CN111604497A - A kind of NdFeB superfine powder pretreatment device - Google Patents
A kind of NdFeB superfine powder pretreatment device Download PDFInfo
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- CN111604497A CN111604497A CN202010569530.3A CN202010569530A CN111604497A CN 111604497 A CN111604497 A CN 111604497A CN 202010569530 A CN202010569530 A CN 202010569530A CN 111604497 A CN111604497 A CN 111604497A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/14—Treatment of metallic powder
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/057—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
- H01F1/0571—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
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Abstract
Description
技术领域technical field
本发明涉及钕铁硼的焙烧工艺领域,特别涉及一种钕铁硼超细粉预处理装置。The invention relates to the field of neodymium-iron-boron roasting technology, in particular to a neodymium-iron-boron ultrafine powder pretreatment device.
背景技术Background technique
钕铁硼磁性材料,由于其优异的磁性而被称为“磁王”,被广泛应用到多个领域,但在钕铁硼磁体的生产过程中会产生钕铁硼超细粉废料,并且超细粉比例约占产量1%以上,为了节约资源,提高废弃资源的综合利用率,对钕铁硼超细粉进行回收利用有着重要现实意义,并且前景广”阔。NdFeB magnetic materials, known as "Magnetic King" due to their excellent magnetic properties, are widely used in many fields, but in the production process of NdFeB magnets, NdFeB superfine powder waste will be generated, and ultrafine NdFeB magnets will be produced. The powder ratio accounts for more than 1% of the output. In order to save resources and improve the comprehensive utilization rate of waste resources, the recycling of NdFeB ultrafine powder has important practical significance and has a broad prospect.
现在技术中对于钕铁硼产品进行生产加工的过程中会产生部分粒径较小的粉末颗粒,行业内对于此类粒径于设定值的粉末称之为钕铁硼超细粉,而这些铉铁硼超细粉在进行报废处理时由于其粒径小,因此与空气的接触面积大,当钕铁硼超细粉集中暴露于空气中即可发生自燃甚至于发生爆裂现象,现有在收集钕铁硼细粉时都采用空气隔离法进行密闭式收集,存储于密封的容器内,然后再辗转到专用的燃烧设备人工进行燃烧处理,对钕铁硼中的稀土元素进行回收利用,但这整个过程周期长,工人操作劳动强度大,且时刻要小心处理细粉,高度集中精力去处理。In the current technology, some powder particles with smaller particle size will be generated during the production and processing of NdFeB products. In the industry, powders with such particle size in the set value are called NdFeB ultrafine powder. When the NdFeB ultrafine powder is scrapped, its particle size is small, so the contact area with the air is large. When the NdFeB ultrafine powder is concentrated in the air, spontaneous combustion or even explosion can occur. When collecting NdFeB fine powder, the air isolation method is used for closed collection, stored in a sealed container, and then transferred to special combustion equipment for manual combustion treatment, and the rare earth elements in NdFeB are recycled. The whole process has a long cycle, and the workers are labor-intensive. They must always handle the fine powder with great care and concentrate on processing.
发明内容SUMMARY OF THE INVENTION
本发明目的在于提供一种钕铁硼超细粉预处理装置,以解决现有钕铁硼细粉在收集到燃烧处理的周期长、工人劳动强度大的问题。The purpose of the present invention is to provide a NdFeB ultrafine powder pretreatment device, so as to solve the problems of long period of collection and combustion treatment of the existing NdFeB fine powder and high labor intensity of workers.
为达到上述目的,本发明实施例采用以下方案:In order to achieve the above object, the embodiment of the present invention adopts the following scheme:
一种钕铁硼超细粉预处理装置,其特征在于,包括:A neodymium iron boron ultrafine powder pretreatment device is characterized in that, comprising:
雾化仓,所述雾化仓的前部设有进风口,雾化仓的后部设有抽风机,所述抽风机用于抽出雾化仓内的空气,所述雾化仓具有The atomization chamber, the front part of the atomization chamber is provided with an air inlet, and the rear part of the atomization chamber is provided with an exhaust fan, the exhaust fan is used to extract the air in the atomization chamber, and the atomization chamber has
过滤网,所述雾化仓的内顶面设有卡接块,所述过滤网连接在所述卡接块的下方,所述过滤网为斜向设置;a filter screen, the inner top surface of the atomization chamber is provided with a snap block, the filter screen is connected below the snap block, and the filter screen is arranged obliquely;
喷雾器,所述喷雾器设置在所述雾化仓的内顶面,并位于所述过滤网的上方,所述喷雾器用于向下喷水雾;A sprayer, the sprayer is arranged on the inner top surface of the atomization chamber and above the filter screen, and the sprayer is used to spray water mist downward;
蓄水仓,所述蓄水仓设置在所述雾化仓的上方,所述蓄水仓内存储有水,蓄水仓内的水与所述喷雾器连通;a water storage bin, the water storage bin is arranged above the atomization bin, water is stored in the water storage bin, and the water in the water storage bin is communicated with the sprayer;
积水仓,所述积水仓设置在所述雾化仓的后下方,所述积水仓可收集雾水;a water silo, the water silo is arranged at the rear and bottom of the atomization silo, and the water silo can collect fog water;
下水仓,所述下水仓设置在所述雾化仓的的后下方,位于所述积水仓的前方,所述下水仓具有A lower water silo, the lower water silo is arranged at the rear and bottom of the atomization silo, and is located in front of the water storage silo, and the lower sump has
磁性吸附板,所述磁性吸附板为斜向下设置在所述下水仓中,磁性吸附板用于吸附细粉颗粒;a magnetic adsorption plate, the magnetic adsorption plate is arranged in the lower water silo obliquely downward, and the magnetic adsorption plate is used for adsorbing fine powder particles;
推料杆,所述推料杆设置在所述下水仓的后部,推料杆用于推出在磁性吸附板上的细粉颗粒;a pusher rod, the pusher rod is arranged at the rear of the lower water silo, and the pusher rod is used to push out the fine powder particles on the magnetic adsorption plate;
出水口,所述出水口设置在所述下水仓的下底部;a water outlet, the water outlet is arranged at the lower bottom of the lower water tank;
接料盘,所述接料盘设置在所述下水仓的前部,所述接料盘用于盛接细粉颗粒;a feeding tray, the feeding tray is arranged at the front of the lower water silo, and the feeding tray is used for receiving fine powder particles;
燃烧仓,所述燃烧仓设置在所述雾化仓的前下方,所述燃烧仓内可燃烧细粉颗粒。A combustion chamber, the combustion chamber is arranged in front of and below the atomization chamber, and fine powder particles can be burned in the combustion chamber.
燃烧仓中具有第二安装部,第二安装部中设有驱动轮、第一滑轮与第二滑轮,所述第一滑轮与所述第二滑轮设置在所述第二安装部中的左右上端,所述驱动轮设置在所述第二安装部的中间下端,所述第二安装部的右端与左端设有前板与后板,所述后板上连接第一拉绳,所述第一拉绳绕在第一滑轮上连接驱动轮,所述前板上连接第二拉绳,所述第二拉绳绕在第二滑轮上连接驱动轮,所述前板与所述后板之间为冷却部,冷却部的一侧设有冷却机,用于给接料盘进行降温。There is a second installation part in the combustion chamber, a driving wheel, a first pulley and a second pulley are arranged in the second installation part, and the first pulley and the second pulley are arranged on the left and right upper ends of the second installation part , the drive wheel is arranged at the lower middle end of the second installation part, the right and left ends of the second installation part are provided with a front plate and a rear plate, the rear plate is connected with a first pull rope, the first The pulling rope is wound around the first pulley to connect to the driving wheel, the front plate is connected to the second pulling wire, the second pulling wire is wound around the second pulley and connected to the driving wheel, and the front plate and the rear plate are connected to the driving wheel. For the cooling part, a cooling machine is installed on one side of the cooling part to cool the receiving tray.
优选地,所述雾化仓内还设有棉辊,所述棉辊位于所述过滤网的后方,所述过滤网的下方开有通水口,所述所述雾化仓的内底面为斜面,可供雾水从通水口中向后流动。Preferably, a cotton roller is also provided in the atomization chamber, the cotton roller is located behind the filter screen, a water opening is opened under the filter screen, and the inner bottom surface of the atomization chamber is an inclined surface , for the mist water to flow backward from the water port.
优选地,所述蓄水仓的前方设有阻水板,所述阻水板的后部固定设有两个对称的齿杆,阻水板的前方设有第一安装部,所述第一安装部中设有电机,所述电机的传动端设有第一齿轮,所述第一齿轮的一侧设有第二齿轮,所述第一齿轮、所述第二齿轮相啮合与所述齿杆相啮合设置。阻水板只抬起一小段距离,方便积满的雾水慢慢流出,如果阻水板抬起距离过长,会使雾水快速流出,在雾水中的细粉颗粒流速过快无法被磁性吸附板吸住,因此阻水板的作用是控制水流速。Preferably, a water blocking board is provided in front of the water blocking board, two symmetrical toothed rods are fixed on the rear part of the water blocking board, and a first mounting part is provided in front of the water blocking board, and the first mounting part is provided in front of the water blocking board. The installation part is provided with a motor, the transmission end of the motor is provided with a first gear, one side of the first gear is provided with a second gear, the first gear and the second gear are meshed with the teeth The rods are meshed with each other. The water blocking plate is only lifted a short distance, so that the accumulated mist can flow out slowly. If the water blocking plate is lifted too long, the fog water will flow out quickly, and the flow rate of the fine powder particles in the fog water is too fast. The magnetic adsorption plate sucks, so the function of the water blocking plate is to control the water flow rate.
优选地,所述磁性吸附板的底部设有斜块,所述斜块拖住所述磁性吸附板倾斜向下,所述磁性吸附板为前后交错设置,分为前排与后排,所述磁性吸附板的一侧连接设有第三齿轮,每排的磁性吸附板连接的第三齿轮上套有皮带,所述磁性吸附板的另一侧设有拉杆,所述拉杆中设有滑槽,所述磁性吸附板连接滑槽,所述拉杆的顶部连接第一伸缩气缸。雾水经过交错设置的磁性吸附板,将雾水中的细粉颗粒逐步吸附。Preferably, the bottom of the magnetic adsorption plate is provided with an inclined block, the inclined block drags the magnetic adsorption plate and tilts downward. A third gear is connected to one side of the adsorption plate, a belt is sleeved on the third gear connected to the magnetic adsorption plate of each row, and the other side of the magnetic adsorption plate is provided with a pull rod, and the pull rod is provided with a chute, The magnetic adsorption plate is connected with the chute, and the top of the pull rod is connected with the first telescopic cylinder. The mist water passes through the interlaced magnetic adsorption plates, and the fine powder particles in the mist water are gradually adsorbed.
优选地,所述下水仓的后部设有固定架,所述推料杆搭在所述固定架上,所述推料杆的后方设有油缸,所述油缸可驱动推料杆在固定架上可前后移动。Preferably, a fixing frame is arranged at the rear of the lower water tank, the pushing rod is placed on the fixing frame, and an oil cylinder is arranged behind the pushing rod, and the oil cylinder can drive the pushing rod to the fixing frame. It can be moved back and forth.
优选地,所述所述推料杆的前端具有Preferably, the front end of the push rod has
抵头,所述抵头为长条状,位于所述推料杆的前端上;abutting head, which is a long strip and is located on the front end of the pushing rod;
刮料块,所述刮料块为三角块,比所述抵头端,位于所述推料杆的前端下。A scraping block, the scraping block is a triangular block, which is located under the front end of the push rod than the butt end.
优选地,所述下水仓的前部中设有第一推板,所述下水仓的后部中设有第二推板,所述第一推板与所述第二推板为水平对齐设置,所述第一推板与所述第二推板并排设有四对,所述推料杆上下设有四个,每对的第一推板、第二推板与每个推料杆对齐。Preferably, a first push plate is arranged in the front part of the lower water tank, and a second push plate is arranged in the rear part of the lower water tank, and the first push plate and the second push plate are arranged in a horizontal alignment. , the first push plate and the second push plate are arranged side by side with four pairs, the push rods are provided with four up and down, and the first push plate and the second push plate of each pair are aligned with each push rod .
优选地,所述第一推板的前部设有弧形杆,所述下水仓的前部设有多个弧形导轨,所述弧形杆连接所述弧形导轨,在弧形杆于弧形导轨上设有弹簧。Preferably, the front part of the first push plate is provided with an arc-shaped rod, the front part of the lower water tank is provided with a plurality of arc-shaped guide rails, the arc-shaped rods are connected with the arc-shaped guide rails, and the arc-shaped rods are located between the arc-shaped rods. A spring is provided on the curved guide rail.
优选地,所述雾化仓的底部设有第一支撑架,所述第一支撑架中设有第一滑块,第一支撑架的前端设有第一丝杠电机,所述第一丝杠电机用于驱动第一滑块移动,所述第一滑块中设有第二伸缩气缸,所述第二伸缩气缸的下端设有刮料板。Preferably, the bottom of the atomization chamber is provided with a first support frame, the first support frame is provided with a first slider, the front end of the first support frame is provided with a first lead screw motor, and the first wire The lever motor is used to drive the first sliding block to move, the first sliding block is provided with a second telescopic cylinder, and the lower end of the second telescopic cylinder is provided with a scraper.
优选地,所述刮料板具有Preferably, the scraper has
刮料端,所述刮料端设置在所述刮料板的后端;刮料端为弹性的软板粘接而成,在挂区刮料块上的细粉颗粒时容易弯曲不易断裂。The scraping end is arranged at the rear end of the scraping plate; the scraping end is formed by bonding elastic soft plates, and it is easy to bend and not break when scraping the fine powder particles on the material block in the hanging area.
拉盘端,所述拉盘端设置在所述刮料板的前端。拉盘端为“┏”形,拉盘端不仅可以将接料盘推进燃烧仓中,还能将接料盘拉出。The pull-disk end is arranged at the front end of the scraper. The end of the pull plate is "┏" shape, and the end of the pull plate can not only push the receiving plate into the combustion chamber, but also pull out the receiving plate.
优选地,所述下水仓的前部设有第二支撑架,所述第二支撑架中设有第二滑块,第二支撑架的前端设有第二丝杠电机,所述第二丝杠电机用于驱动第二滑块移动,所述第二滑块中设有第三伸缩气缸,所述第三伸缩气缸的上端设有托盘,所述接料盘设置在所述托盘上。Preferably, the front part of the lower water tank is provided with a second support frame, the second support frame is provided with a second slider, the front end of the second support frame is provided with a second screw motor, and the second screw The lever motor is used to drive the second sliding block to move, and the second sliding block is provided with a third telescopic cylinder, the upper end of the third telescopic cylinder is provided with a tray, and the material receiving tray is arranged on the tray.
优选地,所述燃烧仓的后部内设有第三支撑架,所述第三支撑架中设有第三滑块,第三支撑架的后端设有第三丝杠电机,所述第三丝杠电机用于驱动第三滑块移动,所述第三滑块的下方设有第四伸缩气缸,所述第四伸缩气缸的上端设有拉盘板,所述拉盘板的上端呈钩状,用于拉出接料盘。Preferably, a third support frame is arranged in the rear of the combustion chamber, a third sliding block is arranged in the third support frame, and a third lead screw motor is arranged at the rear end of the third support frame. The three-screw motor is used to drive the third sliding block to move. A fourth telescopic cylinder is arranged below the third sliding block, and a pull plate is arranged on the upper end of the fourth telescopic cylinder. The upper end of the pull plate is in the shape of a Hook for pulling out the catch tray.
一种钕铁硼超细粉预处理装置的使用方法,包括:A method for using a neodymium iron boron ultrafine powder pretreatment device, comprising:
吸取细粉颗粒,启动抽风机,在进风口中套上吸尘套管,吸尘套管对准加工生产产生的细粉一点点的进行吸取,然后开启喷雾器,喷雾器进行喷雾水,雾水在过滤网上与棉辊上附着并向下流动,细粉进入雾化仓后进过过滤网中的网孔,与雾水融合,再经过棉辊上流下的雾水融合在一起,使细粉同雾水从斜面上经过过滤网底部的通水口流向积水仓中;Absorb the fine powder particles, start the exhaust fan, put a dust suction sleeve in the air inlet, and the dust suction sleeve is aligned with the fine powder produced by the processing to absorb a little bit, then turn on the sprayer, the sprayer sprays water, and the mist water is in The filter screen is attached to the cotton roller and flows downward. The fine powder enters the atomization chamber and enters the mesh in the filter screen, where it fuses with the mist water, and then fuses with the mist water flowing down the cotton roller, so that the fine powder is mixed with the mist. The water flows from the inclined surface to the sump through the water opening at the bottom of the filter screen;
刮取细粉颗粒,启动电机,电机驱动第一齿轮顺时针转动,传动第二齿轮,再与齿杆啮合传动,使阻水板上升,积水仓中积满的水慢慢流向下水仓中,水经过下水仓中左右交错设置的磁性吸附板,使水中的细粉颗粒被吸附在上面,等积水仓中的水排完后,细粉颗粒全部被吸附在磁性吸附板上,启动第一伸缩气缸,将拉杆上升,带动磁性吸附板向上翻转,直至磁性吸附板转动到水平位置处,然后启动油缸,油缸推动推料杆前进,推料杆经第二推板进入到下水仓中,推料杆前的刮料块从磁性吸附板上挂过,将细粉颗粒刮下,最后经过第一推板推出。Scrape the fine powder particles, start the motor, the motor drives the first gear to rotate clockwise, drives the second gear, and then meshes with the gear rod to make the water blocking plate rise, and the water accumulated in the water tank slowly flows into the lower water tank , the water passes through the magnetic adsorption plates staggered left and right in the lower water tank, so that the fine powder particles in the water are adsorbed on it. A telescopic cylinder lifts the pull rod and drives the magnetic adsorption plate to turn upwards until the magnetic adsorption plate rotates to the horizontal position, and then starts the oil cylinder, the oil cylinder pushes the push rod forward, and the push rod enters the lower water tank through the second push plate. The scraping block in front of the push rod hangs from the magnetic adsorption plate, scrapes off the fine powder particles, and finally pushes out through the first push plate.
收集细粉颗粒,启动第一丝杠电机与第二伸缩气缸,驱动第一滑块向推料杆移动,并驱动刮料板后端的刮料端对刮料块刮取的细粉颗粒进行挂下,启动第二丝杠电机与第三伸缩气缸,驱动第二滑块移动至推料杆的下方,并驱动接料盘接近正在刮取的推料杆下方,使刮下的细粉颗粒能够落在接料盘中;Collect the fine powder particles, start the first screw motor and the second telescopic cylinder, drive the first slider to move toward the push rod, and drive the scraper end at the rear end of the scraper to hang the fine powder particles scraped by the scraper block. down, start the second screw motor and the third telescopic cylinder, drive the second slider to move below the push rod, and drive the catch tray to be close to the bottom of the push rod being scraped, so that the scraped fine powder particles can be fall into the receiving tray;
燃烧处理细粉颗粒,接料盘被传送到前板,启动伺服电机,伺服电机驱动驱动轮顺时针转动,使第二拉绳拉动前板抬起,接料盘经刮料板的前端抵头推动下进入到冷却部中,伺服电机再驱动驱动轮逆时针转动,使第一拉绳拉动后板抬起,前板被放下,启动第三丝杠电机与第四伸缩气缸,驱动拉盘板将接料盘推进燃烧仓中进行燃烧处理;燃烧处理完后的细粉颗粒会结成团,接料盘在拉盘板的拉动下再次进入冷却部,冷却部中设置的冷却机对接料盘进行降温,最后在刮料板的前端抵头拉动下拉出,完成细粉颗粒的燃烧处理过程。The fine powder particles are burnt and processed, the receiving plate is transferred to the front plate, the servo motor is started, and the servo motor drives the driving wheel to rotate clockwise, so that the second pulling rope pulls the front plate to lift, and the receiving plate is pushed by the front end of the scraper. Push down into the cooling part, the servo motor then drives the driving wheel to rotate counterclockwise, so that the first pull rope pulls the rear plate to lift, the front plate is put down, and the third screw motor and the fourth telescopic cylinder are activated to drive the pull plate. Push the feeding tray into the combustion chamber for combustion treatment; the fine powder particles after the combustion treatment will form agglomerates, and the feeding tray will enter the cooling part again under the pulling of the pulling plate, and the cooling machine set in the cooling part will connect to the feeding tray. Cool down, and finally pull it out at the front end of the scraper to complete the combustion process of fine powder particles.
本发明有益效果:Beneficial effects of the present invention:
本发明是一种钕铁硼超细粉预处理装置,通过雾化仓中对钕铁硼细粉进行吸取与雾水融合,再经磁性吸附板将雾水中的细粉颗粒吸附,通过推料杆刮取细粉颗粒,刮料板将细粉颗粒从刮料块中刮下,刮下的细粉颗粒落在接料盘上,最后将接料盘送入燃烧仓中对细粉颗粒进行燃烧处理;本发明获取到钕铁硼细粉可马上进行收集,然后进行燃烧处理,回收利用,获得了处理快速、降低工人的劳动强度,并且处理效率高的有益效果。The invention is a neodymium-iron-boron ultrafine powder pretreatment device, which absorbs the neodymium-iron-boron fine powder in the atomization bin and fuses it with the mist water, and then adsorbs the fine powder particles in the mist water through a magnetic adsorption plate, The material rod scrapes the fine powder particles, the scraper plate scrapes the fine powder particles from the scraping block, the scraped fine powder particles fall on the receiving tray, and finally the receiving tray is sent to the combustion chamber for the fine powder particles. Combustion treatment; the NdFeB fine powder obtained by the present invention can be immediately collected, then burnt and recycled, and the beneficial effects of fast treatment, reduced labor intensity of workers and high treatment efficiency are obtained.
附图说明Description of drawings
图1是本发明中的内部示意图。Figure 1 is an internal schematic diagram in the present invention.
图2是本发明中雾化仓的示意图。Fig. 2 is the schematic diagram of the atomization chamber in the present invention.
图3是图2中A处的局部示意图。FIG. 3 is a partial schematic view at A in FIG. 2 .
图4是本发明中下水仓的内部示意图。FIG. 4 is an internal schematic diagram of the lower water tank in the present invention.
图5是本发明中阻水板的后部示意图。FIG. 5 is a schematic view of the rear of the water blocking plate of the present invention.
图6是本发明中下水仓的内部剖视图。FIG. 6 is an internal cross-sectional view of the lower water tank in the present invention.
图7是本发明中下水仓的部件示意图。Fig. 7 is a schematic diagram of the components of the lower water tank in the present invention.
图8是本发明中燃烧仓的前部部件示意图。Figure 8 is a schematic view of the front part of the combustion chamber of the present invention.
图9是本发明中刮料板的示意图。Fig. 9 is a schematic diagram of a scraper in the present invention.
图10是本发明中燃烧仓的剖视图。Figure 10 is a cross-sectional view of a combustion chamber in the present invention.
图11是本发明中接料盘的移动示意图。Figure 11 is a schematic diagram of the movement of the receiving tray in the present invention.
图12是本发明中接料盘的移动到燃烧仓内的示意图。Figure 12 is a schematic diagram of the movement of the receiving tray into the combustion chamber in the present invention.
1、雾化仓 2、蓄水仓 3、积水仓1.
4、抽风机 5、下水仓 6、出水口4.
7、燃烧仓 101、进风口 102、卡接块7.
103、过滤网 104、棉辊 105、喷雾器103,
1001、斜面 1031、通水口 31、第一安装部1001, inclined
301、阻水板 302、推料杆 303、油缸301,
304、固定架 3011、齿块 3101、电机304, fixed
3102、第一齿轮 3103、第二齿轮 3021、抵头3102, the
3022、刮料块 501、斜块 502、磁性吸附板3022,
503、第一推板 504、第二推板 505、拉杆503, the
506、第一伸缩气缸 507、皮带 508、第三齿轮506, the first
5031、弧形杆 5032、弧形导轨 5033、弹簧5031,
5051、滑槽 71、第一支撑架 72、第二支撑架5051,
73、第二安装部 74、后板 75、前板73.
76、冷却部 711、第一滑块 712、刮料板76. Cooling
713、第一丝杠电机 714、第二伸缩气缸 721、第二滑块713, the
722、接料盘 723、第二丝杠电机 724、第三伸缩气缸722, receiving
731、第一滑轮 732、第二滑轮 733、第一拉绳731, the
734、第二拉绳 735、驱动轮 761、拉盘板734,
762、第三滑块 763、第三支撑架 764、第三丝杠电机762, the
765、第四伸缩气缸 7121、刮料端 7122、拉盘端765, the fourth
具体实施方式Detailed ways
为了使本发明的目的、技术方案进行清楚、完整地描述,及优点更加清楚明白,以下结合附图对本发明实施例进行进一步详细说明。应当理解,此处所描述的具体实施例是本发明一部分实施例,而不是全部的实施例,仅仅用以解释本发明实施例,并不用于限定本发明实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to clearly and completely describe the purpose and technical solutions of the present invention, and to make the advantages more clear, the following describes the embodiments of the present invention in further detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are a part of the embodiments of the present invention, rather than all the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained under the premise of creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“中”“上”、“下”、“左”、“右”、“内”、“外”、“顶”、“底”、“侧”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“一”、“第一”、“第二”、“第三”、“第四”、“第五”、“第六”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom" ”, “side”, “vertical”, “horizontal”, etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "a", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
出于简明和说明的目的,实施例的原理主要通过参考例子来描述。在以下描述中,很多具体细节被提出用以提供对实施例的彻底理解。然而明显的是。对于本领域普通技术人员,这些实施例在实践中可以不限于这些具体细节。在一些实例中,没有详细地描述公知方法和结构,以避免无必要地使这些实施例变得难以理解。另外,所有实施例可以互相结合使用。For the purposes of simplicity and explanation, the principles of the embodiments are described primarily by reference to examples. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However obviously. For those of ordinary skill in the art, the embodiments may not be limited in practice to these specific details. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring the embodiments. In addition, all the embodiments can be used in combination with each other.
如图1-2所示,本发明是一种钕铁硼超细粉预处理装置,其特征在于,包括:雾化仓1、蓄水仓2、积水仓3、下水仓5与燃烧仓7,雾化仓1的前部设有进风口101,雾化仓1的后部设有抽风机4,抽风机4用于抽出雾化仓1内的空气,雾化仓1具有过滤网103与喷雾器 105,雾化仓1的内顶面设有卡接块102,过滤网103连接在卡接块102的下方,过滤网103 为斜向设置;喷雾器105设置在雾化仓1的内顶面,并位于过滤网103的上方,喷雾器105 用于向下喷水雾;蓄水仓2设置在雾化仓1的上方,蓄水仓2内存储有水,蓄水仓2内的水与喷雾器105连通;积水仓3设置在雾化仓1的后下方,积水仓3可收集雾水;下水仓5设置在雾化仓1的的后下方,位于积水仓3的前方,下水仓5具有磁性吸附板502、推料杆302、出水口6与接料盘722,磁性吸附板502为斜向下设置在下水仓5中,磁性吸附板502用于吸附细粉颗粒;推料杆302设置在下水仓5的后部,推料杆302用于推出在磁性吸附板502 上的细粉颗粒;出水口6设置在下水仓5的下底部;接料盘722设置在下水仓5的前部,接料盘722用于盛接细粉颗粒;燃烧仓7设置在雾化仓1的前下方,燃烧仓7内可燃烧细粉颗粒。As shown in Figures 1-2, the present invention is a neodymium iron boron ultrafine powder pretreatment device, which is characterized in that it includes: an
如图10所示,燃烧仓7中具有第二安装部73,第二安装部73中设有驱动轮735、第一滑轮731与第二滑轮732,第一滑轮731与第二滑轮732设置在第二安装部73中的左右上端,驱动轮735设置在第二安装部73的中间下端,第二安装部73的右端与左端设有前板75与后板74,后板74上连接第一拉绳733,第一拉绳733绕在第一滑轮731上连接驱动轮735,前板75上连接第二拉绳734,第二拉绳734绕在第二滑轮732上连接驱动轮735,前板75与后板74之间为冷却部76,冷却部76的一侧设有冷却机,用于给接料盘722进行降温。As shown in FIG. 10 , the
具体地,如图2所示,雾化仓1内还设有棉辊104,棉辊104位于过滤网103的后方,过滤网103的下方开有通水口1031,雾化仓1的内底面为斜面1001,可供雾水从通水口1031 中向后流动。Specifically, as shown in FIG. 2 , the
具体地,如图4-5所示,蓄水仓2的前方设有阻水板301,阻水板301的后部固定设有两个对称的齿杆,阻水板301的前方设有第一安装部31,第一安装部31中设有电机3101,电机3101的传动端设有第一齿轮3102,第一齿轮3102的一侧设有第二齿轮3103,第一齿轮3102、第二齿轮3103相啮合与齿杆相啮合设置。阻水板301只抬起一小段距离,方便积满的雾水慢慢流出,如果阻水板301抬起距离过长,会使雾水快速流出,在雾水中的细粉颗粒流速过快无法被磁性吸附板502吸住,因此阻水板301的作用是控制水流速。Specifically, as shown in FIGS. 4-5 , a
具体地,如图6所示,磁性吸附板502的底部设有斜块501,斜块501拖住磁性吸附板502倾斜向下,磁性吸附板502为前后交错设置,分为前排与后排,磁性吸附板502的一侧连接设有第三齿轮508,每排的磁性吸附板502连接的第三齿轮508上套有皮带507,磁性吸附板502的另一侧设有拉杆505,拉杆505中设有滑槽5051,磁性吸附板502连接滑槽5051,拉杆505的顶部连接第一伸缩气缸506。雾水经过交错设置的磁性吸附板502,将雾水中的细粉颗粒逐步吸附。Specifically, as shown in FIG. 6 , the bottom of the
具体地,下水仓5的后部设有固定架304,推料杆302搭在固定架304上,推料杆302的后方设有油缸303,油缸303可驱动推料杆302在固定架304上可前后移动。Specifically, a fixing
具体地,如图9所示,推料杆302的前端具有抵头3021与刮料块3022,抵头3021为长条状,位于推料杆302的前端上;刮料块3022为三角块,比抵头3021端,位于推料杆302 的前端下。Specifically, as shown in FIG. 9 , the front end of the
具体地,如图6所示,下水仓5的前部中设有第一推板503,下水仓5的后部中设有第二推板504,第一推板503与第二推板504为水平对齐设置,第一推板503与第二推板504 并排设有四对,推料杆302上下设有四个,每对的第一推板503、第二推板504与每个推料杆302对齐。Specifically, as shown in FIG. 6 , a
具体地,第一推板503的前部设有弧形杆5031,下水仓5的前部设有多个弧形导轨5032,弧形杆5031连接弧形导轨5032,在弧形杆5031于弧形导轨5032上设有弹簧5033。Specifically, the front part of the
具体地,如图8所示,雾化仓1的底部设有第一支撑架71,第一支撑架71中设有第一滑块711,第一支撑架71的前端设有第一丝杠电机713,第一丝杠电机713用于驱动第一滑块711移动,第一滑块711中设有第二伸缩气缸714,第二伸缩气缸714的下端设有刮料板 712。Specifically, as shown in FIG. 8 , the bottom of the
具体地,刮料板712具有刮料端7121与拉盘端7122,刮料端7121设置在刮料板712的后端;刮料端7121为弹性的软板粘接而成,在挂区刮料块3022上的细粉颗粒时容易弯曲不易断裂。拉盘端7122设置在刮料板712的前端。拉盘端7122为“┏”形,拉盘端7122不仅可以将接料盘722推进燃烧仓7中,还能将接料盘722拉出。Specifically, the
具体地,下水仓5的前部设有第二支撑架72,第二支撑架72中设有第二滑块721,第二支撑架72的前端设有第二丝杠电机723,第二丝杠电机723用于驱动第二滑块721移动,第二滑块721中设有第三伸缩气缸724,第三伸缩气缸724的上端设有托盘,接料盘722设置在托盘上。Specifically, the front part of the
具体地,燃烧仓7的后部内设有第三支撑架763,第三支撑架763中设有第三滑块762,第三支撑架763的后端设有第三丝杠电机764,第三丝杠电机764用于驱动第三滑块762移动,第三滑块762的下方设有第四伸缩气缸765,第四伸缩气缸765的上端设有拉盘板761,拉盘板761的上端呈钩状,用于拉出接料盘722。Specifically, the rear part of the
一种钕铁硼超细粉预处理装置的使用方法,包括:A method for using a neodymium iron boron ultrafine powder pretreatment device, comprising:
吸取细粉颗粒,启动抽风机4,在进风口101中套上吸尘套管,吸尘套管对准加工生产产生的细粉一点点的进行吸取,然后开启喷雾器105,喷雾器105进行喷雾水,雾水在过滤网103上与棉辊104上附着并向下流动,细粉进入雾化仓1后进过过滤网103中的网孔,与雾水融合,再经过棉辊104上流下的雾水融合在一起,使细粉同雾水从斜面1001上经过过滤网103底部的通水口1031流向积水仓3中;Suck the fine powder particles, start the
刮取细粉颗粒,启动电机3101,电机3101驱动第一齿轮3102顺时针转动,传动第二齿轮3103,再与齿杆啮合传动,使阻水板301上升,积水仓3中积满的水慢慢流向下水仓5中,水经过下水仓5中左右交错设置的磁性吸附板502,使水中的细粉颗粒被吸附在上面,等积水仓3中的水排完后,细粉颗粒全部被吸附在磁性吸附板502上,启动第一伸缩气缸506,将拉杆505上升,带动磁性吸附板502向上翻转,直至磁性吸附板502转动到水平位置处,然后启动油缸303,油缸303推动推料杆302前进,推料杆302经第二推板504进入到下水仓5中,推料杆302前的刮料块3022从磁性吸附板502上挂过,将细粉颗粒刮下,最后经过第一推板503推出。Scrape the fine powder particles, start the
收集细粉颗粒,启动第一丝杠电机713与第二伸缩气缸714,驱动第一滑块711向推料杆302移动,并驱动刮料板712后端的刮料端7121对刮料块3022刮取的细粉颗粒进行挂下,启动第二丝杠电机723与第三伸缩气缸724,驱动第二滑块721移动至推料杆302的下方,并驱动接料盘722接近正在刮取的推料杆302下方,使刮下的细粉颗粒能够落在接料盘722中;Collect fine powder particles, start the
燃烧处理细粉颗粒,接料盘722被传送到前板75,启动伺服电机3101,伺服电机3101 驱动驱动轮735顺时针转动,使第二拉绳734拉动前板75抬起,接料盘722经刮料板712的前端抵头3021推动下进入到冷却部76中,伺服电机3101再驱动驱动轮735逆时针转动,使第一拉绳733拉动后板74抬起,前板75被放下,启动第三丝杠电机764与第四伸缩气缸765,驱动拉盘板761将接料盘722推进燃烧仓7中进行燃烧处理;燃烧处理完后的细粉颗粒会结成团,接料盘722在拉盘板761的拉动下再次进入冷却部76,冷却部76中设置的冷却机对接料盘722进行降温,最后在刮料板712的前端抵头3021拉动下拉出,完成细粉颗粒的燃烧处理过程。The fine powder particles are burnt and processed, the receiving
尽管上面对本发明说明性的具体实施方式进行了描述,以便于本技术领域的技术人员能够理解本发明,但是本发明不仅限于具体实施方式的范围,对本技术领域的普通技术人员而言,只要各种变化只要在所附的权利要求限定和确定的本发明精神和范围内,一切利用本发明构思的发明创造均在保护之列。Although the illustrative specific embodiments of the present invention are described above so that those skilled in the art can understand the present invention, the present invention is not limited to the scope of the specific embodiments. As long as such changes fall within the spirit and scope of the present invention as defined and determined by the appended claims, all inventions and creations utilizing the inventive concept are included in the protection list.
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