CN111175872B - Preparation method and device of long-period fiber grating with graphene coating - Google Patents
Preparation method and device of long-period fiber grating with graphene coating Download PDFInfo
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Abstract
一种带石墨烯涂层的长周期光纤光栅的制备方法及装置,包括以下步骤:将聚酰亚胺光纤固定于光纤固定座;设定聚酰亚胺光纤的运动参数和设定紫外激光器的工作路径和移动速度;设定紫外激光器的第一加工参数;将紫外激光器的激光焦点定位在聚酰亚胺光纤的轴心;紫外激光器射出的激光对聚酰亚胺光纤的纤芯进行加工;设定紫外激光器的第二加工参数;激光焦点上移至聚酰亚胺光纤的上表面的上方;使紫外激光器射出的激光分散地对聚酰亚胺光纤的聚酰亚胺涂层进行加工。一种带石墨烯涂层的长周期光纤光栅的制备装置,包括紫外激光器,通过紫外激光器分步对同一聚酰亚胺光纤进行加工处理,减少石墨烯转移到石英光纤的精细且复杂操作。
A preparation method and device for a long-period fiber grating with a graphene coating, comprising the following steps: fixing a polyimide fiber on an optical fiber holder; setting motion parameters of the polyimide fiber and setting an ultraviolet laser Working path and moving speed; setting the first processing parameters of the ultraviolet laser; positioning the laser focus of the ultraviolet laser on the axis of the polyimide fiber; the laser emitted by the ultraviolet laser processes the core of the polyimide fiber; The second processing parameter of the ultraviolet laser is set; the laser focus is moved upward to above the upper surface of the polyimide fiber; the laser light emitted by the ultraviolet laser is dispersed to process the polyimide coating of the polyimide fiber. A preparation device for a long-period fiber grating with a graphene coating includes an ultraviolet laser, and the ultraviolet laser processes the same polyimide fiber step by step, thereby reducing the delicate and complicated operation of transferring graphene to a quartz fiber.
Description
技术领域technical field
本发明涉及光纤通信及传感技术领域,特别是一种带石墨烯涂层的长周期光纤光栅的制备方法及装置。The invention relates to the technical field of optical fiber communication and sensing, in particular to a preparation method and device of a long-period optical fiber grating with a graphene coating.
背景技术Background technique
光纤光栅是最具代表性、最有发展前景的光纤无源器件,在光通信和光传感领域应用最为广泛。近年来,长周期光纤光栅(LPFG)作为一种周期一般大于100μm的透射型带阻滤波器,因其具有宽带宽、无向后反射、对外界变化敏感、成本低廉、制作简单等优点,引起了学术界和工业界的广泛研究。LPFG的特点是将符合相位匹配条件的纤芯基模能量耦合到同向传输的高阶次包层模中,并快速泄露到包层外而与外界环境发生相互作用,从而实现传感探测,在传输谱上表现为相应谐振波长处出现一个损耗峰。Fiber Bragg grating is the most representative and promising optical fiber passive device, and it is the most widely used in the field of optical communication and optical sensing. In recent years, long-period fiber grating (LPFG), as a transmissive band-stop filter with a period generally greater than 100 μm, has the advantages of wide bandwidth, no retroreflection, sensitivity to external changes, low cost, and simple fabrication. extensive research in academia and industry. The characteristic of LPFG is that the energy of the core fundamental mode that meets the phase matching conditions is coupled into the high-order cladding mode transmitted in the same direction, and quickly leaks out of the cladding to interact with the external environment, thereby realizing sensing detection. The transmission spectrum appears as a loss peak at the corresponding resonant wavelength.
石墨烯作为一种二维的单原子层纳米材料,其在电、光学领域内的独特性能受到了越来越多的关注和研究,以石墨烯为基础材料,经过加工改造制取出来的传感器、调制器等各种新型装置被各类顶级期刊杂志所报道。由于石墨烯自身结构柔软以及超薄的优势,将石墨与其他各类光纤器件、光纤微波导等结构通过涂覆或者包覆等方法相结合制作传感器也倍受各界研究者的关注,以此得到不同的特性,应用于不同需求的传感区域。由于光纤直径为125微米,而石墨烯薄片一般是纳米级,所以将石墨烯转移到光纤表面需要经过非常精细、繁琐的操作。As a two-dimensional single-atom-layer nanomaterial, graphene has received more and more attention and research on its unique properties in the electrical and optical fields. Sensors produced by processing and transforming graphene are used as basic materials. , modulators and other new devices have been reported by various top journals and magazines. Due to the advantages of graphene's soft structure and ultra-thinness, the combination of graphite and other types of optical fiber devices, optical fiber microwave guides and other structures to make sensors by coating or cladding methods has also attracted much attention from researchers from all walks of life. Different characteristics are used in sensing areas with different needs. Since the diameter of the fiber is 125 microns, and the graphene flakes are generally nano-scale, the transfer of graphene to the surface of the fiber requires very delicate and tedious operations.
现有的制备方法中,基本均是是单独在裸石英光纤上用紫外激光加工或者电弧放电等方式制备长周期光纤光栅,石墨烯涂层需要另外转移涂覆。同样,现有方法只能单独在聚酰亚胺薄膜上采用紫外激光加工或者红外激光加工等方式制备石墨烯薄层,不能同时制备长周期光纤光栅。这大大增加了制备石墨烯涂层光纤光栅的难度,同时也无法实现大规模的制造和商业化应用。In the existing preparation methods, long-period fiber gratings are basically prepared on bare silica fibers by means of ultraviolet laser processing or arc discharge, and the graphene coating needs additional transfer coating. Similarly, the existing method can only prepare a graphene thin layer on a polyimide film by means of ultraviolet laser processing or infrared laser processing alone, but cannot prepare a long-period fiber grating at the same time. This greatly increases the difficulty of fabricating graphene-coated fiber gratings, and makes it impossible to achieve large-scale manufacturing and commercial applications.
现有文献中,期刊《物理学报》2003年6月第52卷第6期文章《高频CO2激光脉冲写入的长周期光纤光栅传感器的特性研究》提出了一种用高频CO2激光脉冲写入的新型长周期光纤光栅(LPFG)的方法。高频CO2激光脉冲可以在普通单模光纤中写入高质量的LPFG,热稳定性较好、不需退火处理、成本低,此外也可随意改变CO2激光的扫描周期从而写入不同传输特性LPFG。但是这种方法只能对光纤进行径向扫描方式,无法实现光纤上下两部分的加工,并且光栅的形状图案比较单一,可能无法满足一下特殊图案的光栅制备,例如螺旋状光栅,而且激光刻写LPFG具有插入损耗过大的缺点。In the existing literature, the article "Characteristics of long-period fiber grating sensors written by high-frequency CO 2 laser pulses" in the journal "Acta Physica Sinica", Vol. 52, No. 6, June 2003, proposed a high-frequency CO 2 laser Novel long-period fiber grating (LPFG) method for pulse writing. High-frequency CO 2 laser pulses can write high-quality LPFG in ordinary single-mode fibers, with good thermal stability, no annealing treatment, and low cost. In addition, the scanning period of the CO 2 laser can be arbitrarily changed to write different transmissions. Features LPFG. However, this method can only scan the fiber radially, and cannot process the upper and lower parts of the fiber, and the shape and pattern of the grating are relatively simple, which may not satisfy the preparation of gratings with special patterns, such as helical gratings, and laser writing LPFG. It has the disadvantage of excessive insertion loss.
期刊《光子学报》2018年11月第47卷第11期文章《飞秒激光直写长周期光纤光栅及其光谱特性》设计并搭建了长周期光纤光栅制备系统,采用800nm飞秒激光脉冲逐点刻蚀长周期光纤光栅,提高激光与光纤对准的准确度和效率,改善光栅刻写效率和光谱特性。但在采用这种方法制光栅时,需要去除光栅涂层,而且采用逐点刻蚀对于定位精度要求较高,并且刻蚀图案比较单一。The article "Femtosecond Laser Direct Writing Long Period Fiber Grating and Its Spectral Characteristics" in "Acta Photonica Sinica", Vol. 47, No. 11, November 2018, designed and built a long-period fiber grating preparation system, using 800nm femtosecond laser pulse point by point Etching long-period fiber gratings, improving the accuracy and efficiency of laser and fiber alignment, and improving the grating writing efficiency and spectral characteristics. However, when using this method to make a grating, the grating coating needs to be removed, and the use of point-by-point etching requires higher positioning accuracy, and the etching pattern is relatively simple.
中国专利CN201710444901.3基于长周期光纤光谱的石墨烯复折射率测量方法,在此专利中,是先制成石墨烯薄片再转移到长周期光纤光栅,这种方法操作复杂并且成功率较低,在转移过程中极易影响石墨烯质量。由于对光栅的形状多样化要求,石墨烯制备过程的复杂性及石墨烯转移的操作要求,亟需一种新的技术,简化制备过程以及提高制备石墨烯涂层的长周期光纤光栅的质量。Chinese patent CN201710444901.3 Graphene complex refractive index measurement method based on long-period fiber spectrum, in this patent, graphene sheets are first made and then transferred to long-period fiber gratings. This method is complicated to operate and has a low success rate. The graphene quality is easily affected during the transfer process. Due to the diverse requirements for the shape of the grating, the complexity of the graphene preparation process and the operational requirements for graphene transfer, a new technology is urgently needed to simplify the preparation process and improve the quality of graphene-coated long-period fiber gratings.
发明内容SUMMARY OF THE INVENTION
针对上述缺陷,本发明的目的在于提出一种带石墨烯涂层的长周期光纤光栅的制备方法及装置,解决石墨烯制备的繁琐性和石墨烯涂覆到光纤表面的精细操作要求,优化加工过程、提高加工效率,提高光纤光栅的性能,利于其商业化大规模制造。In view of the above-mentioned defects, the purpose of the present invention is to propose a preparation method and device of a long-period fiber grating with a graphene coating, to solve the tediousness of graphene preparation and the fine operation requirements of graphene coating on the surface of the optical fiber, and to optimize the processing process, improve processing efficiency, and improve the performance of fiber grating, which is conducive to its commercial large-scale manufacturing.
为达此目的,本发明采用以下技术方案:一种带石墨烯涂层的长周期光纤光栅的制备方法,包括以下步骤:For this purpose, the present invention adopts the following technical solutions: a preparation method of a long-period fiber grating with graphene coating, comprising the following steps:
步骤一:将聚酰亚胺光纤固定于光纤固定座,并调整所述光纤固定座,使紫外激光器发射的激光垂直射向所述聚酰亚胺光纤;Step 1: fix the polyimide optical fiber on the optical fiber holder, and adjust the optical fiber holder so that the laser light emitted by the ultraviolet laser is directed to the polyimide optical fiber vertically;
步骤二:根据目标光栅的形状和周期,设定所述聚酰亚胺光纤的运动参数和设定所述紫外激光器的工作路径和移动速度;Step 2: according to the shape and period of the target grating, set the motion parameters of the polyimide fiber and set the working path and moving speed of the ultraviolet laser;
步骤三:设定所述紫外激光器的第一加工参数,所述第一加工参数包括所述紫外激光器发射激光的第一激光能量P1和所述紫外激光器循环所述工作路径的第一循环次数K1;Step 3: Set the first processing parameters of the ultraviolet laser, the first processing parameters include the first laser energy P1 of the laser emitted by the ultraviolet laser and the first cycle number K1 of the ultraviolet laser to cycle the working path ;
步骤四:将所述紫外激光器的激光焦点定位在所述聚酰亚胺光纤的轴心;Step 4: positioning the laser focus of the ultraviolet laser on the axis of the polyimide fiber;
步骤五:所述聚酰亚胺光纤按所述运动参数运动,所述紫外激光器按所述工作路径、所述移动速度和所述第一加工参数运作,所述紫外激光器射出的激光对所述聚酰亚胺光纤的纤芯进行加工,在所述聚酰亚胺光纤的内部形成折射率调制点,制成长周期光纤光栅;Step 5: The polyimide fiber moves according to the motion parameters, the ultraviolet laser operates according to the working path, the moving speed and the first processing parameter, and the laser emitted by the ultraviolet laser The core of the polyimide optical fiber is processed, and a refractive index modulation point is formed inside the polyimide optical fiber to make a long-period fiber grating;
步骤六:设定所述紫外激光器的第二加工参数,所述第二加工参数包括所述紫外激光器发射激光的第二激光能量P2和所述紫外激光器循环所述工作路径的第二循环次数K2;Step 6: Set the second processing parameter of the ultraviolet laser, the second processing parameter includes the second laser energy P2 of the laser emitted by the ultraviolet laser and the second cycle number K2 of the ultraviolet laser to cycle the working path ;
步骤七:设定离焦量Z2,根据所述离焦量Z2移动所述激光焦点,使所述激光焦点上移至所述聚酰亚胺光纤的上表面的上方;Step 7: set the defocus amount Z2, move the laser focus according to the defocus amount Z2, so that the laser focus is moved upward to the upper surface of the polyimide fiber;
步骤八:所述聚酰亚胺光纤按所述运动参数运动,所述紫外激光器按所述工作路径、所述移动速度和所述第二加工参数运作,使所述紫外激光器射出的激光分散地对所述聚酰亚胺光纤的聚酰亚胺涂层进行加工,形成与光栅位置对应的石墨烯涂层;Step 8: The polyimide fiber moves according to the motion parameters, and the ultraviolet laser operates according to the working path, the moving speed, and the second processing parameter, so that the laser light emitted by the ultraviolet laser is dispersed. processing the polyimide coating of the polyimide optical fiber to form a graphene coating corresponding to the position of the grating;
步骤九:对所述聚酰亚胺光纤进行性能检测。Step 9: perform performance testing on the polyimide optical fiber.
其中:在所述步骤四中,将所述紫外激光器的激光焦点定位在所述聚酰亚胺光纤的轴心的过程为:Wherein: in the
将所述激光焦点定位在所述聚酰亚胺光纤的上表面;positioning the laser focus on the upper surface of the polyimide fiber;
将所述聚酰亚胺光纤的半径值设定为所述激光焦点的下移量Z1,根据所述下移量Z1下移所述激光焦点,使所述激光焦点从所述聚酰亚胺光纤的上表面下移至所述聚酰亚胺光纤的纤芯轴心。The radius value of the polyimide fiber is set as the downward movement amount Z1 of the laser focus, and the laser focus is moved downward according to the downward movement amount Z1 to make the laser focus move away from the polyimide The upper surface of the optical fiber moves down to the core axis of the polyimide optical fiber.
其中:在所述步骤二中,设定所述紫外激光器的工作路径包括以下步骤,Wherein: in the second step, setting the working path of the ultraviolet laser includes the following steps:
绘制所述紫外激光器刻制所述目标光栅的刻制路径;Drawing the engraving path of the ultraviolet laser engraving the target grating;
根据所述刻制路径,绘制所述紫外激光器完成全部所述刻制路径的运动路径;According to the engraving path, draw the movement path of the ultraviolet laser to complete all the engraving paths;
将绘制好的所述刻制路径和所述运动路径导入到数控激光加工系统。Import the drawn engraving path and the motion path into the CNC laser processing system.
其中:所述目标光栅为圆环状光栅时,单个周期的所述刻制路径为贯穿所述聚酰亚胺光纤的直线,单个周期的所述刻制路径垂直于所述聚酰亚胺光纤的轴心,单个周期的所述刻制路径的始端和终端均设置在所述聚酰亚胺光纤外。Wherein: when the target grating is an annular grating, the engraving path of a single period is a straight line running through the polyimide fiber, and the engraving path of a single period is perpendicular to the polyimide fiber the axis, the start and end of the engraved path of a single cycle are both arranged outside the polyimide fiber.
其中:所述目标光栅为螺纹状光栅时,单个周期的所述刻制路径为直线,单个周期的所述刻制路径与所述聚酰亚胺光纤的轴心重合,其中,单个周期的所述刻制路径的长度为L,所述紫外激光器的移动速度为V,所述聚酰亚胺光纤的旋转速度为w,三者之间的关系满足2πV=Lw。Wherein: when the target grating is a threaded grating, the engraving path of a single period is a straight line, and the engraving path of a single period is coincident with the axis of the polyimide fiber, wherein all the engraving paths of a single period are straight lines. The length of the engraving path is L, the moving speed of the ultraviolet laser is V, and the rotation speed of the polyimide fiber is w, and the relationship between the three satisfies 2πV=Lw.
一种带石墨烯涂层的长周期光纤光栅的制备装置,包括数控激光加工机床,应用在上述一种带石墨烯涂层的长周期光纤光栅的制备方法的制备装置;A preparation device of a long-period fiber grating with a graphene coating, comprising a numerically controlled laser processing machine tool, which is applied to the preparation device of the above-mentioned preparation method of a long-period fiber grating with a graphene coating;
所述数控激光加工机床设有数控移动臂、紫外激光器、光纤固定座和位移平台,所述紫外激光器安装在所述数控移动臂,所述光纤固定座设置在所述位移平台,所述紫外激光器设置在所述光纤固定座的上方,所述紫外激光器的激光竖直向下地射向所述光纤固定座,所述光纤固定座设有光纤转动机构,所述聚酰亚胺光纤通过所述光纤转动机构可绕轴心转动地安装在所述光纤固定座。The numerical control laser processing machine tool is provided with a numerical control moving arm, an ultraviolet laser, an optical fiber fixed seat and a displacement platform, the ultraviolet laser is installed on the numerical control moving arm, the optical fiber fixed seat is arranged on the displacement platform, and the ultraviolet laser It is arranged above the optical fiber holder, and the laser light of the ultraviolet laser shoots vertically downward toward the optical fiber holder. The optical fiber holder is provided with an optical fiber rotation mechanism, and the polyimide optical fiber passes through the optical fiber. The rotation mechanism is rotatably mounted on the optical fiber holder so as to be rotatable around the axis.
其中:所述光纤固定座包括底座、第一安装侧壁和第二安装侧壁,所述底座固定设置在所述位移平台,所述第一安装侧壁和所述第二安装侧壁相对地设置在所述底座的两侧,所述聚酰亚胺光纤的一端设置在所述第一安装侧壁,所述聚酰亚胺光纤的另一端设置在所述第二安装侧壁;Wherein: the optical fiber holder includes a base, a first installation side wall and a second installation side wall, the base is fixedly arranged on the displacement platform, and the first installation side wall and the second installation side wall are opposite to each other are arranged on both sides of the base, one end of the polyimide optical fiber is arranged on the first installation side wall, and the other end of the polyimide optical fiber is arranged on the second installation side wall;
所述光纤转动机构包括光纤夹具和电动机,所述光纤夹具可转动地设置在所述第一安装侧壁,所述电动机用于驱动所述光纤夹具转动;The optical fiber rotation mechanism includes an optical fiber clamp and a motor, the optical fiber clamp is rotatably arranged on the first installation side wall, and the motor is used to drive the optical fiber clamp to rotate;
所述第二安装侧壁设有供所述聚酰亚胺光纤穿过的通孔,所述通孔与所述聚酰亚胺光纤间隙配合,所述光纤夹具用于夹持所述聚酰亚胺光纤的一端,所述聚酰亚胺光纤的另一端为自由端。The second installation side wall is provided with a through hole for the polyimide optical fiber to pass through, the through hole is in clearance fit with the polyimide optical fiber, and the optical fiber clamp is used for clamping the polyimide optical fiber. One end of the imide fiber is the free end, and the other end of the polyimide fiber is the free end.
其中:所述光纤固定座还设有涂层剥除机构,所述涂层剥除机构设置在所述第二安装侧壁的内壁面;Wherein: the optical fiber holder is further provided with a coating stripping mechanism, and the coating stripping mechanism is arranged on the inner wall surface of the second installation side wall;
所述涂层剥除机构包括第一刀架、第二刀架和刀片,所述第一刀架和所述第二刀架相对地设置在所述第二安装侧壁的内壁面,所述第一刀架固定设置在所述第二安装侧壁,所述第二刀架与所述第一刀架活动连接;The coating stripping mechanism includes a first tool holder, a second tool holder and a blade, the first tool holder and the second tool holder are oppositely arranged on the inner wall surface of the second installation side wall, the The first tool holder is fixedly arranged on the second installation side wall, and the second tool holder is movably connected with the first tool holder;
所述第一刀架和所述第二刀架均设有半圆刀槽,所述刀片呈半圆环状,两所述刀片分别设置在两所述半圆刀槽,两所述刀片之间构成一个夹腔,当所述第二刀架与所述第一刀架闭合后,所述夹腔与所述聚酰亚胺光纤过盈配合。Both the first tool rest and the second tool rest are provided with semi-circular knife grooves, the blades are in a semi-circular ring shape, the two blades are respectively arranged in the two semi-circular knife grooves, and a space is formed between the two blades. A clamping cavity, when the second blade holder and the first blade holder are closed, the clamping cavity and the polyimide optical fiber are in an interference fit.
其中:所述第一刀架和所述第二刀架之间设有旋紧机构,所述旋紧机构包括连接螺柱、旋紧螺母和复位弹簧,两所述连接螺柱分别固定设置在所述第一刀架的两端,所述第二刀架套设在所述连接螺柱上,所述复位弹簧设置在所述第二刀架与所述第一刀架之间,所述旋紧螺母与所述连接螺柱螺纹配合,所述旋紧螺母用于将所述第二刀架压向所述第一刀架。Wherein: a tightening mechanism is provided between the first tool rest and the second tool rest, the tightening mechanism includes a connecting stud, a tightening nut and a return spring, and the two connecting studs are respectively fixed on the Both ends of the first tool rest, the second tool rest is sleeved on the connecting stud, the return spring is arranged between the second tool rest and the first tool rest, the A tightening nut is threadedly matched with the connecting stud, and the tightening nut is used to press the second tool rest toward the first tool rest.
其中:所述光纤固定座还设有切断机构,所述切断机构设置在所述第二安装侧壁的外壁面,所述切断机构包括滑轨、滑块和切刀,所述滑轨设置在所述第二安装侧壁内,所述滑块可滑动地嵌在所述滑轨内,所述切刀固定设置在所述滑块的外端面。Wherein: the optical fiber holder is further provided with a cutting mechanism, the cutting mechanism is arranged on the outer wall surface of the second installation side wall, the cutting mechanism comprises a sliding rail, a sliding block and a cutter, and the sliding rail is arranged on the outer wall surface of the second installation side wall. In the second installation side wall, the sliding block is slidably embedded in the sliding rail, and the cutting knife is fixedly arranged on the outer end surface of the sliding block.
本发明公开的一种带石墨烯涂层的长周期光纤光栅的制备方法及装置,所述紫外激光器先将所述激光焦点定位在所述聚酰亚胺光纤的轴心,所述紫外激光器根据设定的所述第一加工参数、所述工作路径和所述移动速度对所述聚酰亚胺光纤的纤芯进行加工,使激光先透过涂层加工所述聚酰亚胺光纤的纤芯,所述聚酰亚胺光纤的纤芯被激光照射后的地方会形成色心等结构,同时由于所述聚酰亚胺光纤的纤芯被激光照射膨胀而对包层产生挤压致密作用,从而使所述聚酰亚胺光纤的包层的折射率发生改变;再调节所述紫外激光器的激光焦点,使激光焦点从所述聚酰亚胺光纤表面离焦,所述紫外激光器根据设定的所述第二加工参数、所述工作路径和所述移动速度对所述聚酰亚胺光纤的聚酰亚胺涂层进行加工,所述聚酰亚胺涂层被激光照射后,由于光热作用和光化学作用,使聚酰亚胺化学结构发生变化,形成光致石墨烯涂层,从而制成带石墨烯涂层的长周期光纤光栅。The invention discloses a preparation method and device for a long-period fiber grating with a graphene coating. The ultraviolet laser first locates the laser focus on the axis of the polyimide fiber, and the ultraviolet laser is based on The set first processing parameters, the working path and the moving speed are used to process the core of the polyimide optical fiber, so that the laser first passes through the coating to process the fiber of the polyimide optical fiber. The core of the polyimide fiber will form a color center and other structures where the core is irradiated by the laser, and at the same time, because the core of the polyimide fiber is expanded by the laser irradiation, the cladding will be squeezed and densified. , so that the refractive index of the cladding of the polyimide fiber is changed; then the laser focus of the ultraviolet laser is adjusted so that the laser focus is defocused from the surface of the polyimide fiber. The polyimide coating of the polyimide optical fiber is processed with the predetermined second processing parameters, the working path and the moving speed. After the polyimide coating is irradiated by the laser, due to the Photothermal action and photochemical action change the chemical structure of polyimide to form a photo-induced graphene coating, thereby making a graphene-coated long-period fiber grating.
通过所述紫外激光器分步对同一所述聚酰亚胺光纤进行加工处理,从而减少石墨烯涂层转移到石英光纤的精细且复杂操作,简化带石墨烯涂层的光纤光栅的生产工艺,利于商业化生产;The same polyimide fiber is processed by the ultraviolet laser step by step, thereby reducing the fine and complicated operation of transferring the graphene coating to the silica fiber, simplifying the production process of the fiber grating with the graphene coating, which is beneficial to commercial production;
在激光加工中,所述聚酰亚胺光纤的运动参数、所述紫外激光器的工作路径和移动速度均不变,因此石墨烯涂层的形成位置与光栅的形成位置相对应,避免两者错位,从而提高光纤的传感性能;During the laser processing, the motion parameters of the polyimide fiber, the working path and the moving speed of the UV laser remain unchanged, so the formation position of the graphene coating corresponds to the formation position of the grating, so as to avoid the dislocation of the two. , thereby improving the sensing performance of the optical fiber;
改变所述聚酰亚胺光纤的运动参数、所述紫外激光器的工作路径和移动速度中的任意一项,即可在所述聚酰亚胺光纤加工出不同形状的光栅和石墨烯涂层,以满足不同的行业需求。By changing any one of the motion parameters of the polyimide fiber, the working path and the moving speed of the ultraviolet laser, different shapes of gratings and graphene coatings can be processed on the polyimide fiber, To meet the needs of different industries.
附图说明Description of drawings
图1是本发明的一个实施例中聚酰亚胺光纤的安装示意图,其中A为激光焦点定位在聚酰亚胺光纤的上表面,B为激光焦点定位在聚酰亚胺光纤的轴心;1 is a schematic diagram of the installation of a polyimide optical fiber in an embodiment of the present invention, wherein A is the laser focus positioned on the upper surface of the polyimide optical fiber, and B is the laser focus positioned on the axis of the polyimide optical fiber;
图2是本发明的一个实施例中聚酰亚胺光纤可绕轴心旋转的安装示意图;Fig. 2 is the installation schematic diagram that polyimide optical fiber can rotate around the axis in one embodiment of the present invention;
图3是本发明的一个实施例中涂层剥除机构的结构示意图;3 is a schematic structural diagram of a coating stripping mechanism in an embodiment of the present invention;
图4是本发明的一个实施例中切断机构的结构示意图;4 is a schematic structural diagram of a cutting mechanism in an embodiment of the present invention;
图5是本发明的一个实施例中绘制刻制路径的示意图;Fig. 5 is the schematic diagram of drawing the engraving path in one embodiment of the present invention;
图6是本发明的一个实施例中绘制运动路径的示意图;6 is a schematic diagram of drawing a motion path in an embodiment of the present invention;
图7是本发明的一个实施例中圆环状光栅的带石墨烯涂层的长周期光纤光栅的结构示意图,其中T为光栅周期;7 is a schematic structural diagram of a long-period fiber grating with a graphene coating of an annular grating in an embodiment of the present invention, wherein T is the grating period;
图8是本发明的一个实施例中绘制运动路径的示意图。FIG. 8 is a schematic diagram of drawing a motion path in an embodiment of the present invention.
其中:1、聚酰亚胺光纤;2、数控加工机床;21、数控移动臂;22、紫外激光器;23、光纤固定座;231、底座;232、第一安装侧壁;233、第二安装侧壁;2331、通孔;24、位移平台;25、光纤转动机构;251、光纤夹具;252、电动机;253、转动底盘;254、从动轮齿;255、驱动齿轮;26、涂层剥除机构;261、第一刀架;262、第二刀架;263、刀片;264、半圆刀槽;265、夹腔;2661、连接螺柱;2662、旋紧螺母;2663、复位弹簧;27、切断机构;271、滑轨;272、滑块;273、切刀;3、刻制路径;4、运动路径;5、石墨烯涂层;6、折射率变化区域;7、石英光纤;8、聚酰亚胺涂层。Among them: 1. Polyimide fiber; 2. CNC machining machine; 21. CNC moving arm; 22. Ultraviolet laser; 23. Optical fiber holder; 231. Base; Side wall; 2331, through hole; 24, displacement platform; 25, optical fiber rotating mechanism; 251, optical fiber clamp; 252, motor; 253, rotating chassis; 254, driven gear teeth; 255, driving gear; 26, coating stripping Mechanism; 261, the first tool holder; 262, the second tool holder; 263, the blade; 264, the semi-circular knife groove; 265, the clamping cavity; 2661, the connecting stud; 2662, the tightening nut; 2663, the return spring; 27, Cutting mechanism; 271, slide rail; 272, slider; 273, cutter; 3, engraving path; 4, motion path; 5, graphene coating; 6, refractive index change area; 7, quartz fiber; 8, Polyimide coating.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
如图1至图8所示,一种带石墨烯涂层的长周期光纤光栅的制备方法,包括以下步骤:As shown in Figure 1 to Figure 8, a preparation method of a long period fiber grating with a graphene coating, comprising the following steps:
步骤一:将聚酰亚胺光纤1固定于光纤固定座23,并调整所述光纤固定座23,使紫外激光器22发射的激光垂直射向所述聚酰亚胺光纤1;具体地,所述聚酰亚胺光纤1为具有聚酰亚胺涂层8的石英光纤7,所述紫外激光器22的光源可以是飞秒紫外激光、皮秒紫外激光和准分子紫外激光中的任一种,所述紫外激光器22刻制光纤的方法包括振镜扫描和激光直写。Step 1: Fix the polyimide
步骤二:根据目标光栅的形状和周期,设定所述聚酰亚胺光纤1的运动参数和设定所述紫外激光器22的工作路径和移动速度;其中,所述聚酰亚胺光纤1的运动参数包括所述聚酰亚胺光纤1绕轴心旋转的角速度w和所述光纤固定座23在X轴或Y轴移动的移动参数等。Step 2: According to the shape and period of the target grating, set the motion parameters of the
步骤三:设定所述紫外激光器22的第一加工参数,所述第一加工参数包括所述紫外激光器22发射激光的第一激光能量P1和所述紫外激光器22循环所述工作路径的第一循环次数K1;具体地,所述第一激光能量P1为50~500nJ,所述第一循环次数K1为6次。Step 3: Set the first processing parameters of the
步骤四:将所述紫外激光器22的激光焦点定位在所述聚酰亚胺光纤1的轴心;Step 4: positioning the laser focus of the
步骤五:所述聚酰亚胺光纤1按所述运动参数运动,所述紫外激光器22按所述工作路径、所述移动速度和所述第一加工参数运作,所述紫外激光器22射出的激光对所述聚酰亚胺光纤1的纤芯进行加工,在所述聚酰亚胺光纤1的内部形成折射率调制点,制成长周期光纤光栅;具体地,所述紫外激光器22射出的激光先透过涂层加工所述聚酰亚胺光纤1的纤芯,所述聚酰亚胺光纤1的纤芯被激光照射过的地方会形成色心等结构,同时由于所述聚酰亚胺光纤1的纤芯受热膨胀而对包层产生挤压致密作用,使所述聚酰亚胺光纤1的包层的折射率发生改变,从而制成长周期光纤光栅。Step 5: The
步骤六:设定所述紫外激光器22的第二加工参数,所述第二加工参数包括所述紫外激光器22发射的第二激光能量P2和所述紫外激光器22循环所述工作路径的第二循环次数K2;具体地,所述第二激光能量P2为3~8mJ,所述第二循环次数K2为1次。Step 6: Set the second processing parameters of the
步骤七:设定离焦量Z2,根据所述离焦量Z2移动所述激光焦点,使所述激光焦点上移至所述聚酰亚胺光纤1的上表面的上方,使所述激光焦点离所述聚酰亚胺光纤1的上表面的距离为所述离焦量Z2;具体地,所述离焦量Z2为3mm。Step 7: Set the defocus amount Z2, move the laser focus according to the defocus amount Z2, and move the laser focus upward to the upper surface of the
步骤八:所述聚酰亚胺光纤1按所述运动参数运动,所述紫外激光器22按所述工作路径、所述移动速度和所述第二加工参数运作,使所述紫外激光器22射出的激光散发地对所述聚酰亚胺光纤1的聚酰亚胺涂层8进行加工,形成与光栅位置对应的石墨烯涂层5。其中,所述聚酰亚胺涂层8被激光照射后,由于光热作用和光化学作用,使聚酰亚胺化学结构发生变化,形成光致石墨烯涂层5。Step 8: The
步骤九:对所述聚酰亚胺光纤1进行性能检测。Step 9: Perform performance testing on the polyimide
本发明的工作原理:所述紫外激光器22先将所述激光焦点定位在所述聚酰亚胺光纤1的轴心,所述紫外激光器22根据设定的所述第一加工参数、所述工作路径和所述移动速度对所述聚酰亚胺光纤1的纤芯进行加工,使激光先透过涂层加工所述聚酰亚胺光纤1的纤芯,所述聚酰亚胺光纤1的纤芯被激光照射后的地方会形成色心等结构,同时由于所述聚酰亚胺光纤1的纤芯被激光照射膨胀而对包层产生挤压致密作用,从而使所述聚酰亚胺光纤1的包层的折射率发生改变;再调节所述紫外激光器22的激光焦点,使激光焦点从所述聚酰亚胺光纤1表面离焦,所述紫外激光器22根据设定的所述第二加工参数、所述工作路径和所述移动速度对所述聚酰亚胺涂层8进行加工,所述聚酰亚胺涂层8被激光照射后,由于光热作用和光化学作用,使聚酰亚胺化学结构发生变化,形成光致石墨烯涂层5,从而制成带石墨烯涂层5的长周期光纤光栅。The working principle of the present invention: the
通过所述紫外激光器22分步对同一所述聚酰亚胺光纤1进行加工处理,从而减少石墨烯涂层5转移到石英光纤7的精细且复杂操作,简化带石墨烯涂层的光纤光栅的生产工艺,利于商业化生产;The
在激光加工中,所述聚酰亚胺光纤1的运动参数、所述紫外激光器22的工作路径和移动速度均不变,因此石墨烯涂层5的形成位置与光栅的形成位置相对应,避免两者错位,从而提高光纤的传感性能;In the laser processing, the motion parameters of the
改变所述聚酰亚胺光纤1的运动参数、所述紫外激光器22的工作路径和移动速度中的任意一项,即可在所述聚酰亚胺光纤1加工出不同形状的光栅和石墨烯涂层5,以满足不同的行业需求。By changing any one of the motion parameters of the
进一步,在所述步骤四中,将所述紫外激光器22的激光焦点定位在所述聚酰亚胺光纤1的轴心的过程为:Further, in the
如图1所示,首先将所述激光焦点定位在所述聚酰亚胺光纤1的上表面;As shown in Figure 1, firstly, the laser focus is positioned on the upper surface of the
再将所述聚酰亚胺光纤1的半径值设定为所述激光焦点的下移量Z1,根据所述下移量Z1下移所述激光焦点,使所述激光焦点从所述聚酰亚胺光纤1的上表面下移至所述聚酰亚胺光纤1的纤芯轴心。Then, the radius value of the
通过先将所述激光焦点定位在所述聚酰亚胺光纤1的上表面,再以所述聚酰亚胺光纤1的半径值作为所述激光焦点的下移量Z1,下移所述激光焦点,使所述激光焦点精确地从所述聚酰亚胺光纤1的上表面下移至所述聚酰亚胺光纤1的纤芯轴心,从而提高制备精度,降低不良品率,利于商业化生产,且操作原理简单。By first positioning the laser focus on the upper surface of the
进一步,在所述步骤二中,设定所述紫外激光器22的工作路径包括以下步骤,Further, in the second step, setting the working path of the
绘制所述紫外激光器22刻制所述目标光栅的刻制路径3;Drawing the
根据所述刻制路径3,绘制所述紫外激光器22完成全部所述刻制路径4的运动路径4;According to the
将绘制好的所述刻制路径3和所述运动路径4导入到数控激光加工系统。Import the drawn
具体地,所述工作路径包括刻制路径3和运动路径4,所述刻制路径3是指所述紫外激光器22射出激光刻制光栅的路径,所述运动路径4是指所述紫外激光器22完整的移动路径。如图5所示,根据目标形状和周期的光栅绘制出所述刻制路径3,所述紫外激光器22经过所述刻制路径3时射出激光,再确定所述运动路径4,选择一条所述紫外激光器22可快速经过全部所述刻制路径3的移动路径,从而提高加工生产速度,便于大量生产。Specifically, the working path includes an
进一步,当所述目标光栅为圆环状光栅时,如图5所示,单个周期的所述刻制路径3为贯穿所述聚酰亚胺光纤1的直线,单个周期的所述刻制路径3垂直于所述聚酰亚胺光纤1的轴心,单个周期的所述刻制路径3的始端和终端均设置在所述聚酰亚胺光纤1外。其中,为保证所述紫外激光器22能完全地在所述聚酰亚胺光纤1的上表面加工,因此将单个周期的所述刻制路径3的长度比所述聚酰亚胺光纤1的直径长,使单个周期的所述刻制路径3的始端和终端均设置在所述聚酰亚胺光纤1外,避免所述紫外激光器22在单个周期开始与结束时,跳转延时或开关延时而导致拐点处光照时间延长,从而保证所述聚酰亚胺光纤1的纤芯的光照时间一致,使所述聚酰亚胺光纤1的包层的折射率均匀变化,提高光纤的性能,降低不良品率。Further, when the target grating is a ring-shaped grating, as shown in FIG. 5 , the
当所述目标光栅为螺纹状光栅时,如图8所示,单个周期的所述刻制路径3为直线,单个周期的所述刻制路径3与所述聚酰亚胺光纤1的轴心重合,其中,单个周期的所述刻制路径3的长度为L,所述紫外激光器22的移动速度为V,所述聚酰亚胺光纤1的旋转速度为w,三者之间的关系满足2πV=Lw。所述紫外激光器22沿所述聚酰亚胺光纤1的中心轴直线刻制时,所述聚酰亚胺光纤1绕其中心轴转动,从而加工出螺纹状的光栅。When the target grating is a threaded grating, as shown in FIG. 8 , the
一种带石墨烯涂层的长周期光纤光栅的制备装置,包括数控激光加工机床2,应用在上述一种带石墨烯涂层的长周期光纤光栅的制备方法的制备装置;所述数控激光加工机床2设有数控移动臂21、紫外激光器22、光纤固定座23和位移平台24,所述紫外激光器22安装在所述数控移动臂21,所述光纤固定座23设置在所述位移平台24,所述紫外激光器22设置在所述光纤固定座23的上方,所述紫外激光器22的激光竖直向下地射向所述光纤固定座23,所述光纤固定座23设有光纤转动机构25,所述聚酰亚胺光纤1通过所述光纤转动机构25可绕轴心转动地安装在所述光纤固定座23。A preparation device of a long-period fiber grating with a graphene coating, comprising a numerically controlled laser
具体地,所述数控激光加工机床2还包括数控激光加工系统,所述数控激光加工系统控制所述数控移动臂21按所述运动路径4移动,所述数控激光加工系统控制所述紫外激光器22在所述刻制路径3射出激光,所述数控激光加工系统还可控制所述位移平台24的运动。Specifically, the numerically controlled laser
如图1所示,将所述紫外激光器22安装在所述数控移动臂21,从而使所述紫外激光器22跟随所述数控移动臂21移动。将所述光纤固定座23设置在所述位移平台24,使所述光纤固定座23跟随所述位移平台24移动。所述紫外激光器22与所述光纤固定座23均可运动,两者动态配合,便于加工出不同形状的光栅和石墨烯涂层5,以满足不同的行业需求。As shown in FIG. 1 , the
通过在所述光纤固定座23设有光纤转动机构25,使所述聚酰亚胺光纤1可转动地设置在所述光纤固定座23。在加工过程中,所述光纤转动机构25转动所述聚酰亚胺光纤1,方便加工出螺纹状或圆环状的长周期光纤光栅和石墨烯涂层5,方便制出不同形状的光栅和石墨烯涂层5,实现光栅形状多样化,以满足不同的行业需求,利于商业化生产。The polyimide
进一步,如图2所示,所述光纤固定座23包括底座231、第一安装侧壁232和第二安装侧壁233,所述底座231固定设置在所述位移平台24,所述第一安装侧壁232和所述第二安装侧壁233相对地设置在所述底座231的两侧,所述聚酰亚胺光纤1的一端设置在所述第一安装侧壁232,所述聚酰亚胺光纤1的另一端设置在所述第二安装侧壁233;所述光纤转动机构25包括光纤夹具251和电动机252,所述光纤夹具251可转动地设置在所述第一安装侧壁232,所述电动机252用于驱动所述光纤夹具251转动;所述第二安装侧壁233设有供所述聚酰亚胺光纤1穿过的通孔2331,所述通孔2331与所述聚酰亚胺光纤1间隙配合,所述光纤夹具251用于夹持所述聚酰亚胺光纤1的一端,所述聚酰亚胺光纤1的另一端为自由端。Further, as shown in FIG. 2 , the
所述聚酰亚胺光纤1的一端从所述通孔2331穿入所述光纤固定座23,并通过所述光纤夹具251夹持固定。其中,所述第一安装侧壁232设有转动底盘253,所述光纤夹具251安装在所述转动底盘253,所述电动机252的驱动轴驱动所述转动底盘253转动,从而使所述聚酰亚胺光纤1实现转动。One end of the polyimide
具体地,如图2所示,所述转动底盘253设有从动轮齿254,所述电动机252的驱动轴设有驱动齿轮255,所述驱动齿轮255与所述从动轮齿254啮合,通过所述电动机252转动所述驱动齿轮255,所述驱动齿轮255通过所述从动轮齿254驱动所述转动底盘253,使所述光纤夹具251转动,从而使所述聚酰亚胺光纤1转动。进一步,所述电动机252为伺服电机,方便控制所述聚酰亚胺光纤1的转动速度和方向的变化。Specifically, as shown in FIG. 2 , the rotating
进一步,所述光纤固定座23还设有涂层剥除机构26,所述涂层剥除机构26设置在所述第二安装侧壁233的内壁面,所述涂层剥除机构26包括第一刀架261、第二刀架262和刀片263,所述第一刀架261和所述第二刀架262相对地设置在所述第二安装侧壁233的内壁面,所述第一刀架261固定设置在所述第二安装侧壁233,所述第二刀架262与所述第一刀架261活动连接;所述第一刀架261和所述第二刀架262均设有半圆刀槽264,所述刀片263呈半圆环状,两所述刀片263分别设置在两所述半圆刀槽264,两所述刀片263之间构成一个夹腔265,当所述第二刀架262与所述第一刀架261闭合后,所述夹腔265与所述聚酰亚胺光纤1过盈配合。Further, the
如图3所示,所述涂层剥除机构26分为上下两部分,其中,所述夹腔265与所述通孔2331连通。当带石墨烯涂层的光纤光栅制备完成后,需对其进行检测,因此通过所述涂层剥除机构26将带石墨烯涂层的光纤光栅的两端涂层进行剥除,以便与光纤检测装置连接。将所述第二刀架262向所述第一刀架261移动,所述夹腔265闭合,从而使所述刀片263与所述聚酰亚胺光纤1的涂层紧密接触,将所述聚酰亚胺光纤1从所述通孔2331向外抽出,从而使所述刀片263刮去所述聚酰亚胺光纤1的涂层。在非工作情况下,所述夹腔265与所述聚酰亚胺光纤1间隙配合。As shown in FIG. 3 , the
进一步,如图3所示,所述第一刀架261和所述第二刀架262之间设有旋紧机构266,所述旋紧机构266包括连接螺柱2661、旋紧螺母2662和复位弹簧2663,两所述连接螺柱2661分别固定设置在所述第一刀架261的两端,所述第二刀架262套设在所述连接螺柱2661上,所述复位弹簧2663设置在所述第二刀架262与所述第一刀架261之间,所述旋紧螺母2662与所述连接螺柱2661螺纹配合,所述旋紧螺母2662用于将所述第二刀架262压向所述第一刀架261。Further, as shown in FIG. 3 , a
当所述旋紧螺母2662旋紧时,所述第二刀架262由于所述旋紧螺母2662的移动而向所述第一刀架261移动,所述夹腔265闭合,从而使所述刀片263与所述聚酰亚胺光纤1的涂层紧密接触,将所述聚酰亚胺光纤1从所述通孔2331向外抽出,从而使所述刀片263刮去所述聚酰亚胺光纤1的涂层;所述旋紧螺母2662旋松时,所述第二刀架262由于所述复位弹簧2663的作用而复位,因此所述夹腔265张开,从而使所述刀片263离开所述聚酰亚胺光纤1的涂层。When the tightening
进一步,如图4所示,所述光纤固定座23还设有切断机构27,所述切断机构27设置在所述第二安装侧壁233的外壁面,所述切断机构27包括滑轨271、滑块272和切刀273,所述滑轨271设置在所述第二安装侧壁233内,所述滑块272的本体可滑动地嵌在所述滑轨271内,所述切刀273固定设置在所述滑块272的外端面。所述切刀273设置在所述滑块272的外端面,通过所述滑块272在所述滑轨271内滑动,使所述切刀273可快速平移,从而整齐地切断光纤。通过提高光纤的切口整齐度,以便检测时所述聚酰亚胺光纤1与检测装置中的传输光纤熔接,减少再加工工序。Further, as shown in FIG. 4 , the
根据上述一种带石墨烯涂层的长周期光纤光栅的制备方法及装置完成的实施例。According to the above-mentioned preparation method and device of a graphene-coated long-period fiber grating, the completed embodiment is completed.
实施例一:一种带石墨烯涂层的长周期光纤光栅,其中光栅形状为圆环状,光栅周期为420μm。Embodiment 1: A long-period fiber grating with graphene coating, wherein the shape of the grating is annular, and the period of the grating is 420 μm.
步骤S11:准备直径为150μm涂层为聚酰亚胺的光纤,其中,所述聚酰亚胺光纤1的涂层厚度为15μm,长度为20cm。将所述聚酰亚胺光纤1水平地安装在所述光纤固定座23,并通过所述位移平台24将所述光纤固定座23移动到所述紫外激光器22的正下方。其中,如图2所示,所述聚酰亚胺光纤1的一端设置在所述光纤夹具251,所述聚酰亚胺光纤1的另一端为自由端。Step S11 : preparing an optical fiber with a diameter of 150 μm coated with polyimide, wherein the coating thickness of the polyimide
步骤S12:设定所述聚酰亚胺光纤1的旋转速度w为0rad/s,所述光纤固定座23不移动;设定所述紫外激光器22移动速度V为300mm/s;Step S12: setting the rotational speed w of the
设定所述紫外激光器22的工作路径;具体地,如图5所示,首先根据目标光栅绘制所述刻制路径3,单个周期的所述刻制路径3为贯穿所述聚酰亚胺光纤1的直线,相邻的刻制路径3之间的间距为420μm,单个周期的所述刻制路径3垂直于所述聚酰亚胺光纤1的轴心,单个周期的所述刻制路径3的始端和终端均设置在所述聚酰亚胺光纤1外。然后绘制所述紫外激光器22的运动路径4,具体地,所述运动路径4为如图6所示的Z型路径。最后将绘制好的刻制路径3和运动路径4导入所述数控激光加工系统内。Set the working path of the
步骤S13:设定所述紫外激光器22的第一加工参数。具体地,所述第一激光能量P1为300nJ,所述第一循环次数K1为8次。Step S13 : setting the first processing parameters of the
步骤S14:调节所述激光焦点的位置,将所述激光焦点移到所述聚酰亚胺光纤1的轴心。具体地,首先将所述激光焦点定位在所述聚酰亚胺光纤1的上表面;将所述聚酰亚胺光纤1的半径值设定为所述激光焦点的下移量Z1,即Z1为75μm,将所述激光焦点下移75μm,使所述激光焦点从所述聚酰亚胺光纤1的上表面下移至所述聚酰亚胺光纤1的轴心。Step S14 : adjusting the position of the laser focus, and moving the laser focus to the axis of the
步骤S15:所述聚酰亚胺光纤1按所述运动参数运动,所述紫外激光器22按所述工作路径、所述移动速度和所述第一加工参数运作,所述紫外激光器22射出的激光对所述聚酰亚胺光纤1的纤芯进行加工,在所述聚酰亚胺光纤1的内部形成折射率调制点,制成长周期光纤光栅;具体地,所述紫外激光器22射出的激光先透过涂层加工所述聚酰亚胺光纤1的纤芯,所述聚酰亚胺光纤1的纤芯被激光照射过的地方会形成色心等结构,同时由于所述聚酰亚胺光纤1的纤芯受热膨胀而对包层产生挤压致密作用,使所述聚酰亚胺光纤1的包层的折射率发生改变,从而制成长周期光纤光栅。Step S15: the
步骤S16:设定所述紫外激光器22的第二加工参数。具体地,第二激光能量P2为6mJ,第二循环次数K2为1次。Step S16 : setting the second processing parameters of the
步骤S17:设定离焦量Z2,根据所述离焦量Z2移动所述激光焦点,所述激光焦点上移至所述聚酰亚胺光纤1的上表面的上方,使所述激光焦点离所述聚酰亚胺光纤1的上表面的距离为3mm。Step S17: Set the defocus amount Z2, move the laser focus according to the defocus amount Z2, and move the laser focus upward to the upper surface of the
步骤S18:所述聚酰亚胺光纤1按所述运动参数运动,所述紫外激光器22按所述工作路径、所述移动速度和所述第二加工参数运作,使所述紫外激光器22射出的激光散发地对所述聚酰亚胺涂层8进行加工,形成与光栅位置对应的石墨烯涂层5。其中,所述聚酰亚胺涂层8被激光照射后,由于光热作用和光化学作用,使聚酰亚胺化学结构发生变化,形成光致石墨烯涂层5。Step S18: The
将所述聚酰亚胺光纤1旋转180°,重复上述步骤S1-S18一次。具体地,通过所述电动机252转动所述光纤夹具251,使所述聚酰亚胺光纤1旋转180°,对所述聚酰亚胺光纤1的下半部进行激光加工,制成如图7所示的带石墨烯涂层的圆环状光栅。其中,附图标记5为石墨烯涂层,附图标记6为包层的折射率变化区域,附图标记7为石英光纤,附图标记8为聚酰亚胺涂层。Rotate the
步骤S19:对所述聚酰亚胺光纤1进行性能检测。Step S19 : performing performance detection on the polyimide
实施例二:一种带石墨烯涂层的长周期光纤光栅,其中光栅形状为螺纹状。Embodiment 2: A long-period fiber grating with a graphene coating, wherein the grating is in the shape of a thread.
步骤S21:准备直径为150μm涂层为聚酰亚胺的光纤,其中,所述聚酰亚胺光纤1的涂层厚度为15μm,长度为20cm。将所述聚酰亚胺光纤1水平地安装在所述光纤固定座23,并通过所述位移平台24将所述光纤固定座23移动到所述紫外激光器22的正下方。其中,如图2所示,所述聚酰亚胺光纤1的一端设置在所述光纤夹具251,所述聚酰亚胺光纤1的另一端为自由端。Step S21 : preparing an optical fiber with a diameter of 150 μm coated with polyimide, wherein the coating thickness of the polyimide
步骤S22:设定所述紫外激光器的工作路径。首先绘制所述刻制路径3,具体地,如图8所示,所述刻制路径3为间断的直线,单个周期的所述刻制路径3的长度L为5mm,单个周期的所述刻制路径3与所述聚酰亚胺光纤1的轴心重合。然后绘制紫外激光器的运动路径4,具体地,所述运动路径4为连续的直线。最后将绘制好的工作路径导入所述数控激光加工系统内。Step S22: Setting the working path of the ultraviolet laser. First, draw the
再设定所述聚酰亚胺光纤1的旋转速度w为250rad/s,所述光纤固定座23不移动;设定所述紫外激光器22移动速度V为200mm/s;其中,单个周期的所述刻制路径3的长度L、所述紫外激光器22的移动速度为V、所述聚酰亚胺光纤1的旋转速度为w,三者之间的关系满足2πV=Lw。Then set the rotation speed w of the
步骤S23:设定所述紫外激光器22的第一加工参数。具体地,所述第一激光能量P1为300nJ,所述第一循环次数K1为8次。Step S23 : setting the first processing parameters of the
步骤S24:调节所述激光焦点的位置,将所述激光焦点移到所述聚酰亚胺光纤1的轴心。具体地,首先将所述激光焦点定位在所述聚酰亚胺光纤1的上表面;将所述聚酰亚胺光纤1的半径值设定为所述激光焦点的下移量Z1,即Z1为75μm,将所述激光焦点下移75μm,使所述激光焦点从所述聚酰亚胺光纤1的上表面下移至所述聚酰亚胺光纤1的轴心。Step S24 : adjusting the position of the laser focus, and moving the laser focus to the axis of the
步骤S25:所述聚酰亚胺光纤1按所述运动参数运动,所述紫外激光器22按所述工作路径、所述移动速度和所述第一加工参数运作,所述紫外激光器22射出的激光对所述聚酰亚胺光纤1的纤芯进行加工,在所述聚酰亚胺光纤1的内部形成折射率调制点,制成长周期光纤光栅;具体地,所述紫外激光器22射出的激光先透过涂层加工所述聚酰亚胺光纤1的纤芯,所述聚酰亚胺光纤1的纤芯被激光照射过的地方会形成色心等结构,同时由于所述聚酰亚胺光纤1的纤芯受热膨胀而对包层产生挤压致密作用,使所述聚酰亚胺光纤1的包层的折射率发生改变,从而制成长周期光纤光栅。Step S25: The
步骤S26:设定所述紫外激光器22的第二加工参数。具体地,第二激光能量P2为6mJ,第二循环次数K2为1次。Step S26 : setting the second processing parameters of the
步骤S27:设定离焦量Z2,根据所述离焦量Z2移动所述激光焦点,所述激光焦点上移至所述聚酰亚胺光纤1的上表面的上方,使所述激光焦点离所述聚酰亚胺光纤1的上表面的距离为3mm。Step S27: Set the defocus amount Z2, move the laser focus according to the defocus amount Z2, and move the laser focus upward to the upper surface of the
步骤S28:所述聚酰亚胺光纤1按所述运动参数运动,所述紫外激光器22按所述工作路径、所述移动速度和所述第二加工参数运作,使所述紫外激光器22射出的激光散发地对所述聚酰亚胺涂层8进行加工,形成与光栅位置对应的石墨烯涂层5。其中,所述聚酰亚胺涂层8被激光照射后,由于光热作用和光化学作用,使聚酰亚胺化学结构发生变化,形成光致石墨烯涂层5。Step S28: The
步骤S29:对所述聚酰亚胺光纤1进行性能检测。Step S29 : performing performance detection on the polyimide
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.
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