CN113335598B - Production and specification integrated regulation and control system of gypsum-based building materials - Google Patents
Production and specification integrated regulation and control system of gypsum-based building materials Download PDFInfo
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- CN113335598B CN113335598B CN202110544403.2A CN202110544403A CN113335598B CN 113335598 B CN113335598 B CN 113335598B CN 202110544403 A CN202110544403 A CN 202110544403A CN 113335598 B CN113335598 B CN 113335598B
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 28
- 239000010440 gypsum Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000004566 building material Substances 0.000 title claims abstract description 19
- 230000033228 biological regulation Effects 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 9
- 239000000428 dust Substances 0.000 claims description 98
- 230000005540 biological transmission Effects 0.000 claims description 84
- 230000008859 change Effects 0.000 claims description 57
- 238000010030 laminating Methods 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 14
- 230000009467 reduction Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 239000007888 film coating Substances 0.000 claims description 5
- 238000009501 film coating Methods 0.000 claims description 5
- 230000001447 compensatory effect Effects 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 230000010354 integration Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
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- 238000013459 approach Methods 0.000 description 1
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- 230000001502 supplementing effect Effects 0.000 description 1
- 210000002489 tectorial membrane Anatomy 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/02—Feeding sheets or wrapper blanks
- B65B41/10—Feeding sheets or wrapper blanks by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention discloses a production and specification integrated regulation and control system of gypsum-based building materials, which comprises a feeding system for inputting plates into a production line, a film covering system for covering films on the plates, a film cutting system for cutting films at gaps between adjacent film covering plates and connecting the adjacent film covering plates, a blanking system for transferring independent film covering plates from the production line in sequence, and a control system connected with a control system, a connection feeding execution mechanism, a film covering execution mechanism, a film cutting execution mechanism and a blanking execution mechanism. The plate specification parameters are input into the control system, and the control system controls the feeding actuating mechanism, the film covering actuating mechanism, the film cutting actuating mechanism and the discharging actuating mechanism to correspondingly adjust the processing positions according to the input plate specification parameters so as to match plates with the corresponding specification parameters, so that the efficiency of adjusting equipment of each working section is greatly improved, and the production line can be rapidly recovered.
Description
Technical Field
The invention relates to the technical field of gypsum building material processing, in particular to a production and specification integrated regulation and control system for a gypsum-based building material.
Background
The gypsum building material is a building material which is prepared by using gypsum powder as a raw material through processing, plasticity and the like and can be directly used for buildings, is a recognized environment-friendly material in the world at present, and has special gypsum building materials which can replace various decoration materials such as wood, bricks, building blocks and the like along with the innovation of the gypsum board production technology at present.
At present, the gypsum building material with excellent building performance still needs a relatively complex production process, a large-scale production line needs to be erected in a gypsum board workshop for producing gypsum boards, and a general gypsum board production line mainly comprises a plurality of working sections such as feeding, dust collecting, film covering and blanking, and is formed by buckling rings and supplementing the rings, so that the gypsum boards are produced.
Because the gypsum board has different specifications according to actual requirements, when the gypsum board with different specifications is produced, equipment of each working section needs to be correspondingly adjusted according to the specification parameters of the gypsum board. At present, gypsum boards of different specifications are produced by correspondingly adjusting equipment of each workshop section through manpower, and the process is complicated and the efficiency is low.
Disclosure of Invention
The invention aims to provide an integrated regulation and control system for production and specification of gypsum-based building materials, which aims to solve the technical problems of complicated process and low efficiency caused by corresponding adjustment of equipment of each working section through manpower in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
an integrated regulation and control system for production and specification of gypsum-based building materials comprises:
the feeding system is used for inputting the plates into a production line and comprises a feeding execution mechanism used for supplying the plates;
the film laminating system is used for laminating a film on the plate and comprises a film laminating actuating mechanism used for supplying the film and attaching the film on the plate;
the film cutting system is used for cutting the films which are connected with the adjacent film-coated plates at the gaps between the adjacent film-coated plates;
the blanking system is used for sequentially transferring a plurality of independent film-coated plates from a production line and comprises a blanking executing mechanism which is used for overturning and outputting the film-coated plates at intervals;
the control system is connected with the feeding execution mechanism, the laminating execution mechanism, the film cutting execution mechanism and the blanking execution mechanism, and controls the feeding execution mechanism, the laminating execution mechanism, the film cutting execution mechanism and the blanking execution mechanism to correspondingly adjust the processing positions according to the input plate specification parameters so as to match the plates with the corresponding specification parameters.
As a preferable scheme of the invention, a dust collecting system for removing dust on the surface of the plate is arranged between the feeding system and the film coating system;
the feeding system also comprises a plate feeding roller bed provided with the feeding actuating mechanism;
the film laminating system also comprises a film laminating roller way provided with the film laminating executing mechanism.
As a preferred scheme of the invention, the dust collection system comprises a dust collection roller way arranged between the plate feeding roller way and the film covering roller way, and a dust collection cover which is arranged on the dust collection roller way and has two ends penetrating through, wherein a negative pressure dust collection pipe and a dust raising pipe which are communicated with the interior of the dust collection cover are arranged on the dust collection cover, the two ends of the dust collection cover are respectively provided with the dust raising pipe, the negative pressure dust collection pipe is arranged between the dust raising pipes at the two ends, the output ends of the dust raising pipes at the two ends, which are arranged in the dust collection cover, are arranged in an inclined manner and close to each other, the negative pressure dust collection pipe is connected with a dust collector, and the dust raising pipes at the two ends are both connected with an air pump.
As a preferable scheme of the present invention, one end of each of the negative pressure dust suction pipe and the dust raising pipe located in the dust hood is flat and has the same width as the width in the two ends of the dust hood.
As a preferable scheme of the invention, the film laminating executing mechanism comprises a film roller with a film winding function, a multi-stage transmission in transmission connection with the film roller, and a film constant-speed releasing device for controlling the multi-stage transmission to adjust, wherein the multi-stage transmission adjusts the rotating speed of the film roller under the control of the film constant-speed releasing device, so that the film winding on the film roller releases an equal amount of film in unit time;
the film constant-speed releasing device comprises a support and an outer diameter detection transmission assembly mounted on the support, two ends of a film roller are mounted on the support, the multi-stage transmission is mounted on the support and provided with a speed change connecting rod used for adjusting the transmission ratio of the multi-stage transmission, the outer diameter detection transmission assembly is connected with the speed change connecting rod and used for detecting the change of the outer diameter of a rolled film on the film roller, the outer diameter detection transmission assembly drives the speed change connecting rod to improve the transmission ratio of the multi-stage transmission in a compensatory mode according to the reduction of the outer diameter of the rolled film on the film roller, and the rotating speed of the film roller is improved along with the increase of the transmission ratio of the multi-stage transmission so that the rolled film on the film roller releases the film at a constant speed.
As a preferable scheme of the present invention, the outer diameter detection transmission assembly includes a guide rod, an abutment rod and an elastic member, the guide rod and the film roller are arranged on the support in the same radial direction, the abutment rod is arranged opposite to the film roller, the front end of the abutment rod is slidably mounted on the guide rod, the elastic member is mounted on the guide rod and connected with the abutment rod, and the abutment rod is connected with the speed change link;
the film roller is characterized in that the abutting rod abuts against the surface of a rolled film on the film roller under the driving of the elastic piece, the abutting rod continuously moves towards the film roller along with the reduction of the outer diameter of the rolled film on the film roller, and the abutting rod moves towards the film roller and drives the speed change connecting rod to act, so that the multi-stage transmission can be used for increasing the rotating speed of the film roller in a compensatory manner according to the continuous reduction of the outer diameter of the rolled film on the film roller.
As a preferable scheme of the present invention, a cavity is formed in the guide rod, a chute communicating with the cavity is formed in one side of the guide rod, a sliding connecting rod is slidably mounted in the cavity, one end of the leaning rod is slidably mounted in the chute and connected with the sliding connecting rod, and the leaning rod is connected with the speed change connecting rod through the sliding connecting rod.
As a preferable mode of the present invention, both ends of the guide bar are mounted on the bracket through end seats, the end seats are located at both ends of the film roll in the diameter direction, the end of the film roll is spaced from and arranged opposite to the guide bar, and the end of the film roll is mounted with a driven gear for connecting the multistage transmission.
As a preferable scheme of the present invention, the sliding link is connected to the speed change link through a reversing transmission assembly, the reversing transmission assembly includes a rack, a threaded gear and a support for positioning the threaded gear, one end of the rack is mounted on the sliding link, the rack and the sliding link are located on the same line, and the threaded gear is rotatably mounted on the support through the support and engaged with the rack;
offer on the support and be used for holding the threaded gear reaches the gear clamping groove of rack, just the intercommunication has all been seted up at the both ends of support the shaft hole of gear clamping groove, the equal coaxial arrangement in both ends of threaded gear with shaft hole matched with hollow shaft, set up along the axis in the hollow shaft and run through its both ends and pore wall and have the internal screw thread hole, the speed change connecting rod with the hollow shaft reaches the cooperation of pegging graft of threaded gear, just have on the outer wall of speed change connecting rod with screw hole matched with external screw thread.
As a preferable scheme of the present invention, the multi-stage transmission includes a housing, an output shaft, and an input shaft for power input, the input shaft and the output shaft are parallel to each other, both ends of the input shaft are rotatably mounted on the housing, a frustum-shaped cone pulley coaxially disposed in the housing is fixedly mounted on the input shaft, a pulley fixedly fitted to the output shaft in the circumferential direction is axially slidably mounted on the output shaft, the pulley and the cone pulley are connected by a transmission belt, and the output shaft is mounted with a driving gear engaged with the driven gear;
the utility model discloses a driving device for a motor vehicle, including conical wheel, speed change connecting rod, speed change plectrum, guide way, shift fork, belt pulley, driving belt, the surperficial slidable mounting of conical wheel has and is used for driving the speed change plectrum that driving belt removed, the speed change plectrum with the speed change connecting rod is connected, the speed change plectrum has the confession the spacing trough of belt that driving belt's the area body passed, the guide way has been seted up along the axial on the surface of conical wheel, embedded and slidable mounting in the guide way has the connection the direction slider of speed change plectrum, the speed change plectrum passes through the direction slider with the cooperation of guide way is followed all the time the surface slip of conical wheel, just the speed change plectrum passes through the shift fork and drives the band pulley is followed the output shaft slides, install on the shift fork and be used for keeping the straining device of driving belt tensioning degree.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the plate specification parameters are input into the control system, and the control system controls the feeding execution mechanism, the film coating execution mechanism, the film cutting execution mechanism and the blanking execution mechanism to correspondingly adjust the processing positions according to the input plate specification parameters so as to match plates with corresponding specification parameters, so that the efficiency of adjusting equipment at each working section is greatly improved, and the production line can be rapidly recovered.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary and that other implementation drawings may be derived from the provided drawings by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 3 is a schematic diagram of the overall structure of the embodiment of the present invention;
FIG. 4 is a schematic structural diagram of an outer diameter detection transmission assembly according to an embodiment of the present invention;
FIG. 5 is a schematic view of an end seat structure according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a rotating connecting assembly according to an embodiment of the present invention.
The reference numerals in the drawings denote the following, respectively:
1-a film roll; 2-a multi-speed transmission; 3-film constant speed releasing device; 4-a speed change link; 5-a sliding connecting rod; 6-end seat; 7-a driven gear; 8-a reversing transmission assembly; 9-a shield; 10-a drive gear; 11-a shifting fork; 12-a tensioning mechanism; 13-a feeding actuator; 14-a film-covering actuator; 15-a film cutting actuator; 16-a blanking actuator; 17-plate feeding roller way; 18-a film covering roller way; 19-dedusting roller way; 20-dust hood; 21-negative pressure dust suction pipe; 22-a dust raising pipe; 23-a vacuum cleaner; 24-an air pump;
201-a housing; 202-an output shaft; 203-input shaft; 204-a cone wheel; 205-a pulley; 206-a drive belt; 207-shift paddle; 208-a guide slide;
2041-a guide groove; 2071-limit belt trough;
301-a scaffold; 302-outer diameter detection transmission assembly;
3021-a guide bar; 3022-leaning on the rod; 3023-an elastic member;
801-rack; 802-threaded gear; 803-support; 804-a hollow shaft;
8031-gear card slot; 8032 shaft hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, the present invention provides an integrated regulation and control system for gypsum-based building material production and specification, comprising:
the feeding system is used for inputting the plates into a production line and comprises a feeding execution mechanism 13 for supplying the plates;
the film laminating system is used for laminating a film on the plate and comprises a film laminating actuating mechanism 14 used for supplying a film and attaching the film on the plate;
the film cutting system is used for a film cutting executing mechanism 15 which is used for cutting the films which are connected with the adjacent film coated plates at the gaps between the adjacent film coated plates;
the blanking system is used for sequentially transferring a plurality of independent film-coated plates from a production line and comprises a blanking executing mechanism 16 which is used for overturning and outputting the film-coated plates at intervals;
and the control system is connected with the feeding executing mechanism 13, the laminating executing mechanism 14, the film cutting executing mechanism 15 and the blanking executing mechanism 16, and controls the feeding executing mechanism 13, the laminating executing mechanism 14, the film cutting executing mechanism 15 and the blanking executing mechanism 16 to correspondingly adjust the processing positions so as to match the plates with the corresponding specification parameters according to the input plate specification parameters.
Specifically, the control system adjusts the machining position of the feeding actuator 13 by using the clamping and centering device, that is, the clamping and centering device adapts to the width of the plate and keeps the position of the plate controllable. The control system adjusts the processing position of the film coating actuator 14 by adjusting the position of the plate material relative to the film. The control system adjusts the processing position of the film cutting actuator 15 by adjusting the height and position of the cutter assembly according to the thickness of the sheet material. The control system adjusts the machining position of the blanking actuator 16 by adjusting the position of the palletizing device and the palletizing height according to the length and the thickness of the plates.
The device comprises a feeding system, a plate feeding roller way 17 and a film covering system, wherein a dust collecting system used for removing dust on the surface of a plate is arranged between the feeding system and the film covering system, the feeding system further comprises a plate feeding roller way 17 provided with a feeding execution mechanism 13, and the film covering system further comprises a film covering roller way 18 provided with a film covering execution mechanism 14.
Dust collecting system is including setting up the dust removal roll table 19 between advance board roll table 17 and tectorial membrane roll table 18, and install dust excluding hood 20 that just both ends run through on dust removal roll table 19, install negative pressure dust absorption pipe 21 and raise dust pipe 22 rather than inside being linked together on the dust excluding hood 20, the both ends of dust excluding hood 20 all are provided with raise dust pipe 22, negative pressure dust absorption pipe 21 is located between both ends raise dust pipe 22, and the slope setting that the output that both ends raise dust pipe 22 is located dust excluding hood 20 is close to each other, negative pressure dust absorption pipe 21 is connected with dust catcher 23, both ends raise dust pipe 22 all is connected with air pump 24.
The plate is sequentially conveyed to the film cutting executing mechanism 15 through the plate inlet roller way 18, the dust removing roller way 19 and the film covering roller way 18, when the plate passes through the dust removing roller way 19, the high-speed air flow generated by the air pump 24 is blown to the surface of the plate to be coated by the dust raising pipes 22 at the two ends of the dust removing cover 20 above the plate, so that dust attached to the surface of the plate is raised under the blowing of the air flow, and the dust collector 23 sucks the raised dust in the dust removing cover 20 through the negative pressure dust collecting pipe 21, thereby preventing the surface of the plate from being influenced by the dust.
Moreover, the lower ends of the dust raising pipes 22 at the two ends are close to each other, so that the dust sprayed to the surface of the plate is gathered towards the center of the dust hood 20 along with the air flows at the two ends, thereby not only preventing the dust raised by the air flows from escaping towards the outside of the dust hood 20, but also being beneficial to the negative pressure dust collection pipe 21 to rapidly suck the gathered dust into the dust collector 23 along with the air flows.
It is further optimized in the above embodiment that the ends of the negative pressure dust suction pipe 21 and the dust exhaust pipe 22 located in the dust hood 20 are both flat and have the same width as the widths of the two ends of the dust hood 20, so as to ensure that the dust distributed in the width direction of the board is blown up by the airflow ejected by the dust exhaust pipe 22, and the airflow ejected by the dust exhaust pipe 22 at the two ends forms air curtains at the two ends of the dust hood 20, so as to further prevent the airflow containing the dust in the dust hood 20 from escaping outwards.
The film laminating executing mechanism 14 comprises a film roller 1 with a film winding function, a multi-stage transmission 2 in transmission connection with the film roller 1 and a film constant-speed releasing device 3 used for controlling the multi-stage transmission 2 to adjust, wherein the multi-stage transmission 2 adjusts the rotating speed of the film roller 1 under the control of the film constant-speed releasing device 3, so that the film winding on the film roller 1 releases the same amount of film in unit time.
The film constant-speed releasing device 3 comprises a support 301, an outer diameter detection transmission assembly 302 and a reversing transmission assembly 8, wherein two ends of a film roller 1 are mounted on the support 301, a multi-stage transmission 2 is mounted on the support 301, and the multi-stage transmission 2 is provided with a speed change connecting rod 4 for adjusting the transmission ratio of the multi-stage transmission.
The outer diameter detection transmission assembly 302 detects the outer diameter of the film wound on the film roller 1, controls the reversing transmission assembly 8 to adjust the transmission ratio of the multi-stage transmission 2 through the speed change connecting rod 4 according to the change of the outer diameter of the film wound, enables the multi-stage transmission 2 to increase the rotating speed of the film roller 1 in a compensatory manner, avoids the situation that the length of the film released by the film wound in each rotation of one circle is shorter and shorter along with the gradual reduction of the outer diameter of the film wound, and ensures that the supply of the film meets the film coating requirement.
The outer diameter detection transmission assembly 302 includes a guide rod 3021, an abutting rod 3022 and an elastic member 3023, the guide rod 3021 is arranged on the support 301 in the same direction as the radial direction of the film roller 1, the abutting rod 3022 is arranged opposite to the film roller 1, the front end of the abutting rod 3022 is slidably mounted on the guide rod 3021, the elastic member 3023 is mounted on the guide rod 3021 and connected with the abutting rod 3022, and the abutting rod 3022 is connected with the speed change link 4 through the reversing transmission assembly 8.
The contact rod 3022 is driven by the elastic member 3023 to contact the surface of the film roll on the film roll 1, the contact rod 3022 is continuously moved towards the film roll 1 as the outer diameter of the film roll on the film roll 1 decreases, and the contact rod 3022 is moved towards the film roll 1 and drives the speed change link 4 through the reversing transmission assembly 8, so that the multi-speed transmission 2 is compensated to increase the rotating speed of the film roll 1 according to the outer diameter of the film roll on the film roll 1.
The guide rod 3021 is located at the side of the film roll 1 and the film roll, the attaching rod 3022 is attached to the side of the film roll under the driving of an elastic member 3023 such as a spring, and when the film roll continuously releases the film along with the rotation of the film roll 1 and the outer diameter of the film roll is continuously reduced, the attaching rod 3022 moves towards the film roll 1 along the radial direction of the film roll under the pulling of the elastic member 3023, so that the speed change link 4 connected with the attaching rod 3022 is actuated, the transmission ratio of the multi-stage transmission 2 is correspondingly increased under the adjustment of the speed change link 4, the rotation speed of the film roll 1 connected with the multi-stage transmission 2 is complementarily increased, that is, during the film roll continuously releases the film, the change of the outer diameter of the film roll is detected and the rotation speed of the film roll 1 is complementarily increased by the change amount of the outer diameter of the film roll, and the rotation speed adaptability of the film roll is continuously increased while the circumference of the outermost film is continuously reduced, thereby realizing the film roll releasing the film with the same length in the same time.
It is further optimized in the above embodiment that a cavity is formed in the guide rod 3021, a sliding slot communicating with the cavity is formed in one side of the guide rod 3021, a sliding connecting rod 5 is slidably mounted in the cavity, one end of the leaning rod 3022 is slidably mounted in the sliding slot and connected with the sliding connecting rod 5, and the leaning rod 3022 is connected with the reversing transmission assembly 8 through the sliding connecting rod 5.
On the one hand, the abutment lever 3022 is slidably mounted in the slide groove, and the abutment lever 3022 is prevented from rotating about the axis of the guide lever 3021, so that good contact between the abutment lever 3022 and the surface of the film wound on the film roll 1 is ensured. On the other hand, the reaction force applied to the abutment lever 3022 when the abutment lever is brought into abutment with the roll film is dispersed by the slide link 5, so that the abutment lever 3022 is prevented from being easily bent by the reaction force due to direct sliding connection with the guide lever 3021, and the service life of the abutment lever 3022 is prolonged.
Wherein, the both ends of guide bar 3021 are all installed on support 301 through end seat 6, and end seat 6 is located the diameter direction's of film roller 1 both ends, and the tip of film roller 1 and guide bar 3021 interval and positive phase are relative to setting up, and driven gear 7 that is used for connecting multi-stage transmission 2 is installed to the tip of film roller 1.
The guide rod 3021 is mounted on the support 301 through the end seat 6 and is spaced from the support 301 and the ends of the film roll 1 so that the end of the film roll 1 protruding from the support 301 is connected to the multi-stage transmission 2 through the driven gear 7, and the driven gear 7 is provided in order that, due to the presence of the slide link 5, when the abutment rod 3022 moves to abut against or approach the film roll 1, the slide link 5 must pass through the film roll 1 at this time so as to avoid the film roll 1 from blocking the slide link 5 and restricting the movement of the abutment rod 3022. Therefore, in order to avoid the above-mentioned contradiction, the driven gear 7 is provided at the end of the film roll 1 to realize the connection with the multi-stage transmission 2, and the guide rod 3021 is provided at a distance from the end of the film roll 1 by the end seat 6 to avoid the interference between the fixed guide rod 3021 and the rotating film roll 1.
The reversing transmission assembly 8 comprises a rack 801, a threaded gear 802 and a support 803 for positioning the threaded gear 802, one end of the rack 801 is mounted on the sliding connecting rod 5, the rack 801 and the sliding connecting rod 5 are located on the same straight line, and the threaded gear 802 is rotatably mounted on the bracket 301 through the support 803 and meshed with the rack 801.
Offer the gear draw-in groove 8031 that is used for holding threaded gear 802 and rack 801 on the support 803, and the both ends of support 803 all offer the shaft hole 8032 that communicates gear draw-in groove 8031, the equal coaxial arrangement in both ends of threaded gear 802 has the hollow shaft 804 with shaft hole 8032 matched with, it has the internal screw thread hole that runs through its both ends and pore wall to offer along the axis in the hollow shaft 804, speed change connecting rod 4 and hollow shaft 804 and threaded gear 802 are pegged graft the cooperation, and have on the outer wall of speed change connecting rod 4 with screw hole matched with external screw thread.
Specifically, when the sliding link 5 is driven by the elastic element 3023 to move along the cavity in the guide rod 3021, the rack 801 mounted at the tail of the sliding link 5 drives the threaded gear 802 engaged with the support 803 to rotate, and since the hollow shaft 804 at the two ends of the threaded gear 802 is engaged with the speed change link 4 having external threads through the threaded hole having internal threads, when the threaded gear 802 positioned by the support 803 is driven to rotate, the hollow shaft 804 at the two ends of the threaded gear 802 drives the speed change link 4 screwed with the hollow shaft to move along the axis thereof, thereby achieving the purpose of driving the speed change link 4 to move.
In addition, the force direction conversion is realized through the matching of the rack 801, the threaded gear 802 and the hollow shaft 804, the defect that the whole width is too large due to the fact that the speed change connecting rod 4 is directly connected with the sliding connecting rod 5 is avoided, and the transmission with different proportional distances is realized through the conversion of linear-rotation-linear motion forms by replacing the hollow shaft 804 and the speed change connecting rod 4 with different thread parameters, so that the multistage transmission 2 with different parameters is adjusted and controlled.
It is further optimized in the above embodiment that the shields 9 for guiding and protecting the rack 801 are mounted on the support 301 and at both ends of the support 803, a cavity with a width corresponding to the thickness of the rack 801 is formed in each shield 9, and the rack 801 is slidably mounted in the cavity to prevent the rack 801 from bending and prevent the rack 801 from being exposed to cause potential safety hazard.
The multi-stage transmission 2 comprises a housing 201, an output shaft 202 and an input shaft 203 for power input, wherein the input shaft 203 and the output shaft 202 are parallel to each other, two ends of the input shaft 203 and two ends of the output shaft 202 are rotatably mounted on the housing 201, a frustum-shaped conical wheel 204 which is positioned in the housing 201 and is coaxially arranged with the input shaft 203 is fixedly mounted on the input shaft 203, a belt wheel 205 which is fixedly matched with the output shaft 202 in the circumferential direction is axially mounted on the output shaft in a sliding manner, the belt wheel 205 and the conical wheel 204 are connected through a transmission belt 206, and a driving gear 10 which is meshed with a driven gear 7 is mounted on the output shaft 202.
The surface of the cone pulley 204 is slidably provided with a variable-speed plectrum 207 for driving the transmission belt 206 to move, the variable-speed plectrum 207 is connected with the variable-speed connecting rod 4, the variable-speed plectrum 207 is provided with a limit belt groove 2071 for the belt body of the transmission belt 206 to pass through, the surface of the cone pulley 204 is provided with a guide groove 2041 along the axial direction, a guide sliding block 208 connected with the variable-speed plectrum 207 is embedded and slidably arranged in the guide groove 2041, and the variable-speed plectrum 207 slides along the surface of the cone pulley 204 all the time through the matching of the guide sliding block 208 and the guide groove 2041.
Specifically, the input shaft 203 is connected with a power input device such as a motor, and when the film is coated, the input shaft 203 drives the film roller 1 to rotate through the cone pulley 204, the transmission belt 206, the belt pulley 205, the output shaft 202, the driving gear 10 and the driven gear 7 in sequence, so that the film wound on the film roller 1 is released. And as the outer diameter of the film roll is reduced, the sliding link 5 drives the speed change shifting piece 207 to slide along the surfaces of the guide groove 2041 and the conical wheel 204 to the large head end of the conical wheel 204 through the rack 801, the threaded gear 802 and the speed change link 4, so that the transmission ratio from the conical wheel 204 to the belt wheel 205 is gradually increased, namely the rotating speed of the film roll 1 is gradually increased along with the film roll releasing of the film, so as to adapt to the situation that the circumference of each circle of the film is reduced due to the reduction of the outer diameter of the film roll, and therefore, the purpose that the length of the film released by the film roll in unit time is always the same is achieved.
It should be noted that the slope of the sidewall of the conical wheel 204, the internal threads of the hollow shaft 804 and the external threads of the speed change link 4 are all selected and adjusted by calculation to ensure that the speed change dial 207 on the conical wheel 204 will increase the rotation speed of the rolled film every distance to release the same length of film per unit time.
In addition, the shift paddle 207 slides the pulley 205 along the output shaft 202 via the shift fork 11, so as to prevent the transmission belt 206 from being twisted, and the shift fork 11 is provided with a tensioning mechanism 12 for maintaining the tension of the transmission belt 206.
It should be noted that the fork 11 is preferably in an "n" shape with a downward opening, the fork 11 has a groove into which the pulley 205 is inserted, and both sides of the groove have a fork in an "n" shape, and the forks on both sides are always located on both sides of the pulley 205 throughout the entire process of moving up and down along with the movement of the shift knob 207. And the tensioning mechanism 12 typically includes a tensioning pulley and components that drive the tensioning pulley to tension the drive belt 206. For example, one end of the telescopic spring rod 1303 is attached to the shift fork 11, and the other end of the telescopic spring rod 1303 is in contact with the driving belt 206 via a tensioned worm wheel, and the driving belt 206 is tensioned by a tensioning mechanism 12 in the form of a structure such as the telescopic spring rod 1303 and a tensioning wheel, so as to prevent the driving belt 206 from loosening and failing to drive when the shift paddle 207 slides to the small end of the tapered wheel.
In addition, shift paddle 207 is in rotational communication with shift link 4 to accommodate rotation of shift paddle 207 with film roll 1, e.g., shift link 4 is axially slidably mounted to housing 201 and shift paddle 207 remains coupled to shift link 4 via rotational coupling assembly 13, and shift link 4 accommodates rotation of shift paddle 207 with cone wheel 204 via rotational coupling assembly 13 and accommodates changes in spacing between shift paddle 207 as shift paddle 207 slides along the guide channel.
The rotary connecting assembly 13 comprises an outer ring 1301, an inner ring 1302 and a telescopic rod 1303 installed on the inner ring 1302, wherein the inner ring 1302 is rotatably installed on the inner wall of the outer ring 1301 through an axial limiting bearing 1304 and is axially and fixedly matched with the outer ring 1301, one end of the telescopic rod 1303 is installed on the inner ring 1302, the other end of the telescopic rod 1303 is connected with the speed changing shifting piece 207, the straight line of the telescopic rod 1303 is located in the plane of the corresponding guide groove 2041, and the inner diameter of the inner ring 1302 is not smaller than the outer diameter of the cone pulley 204 at the two ends of the guide groove 2041.
When the film is rolled and released on the film roll 1, the speed change connecting rod 4 is driven to drive the outer ring 1301 to move towards the big end of the conical wheel 204, the outer ring 1301 pushes the speed change shifting sheet 207 on the rotating conical wheel 204 to move synchronously through the inner ring 1302 in running fit with the outer ring, and the distance between the speed change shifting sheet 207 and the inner ring 1302 is reduced along with the movement of the speed change shifting sheet 207 towards the big end of the conical wheel 204, so that the telescopic rod 1303 is arranged to connect the inner ring 1302 and the speed change shifting sheet 207 to adapt to the change of the distance between the speed change shifting sheet 207 and the inner ring 1302 when the speed change shifting sheet 207 slides.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (8)
1. The utility model provides a production and specification integration regulation and control system of gypsum base building materials which characterized in that includes:
a feeding system for feeding the sheet material into the production line, the feeding system comprising a feeding actuator (13) for supplying the sheet material;
the film laminating system is used for laminating films on the plate and comprises a film laminating actuating mechanism (14) used for supplying and attaching the films on the plate;
the film cutting system is used for cutting a film at a gap between adjacent film-coated plates and connecting the films of the adjacent film-coated plates by a film cutting actuating mechanism (15);
the blanking system is used for sequentially transferring a plurality of independent film-coated plates from a production line and comprises a blanking executing mechanism (16) used for overturning and outputting the film-coated plates at intervals;
the control system is connected with the feeding execution mechanism (13), the film covering execution mechanism (14), the film cutting execution mechanism (15) and the blanking execution mechanism (16), and controls the feeding execution mechanism (13), the film covering execution mechanism (14), the film cutting execution mechanism (15) and the blanking execution mechanism (16) to correspondingly adjust the processing positions according to input plate specification parameters so as to match the plates with the corresponding specification parameters;
the film laminating executing mechanism (14) comprises a film roller (1) with a wound film, a multi-stage transmission (2) in transmission connection with the film roller (1), and a film uniform-speed releasing device (3) for controlling the multi-stage transmission (2) to adjust, wherein the multi-stage transmission (2) adjusts the rotating speed of the film roller (1) under the control of the film uniform-speed releasing device (3) so that the wound film on the film roller (1) releases an equivalent amount of film in unit time;
the film constant-speed releasing device (3) comprises a bracket (301) and an outer diameter detection transmission assembly (302) installed on the bracket (301), wherein both ends of the film roller (1) are installed on the bracket (301), the multi-stage transmission (2) is provided with a speed change connecting rod (4) for adjusting the transmission ratio of the multi-stage transmission, the outer diameter detection transmission assembly (302) is connected with the speed change connecting rod (4), the outer diameter detection transmission assembly (302) detects the change of the outer diameter of the rolled film on the film roller (1), the outer diameter detection transmission assembly (302) drives the speed change connecting rod (4) to increase the transmission ratio of the multi-stage transmission (2) in a compensatory manner according to the reduction of the outer diameter of the rolled film on the film roller (1), and the rotating speed of the film roller (1) is increased along with the increase of the transmission ratio of the multi-stage transmission (2), so that the rolled film on the film roller (1) is released at a constant speed;
the outer diameter detection transmission assembly (302) comprises a guide rod (3021), an abutting rod (3022) and an elastic piece (3023), wherein the guide rod (3021) and the film roller (1) are arranged on the bracket (301) in the same radial direction, the abutting rod (3022) and the film roller (1) are arranged in a positive opposite mode, the front end of the abutting rod is slidably arranged on the guide rod (3021), the elastic piece (3023) is arranged on the guide rod (3021) and connected with the abutting rod (3022), and the abutting rod (3022) is connected with the speed change connecting rod (4);
the pasting rod (3022) is pasted on the surface of a film roll on the film roller (1) under the driving of the elastic piece (3023), the pasting rod (3022) continuously moves towards the film roller (1) along with the reduction of the outer diameter of the film roll on the film roller (1), and the pasting rod (3022) moves towards the film roller (1) and drives the speed change connecting rod (4) to act, so that the multi-stage transmission (2) can complementarily improve the rotating speed of the film roller (1) according to the reduction of the outer diameter of the film roll on the film roller (1).
2. The integrated production and specification regulation and control system for the gypsum-based building material according to claim 1, wherein a dust collection system for removing dust on the surface of a plate is arranged between the feeding system and the film coating system;
the feeding system also comprises a plate feeding roller way (17) provided with the feeding actuating mechanism (13);
the film laminating system also comprises a film laminating roller way (18) provided with the film laminating actuating mechanism (14).
3. The system of claim 2, wherein the dust collection system comprises a dust collection roller way (19) arranged between the plate feeding roller way (17) and the film covering roller way (18), and a dust hood (20) installed on the dust collection roller way (19) and having two ends penetrating through the dust collection roller way (19), a negative pressure dust collection pipe (21) and a dust raising pipe (22) communicated with the inside of the dust hood (20) are installed on the dust hood (20), the two ends of the dust hood (20) are provided with the dust raising pipe (22), the negative pressure dust collection pipe (21) is located at two ends of the dust raising pipe (22), the two ends of the dust raising pipe (22) are located in the dust hood (20), the output ends of the dust raising pipe are close to each other, the negative pressure dust collection pipe (21) is connected with a dust collector (23), and the two ends of the dust raising pipe (22) are connected with an air pump (24).
4. The integrated gypsum-based building material production and specification regulation and control system according to claim 3, wherein one ends of the negative pressure dust suction pipe (21) and the dust raising pipe (22) in the dust hood (20) are both flat-mouth-shaped and have the same width as the width in the two ends of the dust hood (20).
5. The system for integrally regulating and controlling the production and specification of the gypsum-based building material as claimed in claim 1, wherein a cavity is formed in the guide rod (3021), a chute communicated with the cavity is formed in one side of the guide rod (3021), a sliding connecting rod (5) is slidably mounted in the cavity, one end of the abutting rod (3022) is slidably mounted in the chute and connected with the sliding connecting rod (5), and the abutting rod (3022) is connected with the speed changing connecting rod (4) through the sliding connecting rod (5).
6. A gypsum-based building material production and specification integrated regulation and control system according to claim 5, wherein both ends of the guide rod (3021) are mounted on the bracket (301) through end seats (6), the end seats (6) are located at both ends of the film roll (1) in the diameter direction, the end of the film roll (1) is spaced from and arranged opposite to the guide rod (3021), and the end of the film roll (1) is mounted with a driven gear (7) for connecting the multistage transmission (2).
7. The integrated gypsum-based building material production and specification regulating system according to claim 6, wherein the sliding connecting rod (5) is connected with the speed-changing connecting rod (4) through a reversing transmission assembly (8), the reversing transmission assembly (8) comprises a rack (801), a threaded gear (802) and a support (803) for positioning the threaded gear (802), one end of the rack (801) is mounted on the sliding connecting rod (5), the rack (801) and the sliding connecting rod (5) are positioned on the same straight line, and the threaded gear (802) is rotatably mounted on the support (301) through the support (803) and meshed with the rack (801);
offer on support (803) and be used for holding threaded gear (802) and gear clamping groove (8031) of rack (801), just the intercommunication has all been offered at the both ends of support (803) shaft hole (8032) of gear clamping groove (8031), the equal coaxial mounting in both ends of threaded gear (802) with shaft hole (8032) matched with hollow shaft (804), set up along the axis in hollow shaft (804) and run through its both ends and the pore wall has the internal screw thread screw hole, speed change connecting rod (4) with hollow shaft (804) and threaded gear (802) cooperation of pegging graft, just have on the outer wall of speed change connecting rod (4) with screw hole matched with external screw thread.
8. The integrated regulation and control system for the production and specification of the gypsum-based building material according to claim 7, wherein the multistage transmission (2) comprises a housing (201), an output shaft (202) and an input shaft (203) for power input, the input shaft (203) and the output shaft (202) are parallel to each other, both ends of the input shaft (203) and the output shaft (202) are rotatably mounted on the housing (201), a frustum-shaped cone pulley (204) which is positioned in the housing (201) and coaxially arranged with the input shaft (203) is fixedly mounted on the input shaft (203), a belt wheel (205) which is fixedly matched with the output shaft (202) in the circumferential direction is axially slidably mounted on the output shaft (202), the belt wheel (205) and the cone wheel (204) are connected through a transmission belt (206), and the output shaft (202) is provided with a driving gear (10) which is meshed with the driven gear (7);
the surface slidable mounting of cone pulley (204) has and is used for driving variable speed plectrum (207) that driving belt (206) removed, variable speed plectrum (207) with speed change connecting rod (4) are connected, variable speed plectrum (207) have the confession spacing trough of belt (2071) that the area body of driving belt (206) passed, guide way (2041) have been seted up along the axial to the surface of cone pulley (204), embedded and slidable mounting in guide way (2041) has the connection guide slider (208) of variable speed plectrum (207), variable speed plectrum (207) pass through guide slider (208) with the cooperation of guide way (2041) is followed all the time the surface slip of cone pulley (204), just variable speed plectrum (207) pass through shift fork (11) drive band pulley (205) are followed output shaft (202) slide, install on shift fork (11) and be used for keeping tensioning mechanism (12) of driving belt (206) tensioning degree.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110544403.2A CN113335598B (en) | 2021-05-19 | 2021-05-19 | Production and specification integrated regulation and control system of gypsum-based building materials |
| PCT/CN2021/132948 WO2022242087A1 (en) | 2021-05-19 | 2021-11-25 | Production and specification integrated regulation and control system for gypsum-based building material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202110544403.2A CN113335598B (en) | 2021-05-19 | 2021-05-19 | Production and specification integrated regulation and control system of gypsum-based building materials |
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| CN113335598A CN113335598A (en) | 2021-09-03 |
| CN113335598B true CN113335598B (en) | 2022-11-22 |
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| CN202110544403.2A Active CN113335598B (en) | 2021-05-19 | 2021-05-19 | Production and specification integrated regulation and control system of gypsum-based building materials |
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| WO (1) | WO2022242087A1 (en) |
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| CN113335598B (en) * | 2021-05-19 | 2022-11-22 | 中建材创新科技研究院有限公司 | Production and specification integrated regulation and control system of gypsum-based building materials |
| CN114311273A (en) * | 2022-01-04 | 2022-04-12 | 镇江北新建材有限公司 | Control system and control method for changing sheet specifications on finished product processing conveyor line |
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| WO2022242087A1 (en) | 2022-11-24 |
| CN113335598A (en) | 2021-09-03 |
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