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CN111841665A - Resin short bed - Google Patents

Resin short bed Download PDF

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Publication number
CN111841665A
CN111841665A CN202010843574.0A CN202010843574A CN111841665A CN 111841665 A CN111841665 A CN 111841665A CN 202010843574 A CN202010843574 A CN 202010843574A CN 111841665 A CN111841665 A CN 111841665A
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resin
sieve plate
square
transparent
fixed
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刘宁生
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Nanjing Rifford Membrane Technology Co ltd
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Nanjing Rifford Membrane Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J47/00Ion-exchange processes in general; Apparatus therefor
    • B01J47/02Column or bed processes
    • B01J47/022Column or bed processes characterised by the construction of the column or container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J47/00Ion-exchange processes in general; Apparatus therefor
    • B01J47/14Controlling or regulating

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)

Abstract

The invention relates to a resin short bed, which comprises a transparent square barrel, a first sieve plate, a second sieve plate, an end cover, a bottom box and a square transparent resin bin, wherein the first sieve plate and the second sieve plate are respectively fixed at openings at the upper end and the lower end of the transparent square barrel in a sealing manner; the outer sides of the openings at the upper end and the lower end of the transparent square tube are respectively sleeved and fixed with a flange ring; the square transparent resin bin is arranged in the transparent square barrel; the invention realizes equivalent equal capacity, thereby ensuring the flowing time of the material in the resin column to ensure that the material is fully contacted with the resin; meanwhile, the depth of each honeycomb type flow channel is 1-1.5 m, so that the whole volume is greatly reduced to save more space, the damage of bottom resin and a bottom sand plate is effectively avoided, and meanwhile, the phenomenon that fluid forms an irregular inertia flow channel due to the wall effect to avoid bias flow and turbulence is avoided, so that the adsorption rate is stabilized to improve the exchange efficiency, and in addition, the filling and the replacement of the resin are also convenient.

Description

一种树脂矮床A resin low bed

技术领域technical field

本发明涉及一种树脂矮床。The present invention relates to a low resin bed.

背景技术Background technique

应用大孔吸附树脂进行分离的技术是20世纪60年代末发展起来的继离子交换树脂后的分离新技术之一,大孔吸附树脂是一种不溶于酸、碱及各种有机溶剂的有机高分子聚合物,广泛运用于物料的提取、纯化、浓缩等方面;目前,利用树脂吸附原理对物料中的阴阳离子或分子团进行交换吸附分离的主要设备是树脂柱,树脂柱的高径比对大孔树脂吸附率的影响最为明显。The separation technology using macroporous adsorption resin is one of the new separation technologies developed in the late 1960s after ion exchange resin. Macroporous adsorption resin is an organic high Molecular polymers are widely used in the extraction, purification and concentration of materials; at present, the main equipment for the exchange, adsorption and separation of anions and cations or molecular groups in materials using the principle of resin adsorption is resin columns. The effect of macroporous resin adsorption rate is the most obvious.

现有树脂柱的均采用单个圆柱形的管道(容积1立方米)以供物料通过,为了延长物料在树脂柱中的流动时间以保证物料与树脂充分接触,大都将管道的高径比设置在10~15,为了达到此高径比,就导致管道的长度较长(一般都在5米以上),进而造成整体体积较大,占用了较多空间,且底部树脂受压易破碎流失,底层沙板易断裂,同时还会使流体因壁效应而形成不规则惯性流道,造成偏流和紊流现象,吸附率波动较大,交换效率较低,也给装填、更换树脂增加了难度,有待于进一步改进。The existing resin columns all use a single cylindrical pipe (volume 1 cubic meter) for the material to pass through. In order to prolong the flow time of the material in the resin column to ensure full contact between the material and the resin, the height-diameter ratio of the pipe is mostly set at 10-15, in order to achieve this height-diameter ratio, the length of the pipeline is longer (generally more than 5 meters), which in turn causes the overall volume to be larger, occupying more space, and the resin at the bottom is easily broken and lost under pressure. The sand board is easy to break, and at the same time, the fluid will form an irregular inertial flow channel due to the wall effect, resulting in the phenomenon of drift and turbulence, the adsorption rate fluctuates greatly, the exchange efficiency is low, and it also increases the difficulty of filling and replacing the resin. for further improvement.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术的现状,本发明所要解决的技术问题在于提供一种既保证了物料在树脂柱中的流动时间以确保物料与树脂充分接触,又大幅减小了整体体积以节省较多空间,并稳定了吸附率以提高交换效率,树脂的装填和更换也较为方便的树脂矮床。Aiming at the current situation of the above-mentioned prior art, the technical problem to be solved by the present invention is to provide a method that not only ensures the flow time of the material in the resin column to ensure that the material is fully contacted with the resin, but also greatly reduces the overall volume to save more space , and stabilize the adsorption rate to improve the exchange efficiency, the resin filling and replacement are also more convenient resin low bed.

本发明解决上述技术问题所采用的技术方案为:一种树脂矮床,其特征在于,包括透明方筒、第一筛板、第二筛板、端盖、底盒和方形透明树脂仓,所述第一筛板和第二筛板分别密封固定在透明方筒的上下两端开口处,所述端盖密封固定在第一筛板的上侧,所述端盖的上方内壁与第一筛板的上侧间隔一定距离,所述底盒设于第二筛板的下方,所述底盒的上端开口处密封固定在第二筛板的下侧;所述透明方筒的上下两端开口处外侧还均套设固定有一个法兰圈,上方的一个所述法兰圈的上端固定在第一筛板的下侧,下方的一个所述法兰圈的下端固定在第二筛板的上侧;所述方形透明树脂仓设于透明方筒内,所述方形透明树脂仓的容积为1立方米,所述方形透明树脂仓的上端与第一筛板间隔一定距离并形成平流层,所述方形透明树脂仓的下端与第二筛板间隔一定距离并形成树脂垫层;所述方形透明树脂仓的四周外壁分别固定在透明方筒的四周内壁上,方形透明树脂仓中形成有多个蜂巢型流道;所述蜂巢型流道的高径比为10~15,所述蜂巢型流道的截面形状为正方形,所述蜂巢型流道的深度为1~1.5m。The technical scheme adopted by the present invention to solve the above technical problems is: a low resin bed, which is characterized in that it comprises a transparent square cylinder, a first sieve plate, a second sieve plate, an end cover, a bottom box and a square transparent resin bin, The first sieve plate and the second sieve plate are sealed and fixed at the openings at the upper and lower ends of the transparent square cylinder respectively, the end cover is sealed and fixed on the upper side of the first sieve plate, and the upper inner wall of the end cover and the first sieve plate are sealed and fixed. The upper side of the plate is separated by a certain distance, the bottom box is arranged below the second sieve plate, the upper end opening of the bottom box is sealed and fixed on the lower side of the second sieve plate; the upper and lower ends of the transparent square cylinder are open A flange ring is also sleeved and fixed on the outside of the place, the upper end of the upper flange ring is fixed on the lower side of the first sieve plate, and the lower end of the lower flange ring is fixed on the second sieve plate. The upper side; the square transparent resin silo is arranged in a transparent square cylinder, the volume of the square transparent resin silo is 1 cubic meter, and the upper end of the square transparent resin silo is spaced a certain distance from the first sieve plate and forms a stratosphere, The lower end of the square transparent resin silo is spaced a certain distance from the second sieve plate and forms a resin cushion layer; the surrounding outer walls of the square transparent resin silo are respectively fixed on the surrounding inner walls of the transparent square cylinder, and the square transparent resin silo is formed with many A honeycomb-type flow channel; the height-diameter ratio of the honeycomb-type flow channel is 10-15, the cross-sectional shape of the honeycomb-type flow channel is a square, and the depth of the honeycomb-type flow channel is 1-1.5m.

优选地,所述平流层的高度为350~450mm,所述树脂垫层的高度为40~60mm。Preferably, the height of the stratosphere is 350-450 mm, and the height of the resin cushion layer is 40-60 mm.

优选地,所述底盒的底部还连接有出料管;所述底盒的一侧还连接有排气管。Preferably, a discharge pipe is also connected to the bottom of the bottom box; and an exhaust pipe is also connected to one side of the bottom box.

优选地,所述透明方筒的上端一侧还连接有出液管,所述透明方筒的下端外侧还连接有两个互为中心对称分布的排料管。Preferably, one side of the upper end of the transparent square cylinder is further connected with a liquid outlet pipe, and the outer side of the lower end of the transparent square cylinder is also connected with two discharge pipes which are symmetrically distributed around each other.

优选地,所述透明方筒的外部还套设有多个卡箍。Preferably, a plurality of clamps are also sleeved on the outside of the transparent square cylinder.

与现有技术相比,本发明的优点在于:本发明借助方形透明树脂仓中的多个蜂巢型流道将料液均匀分成多股支流,并且多个蜂巢型流道的容积之和为1立方米,每个蜂巢型流道的高径比均相等并均为10~15,实现了等效等容量,从而保证了物料在树脂柱中的流动时间以确保物料与树脂充分接触;同时,每个蜂巢型流道的深度为1~1.5m,进而大幅减小了整体体积以节省较多空间,且有效避免底部树脂和底层沙板破损,同时防止流体因壁效应而形成不规则惯性流道以避免造成偏流和紊流现象,从而稳定了吸附率以提高交换效率,此外,树脂的装填和更换也较为方便。Compared with the prior art, the advantages of the present invention are: the present invention divides the material liquid into a plurality of tributaries evenly by means of a plurality of honeycomb-type flow channels in a square transparent resin silo, and the sum of the volumes of the plurality of honeycomb-type flow channels is 1. cubic meters, the height-diameter ratio of each honeycomb-type flow channel is equal and is 10-15, which realizes the equivalent volume, thus ensuring the flow time of the material in the resin column to ensure that the material and the resin are fully contacted; at the same time, The depth of each honeycomb flow channel is 1-1.5m, which greatly reduces the overall volume to save more space, and effectively avoids the damage of the bottom resin and the bottom sand board, and prevents the fluid from forming irregular inertial flow due to wall effect. It avoids the phenomenon of bias flow and turbulent flow, thus stabilizing the adsorption rate to improve the exchange efficiency. In addition, the filling and replacement of the resin is also more convenient.

附图说明Description of drawings

图1为本发明的俯侧分解结构图;Fig. 1 is the exploded structure diagram of the lower side of the present invention;

图2为本发明的仰侧分解结构图。FIG. 2 is an exploded structural view of the bottom side of the present invention.

具体实施方式Detailed ways

除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used in the present invention should have the ordinary meaning as understood by one of ordinary skill in the art to which the present invention belongs. The terms "first," "second," and similar terms used herein do not denote any order, quantity, or importance, but are merely used to distinguish different components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

为了保持本发明实施例的以下说明清楚且简明,本发明省略了已知功能和已知部件的详细说明。In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of well-known functions and well-known components.

如图1~2所示,一种树脂矮床,包括透明方筒1、第一筛板13、第二筛板4、端盖3、底盒10和方形透明树脂仓2,第一筛板13和第二筛板4分别密封固定在透明方筒1的上下两端开口处,端盖3密封固定在第一筛板13的上侧,端盖3的上方内壁与第一筛板13的上侧间隔一定距离,底盒10设于第二筛板4的下方,底盒10的上端开口处密封固定在第二筛板4的下侧;透明方筒1的上下两端开口处外侧还均套设固定有一个法兰圈9,上方的一个法兰圈9的上端固定在第一筛板13的下侧,下方的一个法兰圈9的下端固定在第二筛板4的上侧,方形透明树脂仓2设于透明方筒1内,方形透明树脂仓2的上端与第一筛板13间隔一定距离并形成平流层14,方形透明树脂仓2的下端与第二筛板4间隔一定距离并形成树脂垫层15;方形透明树脂仓2的四周外壁分别固定在透明方筒1的四周内壁上,方形透明树脂仓2中形成有多个蜂巢型流道21;蜂巢型流道21的高径比为10~15,方形透明树脂仓2的容积为1立方米,蜂巢型流道21的截面形状为正方形,蜂巢型流道21的深度为1~1.5m。As shown in Figures 1-2, a low resin bed includes a transparent square cylinder 1, a first sieve plate 13, a second sieve plate 4, an end cover 3, a bottom box 10 and a square transparent resin bin 2. The first sieve plate 13 and the second sieve plate 4 are sealed and fixed at the openings at the upper and lower ends of the transparent square cylinder 1 respectively, the end cover 3 is sealed and fixed on the upper side of the first sieve plate 13, and the upper inner wall of the end cover 3 is sealed with the first sieve plate 13. The upper side is separated by a certain distance, the bottom box 10 is arranged below the second sieve plate 4, and the upper end opening of the bottom box 10 is sealed and fixed on the lower side of the second sieve plate 4; A flange ring 9 is set and fixed, the upper end of the upper flange ring 9 is fixed on the lower side of the first sieve plate 13, and the lower end of the lower flange ring 9 is fixed on the upper side of the second sieve plate 4 , the square transparent resin warehouse 2 is arranged in the transparent square cylinder 1, the upper end of the square transparent resin warehouse 2 is separated from the first sieve plate 13 by a certain distance and forms a stratosphere 14, and the lower end of the square transparent resin warehouse 2 is spaced from the second sieve plate 4 A certain distance and a resin cushion layer 15 is formed; the surrounding outer walls of the square transparent resin warehouse 2 are respectively fixed on the surrounding inner walls of the transparent square cylinder 1, and a plurality of honeycomb-type flow channels 21 are formed in the square transparent resin warehouse 2; the honeycomb-type flow channels 21 The height-diameter ratio is 10-15, the volume of the square transparent resin bin 2 is 1 cubic meter, the cross-sectional shape of the honeycomb runner 21 is square, and the depth of the honeycomb runner 21 is 1-1.5m.

平流层14的高度为400mm,树脂垫层15的高度为50mm。The height of the stratosphere 14 is 400 mm, and the height of the resin cushion layer 15 is 50 mm.

底盒10的底部还连接有出料管11;底盒10的一侧还连接有排气管5。A discharge pipe 11 is also connected to the bottom of the bottom box 10 ; an exhaust pipe 5 is also connected to one side of the bottom box 10 .

透明方筒1的上端一侧还连接有出液管12,透明方筒1的下端外侧还连接有两个互为中心对称分布的排料管8;透明方筒1的外部还套设有多个卡箍7以增加透明方筒1的强度。The upper end side of the transparent square cylinder 1 is also connected with a liquid outlet pipe 12, and the outer side of the lower end of the transparent square cylinder 1 is also connected with two discharge pipes 8 that are symmetrically distributed with each other; clamps 7 to increase the strength of the transparent square tube 1 .

使用时,料液经由设在端盖3上的布水器6进入端盖3和第一筛板13之间,再下落到第一筛板13上,料液经过第一筛板13的过滤后进入到平流层14中,进而被多个蜂巢型流道21分成多个支流并分别进入到多个蜂巢型流道21中,从而与事先充满在每个蜂巢型流道21中的大孔吸附树脂充分接触以吸附分离物,经分离后的料液从多个蜂巢型流道21的下端流出后进入树脂垫层15,再流经第二筛板4的过滤后进入到底盒10中,被分离物则会被第二筛板4阻挡,底盒10中的料液最后经由出料管11向外排出,从而完成了吸附分离,底盒10中的气体经由排气管5向外排出以平衡内外压力。When in use, the material liquid enters between the end cover 3 and the first sieve plate 13 through the water distributor 6 provided on the end cover 3, and then falls on the first sieve plate 13, and the material liquid is filtered by the first sieve plate 13. After entering the stratosphere 14, it is divided into a plurality of tributaries by a plurality of honeycomb-type flow channels 21 and respectively enters into a plurality of honeycomb-type flow channels 21, so as to match the large holes filled in each honeycomb-type flow channel 21 in advance. The adsorbent resin is fully contacted to adsorb the separated matter, and the separated feed liquid flows out from the lower ends of the multiple honeycomb-type flow channels 21 and then enters the resin cushion layer 15, and then flows through the second sieve plate 4 and then enters the bottom box 10 after filtration, The material to be separated will be blocked by the second sieve plate 4 , and the material and liquid in the bottom box 10 are finally discharged through the discharge pipe 11 to complete the adsorption and separation, and the gas in the bottom box 10 is discharged through the exhaust pipe 5 to the outside. to balance internal and external pressure.

清洗时,将树脂反洗液经由出料管11进入到底盒10中,进而再压力作用下向上流经第二筛板4、每个蜂巢型流道21和第一筛板13后进入透明方筒1的内部上方,最后经由出液管12向外流出以完成反洗,从而实现多批次循环使用;解析的路径与反洗的路径相同。During cleaning, the resin backwash liquid enters the bottom box 10 through the discharge pipe 11, and then flows upward through the second sieve plate 4, each honeycomb flow channel 21 and the first sieve plate 13 under the action of pressure, and then enters the transparent side. Above the inside of the cylinder 1, and finally flow out through the liquid outlet pipe 12 to complete the backwashing, so as to realize multi-batch recycling; the path of analysis is the same as the path of backwashing.

更换树脂时,将水经由进料主管6、第一支管14和两个第二支管15通入到透明方筒1中,待树脂与水充分混合后经由两个排料管8向外排出。When replacing the resin, the water is introduced into the transparent square cylinder 1 through the main feed pipe 6 , the first branch pipe 14 and the two second branch pipes 15 , and is discharged through the two discharge pipes 8 after the resin and water are fully mixed.

本发明借助方形透明树脂仓2中的多个蜂巢型流道21将料液均匀分成多股支流,并且多个蜂巢型流道21的容积之和为1立方米,每个蜂巢型流道21的高径比均相等并均为10~15,实现了等效等容量,从而保证了物料在树脂柱中的流动时间以确保物料与树脂充分接触;同时,每个蜂巢型流道21的深度为1~1.5m,进而大幅减小了整体体积以节省较多空间,且有效避免底部树脂和底层沙板破损,同时防止流体因壁效应而形成不规则惯性流道以避免造成偏流和紊流现象,从而稳定了吸附率、提高了交换效率,此外,树脂的装填和更换也较为方便。In the present invention, the material and liquid are evenly divided into multiple branches by means of a plurality of honeycomb-type flow channels 21 in the square transparent resin bin 2, and the sum of the volumes of the plurality of honeycomb-type flow channels 21 is 1 cubic meter, and each honeycomb-type flow channel 21 The height-to-diameter ratios of the resins are all equal and both are 10 to 15, which realizes the equivalent volume, thereby ensuring the flow time of the material in the resin column to ensure that the material and the resin are fully contacted; at the same time, the depth of each honeycomb-type flow channel 21 It is 1~1.5m, which greatly reduces the overall volume to save more space, and effectively avoids damage to the bottom resin and bottom sand board, and prevents the fluid from forming irregular inertial flow channels due to wall effects to avoid bias and turbulence. Therefore, the adsorption rate is stabilized and the exchange efficiency is improved. In addition, the filling and replacement of the resin is also more convenient.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行同等替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神与范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that it can still be used for The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (5)

1. A resin short bed is characterized by comprising a transparent square cylinder, a first sieve plate, a second sieve plate, an end cover, a bottom box and a square transparent resin bin, wherein the first sieve plate and the second sieve plate are respectively fixed on openings at the upper end and the lower end of the transparent square cylinder in a sealing manner, the end cover is fixed on the upper side of the first sieve plate in a sealing manner, a certain distance is reserved between the upper inner wall of the end cover and the upper side of the first sieve plate, the bottom box is arranged below the second sieve plate, and the opening at the upper end of the bottom box is fixed on the lower side of the second sieve plate in a sealing manner; a flange ring is sleeved and fixed on the outer side of the opening at the upper end and the lower end of the transparent square cylinder, the upper end of the upper flange ring is fixed on the lower side of the first sieve plate, and the lower end of the lower flange ring is fixed on the upper side of the second sieve plate; the square transparent resin bin is arranged in the transparent square barrel, the volume of the square transparent resin bin is 1 cubic meter, the upper end of the square transparent resin bin is spaced from the first sieve plate by a certain distance to form a stratosphere, and the lower end of the square transparent resin bin is spaced from the second sieve plate by a certain distance to form a resin cushion layer; the peripheral outer walls of the square transparent resin bin are respectively fixed on the peripheral inner walls of the transparent square barrel, and a plurality of honeycomb-shaped flow channels are formed in the square transparent resin bin; the height-diameter ratio of the honeycomb type flow channel is 10-15, the cross section of the honeycomb type flow channel is square, and the depth of the honeycomb type flow channel is 1-1.5 m.
2. The resin short bed as claimed in claim 1, wherein the height of the stratosphere is 350 to 450mm, and the height of the resin cushion layer is 40 to 60 mm.
3. The resin short bed as claimed in claim 1, wherein a discharging pipe is further connected to the bottom of the bottom box; one side of the bottom box is also connected with an exhaust pipe.
4. The resin short bed as claimed in claim 1, wherein a liquid outlet pipe is further connected to one side of the upper end of the transparent square tube, and two material discharge pipes are further connected to the outer side of the lower end of the transparent square tube.
5. The resin short bed as claimed in claim 1, wherein a plurality of clips are further provided on the outside of the transparent square tube.
CN202010843574.0A 2020-08-20 2020-08-20 Resin short bed Pending CN111841665A (en)

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