CN111403558A - High-efficiency flexible laminated thin-film solar cell and preparation method thereof - Google Patents
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- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 57
- 239000000758 substrate Substances 0.000 claims abstract description 47
- 238000010521 absorption reaction Methods 0.000 claims abstract description 40
- UIPVMGDJUWUZEI-UHFFFAOYSA-N copper;selanylideneindium Chemical compound [Cu].[In]=[Se] UIPVMGDJUWUZEI-UHFFFAOYSA-N 0.000 claims abstract 9
- 238000000151 deposition Methods 0.000 claims description 38
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- 239000006096 absorbing agent Substances 0.000 claims description 22
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- RQQRAHKHDFPBMC-UHFFFAOYSA-L lead(ii) iodide Chemical compound I[Pb]I RQQRAHKHDFPBMC-UHFFFAOYSA-L 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- PNHVEGMHOXTHMW-UHFFFAOYSA-N magnesium;zinc;oxygen(2-) Chemical compound [O-2].[O-2].[Mg+2].[Zn+2] PNHVEGMHOXTHMW-UHFFFAOYSA-N 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- CEAJFNBWKBTRQE-UHFFFAOYSA-N methanamine;methanol Chemical compound NC.OC CEAJFNBWKBTRQE-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/30—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules comprising thin-film photovoltaic cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/40—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules comprising photovoltaic cells in a mechanically stacked configuration
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/10—Semiconductor bodies
- H10F77/16—Material structures, e.g. crystalline structures, film structures or crystal plane orientations
- H10F77/169—Thin semiconductor films on metallic or insulating substrates
- H10F77/1698—Thin semiconductor films on metallic or insulating substrates the metallic or insulating substrates being flexible
- H10F77/1699—Thin semiconductor films on metallic or insulating substrates the metallic or insulating substrates being flexible the films including Group I-III-VI materials, e.g. CIS or CIGS on metal foils or polymer foils
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/541—CuInSe2 material PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及太阳能电池技术领域,尤其涉及一种高效率柔性叠层薄膜太阳能电池及其制备方法。The invention relates to the technical field of solar cells, in particular to a high-efficiency flexible laminated thin-film solar cell and a preparation method thereof.
背景技术Background technique
目前单层电池效率接近理论极限效率,其提升空间较小,串联太阳能电池技术提供了一种提高太阳能电池效率的有效方法,通过结合两个或多个具有不同吸收波段的太阳能电池来获取更广泛波长的太阳辐射。At present, the efficiency of single-layer cells is close to the theoretical limit efficiency, and its improvement space is small. The tandem solar cell technology provides an effective method to improve the efficiency of solar cells. By combining two or more solar cells with different absorption bands to obtain a wider range of wavelength of solar radiation.
提高聚合物太阳能电池效率的有效方法也是采用串联结构,通过利用更宽的太阳辐射光谱,使光子能量的热化损失最小化。然而,针对聚合物太阳能电池,由于缺乏合适的低禁带聚合物,其串联器件的性能明显落后于单层太阳能电池。另外,目前普遍采用的以晶体硅制作的底电池的叠层电池的缺点是硅片较厚,不能弯曲,因此也限制了其应用范围。An effective way to improve the efficiency of polymer solar cells is also to use a tandem structure to minimize the thermalization loss of photon energy by utilizing a wider spectrum of solar radiation. However, for polymer solar cells, the performance of tandem devices significantly lags behind that of single-layer solar cells due to the lack of suitable low-bandgap polymers. In addition, the currently commonly used tandem battery with a bottom cell made of crystalline silicon has the disadvantage that the silicon wafer is thick and cannot be bent, which also limits its application range.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术存在的不足,本发明提供了一种高效率柔性叠层薄膜太阳能电池及其制备方法,该叠层薄膜太阳能电池除了具有薄膜太阳能电池的各种优点以外,还能保证串联性能,提高电池效率,具有制备方法简单、成本较低、应用范围更加广泛等优点。In view of the deficiencies in the prior art, the present invention provides a high-efficiency flexible laminated thin film solar cell and a preparation method thereof. The laminated thin film solar cell not only has various advantages of thin film solar cells, but also can ensure tandem performance, Improving the battery efficiency has the advantages of simple preparation method, low cost, and wider application range.
为了实现上述的目的,本发明采用了如下的技术方案:In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme:
一种高效率柔性叠层薄膜太阳能电池的制备方法,包括:A preparation method of a high-efficiency flexible laminated thin-film solar cell, comprising:
制备底电池,所述底电池的P型半导体吸收层为铜铟硒吸收层;preparing a bottom battery, the P-type semiconductor absorption layer of the bottom battery is a copper indium selenide absorption layer;
制备顶电池,所述顶电池的带隙宽于所述底电池;preparing a top cell, the top cell having a wider band gap than the bottom cell;
采用机械堆叠法,将所述顶电池堆叠在所述底电池上。The top cell is stacked on the bottom cell using a mechanical stacking method.
作为其中一种实施方式,制备底电池的步骤包括:As one of the embodiments, the step of preparing the bottom cell includes:
提供一柔性的第一衬底;providing a flexible first substrate;
在所述第一衬底上形成背电极;forming a back electrode on the first substrate;
在所述背电极上采用三步共蒸发法制备所述铜铟硒吸收层;preparing the copper indium selenide absorber layer on the back electrode by a three-step co-evaporation method;
对所述铜铟硒吸收层进行碱金属后沉积处理,并在处理后的所述铜铟硒吸收层上方依次制备第一半导体缓冲层、第一窗口层、第一透明前电极。Alkali metal post-deposition treatment is performed on the copper indium selenide absorption layer, and a first semiconductor buffer layer, a first window layer and a first transparent front electrode are sequentially prepared on the treated copper indium selenide absorption layer.
作为其中一种实施方式,制备底电池的步骤包括:As one of the embodiments, the step of preparing the bottom cell includes:
在三步共蒸发法制备所述铜铟硒吸收层的第一阶段生长铟,在第二阶段生长铜,在第三阶段生长铟使之形成贫铜相;In the first stage of preparing the copper indium selenide absorption layer by the three-step co-evaporation method, indium is grown in the first stage, copper is grown in the second stage, and indium is grown in the third stage to form a copper-poor phase;
其中,在第三阶段生长过程中添加氟化钠,在第三阶段生长完成后的碱金属后沉积处理过程中添加氟化铷。Wherein, sodium fluoride is added during the third-stage growth process, and rubidium fluoride is added during the alkali metal post-deposition process after the third-stage growth is completed.
作为其中一种实施方式,所述第一阶段的生长过程包括:在5.0×10-5Pa~1.0×10-4Pa的本底真空条件下,在所述背电极上同时蒸镀In、Se两种元素,In和Se的蒸发源温度分别为810-830℃和240-300℃,所述第一衬底的温度为350℃-400℃,沉积时间为25-40min;As one of the embodiments, the growth process of the first stage includes: simultaneously evaporating In and Se on the back electrode under a background vacuum condition of 5.0×10 -5 Pa to 1.0×10 -4 Pa The evaporation source temperatures of the two elements, In and Se, are 810-830°C and 240-300°C, respectively, the temperature of the first substrate is 350°C-400°C, and the deposition time is 25-40min;
所述第二阶段的生长过程包括:在1.0×10-2Pa~2.0×10-2Pa的真空条件下,在前一阶段的基础上同时蒸镀Cu和Se两种元素,Cu和Se两种元素的蒸发源温度分别为1150-1300℃和240-300℃,所述第一衬底的温度为500-600℃,沉积时间为15-25min;The growth process of the second stage includes: under the vacuum condition of 1.0 × 10 -2 Pa to 2.0 × 10 -2 Pa, on the basis of the previous stage, two elements of Cu and Se are simultaneously evaporated, and the two elements of Cu and Se are The evaporation source temperatures of the elements are respectively 1150-1300°C and 240-300°C, the temperature of the first substrate is 500-600°C, and the deposition time is 15-25min;
所述第三阶段的生长过程包括:在2.0×10-2Pa~3.0×10-2Pa的真空条件下,在前两阶段形成的膜层上同时蒸镀In和Se,In和Se两种元素的蒸发源温度分别为730-770℃和240-300℃,所述第一衬底的温度为500℃-600℃,沉积时间15-30min。The growth process of the third stage includes: under the vacuum condition of 2.0×10 -2 Pa to 3.0×10 -2 Pa, simultaneously evaporating In and Se, and In and Se on the film layers formed in the first two stages The evaporation source temperatures of the elements are respectively 730-770°C and 240-300°C, the temperature of the first substrate is 500-600°C, and the deposition time is 15-30 minutes.
作为其中一种实施方式,在第三阶段生长过程中添加氟化钠的过程为:在真空为2.0×10-2Pa~3.0×10-2Pa、所述第一衬底的温度达到380℃的条件下,在Se的环境下通入氟化钠源,沉积时间为8-15min;As one of the embodiments, the process of adding sodium fluoride in the third-stage growth process is as follows: the vacuum is 2.0×1 0-2 Pa~3.0× 10-2 Pa, and the temperature of the first substrate reaches 380 Under the condition of ℃, the sodium fluoride source is passed into the environment of Se, and the deposition time is 8-15min;
碱金属后沉积处理过程中添加氟化铷的过程为:当所述第一衬底的温度达到320℃时,在Se环境下通入氟化铷源,沉积时间为15-20min。The process of adding rubidium fluoride during the alkali metal post-deposition treatment is as follows: when the temperature of the first substrate reaches 320° C., a source of rubidium fluoride is introduced in the Se environment, and the deposition time is 15-20 minutes.
本发明的另一目的在于提供一种高效率柔性叠层薄膜太阳能电池,包括底电池和堆叠在所述底电池上的顶电池,所述底电池的P型半导体吸收层为铜铟硒吸收层,所述顶电池的带隙宽于所述底电池。Another object of the present invention is to provide a high-efficiency flexible laminated thin-film solar cell, comprising a bottom cell and a top cell stacked on the bottom cell, wherein the P-type semiconductor absorber layer of the bottom cell is a copper indium selenide absorber layer , the band gap of the top cell is wider than that of the bottom cell.
作为其中一种实施方式,所述底电池的铜铟硒吸收层的朝向所述顶电池的上表面覆盖有碱金属化合物沉积层。As one of the embodiments, the upper surface of the copper indium selenide absorber layer of the bottom cell facing the top cell is covered with a deposition layer of an alkali metal compound.
作为其中一种实施方式,所述碱金属化合物沉积层由氟化钠和氟化铷沉积形成。As one of the embodiments, the alkali metal compound deposition layer is formed by deposition of sodium fluoride and rubidium fluoride.
作为其中一种实施方式,所述底电池包括铜铟硒吸收层、设于所述铜铟硒吸收层下方的背电极以及自下而上依次层叠地设于所述铜铟硒吸收层上的所述碱金属化合物沉积层、第一半导体缓冲层、第一窗口层、第一透明前电极。As one embodiment, the bottom cell includes a copper indium selenide absorber layer, a back electrode disposed under the copper indium selenide absorber layer, and a back electrode disposed on the copper indium selenide absorber layer in sequence from bottom to top The alkali metal compound deposition layer, the first semiconductor buffer layer, the first window layer, and the first transparent front electrode.
作为其中一种实施方式,所述顶电池的半导体吸收层为铜镓硒吸收层(20)、钙钛矿吸收层或CdTe。As one of the embodiments, the semiconductor absorber layer of the top cell is a copper gallium selenide absorber layer (20), a perovskite absorber layer or CdTe.
本发明的底电池采用窄禁带铜铟硒太阳能电池,可以以各种柔性材料为衬底制备柔性电池,且将窄禁带铜铟硒太阳能电池与宽禁带太阳能电池结合生长在柔性衬底上,通过调整禁带宽度的方式形成叠层电池,太阳能电池被按带隙宽窄程度叠合而成,从而达到了覆盖不同吸收波长范围的目的,使得柔性可弯曲的叠层电池效率最优化,通过采用机械堆叠法,可灵活地选择禁带宽度来分配光吸收效果,而且不需电流匹配,制备过程更简单。The bottom cell of the invention adopts a narrow-bandgap copper indium selenide solar cell, and can use various flexible materials as a substrate to prepare a flexible battery, and the narrow-bandgap copper indium selenide solar cell and the wide-bandgap solar cell are combined to grow on the flexible substrate On the other hand, by adjusting the forbidden band width to form a tandem cell, the solar cells are superimposed according to the width of the band gap, so as to achieve the purpose of covering different absorption wavelength ranges and optimize the efficiency of the flexible and bendable tandem cell. By using the mechanical stacking method, the forbidden band width can be flexibly selected to distribute the light absorption effect, and no current matching is required, and the preparation process is simpler.
另外,本发明通过在窄禁带铜铟硒太阳能电池的吸收层中利用碱金属后沉积处理法提高空穴浓度,进而提高开路电压,从而明显提高了窄禁带铜铟硒太阳能电池的效率。In addition, the present invention improves the hole concentration by using the alkali metal post-deposition treatment in the absorption layer of the narrow-gap copper indium selenide solar cell, thereby increasing the open circuit voltage, thereby significantly improving the efficiency of the narrow-gap band copper indium selenide solar cell.
附图说明Description of drawings
图1为本发明实施例1的一种高效率柔性叠层薄膜太阳能电池的结构原理示意图;FIG. 1 is a schematic structural principle diagram of a high-efficiency flexible laminated thin-film solar cell according to Embodiment 1 of the present invention;
图2为本发明实施例1的一种高效率柔性叠层薄膜太阳能电池的制备方法流程图;2 is a flow chart of a method for preparing a high-efficiency flexible laminated thin-film solar cell according to Embodiment 1 of the present invention;
图3为本发明实施例1的一种制备铜铟硒底电池的方法流程图;3 is a flow chart of a method for preparing a copper indium selenide bottom battery according to Embodiment 1 of the present invention;
图4为本发明实施例2的顶电池的结构示意图;4 is a schematic structural diagram of a top cell according to
图中标号说明如下:The labels in the figure are explained as follows:
1-底电池;1 - Bottom battery;
1a-背电极;1a - back electrode;
10-铜铟硒吸收层;10-copper indium selenide absorber layer;
11-碱金属化合物沉积层;11-Alkali metal compound deposition layer;
12-第一半导体缓冲层;12- the first semiconductor buffer layer;
13-第一窗口层;13- The first window layer;
14-第一透明前电极;14- the first transparent front electrode;
2-顶电池;2- top battery;
2a-透明电极;2a-transparent electrode;
20-铜镓硒吸收层;20-copper gallium selenide absorber layer;
21-第二半导体缓冲层;21- the second semiconductor buffer layer;
22-第二窗口层;22- The second window layer;
23-第二透明前电极;23 - the second transparent front electrode;
201-光阳极;201 - photoanode;
202-电子传输层;202 - electron transport layer;
203-钙钛矿吸收层;203-perovskite absorber layer;
204-空穴传输层;204-hole transport layer;
205-背电极;205 - back electrode;
A-第一衬底;A-first substrate;
B-第二衬底。B-Second substrate.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例1Example 1
结合图1和图2所示,本发明提供了一种高效率柔性叠层薄膜太阳能电池及其制备方法,该制备方法包括:1 and 2, the present invention provides a high-efficiency flexible laminated thin-film solar cell and a preparation method thereof. The preparation method includes:
S01、制备底电池1,底电池1的P型半导体吸收层为铜铟硒吸收层10;S01, prepare a bottom cell 1, and the P-type semiconductor absorption layer of the bottom cell 1 is a copper indium
S02、制备顶电池2,顶电池2的带隙宽于底电池1;S02, prepare a
S03、采用机械堆叠法,将顶电池2堆叠在底电池1上。S03. Using a mechanical stacking method, stack the
本实施例中,窄带隙底电池1、宽带隙的顶电池2可以分别独立地制作,然后采用机械堆叠法按4端堆叠结构形成,不仅可以灵活地选择禁带宽度来分配光吸收,而且不需电流匹配,更容易制备。在将顶电池2堆叠在底电池1上后,在顶电池2上制备顶端欧姆接触电极用作收集电极,即可完成叠层薄膜太阳能电池的制备。顶端欧姆接触电极可以采用电子束蒸发、丝网印刷法制备。In this embodiment, the narrow-bandgap bottom cell 1 and the wide-bandgap
本实施例根据两个子电池带隙的不同,吸收光谱范围的不同,利用吸收光谱互补、扩大光谱利用率从而提高了电池效率。由于铜铟硒(CuInSe2,简称CIS)是一种直接带隙材料,光吸收率高达105量级,制作的电池厚度可以做到2~3μm,非常适于太阳电池薄膜化,因此降低了昂贵材料的消耗,其可以以不锈钢或耐高温聚合物为衬底,制备而成的柔性电池可适合于建筑物曲面屋顶等处使用,还可以做成折叠式电源,方便携带,也可以供给小型仪器计算机及军事通信GPS等领域的移动设备使用,可极大的拓展其应用领域。In this embodiment, according to the difference in the band gap of the two sub-cells and the difference in the absorption spectrum range, the utilization of the absorption spectrum is complementary to expand the spectrum utilization rate, thereby improving the cell efficiency. Since copper indium selenide (CuInSe 2 , referred to as CIS) is a direct bandgap material, the light absorption rate is as high as 10 5 order, and the thickness of the fabricated cell can be 2-3 μm, which is very suitable for thin-film solar cells. The consumption of expensive materials, which can be made of stainless steel or high temperature polymer as the substrate, the prepared flexible battery can be used in the curved roof of buildings, etc., and can also be made into a foldable power supply, which is convenient to carry, and can also supply small The use of mobile devices in the fields of instrument computers and military communication GPS can greatly expand its application fields.
如图1所示,底电池1包括柔性的第一衬底A和自下而上依次层叠在第一衬底A上的背电极1a、铜铟硒吸收层10、碱金属化合物沉积层11、第一半导体缓冲层12、第一窗口层13、第一透明前电极14。As shown in FIG. 1, the bottom cell 1 includes a flexible first substrate A, a back electrode 1a, a copper indium
如图3所示,本实施例中,制备底电池1的步骤主要包括:As shown in FIG. 3 , in this embodiment, the steps of preparing the bottom battery 1 mainly include:
S011、提供一柔性的第一衬底A,第一衬底A优选采用柔性不锈钢材料。S011. Provide a flexible first substrate A, and the first substrate A is preferably made of flexible stainless steel.
首先,用温热去离子水和碱性清洗剂清洗10*10的柔性不锈钢,并在超声机内用无水乙醇清洗15分钟,控制低速用氮气气枪吹掉表面多余水分,然后放入烘箱中烘干。First, clean the 10*10 flexible stainless steel with warm deionized water and alkaline cleaning agent, and clean it with absolute ethanol in the ultrasonic machine for 15 minutes, control the low speed with a nitrogen air gun to blow off the excess water on the surface, and then put it in the oven drying.
然后,将第一衬底A置于真空室中,置于衬底固定器中预定的中心位置。Then, the first substrate A is placed in a vacuum chamber at a predetermined center position in the substrate holder.
S012、在第一衬底A上形成背电极1a。S012, forming a back electrode 1a on the first substrate A.
背电极1a的材料优选采用钼(Mo),在第一衬底A上通过蒸发Mo的方式形成背电极1a。蒸发Mo用到的参数为第一层2.0Pa、350W、20次;第二层为0.3Pa、1000w、10次,背电极1a的厚度大约1.1μm;XRF(X Ray Fluorescence,即X射线荧光光谱分析)计数为1044。The material of the back electrode 1a is preferably molybdenum (Mo). The back electrode 1a is formed on the first substrate A by evaporating Mo. The parameters used to evaporate Mo are 2.0Pa, 350W, 20 times for the first layer; 0.3Pa, 1000w, 10 times for the second layer, and the thickness of the back electrode 1a is about 1.1 μm; XRF (X Ray Fluorescence, that is, X-ray fluorescence spectroscopy) analysis) count was 1044.
S013、在背电极1a上采用三步共蒸发法制备铜铟硒吸收层10。S013, adopting a three-step co-evaporation method to prepare a copper indium
其中,在三步共蒸发法制备铜铟硒吸收层10的第一阶段生长铟,在第二阶段生长铜,在第三阶段生长铟使之形成贫铜相,在第三阶段生长过程中添加氟化钠。在第三阶段生长过程中添加氟化钠,充分考虑到其在第三阶段的掺入对薄膜表面的结晶度影响较小的前提下又可以提高开路电压和填充因子,因此,相应的太阳能电池可以表现出更好的性能。Wherein, in the first stage of preparing the copper indium
具体地,三步共蒸发法的第一阶段的生长过程包括:将背电极1a放入5.0×10-5Pa~1.0×10-4Pa的本底真空条件的腔体内,在本底真空条件下,在背电极1a上同时蒸镀In、Se两种元素,In和Se的蒸发源温度分别为810-830℃和240-300℃,第一衬底A的温度为350℃-400℃,沉积时间为25-40min;Specifically, the growth process of the first stage of the three-step co-evaporation method includes: placing the back electrode 1a into a cavity with a background vacuum condition of 5.0×10 -5 Pa to 1.0×10 -4 Pa, and under the background vacuum condition At the same time, two elements of In and Se are evaporated on the back electrode 1a. The evaporation source temperatures of In and Se are 810-830°C and 240-300°C respectively, and the temperature of the first substrate A is 350°C-400°C. The deposition time is 25-40min;
第二阶段的生长过程包括:在1.0×10-2Pa~2.0×10-2Pa的真空条件下,在前一阶段的基础上同时蒸镀Cu和Se两种元素,Cu和Se两种元素的蒸发源温度分别为1150-1300℃和240-300℃,第一衬底A的温度为500-600℃,沉积时间为15-25min;The growth process of the second stage includes: under the vacuum condition of 1.0×10 -2 Pa ~ 2.0×10 -2 Pa, on the basis of the previous stage, two elements of Cu and Se, and two elements of Cu and Se are simultaneously evaporated The temperature of the evaporation source is 1150-1300°C and 240-300°C respectively, the temperature of the first substrate A is 500-600°C, and the deposition time is 15-25min;
第三阶段的生长过程包括:在2.0×10-2Pa~3.0×10-2Pa的真空条件下,在前两阶段形成的膜层上同时蒸镀In和Se,In和Se两种元素的蒸发源温度分别为730-770℃和240-300℃,第一衬底A的温度为500℃-600℃,沉积时间15-30min。The growth process of the third stage includes: under the vacuum condition of 2.0×10 -2 Pa ~ 3.0×10 -2 Pa, on the films formed in the first two stages, In and Se are simultaneously evaporated, and In and Se are deposited on the film layers. The temperature of the evaporation source is 730-770°C and 240-300°C respectively, the temperature of the first substrate A is 500-600°C, and the deposition time is 15-30min.
在第三阶段生长过程中添加氟化钠的过程为:在真空为2.0×10-2Pa~3.0×10- 2Pa、第一衬底A的温度达到380℃的条件下,在Se的环境下通入氟化钠(NaF)源,沉积时间为8-15min。The process of adding sodium fluoride in the third-stage growth process is as follows: under the conditions that the vacuum is 2.0×1 0-2 Pa ~ 3.0× 10-2 Pa and the temperature of the first substrate A reaches 380°C, under the conditions of the Se Sodium fluoride (NaF) source was passed into the environment, and the deposition time was 8-15min.
S014、对铜铟硒吸收层10进行碱金属后沉积处理,在此过程中,需要添加氟化铷。S014 , performing an alkali metal post-deposition process on the copper indium
由于本实施例在吸收层生长完成后才添加氟化铷,使得更重的碱金属在晶界处形成RbInSe2的二次相,从而起到钝化缺陷的作用。In this embodiment, rubidium fluoride is added after the growth of the absorber layer is completed, so that the heavier alkali metal forms the secondary phase of RbInSe 2 at the grain boundary, thereby acting as a passivation defect.
碱金属后沉积处理过程中添加氟化铷的过程具体为:当第一衬底A的温度达到320℃时,在Se环境下通入氟化铷源,沉积时间为15-20min。The process of adding rubidium fluoride during the alkali metal post-deposition treatment is as follows: when the temperature of the first substrate A reaches 320° C., a source of rubidium fluoride is introduced in the Se environment, and the deposition time is 15-20 min.
S015、在处理后的铜铟硒吸收层10上方依次制备第一半导体缓冲层12、第一窗口层13、第一透明前电极14。S015 , a first
N型的第一半导体缓冲层12材料可以是:硫化镉、硫化锌、掺杂镉硫化锌、锌镁氧、锌硫氧、硒化铟中的任意一种,厚度为50nm-80nm。这里,优选采用硫化镉(CdS)。第一半导体缓冲层12可以采用化学水浴、磁控溅射或者原子层沉积方法制备。The material of the N-type first
第一半导体缓冲层12优选采用化学水浴法制得,具体是:将0.184g的硫酸镉溶于60ml去离子水中,5.694g的硫脲溶于150ml的去离子水中,用去离子水冲洗铜铟硒吸收层10表面然后放入大烧杯中,将45ml的浓氨水(28-30%)与上述硫酸镉溶液混合倒入大烧杯中,将硫脲溶液也倒入大烧杯中,然后将大烧杯放入69℃水浴锅内,用磁力搅拌器匀速搅拌9min,取出用去离子水冲洗然后用高纯氮气吹干迅速放入160℃烘箱退火2min。The first
铜铟硒吸收层10的厚度为2-3μm,硫化镉的第一半导体缓冲层12的厚度为50nm,栅型收集电极(欧姆接触电极)为镍/铝/镍(Ni/Al/Ni)三层叠层或铬/镍/金(Cr/Ni/Au),镍/铝/镍(或铬/镍/金)厚度分别为100nm/8000nm/100nm,可以依次通过电子束蒸发法蒸镀叠加。用电子束热蒸发法制备Ni/Al/Ni栅型收集电极时,最上层Ni可以防止第二层的Al与空气反应被氧化,最下层的Ni可以使电极不易脱落。The thickness of the copper indium
第一窗口层13优选采用氧化锌(ZnO),氧化锌厚度为100nm。第一透明前电极14优选掺铝氧化锌,铝掺杂比例为0.2%,厚度200nm-400nm,透过率>85%,电导率<6×10-4Ω.cm2。The
第一窗口层13、第一透明前电极14均可采用磁控溅射的方式形成,例如,第一窗口层13制作时,氩气流量为20sccm,氧气流量为2.0sccm,在溅射功率120W的条件下溅射4次,随后将功率调整到220W溅射16次。溅射第一透明前电极14时,将第一衬底A温度加热至90℃,氩气流量为20sccm,氢气流量为2.5sccm,在溅射功率750W的条件下溅射12次。The
本实施例的顶电池2为铜镓硒(CGS)太阳能电池,其半导体吸收层为铜镓硒吸收层20,由三种原料铜、镓、硒制得,所得吸收层厚度为2-3μm。顶电池2主要包括第二衬底B和自下而上依次层叠在第二衬底B上的透明电极2a、铜镓硒吸收层20、第二半导体缓冲层21、第二窗口层22、第二透明前电极23。The
透明电极2a可以是全透明或半透明的ITO,光透过率≥85%,所用材料为氧化锌掺杂铝透明导电膜,厚度为150nm。第二衬底B、第二半导体缓冲层21、第二窗口层22、第二透明前电极23的材料和厚度以及工艺可以与底电池1中的第一衬底A、第一半导体缓冲层12、第一窗口层13、第一透明前电极14相同。The
铜镓硒吸收层20采用铜、镓、硒元素三步共蒸发法制得,并通过衬底背后的热偶探测到衬底温度,在第一步的衬底温度为450℃,在第二步的衬底温度为600℃,第三步的衬底温度为600℃,Ga的沉积速率为4A°/s,Cu的沉积速率为3A°/s,Se的沉积速率在三步中都稳定保持在30A°/s。其衬底温度下降2℃在第二步末尾形成富铜相,在第三步衬底温度上升2℃,添加Ga,使其形成贫铜相。由于热偶与衬底间有一定距离,所以热偶所探测到的衬底温度比实际衬底表面的温度低30-50℃。The copper gallium
本发明的另一目的在于提供一种高效率柔性叠层薄膜太阳能电池,包括底电池1和堆叠在底电池1上的顶电池2,底电池1的P型半导体吸收层为铜铟硒吸收层10,顶电池2的带隙宽于底电池1。Another object of the present invention is to provide a high-efficiency flexible laminated thin-film solar cell, comprising a bottom cell 1 and a
与之相应的,底电池1的铜铟硒吸收层10的朝向顶电池2的上表面覆盖有碱金属化合物沉积层11。碱金属化合物沉积层11由氟化钠和氟化铷沉积形成。Correspondingly, the upper surface of the copper indium
实施例2Example 2
与实施例1不同,本实施例的叠层薄膜太阳能电池的顶电池2可以是钙钛矿(perovskite)电池或者碲化镉(CdTe)电池,顶电池2对应的半导体吸收层为钙钛矿吸收层或CdTe。以禁带宽度为1.0eV左右的CIS柔性电池为底电池1,与禁带宽度为1.7eV左右的宽禁带柔性钙钛矿和碲化镉薄膜太阳能前电池结合,可形成效率高达30%以上的双节叠层柔性太阳能电池。Different from Embodiment 1, the
如图4所示,为钙钛矿顶电池的结构示意图。As shown in Figure 4, it is a schematic diagram of the structure of the perovskite top cell.
钙钛矿顶电池2主要由光阳极201、电子传输层(ETL)202、钙钛矿吸收层203、空穴传输层(HTL)204、背电极205组成。其中光阳极201一般为掺氟氧化物(FTO),背电极205一般为金(Au)或银(Ag)电极。The perovskite
钙钛矿吸收层203的制备方法选用工艺简单且无需真空的溶液法,具体涉及两步法。首先将金属卤化物(通常为碘化铅PbI2)沉积在薄膜上,然后通过气相或液相方法,使金属卤化物与阳离子卤化物(MAI、FAI等)反应生成钙钛矿吸收层203。The preparation method of the
具体实施方法为:首先,制备碘化钾胺(MAI)粉末,将氢碘酸水溶液和甲胺甲醇溶液混合后,沐浴条件下搅拌两小时,随后在50℃条件下旋蒸一小时,用乙醚清洗3次后进行真空干燥得到MAI粉末。然后按1.2M浓度将PbI2溶于极性溶剂DMF中搅拌至完全溶解,将40μL的PbI2溶液滴到TiO2膜上停留30s后,以2000rpm转速旋涂60s。旋涂完成后,将膜置于90℃热台上加热5min以去除膜中剩余的溶剂。冷却至室温后将膜浸入10mg/mL浓度的MAI溶液中(溶于异丙醇),在PbI2转化为MAPbI3后,用异丙醇清洗并在90℃热台上退火40min即得MAPbI3钙钛矿吸收层203。The specific implementation method is as follows: first, prepare potassium amine iodide (MAI) powder, mix the hydroiodic acid aqueous solution and methylamine methanol solution, stir under bathing conditions for two hours, then rotate at 50 ° C for one hour, wash with ether for 3 After several times, vacuum drying was performed to obtain MAI powder. Then, PbI 2 was dissolved in polar solvent DMF at a concentration of 1.2 M and stirred until completely dissolved. 40 μL of PbI 2 solution was dropped onto the TiO 2 film for 30 s, and then spin-coated at 2000 rpm for 60 s. After spin coating, the film was heated on a 90°C hot stage for 5 min to remove the remaining solvent in the film. After cooling to room temperature, the membrane was immersed in MAI solution with a concentration of 10 mg/mL (dissolved in isopropanol). After PbI 2 was converted into MAPbI 3
将制得的钙钛矿电池作为叠层电池的顶电池,与制备的CIS底电池按4端堆叠结构,将钙钛矿电池直接堆叠在CIS电池上,即得钙钛矿/铜铟硒的叠层太阳能电池。The prepared perovskite cell is used as the top cell of the tandem cell, and the prepared CIS bottom cell is in a 4-terminal stack structure, and the perovskite cell is directly stacked on the CIS cell, that is, the perovskite/copper indium selenide cell is obtained. Tandem solar cells.
综上,本发明的底电池采用窄禁带铜铟硒太阳能电池,可以以各种柔性材料为衬底制备柔性电池,且将窄禁带铜铟硒太阳能电池与宽禁带太阳能电池结合生长在柔性衬底上,通过调整禁带宽度的方式形成叠层电池,太阳能电池被按带隙宽窄程度叠合而成,从而达到了覆盖不同吸收波长范围的目的,使得柔性可弯曲的叠层电池效率最优化,通过采用机械堆叠法,可灵活地选择禁带宽度来分配光吸收效果,而且不需电流匹配,制备过程更简单。而且,本发明通过在窄禁带铜铟硒太阳能电池的吸收层中利用碱金属后沉积处理法提高空穴浓度,进而提高开路电压,从而明显提高了窄禁带铜铟硒太阳能电池的效率,该叠层电池具备低成本、柔性可弯曲、高效率等优势,具有广阔的应用前景。To sum up, the bottom cell of the present invention adopts a narrow-bandgap copper indium selenide solar cell, and can use various flexible materials as a substrate to prepare a flexible battery, and the narrow-bandgap copper indium selenide solar cell and the wide-bandgap solar cell are combined to grow on the On the flexible substrate, the tandem cell is formed by adjusting the band gap width, and the solar cells are superimposed according to the width of the band gap, so as to achieve the purpose of covering different absorption wavelength ranges, making the flexible and bendable tandem cell efficient. For optimization, by using the mechanical stacking method, the forbidden band width can be flexibly selected to distribute the light absorption effect, and no current matching is required, and the preparation process is simpler. Moreover, the present invention increases the hole concentration by using the alkali metal post-deposition treatment method in the absorption layer of the narrow-gap copper indium selenide solar cell, thereby increasing the open circuit voltage, thereby significantly improving the efficiency of the narrow-gap copper indium selenide solar cell. The tandem battery has the advantages of low cost, flexibility and bendability, and high efficiency, and has broad application prospects.
以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above are only specific embodiments of the present application. It should be pointed out that for those skilled in the art, without departing from the principles of the present application, several improvements and modifications can also be made. It should be regarded as the protection scope of this application.
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