CN115738875B - Mixing equipment with inner wall cleaning function for grinding wheel production - Google Patents
Mixing equipment with inner wall cleaning function for grinding wheel production Download PDFInfo
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- CN115738875B CN115738875B CN202211673738.5A CN202211673738A CN115738875B CN 115738875 B CN115738875 B CN 115738875B CN 202211673738 A CN202211673738 A CN 202211673738A CN 115738875 B CN115738875 B CN 115738875B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000004140 cleaning Methods 0.000 title claims abstract description 15
- 238000000227 grinding Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 56
- 238000009434 installation Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 239000011343 solid material Substances 0.000 description 8
- 230000009471 action Effects 0.000 description 6
- 230000005484 gravity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明涉及物料混合技术领域,具体是涉及一种砂轮生产具有内壁清理功能的混料设备,包括混料罐以及设置在混料罐中的旋转驱动支架、第一漏斗、第二漏斗和刮料板;混料罐具有呈圆柱状的内腔,混料罐设有中心投料口以及边缘投料口,混料罐的底端设有出料口;旋转驱动支架设置在内腔中,旋转驱动支架具有转动安装部;第一漏斗同轴地设置在安装部上,第二漏斗同轴倒置地安装部上;刮料板设在第一漏斗的外侧,本发明通过在混料罐中设置第一漏斗和第二漏斗,使得不同重量的物料在混料罐的内腔中发生碰撞而进行混合,同时在需要清理混料罐的内壁时,通过启动旋转驱动支架即可通过刮料板对混料罐的内壁进行清理,以此防止粘连的物料影响物料的混合效率。
The invention relates to the technical field of material mixing, specifically to a grinding wheel production mixing equipment with an inner wall cleaning function, which includes a mixing tank, a rotary drive bracket arranged in the mixing tank, a first funnel, a second funnel and a scraper. plate; the mixing tank has a cylindrical inner cavity, the mixing tank is provided with a central feeding port and an edge feeding port, and the bottom end of the mixing tank is provided with a discharge port; the rotating drive bracket is set in the inner cavity, and the rotating driving bracket It has a rotating mounting part; the first funnel is coaxially arranged on the mounting part, and the second funnel is coaxially mounted on the mounting part upside down; the scraper plate is arranged outside the first funnel. In the present invention, the first funnel is arranged in the mixing tank. The funnel and the second funnel allow materials of different weights to collide and mix in the inner cavity of the mixing tank. At the same time, when the inner wall of the mixing tank needs to be cleaned, the mixing can be scraped through the scraper by starting the rotating drive bracket. Clean the inner wall of the tank to prevent adhering materials from affecting the mixing efficiency of the materials.
Description
技术领域Technical field
本发明涉及物料混合技术领域,具体是涉及一种砂轮生产具有内壁清理功能的混料设备The invention relates to the technical field of material mixing, and specifically relates to a grinding wheel production mixing equipment with an inner wall cleaning function.
背景技术Background technique
在砂轮的生产过程中,经常需要将固体物料进行混合。在实际生产中,固体物料混合装置主要有两种:皮带混合装置和螺旋混合器。现有技术中,不同生产批次的物料如果要均匀地混合在一起,通常采用搅拌机或人工搅拌。采用搅拌机的话,生产成本高,占用场地面积大;采用人工搅拌的话,生产率低、劳动强度大、产品粗细不均匀。In the production process of grinding wheels, solid materials often need to be mixed. In actual production, there are two main types of solid material mixing devices: belt mixing device and spiral mixer. In the prior art, if materials from different production batches are to be uniformly mixed together, a mixer or manual mixing is usually used. If a mixer is used, the production cost is high and the site area is large. If manual mixing is used, the productivity is low, the labor intensity is high, and the product thickness is uneven.
中国专利CN103100327B提供了一种固体物料混合装置,包括:混合室;均位于混合室顶端,且分别与其侧壁倾斜和平行设置的第一进料通道和第二进料通道;混合室的内壁相对的两侧分别设有多个第一挡板和第二挡板,且二者的自由端均向混合室的底端倾斜;第一挡板和第二挡板相间设置,第一挡板沿其倾斜方向延伸的第一延伸面和与第一挡板相邻的第二挡板相交叉,第二挡板沿其倾斜方向延伸的第二延伸面和与第二挡板相邻的第一挡板相交叉;相邻的第一挡板和第二挡板的自由端之间设有间隙。上述固体物料混合装置,通过混合室内的第一挡板、第二挡板和固体物料的重力作用改变固体物料的运动状态,无需外力的驱动实现了固体物料较充分的混合,进而减少了能源的使用,但在长时间的使用过程中,混合室的内壁会粘连固体物料,进而会影响混料效率,且不便与其他物料的混合。Chinese patent CN103100327B provides a solid material mixing device, including: a mixing chamber; a first feeding channel and a second feeding channel that are located at the top of the mixing chamber and are respectively inclined and parallel to its side walls; the inner walls of the mixing chamber are opposite to each other. A plurality of first baffles and second baffles are respectively provided on both sides, and the free ends of both are inclined toward the bottom end of the mixing chamber; the first baffles and the second baffles are arranged alternately, and the first baffles are arranged along the The first extension surface extending in the oblique direction intersects with the second baffle adjacent to the first baffle, and the second extension surface of the second baffle extending in the oblique direction intersects with the first extension surface adjacent to the second baffle. The baffles intersect; there is a gap between the free ends of the adjacent first baffle and the second baffle. The above-mentioned solid material mixing device changes the motion state of the solid material through the first baffle, the second baffle and the gravity of the solid material in the mixing chamber, achieving a relatively complete mixing of the solid material without external driving force, thereby reducing energy consumption. However, during long-term use, solid materials will adhere to the inner wall of the mixing chamber, which will affect the mixing efficiency and make it inconvenient to mix with other materials.
发明内容Contents of the invention
针对上述问题,提供一种砂轮生产具有内壁清理功能的混料设备,通过可在需要清理混合室内壁时通过刮料板将粘连的物料刮除,解决了物料容易粘连在混合室内壁的问题。In view of the above problems, a mixing equipment with grinding wheel production and inner wall cleaning function is provided. When the wall of the mixing chamber needs to be cleaned, the adhered material can be scraped off by a scraper, thereby solving the problem of materials easily sticking to the wall of the mixing chamber.
为解决现有技术问题,本发明采用的技术方案为:In order to solve the existing technical problems, the technical solutions adopted by the present invention are:
一种砂轮生产具有内壁清理功能的混料设备,包括混料罐以及设置在混料罐中的旋转驱动支架、第一漏斗、第二漏斗和刮料板;混料罐具有呈圆柱状的内腔,混料罐的顶端设置有与内腔同轴的中心投料口以及沿周向布置在中心投料口周围的边缘投料口,混料罐的底端设置有与内腔同轴的出料口;旋转驱动支架设置在内腔中,旋转驱动支架具有向下延伸并可在内腔中转动安装部;第一漏斗同轴地设置在安装部上,第二漏斗同轴倒置地安装部上,第二漏斗位于第一漏斗的底部,第一漏斗的窄口大于第二漏斗的窄口,第二漏斗的宽口与混料罐的内壁构成落料通道;刮料板设置在第一漏斗的外侧,刮料板与混料罐内壁可接触地沿内腔的轴线方向延伸。A grinding wheel production mixing equipment with an inner wall cleaning function includes a mixing tank and a rotating drive bracket arranged in the mixing tank, a first funnel, a second funnel and a scraper; the mixing tank has a cylindrical inner wall cavity, the top of the mixing tank is provided with a central feeding port coaxial with the inner cavity and an edge feeding port arranged circumferentially around the central feeding opening, and the bottom end of the mixing tank is provided with a discharge port coaxial with the inner cavity ; The rotary driving bracket is arranged in the inner cavity, and the rotating driving bracket has a downwardly extending and rotatable mounting part in the inner cavity; the first funnel is coaxially arranged on the mounting part, and the second funnel is coaxially mounted on the inverted mounting part, The second funnel is located at the bottom of the first funnel. The narrow mouth of the first funnel is larger than the narrow mouth of the second funnel. The wide mouth of the second funnel and the inner wall of the mixing tank form a dropping channel; the scraper is arranged on the first funnel. On the outside, the scraper plate extends along the axis of the inner cavity so as to be in contact with the inner wall of the mixing tank.
优选地,混料设备还包括弹性组件,第一漏斗的内壁设置有沿其径向延伸的第一拨料片,第一漏斗的宽口的外侧设置有与其同轴的安装环,安装环的外圆周面上设置有沿其径向延伸的开口;第二漏斗的外壁设置有沿其径向延伸的第二拨料片;刮料板沿内腔的径向与开口滑动配合,刮料板通过弹性组件与安装环弹性连接,旋转驱动支架在静止的状态下,刮料板的外侧与内腔轴线的距离小于内腔的半径。Preferably, the mixing equipment further includes an elastic component. The inner wall of the first funnel is provided with a first stirring piece extending in its radial direction. The outside of the wide mouth of the first funnel is provided with a coaxial mounting ring. The mounting ring is The outer circumferential surface is provided with an opening extending along its radial direction; the outer wall of the second funnel is provided with a second material-operating piece extending along its radial direction; the scraper plate is slidably matched with the opening along the radial direction of the inner cavity, and the scraper plate Through the elastic connection between the elastic component and the installation ring, when the rotation drive bracket is in a stationary state, the distance between the outside of the scraper plate and the axis of the inner cavity is smaller than the radius of the inner cavity.
优选地,刮料板靠近开口的位置设置有连接口,弹性组件包括橡胶圈、第一固定销和第二固定销,第一固定销和第二固定销均设置在安装环上,第一固定销和第二固定销位于刮料板的两侧,橡胶圈穿过连接口且其两端分别套设在第一固定销和第二固定销上。Preferably, the scraper plate is provided with a connection port near the opening, and the elastic component includes a rubber ring, a first fixing pin and a second fixing pin. The first fixing pin and the second fixing pin are both arranged on the mounting ring, and the first fixing pin The pin and the second fixing pin are located on both sides of the scraper plate. The rubber ring passes through the connection port and its two ends are respectively sleeved on the first fixing pin and the second fixing pin.
优选地,刮料板与开口嵌合滑动配合以防止刮料板在内腔中沿轴线方向发生滑动。Preferably, the scraper plate is fitted and slidably engaged with the opening to prevent the scraper plate from sliding along the axis direction in the inner cavity.
优选地,连接口和弹性组件均位于开口的底部。Preferably, both the connecting port and the elastic component are located at the bottom of the opening.
优选地,安装环中设置有倾斜于其径向并贯穿开口的安置槽;混料设备还包括正反旋锁定组件,正反旋锁定组件包括抵接块和弹簧,抵接块沿安置槽的延伸方向滑动地设置在安置槽中,弹簧设置在安置槽中,弹簧的两端分别抵接在安置槽和抵接块的相对端。Preferably, the mounting ring is provided with a placement groove that is inclined to its radial direction and runs through the opening; the mixing equipment also includes a forward and reverse rotation locking assembly, the forward and reverse rotation locking assembly includes an abutment block and a spring, and the abutment block is along the position of the placement groove. The extension direction is slidably provided in the placement groove, the spring is provided in the placement groove, and the two ends of the spring are respectively in contact with the placement groove and the opposite ends of the abutment block.
优选地,刮料板与开口的连接处等间距地设置有齿槽;抵接块与刮料板的抵接面等间距地设置有可与齿槽啮合的齿条。Preferably, the connection between the scraper plate and the opening is provided with tooth grooves at equal intervals; the abutting surface of the abutting block and the scraper plate is provided with tooth racks that can mesh with the tooth grooves at equal intervals.
优选地,安装环的顶端还设置有与其同轴的弧形块,弧形块的顶端倾斜且向内腔的轴心方向延伸。Preferably, the top of the mounting ring is further provided with an arc-shaped block coaxial with it, and the top of the arc-shaped block is inclined and extends toward the axial direction of the inner cavity.
优选地,混料罐包括顶端开口的罐体以及设置在罐体顶端的罐盖,中心投料口和边缘投料口位于罐盖上,出料口位于罐体的底端,旋转驱动支架包括外齿圈、齿轮、安装杆和电机,外齿圈同轴转动地设置在罐体和罐盖之间,齿轮转动地设置在罐体的外侧,齿轮与外齿圈啮合,安装杆自外齿圈的底端向下延伸至罐体的内腔,第一漏斗和第二漏斗设置在安装杆上。Preferably, the mixing tank includes a tank body with an open top and a tank lid arranged on the top of the tank body. The central feeding port and the edge feeding port are located on the tank lid, the discharge port is located at the bottom end of the tank body, and the rotation drive bracket includes external teeth. ring, gear, mounting rod and motor. The external ring gear is coaxially rotatably arranged between the tank body and the tank cover. The gear is rotatably arranged on the outside of the tank body. The gear meshes with the external ring gear. The mounting rod is rotated from the outer ring gear. The bottom end extends downward to the inner cavity of the tank, and the first funnel and the second funnel are arranged on the mounting rod.
优选地,内腔的底端内径向下逐渐减小,刮料板的底端弯折以与内腔的底端间隙配合。Preferably, the inner diameter of the bottom end of the inner cavity gradually decreases downward, and the bottom end of the scraper plate is bent to clearance fit with the bottom end of the inner cavity.
本发明相比较于现有技术的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过在混料罐中设置第一漏斗和第二漏斗,使得不同重量的物料在混料罐的内腔中发生碰撞而进行混合,同时在需要清理混料罐的内壁时,通过启动旋转驱动支架即可通过刮料板对混料罐的内壁进行清理,以此防止粘连的物料影响物料的混合效率。In the present invention, by arranging a first funnel and a second funnel in the mixing tank, materials of different weights collide in the inner cavity of the mixing tank and are mixed. At the same time, when the inner wall of the mixing tank needs to be cleaned, by starting the rotation The driving bracket can clean the inner wall of the mixing tank through the scraper to prevent stuck materials from affecting the mixing efficiency of the materials.
附图说明Description of the drawings
图1是一种砂轮生产具有内壁清理功能的混料设备的立体图;Figure 1 is a three-dimensional view of a grinding wheel production mixing equipment with an inner wall cleaning function;
图2是一种砂轮生产具有内壁清理功能的混料设备的侧视图;Figure 2 is a side view of a grinding wheel production mixing equipment with an inner wall cleaning function;
图3是一种砂轮生产具有内壁清理功能的混料设备在投放物料时的结构示意图;Figure 3 is a schematic structural diagram of a mixing equipment with inner wall cleaning function for grinding wheel production when materials are put in;
图4是图2的A-A截面处的剖视图;Figure 4 is a cross-sectional view at the A-A section of Figure 2;
图5是图2的B-B截面处的剖视图;Figure 5 is a cross-sectional view at the B-B section of Figure 2;
图6是图5的C处局部放大图;Figure 6 is a partial enlarged view of C in Figure 5;
图7是图3的D处局部放大图;Figure 7 is a partial enlarged view of D in Figure 3;
图8是一种砂轮生产具有内壁清理功能的混料设备的内部结构在第一种视角下的立体图;Figure 8 is a perspective view of the internal structure of a grinding wheel mixing equipment with inner wall cleaning function from the first perspective;
图9是图8的E处局部放大图;Figure 9 is a partial enlarged view of E in Figure 8;
图10是一种砂轮生产具有内壁清理功能的混料设备的内部结构在第二种视角下的立体图。Figure 10 is a perspective view of the internal structure of a mixing equipment with an inner wall cleaning function for grinding wheel production from a second perspective.
图中标号为:The numbers in the picture are:
1-混料罐;1-mixing tank;
101-中心投料口;101-Center feeding port;
102-边缘投料口;102-Edge feeding port;
103-出料口;103-Discharge port;
104-罐体;104-Tank;
105-罐盖;105-can lid;
2-旋转驱动支架;2-Rotating drive bracket;
201-外齿圈;201-External ring gear;
202-齿轮;202-Gear;
203-安装杆;203-Mounting rod;
204-电机;204-Motor;
3-第一漏斗;3-First funnel;
301-第一拨料片;301-The first piece of material;
302-安装环;302-mounting ring;
3021-开口;3021-opening;
3022-安置槽;3022-settlement slot;
303-弧形块;303-Arc block;
4-第二漏斗;4-Second funnel;
401-第二拨料片;401-The second piece of material;
5-刮料板;5-scraper;
501-连接口;501-connection port;
6-弹性组件;6-Elastic components;
601-橡胶圈;601-rubber ring;
602-第一固定销;602-First fixing pin;
603-第二固定销;603-Second fixing pin;
701-抵接块;701-Butt block;
7011-齿条;7011-Rack;
702-弹簧。702-Spring.
具体实施方式Detailed ways
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the characteristics, technical means, and specific purposes and functions of the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings and specific implementation modes.
如图1-图10所示,本发明提供:As shown in Figures 1-10, the present invention provides:
一种砂轮生产具有内壁清理功能的混料设备,包括混料罐1以及设置在混料罐1中的旋转驱动支架2、第一漏斗3、第二漏斗4和刮料板5;A grinding wheel production mixing equipment with an inner wall cleaning function, including a mixing tank 1 and a rotary drive bracket 2, a first funnel 3, a second funnel 4 and a scraper 5 arranged in the mixing tank 1;
混料罐1具有呈圆柱状的内腔,混料罐1的顶端设置有与内腔同轴的中心投料口101以及沿周向布置在中心投料口101周围的边缘投料口102,混料罐1的底端设置有与内腔同轴的出料口103;The mixing tank 1 has a cylindrical inner cavity. The top of the mixing tank 1 is provided with a central feeding opening 101 coaxial with the inner cavity and an edge feeding opening 102 arranged circumferentially around the central feeding opening 101. The mixing tank 1 The bottom end of 1 is provided with a discharge port 103 coaxial with the inner cavity;
旋转驱动支架2设置在内腔中,旋转驱动支架2具有向下延伸并可在内腔中转动安装部;第一漏斗3同轴地设置在安装部上,第二漏斗4同轴倒置地安装部上,第二漏斗4位于第一漏斗3的底部,第一漏斗3的窄口大于第二漏斗4的窄口,第二漏斗4的宽口与混料罐1的内壁构成落料通道;The rotary drive bracket 2 is arranged in the inner cavity. The rotary drive bracket 2 has a downwardly extending and rotatable mounting part in the inner cavity; the first funnel 3 is coaxially arranged on the mounting part, and the second funnel 4 is coaxially installed upside down. On the bottom, the second funnel 4 is located at the bottom of the first funnel 3. The narrow mouth of the first funnel 3 is larger than the narrow mouth of the second funnel 4. The wide mouth of the second funnel 4 and the inner wall of the mixing tank 1 form a dropping channel;
刮料板5设置在第一漏斗3的外侧,刮料板5与混料罐1内壁可接触地沿内腔的轴线方向延伸。The scraper plate 5 is arranged outside the first funnel 3, and the scraper plate 5 can contact the inner wall of the mixing tank 1 and extend along the axis of the inner cavity.
在混合物料时,从中心投料口101和边缘投料口102分别投入不同的物料,其中第一种物料自中心投料口101落入内腔中,并通过第一漏斗3和第二漏斗4的窄口,然后再通过出料口103向外排出;When mixing materials, different materials are put in from the center feeding port 101 and the edge feeding port 102 respectively. The first material falls into the inner cavity from the center feeding port 101 and passes through the narrow openings of the first funnel 3 and the second funnel 4. port, and then discharged outward through the discharge port 103;
在此过程中,第二种物料通过边缘投料口102落入内腔中,第二种物料种首先落在第一漏斗3的内锥面上,在重力的作用下,第二种物料在第一漏斗3的内锥面滑动,进而使得第二种物料在重力的作用下与第一漏斗3窄口中心处的第一种物料发生碰撞,从而完成混合,因第一漏斗3的窄口大于第二漏斗4的窄口,使得其中第一部分混合的物料穿过第二漏斗4,而第二部分混合的物料落在第二漏斗4的外锥面上,在重力的作用下,第二部分混合的物料穿过落料通道而落在下一级的第一漏斗3的内锥面上,使得第二部分混合的物料被改变运动方向而与第一部分混合的物料发生碰撞,进而完成第二次混合,第一漏斗3和第二漏斗4具有多组,均设置在混料罐1中,使得第一种物料和第二种物料在内腔中往复混合;During this process, the second material falls into the inner cavity through the edge feeding port 102. The second material first falls on the inner cone of the first funnel 3. Under the action of gravity, the second material falls on the inner cone of the first funnel 3. The inner conical surface of the first funnel 3 slides, thereby causing the second material to collide with the first material at the center of the narrow mouth of the first funnel 3 under the action of gravity, thereby completing the mixing, because the narrow mouth of the first funnel 3 is larger than The narrow mouth of the second funnel 4 allows the first part of the mixed material to pass through the second funnel 4, while the second part of the mixed material falls on the outer cone surface of the second funnel 4. Under the action of gravity, the second part of the mixed material passes through the second funnel 4. The mixed materials pass through the discharge channel and fall on the inner conical surface of the first funnel 3 of the next stage, so that the second part of the mixed materials is changed in the direction of movement and collides with the first part of the mixed materials, thereby completing the second time. For mixing, the first funnel 3 and the second funnel 4 have multiple groups, both of which are arranged in the mixing tank 1, so that the first material and the second material are reciprocally mixed in the inner cavity;
在需要对混料罐1的内壁进行清理时,停止向混料罐1中投放物料,启动旋转驱动支架2,使得旋转驱动支架2的安装部在混料罐1中转动,而第一漏斗3和第二漏斗4均设置在安装部上,进而使得安装部能够在第一漏斗3和第二漏斗4在混料罐1中转动,使得刮料板5能够对混料罐1的内壁进行刮除操作,以此防止物料连在混料罐1的内壁而影响不同种类物料的混合;When it is necessary to clean the inner wall of the mixing tank 1, stop putting materials into the mixing tank 1 and start the rotary drive bracket 2, so that the installation part of the rotary drive bracket 2 rotates in the mixing tank 1, and the first funnel 3 and the second funnel 4 are both arranged on the mounting part, so that the mounting part can rotate when the first funnel 3 and the second funnel 4 are in the mixing tank 1, so that the scraper 5 can scrape the inner wall of the mixing tank 1. removal operation to prevent materials from being attached to the inner wall of the mixing tank 1 and affecting the mixing of different types of materials;
本发明通过在混料罐1中设置第一漏斗3和第二漏斗4,使得不同重量的物料在混料罐1的内腔中发生碰撞而进行混合,同时在需要清理混料罐1的内壁时,通过启动旋转驱动支架2即可通过刮料板5对混料罐1的内壁进行清理,以此防止粘连的物料影响物料的混合效率。In the present invention, by arranging the first funnel 3 and the second funnel 4 in the mixing tank 1, materials of different weights collide in the inner cavity of the mixing tank 1 for mixing. At the same time, the inner wall of the mixing tank 1 needs to be cleaned. At this time, by starting the rotating drive bracket 2, the inner wall of the mixing tank 1 can be cleaned through the scraper 5, thereby preventing the adhered material from affecting the mixing efficiency of the material.
如图8所示,混料设备还包括弹性组件6,第一漏斗3的内壁设置有沿其径向延伸的第一拨料片301,第一漏斗3的宽口的外侧设置有与其同轴的安装环302,安装环302的外圆周面上设置有沿其径向延伸的开口3021;第二漏斗4的外壁设置有沿其径向延伸的第二拨料片401;刮料板5沿内腔的径向与开口3021滑动配合,刮料板5通过弹性组件6与安装环302弹性连接,旋转驱动支架2在静止的状态下,刮料板5的外侧与内腔轴线的距离小于内腔的半径。As shown in Figure 8, the mixing equipment also includes an elastic component 6. The inner wall of the first funnel 3 is provided with a first material-moving piece 301 extending in its radial direction. The outside of the wide mouth of the first funnel 3 is provided with a coaxial The mounting ring 302 is provided with an opening 3021 extending in the radial direction on the outer circumferential surface of the mounting ring 302; the outer wall of the second funnel 4 is provided with a second material-picking piece 401 extending in the radial direction; the scraper plate 5 is provided along the radial direction. The radial direction of the inner cavity is slidingly matched with the opening 3021. The scraper plate 5 is elastically connected to the mounting ring 302 through the elastic component 6. When the rotating drive bracket 2 is in a stationary state, the distance between the outside of the scraper plate 5 and the axis of the inner cavity is smaller than the inner cavity axis. The radius of the cavity.
在将不同种类的物料投放至混料罐1以进行混合时,可通过启动旋转驱动支架2使得第一漏斗3和第二漏斗4在混料罐1内进行转动,当物料落在第一漏斗3或第二漏斗4上时,旋转的第一拨料片301和第二拨料片401能够对落在其上的物料产生旋转作用力,进而使得物料在混料罐1能够混合的更加均匀,而刮料板5通过安装环302设置在第一漏斗3的宽口外侧,这使得在第一漏斗3和第二漏斗4旋转混料的状态下,刮料板5与内壁长时间的接触会导致其刮花旋转筒的内壁,因此需要在第一漏斗3和第二漏斗4旋转混料时,保持刮料板5与混料罐1的内部不接触,即通过将刮料板5与开口3021滑动连接,并通过弹性组件6将刮料板5和安装环302弹力连接,使得第一漏斗3在低速旋转的状态下,刮料板5的外侧无法与混料罐1的内壁所接触,以防止刮料版刮花内壁,当旋转驱动支架2带动第二漏斗4高速旋转时,因开口3021沿安装环302的径线方向延伸,同时刮料板5沿安装环302的径向与开口3021滑动配合,使得刮料板5在离心力的作用下克服弹性组件6的弹力而与混料罐1的内壁相抵触,旋转的刮料板5对混料罐1的内壁进行清理,以此防止物料粘连在混料罐1的内壁。When different types of materials are put into the mixing tank 1 for mixing, the first funnel 3 and the second funnel 4 can be rotated in the mixing tank 1 by starting the rotating drive bracket 2. When the materials fall into the first funnel 3 or the second funnel 4, the rotating first material-driving piece 301 and the second material-driving piece 401 can generate a rotational force on the materials falling on them, thereby allowing the materials to be mixed more evenly in the mixing tank 1 , and the scraper plate 5 is arranged outside the wide mouth of the first funnel 3 through the mounting ring 302, which makes the scraper plate 5 in contact with the inner wall for a long time when the first funnel 3 and the second funnel 4 are rotating and mixing. It will cause it to scratch the inner wall of the rotating drum, so it is necessary to keep the scraper plate 5 from contacting the inside of the mixing tank 1 when the first funnel 3 and the second funnel 4 are rotating and mixing, that is, by connecting the scraper plate 5 with the inside of the mixing tank 1 The opening 3021 is slidingly connected, and the scraper plate 5 and the mounting ring 302 are elastically connected through the elastic component 6, so that when the first funnel 3 rotates at a low speed, the outside of the scraper plate 5 cannot contact the inner wall of the mixing tank 1 , to prevent the scraper plate from scratching the inner wall. When the rotating drive bracket 2 drives the second funnel 4 to rotate at a high speed, the opening 3021 extends along the radial direction of the mounting ring 302, and at the same time, the scraper plate 5 is aligned with the radial direction of the mounting ring 302. The opening 3021 slides and fits, so that the scraper plate 5 overcomes the elastic force of the elastic component 6 under the action of centrifugal force and conflicts with the inner wall of the mixing tank 1. The rotating scraper plate 5 cleans the inner wall of the mixing tank 1, thereby Prevent materials from adhering to the inner wall of the mixing tank 1.
如图6所示,刮料板5靠近开口3021的位置设置有连接口501,弹性组件6包括橡胶圈601、第一固定销602和第二固定销603,第一固定销602和第二固定销603均设置在安装环302上,第一固定销602和第二固定销603位于刮料板5的两侧,橡胶圈601穿过连接口501且其两端分别套设在第一固定销602和第二固定销603上。As shown in Figure 6, the scraper plate 5 is provided with a connection port 501 near the opening 3021. The elastic component 6 includes a rubber ring 601, a first fixed pin 602 and a second fixed pin 603. The first fixed pin 602 and the second fixed pin The pins 603 are all arranged on the mounting ring 302. The first fixing pin 602 and the second fixing pin 603 are located on both sides of the scraper plate 5. The rubber ring 601 passes through the connection port 501 and its two ends are respectively sleeved on the first fixing pin. 602 and the second fixing pin 603.
在刮料板5上设置靠近开口3021的连接口501,并将第一固定销602和第二固定销603设置在安装环302上且位于连接口501的两侧,通过将橡胶圈601穿过连接口501,并使得橡胶圈601的两端分别套设在第一固定销602和第二固定销603上,这使得刮料板5需克服橡胶圈601的弹力而使其外侧与混料罐1的内壁相接触,同时第一固定销602和第二固定销603的销帽可防止橡胶圈601端部的脱离,同时便于安装和拆卸。A connection port 501 is provided on the scraper plate 5 close to the opening 3021, and the first fixing pin 602 and the second fixing pin 603 are arranged on the mounting ring 302 and located on both sides of the connection port 501, and the rubber ring 601 is passed through connection port 501, and the two ends of the rubber ring 601 are respectively sleeved on the first fixing pin 602 and the second fixing pin 603, which requires the scraper 5 to overcome the elastic force of the rubber ring 601 so that its outside is in contact with the mixing tank. 1 are in contact with each other, and the pin caps of the first fixing pin 602 and the second fixing pin 603 can prevent the end of the rubber ring 601 from detaching, and facilitate installation and disassembly.
如图9所示,刮料板5与开口3021嵌合滑动配合以防止刮料板5在内腔中沿轴线方向发生滑动。As shown in FIG. 9 , the scraper plate 5 fits and slides with the opening 3021 to prevent the scraper plate 5 from sliding along the axis direction in the inner cavity.
通过将刮料板5与开口3021嵌合滑动配合,使得刮料板5无法向开口3021发生沿混料罐1轴线方向的滑动,进而使得刮料板5在开口3021上仅能够发生沿混料罐1径向的位移,以此能够使得整体结构更加稳定,使得刮料板5需克服弹性组件6的弹力才可与混料罐1的内壁相接触,以此防止第一漏斗3和第二漏斗4旋转混料时因刮料板5长时间的接触而刮花混料罐1的内壁。By fitting and sliding the scraper plate 5 with the opening 3021, the scraper plate 5 cannot slide towards the opening 3021 along the axis of the mixing tank 1, and thus the scraper plate 5 can only mix materials along the opening 3021. The radial displacement of the tank 1 can make the overall structure more stable, so that the scraper 5 needs to overcome the elastic force of the elastic component 6 before it can contact the inner wall of the mixing tank 1, thereby preventing the first funnel 3 and the second When the funnel 4 rotates and mixes, the inner wall of the mixing tank 1 is scratched due to the long-term contact of the scraper 5.
如图9所示,连接口501和弹性组件6均位于开口3021的底部。As shown in FIG. 9 , the connection port 501 and the elastic component 6 are both located at the bottom of the opening 3021 .
通过使得连接口501和弹性组件6均设置在开口3021的底部,使得下料的物料无法与连接口501和弹性组件6直接接触,以此避免物料堵塞在连接口501中,同时避免物料对弹性组件6产生冲击而使得弹性组件6的寿命减少,进而能够提高刮料板5和弹性组件6的稳定性。By arranging the connection port 501 and the elastic component 6 at the bottom of the opening 3021, the unloaded material cannot directly contact the connection port 501 and the elastic component 6, thereby preventing the material from being blocked in the connection port 501, and at the same time preventing the material from affecting the elasticity. The impact of the component 6 reduces the life of the elastic component 6, thereby improving the stability of the scraper plate 5 and the elastic component 6.
如图6所示,安装环302中设置有倾斜于其径向并贯穿开口3021的安置槽3022;混料设备还包括正反旋锁定组件,正反旋锁定组件包括抵接块701和弹簧702,抵接块701沿安置槽3022的延伸方向滑动地设置在安置槽3022中,弹簧702设置在安置槽3022中,弹簧702的两端分别抵接在安置槽3022和抵接块701的相对端。As shown in Figure 6, the mounting ring 302 is provided with a mounting groove 3022 that is inclined to its radial direction and runs through the opening 3021; the mixing equipment also includes a forward and reverse rotation locking assembly, and the forward and reverse rotation locking assembly includes an abutment block 701 and a spring 702 , the abutment block 701 is slidably disposed in the abutment groove 3022 along the extension direction of the abutment groove 3022, the spring 702 is disposed in the abutment groove 3022, and the two ends of the spring 702 abut against the opposite ends of the abutment groove 3022 and the abutment block 701 respectively. .
在需要控制第一漏斗3的转速以防止刮料板5的外侧与混料罐1的内壁是否接触时,该种控制方式较为复杂,通过正反旋锁定组件对刮料板5和安装环302相锁定,即在第一漏斗3正向转动时,正反旋转锁定机构能够将刮料板5和开口3021相锁定,以防止刮料板5与混料罐1的内壁直接接触;当第一漏斗3反向转动时,正反旋锁定机构能够相对开口3021释放刮料板5,以此使得刮料板5能够在开口3021中滑动;When it is necessary to control the rotation speed of the first funnel 3 to prevent the outside of the scraper plate 5 from contacting the inner wall of the mixing tank 1, this control method is more complicated. The scraper plate 5 and the mounting ring 302 are controlled by the forward and reverse rotation locking assembly. Phase locking, that is, when the first funnel 3 rotates forward, the forward and reverse rotation locking mechanism can lock the scraper plate 5 and the opening 3021 to prevent the scraper plate 5 from direct contact with the inner wall of the mixing tank 1; When the funnel 3 rotates in the opposite direction, the forward and reverse rotation locking mechanism can release the scraper plate 5 relative to the opening 3021, so that the scraper plate 5 can slide in the opening 3021;
通过在安装环302中开设贯穿开口3021的一侧并与安装环302的径向倾斜的安置槽3022,将抵接块701滑动地设置在安置槽3022中,使得抵接块701在安置槽3022中可沿其延伸方向滑动,并将弹性设置在安置槽3022中,使得第一漏斗3静止时,抵接块701通过弹簧702的弹力抵接在刮料板5上,当第一漏斗3正向转动时,抵接块701在安置槽3022、离心力以及弹簧702的弹力作用下,抵接块701能够抵接在刮料板5上,使得刮料板5无法向开口3021发生滑动;当第一漏斗3反向转动时,抵接块701相对安装环302产生差速,进而使得抵接块701向安置槽3022的内部移动,抵接块701克服弹簧702的弹力后相对开口3021释放刮料板5,使得刮料板5在离心的作用下克服弹性组件6的弹力而与上混料罐1的内壁相接触,进而能够对混料罐1的内壁进行清理。By opening a mounting groove 3022 in the mounting ring 302 that penetrates one side of the opening 3021 and is inclined with the radial direction of the mounting ring 302 , the abutting block 701 is slidably disposed in the mounting groove 3022 , so that the abutting block 701 is in the mounting groove 3022 It can slide along its extension direction, and elasticity is set in the placement groove 3022, so that when the first funnel 3 is stationary, the abutment block 701 abuts the scraper plate 5 through the elastic force of the spring 702. When the first funnel 3 is at rest, When rotating in the direction, the contact block 701 can contact the scraper plate 5 under the action of the placement groove 3022, centrifugal force and the elastic force of the spring 702, so that the scraper plate 5 cannot slide toward the opening 3021; when the third When a funnel 3 rotates in the opposite direction, the abutting block 701 generates a differential speed relative to the mounting ring 302, causing the abutting block 701 to move toward the inside of the mounting groove 3022. The abutting block 701 overcomes the elastic force of the spring 702 and releases the scraping material relative to the opening 3021. The scraper plate 5 makes the scraper plate 5 overcome the elastic force of the elastic component 6 under the action of centrifugation and contact the inner wall of the upper mixing tank 1, thereby cleaning the inner wall of the mixing tank 1.
如图6所示,刮料板5与开口3021的连接处等间距地设置有齿槽;抵接块701与刮料板5的抵接面等间距地设置有可与齿槽啮合的齿条7011。As shown in Figure 6, the connection between the scraper plate 5 and the opening 3021 is provided with tooth slots at equal intervals; the abutting surface of the contact block 701 and the scraper plate 5 is provided with racks that can engage with the tooth slots at equal intervals. 7011.
通过在刮料板5与开口3021的连接处设置齿槽,并在抵接块701与刮料板5的抵接面设置齿条7011,当抵接块701抵接在刮料板5上时,齿槽和齿条7011能够相互啮合,以此增大抵接块701和刮料板5之间的摩擦力,以防止第一漏斗3在高速正向旋转时,刮料板5通过较大的离心力直接脱离抵接块701的抵接力而在开口3021中滑动,使得仅当第一漏斗3反向转动时,抵接块701在安置曹中滑动以使得齿条7011与齿槽分离时,刮料板5才可在开口3021上滑动以刮除混料罐1内壁的物料。By providing tooth grooves at the connection between the scraper plate 5 and the opening 3021 and setting racks 7011 at the contact surface between the abutment block 701 and the scraper plate 5 , when the abutment block 701 abuts on the scraper plate 5 , the tooth grooves and the rack 7011 can mesh with each other, thereby increasing the friction between the abutment block 701 and the scraper plate 5 to prevent the scraper plate 5 from passing through the larger when the first funnel 3 rotates forward at high speed. The centrifugal force directly breaks away from the contact force of the abutment block 701 and slides in the opening 3021, so that only when the first funnel 3 rotates in the opposite direction, the abutment block 701 slides in the placement hole so that the rack 7011 is separated from the tooth groove. Only then can the material plate 5 slide on the opening 3021 to scrape off the material on the inner wall of the mixing tank 1.
如图10所示,安装环302的顶端还设置有与其同轴的弧形块303,弧形块303的顶端倾斜且向内腔的轴心方向延伸。As shown in Figure 10, the top of the mounting ring 302 is also provided with a coaxial arc-shaped block 303. The top of the arc-shaped block 303 is inclined and extends toward the axis of the inner cavity.
因安装环302的顶端为平面,因此会有物料对接或粘连在安装环302顶端的可能,通过将弧形块303同轴地设在安装环302的顶端,并使得弧形块303的顶端向混料罐1的轴线方向倾斜,使得弧形块303的内侧呈斜面状,因而使得物料在斜面上向下滑动,进而无法堆积在安装环302的顶端。Since the top of the mounting ring 302 is flat, there is a possibility of materials docking or adhering to the top of the mounting ring 302. The arc block 303 is coaxially located on the top of the mounting ring 302, and the top of the arc block 303 is directed toward the top of the mounting ring 302. The axial direction of the mixing tank 1 is tilted, so that the inner side of the arc-shaped block 303 is inclined, so that the material slides downward on the inclined surface and cannot be accumulated on the top of the mounting ring 302.
如图7所示,混料罐1包括顶端开口3021的罐体104以及设置在罐体104顶端的罐盖105,中心投料口101和边缘投料口102位于罐盖105上,出料口103位于罐体104的底端,旋转驱动支架2包括外齿圈201、齿轮202、安装杆203和电机204,外齿圈201同轴转动地设置在罐体104和罐盖105之间,齿轮202转动地设置在罐体104的外侧,齿轮202与外齿圈201啮合,安装杆203自外齿圈201的底端向下延伸至罐体104的内腔,第一漏斗3和第二漏斗4设置在安装杆203上。As shown in Figure 7, the mixing tank 1 includes a tank body 104 with a top opening 3021 and a tank lid 105 provided on the top of the tank body 104. The center feeding port 101 and the edge feeding port 102 are located on the tank lid 105, and the discharge port 103 is located on the tank lid 105. At the bottom of the tank 104, the rotary drive bracket 2 includes an external ring gear 201, a gear 202, a mounting rod 203 and a motor 204. The external ring gear 201 is coaxially disposed between the tank 104 and the tank lid 105, and the gear 202 rotates is disposed on the outside of the tank 104, the gear 202 meshes with the external ring gear 201, the mounting rod 203 extends downward from the bottom end of the external ring gear 201 to the inner cavity of the tank 104, the first funnel 3 and the second funnel 4 are arranged on the mounting rod 203.
通过将罐体104和罐盖105组成用于混合物料的内腔,使得中心投料口101和边缘投料口102位于罐盖105上,出料口103位于罐体104的底端,以此实现投料和出料,当启动电机204时,其输出轴能够带动齿轮202在罐体104的外侧转动,而齿轮202与外齿圈201啮合,使得外齿圈201在罐体104和罐盖105之间转动,进而能够带动向下延伸的安装杆203在内腔中稳定地转动,同时能够带动第一漏斗3和第二漏斗4在内腔中转动,以实现刮料板5对混料罐1内壁的清理。The tank body 104 and the tank lid 105 form an inner cavity for mixing materials, so that the central feeding port 101 and the edge feeding port 102 are located on the tank lid 105, and the discharge port 103 is located at the bottom of the tank body 104, thereby realizing feeding. and discharging materials. When the motor 204 is started, its output shaft can drive the gear 202 to rotate outside the tank 104, and the gear 202 meshes with the external ring gear 201, so that the external ring gear 201 is between the tank 104 and the tank lid 105. The rotation can drive the downwardly extending mounting rod 203 to rotate stably in the inner cavity, and at the same time, can drive the first funnel 3 and the second funnel 4 to rotate in the inner cavity, so that the scraper 5 can rotate against the inner wall of the mixing tank 1 of cleaning.
如图3、图7和图10所示,1内腔的底端内径向下逐渐减小,刮料板5的底端弯折以与内腔的底端间隙配合。As shown in Figures 3, 7 and 10, the inner diameter of the bottom end of the inner cavity 1 gradually decreases downward, and the bottom end of the scraper plate 5 is bent to fit with the bottom end of the inner cavity.
通过使得内腔的底端内径向下逐渐减小,使得刮料板5的底端弯折以对内腔的底端进行配合,进而使得混合后的物料无法堆积在混料罐1内腔的底端,进而提高混料罐1的排料效率,同时刮料板5的底端弯折部能够对混料罐1内腔的底端进行清理,以防止物料粘连。By gradually reducing the inner diameter of the bottom end of the inner cavity downward, the bottom end of the scraper plate 5 is bent to match the bottom end of the inner cavity, so that the mixed materials cannot accumulate in the inner cavity of the mixing tank 1 The bottom end of the scraper plate 5 can be used to clean the bottom end of the inner cavity of the mixing tank 1 to prevent materials from adhering.
以上实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above embodiments only express one or several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the patent of the present invention should be determined by the appended claims.
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Denomination of invention: A mixing equipment with inner wall cleaning function for grinding wheel production Granted publication date: 20230922 Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch Pledgor: Hebei Shuangyang Grinding Wheel Manufacturing Co.,Ltd. Registration number: Y2025980006142 |