CN209257386U - A kind of ejector device of automobile bumper mold - Google Patents
A kind of ejector device of automobile bumper mold Download PDFInfo
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- CN209257386U CN209257386U CN201822059641.0U CN201822059641U CN209257386U CN 209257386 U CN209257386 U CN 209257386U CN 201822059641 U CN201822059641 U CN 201822059641U CN 209257386 U CN209257386 U CN 209257386U
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- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 238000009415 formwork Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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Abstract
本申请公开了一种汽车保险杠模具的顶出装置,涉及模具加工领域,包括:顶模壳,顶模壳设置在汽车保险杠的下方;顶出机构,顶出机构设置为至少六个,呈两列对称设置在该顶模壳的下方两侧,所述顶出机构包括:柱板,所述柱板内部设置有螺纹,并通过该螺纹连接有螺杆,所述螺杆底端连接有电机,所述柱板在所述螺杆的螺旋传动下可向上顶出所述顶模壳;稳定机构,所述稳定机构连接固定所述顶出机构。本申请通过设置顶模壳在汽车保险杠的下方,便于顶出机构稳定顶出汽车保险杠;两列对称设置的至少六个顶出机构同时顶出顶模壳和汽车保险杠,稳定机构稳定连接该顶出机构,使顶出机构的顶出方向不会出现左右偏差。
The application discloses an ejection device for an automobile bumper mold, which relates to the field of mold processing, and includes: a top mold shell, the top mold shell is arranged under the automobile bumper; ejection mechanisms, the number of ejection mechanisms is at least six, It is arranged symmetrically in two rows on both sides of the bottom of the top mold shell. The ejection mechanism includes: a column plate, which is provided with a thread inside, and is connected with a screw through the thread, and the bottom end of the screw is connected with a motor , the column plate can be ejected upwards from the top mold shell under the screw drive of the screw rod; a stabilizing mechanism, the stabilizing mechanism is connected and fixed to the ejecting mechanism. In this application, by setting the top mold shell under the automobile bumper, it is convenient for the ejector mechanism to eject the automobile bumper stably; at least six ejection mechanisms arranged symmetrically in two rows simultaneously eject the top mold shell and the automobile bumper, and the stabilizing mechanism is stable. Connect the ejector mechanism so that the ejection direction of the ejector mechanism does not deviate left and right.
Description
技术领域technical field
本申请涉及模具加工制造领域,特别涉及到一种汽车保险杠模具的顶出装置。The application relates to the field of mold processing and manufacturing, in particular to an ejector device for an automobile bumper mold.
背景技术Background technique
众所周知,注塑模具是目前工业生产过程中引用极为广泛普遍的一种模具,主要由定模、动模、顶出机构组成,顶出机构往往是在动模上,模具开模时,往往要通过设置斜顶机构来完成开模,要在斜顶上开设相应的成型特征,在产品成型后,斜顶在注塑机的推动下将成型产品顶出,完成开模;汽车保险杠的形状较大,现有技术中因顶出时汽车保险杠某部位粘接模具而使汽车保险杠各部位不能同时顶出,出现汽车保险杠顶出不平衡会使汽车保险杠受损的问题,产生较大的形变甚至出现裂痕,因此需要一种能够稳定顶出汽车保险杠的一种顶出装置。As we all know, injection mold is a kind of mold that is widely used in the current industrial production process. It is mainly composed of fixed mold, movable mold and ejector mechanism. The ejector mechanism is often on the movable mold. Set up the inclined roof mechanism to complete the mold opening. Corresponding molding features should be set on the inclined roof. After the product is formed, the inclined roof will eject the molded product under the push of the injection molding machine to complete the mold opening; the shape of the automobile bumper is large , in the prior art, because a certain part of the automobile bumper is bonded to the mold during ejection, each part of the automobile bumper cannot be ejected at the same time, and the uneven ejection of the automobile bumper will cause damage to the automobile bumper, resulting in a large The deformation or even cracks appear, so a kind of ejection device that can stably eject the bumper of the car is needed.
如公告号为CN105773935A的中国实用新型专利中公开了一种汽车保险杠模具的顶出装置,滑脚底座位于模具的底部,第二斜顶和第一斜顶的侧壁呈贴合状态,此时导向杆完全位于导向孔内;当开始脱模时,顶板带去滑脚底座渐渐向上移动,第一顶杆就在下模组件内向斜上顶出,此时第一斜顶的产品型面处就与产品脱开;而在第一斜顶向上移动的同时,在导向杆和导向孔的共同作用下,第二斜顶同步作向上的动作和向远离第一斜顶的方向移动的作用,从而使产品与第一斜顶完全脱开,并顺利将产品顶出,最后使第二斜顶上的产品型面处与产品脱开;上述汽车保险杠模具的顶出装置通过第一斜顶在一角设置一个支点,然后通过第二斜顶远离第一斜顶顶出模具,上述技术方案中顶出汽车保险杠时,如第一斜顶向上顶出时,汽车保险杠顶出部分与未顶出部分的受力相差较大,在第一斜顶向上顶出的部位汽车保险杠也同样容易造成损坏。For example, the Chinese utility model patent whose notification number is CN105773935A discloses a kind of ejector device for automobile bumper mould. At this time, the guide rod is completely located in the guide hole; when the demoulding starts, the top plate will gradually move upward without the sliding base, and the first ejector rod will be ejected obliquely upward in the lower mold assembly. At this time, the product profile of the first inclined top When the first inclined top moves upwards, under the joint action of the guide rod and the guide hole, the second inclined top moves upward and moves away from the first inclined top synchronously. , so that the product is completely disengaged from the first inclined top, and the product is ejected smoothly, and finally the product profile on the second inclined top is separated from the product; the ejector device of the above-mentioned automobile bumper mold passes through the first inclined Set a fulcrum at one corner of the top, and then push out the mold through the second slanted top away from the first slanted top. In the above technical solution, when the bumper is ejected, if the first slanted top is pushed upwards, the ejected part of the bumper will be in contact with the first slanted top. The stress of the unextruded part is quite different, and the automobile bumper at the position that the first slant lifts upwards is also easily damaged.
实用新型内容Utility model content
本申请目的之一为提供一种汽车保险杠模具的顶出装置,旨在解决现有技术中汽车保险杠整体的顶出不平衡,汽车保险杠会产生损坏的问题;One of the purposes of the present application is to provide an ejector device for an automobile bumper mould, which aims to solve the problem of unbalanced ejection of the entire automobile bumper in the prior art and damage to the automobile bumper;
为到达上述目的,本申请采用以下技术方案:一种汽车保险杠模具的顶出装置,包括:顶模壳,汽车保险杠注塑成型在顶模壳上;顶出机构,顶出机构设置为至少六个,呈两列对称设置在顶模壳的下方两侧,且顶出机构固定设置在下模座的里面,顶出机构包括:柱板,柱板内部设置有螺纹,并通过该螺纹连接有螺杆,柱板在所述螺杆的螺旋传动下可向上顶出所述顶模壳;稳定机构,稳定机构连接该顶出机构;In order to achieve the above-mentioned purpose, the application adopts the following technical scheme: a kind of ejector device of automobile bumper mould, comprising: top mold shell, automobile bumper is injection-molded on the top mold shell; Six, arranged symmetrically in two rows on both sides below the top mold shell, and the ejector mechanism is fixed inside the lower mold base. The ejector mechanism includes: a column plate, which is provided with a thread inside the column plate, and is connected with a screw, the column plate can be ejected upwards from the top mold shell under the screw drive of the screw; a stabilizing mechanism, the stabilizing mechanism is connected to the ejecting mechanism;
上述技术方案中,本申请通过呈两列对称设置的顶出机构中的螺杆的螺旋传动,使柱板上升顶出顶模壳,汽车保险杠成型在顶模壳上,当顶出机构顶出顶模壳时,其上的汽车保险杠也被顶出,从而实现汽车保险杠与下模座的分离;顶出机构设置有至少六个,并呈两列对称设置在顶模壳的下方两侧,保证了顶出机构顶出顶模壳和汽车保险杠时,汽车保险杠的各个部位同时被顶出,防止汽车保险杠出现损坏。In the above technical solution, the present application uses the spiral transmission of the screw rod in the ejection mechanism arranged symmetrically in two rows to make the column plate rise and eject the top mold shell, and the automobile bumper is formed on the top mold shell. When the ejector mechanism ejects When the top mold shell is used, the bumper on it is also ejected, so as to realize the separation of the automobile bumper and the lower mold base; there are at least six ejection mechanisms, and they are arranged symmetrically in two rows on the lower two sides of the top mold shell. side, to ensure that when the ejector mechanism ejects the top mold shell and the automobile bumper, all parts of the automobile bumper are ejected at the same time, preventing the automobile bumper from being damaged.
进一步地,根据本申请实施例,还包括:一支撑台,支撑台设置在所述下模座的里面,支撑台上固定设置顶出机构。Further, according to the embodiment of the present application, it also includes: a support platform, the support platform is arranged inside the lower mold base, and the ejection mechanism is fixedly arranged on the support platform.
进一步地,根据本申请实施例,螺杆与柱板间的螺纹中设置有滚珠,螺杆可通过滚珠的摩擦传动,达到在柱板的螺纹上传动上升或下降;滚珠的设置防止螺杆和螺纹之间的摩擦过大产生损坏。Further, according to the embodiment of the present application, balls are provided in the threads between the screw and the column plate, and the screw can be driven by the friction of the balls to drive up or down on the thread of the column plate; the arrangement of the balls prevents the gap between the screw and the thread. Excessive friction can cause damage.
进一步地,根据本申请实施例,稳定机构包括还包括齿块,齿块之间连接有转杆,转杆安装在轴承管内,轴承管设置在固定架上。Further, according to an embodiment of the present application, the stabilizing mechanism further includes tooth blocks, a rotating rod is connected between the tooth blocks, the rotating rod is installed in the bearing tube, and the bearing tube is arranged on the fixing frame.
更进一步地,根据本申请实施例,柱板两侧设置有列向的柱条,齿块与柱板两侧的柱条相配合,柱条能在齿块间传动;稳定机构的齿块连接顶出机构的柱条,使柱板在向上顶出顶模壳时,沿着齿块的传动移动,使柱板只能上下的移动,不会出现左右偏移,防止因顶出机构顶出时的左右偏移对汽车保险杠的顶出产生不良影响,防止汽车保险杠出现损坏。Furthermore, according to the embodiment of the present application, columns in the column direction are arranged on both sides of the column plate, and the gear blocks cooperate with the columns on both sides of the column plate, and the columns can be driven between the gear blocks; the gear blocks of the stabilizing mechanism are connected The column bar of the ejection mechanism makes the column plate move along the transmission of the tooth block when the column plate is ejected upwards from the top formwork, so that the column plate can only move up and down, and there will be no left-right deviation, preventing the ejection mechanism from being ejected The left and right deviation during the time will have a bad effect on the ejection of the bumper of the car, preventing damage to the bumper of the car.
进一步地,根据本申请实施例,顶出机构还包括:一第一齿盘;一第二齿盘,第二齿盘安装在第一齿盘的下方,且第一齿盘与第二齿盘具有相同斜向的齿,第一齿盘的齿与第二齿盘的齿设置为相反方向;第一齿盘和第二齿盘上设置有相同形状的安装槽,并通过该安装槽安装螺杆。Further, according to the embodiment of the present application, the ejection mechanism further includes: a first toothed plate; a second toothed plate, the second toothed plate is installed below the first toothed plate, and the first toothed plate and the second toothed plate With the same inclined teeth, the teeth of the first toothed disc and the teeth of the second toothed disc are set in opposite directions; the first toothed disc and the second toothed disc are provided with the same shape of the installation groove, and the screw is installed through the installation groove .
更进一步地,根据本申请实施例,第一齿盘和第二齿盘外侧设置有护板,护板防止其他异物掉落在第一齿盘和第二齿盘中。Furthermore, according to the embodiment of the present application, guard plates are provided on the outer sides of the first toothed disc and the second toothed disc, and the guard plates prevent other foreign objects from falling into the first toothed disc and the second toothed disc.
更进一步地,根据本申请实施例,第一齿盘连接设置有第一紧缩件,第一紧缩件可卡紧第一齿盘的齿;第二齿盘连接设置有第二紧缩件,第二紧缩件可卡紧第二齿盘的齿;第一紧缩件、第二紧缩件端部分别连接有第一活动盘和第二活动盘,第一活动盘和第二活动盘活动连接在一起;通过第一紧缩件卡住第一齿盘的齿,第二紧缩件脱离第二齿盘的齿,螺杆固定在第一齿盘和第二齿盘中,在顶出顶模壳时,使电机只能驱动螺杆沿一个方向旋转,螺杆只能旋转传动柱板顶出顶模壳和汽车保险杠;当汽车保险杠的顶出完成时,第一紧缩件脱离第一齿盘,第二紧缩件卡住第二齿盘,此时,螺杆不能向上旋起柱板,柱板也就不能向上运动,防止工人取出顶模壳和汽车保险杠时,柱板随顶模壳和汽车保险杠一起向上造成取出顶模壳和汽车保险杠的不方便。Furthermore, according to the embodiment of the present application, the first chainring is connected with a first tightening member, which can clamp the teeth of the first toothed disk; the second toothed disk is connected with a second tightening member, and the second The tightening part can clamp the teeth of the second toothed disc; the ends of the first tightening part and the second tightening part are respectively connected with a first movable disc and a second movable disc, and the first movable disc and the second movable disc are movably connected together; The teeth of the first toothed disc are clamped by the first tightening part, and the second tightening part is separated from the teeth of the second toothed disc. The screw is fixed in the first toothed disc and the second toothed disc. It can only drive the screw to rotate in one direction, and the screw can only rotate the transmission column plate to eject the top mold shell and the automobile bumper; when the ejection of the automobile bumper is completed, the first compression part is separated from the first toothed plate, and the second compression part Clamp the second toothed plate, at this time, the screw cannot turn up the column plate, and the column plate cannot move upwards, preventing the column plate from going up together with the top formwork shell and the automobile bumper when the worker takes out the top formwork shell and the automobile bumper Cause the inconvenience of taking out the top mold shell and the bumper of the car.
本申请通过设置,通过设置顶模壳位于汽车保险杠的下方,设置呈两列对称设置的至少六个顶出机构稳定顶出顶模壳和汽车保险杠,通过电机驱动螺杆螺旋传动柱板,使柱板顶出顶模壳和汽车保险杠,顶模壳的设置对汽车保险杠的顶出具有一定的保护作用,当六个顶出装置同时顶出顶模壳和汽车保险杠时,顶模壳和汽车保险杠能整体同时被顶出,不会出现某个部位粘连的情况,也不会出现汽车保险杠的各部位顶出不能同时的情况,解决了现有技术中因顶出时汽车保险杠某部位粘接模具而使汽车保险杠各部位不能同时顶出,出现汽车保险杠顶出不平衡会使汽车保险杠受损的问题,大大地提高了汽车保险杠顶出的合格率;设置稳定机构包括齿块,齿块与柱板两侧设置的柱条相配合,柱板在向上运动顶出顶模壳和汽车保险杠时,柱板只能沿着其两侧的柱条在齿块的转动下向上运动,防止柱板在向上顶出顶模壳和汽车保险杠时发生向左或向右的偏差。According to the present application, by arranging that the top mold shell is located below the automobile bumper, at least six ejection mechanisms arranged symmetrically in two rows are set to stably eject the top mold shell and the automobile bumper, and the screw and screw drive the column plate through the motor drive. The column plate is pushed out of the top mold shell and the automobile bumper. The setting of the top mold shell has a certain protective effect on the ejection of the automobile bumper. When the six ejector devices simultaneously eject the top mold shell and the automobile bumper, the top mold shell The mold shell and the automobile bumper can be ejected as a whole at the same time, and there will be no sticking of certain parts, and there will be no situation that the various parts of the automobile bumper cannot be ejected at the same time, which solves the problem in the prior art due to the time of ejection. A certain part of the car bumper is glued to the mold so that all parts of the car bumper cannot be ejected at the same time, and the bumper will be damaged due to the uneven ejection of the car bumper, which greatly improves the pass rate of the car bumper ejection ;Setting the stabilizing mechanism includes tooth blocks, the tooth blocks cooperate with the columns arranged on both sides of the column plate, when the column plate moves upward to eject the top formwork and the bumper of the car, the column plate can only follow the columns on both sides of the column plate It moves upward under the rotation of the gear block to prevent the left or right deviation of the column plate when it pushes out of the top formwork and the bumper of the car.
附图说明Description of drawings
下面结合附图和实施例对本申请进一步说明。The application will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本申请一种汽车保险杠模具的顶出装置的结构示意图。Fig. 1 is the structure schematic diagram of the ejector device of a kind of automobile bumper mold of the present application.
图2是图1所示的汽车保险杠模具的顶出装置的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the ejector device of the automobile bumper mold shown in Fig. 1 .
图3是本申请顶出机构的结构示意图。Fig. 3 is a structural schematic diagram of the ejection mechanism of the present application.
图4是图3所示的顶出机构的剖视图。Fig. 4 is a sectional view of the ejection mechanism shown in Fig. 3 .
图5是本申请顶出机构中第一弹片的结构示意图。Fig. 5 is a schematic structural view of the first elastic piece in the ejection mechanism of the present application.
图6是本申请顶出机构中第一活动盘的结构示意图。Fig. 6 is a schematic structural view of the first movable disk in the ejection mechanism of the present application.
图7是本申请稳定机构的结构示意图。Fig. 7 is a structural schematic diagram of the stabilization mechanism of the present application.
图8是本申请齿块与柱条的剖视图。Fig. 8 is a cross-sectional view of the tooth block and the column of the present application.
图9是本申请顶出机构的运动前后示意图。Fig. 9 is a schematic view before and after the movement of the ejection mechanism of the present application.
附图中In the attached picture
100、下模座100. Lower mold seat
200、汽车保险杠200. Car bumper
300、支撑台300, support platform
400、顶出机构 401、柱板 402、柱条400, ejector mechanism 401, column plate 402, column bar
403、螺杆 404、滚珠 405、第一齿盘403, screw rod 404, ball 405, the first chainring
406、第二齿盘 407、第一紧缩件 408、第二紧缩件406, the second chainring 407, the first tightening part 408, the second tightening part
409、第一弹片 410、第二弹片 411、护板409, first shrapnel 410, second shrapnel 411, guard plate
412、第一活动盘 413、第二活动盘412, the first movable disk 413, the second movable disk
500、稳定机构 501、齿块 502、转杆500, stabilizing mechanism 501, gear block 502, rotating rod
503、轴承管 504、固定架503, bearing tube 504, fixed frame
600、顶模壳600. Top mold shell
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案进行清楚、完整地描述,及优点更加清楚明白,以下结合附图对本实用新型实施例进行进一步详细说明。应当理解,此处所描述的具体实施例是本实用新型一部分实施例,而不是全部的实施例,仅仅用以解释本实用新型实施例,并不用于限定本实用新型实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to clearly and completely describe the purpose, technical solution, and advantages of the utility model, the embodiments of the utility model will be further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, rather than all embodiments, and are only used to explain the embodiments of the utility model, and are not intended to limit the embodiments of the utility model. Those of ordinary skill in the art All other embodiments obtained under the premise of no creative work belong to the protection scope of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“中”“上”、“下”、“左”、“右”、“内”、“外”、“顶”、“底”、“侧”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“一”、“第一”、“第二”、“第三”、“第四”、“第五”、“第六”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", " The orientation or positional relationship indicated by "bottom", "side", "vertical" and "horizontal" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation. Furthermore, the terms "a", "first", "second", "third", "fourth", "fifth" and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
出于简明和说明的目的,实施例的原理主要通过参考例子来描述。在以下描述中,很多具体细节被提出用以提供对实施例的彻底理解。然而明显的是。对于本领域普通技术人员,这些实施例在实践中可以不限于这些具体细节。在一些实例中,没有详细地描述公知方法和结构,以避免无必要地使这些实施例变得难以理解。另外,所有实施例可以互相结合使用。For purposes of simplicity and illustration, the principles of the embodiments are mainly described with reference to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. However obvious it is. To those of ordinary skill in the art, the embodiments may in practice not be limited to these specific details. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring the embodiments. In addition, all the embodiments can be used in combination with each other.
如图1、2所示,本实施例公开了一种汽车保险杠模具的顶出装置,包括顶模壳600,顶模壳600设置在下模座100里面,顶模壳600与汽车保险杠200的下表面具有相同的形状,该顶模壳600上方为注塑成型的汽车保险杠200,顶模壳600的下方设置有顶出机构400,顶出机构400由设置的稳定机构500固定,该稳定机构500设置在支撑台300上,该支撑台300固定设置在所述下模座100上;汽车保险杠200是注塑成型在设置的顶模壳600上的,汽车保险杠200被顶出即是汽车保险杠200与下模座100分开,而在汽车保险杠200下方设置的顶模壳600是为了稳定顶出设置的,顶出机构400顶出时,会将顶模壳600和汽车保险杠200一起顶出,而汽车保险杠200就是这样被顶出的。As shown in Fig. 1, 2, present embodiment discloses a kind of ejection device of automobile bumper mould, comprises top form shell 600, and top form shell 600 is arranged on the inside of lower mold base 100, and top form shell 600 and automobile bumper 200 The lower surface of the top mold shell 600 has the same shape, the top of the top mold shell 600 is an injection-molded automobile bumper 200, and the bottom of the top mold shell 600 is provided with an ejection mechanism 400, and the ejection mechanism 400 is fixed by a stabilizing mechanism 500 provided. The mechanism 500 is arranged on the support platform 300, and the support platform 300 is fixedly arranged on the lower mold base 100; the automobile bumper 200 is injection-molded on the set top mold shell 600, and the automobile bumper 200 is ejected. The automobile bumper 200 is separated from the lower mold base 100, and the top mold shell 600 arranged below the automobile bumper 200 is provided for stable ejection. When the ejector mechanism 400 is ejected, the top mold shell 600 and the automobile bumper The 200 is ejected together, and the car bumper 200 is ejected in this way.
具体的,如图3、4所示,顶出机构400呈两列对称设置在顶模壳的下方,且至少为六个,所述顶出机构400包括柱板401,所述柱板401的顶端接触顶模壳600处的形状与接触的顶模壳600的底部形状相适应,且设置有相应的倒角等,防止顶出时的损坏被顶出的顶模壳600和汽车保险杠200,所述柱板401焊接在顶模壳600下方,柱板401两边设置有列向等距的柱条402,该柱板401内部中空并设置有螺纹,通过该螺纹连接有螺杆403,螺杆403与柱板401的螺纹间设置有滚珠404,螺杆403的齿恰好通过滚珠404可在柱板401的螺纹内转动,滚珠404可减少柱板401与螺杆403啮合转动时的磨损;本申请通过呈两列对称设置的顶出机构中的螺杆的螺旋传动,使柱板上升顶出顶模壳和汽车保险杠,从而实现汽车保险杠与下模座的分离;顶出机构设置有至少六个,并呈两列对称设置在顶模壳的下方两侧,保证了顶出机构顶出顶模壳和汽车保险杠时,汽车保险杠的各个部位同时被顶出,解决了现有技术中因顶出时汽车保险杠某部位粘接模具而使汽车保险杠各部位不能同时顶出,汽车保险杠出现损坏的问题,能稳定的顶出顶模壳和汽车保险杠。Specifically, as shown in Figures 3 and 4, the ejection mechanism 400 is symmetrically arranged under the top mold shell in two rows, and there are at least six. The ejection mechanism 400 includes a column plate 401, and the column plate 401 The shape where the top contacts the top mold shell 600 is adapted to the bottom shape of the top mold shell 600 in contact, and corresponding chamfers etc. are provided to prevent the ejected top mold shell 600 and the bumper 200 from being damaged during ejection , the column plate 401 is welded below the top formwork shell 600, and the two sides of the column plate 401 are provided with columns 402 equidistant in column direction. There is a ball 404 between the thread of the column plate 401, the teeth of the screw 403 can rotate in the thread of the column plate 401 just through the ball 404, and the ball 404 can reduce the wear of the column plate 401 and the screw rod 403 when meshing and rotating; The helical transmission of the screw rods in the ejection mechanism arranged symmetrically in two rows makes the column plate rise and push out the top mold shell and the automobile bumper, thereby realizing the separation of the automobile bumper and the lower mold seat; there are at least six ejection mechanisms, And it is symmetrically arranged on both sides below the top formwork in two rows, which ensures that when the ejector mechanism ejects the top formwork and the automobile bumper, each part of the automobile bumper is simultaneously ejected, which solves the problem of the prior art due to the ejection of the top formwork. Some parts of the car bumper are glued to the mold during ejection, so that all parts of the car bumper cannot be ejected at the same time, and the car bumper is damaged, but the top mold shell and the car bumper can be stably ejected.
如图5、6所示,螺杆403的底部呈一定的形状,如三角形、矩形、五边形、六边形等,螺杆403底端连接有电机,螺杆的底部固定在第一齿盘405与第二齿盘406内的与螺杆403底部形状一致的凹槽内,第一齿盘405与第二齿盘406焊接在一起,第一齿盘405与第二齿盘406具有相同斜向的齿,具体可呈斜三角形等,且第一齿盘405的齿与第二齿盘406的齿安装为相反方向,第一齿盘405安装在第二齿盘406上,该第一齿盘405与第二齿盘406外侧安装有护板411,护板411的左侧安装有可转动的第一紧缩件407,第一紧缩件407靠近第一齿盘405设置,可卡紧固定第一齿盘405上成斜三角形的齿,第一紧缩件407下方紧接着设置有第二紧缩件408,该第二紧缩件408靠近第二齿盘406设置,可卡紧固定第二齿盘406上成斜三角形的齿,同时,护板411两边分别设置有第一弹片409和第二弹片410,第一弹片409可设置在第一齿盘405一侧,第二弹片410设置在第二齿盘406的一侧,第一紧缩件407连接第一活动盘412,第二紧缩件408连接有第二活动盘413;当顶出机构400在顶出顶模壳600和汽车保险杠200时,通过第一弹片409拨动第一紧缩件407卡住第一齿盘405的齿,通过第二活动盘413拨动第二紧缩件408脱离第二齿盘406的齿,此时,电机只能驱动螺杆403沿一个方向旋转,螺杆403只能旋转传动柱板401顶出顶模壳600和汽车保险杠200,防止柱板401向下运动;当顶出完成时,通过第一活动盘412拨动第一紧缩件407脱离第一齿盘的齿,通过第二弹片410拨动第二紧缩件408卡住第二齿盘406的齿,此时,螺杆403不能沿原本的方向旋转旋起柱板401,柱板401也不能向上运动,工人就可直接取出顶模壳600和其上的汽车保险杠。As shown in Figures 5 and 6, the bottom of the screw 403 is in a certain shape, such as triangle, rectangle, pentagon, hexagon, etc. The bottom of the screw 403 is connected with a motor, and the bottom of the screw is fixed on the first toothed disc 405 and In the groove consistent with the shape of the bottom of the screw rod 403 in the second toothed disc 406, the first toothed disc 405 and the second toothed disc 406 are welded together, and the first toothed disc 405 and the second toothed disc 406 have teeth with the same oblique direction. , specifically can be oblique triangle, etc., and the teeth of the first toothed plate 405 and the teeth of the second toothed plate 406 are installed in opposite directions, the first toothed plate 405 is installed on the second toothed plate 406, and the first toothed plate 405 and A guard plate 411 is installed on the outer side of the second toothed plate 406, and a rotatable first tightening member 407 is installed on the left side of the guard plate 411. The first tightening member 407 is arranged close to the first toothed plate 405, and can be clamped to fix the first toothed plate 405 has oblique triangular teeth, and the second constricting member 408 is arranged immediately below the first constricting member 407. The second constricting member 408 is arranged close to the second toothed plate 406, and can be clamped and fixed on the second toothed plate 406 to form an oblique Triangular teeth. At the same time, the first elastic piece 409 and the second elastic piece 410 are respectively arranged on both sides of the guard plate 411. The first elastic piece 409 can be arranged on the side of the first toothed plate 405, and the second elastic piece 410 is arranged on the second toothed plate 406. On one side, the first tightening part 407 is connected with the first movable disc 412, and the second tightening part 408 is connected with the second movable disc 413; The shrapnel 409 moves the first constricting member 407 to lock the teeth of the first toothed disc 405, and the second movable disc 413 moves the second constricting member 408 to disengage from the teeth of the second toothed disc 406. At this time, the motor can only drive the screw 403 Rotating in one direction, the screw 403 can only rotate the transmission column plate 401 to push out the top mold shell 600 and the automobile bumper 200, preventing the column plate 401 from moving downward; The constricting part 407 is separated from the teeth of the first toothed disc, and the second constricting part 408 is moved by the second elastic piece 410 to lock the teeth of the second toothed disc 406. At this time, the screw 403 cannot rotate in the original direction to spin up the column plate 401, Pillar plate 401 also can not move upwards, and the workman just can directly take out top formwork shell 600 and the automobile bumper on it.
如图2、7所示,所述顶出机构400设置有至少六个,每对称设置的两个顶出机构400间通过一个所述稳定机构500固定,该稳定机构500固定在支撑台300上;如图7、8所示,稳定机构500包括齿块501,该齿块501与柱板401两侧的柱条402相配合,齿块501能够转动贴合柱条402,齿块501之间连接有转杆502,齿块501可在转杆502的连接下转动,转杆502安装在轴承管503内,轴承管503焊接在固定架504上,固定架504呈“A”字形,固定架504通过螺钉固定在支撑台300上,通过稳定机构500固定顶出机构400,防止顶出机构400顶出顶模壳600时出现左右偏移,可实现柱板401上下移动时的稳定。As shown in Figures 2 and 7, there are at least six ejection mechanisms 400, and each of the two ejection mechanisms 400 arranged symmetrically is fixed by one stabilizing mechanism 500, and the stabilizing mechanism 500 is fixed on the supporting platform 300 ; As shown in Figures 7 and 8, the stabilizing mechanism 500 includes a tooth block 501, the tooth block 501 cooperates with the columns 402 on both sides of the column plate 401, the tooth block 501 can rotate and fit the column bar 402, between the tooth blocks 501 Connected with a rotating rod 502, the tooth block 501 can rotate under the connection of the rotating rod 502. The rotating rod 502 is installed in the bearing tube 503, and the bearing tube 503 is welded on the fixing frame 504. The fixing frame 504 is in the shape of "A", and the fixing frame 504 is fixed on the support table 300 by screws, and the ejector mechanism 400 is fixed by the stabilizing mechanism 500 to prevent the ejector mechanism 400 from shifting left and right when ejecting the top mold shell 600, so that the stability of the column plate 401 when it moves up and down can be realized.
如图1-9所示,本申请实施例还公开了一种汽车保险杠模具的顶出装置的顶出方法,包括以下步骤:As shown in Figures 1-9, the embodiment of the present application also discloses a method for ejecting an ejecting device of an automobile bumper mold, comprising the following steps:
a)启动电机,电机驱动至少六个顶出机构400中的螺杆403沿一个方向旋转,使螺杆403通过柱板401的内部螺纹旋起柱板401,柱板401上升顶出顶模壳600至设定工位,汽车保险杠200随顶模壳600被顶出;a) Start the motor, the motor drives at least six screw rods 403 in the ejection mechanism 400 to rotate in one direction, so that the screw rods 403 spin up the column plate 401 through the internal threads of the column plate 401, and the column plate 401 rises and ejects the top formwork shell 600 to Set the station, the automobile bumper 200 is ejected with the top mold shell 600;
b)人工将顶模壳600和位于其上的汽车保险杠200一起取下。b) Manually remove the top mold shell 600 and the automobile bumper 200 thereon.
具体的,还包括以下步骤:c)当顶出机构400在顶出顶模壳600和汽车保险杠200时,通过第一紧缩件407卡住第一齿盘405的齿,第二紧缩件408脱离第二齿盘406的齿,电机只能驱动螺杆403沿一个方向旋转,螺杆403只能旋转传动柱板401顶出顶模壳600和汽车保险杠200;Specifically, the following steps are also included: c) when the ejector mechanism 400 is ejecting the top mold shell 600 and the bumper 200, the teeth of the first toothed plate 405 are blocked by the first tightening member 407, and the second tightening member 408 The motor can only drive the screw 403 to rotate in one direction, and the screw 403 can only rotate the transmission column plate 401 to push out the top formwork shell 600 and the automobile bumper 200;
具体的,还包括以下步骤:d)在执行步骤b)前,当顶出完成时,第一紧缩件407脱离第一齿盘的齿,第二紧缩件408卡住第二齿盘406的齿,此时,螺杆403不能沿原本的方向旋转旋起柱板401,柱板401也不能向上运动,防止工人取出顶模壳和汽车保险杠时,柱板随顶模壳和汽车保险杠一起向上造成取出顶模壳和汽车保险杠的困难。Specifically, the following steps are also included: d) before performing step b), when the ejection is completed, the first tightening member 407 breaks away from the teeth of the first toothed disc, and the second tightening member 408 clamps the teeth of the second toothed disc 406 , at this time, the screw rod 403 cannot rotate along the original direction to spin up the column plate 401, and the column plate 401 cannot move upwards, so as to prevent the column plate from going upward together with the top formwork shell and the automobile bumper when the worker takes out the top formwork shell and the automobile bumper Difficulty in taking out top formwork shells and car bumpers.
尽管上面对本实用新型说明性的具体实施方式进行了描述,以便于本技术领域的技术人员能够理解本实用新型,但是本实用新型不仅限于具体实施方式的范围,对本技术领域的普通技术人员而言,只要各种变化只要在所附的权利要求限定和确定的本实用新型精神和范围内,一切利用本实用新型构思的实用新型创造均在保护之列。Although the specific embodiment of the utility model has been described above, so that those skilled in the art can understand the utility model, the utility model is not limited to the scope of the specific embodiment, for those of ordinary skill in the art , as long as the various changes are within the spirit and scope of the utility model defined and determined by the appended claims, all utility model creations utilizing the concepts of the utility model are included in the protection list.
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Cited By (2)
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CN109382981A (en) * | 2018-12-10 | 2019-02-26 | 太仓鑫望威精密机械有限公司 | A kind of liftout attachment and its extrusion method of automotive bumper mold |
CN117021502A (en) * | 2023-07-28 | 2023-11-10 | 广州中誉精密模具有限公司 | Ejection device of automobile bumper die |
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2018
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109382981A (en) * | 2018-12-10 | 2019-02-26 | 太仓鑫望威精密机械有限公司 | A kind of liftout attachment and its extrusion method of automotive bumper mold |
CN109382981B (en) * | 2018-12-10 | 2024-02-23 | 苏州得劳斯新能源科技有限公司 | Ejection device and ejection method for automobile bumper mold |
CN117021502A (en) * | 2023-07-28 | 2023-11-10 | 广州中誉精密模具有限公司 | Ejection device of automobile bumper die |
CN117021502B (en) * | 2023-07-28 | 2024-04-30 | 广州中誉精密模具有限公司 | Ejection device of automobile bumper die |
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