CN116230798A - A kind of high-efficiency heterojunction solar cell and its manufacturing method - Google Patents
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Abstract
本发明涉及一种高效异质结太阳能电池的制作方法,它包括在经钝化处理的半导体基板的第一钝化层上形成具有N型掺杂或P型掺杂的第一半导体膜层,其具体步骤如下,步骤A,在经钝化处理的半导体基板的第一钝化层上形成第一微晶硅叠层;步骤B,在第一微晶硅叠层上形成第一非晶硅层。本发明的目的在于提供一种高效异质结太阳能电池及其制造方法,通过采用微晶硅叠层与非晶硅层复合的N型半导体膜层或/和P型半导体膜层能够同时提升电池短路电流、开路电压以及填充因子的影响,电池效率得以明显提升。
The invention relates to a method for manufacturing a high-efficiency heterojunction solar cell, which comprises forming a first semiconductor film layer with N-type doping or P-type doping on the first passivation layer of a passivated semiconductor substrate, The specific steps are as follows, step A, forming a first microcrystalline silicon stack on the first passivation layer of the passivated semiconductor substrate; step B, forming a first amorphous silicon stack on the first microcrystalline silicon stack layer. The purpose of the present invention is to provide a high-efficiency heterojunction solar cell and its manufacturing method, by using the N-type semiconductor film layer or/and P-type semiconductor film layer combined with the microcrystalline silicon layer and the amorphous silicon layer, the battery can be improved at the same time. Due to the influence of short-circuit current, open-circuit voltage and fill factor, the battery efficiency can be significantly improved.
Description
技术领域Technical Field
本发明涉及一种高效异质结太阳能电池及其制造方法。The invention relates to a high-efficiency heterojunction solar cell and a manufacturing method thereof.
背景技术Background Art
异质结太阳能电池制备工艺步骤简单,工艺温度低,且产品具有发电量高、稳定性高、无衰减、成本低的优势,随着行业不断的技术进步和政策推动,异质结电池性价比优势显现,有可能替代晶硅太阳能电池成为下一代主流光伏电池。The preparation process of heterojunction solar cells is simple, with low process temperature, and the product has the advantages of high power generation, high stability, no attenuation and low cost. With the continuous technological progress and policy promotion in the industry, the cost-effectiveness advantage of heterojunction batteries is emerging, and it is possible to replace crystalline silicon solar cells and become the next generation of mainstream photovoltaic cells.
传统异质结太阳能电池以N型单晶硅片为衬底,本征I层非晶硅对晶体硅表面进行钝化,以硼掺杂的P型非晶硅薄膜做发射层,以磷掺杂的N型非晶硅薄膜形成背场;其作为核心工艺技术对异质结太阳能电池的效率高低至关重要;与掺杂非晶硅薄膜相比,掺杂微晶硅薄膜具有较高的掺杂效率、高的电导率和低的光吸收等优点,其应用于异质结电池有望进一步提升电池效率。然而微晶硅层在与TCO薄膜之间较高的势垒高度降低了电池的开路电压,同时也增加了电池的串联电阻,串联电阻的增加会导致电池转换效率的下降。Traditional heterojunction solar cells use N-type monocrystalline silicon wafers as substrates, intrinsic I-layer amorphous silicon passivates the crystalline silicon surface, boron-doped P-type amorphous silicon film is used as the emission layer, and phosphorus-doped N-type amorphous silicon film forms the back field; as a core process technology, it is crucial to the efficiency of heterojunction solar cells; compared with doped amorphous silicon film, doped microcrystalline silicon film has the advantages of higher doping efficiency, higher conductivity and lower light absorption, and its application in heterojunction cells is expected to further improve the efficiency of cells. However, the higher barrier height between the microcrystalline silicon layer and the TCO film reduces the open circuit voltage of the cell, and also increases the series resistance of the cell. The increase in series resistance will lead to a decrease in the conversion efficiency of the cell.
发明内容Summary of the invention
本发明的目的在于提供一种高效异质结太阳能电池及其制造方法,通过采用微晶硅叠层与非晶硅层复合的N型半导体膜层或/和P型半导体膜层能够同时提升电池短路电流、开路电压以及填充因子的影响,电池效率得以明显提升。The purpose of the present invention is to provide a high-efficiency heterojunction solar cell and a method for manufacturing the same. By using an N-type semiconductor film layer or/and a P-type semiconductor film layer composed of a microcrystalline silicon stack and an amorphous silicon layer, the short-circuit current, open-circuit voltage and fill factor of the battery can be improved simultaneously, thereby significantly improving the battery efficiency.
本发明的目的通过如下技术方案实现:The purpose of the present invention is achieved through the following technical solutions:
一种高效异质结太阳能电池,它包括半导体基板、设于半导体基板第一主面上的第一钝化层以及设于第一钝化层上且具有N型掺杂或P型掺杂的第一半导体膜层;所述第一半导体膜层包括设于第一钝化层上的第一微晶硅叠层和设于第一微晶硅叠层上且具有与第一微晶硅叠层相同导电型掺杂的第一非晶硅层。A high-efficiency heterojunction solar cell comprises a semiconductor substrate, a first passivation layer arranged on a first main surface of the semiconductor substrate, and a first semiconductor film layer arranged on the first passivation layer and having N-type doping or P-type doping; the first semiconductor film layer comprises a first microcrystalline silicon stack arranged on the first passivation layer and a first amorphous silicon layer arranged on the first microcrystalline silicon stack and having the same conductive type doping as the first microcrystalline silicon stack.
一种高效异质结太阳能电池的制作方法,它包括在经钝化处理的半导体基板的第一钝化层上形成具有N型掺杂或P型掺杂的第一半导体膜层,其具体步骤如下,A method for manufacturing a high-efficiency heterojunction solar cell includes forming a first semiconductor film layer with N-type doping or P-type doping on a first passivation layer of a semiconductor substrate that has been passivated. The specific steps are as follows:
步骤A,在经钝化处理的半导体基板的第一钝化层上形成第一微晶硅叠层;Step A, forming a first microcrystalline silicon stack on the first passivation layer of the semiconductor substrate that has been passivated;
步骤B,在第一微晶硅叠层上形成第一非晶硅层。Step B: forming a first amorphous silicon layer on the first microcrystalline silicon stack.
较之现有技术而言,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
通过将掺杂半导体膜层设计为复合层结构,一方面利用微晶硅叠层提高薄膜光学带隙以及掺杂效率使得电池获得高的短路电流和开路电压;一方面利用薄的掺杂非晶硅层与导电膜层之间形成良好的接触,降低串联电阻,提高电池的填充因子,令电池能够获得高的转换效率。By designing the doped semiconductor film layer as a composite layer structure, on the one hand, the microcrystalline silicon stack is used to improve the thin film optical band gap and doping efficiency so that the battery can obtain high short-circuit current and open-circuit voltage; on the other hand, good contact is formed between the thin doped amorphous silicon layer and the conductive film layer to reduce the series resistance, improve the battery's fill factor, and enable the battery to obtain high conversion efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提供的高效异质结太阳能电池一种实施方案的结构示意图。FIG1 is a schematic structural diagram of an embodiment of a high-efficiency heterojunction solar cell provided by the present invention.
图2为本发明提供的高效异质结太阳能电池一种实施方案的结构示意图。FIG. 2 is a schematic structural diagram of an implementation scheme of a high-efficiency heterojunction solar cell provided by the present invention.
图3为本发明提供的高效异质结太阳能电池一种实施方案的结构示意图。FIG3 is a schematic structural diagram of an implementation scheme of a high-efficiency heterojunction solar cell provided by the present invention.
图4为本发明提供的高效异质结太阳能电池的制作方法的流程图。FIG4 is a flow chart of a method for manufacturing a high-efficiency heterojunction solar cell provided by the present invention.
图5为本发明提供的高效异质结太阳能电池一种实施方案的结构示意图。FIG5 is a schematic structural diagram of an implementation scheme of a high-efficiency heterojunction solar cell provided by the present invention.
具体实施方式DETAILED DESCRIPTION
一种高效异质结太阳能电池,它包括半导体基板、设于半导体基板第一主面上的第一钝化层以及设于第一钝化层上且具有N型掺杂或P型掺杂的第一半导体膜层;所述第一半导体膜层包括设于第一钝化层上的第一微晶硅叠层和设于第一微晶硅叠层上且具有与第一微晶硅叠层相同导电型掺杂的第一非晶硅层。A high-efficiency heterojunction solar cell comprises a semiconductor substrate, a first passivation layer arranged on a first main surface of the semiconductor substrate, and a first semiconductor film layer arranged on the first passivation layer and having N-type doping or P-type doping; the first semiconductor film layer comprises a first microcrystalline silicon stack arranged on the first passivation layer and a first amorphous silicon layer arranged on the first microcrystalline silicon stack and having the same conductive type doping as the first microcrystalline silicon stack.
所述第一微晶硅叠层包括以第一钝化层为基底从下到上依次设置的第一微晶硅种子层、具有N型掺杂或P型掺杂的第一微晶氧化硅层和具有与第一微晶氧化硅层相同导电型掺杂的第一微晶硅层。The first microcrystalline silicon stack includes a first microcrystalline silicon seed layer, a first microcrystalline silicon oxide layer with N-type doping or P-type doping, and a first microcrystalline silicon layer with the same conductive type doping as the first microcrystalline silicon oxide layer, which are sequentially arranged from bottom to top with the first passivation layer as the substrate.
当第一半导体膜层为N型掺杂时,所述第一微晶硅种子层的厚度为1-4nm,所述第一微晶氧化硅层的厚度为4-8nm,所述第一微晶硅层的厚度为1-4nm,所述第一非晶硅层的厚度为1-4nm;When the first semiconductor film layer is N-type doped, the thickness of the first microcrystalline silicon seed layer is 1-4 nm, the thickness of the first microcrystalline silicon oxide layer is 4-8 nm, the thickness of the first microcrystalline silicon layer is 1-4 nm, and the thickness of the first amorphous silicon layer is 1-4 nm;
当第一半导体膜层为P型掺杂时,所述第一微晶硅种子层的厚度为1-4nm,所述第一微晶氧化硅层的厚度为2-6nm,所述第一微晶硅层的厚度为8-20nm,所述第一非晶硅层厚度为1-4nm。When the first semiconductor film layer is P-type doped, the thickness of the first microcrystalline silicon seed layer is 1-4 nm, the thickness of the first microcrystalline silicon oxide layer is 2-6 nm, the thickness of the first microcrystalline silicon layer is 8-20 nm, and the thickness of the first amorphous silicon layer is 1-4 nm.
在一具体方案中,所述高效异质结太阳能电池还包括设于半导体基板第二主面上的第二钝化层以及设于第二钝化层上且具有与第一半导体膜层不同导电型掺杂的第二半导体膜层;所述第二半导体膜层包括设于第二钝化层上的第二微晶硅叠层和设于第二微晶硅叠层上且具有与第二微晶硅叠层相同导电型掺杂的第二非晶硅层。In a specific embodiment, the high-efficiency heterojunction solar cell also includes a second passivation layer arranged on the second main surface of the semiconductor substrate and a second semiconductor film layer arranged on the second passivation layer and having a conductivity type doping different from that of the first semiconductor film layer; the second semiconductor film layer includes a second microcrystalline silicon stack arranged on the second passivation layer and a second amorphous silicon layer arranged on the second microcrystalline silicon stack and having the same conductivity type doping as the second microcrystalline silicon stack.
在一具体方案中,所述第一钝化层仅设于半导体基板第一主面上的一部分;在未覆盖第一钝化层的第一主面上设有第二钝化层以及设于第二钝化层上且具有与第一半导体膜层不同导电型掺杂的第二半导体膜层;所述第二半导体膜层包括设于第二钝化层上的第二微晶硅叠层和设于第二微晶硅叠层上且具有与第二微晶硅叠层相同导电型掺杂的第二非晶硅层。In a specific embodiment, the first passivation layer is only provided on a portion of the first main surface of the semiconductor substrate; a second passivation layer is provided on the first main surface not covering the first passivation layer, and a second semiconductor film layer is provided on the second passivation layer and has a different conductivity type doping from the first semiconductor film layer; the second semiconductor film layer includes a second microcrystalline silicon stack provided on the second passivation layer and a second amorphous silicon layer is provided on the second microcrystalline silicon stack and has the same conductivity type doping as the second microcrystalline silicon stack.
一种高效异质结太阳能电池的制造方法,它包括在经钝化处理的半导体基板的第一钝化层上形成具有N型掺杂或P型掺杂的第一半导体膜层,其具体步骤如下,A method for manufacturing a high-efficiency heterojunction solar cell includes forming a first semiconductor film layer with N-type doping or P-type doping on a first passivation layer of a semiconductor substrate that has been passivated. The specific steps are as follows:
步骤A,在经钝化处理的半导体基板的第一钝化层上形成第一微晶硅叠层;Step A, forming a first microcrystalline silicon stack on the first passivation layer of the semiconductor substrate that has been passivated;
步骤B,在第一微晶硅叠层上形成第一非晶硅层。Step B: forming a first amorphous silicon layer on the first microcrystalline silicon stack.
所述步骤A的具体工序为,a1,在经钝化处理的半导体基板的第一钝化层上沉积第一微晶硅种子层;a2,在第一微晶硅种子层上沉积具有N型掺杂或P型掺杂的第一微晶氧化硅层;a3,在第一微晶氧化硅层上沉积具有与第一微晶氧化硅层相同导电型掺杂的第一微晶硅层。The specific procedures of step A are: a1, depositing a first microcrystalline silicon seed layer on the first passivation layer of the semiconductor substrate that has been passivated; a2, depositing a first microcrystalline silicon oxide layer with N-type doping or P-type doping on the first microcrystalline silicon seed layer; a3, depositing a first microcrystalline silicon layer with the same conductive type doping as the first microcrystalline silicon oxide layer on the first microcrystalline silicon oxide layer.
所述工序a1的具体方法为,先预设PECVD成膜温度150-250℃,然后通入硅烷和氢气的混合气体,反应气体压力为100-300Pa,以沉积第一微晶硅种子层。The specific method of step a1 is to first preset the PECVD film forming temperature to 150-250° C., and then introduce a mixed gas of silane and hydrogen with a reaction gas pressure of 100-300 Pa to deposit a first microcrystalline silicon seed layer.
当制备N型掺杂第一半导体膜层时,所述工序a2的具体方法为,先预设PECVD成膜温度150-250℃,然后通入硅烷、磷烷、氢气以及二氧化碳的混合气体,反应气体压力为150-500Pa,磷烷与硅烷比例为1%-10%,二氧化碳与硅烷比例为50%-100%,以沉积N型第一微晶氧化硅层;When preparing the N-type doped first semiconductor film layer, the specific method of step a2 is to first preset the PECVD film forming temperature to 150-250° C., then introduce a mixed gas of silane, phosphine, hydrogen and carbon dioxide, the reaction gas pressure is 150-500 Pa, the ratio of phosphine to silane is 1%-10%, and the ratio of carbon dioxide to silane is 50%-100%, so as to deposit the N-type first microcrystalline silicon oxide layer;
当制备P型掺杂第一半导体膜层时,所述工序a2的具体方法为,先预设PECVD成膜温度150-250℃,然后通入硅烷、乙硼烷、氢气以及二氧化碳的混合气体,反应气体压力为150-500Pa,乙硼烷与硅烷比例为0.5%-4%,二氧化碳与硅烷比例为50%-100%,以沉积P型第一微晶氧化硅层。When preparing a P-type doped first semiconductor film layer, the specific method of step a2 is to first preset the PECVD film forming temperature to 150-250°C, and then introduce a mixed gas of silane, diborane, hydrogen and carbon dioxide, with a reaction gas pressure of 150-500Pa, a ratio of diborane to silane of 0.5%-4%, and a ratio of carbon dioxide to silane of 50%-100%, to deposit a P-type first microcrystalline silicon oxide layer.
当制备N型掺杂第一半导体膜层时,所述工序a3的具体方法为,先预设PECVD成膜温度150-250℃,然后通入硅烷、磷烷、氢气的混合气体,反应气体压力为150-500Pa,沉积功率密度为0.08-0.3W/cm2,磷烷与硅烷比例为1%-10%,以沉积N型第一微晶硅层;When preparing the N-type doped first semiconductor film layer, the specific method of step a3 is to first preset the PECVD film forming temperature to 150-250°C, then introduce a mixed gas of silane, phosphine and hydrogen, the reaction gas pressure is 150-500Pa, the deposition power density is 0.08-0.3W/cm 2 , and the ratio of phosphine to silane is 1%-10%, so as to deposit the N-type first microcrystalline silicon layer;
当制备P型掺杂第一半导体膜层时,所述工序a3的具体方法为,先预设PECVD成膜温度150-250℃,然后通入硅烷、乙硼烷、氢气的混合气体,反应气体压力为150-500Pa,沉积功率密度为0.1-0.5W/cm2,乙硼烷与硅烷比例为0.5%-4%,以沉积P型第一微晶硅层。When preparing the P-type doped first semiconductor film layer, the specific method of step a3 is to first preset the PECVD film forming temperature to 150-250°C, then introduce a mixed gas of silane, diborane and hydrogen, the reaction gas pressure is 150-500Pa, the deposition power density is 0.1-0.5W/ cm2 , and the ratio of diborane to silane is 0.5%-4%, so as to deposit the P-type first microcrystalline silicon layer.
当制备N型掺杂第一半导体膜层时,所述步骤B的具体方法为,先预设PECVD成膜温度150-250℃,然后通入硅烷、磷烷、氢气的混合气体,反应气体压力为30-150Pa,沉积功率密度为0.01-0.02W/cm2,磷烷与硅烷比例为1%-10%,以沉积N型第一非晶硅层;When preparing the N-type doped first semiconductor film layer, the specific method of step B is to first preset the PECVD film forming temperature to 150-250°C, then introduce a mixed gas of silane, phosphine and hydrogen, the reaction gas pressure is 30-150Pa, the deposition power density is 0.01-0.02W/cm 2 , and the ratio of phosphine to silane is 1%-10%, so as to deposit the N-type first amorphous silicon layer;
当制备P型掺杂第一半导体膜层时,所述步骤B的具体方法为,先预设PECVD成膜温度150-250℃,然后通入硅烷、乙硼烷、氢气的混合气体,反应气体压力为30-150Pa,沉积功率密度为0.01-0.02W/cm2,乙硼烷与硅烷比例为1%-10%,以沉积P型第一非晶硅层。When preparing the P-type doped first semiconductor film layer, the specific method of step B is to first preset the PECVD film forming temperature to 150-250°C, then introduce a mixed gas of silane, diborane and hydrogen, the reaction gas pressure is 30-150Pa, the deposition power density is 0.01-0.02W/ cm2 , and the ratio of diborane to silane is 1%-10%, so as to deposit the P-type first amorphous silicon layer.
为了使本发明的目的、技术方案及优点更加清楚明白,下面结合说明书附图和实施例对本发明内容进行详细说明。应当理解,此处所描述的具体实施方案仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
如图1所示,本发明提供的一种高效异质结太阳能电池,包括:N型硅片10,依次设在硅片10正面的第一本征非晶硅层20(即第一钝化层)、N型半导体膜层30(即第一半导体膜层)以及正面透明导电层60-1、正面金属栅线70-1,依次设在硅片10背面的第二本征非晶硅层40(即第二钝化层)、P型半导体膜层50(即第二半导体膜层)以及背面透明导电层60-2、背面金属栅线70-2。所述N型半导体膜层30或/和P型半导体膜层50为多层复合结构,所述N型半导体膜层30包括N面微晶硅种子层31、N型微晶氧化硅层32、N型微晶硅层33、N型非晶硅层34;所述P型半导体膜层50包括P面微晶硅种子层51、P型微晶氧化硅层52、P型微晶硅层53、P型非晶硅层54。As shown in FIG1 , a high-efficiency heterojunction solar cell provided by the present invention comprises: an N-
所述的N型硅片为单晶硅片或多晶硅片。The N-type silicon wafer is a single crystal silicon wafer or a polycrystalline silicon wafer.
所述N面微晶硅种子层31厚度为1-4nm;所述N型微晶氧化硅层32厚度为4-8nm;所述N型微晶硅层厚度33为1-4nm;所述N型非晶硅层34厚度为1-4nm。The thickness of the N-side microcrystalline
所述P面微晶硅种子层51厚度为1-4nm;所述P型微晶氧化硅层52厚度为2-6nm;所述P型微晶硅层厚度53为8-20nm;所述P型非晶硅层54厚度为1-4nm。The thickness of the P-face microcrystalline
在另一实施方案中,如图5所示,一种背接触异质结太阳能电池(HBC),包含N型单晶硅片80,在硅片80正面上依次叠设的第三本征非晶硅层97以及增透层98,在硅片背面P区表面依次叠设的P区本征非晶硅层81(即第一钝化层)、P区半导体膜层(即第一半导体膜层,包括P区微晶硅种子层82、P型微晶氧化硅层83、P型微晶硅层84、P型非晶硅层85)、P区透明导电膜层93、P区金属栅线94,在硅片背面N区表面依次叠设的N区本征非晶硅层87(即第二钝化层)、N区半导体膜层(即第二半导体膜层,包括N区微晶硅种子层88、N型微晶氧化硅层89、N型微晶硅层90、N型非晶硅层91)、N区透明导电层92、N区金属栅线95。在N区和P区交界处,N区本征非晶硅层87(即第二钝化层)和N区半导体膜层通过绝缘膜层86叠设在P区半导体膜层上,P区透明导电膜层93和N区透明导电层92之间设有绝缘槽96进行分离。In another embodiment, as shown in FIG. 5 , a back-contact heterojunction solar cell (HBC) comprises an N-type single
如图1和4所示,所述高效异质结太阳能电池的制作方法,包括以下步骤:As shown in FIGS. 1 and 4 , the method for manufacturing a high-efficiency heterojunction solar cell comprises the following steps:
S01,提供制绒清洗干净的N型硅片;S01, provide N-type silicon wafers that have been cleaned and textured;
S02,在硅片背面通过PECVD沉积第二本征非晶硅层;S02, depositing a second intrinsic amorphous silicon layer on the back side of the silicon wafer by PECVD;
S03,在硅片正面通过PECVD沉积第一本征非晶硅层;S03, depositing a first intrinsic amorphous silicon layer on the front side of the silicon wafer by PECVD;
S04,在硅片正面第一本征非晶硅层上通过PECVD沉积N型半导体膜层;具体为沉积N型掺杂层或依次沉积N面种子层、N型微晶氧化硅层、N型微晶硅层以及N型非晶硅层,形成多层复合结构的N型半导体膜层30;S04, depositing an N-type semiconductor film layer on the first intrinsic amorphous silicon layer on the front side of the silicon wafer by PECVD; specifically, depositing an N-type doped layer or sequentially depositing an N-surface seed layer, an N-type microcrystalline silicon oxide layer, an N-type microcrystalline silicon layer, and an N-type amorphous silicon layer to form an N-type
S05,在硅片背面第二本征非晶硅层上通过PECVD沉积P型半导体膜层;具体为沉积P型掺杂层或依次沉积P面微晶硅种子层、P型微晶氧化硅层、P型微晶硅层、P型非晶硅层,形成多层复合结构的P型半导体膜层50;S05, depositing a P-type semiconductor film layer on the second intrinsic amorphous silicon layer on the back side of the silicon wafer by PECVD; specifically, depositing a P-type doped layer or sequentially depositing a P-side microcrystalline silicon seed layer, a P-type microcrystalline silicon oxide layer, a P-type microcrystalline silicon layer, and a P-type amorphous silicon layer to form a P-type
S06,通过PVD磁控溅射,在硅片正上沉积正面透明导电层60-1,在硅片背面上沉积背面透明导电层60-2;S06, depositing a front transparent conductive layer 60-1 on the silicon wafer and a back transparent conductive layer 60-2 on the back of the silicon wafer by PVD magnetron sputtering;
S07,在硅片正、背面上分别制作正面金属栅线70-1、背面金属栅线70-2;S07, forming a front metal gate line 70-1 and a back metal gate line 70-2 on the front and back sides of the silicon wafer respectively;
所述步骤S04中沉积N面微晶硅种子层和所述步骤S05中沉积P面微晶硅种子层工艺过程为通入硅烷和氢气的混合气体,反应气体压力为100-300Pa。The process of depositing the N-side microcrystalline silicon seed layer in step S04 and the process of depositing the P-side microcrystalline silicon seed layer in step S05 is to introduce a mixed gas of silane and hydrogen, and the reaction gas pressure is 100-300Pa.
所述步骤S04中沉积N型微晶氧化硅层的工艺过程为通入硅烷、磷烷、氢气以及二氧化碳的混合气体,反应气体压力为150-500Pa,磷烷与硅烷比例为1%-10%,二氧化碳与硅烷比例为50%-100%。The process of depositing the N-type microcrystalline silicon oxide layer in step S04 is to introduce a mixed gas of silane, phosphine, hydrogen and carbon dioxide, the reaction gas pressure is 150-500 Pa, the ratio of phosphine to silane is 1%-10%, and the ratio of carbon dioxide to silane is 50%-100%.
所述步骤S04中沉积N型微晶硅层的工艺过程为通入硅烷、磷烷、氢气的混合气体,反应气体压力为150-500Pa,沉积功率密度为0.08-0.3W/cm2,磷烷与硅烷比例为1%-10%;The process of depositing the N-type microcrystalline silicon layer in step S04 is to introduce a mixed gas of silane, phosphine and hydrogen, the reaction gas pressure is 150-500 Pa, the deposition power density is 0.08-0.3 W/cm 2 , and the ratio of phosphine to silane is 1%-10%;
所述步骤S04中沉积N型非晶硅层的工艺过程为通入硅烷、磷烷、氢气的混合气体,反应气体压力为30-150Pa,沉积功率密度为0.01-0.02W/cm2,磷烷与硅烷比例为1%-10%。The process of depositing the N-type amorphous silicon layer in step S04 is to introduce a mixed gas of silane, phosphine and hydrogen, the reaction gas pressure is 30-150 Pa, the deposition power density is 0.01-0.02 W/cm 2 , and the ratio of phosphine to silane is 1%-10%.
所述步骤S04中PECVD预设的成膜温度为150-250℃。The preset film forming temperature of PECVD in step S04 is 150-250°C.
所述步骤S05中沉积P型微晶氧化硅层的工艺过程为先预设PECVD成膜温度150-250℃,然后通入硅烷、乙硼烷、氢气以及二氧化碳的混合气体,反应气体压力为150-500Pa,乙硼烷与硅烷比例为0.5%-4%,二氧化碳与硅烷比例为50%-100%。The process of depositing the P-type microcrystalline silicon oxide layer in step S05 is to first preset the PECVD film forming temperature to 150-250°C, then introduce a mixed gas of silane, diborane, hydrogen and carbon dioxide, the reaction gas pressure is 150-500Pa, the ratio of diborane to silane is 0.5%-4%, and the ratio of carbon dioxide to silane is 50%-100%.
所述步骤S05中沉积P型微晶硅层的工艺过程为先预设PECVD成膜温度150-250℃,然后通入硅烷、乙硼烷、氢气的混合气体,反应气体压力为150-500Pa,沉积功率密度为0.1-0.5W/cm2,乙硼烷与硅烷比例为0.5%-4%。The process of depositing the P-type microcrystalline silicon layer in step S05 is to preset the PECVD film forming temperature to 150-250°C, then introduce a mixed gas of silane, diborane and hydrogen, the reaction gas pressure to 150-500Pa, the deposition power density to 0.1-0.5W/ cm2 , and the ratio of diborane to silane to 0.5%-4%.
所述步骤S05中沉积P型非晶硅层的工艺过程通入硅烷、乙硼烷、氢气的混合气体,反应气体压力为30-150Pa,沉积功率密度为0.01-0.02W/cm2,乙硼烷与硅烷比例为1%-10%。In the process of depositing the P-type amorphous silicon layer in step S05, a mixed gas of silane, diborane and hydrogen is introduced, the reaction gas pressure is 30-150 Pa, the deposition power density is 0.01-0.02 W/cm 2 , and the ratio of diborane to silane is 1%-10%.
实施例1Example 1
一种高效异质结太阳能电池(如图1所示)的制作方法,具体的工艺可以如下:A method for manufacturing a high-efficiency heterojunction solar cell (as shown in FIG1 ), the specific process may be as follows:
S01,提供制绒清洗干净的N型硅片10;具体过程为将N型硅片10通过制绒清洗方式在表面形成金字塔绒面,并保持洁净;所述N型硅片10为单晶硅片。S01, providing a cleaned N-
S02,在经S01处理后的硅片10背面通过PECVD沉积第二本征非晶硅层40;具体过程为在反应腔中通入硅烷和氢气;预设的成膜温度为150-250℃;反应气体压力为30-150Pa;沉积厚度5-10nm。S02, depositing a second intrinsic
S03,在经S02处理后的硅片10正面通过PECVD沉积第一本征非晶硅层20;具体过程为在反应腔中通入硅烷和氢气;预设的成膜温度为150-250℃;反应气体压力为30-150Pa;沉积厚度4-7nm。S03, depositing a first intrinsic
S04,在经S03处理后的硅片10正面第一本征非晶硅层20上通过PECVD依次沉积N面微晶硅种子层31、N型微晶氧化硅层32、N型微晶硅层33以及N型非晶硅层34,形成多层复合结构N型掺杂层;具体过程为预设的成膜温度为150-250℃;在反应腔中首先通入硅烷和氢气的混合气体,反应气体压力为100-300Pa,沉积第一层作为N面微晶硅种子层31,其厚度1-4nm;然后在反应腔中通入硅烷、磷烷、氢气以及二氧化碳的混合气体,磷烷与硅烷比例为1%-10%,二氧化碳与硅烷比例为50%-100%,反应气体压力为150-500Pa,沉积第二层为N型微晶氧化硅层32,其厚度4-8nm;最后在反应腔中通入硅烷、磷烷、氢气的混合气体,磷烷与硅烷比例为1%-10%,反应气体压力为150-500Pa,沉积第三层为N型微晶硅层33,其厚度1-4nm;沉积第四层为N型非晶硅层34,其厚度1-4nm;S04, depositing an N-face microcrystalline
S05,在经S04处理后的硅片10背面第二本征非晶硅层上通过PECVD沉积P面微晶硅种子层51、P型微晶氧化硅层52、P型微晶硅层53以及P型非晶硅层54,形成多层复合结构P型掺杂层;具体过程为预设的成膜温度为150-250℃;在反应腔中首先通入硅烷和氢气的混合气体,反应气体压力为100-300Pa,沉积第一层作为P面微晶硅种子层51,其厚度1-4nm;然后在反应腔中通入硅烷、乙硼烷、氢气以及二氧化碳的混合气体,乙硼烷与硅烷比例为0.5%-4%,二氧化碳与硅烷比例为50%-100%,反应气体压力为150-500Pa,沉积第二层为P型微晶氧化硅层52,其厚度2-6nm;最后在反应腔中通入硅烷、乙硼烷、氢气的混合气体,乙硼烷与硅烷比例为0.5%-4%,反应气体压力为150-500Pa,沉积第三层为P型微晶硅层53,其厚度8-20nm;沉积第四层为P型非晶硅层54,其厚度1-4nm;S05, depositing a P-face microcrystalline silicon seed layer 51, a P-type microcrystalline silicon oxide layer 52, a P-type microcrystalline silicon layer 53 and a P-type amorphous silicon layer 54 on the back side of the silicon wafer 10 treated by S04 by PECVD to form a multi-layer composite structure P-type doped layer; the specific process is as follows: the preset film forming temperature is 150-250°C; firstly, a mixed gas of silane and hydrogen is introduced into the reaction chamber, and the reaction gas pressure is 100-300Pa, and the first layer is deposited as the P-face microcrystalline silicon seed layer 51, and the thickness thereof is 1-4nm; then, silane, diborane and hydrogen are introduced into the reaction chamber to form a P-face microcrystalline silicon seed layer 51, and the thickness thereof is 1-4nm; then, silane, diborane and hydrogen are introduced into the reaction chamber to form a P-face microcrystalline silicon seed layer 51, and the thickness thereof is 1-4nm; and carbon dioxide, the ratio of diborane to silane is 0.5%-4%, the ratio of carbon dioxide to silane is 50%-100%, the reaction gas pressure is 150-500Pa, and the second layer is deposited as a P-type microcrystalline silicon oxide layer 52, whose thickness is 2-6nm; finally, a mixed gas of silane, diborane and hydrogen is introduced into the reaction chamber, the ratio of diborane to silane is 0.5%-4%, the reaction gas pressure is 150-500Pa, and the third layer is deposited as a P-type microcrystalline silicon layer 53, whose thickness is 8-20nm; the fourth layer is deposited as a P-type amorphous silicon layer 54, whose thickness is 1-4nm;
S06,在经S05处理后的硅片10正面通过PVD磁控溅射沉积正面透明导电层60-1(ITO),在S05的硅片10背面通过PVD磁控溅射沉积背面透明导电层60-2(ITO);沉积厚度为90-110nm。S06, depositing a front transparent conductive layer 60-1 (ITO) by PVD magnetron sputtering on the front side of the
S07,在经S06处理后的硅片10的正面透明导电层60-1上通过丝网印刷制作正面金属栅线70-1(银栅),硅片10的背面透明导电层60-2上通过丝网印刷制作背面金属栅线70-2(银栅)。S07, forming a front metal grid line 70-1 (silver grid) on the front transparent conductive layer 60-1 of the
实施例2Example 2
一种高效异质结太阳能电池(如图2所示)的制作方法,具体的工艺与实施例1的区别仅在于:A method for manufacturing a high-efficiency heterojunction solar cell (as shown in FIG2 ), the specific process differs from that of Example 1 only in that:
S05,在经S04处理后的硅片背面第二本征非晶硅层40上通过PECVD沉积P型半导体膜层50;具体过程为反应腔中通入乙硼烷、硅烷和氢气;预设的成膜温度为150-250℃;反应气体压力为30-150Pa;沉积厚度6-14nm。S05, depositing a P-type
实施例3Example 3
一种高效异质结太阳能电池(如图3所示)的制作方法,具体的工艺与实施例1的区别仅在于:A method for manufacturing a high-efficiency heterojunction solar cell (as shown in FIG3 ), the specific process differs from that of Example 1 only in that:
S04,在经S03处理后的硅片正面第一本征非晶硅层20上通过PECVD沉积N型半导体膜层30;具体过程为反应腔中通入磷烷、硅烷和氢气;预设的成膜温度为150-250℃;反应气体压力为30-150Pa;沉积厚度4-7nm。S04, depositing an N-type
表1列出本发明提供的异质结太阳能电池与常规异质结太阳能电池的效率对比,结果显示本发明提供的异质结太阳能电池在电性能上表现得更优异,具体如下所示:Table 1 lists the efficiency comparison between the heterojunction solar cell provided by the present invention and the conventional heterojunction solar cell. The results show that the heterojunction solar cell provided by the present invention has better electrical performance, as shown below:
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CN117577697A (en) * | 2024-01-16 | 2024-02-20 | 金阳(泉州)新能源科技有限公司 | Back contact battery with specific front passivation structure and preparation method and application thereof |
WO2025025552A1 (en) * | 2023-07-28 | 2025-02-06 | 晶澳(扬州)太阳能科技有限公司 | Solar cell unit and manufacturing method therefor |
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CN117241600A (en) * | 2023-11-14 | 2023-12-15 | 无锡华晟光伏科技有限公司 | Three-junction stacked battery and preparation method thereof |
CN117577697A (en) * | 2024-01-16 | 2024-02-20 | 金阳(泉州)新能源科技有限公司 | Back contact battery with specific front passivation structure and preparation method and application thereof |
CN117577697B (en) * | 2024-01-16 | 2024-05-03 | 金阳(泉州)新能源科技有限公司 | Back contact battery with specific front passivation structure and preparation method and application thereof |
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