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CN113801014A - Preparation process of phenylacetic acid - Google Patents

Preparation process of phenylacetic acid Download PDF

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Publication number
CN113801014A
CN113801014A CN202110870467.1A CN202110870467A CN113801014A CN 113801014 A CN113801014 A CN 113801014A CN 202110870467 A CN202110870467 A CN 202110870467A CN 113801014 A CN113801014 A CN 113801014A
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water
phenylacetic acid
reaction
catalyst
solvent
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颜江
胡洪铭
毛晓勇
罗怀云
唐庆辉
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Sichuan Xinyi Chemical Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/10Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/02Preparation of carboxylic acids or their salts, halides or anhydrides from salts of carboxylic acids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Organic Chemistry (AREA)
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Abstract

The invention discloses a phenylacetic acid preparation process, which comprises the following steps: (S1) adding water, raw materials, solvent and catalyst into a premixing tank for premixing; (S2) introducing carbon monoxide into the reaction tower, transferring the mixed liquid (S1) into the reaction tower, carrying out carbonylation synthesis reaction, and separating unreacted carbon monoxide from the materials in the reaction tower through a gas-liquid separation device; (S3) carrying out water-oil separation on the reaction liquid obtained in the step (S2) to respectively obtain a water phase and an oil phase, wherein the oil phase mainly contains a solvent and a catalyst and returns to (S1); (S4) transferring the water phase to a crystallization kettle, adding hydrochloric acid for acidification, cooling the reaction material to 15-20 ℃ after acidification, and crystallizing and separating out phenylacetic acid; (S5) centrifuging and washing the crystallized product obtained in the step (S4) to obtain a wet product of phenylacetic acid; (S6) drying the wet phenylacetic acid product obtained in the step (S5) by a fluidized bed to obtain the phenylacetic acid product. The scheme can recover the reaction catalyst, reduce the cost and reduce the discharge of three wastes.

Description

Preparation process of phenylacetic acid
Technical Field
The invention relates to a phenylacetic acid synthesis technology, in particular to a phenylacetic acid preparation process.
Background
Phenylacetic acid is an important fine chemical intermediate for medicines, spices and the like, and belongs to the field of fine chemical engineering. In the medical aspect, the phenylacetic acid is mainly used for producing penicillin, and is also used for preparing sedative anti-depression drug amitriptyline, epileptic drug phenobarbital and the like. In the industrial aspect, phenylacetic acid is commonly used for preparing high-performance curing agents for engineering plastics, fluorescent whitening agents, developers for fuel and photosensitive materials, and the like. In addition, phenylacetic acid is edible spice which is allowed to be used in China, and is mainly used for producing foods, detergents, cleaning agents, cosmetics, tobaccos and beverages.
The synthesis method of phenylacetic acid is dozens of methods, and some methods have no great practical significance because the price of main raw materials is higher or close to that of phenylacetic acid products, such as a acetophenone method, a benzyl alcohol method, a phenylacetic acid ethyl ester hydrolysis method, a benzaldehyde method, a trichloroethylene hydrolysis method and the like. The production process which is industrially adopted or has industrial value mainly comprises the following steps: benzyl cyanide hydrolysis, CO carbonylation, benzene-acetic anhydride, ethyl benzene oxidation, benzyl sodium, benzene-formaldehyde carbonylation, phenylacetamide hydrolysis (Vigregore de), benzyl chloride-CO 2 electrolysis, and industrial production mainly comprises benzyl cyanide hydrolysis and CO carbonylation.
After 2000 years, there are dozens of phenylacetic acid manufacturers in China, and most of the phenylacetonitrile hydrolysis methods are adopted, wherein carbonylation process routes are adopted by German resource fine chemical plants in Taixing city, silver electrochemical limited company in Jining, SulIi chemical plants in Heilongjiang, Shijiazhuang chemical plants and the like. The technology of the hydrolysis method of the phenylacetonitrile falls behind, the production cost is high, the pollution of three wastes is serious, the product quality is poor, the use of downstream products is influenced due to the existence of toxic cyanide, and the method is eliminated by developed countries. In order to replace the benzyl cyanide hydrolysis method, some domestic enterprises simulate foreign technologies and successfully develop the process route of the carbonylation method. However, the traditional carbonylation method must add a cocatalyst (such as ferroferric oxide and the like) and a phase transfer catalyst (such as quaternary ammonium salt and the like), catalytic metals must be prepared again after each batch of reaction, so that production equipment is more, a process route is long, the scale of a device is small, and with the reduction of the raw material cost of the phenylacetonitrile hydrolysis method and the enlargement of the scale of the device, the carbonylation method gradually loses the cost advantage in the competition of the phenylacetonitrile hydrolysis method and finally becomes dull. With the successive shut-down or production change of only a few domestic carbonylation industrial devices, the hydrolysis of phenylacetonitrile has been the pattern for a whole day in the phenylacetic acid industry. Because of the monopoly advantage of the raw materials of a few enterprises, the benzyl cyanide hydrolysis method gradually forms oligopolism, but serious three-waste pollution still can not be treated, and the quality and the application field of the product are limited.
The carbonylation method is adopted for industrially producing the phenylacetic acid products in foreign Germany, Japan, Italy and other countries. At the end of the last ninety th century, a plurality of domestic scientific research institutions research the carbonylation process, and a plurality of benzyl chloride carbonylation industrial devices are successively built. The key point of the method lies in the selection and recovery of the catalyst, the catalyst mainly adopted in China is cobalt carbonyl, and the cobalt catalyst has a plurality of defects, such as: the catalyst is difficult to recover, the catalyst is easy to be poisoned and inactivated, the production cost is high, and the like, and the working procedures of producing the phenylacetic acid by the domestic carbonylation method process technology are shut down or transferred.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a phenylacetic acid preparation process, which realizes the recycling of a catalyst, and has the advantages of easily available raw materials, mild reaction conditions, high yield, automatic, continuous and stable operation, large production scale, high product quality, environmental friendliness and no pollution.
In order to achieve the purpose, the invention provides a phenylacetic acid preparation process, which comprises the following steps: (S1) adding water, raw materials, solvent and catalyst into a premixing tank for premixing; wherein, the raw material comprises 50 percent of sodium hydroxide as a raw material A and one of benzyl chloride, p-chlorobenzyl chloride or o-chlorobenzyl chloride as a raw material B; solvent C is one of benzene, toluene or xylene, and the ratio of water: raw material A: raw material B: catalyst: the mass ratio of the solvent C is 5.0-6.5: 1-2: 0.8-1.2: 0.15-0.5: 3-4.5. (ii) a Introducing carbon monoxide into the reaction tower (S2), transferring the mixed solution of (S1) into the reaction tower, and carrying out carbonylation synthesis reaction, wherein the chemical reaction formula of the reaction raw material is benzyl chloride is C6H5CH2Cl+2Na0H+CO→C6H5CH2C00Na+NaC1+H20, separating unreacted carbon monoxide from the materials in the reaction tower through a gas-liquid separation device; (S3) carrying out water-oil separation on the reaction liquid obtained in the step (S2) to respectively obtain a water phase and an oil phase; (S4) transferring the water phase to a crystallization kettle, adding hydrochloric acid for acidification, wherein the acidification reaction formula is C6H5CH2C00Na+HC1→C6H5CH2C00H + NaC1, cooling the reaction material to 15-20 ℃ after acidification, and crystallizing and separating out phenylacetic acid; (S5) centrifuging and washing the crystallized product obtained in the step (S4) to obtain a wet product of phenylacetic acid; (S6) drying the wet phenylacetic acid product obtained in the step (S5) by a fluidized bed to obtain the phenylacetic acid product.
Further, the solvent of the step (S1) is toluene, water: raw material A: raw material B: catalyst: the mass ratio of the solvent C is 5.7:1.3:1.0:0.3:3.7, and the oil phase obtained in the step (S3): the oil phase, including the solvent and catalyst, is returned (S1).
Further, after filtering the centrifugal washing mother liquor generated in the step (S5), collecting fine microcrystalline phenylacetic acid precipitate suspension, and returning the collected fine microcrystalline phenylacetic acid precipitate suspension to the crystallization kettle for recrystallization.
Further, adding 50% sodium hydroxide solution into the clear liquid obtained after the centrifugal washing mother liquor is filtered, carrying out acid-base neutralization until the pH value is 10, transferring the clear liquid to a saline water storage tank, transferring the clear liquid to MVR (mechanical vapor recompression) for evaporation and concentration to obtain a sodium chloride crystal mixed liquid, and carrying out centrifugal washing to obtain a sodium chloride byproduct.
Further, the evaporation condensed water of the MVR enters an evaporation condensing tank for storage, and the condensed water in the evaporation condensing tank is adsorbed and purified by resin and then is used as washing reuse water, water for a steam generator and make-up water for a circulating water system in the production process.
Further, the carbon monoxide separated by the liquid separation device in the step (S2) and the pressure-regulating exhaust gas of the reaction tower are returned to the carbonylation reaction tower through a pipeline for recycling.
Further, in the carbonylation synthesis reaction of the step (S2), the reaction conditions are 70 to 75 ℃, 2MPa, and the reaction time is about 80 to 90 min.
Further, the chemical formula of the catalyst in the step (S1) is:
Figure BDA0003188724940000041
the invention has the beneficial effects that: compared with a hydrolysis method of phenylacetonitrile, the method has completely different raw materials and process routes, avoids highly toxic raw materials and highly toxic intermediate products, and solves the problem that waste salt and waste water are difficult to treat. Compared with the traditional carbonylation method, the catalyst of the traditional carbonylation method cannot be recycled, and needs to be precipitated, separated and prepared again; the traditional carbonylation method usually selects a soluble alcohol solvent, and can not realize 'water and oil' phase separation, so that the solvent, unreacted benzyl chloride and brine are very complicated to treat, the product quality and the brine quality are poor, the production scale is small, the cost is high, and the market competition advantage is lacked.
Drawings
FIG. 1 is a process flow diagram of a phenylacetic acid production process of the present invention.
FIG. 2 is a chemical formula of the catalyst in the present invention.
Detailed Description
As shown in fig. 1 and 2, the invention provides a phenylacetic acid preparation process, which comprises the following steps:
example one
(S1) preheating a premixing tank to 70-75 ℃, adding water into the premixing tank, and premixing the raw material A, the raw material B, the catalyst and the solvent C in a mass ratio of 5.7:1.3:1.0:0.3: 3.7; the raw material includes a raw material a which is a 50% sodium hydroxide solution, a raw material B which is one of benzyl chloride, p-chlorobenzyl chloride and o-chlorobenzyl chloride, in this embodiment, benzyl chloride is preferred, a solvent C which is one of benzene, toluene or xylene is preferred, and in this embodiment, toluene is preferred as the solvent.
(S2) introducing carbon monoxide into the reaction tower, transferring the mixed liquid (S1) into the reaction tower, stirring and uniformly mixing, carrying out carbonylation synthesis reaction, reacting at 70-75 ℃ under 2MPa for about 80-90 min, separating unreacted CO from the materials through a gas-liquid separation device after the reaction is finished, and returning the separated CO gas phase and the pressure-regulating exhaust gas of the reaction tower to the carbonylation reaction tower through a pipeline for recycling.
(S3) carrying out water-oil separation on the reaction liquid obtained in the step (S2) to respectively obtain a water phase and an oil phase; and (3) transferring the oil phase into a standing tank, standing for natural layering, extracting 10% of the volume of the upper layer of the oil phase in the standing tank, transferring into a toluene tower, and transferring the rest into a recovery tank. Condensing the toluene distilled out of the toluene tower at 120 ℃ under normal pressure, and then sending the condensed toluene into a solvent recovery tank, wherein the toluene in the recovery tank is used for recovering and adding the toluene into the premixing tank in the step (S1); and transferring the residual tower bottom liquid after the toluene tower distillation to a batch tower process to refine and distill the benzyl alcohol byproduct.
Wherein, the batch tower procedure comprises a first batch tower and a second batch tower, the bottom liquid of the tower firstly transfers to the first batch tower, the benzyl chloride is rectified at 145 ℃ and minus 0.098MPa, and the benzyl chloride transfers to a recovery tank; the bottom liquid of the first batch tower is transferred to a second batch tower, and the benzyl alcohol byproduct is rectified at 150 ℃ and-0.098 MPa.
(S4) transferring the water phase to a crystallization kettle, adding excessive 31% hydrochloric acid for acidification, acidifying sodium phenylacetate into phenylacetic acid and simultaneously producing sodium chloride as a byproduct, cooling the reaction material to 15-20 ℃ after acidification, and crystallizing and separating out the phenylacetic acid;
(S5) centrifugal washing is carried out on the crystallized product obtained in the step (S4) to obtain a wet product of phenylacetic acid. (S5), filtering the generated centrifugal washing mother liquor, collecting fine microcrystalline phenylacetic acid precipitate suspension, and returning the fine microcrystalline phenylacetic acid precipitate suspension to the crystallization kettle for recrystallization. And (3) centrifugally washing the clear liquid obtained after the mother liquor is filtered, adding 50% of sodium hydroxide solution to perform acid-base neutralization until the pH value is 10, transferring to a saline water storage tank, transferring to MVR (mechanical vapor recompression) to perform evaporation concentration to obtain a sodium chloride crystal mixed solution, and centrifugally washing to obtain a sodium chloride byproduct.
The evaporation condensed water of MVR enters an evaporation condensing tank for storage, and the condensed water in the evaporation condensing tank is adsorbed and purified by resin and then is used as washing reuse water, water for a steam generator and make-up water for a circulating water system in the production process.
(S6) drying the wet phenylacetic acid product obtained in the step (S5) by airflow at 60 ℃ through a fluidized bed to obtain the phenylacetic acid product.
Example two
Different from the first embodiment, the water, the raw material A, the raw material B, the catalyst and the solvent C are premixed in a mass ratio of 5.: 1: 0.8: 0.15: 3.
EXAMPLE III
Different from the first embodiment, the water, the raw material A, the raw material B, the catalyst and the solvent C are premixed in a mass ratio of 6.5.: 2: 1.2: 0.5: 4.5.
the preparation method of the catalyst comprises the following steps: (1) copolymer (II) and Os (SPh3)4 were mixed in THF, followed by addition of hexane to obtain a coagulated mixture, wherein the reaction volume ratio was: copolymer (II): os (SPh3) 4: THF: hexane 10: 1: 3: 4.
reaction proportion: copolymer (II): os (SPh3) 4: THF: hexane 10: 1: 3: 4
Figure BDA0003188724940000061
Wherein x is 70-75, y is 6, z is 3-5, and w is 16-18. Preferably, x is 71, y is 8, z is 4, and w is 17.
(2) Filtering the mixture, washing the filtrate with 99.5% n-hexane having a molar ratio of 4 times that of the copolymer (II), and drying the filtrate;
(3) crosslinking the filtrate at 120 ℃ for 2 hours in a solvent-free state;
(4) refiltering, the filtrate was washed with 2 times the molar amount of copolymer (II) in 99.5% THF and then dried;
(5) adding HSiCl3 with the concentration of 99.5% of copolymer (II) of 1.5 times the mol number of the filtrate treated in the step (4), and reacting in a mixed solvent of toluene with the concentration of 99.5% of copolymer (II) of 3 times the mol number of the copolymer (II) and triethylamine with the concentration of 99.5% of copolymer (II) of 2.6 times the mol number of the copolymer (II);
(6) after filtration, the filtrate was washed with 1.5-fold molar amount of copolymer (II) in 99.5% THF, and then dried to obtain the objective product.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims (8)

1. A preparation process of phenylacetic acid is characterized by comprising the following steps:
(S1) adding water, raw materials, solvent and catalyst into a premixing tank for premixing;
wherein, the raw material comprises 50 percent of sodium hydroxide as a raw material A and one of benzyl chloride, p-chlorobenzyl chloride or o-chlorobenzyl chloride as a raw material B; solvent C is one of benzene, toluene or xylene, and the ratio of water: raw material A: raw material B: catalyst: the mass ratio of the solvent C is 5.0-6.5: 1-2: 0.8-1.2: 0.15-0.5: 3-4.5.
(S2) introducing carbon monoxide into the reaction tower, transferring the mixed liquid (S1) into the reaction tower, carrying out carbonylation synthesis reaction, and separating unreacted carbon monoxide from the materials in the reaction tower through a gas-liquid separation device;
(S3) carrying out water-oil separation on the reaction liquid obtained in the step (S2) to respectively obtain a water phase and an oil phase, wherein the oil phase mainly contains a solvent and a catalyst and returns to (S1);
(S4) transferring the water phase to a crystallization kettle, adding hydrochloric acid for acidification, cooling the reaction material to 15-20 ℃ after acidification, and crystallizing and separating out phenylacetic acid;
(S5) centrifuging and washing the crystallized product obtained in the step (S4) to obtain a wet product of phenylacetic acid;
(S6) drying the wet phenylacetic acid product obtained in the step (S5) by a fluidized bed to obtain the phenylacetic acid product.
2. The process according to claim 1, wherein: the solvent of the step (S1) is toluene, water: raw material A: raw material B: catalyst: the mass ratio of the solvent C is 5.7:1.3:1.0:0.3: 3.7.
3. The process according to claim 1, wherein: and (4) filtering the centrifugal washing mother liquor generated in the step (S5), collecting fine microcrystalline phenylacetic acid precipitate suspension, and returning the fine microcrystalline phenylacetic acid precipitate suspension to the crystallization kettle for recrystallization.
4. The process according to claim 3, wherein: and adding 50% sodium hydroxide solution into the clear liquid obtained after the centrifugal washing mother liquor is filtered, carrying out acid-base neutralization until the pH value is 10, transferring to a saline water storage tank, transferring to MVR (mechanical vapor recompression) for evaporation and concentration to obtain a sodium chloride crystal mixed solution, and carrying out centrifugal washing to obtain a sodium chloride byproduct.
5. The process according to claim 4, wherein: the evaporation condensate water of the MVR enters an evaporation condensate tank for storage, and the condensate water of the evaporation condensate tank is adsorbed and purified by resin and then is used as washing reuse water, water for a steam generator and make-up water for a circulating water system in the production process.
6. The process according to claim 1, wherein: and (S2) returning the carbon monoxide separated by the liquid separation device in the step (S2) and the pressure-regulating exhaust gas of the reaction tower to the carbonylation reaction tower for recycling through a pipeline.
7. The process according to claim 1, wherein: in the carbonylation synthesis reaction of the step (S2), the reaction condition is 70-75 ℃, the reaction pressure is 2MPa, and the reaction time is about 80-90 min.
8. The process according to claim 1, wherein: the chemical formula of the catalyst in the step (S1) is:
Figure RE-FDA0003346323650000021
CN202110870467.1A 2021-07-30 2021-07-30 Preparation process of phenylacetic acid Pending CN113801014A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107698433A (en) * 2017-09-12 2018-02-16 潍坊滨海石油化工有限公司 The preparation method of phenylacetic acid
CN108997106A (en) * 2018-07-30 2018-12-14 麻城市天恒商贸有限公司 The preparation method of phenylacetic acid
CN109438215A (en) * 2018-11-12 2019-03-08 西南化工研究设计院有限公司 A kind of method of carbonylation synthesis phenylacetic acid

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107698433A (en) * 2017-09-12 2018-02-16 潍坊滨海石油化工有限公司 The preparation method of phenylacetic acid
CN108997106A (en) * 2018-07-30 2018-12-14 麻城市天恒商贸有限公司 The preparation method of phenylacetic acid
CN109438215A (en) * 2018-11-12 2019-03-08 西南化工研究设计院有限公司 A kind of method of carbonylation synthesis phenylacetic acid

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
魏忠诚等: "光纤材料制备技术", 北京邮电大学出版社, pages: 262 *

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Application publication date: 20211217