CN113086266B - Tablet split charging device - Google Patents
Tablet split charging device Download PDFInfo
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- CN113086266B CN113086266B CN202110115615.9A CN202110115615A CN113086266B CN 113086266 B CN113086266 B CN 113086266B CN 202110115615 A CN202110115615 A CN 202110115615A CN 113086266 B CN113086266 B CN 113086266B
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- 238000004806 packaging method and process Methods 0.000 claims abstract description 25
- 239000003814 drug Substances 0.000 claims abstract description 24
- 239000000872 buffer Substances 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 abstract description 15
- 229940079593 drug Drugs 0.000 abstract description 6
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 238000012856 packing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/101—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity
- B65B5/103—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity for packaging pills or tablets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/001—Arrangements to enable adjustments related to the product to be packaged
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Abstract
本发明涉及一种药片分装装置,有效的解决了药片分装装置效率低、通用性差、容易误计的问题;解决的技术方案包括水平的转盘,转盘的上开有一个沉槽,圆盘上圆周均布多个径向槽,径向槽的槽底开有一个梯形的分装槽,径向槽内安装有一个可沿槽移动的竖板,竖板上安装有一个计数传感器和一个分计数显示器,竖板上安装有一个可上下移动的挡杆,分计数显示器的数值达到设定值后,挡杆向下弹出伸入通道内,阻挡药片继续通过,转盘由一个驱动电机驱动,启动后驱动电机持续加速,直至计数传感器检测到第一个药片通过通道后,发出控制信号使驱动电机以此时的转速恒速转动;本发明能大大的提高了抓药的工作效率,通用性强,准确度高。
The invention relates to a tablet sub-packaging device, which effectively solves the problems of low efficiency, poor versatility and easy miscalculation of the tablet sub-packaging device; A plurality of radial grooves are evenly distributed on the upper circumference, a trapezoidal distribution groove is opened at the bottom of the radial groove, a vertical plate that can move along the groove is installed in the radial groove, and a counting sensor and a vertical plate are installed on the vertical plate. Minute counter display, there is a blocking bar installed on the vertical plate that can move up and down. After the value of the minute counter display reaches the set value, the blocking rod pops down and extends into the channel to prevent the tablet from continuing to pass through. The turntable is driven by a drive motor. After starting, the driving motor continues to accelerate until the counting sensor detects that the first tablet passes through the channel, and sends out a control signal to make the driving motor rotate at a constant speed at the current speed; the invention can greatly improve the working efficiency of drug picking and has strong versatility , with high accuracy.
Description
技术领域technical field
本发明涉及医用辅助设备领域,具体是一种药片分装装置。The invention relates to the field of medical auxiliary equipment, in particular to a tablet packing device.
背景技术Background technique
药房在进行抓药时,经常需要将药片按顿按量分装成小包装,以便患者服用,尤其是在社区医院或诊所内,药片分装工作更为普遍;目前一般将药片倒在纸上或盘状容器内,用药匙拨数药片,然后装入药袋内,这种方式效率极低,特别对于服药周期比较长,药量比较多的患者,又或者是大量分装协定处方时,更是极其费费时费力;目前虽然存在一些药片分装设备,但存在诸多不足:其一,大多设备每次只能分装出一包的药量,虽然一定程度上减轻了工作量,但分装效率不尽如人意;其二,由于不同的药片直径差异较大,而目前的分装设备分装规格较为单一,要么只能分装一种直径的药片,要么只能分装相近直径的几种药片,且针对不同直径药片进行分装时需要手动调节,通用性较差;其三,当两个药片紧挨接触着通过计数装置时,容易被误计为一个药片,使分装产生误差。When dispensing medicines, pharmacies often need to pack the tablets into small packages according to the amount for patients to take, especially in community hospitals or clinics, where the work of tablet packing is more common; In the disc-shaped container, the medicine spoon is used to count the tablets, and then put them into the medicine bag. This method is extremely inefficient, especially for patients with a long medication cycle and a large amount of medicine, or when a large number of agreed prescriptions are packaged. It is extremely time-consuming and labor-intensive; although there are some tablet dispensing equipment, there are many shortcomings: First, most of the equipment can only dispense one package of medicines at a time, although the workload is reduced to a certain extent, but the dispensing The efficiency is not satisfactory; secondly, due to the large difference in the diameter of different tablets, and the current packaging equipment is relatively simple in packaging specifications, either only tablets of one diameter can be packaged, or only several tablets of similar diameters can be packaged. There are different types of tablets, and manual adjustment is required when sub-packaging for tablets of different diameters, and the versatility is poor; third, when two tablets are in close contact with the counting device, they are easily miscalculated as one tablet, resulting in errors in sub-packaging .
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术之缺陷,本发明提供了一种药片分装装置,有效的解决了药片分装装置效率低、通用性差、容易误计的问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a tablet packaging device, which effectively solves the problems of low efficiency, poor versatility and easy miscalculation of the tablet packaging device.
其解决的技术方案是,一种药片分装装置,包括水平的转盘,转盘的上表面的中心处开有一个圆形的沉槽,圆盘上圆周均布有多组分装单元,每组分装单元包括一个开在圆盘上表面的径向槽,径向槽的内端与沉槽连通,外端开通至转盘的侧壁,径向槽的槽底开有一个与其平行的分装槽,分装槽为内端窄外端宽的梯形;径向槽内安装有一个可沿槽移动的竖板,竖板的内侧连接有将其向内端拉的拉簧,竖板位于分装槽上方,竖版的下侧边与分装槽构成一个可供药片通过的通道,竖板越向外端移动,通道的宽度越大;竖板上安装有一个计数传感器和一个分计数显示器,通道内每通过一个药片,技术传感器检测到并使分计数显示器数值加一,竖板上安装有一个竖向的套管,套管内安装一个磁性的挡杆,挡杆与套管的上端之间安装有压簧,套管的上端安装有一个电磁铁,电磁铁通电可吸附挡杆使其缩进套管内,此时压簧压缩,分计数显示器的数值达到设定值后,会发出控制信号使电磁铁断电,在压簧的作用下,挡杆向下弹出伸入通道内,阻挡药片继续通过;转盘由一个驱动电机驱动,启动后驱动电机持续加速,直至计数传感器检测到第一个药片通过通道后,发出控制信号使驱动电机以此时的转速恒速转动。The technical solution of the invention is that a tablet packaging device includes a horizontal turntable, a circular sinking groove is opened at the center of the upper surface of the turntable, and a plurality of packaging units are evenly distributed on the circumference of the disc. The sub-packaging unit includes a radial groove opened on the upper surface of the disc, the inner end of the radial groove is communicated with the sinking groove, the outer end is open to the side wall of the turntable, and the bottom of the radial groove is provided with a sub-packing parallel to it The slot, the sub-assembly slot is a trapezoid with a narrow inner end and a wide outer end; a vertical plate that can move along the groove is installed in the radial slot, and the inner side of the vertical plate is connected with a tension spring that pulls it inward. Above the loading slot, the lower side of the vertical plate and the dispensing slot form a channel for the tablets to pass through. The further the vertical plate moves to the outer end, the wider the channel is; a counting sensor and a sub-counting display are installed on the vertical plate. , every time a tablet passes through the channel, the technical sensor detects and increases the value of the minute count display by one, a vertical sleeve is installed on the vertical plate, a magnetic blocking rod is installed in the sleeve, and the blocking rod is connected to the upper end of the sleeve. A compression spring is installed between the two parts, and an electromagnet is installed on the upper end of the sleeve. The electromagnet can absorb the blocking rod and make it retract into the sleeve when the electromagnet is energized. At this time, the compression spring is compressed. After the value of the sub-counter display reaches the set value, a control The signal turns off the power of the electromagnet. Under the action of the compression spring, the blocking lever pops down and extends into the channel, preventing the tablet from continuing to pass through; After each tablet passes through the channel, a control signal is sent to make the drive motor rotate at a constant speed at the current speed.
进一步的,所述的径向槽内安装有与其平行的滑杆,竖板穿设在滑杆上沿滑杆滑动,滑杆上安装有拉簧,拉簧一端与竖板的内侧连接,一端与滑杆的内端连接。Further, a sliding rod parallel to it is installed in the radial groove, the vertical plate is inserted on the sliding rod and slides along the sliding rod, and a tension spring is installed on the sliding rod, one end of the tension spring is connected with the inner side of the vertical plate, and one end Connect with the inner end of the slide bar.
进一步的,所述的计数传感器不与通道的中线对正,而是偏向通道中线的一侧。Further, the counting sensor is not aligned with the center line of the channel, but is deviated to one side of the center line of the channel.
进一步的,所述的挡杆不与通道的中线对正,而是偏向通道中线的一侧。Further, the blocking rod is not aligned with the center line of the channel, but is deviated to one side of the center line of the channel.
进一步的,所述的转盘下方设有一个水平的固定板,固定板上安装有一个竖向的转轴,转轴上端经滑键可滑动的安装在转盘的圆心处,固定板的上表面圆周均布有多个径向的凸起条,转盘的下表面圆周均布有多个竖向的支撑杆,支撑杆的下端抵在固定板上。Further, a horizontal fixing plate is arranged below the turntable, a vertical rotating shaft is installed on the fixing plate, the upper end of the rotating shaft is slidably installed at the center of the turntable through a sliding key, and the upper surface of the fixing plate is evenly distributed around the circumference. There are a plurality of radial protruding strips, a plurality of vertical support rods are evenly distributed on the circumference of the lower surface of the turntable, and the lower ends of the support rods abut on the fixing plate.
进一步的,所述的转轴上下端安装有一个第一齿轮,驱动电机固定在固定板的下表面,驱动电机连接有一个第二齿轮,第二齿轮与第一齿轮啮合,从而带动转轴和转盘转动。Further, a first gear is installed on the upper and lower ends of the rotating shaft, the drive motor is fixed on the lower surface of the fixed plate, the drive motor is connected with a second gear, and the second gear meshes with the first gear, thereby driving the rotating shaft and the turntable to rotate. .
进一步的,所述的沉槽的底面高于径向槽的底面。Further, the bottom surface of the sink groove is higher than the bottom surface of the radial groove.
进一步的,所述的每个径向槽的外端均设有一个固定在转盘侧壁上的承接盒,用于承接分装槽内掉落的药片,承接盒的底部设有第一出药口,第一出药口上装有抽拉式的挡板。Further, the outer end of each radial groove is provided with a receiving box fixed on the side wall of the turntable, which is used to receive the tablets dropped in the sub-packaging groove, and the bottom of the receiving box is provided with a first medicine discharge. The first medicine outlet is provided with a pull-out baffle.
进一步的,所述的转盘下方圆周均布有多个固定的暂存盒,一次分装工作完成后,承接盒内的药片可一一对应落入暂存盒内,转盘可立即进行下次分装,在转盘分装的同时对暂存盒内的药片进行包装。Further, a plurality of fixed temporary storage boxes are evenly distributed around the lower part of the turntable. After the one-time dispensing work is completed, the tablets in the receiving box can be dropped into the temporary storage box one by one, and the turntable can immediately carry out the next distribution. The tablets in the temporary storage box are packaged while the turntable is sub-packed.
进一步的,还包括一个总计数显示器,总计数显示器汇总所有分计数显示器的计数和。Further, a total count display is also included, and the total count display summarizes the count sum of all the sub-count displays.
本发明能够快速的分装出多次的药量,大大的提高了抓药的工作效率,能够自动适应各种直径的药片通用性强,能够避免计数错误,提高了药片分装的准确度。The invention can quickly divide and pack multiple doses of medicine, greatly improve the working efficiency of medicine dispensing, can automatically adapt to tablets of various diameters, has strong versatility, can avoid counting errors, and improve the accuracy of tablet packaging.
附图说明Description of drawings
图1为本发明的俯视图。FIG. 1 is a top view of the present invention.
图2为本发明的左视剖视图。FIG. 2 is a left cross-sectional view of the present invention.
图3为图1中A-A剖视图。FIG. 3 is a cross-sectional view A-A in FIG. 1 .
图4图1中B位置的放大图。FIG. 4 is an enlarged view of position B in FIG. 1 .
图5为转盘的立体图一。FIG. 5 is a
图6为转盘的立体图二。FIG. 6 is a second perspective view of the turntable.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作出进一步详细说明。The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
由图1至图6给出,本发明包括水平的转盘1,转盘1的上表面的中心处开有一个圆形的沉槽2,圆盘上圆周均布有多组分装单元,每组分装单元包括一个开在圆盘上表面的径向槽3,径向槽3的内端与沉槽2连通,外端开通至转盘1的侧壁,径向槽3的槽底开有一个与其平行的分装槽4,分装槽4为内端窄外端宽的梯形;径向槽3内安装有一个可沿槽移动的竖板5,竖板5的内侧连接有将其向内端拉的拉簧6,竖板5位于分装槽4上方,竖版的下侧边与分装槽4构成一个可供药片通过的通道,竖板5越向外端移动,通道的宽度越大;竖板5上安装有一个计数传感器7和一个分计数显示器8,通道内每通过一个药片,技术传感器检测到并使分计数显示器8数值加一,竖板5上安装有一个竖向的套管9,套管9内安装一个磁性的挡杆10,挡杆10与套管9的上端之间安装有压簧11,套管9的上端安装有一个电磁铁12,电磁铁12通电可吸附挡杆10使其缩进套管9内,此时压簧11压缩,分计数显示器8的数值达到设定值后,会发出控制信号使电磁铁12断电,在压簧11的作用下,挡杆10向下弹出伸入通道内,阻挡药片继续通过;转盘1由一个驱动电机13驱动,启动后驱动电机13持续加速,直至计数传感器7检测到第一个药片通过通道后,发出控制信号使驱动电机13以此时的转速恒速转动。Given by Figure 1 to Figure 6, the present invention includes a
所述的径向槽3内安装有与其平行的滑杆14,竖板5穿设在滑杆14上沿滑杆14滑动,拉簧6安装在滑杆14上,拉簧6一端与竖板5的内侧连接,一端与滑杆14的内端连接。A
所述的计数传感器7不与通道的中线对正,而是偏向通道中线的一侧,药片逐一通过通道时,前后两个药片可能会紧挨着通过,则两个药片的接触点必定在通道的中线处,如果计数传感器7针对通道的中线,则计数传感器7可能将紧挨通过的两个或多个药片误计为一个药片,从而出现计数错误,而前后两个药片在通道的非中线位置必定存在间隔,从而可避免将两个或多个药片记为一个。The
所述的挡杆10不与通道的中线对正,而是偏向通道中线的一侧,当挡杆10向下弹出时,可确保挡杆10插在两个药片之间的间隔内,避免不能将相邻的药片分隔开。The
所述的转盘1下方设有一个水平的固定板15,固定板15上安装有一个竖向的转轴16,转轴16上端经滑键可滑动的安装在转盘1的圆心处,固定板15的上表面圆周均布有多个径向的凸起条17,转盘1的下表面圆周均布有多个竖向的支撑杆18,支撑杆18的下端抵在固定板15上,转轴16带动转盘1转动时,竖杆的下端经过凸起条17时会使转盘1上下振动,有助于转盘1上的药片分散开,避免在通道处堆积将通道堵塞。A
所述的转轴16上下端安装有一个第一齿轮19,驱动电机13固定在固定板15的下表面,驱动电机13连接有一个第二齿轮20,第二齿轮20与第一齿轮19啮合,从而带动转轴16和转盘1转动。A
所述的沉槽2的底面高于径向槽3的底面,使沉槽2内的药片能够顺利的进入径向槽3内。The bottom surface of the
所述的每个径向槽3的外端均设有一个固定在转盘1侧壁上的承接盒21,用于承接分装槽4内掉落的药片,承接盒21的底部设有出药口,出药口上装有抽拉式的挡板。The outer end of each
所述的转盘1下方圆周均布有多个固定的暂存盒22,一次分装工作完成后,承接盒21内的药片可一一对应落入暂存盒22内,转盘1可立即进行下次分装,在转盘1分装的同时对暂存盒22内的药片进行包装。A plurality of fixed
还包括一个总计数显示器23,总计数显示器23汇总所有分计数显示器8的计数和。Also included is a
本发明的工作过程和原理如下:The working process and principle of the present invention are as follows:
在转盘1未启动时,在拉簧6的作用下,竖板5位于最内端,此时竖板5下方的通道最小,此时电磁铁12处于通电状态,挡杆10被电磁铁12吸附缩进套管9内。When the
本发明具有总计和分计两种模式,在分计模式下进行分装时,首先设定分计数显示器8的目标数值,然后将待分装的药片倒入沉槽2内,然后启动驱动电机13,驱动电机13通过第二齿轮20、第一齿轮19和转轴16带动转盘1转动,且驱动电机13持续加速,转盘1转动后,多个竖板5受到离心力的作用向外运动,拉簧6拉伸,转盘1转速越快,竖板5的位置越靠外,同时,沉槽2内的药片在离心力的作用下落入多个径向槽3内位于竖板5的内侧,在竖板5靠近内端时,通道的宽度小于药片的直径,药片不能从通道内通过,当竖板5外移到通道的宽度等于或略大于药片的直径时,药片落入分装槽4内并从通道内通过至竖板5外侧,计数传感器7检测到第一个药片通过后,向驱动电机13发出控制信号使驱动电机13不再加速,以当前速度恒速转动,则多个竖板5在离心力和拉簧6拉力的作用下稳定在当前位置,药片在离心力的作用下依次通过通道,并从分装槽4的外端落入承接盒21内。The present invention has two modes of totalization and sub-counting. In the sub-counting mode, the target value of the
当某个分装单元的分计数显示器8的数值达到设定数值时,计数传感器7会向该组的电磁铁12发出控制信号使该电磁铁12断电,在压簧11的作用下,该组的挡杆10向下弹出,将通道隔断,使后续药片不能继续通过通道,当所有分计数显示器8的数值均达到设定数值后,本次分装作业完成,驱动电机13停机,此时将承接盒21的挡板打开,承接盒21内的药片落入下方的暂存盒22内,然后在沉槽2内倒入药片后启动驱动电机13进行下次分装,于此同时对暂存和内的药片进行包装;多次分装后得到所需的药量。When the value of the
有些情况下,患者服用的药类比较单一,不需要将每顿单独包装,只需数够总量后装在一起,患者每顿自己数药服用,则此时用总计模式;在总计模式下,多个分计数显示器8的数值由总计数显示器23汇总,分计数显示器8不再设目标数值,总计数显示器23设置总量目标数值,当总计数显示器23的数值到达总目标数值后,多个电磁铁12同时断电,多个通道均不再通过药片,然后驱动电机13停机,将多个承接盒21内的药片收集包装即可。In some cases, the medicines taken by the patient are relatively single, and each meal does not need to be packaged separately, but only needs to be counted and then packed together. The patient counts the medicines for each meal and takes the medicine by himself, then the total mode is used at this time; in the total mode , the numerical value of a plurality of
在转盘1转动时,转盘1下表面的支撑杆18在固定板15上的凸起条17的作用下带动转盘1上下振动,有助于药片分散并从通道内顺利通过,避免药片堆积。When the
分装完成后,如果沉槽2和分装槽4内残留的药片较多,则启动驱动电机13使药片排净回收,如果残留的药片较少,则直接用镊子收集回收即可。After the sub-packaging is completed, if there are many tablets remaining in the
所述的分装单元较为合适的数量为六组,这样每次分装后正好得到两天或三天的药量,既保证了效率,又具有一定的灵活性。The appropriate number of the sub-packaging units is six groups, so that after each sub-packaging, two or three days' doses of medicine are obtained, which not only ensures the efficiency, but also has a certain flexibility.
计数传感器7、计数显示器、电磁铁12和驱动电机13之间的控制关系由PLC完成,此为常规的现有技术,本申请不做赘述。The control relationship among the counting
本发明具有如下显著的技术效果:首先,本发明能够快速的分装出多次的药量,大大的提高了抓药的工作效率,特别适用于单次抓药量较大的患者;其次,本发明能通过竖板5的离心运动与梯形的分装槽4配合,能够自动适应各种直径的药片,不需人为调节,通用性强;再有,本发明通过计数传感器7的偏置,能够避免计数错误,提高了药片分装的准确度。The present invention has the following significant technical effects: firstly, the present invention can quickly dispense multiple doses of medicine, greatly improve the working efficiency of dispensing medicine, and is especially suitable for patients with a large amount of medicine for single dispensing; secondly, the present invention The centrifugal motion of the
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