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CN118595953A - An inner wall grinding device for automobile VVT drive valve processing - Google Patents

An inner wall grinding device for automobile VVT drive valve processing Download PDF

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Publication number
CN118595953A
CN118595953A CN202410989610.2A CN202410989610A CN118595953A CN 118595953 A CN118595953 A CN 118595953A CN 202410989610 A CN202410989610 A CN 202410989610A CN 118595953 A CN118595953 A CN 118595953A
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CN
China
Prior art keywords
rod
polishing
long
sleeve
grinding
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410989610.2A
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Chinese (zh)
Inventor
朱圣明
丁军宏
张宪
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Jiangsu Hailong Electrical Appliance Co ltd
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Jiangsu Hailong Electrical Appliance Co ltd
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Publication date
Application filed by Jiangsu Hailong Electrical Appliance Co ltd filed Critical Jiangsu Hailong Electrical Appliance Co ltd
Priority to CN202410989610.2A priority Critical patent/CN118595953A/en
Publication of CN118595953A publication Critical patent/CN118595953A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/02Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/04Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses inner wall polishing equipment for processing an automobile VVT driving valve, which relates to the technical field of automobile driving valve processing and comprises a bottom plate frame, wherein a long screw rod is rotatably arranged on the bottom plate frame and is hollow; the transmission mechanism is used for driving the long screw rod to do telescopic rotation on the baseplate frame in the front-back direction, and the transmission mechanism is provided with a polishing motor for providing driving force. The inner wall polishing equipment for machining the automobile VVT driving valve has the advantages of being simple in structure, simple to operate, high in polishing precision, capable of meeting the machining requirements of standard automobile VVT driving valves with different cavity diameters, capable of polishing the inner wall within the effective axial length range in a uniform precision mode in unit time, high in efficiency, high in consistency and capable of guaranteeing the quality consistency of each valve in mass production.

Description

一种汽车VVT驱动阀门加工用内壁打磨设备An inner wall grinding device for automobile VVT drive valve processing

技术领域Technical Field

本发明涉及汽车驱动阀门加工技术领域,具体为一种汽车VVT驱动阀门加工用内壁打磨设备。The invention relates to the technical field of automobile drive valve processing, in particular to an inner wall grinding device for automobile VVT drive valve processing.

背景技术Background Art

随着汽车工业的飞速发展,发动机技术的不断进步成为提升汽车性能和燃油经济性的关键,可变气门正时技术作为其中的重要一环,通过调节气门开启和关闭的时间,实现了更高的燃烧效率和动力输出,VVT驱动阀门是实现这一技术的核心部件之一,其精度和质量直接影响发动机的性能和寿命;在VVT驱动阀门的生产过程中,内壁的加工质量是保证阀门性能的关键因素之一,内壁加工的精度直接关系到阀门的密封性和气流通道的顺畅性,从而影响发动机的工作效率,目前,对于VVT驱动阀门内壁的加工,多采用传统的机械加工方法,如车削、铣削等,但这些方法难以保证内壁的光洁度和精度,且效率较低,为了提高VVT驱动阀门内壁的加工质量,近年来开始采用内壁打磨技术,然而,现有的内壁打磨设备大多存在结构复杂、操作繁琐、打磨精度不足的问题,难以满足高标准的加工要求,同时,传统的手工打磨方法不仅效率低下,而且一致性差,无法保证大批量生产中每个阀门的质量一致性。With the rapid development of the automobile industry, the continuous advancement of engine technology has become the key to improving automobile performance and fuel economy. Variable valve timing technology, as an important part of it, achieves higher combustion efficiency and power output by adjusting the time of valve opening and closing. VVT drive valve is one of the core components to realize this technology, and its precision and quality directly affect the performance and life of the engine. In the production process of VVT drive valve, the processing quality of the inner wall is one of the key factors to ensure the performance of the valve. The precision of the inner wall processing is directly related to the sealing of the valve and the smoothness of the air flow channel, thereby affecting the working efficiency of the engine. At present, for the processing of the inner wall of VVT drive valve, traditional mechanical processing methods such as turning and milling are mostly used, but these methods are difficult to ensure the smoothness and precision of the inner wall, and the efficiency is low. In order to improve the processing quality of the inner wall of VVT drive valve, inner wall grinding technology has been adopted in recent years. However, most of the existing inner wall grinding equipment has the problems of complex structure, cumbersome operation, and insufficient grinding precision, which is difficult to meet the high standard processing requirements. At the same time, the traditional manual grinding method is not only inefficient, but also has poor consistency, and cannot ensure the quality consistency of each valve in mass production.

发明内容Summary of the invention

为解决上述技术问题,本发明通过以下技术方案予以实现:一种汽车VVT驱动阀门加工用内壁打磨设备,包括底板架,所述底板架上转动安装有长丝杆,且所述长丝杆为中空;In order to solve the above technical problems, the present invention is implemented through the following technical solutions: An inner wall grinding device for processing an automobile VVT drive valve comprises a bottom plate frame, on which a long lead screw is rotatably mounted, and the long lead screw is hollow;

传动机构,用于带动长丝杆在底板架上在前后方向上做伸缩转动,该传动机构具有一个提供驱动力的打磨电机,以及安装在所述传动机构左侧的泵机,所述泵机和传动机构分别安装在长丝杆的两侧,所述传动机构通过打磨电机与底板架转动安装,所述打磨电机架设安装在底板架顶部且靠近传动机构的一侧,所述泵机安装在底板架的左端;The transmission mechanism is used to drive the long lead screw to perform telescopic rotation in the front-rear direction on the bottom frame. The transmission mechanism has a grinding motor that provides driving force, and a pump installed on the left side of the transmission mechanism. The pump and the transmission mechanism are installed on both sides of the long lead screw, respectively. The transmission mechanism is rotatably installed with the bottom frame through the grinding motor. The grinding motor is installed on the top of the bottom frame and close to the transmission mechanism. The pump is installed on the left end of the bottom frame.

打磨件,用于对汽车VVT驱动阀门内壁的打磨,该打磨件具有一个引导粉尘的长套管,以及安装在所述打磨件下方的支柱,所述长套管与支柱固定连接,所述长套管与泵机相连通;A grinding piece, used for grinding the inner wall of a VVT driving valve of an automobile, the grinding piece having a long sleeve for guiding dust, and a support installed below the grinding piece, the long sleeve being fixedly connected to the support, and the long sleeve being connected to a pump;

其中,所述长丝杆远离打磨电机的一端固定连接有长套杆,所述长套杆表面且远离打磨电机的一端套装有粗套杆,所述粗套杆表面且远离打磨电机的一端连接有短管头,所述短管头与长套杆内腔相连通,所述粗套杆表面且远离打磨电机的一端安装有打磨体,打磨体用于对汽车VVT驱动阀门内壁进行延展打磨。Among them, the end of the long screw rod away from the grinding motor is fixedly connected with a long sleeve rod, the surface of the long sleeve rod and the end away from the grinding motor is sleeved with a thick sleeve rod, the surface of the thick sleeve rod and the end away from the grinding motor is connected with a short tube head, the short tube head is connected to the inner cavity of the long sleeve rod, the surface of the thick sleeve rod and the end away from the grinding motor is installed with a grinding body, and the grinding body is used to extend and grind the inner wall of the automobile VVT drive valve.

优选的,所述长套杆内腔中安装有直杆,所述直杆远离打磨电机的一端安装有短头杆,所述短头杆远离直杆的一端螺纹连接有接头杆,所述接头杆内部插装有锁杆,所述长套杆表面贯穿开设有齿牙窗,且齿牙窗与长套杆内腔相连通,所述长套杆与粗套杆之间留设有套管腔。Preferably, a straight rod is installed in the inner cavity of the long sleeve rod, a short head rod is installed at the end of the straight rod away from the grinding motor, a joint rod is threadedly connected to the end of the short head rod away from the straight rod, a locking rod is inserted inside the joint rod, a tooth window is opened through the surface of the long sleeve rod, and the tooth window is connected to the inner cavity of the long sleeve rod, and a sleeve cavity is left between the long sleeve rod and the thick sleeve rod.

优选的,所述短管头远离粗套杆的一端连接有波纹橡胶管,所述波纹橡胶管周围安装有第一弹簧,且第一弹簧的一端连接在短管头上,所述第一弹簧的另一端连接有斗件,所述斗件通过第一弹簧与短管头弹动安装,所述打磨体整体呈扁圆状,且所述打磨体的表面中部安装有弯折部,弯折部能够弯曲变形,所述打磨体内部中间位置连接有第二弹簧,所述第二弹簧用于将变形的弯折部回弹至初始状。Preferably, the end of the short tube head away from the thick sleeve rod is connected to a corrugated rubber tube, a first spring is installed around the corrugated rubber tube, and one end of the first spring is connected to the short tube head, the other end of the first spring is connected to a bucket piece, and the bucket piece is elastically installed with the short tube head through the first spring, the grinding body is oblate as a whole, and a bending portion is installed in the middle of the surface of the grinding body, the bending portion can be bent and deformed, and a second spring is connected to the middle position inside the grinding body, and the second spring is used to rebound the deformed bending portion to its initial shape.

优选的,所述直杆与短头杆之间连接有连珠杆,所述连珠杆通过短管头、波纹橡胶管和第一弹簧配合与斗件滑动安装,所述直杆表面且远离连珠杆的一端固定连接有立柱,所述立柱顶部中间安装有齿轮头,且齿轮头与立柱弹性连接,所述齿轮头通过齿牙窗与长套杆相啮合。Preferably, a bead rod is connected between the straight rod and the short head rod, and the bead rod is slidably installed with the bucket piece through a short tube head, a corrugated rubber tube and a first spring. A column is fixedly connected to the surface of the straight rod and one end away from the bead rod. A gear head is installed in the middle of the top of the column, and the gear head is elastically connected to the column. The gear head is meshed with the long sleeve rod through a tooth window.

优选的,所述直杆远离连珠杆的一端连接有第三弹簧,且第三弹簧远离直杆的一端连接在长套杆内壁上,所述直杆通过第三弹簧与长套杆弹动安装。Preferably, one end of the straight rod away from the bead rod is connected to a third spring, and one end of the third spring away from the straight rod is connected to the inner wall of the long sleeve rod, and the straight rod is elastically mounted with the long sleeve rod through the third spring.

优选的,所述接头杆内侧中部且靠近短头杆的一端连接有第四弹簧,所述接头杆内部呈中心对称状安装有两对弹舌,且所述弹舌在接头杆表面弹动伸缩安装。Preferably, a fourth spring is connected to the middle of the inner side of the joint rod and one end close to the short head rod, two pairs of spring tongues are installed in a centrally symmetrical shape inside the joint rod, and the spring tongues are installed on the surface of the joint rod to be elastic and telescopic.

优选的,所述锁杆靠近第四弹簧的一端固定安装有一对卡齿,所述卡齿之间留设有缺口,所述弹舌通过卡齿与锁杆锁止安装,所述缺口与弹舌相对应配合,所述锁杆通过卡齿和弹舌以及第四弹簧配合与接头杆插销安装,所述接头杆通过弹舌和锁杆配合与打磨体插销安装。Preferably, a pair of latch teeth are fixedly installed at one end of the locking rod close to the fourth spring, a notch is left between the latch teeth, the spring tongue is locked and installed with the locking rod through the latch teeth, the notch corresponds to the spring tongue, the locking rod is installed with the joint rod pin through the latch teeth, the spring tongue and the fourth spring, and the joint rod is installed with the grinding body pin through the spring tongue and the locking rod.

优选的,所述传动机构包括转动安装在底板架顶部的转盘,所述转盘背离打磨电机的一面呈中心对称状安装有一对臂杆,所述臂杆靠近长丝杆的一端安装有套件,所述套件与长丝杆螺纹安装,所述臂杆与套件转动安装。Preferably, the transmission mechanism includes a turntable rotatably mounted on the top of the base frame, a pair of arms are centrally symmetrically mounted on one side of the turntable facing away from the grinding motor, a kit is mounted on one end of the arm close to the lead screw, the kit is threadedly mounted on the lead screw, and the arm and the kit are rotatably mounted.

优选的,所述长套管内侧嵌合安装有套环,所述长套管通过套环与长套杆滑动安装,所述长套管通过套环与粗套杆滑动安装,所述长套管内侧环绕开设有引导腔,且引导腔通过长套管与泵机连通。Preferably, a collar is embedded and installed on the inner side of the long sleeve, the long sleeve is slidably installed with the long sleeve rod through the collar, the long sleeve is slidably installed with the thick sleeve rod through the collar, a guide cavity is opened around the inner side of the long sleeve, and the guide cavity is connected with the pump through the long sleeve.

优选的,所述打磨件包括一对磨盘,一对所述磨盘套装在粗套杆上且远离长套杆的一端,所述磨盘的两侧对称安装有箍环件,所述箍环件与磨盘螺栓安装,所述箍环件与粗套杆螺栓安装,所述磨盘表面开设有气孔,所述磨盘内部与粗套杆相贯穿开设有穿孔,所述气孔通过穿孔与套管腔相连通。Preferably, the grinding piece includes a pair of grinding discs, which are sleeved on the coarse sleeve rod and away from one end of the long sleeve rod, and hoop rings are symmetrically installed on both sides of the grinding discs, and the hoop rings are installed with grinding disc bolts, and the hoop rings are installed with coarse sleeve rod bolts. Air holes are opened on the surface of the grinding disc, and through holes are opened inside the grinding disc that penetrate the coarse sleeve rod, and the air holes are connected with the sleeve cavity through the through holes.

本发明提供了一种汽车VVT驱动阀门加工用内壁打磨设备,具备以下有益效果:The present invention provides an inner wall grinding device for machining an automobile VVT drive valve, which has the following beneficial effects:

一、该汽车VVT驱动阀门加工用内壁打磨设备,能够实现对多种不同内直径型号的汽车VVT驱动阀门内壁的适应性打磨,并且还能够通过事先多释放一段距离的连珠杆,来扩展打磨体能够远离短管头的有效活动距离,以此来适应个别汽车VVT驱动阀门内腔发生局部直径扩大的工况,能够对这种特殊的变径内腔进行自适应打磨,拓展了打磨设备的使用工况,提升了打磨设备能够对应作业的汽车VVT驱动阀门的型号种类,提高了打磨设备的实用性。1. The inner wall grinding equipment for automobile VVT drive valve processing can realize adaptive grinding of the inner walls of automobile VVT drive valves of various different inner diameter models, and can also expand the effective movable distance of the grinding body away from the short pipe head by releasing the connecting ball rod for a certain distance in advance, so as to adapt to the working condition that the inner cavity of some automobile VVT drive valves has a local diameter expansion, and can adaptively grind this special variable diameter inner cavity, thereby expanding the use conditions of the grinding equipment, improving the types of automobile VVT drive valves that the grinding equipment can correspond to, and improving the practicability of the grinding equipment.

二、该汽车VVT驱动阀门加工用内壁打磨设备,通过弯折部在打磨体的表面中部的环绕设置,能够为打磨体的整体在离心力的作用下,局部发生变形而提供方便,使得打磨体在离心力的作用下,能够自适应的变形贴合在汽车VVT驱动阀门内壁上,以实现对汽车VVT驱动阀门内壁的贴合接触与打磨,并且能够增加打磨体对内部存在局部腔径变化的特殊汽车VVT驱动阀门的灵活适应性,不会直接对汽车VVT驱动阀门的内壁造成硬性刮伤与破坏,实现对汽车VVT驱动阀门内壁的柔性打磨作业,保障汽车VVT驱动阀门内壁的打磨精度和质量。2. The inner wall grinding equipment for automobile VVT driving valve processing can facilitate the partial deformation of the whole grinding body under the action of centrifugal force by surrounding the bending part in the middle of the surface of the grinding body, so that the grinding body can adaptively deform and fit on the inner wall of the automobile VVT driving valve under the action of centrifugal force, so as to achieve the fitting contact and grinding of the inner wall of the automobile VVT driving valve, and can increase the flexible adaptability of the grinding body to the special automobile VVT driving valve with local cavity diameter changes inside, and will not directly cause hard scratches and damage to the inner wall of the automobile VVT driving valve, so as to achieve the flexible grinding operation of the inner wall of the automobile VVT driving valve, and ensure the grinding accuracy and quality of the inner wall of the automobile VVT driving valve.

三、该汽车VVT驱动阀门加工用内壁打磨设备,通过长丝杆带动打磨体在汽车VVT驱动阀门内部的伸缩旋转运动,既能够对汽车VVT驱动阀门内壁进行打磨作业,又能够沿着长丝杆所在的轴线方向对汽车VVT驱动阀门内壁进行指定长度方位内的往复打磨,使得汽车VVT驱动阀门内壁每一处被打磨的精度保持一致性和均衡性,消除局部打磨精度偏差大的隐患,保障汽车VVT驱动阀门内壁打磨作业的质量。3. The inner wall grinding equipment for automobile VVT drive valve processing can drive the grinding body to telescopic and rotating movement inside the automobile VVT drive valve through the long screw rod, so that it can not only grind the inner wall of the automobile VVT drive valve, but also reciprocate and grind the inner wall of the automobile VVT drive valve within a specified length and direction along the axial direction of the long screw rod, so that the grinding accuracy of each part of the inner wall of the automobile VVT drive valve can be kept consistent and balanced, eliminating the hidden danger of large deviation of local grinding accuracy, and ensuring the quality of the inner wall grinding operation of the automobile VVT drive valve.

四、该汽车VVT驱动阀门加工用内壁打磨设备,利用打磨件和打磨体在汽车VVT驱动阀门内部打磨的往复运动路径长度,能够通过打磨电机来控制转盘在底板架上的顺时针和逆时针所转动的周长,以此来把控打磨设备在轴线上对汽车VVT驱动阀门内壁的有效打磨路径长度,改变传统的单一方向上的延伸打磨,消除打磨精度的非一致性,规避打磨误差,消除打磨精度不一致的缺陷。4. The inner wall grinding equipment for automobile VVT drive valve processing utilizes the reciprocating motion path length of the grinding parts and the grinding body to grind inside the automobile VVT drive valve. The grinding motor can control the circumference of the turntable's clockwise and counterclockwise rotation on the base frame, so as to control the effective grinding path length of the inner wall of the automobile VVT drive valve on the axis of the grinding equipment, change the traditional extended grinding in a single direction, eliminate the inconsistency of grinding accuracy, avoid grinding errors, and eliminate the defects of inconsistent grinding accuracy.

五、该汽车VVT驱动阀门加工用内壁打磨设备,通过连珠杆的设计,能够将直杆与短头杆之间的连接结构转换成这种灵活的串珠结构,使得后续想要通过上提与下压的动作,操作齿轮头在长套杆表面的齿牙窗内改变啮合锁止的具体位置期间,能够以构成连珠杆的一个小串珠为一个伸或缩的单位,对打磨体与粗套杆之间的距离进行精准调节,以此来精准把控打磨体对汽车VVT驱动阀门内壁的接触打磨精度。5. The inner wall grinding equipment for automobile VVT drive valve processing can convert the connection structure between the straight rod and the short head rod into this flexible bead structure through the design of the bead rod, so that when you want to change the specific position of the meshing lock in the tooth window on the surface of the long sleeve rod through the action of lifting and pressing down, you can use a small bead constituting the bead rod as a unit of extension or contraction to accurately adjust the distance between the grinding body and the rough sleeve rod, so as to accurately control the contact grinding accuracy of the grinding body on the inner wall of the automobile VVT drive valve.

六、该汽车VVT驱动阀门加工用内壁打磨设备,无论磨盘是否直接参与汽车VVT驱动阀门内壁的打磨作业,都能够利用这两个磨盘在汽车VVT驱动阀门内部的安装,来作为遮挡粉尘不会继续扩散污染内壁其他部位的有效遮挡保护结构,能够有效防止打磨期间产生的粉尘的长距离扩散,降低粉尘对汽车VVT驱动阀门内腔的污染程度。6. The inner wall grinding equipment for automobile VVT drive valve processing, regardless of whether the grinding discs are directly involved in the grinding operation of the inner wall of the automobile VVT drive valve, can use the installation of the two grinding discs inside the automobile VVT drive valve to serve as an effective shielding and protection structure to prevent dust from continuing to spread and pollute other parts of the inner wall. It can effectively prevent the long-distance diffusion of dust generated during grinding and reduce the degree of dust pollution to the inner cavity of the automobile VVT drive valve.

七、该汽车VVT驱动阀门加工用内壁打磨设备,该打磨设备结构简单、操作简单、打磨精度高的同时,能够满足不同腔径变化的标准汽车VVT驱动阀门的加工需求,并且能够在单位时间内对有效轴向长度范围内的内壁进行统一精度打磨加工,效率高,而且一致性高,能够保证大批量生产中每个阀门的质量一致性。7. The inner wall grinding equipment for automobile VVT drive valve processing has a simple structure, simple operation, high grinding precision, and can meet the processing needs of standard automobile VVT drive valves with different cavity diameters. It can also perform uniform precision grinding on the inner wall within the effective axial length range within unit time, with high efficiency and consistency, and can ensure the quality consistency of each valve in mass production.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一种汽车VVT驱动阀门加工用内壁打磨设备的正面结构示意图;FIG1 is a front structural schematic diagram of an inner wall grinding device for machining an automobile VVT drive valve according to the present invention;

图2为本发明一种汽车VVT驱动阀门加工用内壁打磨设备的背面结构示意图;FIG2 is a schematic diagram of the back structure of an inner wall grinding device for machining an automobile VVT drive valve according to the present invention;

图3为本发明打磨件与粗套杆的局部组装结构示意图;FIG3 is a schematic diagram of a partial assembly structure of a grinding member and a rough sleeve rod according to the present invention;

图4为本发明磨盘与粗套杆的局部组装结构示意图;FIG4 is a schematic diagram of the partial assembly structure of the grinding disc and the rough sleeve rod of the present invention;

图5为本发明粗套杆与短管头的局部组装结构示意图;FIG5 is a schematic diagram of a partial assembly structure of a thick sleeve rod and a short pipe head according to the present invention;

图6为本发明长套杆的内部结构示意图;FIG6 is a schematic diagram of the internal structure of the long sleeve rod of the present invention;

图7为本发明直杆和接头杆的局部组装结构示意图;FIG7 is a schematic diagram of a partial assembly structure of a straight rod and a joint rod of the present invention;

图8为本发明直杆与长套杆的局部组装结构示意图;FIG8 is a schematic diagram of a partial assembly structure of a straight rod and a long sleeve rod of the present invention;

图9为本发明接头杆与打磨体的局部组装结构示意图;FIG9 is a schematic diagram of a partial assembly structure of a joint rod and a grinding body according to the present invention;

图10为本发明锁杆与接头杆的局部组装结构示意图;FIG10 is a schematic diagram of a partial assembly structure of a locking rod and a joint rod of the present invention;

图11为本发明锁杆的结构示意图;FIG11 is a schematic structural diagram of a locking rod according to the present invention;

图12为本发明磨盘和箍环件的组装结构示意图;FIG12 is a schematic diagram of the assembly structure of the grinding disc and the hoop member of the present invention;

图13为本发明长套管与粗套杆的组装结构示意图。FIG. 13 is a schematic diagram of the assembly structure of the long sleeve and the thick sleeve rod of the present invention.

图中:1、底板架;2、长丝杆;3、传动机构;4、打磨电机;5、泵机;6、长套管;7、打磨件;8、支柱;21、长套杆;23、粗套杆;24、短管头;25、打磨体;26、直杆;27、短头杆;28、接头杆;29、锁杆;211、齿牙窗;212、套管腔;241、波纹橡胶管;242、第一弹簧;243、斗件;251、弯折部;252、第二弹簧;261、连珠杆;262、立柱;263、齿轮头;264、第三弹簧;281、第四弹簧;282、弹舌;291、卡齿;292、缺口;31、转盘;32、臂杆;33、套件;61、套环;62、引导腔;71、磨盘;72、箍环件;73、气孔;74、穿孔。In the figure: 1, base frame; 2, long screw rod; 3, transmission mechanism; 4, grinding motor; 5, pump; 6, long sleeve; 7, grinding piece; 8, support; 21, long sleeve rod; 23, thick sleeve rod; 24, short tube head; 25, grinding body; 26, straight rod; 27, short head rod; 28, joint rod; 29, locking rod; 211, tooth window; 212, sleeve cavity; 241, corrugated rubber tube; 242, first spring; 2 43. bucket; 251. bending portion; 252. second spring; 261. connecting rod; 262. column; 263. gear head; 264. third spring; 281. fourth spring; 282. spring tongue; 291. latch tooth; 292. notch; 31. turntable; 32. arm; 33. kit; 61. collar; 62. guide cavity; 71. grinding disc; 72. hoop; 73. air hole; 74. perforation.

具体实施方式DETAILED DESCRIPTION

下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

第一实施例,如图1至图13所示,本发明提供一种技术方案:一种汽车VVT驱动阀门加工用内壁打磨设备,包括底板架1,底板架1上转动安装有长丝杆2,且长丝杆2为中空;In the first embodiment, as shown in FIGS. 1 to 13 , the present invention provides a technical solution: an inner wall grinding device for processing an automobile VVT drive valve, comprising a base frame 1 , on which a long lead screw 2 is rotatably mounted, and the long lead screw 2 is hollow;

传动机构3,用于带动长丝杆2在底板架1上在前后方向上做伸缩转动,该传动机构3具有一个提供驱动力的打磨电机4,以及安装在传动机构3左侧的泵机5,泵机5和传动机构3分别安装在长丝杆2的两侧,传动机构3通过打磨电机4与底板架1转动安装,打磨电机4架设安装在底板架1顶部且靠近传动机构3的一侧,泵机5安装在底板架1的左端;The transmission mechanism 3 is used to drive the long screw rod 2 to perform telescopic rotation in the front-to-back direction on the bottom frame 1. The transmission mechanism 3 has a grinding motor 4 that provides driving force, and a pump 5 installed on the left side of the transmission mechanism 3. The pump 5 and the transmission mechanism 3 are installed on both sides of the long screw rod 2 respectively. The transmission mechanism 3 is rotatably installed with the bottom frame 1 through the grinding motor 4. The grinding motor 4 is installed on the top of the bottom frame 1 and close to the side of the transmission mechanism 3. The pump 5 is installed on the left end of the bottom frame 1;

打磨件7,用于对汽车VVT驱动阀门内壁的打磨,该打磨件7具有一个引导粉尘的长套管6,以及安装在打磨件7下方的支柱8,长套管6与支柱8固定连接,长套管6与泵机5相连通;A grinding piece 7 is used for grinding the inner wall of a VVT driving valve of an automobile. The grinding piece 7 has a long sleeve 6 for guiding dust, and a support 8 installed below the grinding piece 7. The long sleeve 6 is fixedly connected to the support 8, and the long sleeve 6 is connected to the pump 5.

其中,长丝杆2远离打磨电机4的一端固定连接有长套杆21,长套杆21表面且远离打磨电机4的一端套装有粗套杆23,粗套杆23表面且远离打磨电机4的一端连接有短管头24,短管头24与长套杆21内腔相连通,粗套杆23表面且远离打磨电机4的一端安装有打磨体25,打磨体25用于对汽车VVT驱动阀门内壁进行延展打磨。Among them, the end of the long screw rod 2 away from the grinding motor 4 is fixedly connected to the long sleeve rod 21, the surface of the long sleeve rod 21 and the end away from the grinding motor 4 is sleeved with a thick sleeve rod 23, the surface of the thick sleeve rod 23 and the end away from the grinding motor 4 is connected with a short tube head 24, the short tube head 24 is connected to the inner cavity of the long sleeve rod 21, and the surface of the thick sleeve rod 23 and the end away from the grinding motor 4 is installed with a grinding body 25, and the grinding body 25 is used to extend and grind the inner wall of the automobile VVT drive valve.

长套杆21内腔中安装有直杆26,直杆26远离打磨电机4的一端安装有短头杆27,短头杆27远离直杆26的一端螺纹连接有接头杆28,接头杆28内部插装有锁杆29,长套杆21表面贯穿开设有齿牙窗211,且齿牙窗211与长套杆21内腔相连通,长套杆21与粗套杆23之间留设有套管腔212。A straight rod 26 is installed in the inner cavity of the long sleeve rod 21, a short head rod 27 is installed at the end of the straight rod 26 away from the grinding motor 4, a joint rod 28 is threadedly connected to the end of the short head rod 27 away from the straight rod 26, a locking rod 29 is inserted inside the joint rod 28, a tooth window 211 is opened through the surface of the long sleeve rod 21, and the tooth window 211 is connected to the inner cavity of the long sleeve rod 21, and a sleeve cavity 212 is left between the long sleeve rod 21 and the thick sleeve rod 23.

短管头24远离粗套杆23的一端连接有波纹橡胶管241,波纹橡胶管241周围安装有第一弹簧242,且第一弹簧242的一端连接在短管头24上,第一弹簧242的另一端连接有斗件243,斗件243通过第一弹簧242与短管头24弹动安装,打磨体25整体呈扁圆状,且打磨体25的表面中部安装有弯折部251,弯折部251能够弯曲变形,打磨体25内部中间位置连接有第二弹簧252,第二弹簧252用于将变形的弯折部251回弹至初始状。One end of the short tube head 24 away from the thick sleeve rod 23 is connected to a corrugated rubber tube 241, and a first spring 242 is installed around the corrugated rubber tube 241, and one end of the first spring 242 is connected to the short tube head 24, and the other end of the first spring 242 is connected to a bucket 243, and the bucket 243 is elastically installed with the short tube head 24 through the first spring 242. The grinding body 25 is overall oblate, and a bending portion 251 is installed in the middle of the surface of the grinding body 25, and the bending portion 251 can be bent and deformed. A second spring 252 is connected to the middle position inside the grinding body 25, and the second spring 252 is used to rebound the deformed bending portion 251 to its initial shape.

直杆26远离连珠杆261的一端连接有第三弹簧264,且第三弹簧264远离直杆26的一端连接在长套杆21内壁上,直杆26通过第三弹簧264与长套杆21弹动安装。One end of the straight rod 26 away from the ball rod 261 is connected to the third spring 264 , and one end of the third spring 264 away from the straight rod 26 is connected to the inner wall of the long sleeve rod 21 . The straight rod 26 is elastically mounted with the long sleeve rod 21 through the third spring 264 .

接头杆28内侧中部且靠近短头杆27的一端连接有第四弹簧281,接头杆28内部呈中心对称状安装有两对弹舌282,且弹舌282在接头杆28表面弹动伸缩安装。A fourth spring 281 is connected to one end of the joint rod 28 in the middle of the inner side and close to the short head rod 27 . Two pairs of spring tongues 282 are installed in a centrally symmetrical manner inside the joint rod 28 , and the spring tongues 282 are installed on the surface of the joint rod 28 to be elastically telescopic.

锁杆29靠近第四弹簧281的一端固定安装有一对卡齿291,卡齿291之间留设有缺口292,弹舌282通过卡齿291与锁杆29锁止安装,缺口292与弹舌282相对应配合,锁杆29通过卡齿291和弹舌282以及第四弹簧281配合与接头杆28插销安装,接头杆28通过弹舌282和锁杆29配合与打磨体25插销安装。A pair of latch teeth 291 are fixedly installed at one end of the locking rod 29 close to the fourth spring 281, and a notch 292 is left between the latch teeth 291. The spring tongue 282 is locked and installed with the locking rod 29 through the latch teeth 291, and the notch 292 corresponds to the spring tongue 282. The locking rod 29 is installed with the joint rod 28 by the latch teeth 291, the spring tongue 282 and the fourth spring 281, and the joint rod 28 is installed with the grinding body 25 by the spring tongue 282 and the locking rod 29.

传动机构3包括转动安装在底板架1顶部的转盘31,转盘31背离打磨电机4的一面呈中心对称状安装有一对臂杆32,臂杆32靠近长丝杆2的一端安装有套件33,套件33与长丝杆2螺纹安装,臂杆32与套件33转动安装。The transmission mechanism 3 includes a turntable 31 rotatably mounted on the top of the base frame 1, and a pair of arm rods 32 are centrally symmetrically mounted on one side of the turntable 31 facing away from the grinding motor 4. A kit 33 is installed at one end of the arm rod 32 close to the long lead screw 2. The kit 33 is threadedly mounted on the long lead screw 2, and the arm rod 32 and the kit 33 are rotatably mounted.

打磨件7包括一对磨盘71,一对磨盘71套装在粗套杆23上且远离长套杆21的一端,磨盘71的两侧对称安装有箍环件72,箍环件72与磨盘71螺栓安装,箍环件72与粗套杆23螺栓安装,磨盘71表面开设有气孔73,磨盘71内部与粗套杆23相贯穿开设有穿孔74,气孔73通过穿孔74与套管腔212相连通。The grinding piece 7 includes a pair of grinding discs 71, which are sleeved on the coarse sleeve rod 23 and away from one end of the long sleeve rod 21. Hoop rings 72 are symmetrically installed on both sides of the grinding discs 71. The hoop rings 72 are bolted to the grinding discs 71, and the hoop rings 72 are bolted to the coarse sleeve rod 23. An air hole 73 is opened on the surface of the grinding disc 71, and a through hole 74 is opened inside the grinding disc 71 to penetrate the coarse sleeve rod 23. The air hole 73 is connected to the sleeve cavity 212 through the through hole 74.

使用时,将打磨件7伸入汽车VVT驱动阀门内部,然后同时启用打磨电机4和泵机5,经由打磨电机4带动传动机构3绕打磨电机4的输出端转动,使转盘31在底板架1上做顺时针和逆时针循环切换的往复旋转运动,在臂杆32借助套件33与长丝杆2的螺纹扭转推送下,使得长丝杆2能够在底板架1和支柱8顶部的长套管6的双重轴向引导下,沿着长丝杆2所在的轴向方向做伸缩旋转运动,来带动打磨体25贴合在驱动阀门内壁上边旋转边打磨。When in use, the grinding piece 7 is inserted into the interior of the automobile VVT drive valve, and then the grinding motor 4 and the pump 5 are activated at the same time. The grinding motor 4 drives the transmission mechanism 3 to rotate around the output end of the grinding motor 4, so that the turntable 31 performs a reciprocating rotation motion of clockwise and counterclockwise cycles on the base frame 1. With the help of the sleeve 33 and the threaded twisting push of the long lead screw 2, the long lead screw 2 can perform a telescopic rotation motion along the axial direction of the long lead screw 2 under the dual axial guidance of the base frame 1 and the long sleeve 6 at the top of the pillar 8, so as to drive the grinding body 25 to fit on the inner wall of the drive valve and rotate and grind at the same time.

打磨期间,可根据汽车VVT驱动阀门内直径的具体大小,来对打磨件7和打磨体25进行对应使用与收放:During the grinding process, the grinding piece 7 and the grinding body 25 can be used and retracted according to the specific size of the inner diameter of the automobile VVT drive valve:

当汽车VVT驱动阀门内直径与磨盘71的外直径相同时,此时,通过将锁杆29从接头杆28内部拔出,可将限位锁止在接头杆28上的打磨体25拆掉,然后将锁杆29重新插回接头杆28内,用被锁杆29推挤出接头杆28表面的弹舌282作为限位遮挡连珠杆261完全收缩进斗件243内部的遮挡结构;然后上提齿轮头263,手指扣动立柱262沿着直杆26的方向,向长丝杆2的方位后退收拢直杆26,然后再将齿轮头263嵌合在齿牙窗211内,重新与长套杆21啮合锁止,从而回拉连珠杆261,使得直杆26拉拽连珠杆261回收进长套杆21内部期间,能够借助斗件243挤压第一弹簧242,而将斗件243收纳在两个磨盘71之间,使两个磨盘71作为此刻粗套杆23表面唯一与汽车VVT驱动阀门内壁接触并打磨的结构组件,实现对这种尺寸的汽车VVT驱动阀门内壁的针对性打磨加工。When the inner diameter of the automobile VVT driving valve is the same as the outer diameter of the grinding disc 71, at this time, by pulling out the locking rod 29 from the inside of the joint rod 28, the grinding body 25 that is limitedly locked on the joint rod 28 can be removed, and then the locking rod 29 is reinserted into the joint rod 28, and the spring tongue 282 pushed out of the surface of the joint rod 28 by the locking rod 29 is used as a limiting shielding structure to completely retract the bead rod 261 into the bucket 243; then lift up the gear head 263, and press the column 262 with your fingers along the direction of the straight rod 26 to retract the straight rod toward the direction of the long wire rod 2. 26, and then the gear head 263 is embedded in the tooth window 211, and re-engaged and locked with the long sleeve rod 21, so as to pull back the connecting rod 261, so that during the straight rod 26 pulls the connecting rod 261 back into the long sleeve rod 21, the first spring 242 can be squeezed by the bucket 243, and the bucket 243 is stored between the two grinding discs 71, so that the two grinding discs 71 are the only structural components on the surface of the rough sleeve rod 23 at this moment that contact and grind the inner wall of the automobile VVT drive valve, thereby realizing the targeted grinding of the inner wall of the automobile VVT drive valve of this size.

当汽车VVT驱动阀门内直径比磨盘71的外直径大时,此时,可如同上述描述的使用过程中来使用:将打磨件7连同打磨体25一同插入汽车VVT驱动阀门内部,然后先将打磨体25绕长套杆21旋转至,打磨体25所在轴线与工作平台所在平面垂直的方位上,然后释放连珠杆261,直至打磨体25远离短管头24的一面与内壁接触,而后重新将齿轮头263回弹啮合安装在齿牙窗211内,对伸展出的连珠杆261的长度进行定位锁止,随后,即可在长丝杆2的旋转带动下,借助打磨体25对汽车VVT驱动阀门的内壁进行贴合旋转打磨。When the inner diameter of the automobile VVT drive valve is larger than the outer diameter of the grinding disc 71, at this time, it can be used as described above: insert the grinding piece 7 together with the grinding body 25 into the automobile VVT drive valve, and then rotate the grinding body 25 around the long sleeve rod 21 to a position where the axis of the grinding body 25 is perpendicular to the plane of the working platform, and then release the ball rod 261 until the side of the grinding body 25 away from the short tube head 24 contacts the inner wall, and then re-engage the gear head 263 in the tooth window 211 to position and lock the length of the extended ball rod 261, and then, driven by the rotation of the long screw rod 2, the inner wall of the automobile VVT drive valve can be fitted and rotated and polished with the aid of the grinding body 25.

而当汽车VVT驱动阀门内直径比磨盘71的外直径小且大于粗套杆23的外直径时,还能够通过将磨盘71拆下,并更换上对应直径大小的磨盘71,来实现对汽车VVT驱动阀门内壁的贴合打磨。When the inner diameter of the automobile VVT driving valve is smaller than the outer diameter of the grinding disc 71 and larger than the outer diameter of the rough sleeve rod 23, the inner wall of the automobile VVT driving valve can be polished by removing the grinding disc 71 and replacing it with a grinding disc 71 of corresponding diameter.

通过上述操作,能够实现对多种不同内直径型号的汽车VVT驱动阀门内壁的适应性打磨,并且还能够通过事先多释放一端距离的连珠杆261,来扩展打磨体25能够远离短管头24的有效活动距离,以此来适应个别汽车VVT驱动阀门内腔发生局部直径扩大的工况,能够对这种特殊的变径内腔进行自适应打磨,拓展了打磨设备的使用工况,提升了打磨设备能够对应作业的汽车VVT驱动阀门的型号种类,提高了打磨设备的实用性。Through the above operation, adaptive grinding of the inner wall of automobile VVT drive valves of various different inner diameter models can be achieved, and the effective movable distance of the grinding body 25 away from the short tube head 24 can be expanded by releasing the ball rod 261 at one end in advance, so as to adapt to the working condition of local diameter expansion of the inner cavity of some automobile VVT drive valves. This special variable diameter inner cavity can be adaptively ground, which expands the use conditions of the grinding equipment, improves the types of automobile VVT drive valves that the grinding equipment can correspond to, and improves the practicability of the grinding equipment.

通过弯折部251在打磨体25的表面中部的环绕设置,能够为打磨体25的整体在离心力的作用下,局部发生变形而提供方便,使得打磨体25在离心力的作用下,能够自适应的变形贴合在汽车VVT驱动阀门内壁上,以实现对汽车VVT驱动阀门内壁的贴合接触与打磨,并且能够增加打磨体25对内部存在局部腔径变化的特殊汽车VVT驱动阀门的灵活适应性,不会直接对汽车VVT驱动阀门的内壁造成硬性刮伤与破坏,实现对汽车VVT驱动阀门内壁的柔性打磨作业,保障汽车VVT驱动阀门内壁的打磨精度和质量。By surrounding the bending portion 251 in the middle of the surface of the grinding body 25, it is convenient for the grinding body 25 as a whole to be partially deformed under the action of centrifugal force, so that the grinding body 25 can adaptively deform and fit on the inner wall of the automobile VVT drive valve under the action of centrifugal force, so as to achieve fitting contact and grinding of the inner wall of the automobile VVT drive valve, and can increase the flexible adaptability of the grinding body 25 to special automobile VVT drive valves with local cavity diameter changes inside, without directly causing hard scratches and damage to the inner wall of the automobile VVT drive valve, so as to achieve flexible grinding operation on the inner wall of the automobile VVT drive valve, and ensure the grinding accuracy and quality of the inner wall of the automobile VVT drive valve.

通过长丝杆2带动打磨体25在汽车VVT驱动阀门内部的伸缩旋转运动,既能够对汽车VVT驱动阀门内壁进行打磨作业,又能够沿着长丝杆2所在的轴线方向对汽车VVT驱动阀门内壁进行指定长度方位内的往复打磨,使得汽车VVT驱动阀门内壁每一处被打磨的精度保持一致性和均衡性,消除局部打磨精度偏差大的隐患,保障汽车VVT驱动阀门内壁打磨作业的质量。The long lead screw 2 drives the grinding body 25 to move telescopically and rotationally inside the automobile VVT driving valve, so that the inner wall of the automobile VVT driving valve can be ground, and the inner wall of the automobile VVT driving valve can be reciprocated and ground within a specified length direction along the axial direction of the long lead screw 2, so that the grinding accuracy of each part of the inner wall of the automobile VVT driving valve can be kept consistent and balanced, eliminating the hidden danger of large local grinding accuracy deviation, and ensuring the quality of the grinding operation of the inner wall of the automobile VVT driving valve.

具体的,利用打磨件7和打磨体25在汽车VVT驱动阀门内部打磨的往复运动路径长度,能够通过打磨电机4来控制转盘31在底板架1上的顺时针和逆时针所转动的周长,以此来把控打磨设备在轴线上对汽车VVT驱动阀门内壁的有效打磨路径长度,改变传统的单一方向上的延伸打磨,消除打磨精度的非一致性,规避打磨误差,消除打磨精度不一致的缺陷,提升光洁度。Specifically, by utilizing the reciprocating motion path length of the grinding piece 7 and the grinding body 25 for grinding inside the automobile VVT drive valve, the grinding motor 4 can be used to control the clockwise and counterclockwise rotation circumference of the turntable 31 on the base frame 1, thereby controlling the effective grinding path length of the inner wall of the automobile VVT drive valve on the axis of the grinding equipment, changing the traditional extended grinding in a single direction, eliminating the inconsistency of grinding accuracy, avoiding grinding errors, eliminating the defects of inconsistent grinding accuracy, and improving the finish.

通过上述操作可知,该打磨设备结构简单、操作简单、打磨精度高的同时,能够满足不同腔径变化的标准汽车VVT驱动阀门的加工需求,并且能够在单位时间内对有效轴向长度范围内的内壁进行统一精度打磨加工,效率高,而且一致性高,能够保证大批量生产中每个阀门的质量一致性。Through the above operations, it can be known that the grinding equipment has a simple structure, simple operation, and high grinding precision. At the same time, it can meet the processing requirements of standard automobile VVT drive valves with different cavity diameters, and can perform uniform precision grinding on the inner wall within the effective axial length range within unit time. It has high efficiency and high consistency, and can ensure the quality consistency of each valve in mass production.

第二实施例,在实施例一的基础上,请参阅图6和图7所示,直杆26与短头杆27之间连接有连珠杆261,连珠杆261通过短管头24、波纹橡胶管241和第一弹簧242配合与斗件243滑动安装,直杆26表面且远离连珠杆261的一端固定连接有立柱262,立柱262顶部中间安装有齿轮头263,且齿轮头263与立柱262弹性连接,齿轮头263通过齿牙窗211与长套杆21相啮合。The second embodiment is based on the first embodiment, please refer to Figures 6 and 7, a ball connecting rod 261 is connected between the straight rod 26 and the short head rod 27, and the ball connecting rod 261 is slidably installed with the bucket 243 through the short tube head 24, the corrugated rubber tube 241 and the first spring 242. A column 262 is fixedly connected to the surface of the straight rod 26 and one end away from the ball connecting rod 261. A gear head 263 is installed in the middle of the top of the column 262, and the gear head 263 is elastically connected to the column 262, and the gear head 263 is meshed with the long sleeve rod 21 through the tooth window 211.

通过连珠杆261的设计,能够将直杆26与短头杆27之间的连接结构转换成这种灵活的串珠结构,使得后续想要通过上提与下压的动作,操作齿轮头263在长套杆21表面的齿牙窗211内改变啮合锁止的具体位置期间,能够以构成连珠杆261的一个小串珠为一个伸或缩的单位,对打磨体25与粗套杆23之间的距离进行精准调节,以此来精准把控打磨体25对汽车VVT驱动阀门内壁的接触打磨精度。Through the design of the bead rod 261, the connection structure between the straight rod 26 and the short head rod 27 can be converted into this flexible bead structure, so that when one wants to subsequently change the specific position of the engagement lock in the tooth window 211 on the surface of the long sleeve rod 21 by lifting and pressing down, the distance between the grinding body 25 and the rough sleeve rod 23 can be accurately adjusted with a small bead constituting the bead rod 261 as a unit of extension or contraction, so as to accurately control the contact grinding accuracy of the grinding body 25 on the inner wall of the automobile VVT drive valve.

第三实施例,在实施例一、二的基础上,请参阅图13所示,长套管6内侧嵌合安装有套环61,长套管6通过套环61与长套杆21滑动安装,长套管6通过套环61与粗套杆23滑动安装,长套管6内侧环绕开设有引导腔62,且引导腔62通过长套管6与泵机5连通。The third embodiment is based on the first and second embodiments, as shown in FIG13 , a collar 61 is embedded in the inner side of the long sleeve 6, the long sleeve 6 is slidably installed with the long sleeve rod 21 through the collar 61, the long sleeve 6 is slidably installed with the thick sleeve rod 23 through the collar 61, a guide cavity 62 is opened around the inner side of the long sleeve 6, and the guide cavity 62 is connected with the pump 5 through the long sleeve 6.

打磨期间,无论磨盘71是否直接参与汽车VVT驱动阀门内壁的打磨作业,都能够利用这两个磨盘71在汽车VVT驱动阀门内部的安装,来作为遮挡粉尘不会继续扩散污染内壁其他部位的有效遮挡保护结构,能够有效防止打磨期间产生的粉尘的长距离扩散,降低粉尘对汽车VVT驱动阀门内腔的污染程度。During the grinding process, regardless of whether the grinding discs 71 are directly involved in the grinding operation of the inner wall of the automobile VVT drive valve, the installation of the two grinding discs 71 inside the automobile VVT drive valve can be used as an effective shielding and protection structure to prevent dust from continuing to spread and pollute other parts of the inner wall. This can effectively prevent the long-distance diffusion of dust generated during grinding and reduce the degree of dust pollution to the inner cavity of the automobile VVT drive valve.

同时,还能够在泵机5的启用下,借助磨盘71表面开设的气孔73、穿孔74与套管腔212的连通作用下,将产生的粉尘及时吸附收集至套管腔212中,并在吸力的持续推送下,使得粉尘通过套环61内部开设的引导腔62最终被收集至泵机5的粉尘存储容器中,实现打磨设备对汽车VVT驱动阀门内壁的边打磨,边实现对粉尘的实时收集功能,无需后续单独对汽车VVT驱动阀门内腔清理,节省汽车VVT驱动阀门的加工作业时间,提高打磨作业效率。At the same time, when the pump 5 is activated, the generated dust can be timely adsorbed and collected into the sleeve cavity 212 by means of the communication between the air holes 73 and the perforations 74 opened on the surface of the grinding disc 71 and the sleeve cavity 212, and the dust can be pushed continuously by the suction force so that the dust can be finally collected into the dust storage container of the pump 5 through the guide cavity 62 opened inside the collar 61, so that the grinding equipment can grind the inner wall of the automobile VVT drive valve while realizing the real-time dust collection function, and there is no need to clean the inner cavity of the automobile VVT drive valve separately later, which saves the processing time of the automobile VVT drive valve and improves the grinding operation efficiency.

显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims (10)

1. Inner wall polishing equipment for machining of automobile VVT driving valve comprises a baseplate frame (1), and is characterized in that: a long screw rod (2) is rotatably arranged on the baseplate frame (1), and the long screw rod (2) is hollow;
The transmission mechanism (3) is used for driving the long screw rod (2) to stretch and rotate on the baseplate frame (1) in the front-rear direction, the transmission mechanism (3) is provided with a polishing motor (4) for providing driving force, and a pump (5) arranged on the left side of the transmission mechanism (3), the pump (5) and the transmission mechanism (3) are respectively arranged on two sides of the long screw rod (2), the transmission mechanism (3) is rotatably arranged with the baseplate frame (1) through the polishing motor (4), the polishing motor (4) is arranged on the top of the baseplate frame (1) and is close to one side of the transmission mechanism (3), and the pump (5) is arranged on the left end of the baseplate frame (1);
The polishing piece (7) is used for polishing the inner wall of the automobile VVT driving valve, the polishing piece (7) is provided with a long sleeve (6) for guiding dust, and a support post (8) arranged below the polishing piece (7), the long sleeve (6) is fixedly connected with the support post (8), and the long sleeve (6) is communicated with the pump (5);
The long-filament rod (2) is far away from one end fixedly connected with long sleeve rod (21) of motor (4) of polishing, the one end cover that motor (4) was polished in long sleeve rod (21) surface and was kept away from is equipped with thick sleeve rod (23), the one end that motor (4) was polished in thick sleeve rod (23) surface and was kept away from is connected with nozzle stub (24), nozzle stub (24) are linked together with long sleeve rod (21) inner chamber, thick sleeve rod (23) surface and the one end that motor (4) was polished in keeping away from are installed and are polished body (25), and body (25) of polishing are used for extending the polishing to car VVT drive valve inner wall.
2. The inner wall polishing device for machining an automobile VVT driving valve according to claim 1, wherein: install straight-bar (26) in long cover pole (21) inner chamber, short head pole (27) are installed to the one end that grinding motor (4) was kept away from to straight-bar (26), the one end threaded connection that straight-bar (26) was kept away from to short head pole (27) has joint pole (28), inside cartridge of joint pole (28) has locking lever (29), tooth window (211) have been seted up in long cover pole (21) surface run through, and tooth window (211) are linked together with long cover pole (21) inner chamber, leave between long cover pole (21) and thick cover pole (23) sleeve pipe chamber (212).
3. The inner wall polishing device for machining an automobile VVT driving valve according to claim 2, wherein: the utility model discloses a polishing body, including nozzle stub (24), thick loop bar (23) and polishing body (25), nozzle stub (24) are kept away from one end of thick loop bar (23) and are connected with ripple rubber tube (241), install first spring (242) around ripple rubber tube (241), and one end of first spring (242) is connected on nozzle stub (24), the other end of first spring (242) is connected with fight piece (243), fight piece (243) are installed through first spring (242) and nozzle stub (24) spring, the whole oblate that is of polishing body (25), just the surface mid-mounting of polishing body (25) has kink (251), the inside intermediate position of polishing body (25) is connected with second spring (252).
4. The inner wall polishing device for machining an automobile VVT driving valve according to claim 3, wherein: the utility model discloses a ball connecting rod is characterized in that a ball connecting rod (261) is connected between a straight rod (26) and a short head rod (27), the ball connecting rod (261) is matched with a bucket (243) through a short tube head (24), a corrugated rubber tube (241) and a first spring (242), an upright post (262) is fixedly connected with the surface of the straight rod (26) and one end far away from the ball connecting rod (261), a gear head (263) is arranged in the middle of the top of the upright post (262), the gear head (263) is elastically connected with the upright post (262), and the gear head (263) is meshed with a long sleeve rod (21) through a tooth window (211).
5. The inner wall polishing device for machining an automobile VVT driving valve according to claim 4, wherein: one end of the straight rod (26) far away from the bead connecting rod (261) is connected with a third spring (264), one end of the third spring (264) far away from the straight rod (26) is connected to the inner wall of the long sleeve rod (21), and the straight rod (26) is mounted in a bouncing way with the long sleeve rod (21) through the third spring (264).
6. The inner wall polishing device for machining an automobile VVT driving valve according to claim 5, wherein: the middle part of the inner side of the joint rod (28) and one end close to the short head rod (27) are connected with a fourth spring (281), two pairs of elastic tongues (282) are symmetrically arranged in the joint rod (28) in a central mode, and the elastic tongues (282) are elastically and telescopically arranged on the surface of the joint rod (28).
7. The inner wall polishing device for machining an automobile VVT driving valve according to claim 6, wherein: one end of locking lever (29) is close to fourth spring (281) fixed mounting has a pair of latch (291), leave breach (292) between latch (291), latch (282) are through latch (291) and locking lever (29) locking installation, breach (292) are corresponding cooperation with latch (282), latch (29) are through latch (291) and latch (282) and fourth spring (281) cooperation and are connected pole (28) bolt installation, connect pole (28) through latch (282) and locking lever (29) cooperation and grinding body (25) bolt installation.
8. The inner wall polishing device for machining an automobile VVT driving valve according to claim 7, wherein: the transmission mechanism (3) comprises a rotary table (31) rotatably mounted at the top of the baseplate frame (1), a pair of arm rods (32) are mounted on one surface, deviating from the polishing motor (4), of the rotary table (31) in a central symmetry mode, a sleeve member (33) is mounted at one end, close to the long screw rod (2), of each arm rod (32), the sleeve member (33) is in threaded mounting with the long screw rod (2), and the arm rods (32) are in rotary mounting with the sleeve member (33).
9. The inner wall polishing device for machining an automobile VVT driving valve according to claim 8, wherein: the novel long sleeve is characterized in that a sleeve ring (61) is mounted on the inner side of the long sleeve (6) in a jogged mode, the long sleeve (6) is slidably mounted with the long sleeve rod (21) through the sleeve ring (61), the long sleeve (6) is slidably mounted with the thick sleeve rod (23) through the sleeve ring (61), a guide cavity (62) is formed in the inner side of the long sleeve (6) in a surrounding mode, and the guide cavity (62) is communicated with the pump (5) through the long sleeve (6).
10. The inner wall polishing device for machining an automobile VVT driving valve according to claim 9, wherein: the polishing piece (7) comprises a pair of polishing discs (71), wherein the pair of polishing discs (71) are sleeved on a thick loop bar (23) and far away from one end of a long loop bar (21), hoop members (72) are symmetrically arranged on two sides of each polishing disc (71), each hoop member (72) is mounted with each polishing disc (71) through bolts, each hoop member (72) is mounted with the corresponding thick loop bar (23) through bolts, air holes (73) are formed in the surfaces of the polishing discs (71), through holes (74) are formed in the polishing discs (71) and penetrate through the thick loop bar (23), and the air holes (73) are communicated with a sleeve cavity (212) through the through holes (74).
CN202410989610.2A 2024-07-23 2024-07-23 An inner wall grinding device for automobile VVT drive valve processing Pending CN118595953A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410989610.2A CN118595953A (en) 2024-07-23 2024-07-23 An inner wall grinding device for automobile VVT drive valve processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410989610.2A CN118595953A (en) 2024-07-23 2024-07-23 An inner wall grinding device for automobile VVT drive valve processing

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