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CN118293687A - Air draft type sintering end point control system and control method with upper and lower alternating internal circulation - Google Patents

Air draft type sintering end point control system and control method with upper and lower alternating internal circulation Download PDF

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Publication number
CN118293687A
CN118293687A CN202410302467.5A CN202410302467A CN118293687A CN 118293687 A CN118293687 A CN 118293687A CN 202410302467 A CN202410302467 A CN 202410302467A CN 118293687 A CN118293687 A CN 118293687A
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sintering
tail
exhaust
end point
circulation
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周浩宇
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Zhongye Changtian International Engineering Co Ltd
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Zhongye Changtian International Engineering Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories or equipment specially adapted for furnaces of these types
    • F27B9/40Arrangements of controlling or monitoring devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
    • F27B9/26Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path on or in trucks, sleds, or containers
    • F27B9/262Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path on or in trucks, sleds, or containers on or in trucks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories or equipment specially adapted for furnaces of these types
    • F27B9/3005Details, accessories or equipment specially adapted for furnaces of these types arrangements for circulating gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/30Arrangements for extraction or collection of waste gases; Hoods therefor
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V20/00Scenes; Scene-specific elements
    • G06V20/35Categorising the entire scene, e.g. birthday party or wedding scene

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Multimedia (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

An up-down alternate internal circulation exhaust type sintering end point control system comprises a sintering trolley, an air box and a large flue. The lower part of the sintering trolley is provided with a plurality of bellows, and the air outlet of each bellows is communicated with a large flue at the lower part. The system also comprises an up-down alternate internal circulation exhaust device arranged at the tail of the sintering machine, and the device comprises an upper exhaust fume hood, a lower exhaust bellows, an internal circulation air pipe and a circulation fan. The upper exhaust fume hood is arranged on the upper part of the sintering trolley at the tail of the sintering trolley. The lower exhaust bellows is arranged at the lower part of the sintering trolley at the tail. The upper exhaust fume hood is communicated with the lower exhaust air box through an internal circulation air pipe. The internal circulation air pipe is provided with a circulation fan. The invention changes bottom air draft into bottom/top up-down adjustable air draft through device improvement, simultaneously implements internal smoke circulation, changes the direction of smoke circulation through adjusting the air draft direction, further changes the up-down moving direction of the combustion belt in the material layer, and achieves the purpose of controlling sintering speed and sintering end point.

Description

一种上下交替内循环抽风式烧结终点控制系统及控制方法A control system and method for sintering endpoint with alternating upper and lower internal circulation ventilation

技术领域Technical Field

本发明涉及烧结终点控制系统及控制方法,具体涉及一种上下交替内循环抽风式烧结终点控制系统及控制方法,属于烧结技术领域。The invention relates to a sintering endpoint control system and a control method, and in particular to an up-and-down alternating internal circulation exhaust type sintering endpoint control system and a control method, belonging to the technical field of sintering.

背景技术Background technique

在钢铁冶炼流程中,烧结是一个关键核心环节,其作用是为炼铁高炉提供优质低硫的烧结矿。烧结工序从头至尾大致分为配料-混料-布料-点火-烧结-冷却-整粒等七个环节,其中冷却环节是将烧结完毕的红热烧结矿通过常温空气换热的方式予以余热回收、并将换热后废气用于产生蒸汽发电的环节,其运行质量直接影响着整个烧结工序的能效指标。In the steelmaking process, sintering is a key core link, and its role is to provide high-quality, low-sulfur sintered ore for the ironmaking blast furnace. The sintering process is roughly divided into seven links from beginning to end: batching-mixing-laying-ignition-sintering-cooling-granulation. Among them, the cooling link is to recover the waste heat of the red-hot sintered ore through normal temperature air heat exchange, and use the waste gas after heat exchange to generate steam for power generation. Its operation quality directly affects the energy efficiency index of the entire sintering process.

现有的烧结工艺流程简图如图1所示:混合好以后的待烧结混合料通过九辊布料器均匀布置在烧结机台车上,运满了烧结矿的烧结机台车首先进入点火炉,利用炉内的高温火焰实施料面点火,点燃料面内的焦粉并形成一定厚度的高温燃烧带,随后台车离开点火炉,进入开放的抽风区域,随着空气被抽入料层,高温燃烧带逐渐下移,当台车运载烧结料从机头到达机尾时,高温燃烧带也恰好从表层下移至底层,此时烧结过程完成,台车在机尾大齿轮处翻转,将烧结成品矿卸入后端冷却工序,空的台车从底部往回走,准备实施下一个周期的烧结作业。在烧结机开放抽风作业的同时,位于台车下部的抽风烟道将经由料层内燃烧带燃烧后的烟气抽入大烟道内,全部抽风烟道抽下的烟气最终汇集到一起,从机头方向送出至主电除尘、脱硫脱硝等工序,最终经由主烟囱外排。The schematic diagram of the existing sintering process is shown in Figure 1: the mixed mixed material to be sintered is evenly arranged on the sintering machine trolley through a nine-roller distributor. The sintering machine trolley full of sintered ore first enters the ignition furnace, and the high-temperature flame in the furnace is used to ignite the material surface, ignite the coke powder in the fuel surface and form a high-temperature combustion zone of a certain thickness. Then the trolley leaves the ignition furnace and enters the open exhaust area. As air is drawn into the material layer, the high-temperature combustion zone gradually moves downward. When the trolley carrying the sintering material from the head to the tail of the machine, the high-temperature combustion zone also happens to move from the surface to the bottom layer. At this time, the sintering process is completed, the trolley flips at the large gear at the tail of the machine, and the sintered finished ore is unloaded into the rear-end cooling process. The empty trolley goes back from the bottom to prepare for the next cycle of sintering operations. When the sintering machine is open for exhaust operation, the exhaust duct located at the bottom of the trolley will draw the flue gas after combustion in the combustion zone in the material layer into the large flue. The flue gas drawn out by all the exhaust ducts will eventually be gathered together and sent from the direction of the machine head to the main electrostatic precipitator, desulfurization and denitrification processes, and finally discharged through the main chimney.

而在烧结机台车内的料层反应如图2所示:布料、点火后,在烧结料层的表层形成了一层均匀的高温带,而随着下部抽风的进行,在烧结机台车到达机尾位置时,高温带已经从料层上部下行到了料层底部,在作业过程中,高温带的上部都是已经烧结完成的烧结成品矿,高温带的下部都是待烧结混合料。The reaction of the material layer in the sintering machine trolley is shown in Figure 2: after the material is laid and ignited, a uniform high-temperature zone is formed on the surface of the sintering material layer. As the lower exhaust is carried out, when the sintering machine trolley reaches the tail position, the high-temperature zone has descended from the upper part of the material layer to the bottom of the material layer. During the operation, the upper part of the high-temperature zone is the sintered finished ore that has been sintered, and the lower part of the high-temperature zone is the mixed material to be sintered.

随着国家对钢铁行业节能减排要求的不断提高,烧结工序的精细化生产程度也得到了越来越严格的要求,目前烧结工序在抽风作业环节,存在以下缺陷:As the country's requirements for energy conservation and emission reduction in the steel industry continue to increase, the refined production level of the sintering process has also received increasingly stringent requirements. At present, the sintering process has the following defects in the exhaust operation link:

1、烧结速度控制效果不佳:由于现有烧结工序以下抽风作业生产为主,在控制烧结速度(即燃烧带下行速度)上具有局限性,依靠抽风烟道上的阀门开闭来控制,又容易导致抽风量减少带来的燃烧不充分的问题,且烧结抽风烟道都为串联关系,个别循环风阀关小,会导致其他烟道抽风量的不受控增大,进而导致烧结矿生产效果不佳。1. Poor control effect of sintering speed: Since the existing sintering process is mainly based on exhaust operation, it has limitations in controlling the sintering speed (i.e. the downward speed of the combustion zone). It relies on the opening and closing of valves on the exhaust duct to control it, which easily leads to incomplete combustion caused by reduced exhaust volume. Moreover, the sintering exhaust ducts are all in series. If individual circulating air valves are closed, the exhaust volume of other ducts will increase uncontrolled, which will lead to poor sintering production effect.

2、烧结终点位置难控制:同上,由于现有烧结工序为以下抽风作业生产为主,且烧结速度无法精细化控制,故烧结全过程的终点位置很难控制,经常出现尾部卸料时燃烧带已经烧到料层底层以下甚至灼烧台车篦条或是燃烧带还位于中部没到达料层底层的情况,有时候甚至出现左、右两侧燃烧带位置严重脱节的情况。2. The end position of sintering is difficult to control: As mentioned above, since the existing sintering process is mainly based on exhaust operation and the sintering speed cannot be finely controlled, the end position of the entire sintering process is difficult to control. It often happens that when the tail is unloaded, the combustion zone has burned below the bottom layer of the material layer or even burns the grate bars of the trolley, or the combustion zone is still in the middle and has not reached the bottom layer of the material layer. Sometimes, the positions of the combustion zones on the left and right sides are seriously disconnected.

发明内容Summary of the invention

针对上述现有技术存在的缺陷,本发明提出一种上下交替内循环抽风式烧结终点控制系统及控制方法。在本发明的技术方案中,将现有持续底部抽风模式改为机尾上下抽风内循环模式,通过在烧结机机尾设置上下交替内循环抽风装置,将底部抽风改为底部/顶部上下可调式抽风,同时实施烟气内循环,通过调整抽风方向,使得烟气循环的方向改变,进而使得烧结料层内燃烧带实现上、下移动方向的改变,从而达到控制烧结速度与烧结终点的目的,提高烧结矿生产效果。In view of the defects of the above-mentioned prior art, the present invention proposes a sintering endpoint control system and control method with an up-and-down alternating internal circulation exhaust type. In the technical solution of the present invention, the existing continuous bottom exhaust mode is changed to an up-and-down exhaust internal circulation mode at the tail of the machine, and an up-and-down alternating internal circulation exhaust device is set at the tail of the sintering machine, and the bottom exhaust is changed to a bottom/top up-and-down adjustable exhaust. At the same time, the internal circulation of the flue gas is implemented, and the direction of the flue gas circulation is changed by adjusting the exhaust direction, so that the combustion zone in the sintering material layer can change its upward and downward moving direction, thereby achieving the purpose of controlling the sintering speed and the sintering endpoint and improving the sintering ore production effect.

根据本发明的第一种实施方案,提供一种上下交替内循环抽风式烧结终点控制系统。According to a first embodiment of the present invention, there is provided a sintering endpoint control system with an upper and lower alternating internal circulation exhaust type.

一种上下交替内循环抽风式烧结终点控制系统,该系统包括烧结台车、风箱、大烟道。烧结台车的下部设有多个风箱,各个风箱的出风口均与下部的大烟道相连通。该系统还包括设置在烧结机机尾的上下交替内循环抽风装置。所述上下交替内循环抽风装置包括上抽风烟罩、下抽风风箱、内循环风管、循环风机。其中,上抽风烟罩设置在机尾的烧结台车上部。下抽风风箱设置在机尾的烧结台车下部。上抽风烟罩与下抽风风箱之间通过内循环风管相连通。内循环风管上设有循环风机。A sintering endpoint control system with alternating up and down internal circulation exhaust, the system comprises a sintering trolley, a bellows, and a large flue. A plurality of bellows are provided at the lower part of the sintering trolley, and the air outlet of each bellows is connected to the large flue at the lower part. The system also comprises an alternating up and down internal circulation exhaust device arranged at the tail of the sintering machine. The alternating up and down internal circulation exhaust device comprises an upper exhaust hood, a lower exhaust bellows, an internal circulation air duct, and a circulating fan. Among them, the upper exhaust hood is arranged at the upper part of the sintering trolley at the tail. The lower exhaust bellows is arranged at the lower part of the sintering trolley at the tail. The upper exhaust hood and the lower exhaust bellows are connected through the internal circulation air duct. A circulating fan is arranged on the internal circulation air duct.

在本发明中,所述上下交替内循环抽风装置还包括设置在下抽风风箱下部的尾部循环集管。下抽风风箱的出风口与尾部循环集管相连通。上抽风烟罩通过内循环风管与尾部循环集管相连通。In the present invention, the upper and lower alternating internal circulation exhaust device also includes a tail circulation header arranged at the lower part of the lower exhaust air box. The air outlet of the lower exhaust air box is connected to the tail circulation header. The upper exhaust hood is connected to the tail circulation header through the internal circulation duct.

作为优选,所述尾部循环集管设置在大烟道的侧部。尾部循环集管与大烟道之间通过隔断阀相连接。Preferably, the tail circulation header is arranged at the side of the large flue, and the tail circulation header is connected to the large flue via a cut-off valve.

在本发明中,在上抽风烟罩与内循环风管之间还连接有上抽风烟道管。作为优选,上抽风烟道管上设有循环风阀。In the present invention, an upper exhaust smoke duct pipe is further connected between the upper exhaust smoke hood and the inner circulation air duct. Preferably, a circulation air valve is provided on the upper exhaust smoke duct pipe.

优选的是,在烧结机机尾的横断面方向上设置n个所述上抽风烟罩,每个上抽风烟罩分别通过各自的上抽风烟道管与内循环风管相连接。其中:n的取值为2~6,优选为2~4。Preferably, n upper exhaust hoods are arranged in the cross-sectional direction of the tail of the sintering machine, and each upper exhaust hood is connected to the inner circulation air duct through its own upper exhaust flue pipe. The value of n is 2-6, preferably 2-4.

在本发明中,所述上抽风烟罩包括烟罩侧板、烟罩变径管、烟罩内隔板。所述烟罩侧板与烧结台车相连接。烟罩变径管设置在烟罩侧板的上部,并与上抽风烟道管相连通。烟罩内隔板设置在烧结机机尾横断面方向上相邻的两个上抽风烟罩之间。In the present invention, the upper exhaust hood includes a hood side plate, a hood reducer, and a hood inner partition. The hood side plate is connected to the sintering trolley. The hood reducer is arranged on the upper part of the hood side plate and is connected to the upper exhaust flue pipe. The hood inner partition is arranged between two adjacent upper exhaust hoods in the cross-sectional direction of the tail of the sintering machine.

在本发明中,该系统还包括设置在烧结机机尾下游的机尾断面视觉识别装置。In the present invention, the system further comprises a tail section visual recognition device arranged downstream of the tail of the sintering machine.

在本发明中,所述内循环风管上连接有纯氧喷加装置。In the present invention, a pure oxygen spraying device is connected to the inner circulation air duct.

在本发明中,该系统还包括温度检测装置。烧结台车下部的各个风箱及机尾的下抽风风箱的风箱支管上均设有温度检测装置。In the present invention, the system further comprises a temperature detection device. The temperature detection device is arranged on each wind box at the bottom of the sintering trolley and the wind box branch pipe of the lower exhaust wind box at the tail.

在本发明中,该系统还包括控制装置。所述控制装置连接并控制循环风机、循环风阀、隔断阀、机尾断面视觉识别装置、温度检测装置的操作。In the present invention, the system further comprises a control device, which is connected to and controls the operation of the circulating fan, the circulating air valve, the isolation valve, the tail section visual recognition device, and the temperature detection device.

根据本发明的第二种实施方案,提供一种上下交替内循环抽风式烧结终点控制方法。According to a second embodiment of the present invention, a method for controlling an endpoint of a sintering process with alternating upper and lower internal circulation and exhaust ventilation is provided.

一种上下交替内循环抽风式烧结终点控制方法或使用第一种实施方案所述系统的上下交替内循环抽风式烧结终点控制方法,该方法包括以下步骤:A method for controlling an endpoint of a sintering process using an alternating upper and lower internal circulation exhaust type sintering process or a method for controlling an endpoint of a sintering process using an alternating upper and lower internal circulation exhaust type sintering process using the system of the first embodiment, the method comprising the following steps:

1)开启隔断阀,系统开始运行,控制装置通过机尾断面视觉识别装置实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) Open the isolation valve and the system starts to run. The control device observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device, and uses this to determine the current sintering end point position.

2)若判断当前烧结终点位置在正常范围内,控制装置通过机尾断面视觉识别装置继续监测。若判断当前烧结终点位置不在正常范围内,则关闭隔断阀,使得烧结机进入内循环工作模式。2) If the current sintering end position is judged to be within the normal range, the control device continues to monitor through the machine tail section visual recognition device. If the current sintering end position is judged not to be within the normal range, the isolation valve is closed, so that the sintering machine enters the internal circulation working mode.

3)控制装置通过机尾断面视觉识别装置进一步判断当前烧结终点位置是偏前还是偏后。3) The control device further determines whether the current sintering end point position is biased forward or backward through the machine tail section visual recognition device.

若判断当前烧结终点位置偏前,则反转运行循环风机。若判断当前烧结终点位置偏后,则正转运行循环风机。If the current sintering end point is judged to be forward, the circulating fan is operated in reverse. If the current sintering end point is judged to be backward, the circulating fan is operated in forward.

直至控制装置判定当前烧结终点位置已达到正常区域范围,本次调节结束。This adjustment ends when the control device determines that the current sintering end point position has reached the normal range.

根据本发明的第三种实施方案,提供一种上下交替内循环抽风式烧结终点控制方法。According to a third embodiment of the present invention, a method for controlling an endpoint of a sintering process with alternating upper and lower internal circulation and exhaust ventilation is provided.

一种上下交替内循环抽风式烧结终点控制方法或使用第一种实施方案所述系统的上下交替内循环抽风式烧结终点控制方法,该方法包括以下步骤:A method for controlling an endpoint of a sintering process using an alternating upper and lower internal circulation exhaust type sintering process or a method for controlling an endpoint of a sintering process using an alternating upper and lower internal circulation exhaust type sintering process using the system of the first embodiment, the method comprising the following steps:

1)开启隔断阀,系统开始运行,控制装置通过机尾断面视觉识别装置实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) The isolation valve is opened and the system starts to run. The control device observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device, and uses this to determine the current sintering end point position.

2)若判断当前烧结终点位置在正常范围内,控制装置通过机尾断面视觉识别装置继续监测。2) If it is determined that the current sintering end point position is within the normal range, the control device continues to monitor through the tail section visual recognition device.

若判断当前烧结终点位置不在正常范围内,则首先关闭隔断阀,使得烧结机进入内循环工作模式。然后,控制装置通过机尾断面视觉识别装置进一步判断料层内的燃烧带在烧结机横断面方向上是否处于同一水平高度。If it is determined that the current sintering end position is not within the normal range, the isolation valve is first closed to put the sintering machine into the internal circulation working mode. Then, the control device further determines whether the combustion zone in the material layer is at the same level in the cross-sectional direction of the sintering machine through the machine tail section visual recognition device.

3)若判断燃烧带在烧结机横断面方向上处于同一水平高度,且当前烧结终点位置偏前,则反转运行循环风机。3) If it is determined that the combustion zone is at the same horizontal height in the cross-sectional direction of the sintering machine and the current sintering end point position is biased forward, the circulating fan is reversed.

若判断燃烧带在烧结机横断面方向上处于同一水平高度,且当前烧结终点位置偏后,则正转运行循环风机。If it is determined that the combustion zone is at the same horizontal height in the cross-sectional direction of the sintering machine and the current sintering end point position is biased to the rear, the circulating fan is operated in the forward direction.

4)若判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车的运行方向,烧结料层左侧燃烧速度偏慢且循环风机已设定为反转模式,则调小左侧上抽风烟罩对应的循环风阀。相应的,若烧结料层左侧燃烧速度偏慢且循环风机已设定为正转模式,则调大左侧上抽风烟罩对应的循环风阀。4) If it is determined that the combustion zone is not at the same level in the cross-sectional direction of the sintering machine, and at the same time, along the running direction of the sintering trolley, the combustion speed on the left side of the sintering material layer is slow and the circulating fan has been set to the reverse mode, then the circulating air valve corresponding to the upper exhaust hood on the left side is adjusted down. Correspondingly, if the combustion speed on the left side of the sintering material layer is slow and the circulating fan has been set to the forward mode, then the circulating air valve corresponding to the upper exhaust hood on the left side is adjusted up.

若判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车的运行方向,烧结料层右侧燃烧速度偏慢且循环风机已设定为反转模式,则调小右侧上抽风烟罩对应的循环风阀。相应的,若烧结料层右侧燃烧速度偏慢且循环风机已设定为正转模式,则调大右侧上抽风烟罩对应的循环风阀。If it is determined that the combustion zone is not at the same level in the cross-sectional direction of the sintering machine, and at the same time, along the running direction of the sintering trolley, the combustion speed on the right side of the sintering material layer is slow and the circulating fan has been set to the reverse mode, then the circulating air valve corresponding to the upper exhaust hood on the right side is adjusted down. Correspondingly, if the combustion speed on the right side of the sintering material layer is slow and the circulating fan has been set to the forward mode, then the circulating air valve corresponding to the upper exhaust hood on the right side is adjusted up.

直至控制装置判定当前烧结终点位置已达到正常区域范围,本次调节结束。This adjustment ends when the control device determines that the current sintering end point position has reached the normal range.

在本发明中,在步骤3)中,所述循环风机的功率为:In the present invention, in step 3), the power of the circulating fan is:

W=|(h-h0)|×Cp×H×V×λ……(1)。W = |(hh 0 )| × Cp × H × Vmachine × λ (1).

式中:W为循环风机的功率,kW。h为当前烧结终点位置(此处通过烧结机长度方向上料层烧结过程结束位置与机头的距离来表示),m。h0为正常理想的烧结终点位置,m。Cp为烧结矿体积比热容,kJ/(m3·℃)。H为烧结台车宽度,m。V为烧结机机速,m/min。λ为功率系数,λ的取值范围为5-10(kW·℃·min)/kJ。Where: W is the power of the circulating fan, kW. h is the current sintering end position (here it is represented by the distance between the end position of the sintering process of the material layer and the machine head in the length direction of the sintering machine), m. h0 is the normal ideal sintering end position, m. Cp is the volume specific heat capacity of the sintered ore, kJ/(m 3 ·℃). H is the width of the sintering trolley, m. Vmachine is the speed of the sintering machine, m/min. λ is the power coefficient, and the value range of λ is 5-10 (kW·℃·min)/kJ.

调节循环风机的电机,使得循环风机的功率为W。Adjust the motor of the circulation fan so that the power of the circulation fan is W.

作为优选,步骤1)中还包括:控制装置通过温度检测装置实时监测各个风箱及下抽风风箱的烟气温度。Preferably, step 1) further comprises: the control device monitors the smoke temperature of each wind box and the lower exhaust wind box in real time through the temperature detection device.

此时控制装置即通过机尾烧结矿层断面状态及各风箱的烟气温度来判断当前烧结终点位置。步骤2)中,若判断当前烧结终点位置在正常范围内,控制装置则通过机尾断面视觉识别装置和温度检测装置继续监测。At this time, the control device determines the current sintering end position by the cross-section state of the tail sintering ore layer and the flue gas temperature of each wind box. In step 2), if the current sintering end position is determined to be within the normal range, the control device continues to monitor through the tail cross-section visual recognition device and temperature detection device.

在现有技术中,由于烧结工序为以下抽风作业生产为主,在控制烧结速度(即燃烧带下行速度)上具有局限性,因而造成烧结速度控制不佳,烧结终点位置难以控制,进而导致烧结矿生产效果不佳。针对该缺陷,本发明提出一种上下交替内循环抽风式烧结终点控制系统。该系统在到达烧结机机尾最后1-3个风箱的区域范围时,通过增设上下交替内循环抽风装置,将现有持续底部抽风模式改为机尾上下抽风内循环模式。所述上下交替内循环抽风装置包括设置在机尾烧结台车上部的上抽风烟罩、设置在机尾烧结台车下部的下抽风风箱,以及设置在上抽风烟罩与下抽风风箱之间并将两者连通的内循环风管,所述内循环风管上设有循环风机。本发明通过装置改进,将底部抽风改为底部/顶部上下可调式抽风,同时实施烟气内循环,通过调整抽风方向,使得烟气循环的方向改变,进而使得烧结料层内燃烧带实现上、下移动方向的改变,从而达到精准控制烧结速度与烧结终点的目的,提高烧结矿生产效果。In the prior art, since the sintering process is mainly produced by the exhaust operation, there are limitations in controlling the sintering speed (i.e., the downward speed of the combustion zone), resulting in poor control of the sintering speed and difficulty in controlling the sintering endpoint position, which in turn leads to poor sintering ore production effect. In view of this defect, the present invention proposes an upper and lower alternating internal circulation exhaust sintering endpoint control system. When the system reaches the area range of the last 1-3 bellows at the tail of the sintering machine, the system changes the existing continuous bottom exhaust mode to an upper and lower exhaust internal circulation mode at the tail by adding an upper and lower alternating internal circulation exhaust device. The upper and lower alternating internal circulation exhaust device includes an upper exhaust hood arranged on the upper part of the tail sintering trolley, a lower exhaust bellows arranged on the lower part of the tail sintering trolley, and an internal circulation air duct arranged between the upper exhaust hood and the lower exhaust bellows and connecting the two, and a circulating fan is provided on the internal circulation air duct. The present invention improves the device by changing the bottom exhaust into bottom/top up and down adjustable exhaust, and implements internal smoke circulation at the same time. By adjusting the exhaust direction, the direction of smoke circulation is changed, and then the combustion zone in the sintering material layer is changed in the upward and downward moving direction, thereby achieving the purpose of accurately controlling the sintering speed and the sintering end point and improving the production effect of sintered ore.

作为优选,本发明所述的上下交替内循环抽风装置还包括设置在下抽风风箱与内循环风管之间、并位于大烟道侧部的尾部循环集管。尾部循环集管的增设在不干涉大烟道工作的前提下,有利于实施机尾烟气的内循环。在循环风机正转或反转切换时,抽风方向发生改变,烟气循环方向相应改变,从而实现燃烧带按需上、下移动方向的改变,进而实现对烧结速度及烧结终点的控制。Preferably, the upper and lower alternating internal circulation exhaust device of the present invention further includes a tail circulation header disposed between the lower exhaust air box and the internal circulation air duct and located at the side of the large flue. The addition of the tail circulation header is conducive to the internal circulation of the tail flue gas without interfering with the operation of the large flue. When the circulating fan is switched forward or reverse, the exhaust direction changes, and the flue gas circulation direction changes accordingly, thereby realizing the change of the upward and downward movement direction of the combustion zone as needed, and further realizing the control of the sintering speed and the sintering end point.

尾部循环集管与大烟道之间设有隔断阀,且两者通过隔断阀进行连接或断开。尾部循环集管的一端堵死,另一端即通过隔断阀与烧结机大烟道相连,在隔断阀开启时,尾部循环集管即为大烟道的一部分,在隔断阀关闭时,尾部循环集管即为上下交替内循环抽风装置的一部分。如此设置,使得烧结终点在正常范围时可将隔断阀开启,按常规抽风模式进行抽风烧结,而烧结终点不在正常范围时则可关闭隔断阀,此时即可开启上下交替内循环抽风装置来调整抽风方向,使得烟气循环的方向改变,进而使得烧结料层内燃烧带实现上、下移动方向的改变,进而调控烧结速度及烧结终点。A shutoff valve is provided between the tail circulation header and the main flue, and the two are connected or disconnected through the shutoff valve. One end of the tail circulation header is blocked, and the other end is connected to the main flue of the sintering machine through the shutoff valve. When the shutoff valve is opened, the tail circulation header is part of the main flue, and when the shutoff valve is closed, the tail circulation header is part of the upper and lower alternating internal circulation exhaust device. With such a setting, when the sintering end point is within the normal range, the shutoff valve can be opened, and exhaust sintering is performed according to the conventional exhaust mode. When the sintering end point is not within the normal range, the shutoff valve can be closed. At this time, the upper and lower alternating internal circulation exhaust device can be opened to adjust the exhaust direction, so that the direction of the flue gas circulation is changed, and then the combustion zone in the sintering material layer changes its upward and downward movement direction, thereby regulating the sintering speed and the sintering end point.

在本发明中,上抽风烟罩与内循环风管之间还连接有上抽风烟道管,上抽风烟道管上还设有循环风阀,所述循环风阀起实时调节该内循环风量和风压的作用。In the present invention, an upper exhaust duct pipe is connected between the upper exhaust hood and the inner circulation duct, and a circulation air valve is provided on the upper exhaust duct pipe, which plays a role in real-time regulation of the inner circulation air volume and air pressure.

进一步优选,上下交替内循环抽风装置在烧结机机尾的横断面方向上分割为左右两部分,即包括左右两个上抽风烟罩(如图5所示),每个上抽风烟罩分别通过各自的上抽风烟道管与内循环风管相连接,每根上抽风烟道管上均设有循环风阀。如此设置的好处是可以自由调节烧结机横断面方向上燃烧带的下行速度(例如当前是左边烧结速度快右边慢,则可调节对应位置的循环风阀加大左边部分上抽风烟罩的上抽风力度,使得燃烧带趋于平衡)。需要说明的是,分成两部分即在烧结机横断面方向上设置左右两个上抽风烟罩只是本发明引用说明的示例,本申请还可以根据烧结机的宽度等参数按需设置多个(例如2-6个,优选2-4个)上抽风烟罩,即所有分成多部分以实现自由调节燃烧带速度的技术方案,均在本发明的保护范围之内。It is further preferred that the upper and lower alternating internal circulation exhaust device is divided into two parts in the cross-sectional direction of the tail of the sintering machine, namely, it includes two upper exhaust hoods on the left and right (as shown in FIG5 ), each upper exhaust hood is connected to the internal circulation duct through its own upper exhaust flue pipe, and each upper exhaust flue pipe is provided with a circulation air valve. The advantage of such a setting is that the downward speed of the combustion zone in the cross-sectional direction of the sintering machine can be freely adjusted (for example, the sintering speed on the left is fast and the right is slow, then the circulation air valve at the corresponding position can be adjusted to increase the upper exhaust force of the upper exhaust hood on the left part, so that the combustion zone tends to balance). It should be noted that the division into two parts, i.e., setting two upper exhaust hoods on the left and right in the cross-sectional direction of the sintering machine, is only an example cited in the present invention. The present application can also set multiple (for example, 2-6, preferably 2-4) upper exhaust hoods as needed according to parameters such as the width of the sintering machine, i.e., all technical solutions divided into multiple parts to achieve free adjustment of the combustion zone speed are within the protection scope of the present invention.

上下交替内循环抽风装置在烧结机运行方向上也可以设置多个上抽风烟罩和下抽风风箱,具体可参考烧结终点的正常位置,例如,一般烧结终点控制在倒数第二个风箱,大型烧结机的烧结终点控制在倒数第二、第三个风箱。The upper and lower alternating internal circulation exhaust device can also be equipped with multiple upper exhaust hoods and lower exhaust bellows in the running direction of the sintering machine. The specific position can refer to the normal position of the sintering end point. For example, the general sintering end point is controlled at the second to last bellows, and the sintering end point of a large sintering machine is controlled at the second to last and third bellows.

具体到上抽风烟罩的结构,其包括烟罩侧板、烟罩变径管。烟罩侧板设置在烧结台车的上部并与烧结台车软密封连接,烟罩变径管设置在烟罩侧板的上部,并与上抽风烟道管连接。当在烧结机横断面方向设置多个上抽风烟罩时,上抽风烟罩还包括烟罩内隔板,烟罩内隔板设置在烧结机机尾横断面方向上相邻的两个上抽风烟罩之间。烟罩内隔板的设置,能够确保烧结机横断面方向上各个上抽风烟罩之间紧密设置,从而保证抽风效率,避免漏风。而下抽风风箱位于烧结台车的正下方且与烧结台车密封连接,下抽风风箱配备有风箱支管,风箱支管,风箱支管的下部与尾部循环集管相连,并通过内循环风管与上抽风烟罩相连通,由此组成一个闭环的内循环路由系统。Specifically speaking of the structure of the upper exhaust hood, it includes a hood side plate and a hood reducer. The hood side plate is arranged on the upper part of the sintering trolley and is softly sealed with the sintering trolley. The hood reducer is arranged on the upper part of the hood side plate and is connected to the upper exhaust flue pipe. When multiple upper exhaust hoods are arranged in the cross-sectional direction of the sintering machine, the upper exhaust hood also includes an inner partition of the hood, which is arranged between two adjacent upper exhaust hoods in the cross-sectional direction of the tail of the sintering machine. The arrangement of the inner partition of the hood can ensure that the upper exhaust hoods in the cross-sectional direction of the sintering machine are closely arranged, thereby ensuring the exhaust efficiency and avoiding air leakage. The lower exhaust bellows is located directly below the sintering trolley and is sealed with the sintering trolley. The lower exhaust bellows is equipped with a bellows branch pipe, the lower part of which is connected to the tail circulation header, and is connected to the upper exhaust hood through the internal circulation air duct, thereby forming a closed-loop internal circulation routing system.

本发明还在烧结机机尾下游增设了机尾断面视觉识别装置,通过机尾断面视觉识别装置可实时观测机尾烧结矿层断面状态,根据断面上红层的高度位置智能推算当前的烧结机烧结速度,对烧结终点位置是否在正常范围内做出判断。作为优选,本申请还在烧结台车下部的各个风箱及机尾的下抽风风箱的风箱支管上设置温度检测装置,温度检测装置对各风箱支管的烟气温度进行实时监测,从而判断当前烧结终点位置(生产中烧结终点也可根据最后几个风箱的废气温度来判断,废气温度最高的即为烧结终点)。本发明还在内循环风管上增设了纯氧喷加装置,其目的是为了在闭环的内循环管路系统内增加纯氧介质,以防止烟气循环次数过多后,内部含氧量不够。The present invention also adds a tail section visual recognition device downstream of the tail of the sintering machine. The tail section visual recognition device can observe the cross-sectional state of the tail sintering ore layer in real time, and intelligently calculate the current sintering speed of the sintering machine according to the height position of the red layer on the section, and make a judgment on whether the sintering end position is within the normal range. Preferably, the present application also sets a temperature detection device on each bellows at the bottom of the sintering trolley and the bellows branch pipe of the lower exhaust bellows at the tail. The temperature detection device monitors the flue gas temperature of each bellows branch pipe in real time to judge the current sintering end position (the sintering end point in production can also be judged according to the exhaust gas temperature of the last few bellows, and the exhaust gas with the highest temperature is the sintering end point). The present invention also adds a pure oxygen spraying device to the internal circulation air duct, the purpose of which is to increase the pure oxygen medium in the closed-loop internal circulation pipeline system to prevent the internal oxygen content from being insufficient after the flue gas circulates too many times.

本发明还提出了使用上述上下交替内循环抽风式烧结终点控制系统的控制方法。在该方法中,系统运行后,先通过机尾断面视觉识别检测和/或烧结各风箱支管温度检测,来判定当前烧结终点位置。如终点位置不在正常范围内,则首先关闭隔断阀,使得烧结机进入尾部内循环工作模式;然后通过机尾视觉识别判断烧结料层内燃烧带是否处于同一水平高度,如果是,则进入处理控制流程一,如果不是,进入处理控制流程二。The present invention also proposes a control method for using the above-mentioned upper and lower alternating internal circulation exhaust sintering endpoint control system. In this method, after the system is running, the current sintering endpoint position is first determined by visual recognition detection of the tail section and/or temperature detection of each sintering wind box branch pipe. If the endpoint position is not within the normal range, the isolation valve is first closed to allow the sintering machine to enter the tail internal circulation working mode; then, the combustion zone in the sintering material layer is judged to be at the same horizontal height through visual recognition of the tail, if so, enter the processing control process one, if not, enter the processing control process two.

处理控制流程一:如果当前烧结终点位置偏前,则反转(抽风方向为上抽风)运行尾部循环风机,并推算尾部循环风机功率,如公式(1)所示:Processing control flow 1: If the current sintering end point is forward, reverse the direction (the exhaust direction is upward exhaust) to run the tail circulation fan, and calculate the power of the tail circulation fan, as shown in formula (1):

W=|(h-h0)|×Cp×H×V×λ……(1);W = |(hh 0 )| × Cp × H × V machine × λ …… (1);

随后,根据推算到的尾部循环风机功率,调节风机电机。Then, the fan motor is adjusted according to the calculated tail circulation fan power.

同理,如果当前烧结终点位置偏后,则正转(抽风方向为下抽风)运行尾部循环风机,并通过公式(1)推算尾部循环风机功率,随后,根据推算到的尾部循环风机功率,调节风机电机,实现对烧结速度与烧结终点的精准控制,提高烧结矿生产效果。Similarly, if the current sintering endpoint is too far back, the tail circulation fan is run in the forward direction (the exhaust direction is downward exhaust), and the tail circulation fan power is calculated by formula (1). Subsequently, the fan motor is adjusted according to the calculated tail circulation fan power to achieve precise control of the sintering speed and the sintering endpoint, thereby improving the sintering ore production effect.

处理控制流程二:如果当前烧结料层左侧燃烧速度偏慢且循环风机已设定为反转模式,则调小左侧上抽风烟罩对应位置的循环风阀,如果当前烧结料层左侧燃烧速度偏慢且循环风机已设定为正转模式,则调大左侧上抽风烟罩对应位置的循环风阀;如果当前烧结料层右侧燃烧速度偏慢且循环风机已设定为反转模式,则调小右侧上抽风烟罩对应位置的循环风阀,如果当前烧结料层右侧燃烧速度偏慢且循环风机已设定为正转模式,则调大右侧上抽风烟罩对应位置的循环风阀。Processing control flow 2: If the combustion speed of the left side of the current sintering material layer is slow and the circulating fan has been set to reverse mode, then reduce the circulation air valve at the corresponding position of the upper exhaust hood on the left side; if the combustion speed of the left side of the current sintering material layer is slow and the circulating fan has been set to forward mode, then increase the circulation air valve at the corresponding position of the upper exhaust hood on the left side; if the combustion speed of the right side of the current sintering material layer is slow and the circulating fan has been set to reverse mode, then reduce the circulation air valve at the corresponding position of the upper exhaust hood on the right side; if the combustion speed of the right side of the current sintering material layer is slow and the circulating fan has been set to forward mode, then increase the circulation air valve at the corresponding position of the upper exhaust hood on the right side.

通过两套控制流程后,系统判定当前烧结终点位置是否已达到正常区域范围,如果否,则回到关闭大烟道隔断阀环节,重新计算调节,如果是,则本次调节结束。After going through two sets of control processes, the system determines whether the current sintering end point position has reached the normal area range. If not, it returns to the link of closing the large flue isolation valve and recalculates the adjustment. If yes, the current adjustment ends.

本发明中所有的公式均为发明人根据实验和工程应用后拟合所得,所有的计算均为按照规定的单位换算后的数值,将换算单位后的数值代入公式计算获得(换算单位后,仅将数值代入公式计算,不代入单位,单位仅用于调整数值的大小)。All formulas in the present invention are obtained by fitting by the inventors based on experiments and engineering applications. All calculations are numerical values converted according to prescribed units, and are obtained by substituting the numerical values after conversion into the formulas (after conversion of the units, only the numerical values are substituted into the formulas for calculation without substituting the units, and the units are only used to adjust the size of the numerical values).

与现有技术相比,本发明具有以下有益技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:

1、可提高对烧结速度及烧结终点的控制效果:本发明将现有持续底部抽风模式改为机尾上下抽风内循环模式,通过在烧结机机尾增设上下交替内循环抽风装置,将底部抽风改为底部/顶部上下可调式抽风,同时实施烟气内循环,通过调整抽风方向,使得烟气循环的方向改变,进而使得烧结料层内燃烧带实现上、下移动方向的改变,从而达到控制烧结速度与烧结终点的目的,提高烧结矿生产效果。1. It can improve the control effect of sintering speed and sintering end point: the present invention changes the existing continuous bottom exhaust mode into an upper and lower exhaust internal circulation mode at the tail of the machine, and changes the bottom exhaust into a bottom/top upper and lower adjustable exhaust by adding an upper and lower alternating internal circulation exhaust device at the tail of the sintering machine. At the same time, the internal circulation of flue gas is implemented, and the direction of flue gas circulation is changed by adjusting the exhaust direction, thereby changing the upward and downward moving direction of the combustion zone in the sintering material layer, thereby achieving the purpose of controlling the sintering speed and the sintering end point and improving the production effect of sintered ore.

2、可精准控制烧结速度:由于在本发明技术下,系统可实时通过机尾断面视觉识别装置来判断当前烧结终点位置是否在正常范围内,如果不在,则马上通过上下交替内循环抽风装置对当前烧结机烧结速度进行调整控制,从而使得烧结终点位置回归正常范围内,实现烧结速度的精准可控。2. The sintering speed can be precisely controlled: According to the technology of the present invention, the system can determine in real time whether the current sintering end point position is within the normal range through the machine tail section visual recognition device. If not, the sintering speed of the current sintering machine is immediately adjusted and controlled through the upper and lower alternating internal circulation exhaust device, so that the sintering end point position returns to the normal range, realizing precise control of the sintering speed.

3、可精细化控制烧结终点位置:由于本发明较现有技术能更有效地控制烧结速度,且在一定小幅度范围内能实现烧结燃烧带的向上移动,所以可以精细化控制烧结终点位置,且可保证烧结料层内燃烧带在烧结机横断面方向上的均匀一致。3. The sintering end point position can be finely controlled: Since the present invention can control the sintering speed more effectively than the prior art and can achieve the upward movement of the sintering combustion zone within a certain small range, the sintering end point position can be finely controlled and the combustion zone in the sintering material layer can be ensured to be uniform in the cross-sectional direction of the sintering machine.

综上所述,本发明的新技术在没有带来其余负面影响的前提下有效解决了现有技术的缺陷与不足,且投资和运行成本低廉,可以预计在未来市场有很高的应用价值。In summary, the new technology of the present invention effectively solves the defects and shortcomings of the existing technology without causing other negative effects, and has low investment and operating costs. It can be expected to have high application value in the future market.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为现有烧结工艺流程简图;FIG1 is a schematic diagram of the existing sintering process;

图2为现有烧结工艺中高温燃烧带的示意图;FIG2 is a schematic diagram of a high temperature combustion zone in an existing sintering process;

图3为本发明一种上下交替内循环抽风式烧结终点控制系统的结构示意图;FIG3 is a schematic structural diagram of a top-to-bottom alternating internal circulation exhaust sintering endpoint control system according to the present invention;

图4为本发明中上下交替内循环抽风装置的结构示意图;FIG4 is a schematic diagram of the structure of the upper and lower alternating internal circulation exhaust device of the present invention;

图5为本发明中上下交替内循环抽风装置在烧结机机尾的横断面方向上设置多个上抽风烟罩的结构示意图;FIG5 is a schematic structural diagram of a plurality of upper exhaust hoods arranged in the cross-sectional direction of the tail of the sintering machine in an upper and lower alternating internal circulation exhaust device according to the present invention;

图6为本发明中控制装置的示意图;FIG6 is a schematic diagram of a control device in the present invention;

图7为本发明中烧结料层进行下抽风时的示意图;FIG7 is a schematic diagram of the sintering material layer during downward ventilation in the present invention;

图8为本发明中烧结料层进行上抽风时的示意图;FIG8 is a schematic diagram of the sintering material layer during upward ventilation in the present invention;

图9为本发明工艺中高温燃烧带的示意图;FIG9 is a schematic diagram of a high temperature combustion zone in the process of the present invention;

图10为本发明一种上下交替内循环抽风式烧结终点控制方法的流程图;FIG10 is a flow chart of a method for controlling an end point of a sintering process with an alternating internal circulation ventilation method according to the present invention;

其中:在图4中,循环风机上方向右的箭头表示循环风机正转运行时的风流方向,向左的箭头表示循环风机反转运行时的风流方向。Wherein: In FIG4 , the rightward arrow on the circulating fan indicates the wind direction when the circulating fan is running in the forward direction, and the leftward arrow indicates the wind direction when the circulating fan is running in the reverse direction.

附图标记:Reference numerals:

1:烧结台车;2:风箱;3:大烟道;4:上下交替内循环抽风装置;401:上抽风烟罩;40101:烟罩侧板;40102:烟罩变径管;40103:烟罩内隔板;402:下抽风风箱;403:内循环风管;404:循环风机;405:尾部循环集管;406:上抽风烟道管;407:循环风阀;5:隔断阀;6:机尾断面视觉识别装置;7:纯氧喷加装置;8:温度检测装置;K:控制装置。1: sintering trolley; 2: bellows; 3: large flue; 4: upper and lower alternating internal circulation exhaust device; 401: upper exhaust hood; 40101: hood side panel; 40102: hood reducer; 40103: hood inner partition; 402: lower exhaust bellows; 403: internal circulation air duct; 404: circulation fan; 405: tail circulation header; 406: upper exhaust flue pipe; 407: circulation air valve; 5: isolation valve; 6: tail section visual recognition device; 7: pure oxygen injection device; 8: temperature detection device; K: control device.

具体实施方式Detailed ways

下面对本发明的技术方案进行举例说明,本发明请求保护的范围包括但不限于以下实施例。The technical solution of the present invention is illustrated below by way of example, and the scope of protection requested by the present invention includes but is not limited to the following embodiments.

根据本发明的第一种实施方案,提供一种上下交替内循环抽风式烧结终点控制系统。According to a first embodiment of the present invention, there is provided a sintering endpoint control system with an upper and lower alternating internal circulation exhaust type.

一种上下交替内循环抽风式烧结终点控制系统,该系统包括烧结台车1、风箱2、大烟道3。烧结台车1的下部设有多个风箱2,各个风箱2的出风口均与下部的大烟道3相连通。该系统还包括设置在烧结机机尾的上下交替内循环抽风装置4。所述上下交替内循环抽风装置4包括上抽风烟罩401、下抽风风箱402、内循环风管403、循环风机404。其中,上抽风烟罩401设置在机尾的烧结台车1上部。下抽风风箱402设置在机尾的烧结台车1下部。上抽风烟罩401与下抽风风箱402之间通过内循环风管403相连通。内循环风管403上设有循环风机404。A sintering endpoint control system with alternating upper and lower internal circulation exhaust type, the system comprises a sintering trolley 1, a bellows 2, and a large flue 3. A plurality of bellows 2 are provided at the lower part of the sintering trolley 1, and the air outlets of each bellows 2 are connected to the large flue 3 at the lower part. The system also comprises an upper and lower alternating internal circulation exhaust device 4 arranged at the tail of the sintering machine. The upper and lower alternating internal circulation exhaust device 4 comprises an upper exhaust hood 401, a lower exhaust bellows 402, an internal circulation air duct 403, and a circulating fan 404. Among them, the upper exhaust hood 401 is arranged at the upper part of the sintering trolley 1 at the tail. The lower exhaust bellows 402 is arranged at the lower part of the sintering trolley 1 at the tail. The upper exhaust hood 401 and the lower exhaust bellows 402 are connected through the internal circulation air duct 403. A circulating fan 404 is arranged on the internal circulation air duct 403.

在本发明中,所述上下交替内循环抽风装置4还包括设置在下抽风风箱402下部的尾部循环集管405。下抽风风箱402的出风口与尾部循环集管405相连通。上抽风烟罩401通过内循环风管403与尾部循环集管405相连通。In the present invention, the upper and lower alternating internal circulation exhaust device 4 further includes a tail circulation header 405 arranged at the lower part of the lower exhaust air box 402. The air outlet of the lower exhaust air box 402 is connected to the tail circulation header 405. The upper exhaust hood 401 is connected to the tail circulation header 405 through the internal circulation air duct 403.

作为优选,所述尾部循环集管405设置在大烟道3的侧部。尾部循环集管405与大烟道之间通过隔断阀5相连接。Preferably, the tail circulation header 405 is arranged at the side of the large flue 3. The tail circulation header 405 is connected to the large flue through a cutoff valve 5.

在本发明中,在上抽风烟罩401与内循环风管403之间还连接有上抽风烟道管406。作为优选,上抽风烟道管406上设有循环风阀407。In the present invention, an upper exhaust smoke duct pipe 406 is further connected between the upper exhaust smoke hood 401 and the inner circulation air duct 403. Preferably, a circulation air valve 407 is provided on the upper exhaust smoke duct pipe 406.

优选的是,在烧结机机尾的横断面方向上设置n个所述上抽风烟罩401,每个上抽风烟罩401分别通过各自的上抽风烟道管406与内循环风管403相连接。其中:n的取值为2~6,优选为2~4。Preferably, n upper exhaust hoods 401 are arranged in the cross-sectional direction of the tail of the sintering machine, and each upper exhaust hood 401 is connected to the inner circulation air duct 403 through its own upper exhaust flue pipe 406. The value of n is 2-6, preferably 2-4.

在本发明中,所述上抽风烟罩401包括烟罩侧板40101、烟罩变径管40102、烟罩内隔板40103。所述烟罩侧板40101与烧结台车1相连接。烟罩变径管40102设置在烟罩侧板40101的上部,并与上抽风烟道管406相连通。烟罩内隔板40103设置在烧结机机尾横断面方向上相邻的两个上抽风烟罩401之间。In the present invention, the upper exhaust hood 401 includes a hood side plate 40101, a hood reducer 40102, and a hood inner baffle 40103. The hood side plate 40101 is connected to the sintering trolley 1. The hood reducer 40102 is arranged on the upper part of the hood side plate 40101 and is connected to the upper exhaust flue pipe 406. The hood inner baffle 40103 is arranged between two adjacent upper exhaust hoods 401 in the cross-sectional direction of the tail of the sintering machine.

在本发明中,该系统还包括设置在烧结机机尾下游的机尾断面视觉识别装置6。In the present invention, the system further comprises a tail section visual recognition device 6 arranged downstream of the tail of the sintering machine.

在本发明中,所述内循环风管403上连接有纯氧喷加装置7。In the present invention, the inner circulation air duct 403 is connected to a pure oxygen spraying device 7 .

在本发明中,该系统还包括温度检测装置8。烧结台车1下部的各个风箱2及机尾的下抽风风箱402的风箱支管上均设有温度检测装置8。In the present invention, the system further comprises a temperature detection device 8. The temperature detection device 8 is provided on each wind box 2 at the lower part of the sintering trolley 1 and the wind box branch pipe of the lower exhaust wind box 402 at the tail.

在本发明中,该系统还包括控制装置K。所述控制装置K连接并控制循环风机404、循环风阀407、隔断阀5、机尾断面视觉识别装置6、温度检测装置8的操作。In the present invention, the system further comprises a control device K. The control device K is connected to and controls the operation of the circulating fan 404 , the circulating air valve 407 , the isolation valve 5 , the tail section visual recognition device 6 , and the temperature detection device 8 .

实施例1Example 1

如图3所示,一种上下交替内循环抽风式烧结终点控制系统,该系统包括烧结台车1、风箱2、大烟道3。烧结台车1的下部设有多个风箱2,各个风箱2的出风口均与下部的大烟道3相连通。该系统还包括设置在烧结机机尾的上下交替内循环抽风装置4。所述上下交替内循环抽风装置4包括上抽风烟罩401、下抽风风箱402、内循环风管403、循环风机404。其中,上抽风烟罩401设置在机尾的烧结台车1上部。下抽风风箱402设置在机尾的烧结台车1下部。上抽风烟罩401与下抽风风箱402之间通过内循环风管403相连通。内循环风管403上设有循环风机404。As shown in FIG3 , a sintering endpoint control system with alternating upper and lower internal circulation exhaust type includes a sintering trolley 1, a wind box 2, and a large flue 3. A plurality of wind boxes 2 are provided at the lower part of the sintering trolley 1, and the air outlets of each wind box 2 are connected to the large flue 3 at the lower part. The system also includes an upper and lower alternating internal circulation exhaust device 4 arranged at the tail of the sintering machine. The upper and lower alternating internal circulation exhaust device 4 includes an upper exhaust hood 401, a lower exhaust bellows 402, an internal circulation air duct 403, and a circulating fan 404. Among them, the upper exhaust hood 401 is arranged on the upper part of the sintering trolley 1 at the tail. The lower exhaust bellows 402 is arranged on the lower part of the sintering trolley 1 at the tail. The upper exhaust hood 401 and the lower exhaust bellows 402 are connected through the internal circulation air duct 403. A circulating fan 404 is provided on the internal circulation air duct 403.

实施例2Example 2

重复实施例1,只是所述上下交替内循环抽风装置4还包括设置在下抽风风箱402下部的尾部循环集管405。下抽风风箱402的出风口与尾部循环集管405相连通。上抽风烟罩401通过内循环风管403与尾部循环集管405相连通。Example 1 is repeated, except that the upper and lower alternating internal circulation exhaust device 4 further includes a tail circulation header 405 arranged at the lower part of the lower exhaust air box 402. The air outlet of the lower exhaust air box 402 is connected to the tail circulation header 405. The upper exhaust hood 401 is connected to the tail circulation header 405 through the internal circulation duct 403.

实施例3Example 3

重复实施例2,只是所述尾部循环集管405设置在大烟道3的侧部。尾部循环集管405与大烟道之间通过隔断阀5相连接。The second embodiment is repeated, except that the tail circulation header 405 is arranged on the side of the large flue 3. The tail circulation header 405 is connected to the large flue through a cutoff valve 5.

实施例4Example 4

重复实施例3,只是在上抽风烟罩401与内循环风管403之间还连接有上抽风烟道管406。Example 3 is repeated, except that an upper exhaust duct pipe 406 is further connected between the upper exhaust hood 401 and the internal circulation air duct 403.

实施例5Example 5

如图4所示,重复实施例4,只是上抽风烟道管406上设有循环风阀407。As shown in FIG. 4 , Example 4 is repeated except that a circulating air valve 407 is provided on the upper exhaust flue pipe 406 .

实施例6Example 6

重复实施例5,只是该系统还包括设置在烧结机机尾下游的机尾断面视觉识别装置6。Example 5 is repeated, except that the system further includes a tail section visual recognition device 6 disposed downstream of the tail of the sintering machine.

实施例7Example 7

重复实施例6,只是所述内循环风管403上连接有纯氧喷加装置7。Example 6 is repeated, except that the inner circulation air duct 403 is connected with a pure oxygen injection device 7.

实施例8Example 8

重复实施例7,只是该系统还包括温度检测装置8。烧结台车1下部的各个风箱2及机尾的下抽风风箱402的风箱支管上均设有温度检测装置8。The embodiment 7 is repeated, except that the system further comprises a temperature detection device 8. The temperature detection device 8 is provided on the wind box branch pipes of each wind box 2 at the lower part of the sintering trolley 1 and the lower exhaust wind box 402 at the tail.

实施例9Example 9

如图6所示,重复实施例8,只是该系统还包括控制装置K。所述控制装置K连接并控制循环风机404、循环风阀407、隔断阀5、机尾断面视觉识别装置6、温度检测装置8的操作。As shown in FIG6 , Example 8 is repeated, except that the system further includes a control device K. The control device K is connected to and controls the operation of the circulating fan 404 , the circulating air valve 407 , the isolation valve 5 , the tail section visual recognition device 6 , and the temperature detection device 8 .

实施例10Example 10

如图5所示,重复实施例9,只是在烧结机机尾的横断面方向上设置2个所述上抽风烟罩401,每个上抽风烟罩401分别通过各自的上抽风烟道管406与内循环风管403相连接。As shown in FIG. 5 , Example 9 is repeated except that two upper exhaust hoods 401 are arranged in the cross-sectional direction of the tail of the sintering machine, and each upper exhaust hood 401 is connected to the inner circulation air duct 403 via its own upper exhaust flue pipe 406 .

实施例11Embodiment 11

重复实施例9,只是在烧结机机尾的横断面方向上设置4个所述上抽风烟罩401,每个上抽风烟罩401分别通过各自的上抽风烟道管406与内循环风管403相连接。The embodiment 9 is repeated, except that four upper exhaust hoods 401 are arranged in the cross-sectional direction of the tail of the sintering machine, and each upper exhaust hood 401 is connected to the internal circulation air duct 403 through its own upper exhaust flue pipe 406.

实施例12Example 12

重复实施例10,只是所述上抽风烟罩401包括烟罩侧板40101、烟罩变径管40102、烟罩内隔板40103。所述烟罩侧板40101与烧结台车1软密封连接。烟罩变径管40102设置在烟罩侧板40101的上部,并与上抽风烟道管406相连通。烟罩内隔板40103设置在烧结机机尾横断面方向上的两个上抽风烟罩401之间。The embodiment 10 is repeated, except that the upper exhaust hood 401 comprises a hood side plate 40101, a hood reducer 40102, and a hood inner partition 40103. The hood side plate 40101 is softly sealed and connected to the sintering trolley 1. The hood reducer 40102 is arranged on the upper part of the hood side plate 40101 and is connected to the upper exhaust flue pipe 406. The hood inner partition 40103 is arranged between the two upper exhaust hoods 401 in the cross-sectional direction of the tail of the sintering machine.

实施例13Example 13

一种上下交替内循环抽风式烧结终点控制方法,使用实施例9中所述的系统,该方法包括以下步骤:A method for controlling the end point of sintering by alternating upper and lower internal circulation ventilation, using the system described in Example 9, the method comprising the following steps:

1)开启隔断阀5,系统开始运行,控制装置K通过机尾断面视觉识别装置6实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) The isolation valve 5 is opened, and the system starts to run. The control device K observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device 6, and uses this to determine the current sintering end point position.

2)若判断当前烧结终点位置在正常范围内,控制装置K通过机尾断面视觉识别装置6继续监测。若判断当前烧结终点位置不在正常范围内,则关闭隔断阀5,使得烧结机进入内循环工作模式。2) If the current sintering end position is determined to be within the normal range, the control device K continues to monitor through the tail section visual recognition device 6. If the current sintering end position is determined not to be within the normal range, the isolation valve 5 is closed, so that the sintering machine enters the internal circulation working mode.

3)控制装置K通过机尾断面视觉识别装置6进一步判断当前烧结终点位置是偏前还是偏后。3) The control device K further determines whether the current sintering end point position is biased forward or backward through the machine tail section visual recognition device 6.

若判断当前烧结终点位置偏前,则反转运行循环风机404。若判断当前烧结终点位置偏后,则正转运行循环风机404。If it is determined that the current sintering end point position is forward, the circulating fan 404 is reversed. If it is determined that the current sintering end point position is backward, the circulating fan 404 is forwarded.

直至控制装置K判定当前烧结终点位置已达到正常区域范围,本次调节结束。This adjustment ends when the control device K determines that the current sintering end point position has reached the normal range.

实施例14Embodiment 14

重复实施例13,只是步骤1)中还包括:控制装置K通过温度检测装置8实时监测各个风箱2及下抽风风箱402的烟气温度。Repeat Example 13, except that step 1) also includes: the control device K monitors the smoke temperature of each wind box 2 and the lower exhaust wind box 402 in real time through the temperature detection device 8.

此时控制装置K即通过机尾烧结矿层断面状态及各风箱的烟气温度来判断当前烧结终点位置。步骤2)中,若判断当前烧结终点位置在正常范围内,控制装置K则通过机尾断面视觉识别装置6和温度检测装置8继续监测。At this time, the control device K determines the current sintering end position by the cross-section state of the tail sintering ore layer and the flue gas temperature of each wind box. In step 2), if the current sintering end position is determined to be within the normal range, the control device K continues to monitor through the tail cross-section visual recognition device 6 and the temperature detection device 8.

实施例15Embodiment 15

如图10所示,一种上下交替内循环抽风式烧结终点控制方法,使用实施例12中所述的系统,该方法包括以下步骤:As shown in FIG10 , a method for controlling the sintering endpoint by alternating upper and lower internal circulation ventilation is provided, using the system described in Example 12. The method comprises the following steps:

1)开启隔断阀5,系统开始运行,控制装置K通过机尾断面视觉识别装置6实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) The isolation valve 5 is opened, and the system starts to run. The control device K observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device 6, and uses this to determine the current sintering end point position.

2)若判断当前烧结终点位置在正常范围内,控制装置K通过机尾断面视觉识别装置6继续监测。2) If it is determined that the current sintering end point position is within the normal range, the control device K continues monitoring through the tail section visual recognition device 6 .

若判断当前烧结终点位置不在正常范围内,则首先关闭隔断阀5,使得烧结机进入内循环工作模式。然后,控制装置K通过机尾断面视觉识别装置6进一步判断料层内的燃烧带在烧结机横断面方向上是否处于同一水平高度。If it is determined that the current sintering end position is not within the normal range, the isolation valve 5 is first closed to make the sintering machine enter the internal circulation working mode. Then, the control device K further determines whether the combustion zone in the material layer is at the same level in the cross-sectional direction of the sintering machine through the machine tail section visual recognition device 6.

3)若判断燃烧带在烧结机横断面方向上处于同一水平高度,且当前烧结终点位置偏前,则反转运行循环风机404。3) If it is determined that the combustion zone is at the same horizontal height in the cross-sectional direction of the sintering machine and the current sintering end point position is biased forward, the circulating fan 404 is reversed.

若判断燃烧带在烧结机横断面方向上处于同一水平高度,且当前烧结终点位置偏后,则正转运行循环风机404。If it is determined that the combustion zone is at the same horizontal height in the cross-sectional direction of the sintering machine and the current sintering end point position is biased to the rear, the circulation fan 404 is operated in the forward direction.

其中,所述循环风机404的功率为:Wherein, the power of the circulating fan 404 is:

W=|(h-h0)|×Cp×H×V×λ……(1)。W = |(hh 0 )| × Cp × H × Vmachine × λ (1).

式中:W为循环风机的功率,kW。h为当前烧结终点位置,m。h0为正常理想的烧结终点位置,m。Cp为烧结矿体积比热容,kJ/(m3·℃)。H为烧结台车宽度,m。V为烧结机机速,m/min。λ为功率系数,λ=8(kW·℃·min)/kJ。Where: W is the power of the circulating fan, kW. h is the current sintering end position, m. h0 is the normal ideal sintering end position, m. Cp is the volume specific heat capacity of sintered ore, kJ/(m 3 ·℃). H is the width of the sintering trolley, m. Vmachine is the sintering machine speed, m/min. λ is the power coefficient, λ=8(kW·℃·min)/kJ.

调节循环风机404的电机,使得循环风机404的功率为W。The motor of the circulation fan 404 is adjusted so that the power of the circulation fan 404 is W.

4)若判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车1的运行方向,烧结料层左侧燃烧速度偏慢且循环风机404已设定为反转模式,则调小左侧上抽风烟罩401对应的循环风阀407。相应的,若烧结料层左侧燃烧速度偏慢且循环风机404已设定为正转模式,则调大左侧上抽风烟罩401对应的循环风阀407。4) If it is determined that the combustion zone is not at the same horizontal height in the cross-sectional direction of the sintering machine, and at the same time, along the running direction of the sintering trolley 1, the combustion speed of the left side of the sintering material layer is slow and the circulating fan 404 has been set to the reverse mode, then the circulating air valve 407 corresponding to the left upper exhaust hood 401 is adjusted down. Correspondingly, if the combustion speed of the left side of the sintering material layer is slow and the circulating fan 404 has been set to the forward mode, then the circulating air valve 407 corresponding to the left upper exhaust hood 401 is adjusted up.

若判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车1的运行方向,烧结料层右侧燃烧速度偏慢且循环风机404已设定为反转模式,则调小右侧上抽风烟罩401对应的循环风阀407。相应的,若烧结料层右侧燃烧速度偏慢且循环风机404已设定为正转模式,则调大右侧上抽风烟罩401对应的循环风阀407。If it is determined that the combustion zone is not at the same horizontal height in the cross-sectional direction of the sintering machine, and at the same time, along the running direction of the sintering trolley 1, the combustion speed of the right side of the sintering material layer is slow and the circulating fan 404 has been set to the reverse mode, the circulating air valve 407 corresponding to the upper exhaust hood 401 on the right side is adjusted down. Correspondingly, if the combustion speed of the right side of the sintering material layer is slow and the circulating fan 404 has been set to the forward mode, the circulating air valve 407 corresponding to the upper exhaust hood 401 on the right side is adjusted up.

直至控制装置K判定当前烧结终点位置已达到正常区域范围,本次调节结束。This adjustment ends when the control device K determines that the current sintering end point position has reached the normal range.

应用实施例1Application Example 1

采用实施例15所述的方法对烧结终点进行控制,该方法包括以下步骤:The sintering endpoint is controlled by the method described in Example 15, which comprises the following steps:

1)开启隔断阀5,系统开始运行,控制装置K通过机尾断面视觉识别装置6实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) The isolation valve 5 is opened, and the system starts to run. The control device K observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device 6, and uses this to determine the current sintering end point position.

2)观测机尾烧结矿层断面状态,发现燃烧层已抵达铺底料,无火苗冒出,上面黑色和下面红色矿层各占2/3和1/3左右,说明当前烧结终点位置在正常范围内,控制装置K通过机尾断面视觉识别装置6继续监测。2) Observe the cross-sectional state of the sintering ore layer at the tail of the machine and find that the combustion layer has reached the bottom material, no flames are emitted, and the black ore layer above and the red ore layer below account for about 2/3 and 1/3 respectively, indicating that the current sintering end point position is within the normal range. The control device K continues to monitor through the tail section visual recognition device 6.

应用实施例2Application Example 2

采用实施例15所述的方法对烧结终点进行控制,该方法包括以下步骤:The sintering endpoint is controlled by the method described in Example 15, which comprises the following steps:

1)开启隔断阀5,系统开始运行,控制装置K通过机尾断面视觉识别装置6实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) The isolation valve 5 is opened, and the system starts to run. The control device K observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device 6, and uses this to determine the current sintering end point position.

2)观测机尾烧结矿层断面状态,发现黑色层变厚,红矿层变薄,说明当前烧结终点位置偏前,此时首先关闭隔断阀5,使得烧结机进入内循环工作模式。然后,控制装置K通过机尾断面视觉识别装置6进一步判断料层内的燃烧带在烧结机横断面方向上是否处于同一水平高度。2) Observe the cross-sectional state of the sintering ore layer at the tail of the machine, and find that the black layer becomes thicker and the red ore layer becomes thinner, indicating that the current sintering end position is biased forward. At this time, the isolation valve 5 is first closed to make the sintering machine enter the internal circulation working mode. Then, the control device K further determines whether the combustion zone in the material layer is at the same horizontal height in the cross-sectional direction of the sintering machine through the machine tail section visual recognition device 6.

3)此时判断燃烧带在烧结机横断面方向上处于同一水平高度,且当前烧结终点位置偏前,则反转运行循环风机404。3) At this time, it is determined that the combustion zone is at the same horizontal height in the cross-sectional direction of the sintering machine, and the current sintering end point position is forward, so the circulation fan 404 is reversed.

其中,所述循环风机404的功率为:Wherein, the power of the circulating fan 404 is:

W=|(h-h0)|×Cp×H×V×λ=187.2kW……(1)。W = |(hh 0 )| × Cp × H × Vmachine × λ = 187.2 kW (1).

式中:W为循环风机的功率,kW。h为当前烧结终点位置,h=21m。h0为正常理想的烧结终点位置,h0=24m。Cp为烧结矿体积比热容,Cp=1.3kJ/(m3·℃)。H为烧结台车宽度,H=4m。V为烧结机机速,V=2m/min。λ为功率系数,λ=6(kW·℃·min)/kJ。Where: W is the power of the circulating fan, kW. h is the current sintering end position, h = 21m. h 0 is the normal ideal sintering end position, h 0 = 24m. C p is the volume specific heat capacity of sintered ore, C p = 1.3kJ/(m 3 ·℃). H is the width of the sintering trolley, H = 4m. V machine is the sintering machine speed, V machine = 2m/min. λ is the power coefficient, λ = 6(kW·℃·min)/kJ.

调节循环风机404的电机,使得循环风机404的功率为W。The motor of the circulation fan 404 is adjusted so that the power of the circulation fan 404 is W.

应用实施例3Application Example 3

采用实施例15所述的方法对烧结终点进行控制,该方法包括以下步骤:The sintering endpoint is controlled by the method described in Example 15, which comprises the following steps:

1)开启隔断阀5,系统开始运行,控制装置K通过机尾断面视觉识别装置6实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) The isolation valve 5 is opened, and the system starts to run. The control device K observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device 6, and uses this to determine the current sintering end point position.

2)观测机尾烧结矿层断面状态,发现红层下面冒火苗,还有未烧透的生料,说明当前烧结终点位置偏后,此时首先关闭隔断阀5,使得烧结机进入内循环工作模式。然后,控制装置K通过机尾断面视觉识别装置6进一步判断料层内的燃烧带在烧结机横断面方向上是否处于同一水平高度。2) Observe the cross-section state of the sintering ore layer at the tail of the machine, and find that there are flames under the red layer and unburned raw materials, indicating that the current sintering end position is too far back. At this time, first close the isolation valve 5 to make the sintering machine enter the internal circulation working mode. Then, the control device K further determines whether the combustion zone in the material layer is at the same horizontal height in the cross-section direction of the sintering machine through the machine tail section visual recognition device 6.

3)此时判断燃烧带在烧结机横断面方向上处于同一水平高度,且当前烧结终点位置偏后,则正转运行循环风机404。3) At this time, it is determined that the combustion zone is at the same horizontal height in the cross-sectional direction of the sintering machine, and the current sintering end point position is biased to the rear, so the circulating fan 404 is operated in the forward direction.

其中,所述循环风机404的功率为:Wherein, the power of the circulating fan 404 is:

W=|(h-h0)|×Cp×H×V×λ=145.6kW……(1)。W = |(hh 0 )| × Cp × H × Vmachine × λ = 145.6 kW (1).

式中:W为循环风机的功率,kW。h为当前烧结终点位置,h=26m。h0为正常理想的烧结终点位置,h0=24m。Cp为烧结矿体积比热容,Cp=1.3kJ/(m3·℃)。H为烧结台车宽度,H=4m。V为烧结机机速,V=2m/min。λ为功率系数,λ=7(kW·℃·min)/kJ。Where: W is the power of the circulating fan, kW. h is the current sintering end position, h = 26m. h 0 is the normal ideal sintering end position, h 0 = 24m. C p is the volume specific heat capacity of sintered ore, C p = 1.3kJ/(m 3 ·℃). H is the width of the sintering trolley, H = 4m. V machine is the sintering machine speed, V machine = 2m/min. λ is the power coefficient, λ = 7(kW·℃·min)/kJ.

调节循环风机404的电机,使得循环风机404的功率为W。The motor of the circulation fan 404 is adjusted so that the power of the circulation fan 404 is W.

应用实施例4Application Example 4

采用实施例15所述的方法对烧结终点进行控制,该方法包括以下步骤:The sintering endpoint is controlled by the method described in Example 15, which comprises the following steps:

1)开启隔断阀5,系统开始运行,控制装置K通过机尾断面视觉识别装置6实时观测机尾烧结矿层断面,并以此来判断当前烧结终点位置。1) The isolation valve 5 is opened, and the system starts to run. The control device K observes the cross section of the sintering ore layer at the tail of the machine in real time through the machine tail cross section visual recognition device 6, and uses this to determine the current sintering end point position.

2)观测机尾烧结矿层断面状态,判断当前烧结终点位置不在正常范围内,此时首先关闭隔断阀5,使得烧结机进入内循环工作模式。然后,控制装置K通过机尾断面视觉识别装置6进一步判断料层内的燃烧带在烧结机横断面方向上是否处于同一水平高度。2) Observe the cross-sectional state of the sintering ore layer at the tail of the machine, and judge that the current sintering end position is not within the normal range. At this time, first close the isolation valve 5 to make the sintering machine enter the internal circulation working mode. Then, the control device K further judges whether the combustion zone in the material layer is at the same horizontal height in the cross-sectional direction of the sintering machine through the visual recognition device 6 at the tail of the machine.

4)此时判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车1的运行方向,烧结料层左侧燃烧速度偏慢且循环风机404已设定为反转模式,则调小左侧上抽风烟罩401对应的循环风阀407。直至控制装置K判定当前烧结终点位置已达到正常区域范围,本次调节结束。4) At this time, it is determined that the combustion zone is not at the same horizontal height in the cross-sectional direction of the sintering machine. At the same time, along the running direction of the sintering trolley 1, the combustion speed of the left side of the sintering material layer is slow and the circulating fan 404 has been set to the reverse mode, so the circulating air valve 407 corresponding to the left upper exhaust hood 401 is adjusted down. Until the control device K determines that the current sintering end position has reached the normal range, this adjustment is completed.

应用实施例5Application Example 5

重复应用实施例4,只是在步骤4)中,判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车1的运行方向,烧结料层左侧燃烧速度偏慢且循环风机404已设定为正转模式,则调大左侧上抽风烟罩401对应的循环风阀407。直至控制装置K判定当前烧结终点位置已达到正常区域范围,本次调节结束。Example 4 is applied repeatedly, except that in step 4), it is determined that the combustion zone is not at the same horizontal height in the cross-sectional direction of the sintering machine. At the same time, along the running direction of the sintering trolley 1, the combustion speed of the left side of the sintering material layer is slow and the circulating fan 404 has been set to the forward mode, so the circulating air valve 407 corresponding to the left upper exhaust hood 401 is adjusted. This adjustment ends until the control device K determines that the current sintering end position has reached the normal range.

应用实施例6Application Example 6

重复应用实施例4,只是在步骤4)中,判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车1的运行方向,烧结料层右侧燃烧速度偏慢且循环风机404已设定为反转模式,则调小右侧上抽风烟罩401对应的循环风阀407。直至控制装置K判定当前烧结终点位置已达到正常区域范围,本次调节结束。The embodiment 4 is applied repeatedly, except that in step 4), it is determined that the combustion zone is not at the same horizontal height in the cross-sectional direction of the sintering machine. At the same time, along the running direction of the sintering trolley 1, the combustion speed of the right side of the sintering material layer is slow and the circulating fan 404 has been set to the reverse mode, then the circulating air valve 407 corresponding to the upper exhaust hood 401 on the right side is adjusted down. This adjustment ends until the control device K determines that the current sintering end position has reached the normal range.

应用实施例7Application Example 7

重复应用实施例4,只是在步骤4)中,判断燃烧带在烧结机横断面方向上不在同一水平高度,同时,沿着烧结台车1的运行方向,烧结料层右侧燃烧速度偏慢且循环风机404已设定为正转模式,则调大右侧上抽风烟罩401对应的循环风阀407。直至控制装置K判定当前烧结终点位置已达到正常区域范围,本次调节结束。The embodiment 4 is applied repeatedly, except that in step 4), it is determined that the combustion zone is not at the same horizontal height in the cross-sectional direction of the sintering machine. At the same time, along the running direction of the sintering trolley 1, the combustion speed of the right side of the sintering material layer is slow and the circulating fan 404 has been set to the forward mode, so the circulating air valve 407 corresponding to the upper exhaust hood 401 on the right side is adjusted. This adjustment ends until the control device K determines that the current sintering end position has reached the normal range.

Claims (11)

1. An up-down alternate internal circulation exhaust type sintering end point control system comprises a sintering trolley (1), an air box (2) and a large flue (3); the lower part of the sintering trolley (1) is provided with a plurality of air boxes (2), and the air outlet of each air box (2) is communicated with a large flue (3) at the lower part; the method is characterized in that: the system also comprises an up-down alternate internal circulation air draft device (4) arranged at the tail of the sintering machine; the upper and lower alternate internal circulation exhaust device (4) comprises an upper exhaust smoke hood (401), a lower exhaust air box (402), an internal circulation air pipe (403) and a circulation fan (404); wherein, the upper exhaust fume hood (401) is arranged at the upper part of the sintering trolley (1) at the tail of the sintering trolley; the lower exhaust bellows (402) is arranged at the lower part of the sintering trolley (1) at the tail of the sintering trolley; the upper exhaust fume hood (401) is communicated with the lower exhaust air box (402) through an internal circulation air pipe (403); the internal circulation air pipe (403) is provided with a circulation fan (404).
2. The sintering end point control system according to claim 1, wherein: the upper and lower alternate internal circulation exhaust device (4) further comprises a tail circulation header (405) arranged at the lower part of the lower exhaust bellows (402); the air outlet of the lower exhaust bellows (402) is communicated with a tail circulation header (405); the upper exhaust fume hood (401) is communicated with the tail circulation header (405) through an inner circulation air pipe (403);
preferably, the tail circulation header (405) is arranged at the side of the large flue (3); the tail circulation header (405) is connected with the large flue through a block valve (5).
3. The sintering end point control system according to claim 1 or 2, characterized in that: an upper exhaust flue pipe (406) is also connected between the upper exhaust fume hood (401) and the inner circulation air pipe (403); preferably, a circulating air valve (407) is arranged on the upper exhaust flue pipe (406).
4. A sintering end point control system according to claim 3, wherein: n upper exhaust fume hoods (401) are arranged in the cross section direction of the sintering machine tail, and each upper exhaust fume hood (401) is connected with an internal circulation air pipe (403) through an upper exhaust flue pipe (406) respectively; wherein: n has a value of 2 to 6, preferably 2 to 4.
5. The sintering end point control system of claim 4, wherein: the upper exhaust fume hood (401) comprises fume hood side plates (40101), fume hood reducer pipes (40102) and fume hood inner partition plates (40103); the smoke hood side plate (40101) is connected with the sintering trolley (1); the fume hood reducing pipe (40102) is arranged at the upper part of the fume hood side plate (40101) and is communicated with the upper air draft flue pipe (406); the inner hood partition plate (40103) is arranged between two upper exhaust hood plates (401) adjacent to each other in the cross section direction of the tail of the sintering machine.
6. The sintering end point control system according to any of claims 1-5, wherein: the system also comprises a tail section visual identification device (6) arranged at the downstream of the sintering machine tail; and/or
The internal circulation air pipe (403) is connected with a pure oxygen spraying device (7); and/or
The system further comprises a temperature detection device (8); temperature detection devices (8) are arranged on the bellows branch pipes of the bellows (2) at the lower part of the sintering trolley (1) and the lower exhaust bellows (402) at the tail.
7. The sintering end point control system according to any of claims 1-6, wherein: the system further comprises a control device (K); the control device (K) is connected with and controls the operation of the circulating fan (404), the circulating air valve (407), the isolating valve (5), the tail section visual identification device (6) and the temperature detection device (8).
8. An up-down alternating inner circulation induced draft type sintering end point control method or an up-down alternating inner circulation induced draft type sintering end point control method using the system according to any one of claims 1 to 7, the method comprising the steps of:
1) Opening a block valve (5), starting the system to run, and observing the section of the tail sintered ore layer in real time by a control device (K) through a tail section visual identification device (6), so as to judge the current sintering end position;
2) If the current sintering end position is judged to be in the normal range, the control device (K) continuously monitors through the tail section visual identification device (6); if the current sintering end position is judged not to be in the normal range, closing the isolating valve (5) to enable the sintering machine to enter an internal circulation working mode;
3) The control device (K) further judges whether the current sintering end point position is front or rear through the tail section visual recognition device (6);
if the current sintering end point position is judged to be front, the circulating fan (404) is reversely operated; if the current sintering end point position is judged to be deviated, the circulating fan (404) is transported forward;
Until the control device (K) judges that the current sintering end point position reaches the normal area range, the adjustment is finished.
9. An up-down alternating inner circulation induced draft type sintering end point control method or an up-down alternating inner circulation induced draft type sintering end point control method using the system according to any one of claims 4 to 7, the method comprising the steps of:
1) Opening a block valve (5), starting the system to run, and observing the section of the tail sintered ore layer in real time by a control device (K) through a tail section visual identification device (6), so as to judge the current sintering end position;
2) If the current sintering end position is judged to be in the normal range, the control device (K) continuously monitors through the tail section visual identification device (6);
If the current sintering end position is judged not to be in the normal range, firstly closing the isolating valve (5) to enable the sintering machine to enter an internal circulation working mode; then, the control device (K) further judges whether the combustion zone in the material layer is at the same horizontal height in the cross section direction of the sintering machine through the tail section visual recognition device (6);
3) If the combustion zone is judged to be at the same horizontal height in the cross section direction of the sintering machine and the current sintering end point position is in front, the circulating fan (404) is reversely operated;
If the combustion zone is judged to be at the same horizontal height in the cross section direction of the sintering machine and the current sintering end point position is deviated, the circulating fan (404) is transported forward;
4) If the combustion zone is judged not to be at the same horizontal height in the cross section direction of the sintering machine, and meanwhile, along the running direction of the sintering trolley (1), the combustion speed of the left side of the sintering material layer is slower, and the circulating fan (404) is set to be in a reverse mode, a circulating air valve (407) corresponding to the exhaust fume hood (401) on the left side is reduced; correspondingly, if the combustion speed of the left side of the sinter bed is slower and the circulating fan (404) is set to be in a forward rotation mode, the circulating air valve (407) corresponding to the exhaust fume hood (401) on the left side is enlarged;
If the combustion zone is judged not to be at the same horizontal height in the cross section direction of the sintering machine, and meanwhile, along the running direction of the sintering trolley (1), the combustion speed on the right side of the sintering material layer is slower, and the circulating fan (404) is set to be in a reverse mode, a circulating air valve (407) corresponding to the exhaust fume hood (401) on the right side is reduced; correspondingly, if the combustion speed of the right side of the sinter bed is slower and the circulating fan (404) is set to be in a forward rotation mode, the circulating air valve (407) corresponding to the exhaust fume hood (401) on the right side is enlarged;
Until the control device (K) judges that the current sintering end point position reaches the normal area range, the adjustment is finished.
10. The sintering end point control method according to claim 8 or 9, characterized in that: in step 3), the power of the circulating fan (404) is as follows:
W=|(h-h0)|×Cp×H×V Machine for making food ×λ……(1);
Wherein: w is the power of a circulating fan, and kW; h is the current sintering end position and m; h 0 is the normal ideal sintering end position, m; c p is the volume specific heat capacity of the sintered ore, kJ/(m 3 DEG C); h is the width of the sintering trolley and m; v Machine for making food is the sintering machine speed, m/min; lambda is a power coefficient, and the value range is 5-10 (kW.DEG C.min)/kJ;
the motor of the circulation fan (404) is adjusted so that the power of the circulation fan (404) is W.
11. The sintering end point control method according to any one of claims 8 to 10, characterized in that: the step 1) further comprises: the control device (K) monitors the flue gas temperature of each air box (2) and the lower exhaust air box (402) in real time through the temperature detection device (8);
At this time, in the step 2), if the current sintering end point position is judged to be in the normal range, the control device (K) continuously monitors through the tail section visual recognition device (6) and the temperature detection device (8).
CN202410302467.5A 2024-03-15 2024-03-15 Air draft type sintering end point control system and control method with upper and lower alternating internal circulation Pending CN118293687A (en)

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CN202410302467.5A CN118293687A (en) 2024-03-15 2024-03-15 Air draft type sintering end point control system and control method with upper and lower alternating internal circulation

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CN118293687A true CN118293687A (en) 2024-07-05

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