin conveyor belt is installed between the punch and the die, the thin conveyor belt is provided with a forming through hole, the bracket is a horizontal U-shaped structure, and a return spring is sleeved on the guide rod, and the two ends of the return spring are respectively against the punch and on the die.
优选的,上述凹模下端设置有弹簧耳座,弹簧耳座通过弹簧连接有弹簧推板,弹簧推板表面通孔与凹模表面孔大小相一致。Preferably, the lower end of the above-mentioned die is provided with a spring ear seat, and the spring ear seat is connected to a spring push plate through a spring, and the through hole on the surface of the spring push plate is consistent with the size of the hole on the surface of the die.
优选的,上述弹簧内套接有导向销,导向销上端固定连接在弹簧耳座上,下端活动地穿入弹簧推板。Preferably, a guide pin is sleeved inside the above-mentioned spring, the upper end of the guide pin is fixedly connected to the spring ear seat, and the lower end of the guide pin is movably penetrated into the spring push plate.
优选的,上述凸模和凹模中均设置有冷却腔,冷却腔连接有进水管和出水管。Preferably, the above-mentioned male mold and the concave mold are provided with cooling chambers, and the cooling chambers are connected with water inlet pipes and water outlet pipes.
优选的,上述驱动机构包括滚轮、凸轮和驱动电机,滚轮可转动地连接在滚轮架上,滚轮架固定连接在凹模座上,凸轮固定连接在驱动电机的输出轴上且转动轴线与滚轮的轴线平行,滚轮表面与凸轮表面始终保持接触且凸轮旋转后能够将凸模和凹模相接触。Preferably, the above-mentioned drive mechanism includes a roller, a cam and a drive motor, the roller is rotatably connected to the roller frame, the roller frame is fixedly connected to the die base, the cam is fixedly connected to the output shaft of the drive motor and the axis of rotation is the same as that of the roller The axes are parallel, the surface of the roller is always in contact with the surface of the cam, and after the cam rotates, the punch and the die can be brought into contact.
本实用新型的有益效果:与现有技术相比,本实用新型的效果如下:Beneficial effects of the utility model: compared with the prior art, the utility model has the following effects:
(1)本实用新型通过凹凸模具以及驱动动机和薄形传送带,能够快速实现软化的PVC膜泡罩成型,凹凸模具成型处截面形状相同,采用驱动机构进行挤压成型,无需考虑气密性问题,设备加工简化,成本降低,成型效果好,废品率大大降低;(1) The utility model can quickly realize the softened PVC film blister forming through the concave-convex mold, the driving motive and the thin conveyor belt. The cross-sectional shape of the concave-convex mold is the same, and the driving mechanism is used for extrusion molding without considering the air tightness problem , equipment processing is simplified, cost is reduced, molding effect is good, and scrap rate is greatly reduced;
(2)采用弹簧耳座连接弹簧推板,便于安装弹簧推板和凹模模具的更换,安装的弹簧推板与凹模下表面形状相同,当弹簧处于压缩状态时,弹簧推板和凹模紧密接触,成为凹模的一部分,当弹簧处于无压缩状态时,弹簧隔板在弹力作用下使成型的泡罩脱落,使得成型泡罩脱落更加方便,设置导向销,确保弹簧推板与凹模上孔的对应,提高定位精度;(2) The spring push plate is connected to the spring push plate by the spring ear seat, which is convenient for the replacement of the spring push plate and the die. The installed spring push plate has the same shape as the lower surface of the die. When the spring is in a compressed state, the spring push plate and the die In close contact, it becomes a part of the die. When the spring is in a non-compressed state, the spring separator will cause the formed blister to fall off under the action of the elastic force, making the formed blister fall off more conveniently. Guide pins are set to ensure that the spring push plate is in contact with the die. The correspondence of the upper hole improves the positioning accuracy;
(3)凹凸模中均设置冷却腔,带走PVC膜受热软化过程中带来的热量和装置工作产生的热量,使成型的泡罩板迅速冷却硬化,避免与凹凸模具粘连,以便脱落,冷却水通过进出水管连接到水箱和泵,可重复循环利用,减少了能源消耗,减小了设备的复杂程度且冷却效果好,制造及维护简单方便,成本低;(3) Cooling chambers are set in the concave and convex molds to take away the heat brought by the heat softening process of the PVC film and the heat generated by the device, so that the formed blister board can be cooled and hardened rapidly to avoid adhesion with the concave and convex molds, so as to fall off and cool down The water is connected to the water tank and the pump through the water inlet and outlet pipes, which can be recycled repeatedly, which reduces energy consumption, reduces the complexity of the equipment and has good cooling effect, simple and convenient manufacturing and maintenance, and low cost;
(4)通过驱动电机控制具有间隙运动功能的凸轮,推动可转动滚轮,从而实现凹模与凹模座组成的可移动部件的上下运动,用机械压力替代了空气压力,避免了装置因气密性不良而带来的气压不足等问题,使得压塑均匀;凸轮和薄型传送带由电机控制进行间歇运动,且凸轮的旋转周期与薄型传送带运动时间间隔相同,从而保证脱落的成型泡罩能及时被传送带送至成品区,实现泡罩的连续加工。(4) By driving the motor to control the cam with the function of gap movement, and pushing the rotatable roller, the up and down movement of the movable part composed of the die and the die base is realized, and the air pressure is replaced by mechanical pressure, which avoids the airtightness of the device. Insufficient air pressure and other problems caused by poor performance, so that the compression molding is uniform; the cam and the thin conveyor belt are controlled by the motor for intermittent movement, and the rotation period of the cam is the same as the movement time interval of the thin conveyor belt, so as to ensure that the formed blisters that fall off can be removed in time. The conveyor belt is sent to the finished product area to realize the continuous processing of blisters.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的薄形皮带俯视结构示意图;Fig. 2 is a schematic view of the structure of the thin belt of the present invention;
图3是本实用新型的左视结构示意图;Fig. 3 is a left view structural representation of the utility model;
图4是图3的A部放大结构示意图。FIG. 4 is a schematic diagram of the enlarged structure of part A of FIG. 3 .
图中,1-底板立柱;2-凸模座;3-凸模;4-薄型传送带;5-弹簧推板;6-弹簧;7-弹簧耳座;8-导杆;9-凹模;10-凹模座;11-滚轮装置;12-凸轮;13-复位弹簧;14-支架;15-成型通孔;16-导向销;17-进水管;18-出水管;19-驱动电机;20-滚轮架;21-电机架。In the figure, 1-base plate column; 2-punch seat; 3-punch; 4-thin conveyor belt; 5-spring push plate; 6-spring; 7-spring ear seat; 8-guide rod; 9-die; 10-die seat; 11-roller device; 12-cam; 13-return spring; 14-bracket; 15-forming through hole; 16-guide pin; 17-inlet pipe; 18-outlet pipe; 19-drive motor; 20-roller frame; 21-motor frame.
具体实施方式Detailed ways
下面结合附图及具体的实施例对本实用新型进行进一步介绍。Below in conjunction with accompanying drawing and specific embodiment the utility model is further introduced.
实施例1:如图1-图4所示,一种用于泡罩成型机的泡罩成型机构,包括凸模3和凹模9,凸模3固定连接在凸模座2,凸模座2固定连接在底板立柱1上,凹模9固定连接在凹模座10上,凹模9活动连接在导杆8上,导杆8固定连接在凸模3上,凹模座10上侧安装有驱动其移动的驱动机构,驱动机构和底板立柱1均安装在支架14上,凸模3和凹模9间安装有薄型传送带4,薄型传送带4上设置有成型通孔15,支架14为卧式U型结构,导杆8上套接有复位弹簧13,复位弹簧13两端分别抵靠在凸模3和凹模9上,凸模3上端面设置有胶囊纵截面状的凸条,凹模9下端面上设置有与凸条相匹配的凹槽,凸条和凹条挤压薄膜实现泡罩成型,凹槽尺寸大于凸条0.5mm,凸条外表面和凹槽内表面均有不黏性材料涂层。Embodiment 1: As shown in Figures 1-4, a blister forming mechanism for a blister forming machine includes a punch 3 and a die 9, the punch 3 is fixedly connected to the punch seat 2, and the punch seat 2. Fixedly connected to the base plate column 1, the die 9 is fixedly connected to the die holder 10, the die 9 is movably connected to the guide rod 8, the guide rod 8 is fixedly connected to the punch 3, and the upper side of the die holder 10 is installed There is a driving mechanism to drive its movement, the driving mechanism and the bottom plate column 1 are installed on the bracket 14, a thin conveyor belt 4 is installed between the punch 3 and the concave mold 9, the thin conveyor belt 4 is provided with a forming through hole 15, and the bracket 14 is a horizontal U-shaped structure, the guide rod 8 is sleeved with a return spring 13, and the two ends of the return spring 13 are respectively against the punch 3 and the die 9, and the upper end of the punch 3 is provided with a convex strip in the longitudinal section of the capsule, and the concave The lower end surface of the die 9 is provided with grooves matching the convex strips. The convex strips and concave strips extrude the film to realize blister forming. The size of the grooves is 0.5mm larger than the convex strips. Coating of viscous material.
优选的,上述凹模9下端设置有弹簧耳座7,弹簧耳座7通过弹簧6连接有弹簧推板5,弹簧推板5表面通孔与凹模9表面孔大小相一致。Preferably, the lower end of the above-mentioned die 9 is provided with a spring ear seat 7, and the spring ear seat 7 is connected with a spring push plate 5 through a spring 6, and the through hole on the surface of the spring push plate 5 is consistent with the size of the hole on the surface of the die 9.
优选的,上述弹簧6内套接有导向销16,导向销16上端固定连接在弹簧耳座7上,下端活动地穿入弹簧推板5,方便实现泡罩成型后的产品自动脱落。Preferably, the above-mentioned spring 6 is sleeved with a guide pin 16, the upper end of the guide pin 16 is fixedly connected to the spring ear seat 7, and the lower end movably penetrates into the spring push plate 5, so as to facilitate the automatic shedding of the product after the blister is formed.
优选的,上述凸模3和凹模9中均设置有冷却腔,冷却腔连接有进水管17和出水管18,进水管通过水泵和螺旋伸缩管连接到水箱,出水管通过螺旋伸缩管连接到水箱,进水管17和出水管18均设置快接接头。Preferably, the above-mentioned male mold 3 and the concave mold 9 are all provided with a cooling cavity, the cooling cavity is connected with a water inlet pipe 17 and a water outlet pipe 18, the water inlet pipe is connected to the water tank through a water pump and a spiral telescopic pipe, and the water outlet pipe is connected to the water tank through a spiral telescopic pipe. The water tank, the water inlet pipe 17 and the water outlet pipe 18 are all provided with quick connectors.
优选的,上述驱动机构包括滚轮11、凸轮12和驱动电机19,滚轮11可转动地连接在滚轮架20上,滚轮架20固定连接在凹模座10上,凸轮12固定连接在驱动电机19的输出轴上且转动轴线与滚轮11的轴线平行,驱动电机19通过电机架2固定连接在支架14上,滚轮11表面与凸轮12表面始终保持接触且凸轮12旋转后能够将凸模3和凹模9相接触,凸轮和薄型传送带由电机控制进行间歇运动,且凸轮的旋转周期与薄型传送带运动时间间隔相同。凸轮的间歇运动带动滚轮挤压凹模座移动,从而实现凹模与凹模座组成的可移动部件的上下运动。Preferably, the above-mentioned drive mechanism includes a roller 11, a cam 12 and a drive motor 19, the roller 11 is rotatably connected to the roller frame 20, the roller frame 20 is fixedly connected to the die base 10, and the cam 12 is fixedly connected to the drive motor 19. On the output shaft and the axis of rotation is parallel to the axis of the roller 11, the driving motor 19 is fixedly connected on the support 14 by the motor frame 2, the surface of the roller 11 is always in contact with the surface of the cam 12 and the cam 12 can rotate the punch 3 and the die 9-phase contact, the cam and the thin conveyor belt are controlled by the motor for intermittent movement, and the rotation period of the cam is the same as the movement time interval of the thin conveyor belt. The intermittent movement of the cam drives the roller to squeeze the die seat to move, thereby realizing the up and down movement of the movable part composed of the die and the die seat.
薄形传送带的皮带驱动电机和驱动机构的驱动电机均连接到控制器,控制器连接到水泵,能够实现自动的泡罩成型,大大提高成型效率。Both the belt drive motor of the thin conveyor belt and the drive motor of the drive mechanism are connected to the controller, and the controller is connected to the water pump, which can realize automatic blister forming and greatly improve the forming efficiency.
工作原理:一种用于泡罩成型机的泡罩成型机构,使用时,给控制驱动电机接通电源,凸轮转动下带动凹模与凹模座组成的可移动部件上下移动,当可移动部件向下移动时,提供机械压力,受热软化的PVC膜在压力作用下在凹凸模具中成型,同时冷却水由模具左方进入冷却腔,由模具右方流出,对成型的泡罩及时冷却使其硬化,随着凸轮的转动,可移动部件向上移动时,安装在凹模弹簧耳座上的被压缩的弹簧发挥作用,产生的弹力通过弹簧推板使成型冷却的泡罩板脱落,脱落的泡罩板直接落在间歇运动的传送带上,通过传送带送至成品区,同时送来下一片需要成型加工的PVC膜,重复以上流程,如此周期性循环,实现连续加工。Working principle: A blister forming mechanism used in a blister forming machine. When in use, the control drive motor is powered on, and the cam rotates to drive the movable part composed of the die and the die holder to move up and down. When the movable part When moving downwards, mechanical pressure is provided, and the heat-softened PVC film is formed in the concave-convex mold under the pressure. At the same time, the cooling water enters the cooling cavity from the left side of the mold and flows out from the right side of the mold, cooling the formed blister in time to make it Hardening, with the rotation of the cam, when the movable part moves upward, the compressed spring installed on the spring ear seat of the die will play a role, and the generated elastic force will make the formed and cooled blister plate fall off through the spring push plate, and the fallen blister will fall off. The cover plate falls directly on the intermittently moving conveyor belt, and is sent to the finished product area through the conveyor belt. At the same time, the next piece of PVC film that needs to be formed and processed is sent, and the above process is repeated. Such a periodic cycle realizes continuous processing.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内,因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model, therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109466051A (en) * | 2018-12-19 | 2019-03-15 | 贵州大学 | A blister forming device for a blister forming machine |
CN112060648A (en) * | 2020-08-27 | 2020-12-11 | 京东方科技集团股份有限公司 | Bubble cap preparation device and method |
CN113085140A (en) * | 2021-03-29 | 2021-07-09 | 四川汇利实业有限公司 | Preparation process of polypropylene hard sheet bubble cap |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109466051A (en) * | 2018-12-19 | 2019-03-15 | 贵州大学 | A blister forming device for a blister forming machine |
CN112060648A (en) * | 2020-08-27 | 2020-12-11 | 京东方科技集团股份有限公司 | Bubble cap preparation device and method |
CN112060648B (en) * | 2020-08-27 | 2022-07-29 | 京东方科技集团股份有限公司 | Bubble cap preparation device and method |
CN113085140A (en) * | 2021-03-29 | 2021-07-09 | 四川汇利实业有限公司 | Preparation process of polypropylene hard sheet bubble cap |
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