CN206772386U - A kind of pressure differential method liquid level measuring system - Google Patents
A kind of pressure differential method liquid level measuring system Download PDFInfo
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- CN206772386U CN206772386U CN201720644486.1U CN201720644486U CN206772386U CN 206772386 U CN206772386 U CN 206772386U CN 201720644486 U CN201720644486 U CN 201720644486U CN 206772386 U CN206772386 U CN 206772386U
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- 239000007788 liquid Substances 0.000 title claims abstract description 91
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- 238000005303 weighing Methods 0.000 claims 1
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- 238000005259 measurement Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000002706 hydrostatic effect Effects 0.000 description 2
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Abstract
本实用新型涉及液位测量设备领域,提供一种压差法液位测量系统,包括:液体盛放容器、第一调节阀、平衡室、U型管压差计和第二调节阀;所述液体盛放容器的侧壁顶端和侧壁底端分别设置一个开口;所述液体盛放容器的侧壁顶端开口与第一调节阀的一端连通,所述第一调节阀的另一端与平衡室顶部连通;所述液体盛放容器的侧壁底端开口与第二调节阀的一端连通,所述第二调节阀的另一端与U型管压差计的一端连通,所述U型管压差计的另一端与平衡室底部连通。所述第一调节阀和第二调节阀分别为球阀。本实用新型结构简单、操作方便、结果准确可靠、材料稳定性好,可满足工程标准要求。
The utility model relates to the field of liquid level measuring equipment, and provides a differential pressure liquid level measuring system, comprising: a liquid storage container, a first regulating valve, a balance chamber, a U-shaped pipe differential pressure gauge and a second regulating valve; The top end of the side wall and the bottom end of the side wall of the liquid storage container are respectively provided with an opening; the top opening of the side wall of the liquid storage container communicates with one end of the first regulating valve, and the other end of the first regulating valve communicates with the balance chamber The top is connected; the opening at the bottom end of the side wall of the liquid storage container is connected with one end of the second regulating valve, and the other end of the second regulating valve is connected with one end of the U-shaped tube differential pressure gauge. The other end of the differential gauge communicates with the bottom of the balance chamber. The first regulating valve and the second regulating valve are respectively ball valves. The utility model has the advantages of simple structure, convenient operation, accurate and reliable results, good material stability, and can meet engineering standard requirements.
Description
技术领域technical field
本实用新型涉及液位测量设备领域,尤其涉及一种压差法液位测量系统。The utility model relates to the field of liquid level measuring equipment, in particular to a pressure difference method liquid level measuring system.
背景技术Background technique
在化工生产中,经常需要了解容器内液体的储存量,或对设备内的液位进行控制,就需要测量容器内的液位。In chemical production, it is often necessary to know the storage capacity of the liquid in the container, or to control the liquid level in the equipment, it is necessary to measure the liquid level in the container.
目前测量液位的装置很多,一般采用液面计直接测量或采用液位传感器、超声波等电子设备进行测量,但对大型容器由于受液面计长度限制,测量液位时需要多个液面计串联、使用不方便;而电子设备测量系统结构复杂、成本较高。At present, there are many devices for measuring liquid level. Generally, liquid level gauges are used for direct measurement or electronic equipment such as liquid level sensors, ultrasonic waves, etc., but for large containers, due to the limitation of the length of the liquid level gauge, multiple liquid level gauges are required to measure the liquid level. It is inconvenient to use in series; while the electronic equipment measurement system has complex structure and high cost.
实用新型内容Utility model content
本实用新型主要解决现有液位测量装置结构复杂、成本较高等技术问题,提出一种压差法液位测量系统。根据流体静力学基本原理,采用压差法测量液位,系统结构简单、操作方便、结果准确可靠、材料稳定性好,经使用满足工程标准要求。The utility model mainly solves the technical problems such as complex structure and high cost of the existing liquid level measuring device, and proposes a liquid level measuring system by a differential pressure method. According to the basic principles of hydrostatics, the pressure difference method is used to measure the liquid level. The system has simple structure, convenient operation, accurate and reliable results, and good material stability. After use, it meets the requirements of engineering standards.
本实用新型提供了一种压差法液位测量系统,包括:液体盛放容器(1)、第一调节阀(2)、平衡室(3)、U型管压差计(4)和第二调节阀(5);The utility model provides a differential pressure liquid level measurement system, comprising: a liquid holding container (1), a first regulating valve (2), a balance chamber (3), a U-shaped tube pressure differential gauge (4) and a second Two regulating valves (5);
所述液体盛放容器(1)的侧壁顶端和侧壁底端分别设置一个开口;所述液体盛放容器(1)的侧壁顶端开口与第一调节阀(2)的一端连通,所述第一调节阀(2)的另一端与平衡室(3)顶部连通;The top of the side wall and the bottom of the side wall of the liquid storage container (1) are respectively provided with an opening; the top opening of the side wall of the liquid storage container (1) communicates with one end of the first regulating valve (2), so The other end of the first regulating valve (2) communicates with the top of the balance chamber (3);
所述液体盛放容器(1)的侧壁底端开口与第二调节阀(5)的一端连通,所述第二调节阀(5)的另一端与U型管压差计(4)的一端连通,所述U型管压差计(4)的另一端与平衡室(3)底部连通。The opening at the bottom end of the side wall of the liquid holding container (1) communicates with one end of the second regulating valve (5), and the other end of the second regulating valve (5) communicates with the U-shaped tube differential pressure gauge (4). One end communicates, and the other end of the U-shaped tube differential pressure gauge (4) communicates with the bottom of the balance chamber (3).
进一步的,所述第一调节阀(2)和第二调节阀(5)分别为球阀。Further, the first regulating valve (2) and the second regulating valve (5) are respectively ball valves.
进一步的,所述U型管压差计(4)为带刻度的玻璃管。Further, the U-tube differential pressure gauge (4) is a graduated glass tube.
进一步的,所述平衡室(3)的内壁光滑。Further, the inner wall of the balance chamber (3) is smooth.
进一步的,所述平衡室(3)的直径至少为平衡室(3)与U型管压差计(4)连接管路直径的10倍。Further, the diameter of the balance chamber (3) is at least 10 times the diameter of the pipeline connecting the balance chamber (3) and the U-shaped differential pressure gauge (4).
本实用新型液位测量系统,基于流体静力学基本原理,提供了一种压差法测量容器液位系统,本系统结构简单、操作容易、成本低;原理正确可靠、计算结果准确,可适用于各种大型卧式和立式容器的液位测量,尤其是容器位置离操作室距离较近时,用这种装置测量更适合。The utility model liquid level measurement system, based on the basic principle of fluid statics, provides a pressure difference method to measure the liquid level system of the container. This device is more suitable for liquid level measurement of various large horizontal and vertical containers, especially when the location of the container is close to the operating room.
附图说明Description of drawings
图1是本实用新型压差法液位测量系统的结构示意图。Fig. 1 is a structural schematic diagram of the utility model liquid level measurement system by differential pressure method.
附图标记:1、液体盛放容器;2、第一调节阀;3、平衡室;4、U型管压差计;5、第二调节阀。Reference signs: 1. Liquid storage container; 2. First regulating valve; 3. Balance chamber; 4. U-shaped tube differential pressure gauge; 5. Second regulating valve.
具体实施方式detailed description
为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部内容。In order to make the technical problems solved by the utility model, the adopted technical solutions and the achieved technical effects clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the utility model, rather than limit the utility model. In addition, it should be noted that, for the convenience of description, only the part related to the present utility model is shown in the drawings but not the whole content.
图1是本实用新型压差法液位测量系统的结构示意图。如图1所示,本实用新型实施例提供的压差法液位测量系统,包括:液体盛放容器1、第一调节阀2、平衡室3、U型管压差计4和第二调节阀5。Fig. 1 is a structural schematic diagram of the utility model liquid level measurement system by differential pressure method. As shown in Figure 1, the differential pressure method liquid level measurement system provided by the embodiment of the utility model includes: a liquid storage container 1, a first regulating valve 2, a balance chamber 3, a U-shaped tube differential pressure gauge 4 and a second regulating valve valve 5.
所述液体盛放容器1的侧壁顶端和侧壁底端分别设置一个开口;所述液体盛放容器1的侧壁顶端开口与第一调节阀2的一端连通,所述第一调节阀2的另一端与平衡室3顶部连通;所述液体盛放容器1的侧壁底端开口与第二调节阀5的一端连通,所述第二调节阀5的另一端与U型管压差计4的一端连通,所述U型管压差计4的另一端与平衡室3底部连通。The top side wall and the bottom end of the side wall of the liquid storage container 1 are respectively provided with an opening; the top opening of the side wall of the liquid storage container 1 communicates with one end of the first regulating valve 2, and the first regulating valve 2 The other end communicates with the top of the balance chamber 3; the bottom opening of the side wall of the liquid storage container 1 communicates with one end of the second regulating valve 5, and the other end of the second regulating valve 5 communicates with the U-shaped pipe differential pressure gauge 4 communicates with one end, and the other end of the U-shaped tube differential pressure gauge 4 communicates with the bottom of the balance chamber 3 .
本实用新型压差法液位测量系统,在液体盛放容器1外部设置平衡室3,平衡室3中所装的液体需与液体盛放容器1中物料相同;在平衡室3和液体盛放容器1之间设置第一调节阀2,用第一调节阀2充当控制管路的开关并与液体盛放容器1侧壁顶端开口(D)相连接,平衡室3液面高度维持在液体盛放容器1中液面允许的最高位置;平衡室3的底部与U型管压差计4的一端通过软管相连接,U型管压差计4的另一端通过软管与液体盛放容器1侧壁底端开口(C)相连接,并在U型管压差计4与液体盛放容器1之间设置第二调节阀5。U型管压差计4材质为带刻度的玻璃管;第一调节阀2和第二调节阀5分别为球阀,密封性好;平衡室3和系统中采用的管路材质均为内壁光滑的金属管或塑料管,粗糙度小;平衡室3的直径至少为平衡室3与U型管压差计4连接管路直径的10倍,在本实施例中,平衡室3的横截面积远远大于管路的横截面积,以保证管路液位的变化对平衡室3液位变化影响基本可以忽略不计,使平衡室3液位基本不变;U型管压差计4中所盛装的指示液要求与液体盛放容器1中液体物料不互溶、不发生化学反应,并且密度大(这样压差计读数较小,U型管几何尺寸不必过大);U型管压差计4两端与管路采用橡胶管或软管连接;液体盛放容器1侧壁底端开口(C)设置在液面下方,液体盛放容器1侧壁顶端开口(D)设置在液面允许的最高位置。工作时打开第一调节阀2和第二调节阀5,U型管压差计4原来两端一样高度的指示液液面开始变化,左端高度升高,右端高度降低,液面差为R(U型管压差计4的读数)。由于整个管路与液体盛放容器1连通,故根据流体静力学基本原理,U型管压差计4液位较低端(右端A处)的压强等于另一端相同高度处(左端B处)的压强,即PA=PB。可计算推导出h=(ρ指示液-ρ物料)R/ρ物料,即通过测量出U型管压差计4的读数R(U型管两端的高度差)就可得到h高度,其中,h是平衡室3的液面高度与液体盛放容器1实际液位高度之差,由于在工程上平衡室3的液面高度与液体盛放容器1液面允许的最高液位高度基本相等(差值很小、可忽略),所以能够间接得到液体盛放容器1实际液位高度(就是液体盛放容器1液面允许的最高液位高度与h之差,液体盛放容器1液面允许的最高液位高度测量前已知)。由此可知,压差计读数R愈小,h也愈小,液体容器1实际液面就愈高;当R为零时,h也为零,液面达到最高。The utility model liquid level measurement system by differential pressure method sets a balance chamber 3 outside the liquid holding container 1, and the liquid contained in the balance chamber 3 needs to be the same as the material in the liquid holding container 1; The first regulating valve 2 is arranged between the containers 1, and the first regulating valve 2 is used as a switch of the control pipeline and is connected with the top opening (D) of the side wall of the liquid holding container 1, and the liquid level of the balance chamber 3 is maintained at the level of the liquid containing The highest position allowed by the liquid level in the storage container 1; the bottom of the balance chamber 3 is connected to one end of the U-tube differential pressure gauge 4 through a hose, and the other end of the U-tube differential pressure gauge 4 is connected to the liquid container through a hose 1 is connected to the opening (C) at the bottom end of the side wall, and a second regulating valve 5 is set between the U-shaped tube differential pressure gauge 4 and the liquid holding container 1 . The material of the U-tube differential pressure gauge 4 is a glass tube with scale; the first regulating valve 2 and the second regulating valve 5 are respectively ball valves with good sealing performance; the materials used in the balance chamber 3 and the system are smooth inner walls Metal pipe or plastic pipe with small roughness; the diameter of the balance chamber 3 is at least 10 times the diameter of the connecting pipeline between the balance chamber 3 and the U-shaped differential pressure gauge 4. In this embodiment, the cross-sectional area of the balance chamber 3 is far It is much larger than the cross-sectional area of the pipeline to ensure that the influence of the change of the pipeline liquid level on the liquid level change of the balance chamber 3 is basically negligible, so that the liquid level of the balance chamber 3 is basically unchanged; The indicator liquid is required to be immiscible with the liquid material in the liquid storage container 1, and no chemical reaction occurs, and the density is high (so that the reading of the differential pressure gauge is small, and the geometric size of the U-shaped tube does not need to be too large); the U-shaped tube differential pressure gauge 4 The two ends are connected to the pipeline with rubber tubes or hoses; the opening (C) at the bottom end of the side wall of the liquid storage container 1 is set below the liquid level, and the top opening (D) of the side wall of the liquid storage container 1 is set as far as the liquid level allows. top position. Open the first regulating valve 2 and the second regulating valve 5 during work, the indicating liquid level of the original two ends of the U-shaped pipe differential pressure gauge 4 with the same height begins to change, the height of the left end increases, and the height of the right end decreases, and the liquid level difference is R( The reading of the U-tube differential pressure gauge 4). Since the entire pipeline is in communication with the liquid holding container 1, according to the basic principles of hydrostatics, the pressure at the lower end of the liquid level of the U-shaped differential pressure gauge 4 (at the right end A) is equal to the same height at the other end (at the left end B) The pressure, that is, PA = P B . It can be calculated and deduced that h=(ρ indicator liquid -ρ material ) R/ρ material , that is, the height of h can be obtained by measuring the reading R (height difference between the two ends of the U-shaped tube) of the U-shaped tube differential pressure gauge 4, wherein, h is the difference between the liquid level height of the balance chamber 3 and the actual liquid level height of the liquid holding container 1, because in engineering, the liquid level height of the balance chamber 3 is basically equal to the maximum liquid level height allowed by the liquid level of the liquid holding container 1 ( The difference is very small and negligible), so the actual liquid level height of the liquid storage container 1 can be indirectly obtained (that is, the difference between the maximum liquid level height allowed by the liquid level of the liquid storage container 1 and h, and the liquid level of the liquid storage container 1 is allowed The height of the highest liquid level is known before the measurement). It can be seen that the smaller the reading R of the differential pressure gauge is, the smaller h is, and the higher the actual liquid level of the liquid container 1 is; when R is zero, h is also zero, and the liquid level reaches the highest.
本实用新型液位测量系统,基于流体静力学基本原理,提供了一种压差法测量容器液位系统,本系统结构简单、操作容易、成本低;原理正确可靠、计算结果准确,可适用于各种大型卧式和立式容器的液位测量,尤其是容器位置离操作室距离较近时,用这种装置测量更适合。The utility model liquid level measurement system, based on the basic principle of fluid statics, provides a pressure difference method to measure the liquid level system of the container. This device is more suitable for liquid level measurement of various large horizontal and vertical containers, especially when the location of the container is close to the operating room.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It modifies the technical solutions described in the foregoing embodiments, or replaces some or all of the technical features in an equivalent manner, and does not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the various embodiments of the present utility model.
Claims (5)
- A kind of 1. pressure differential method liquid level measuring system, it is characterised in that including:Liquid containing container (1), the first regulating valve (2), put down Weighing apparatus room (3), U-tube differential manometer (4) and the second regulating valve (5);The side wall top and side wall bottom of the liquid containing container (1) set an opening respectively;The liquid containing container (1) side wall top end opening connects with one end of the first regulating valve (2), the other end of first regulating valve (2) and balance cylinder (3) top connects;The side wall bottom end opening of the liquid containing container (1) connects with one end of the second regulating valve (5), second regulating valve (5) the other end connects with the one end of U-tube differential manometer (4), the other end and balance cylinder (3) bottom of the U-tube differential manometer (4) Portion connects.
- 2. pressure differential method liquid level measuring system according to claim 1, it is characterised in that first regulating valve (2) and Two regulating valves (5) are respectively ball valve.
- 3. pressure differential method liquid level measuring system according to claim 1, it is characterised in that the U-tube differential manometer (4) is band The glass tube of scale.
- 4. pressure differential method liquid level measuring system according to claim 1, it is characterised in that the inwall light of the balance cylinder (3) It is sliding.
- 5. the pressure differential method liquid level measuring system according to claim 1 or 4, it is characterised in that the diameter of the balance cylinder (3) At least 10 times of balance cylinder (3) and U-tube differential manometer (4) connecting line diameter.
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CN112857509B (en) * | 2021-01-29 | 2022-08-12 | 青岛荏原环境设备有限公司 | Liquid level measuring and controlling device, container and method |
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