CN114958001B - A kind of high-strength ablation-resistant silicone rubber and its preparation method - Google Patents
A kind of high-strength ablation-resistant silicone rubber and its preparation method Download PDFInfo
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 68
- 239000004945 silicone rubber Substances 0.000 title claims abstract description 67
- 238000002679 ablation Methods 0.000 title claims abstract description 42
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229920001558 organosilicon polymer Polymers 0.000 claims abstract description 36
- 239000004005 microsphere Substances 0.000 claims abstract description 34
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000000945 filler Substances 0.000 claims abstract description 21
- 239000004156 Azodicarbonamide Substances 0.000 claims abstract description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 15
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 claims abstract description 15
- 235000019399 azodicarbonamide Nutrition 0.000 claims abstract description 15
- 229910021485 fumed silica Inorganic materials 0.000 claims abstract description 15
- YOBAEOGBNPPUQV-UHFFFAOYSA-N iron;trihydrate Chemical compound O.O.O.[Fe].[Fe] YOBAEOGBNPPUQV-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000203 mixture Substances 0.000 claims abstract description 15
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 229920002545 silicone oil Polymers 0.000 claims description 36
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 32
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 28
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 24
- 239000000919 ceramic Substances 0.000 claims description 20
- 238000010992 reflux Methods 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 18
- HIHIPCDUFKZOSL-UHFFFAOYSA-N ethenyl(methyl)silicon Chemical compound C[Si]C=C HIHIPCDUFKZOSL-UHFFFAOYSA-N 0.000 claims description 18
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 18
- 150000002910 rare earth metals Chemical class 0.000 claims description 18
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 14
- 239000003054 catalyst Substances 0.000 claims description 14
- 239000001257 hydrogen Substances 0.000 claims description 14
- 229910052739 hydrogen Inorganic materials 0.000 claims description 14
- 229910052763 palladium Inorganic materials 0.000 claims description 14
- -1 vinyl methyl Chemical group 0.000 claims description 12
- PMWBHKAFJHMDJA-UHFFFAOYSA-N cyclohexyl-(disilanyl)-hydroxysilane Chemical compound C1(CCCCC1)[SiH]([SiH2][SiH3])O PMWBHKAFJHMDJA-UHFFFAOYSA-N 0.000 claims description 11
- 239000003960 organic solvent Substances 0.000 claims description 10
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 229920001296 polysiloxane Polymers 0.000 claims description 9
- 238000004073 vulcanization Methods 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 8
- 229920005573 silicon-containing polymer Polymers 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 6
- 239000000376 reactant Substances 0.000 claims description 6
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 claims description 5
- CVQVSVBUMVSJES-UHFFFAOYSA-N dimethoxy-methyl-phenylsilane Chemical compound CO[Si](C)(OC)C1=CC=CC=C1 CVQVSVBUMVSJES-UHFFFAOYSA-N 0.000 claims description 5
- PQVSTLUFSYVLTO-UHFFFAOYSA-N ethyl n-ethoxycarbonylcarbamate Chemical compound CCOC(=O)NC(=O)OCC PQVSTLUFSYVLTO-UHFFFAOYSA-N 0.000 claims description 5
- GLXDVVHUTZTUQK-UHFFFAOYSA-M lithium hydroxide monohydrate Substances [Li+].O.[OH-] GLXDVVHUTZTUQK-UHFFFAOYSA-M 0.000 claims description 5
- 229940040692 lithium hydroxide monohydrate Drugs 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 3
- MEWFSXFFGFDHGV-UHFFFAOYSA-N cyclohexyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C1CCCCC1 MEWFSXFFGFDHGV-UHFFFAOYSA-N 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 claims description 3
- 230000020477 pH reduction Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- XYJRNCYWTVGEEG-UHFFFAOYSA-N trimethoxy(2-methylpropyl)silane Chemical group CO[Si](OC)(OC)CC(C)C XYJRNCYWTVGEEG-UHFFFAOYSA-N 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 229920001971 elastomer Polymers 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000010954 inorganic particle Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000004944 Liquid Silicone Rubber Substances 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000012056 semi-solid material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2244—Oxides; Hydroxides of metals of zirconium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明涉及一种高强度耐烧蚀硅橡胶及其制备方法,属于硅橡胶技术领域。本发明的高强度耐烧蚀硅橡胶,原料包括:50重量份的A组分、50重量份的B组分、10~15重量份的十溴联苯醚和三氧化二锑混合物、2~5重量份的混合填料、0.5~1重量份的空心酚醛微球、1~3重量份的铁红、3~5重量份的气相二氧化硅和2~3重量份的偶氮二甲酰胺。本发明以液态T7‑POSS有机硅聚合物作为填料,可保证与硅橡胶生胶混合时,液态T7‑POSS有机硅聚合物均匀分散,有效降低硅橡胶加热固化后的收缩率,同时提高硅橡胶的耐烧蚀性能。The invention relates to a high-strength ablation-resistant silicone rubber and a preparation method thereof, belonging to the technical field of silicone rubber. The raw materials of the high-strength ablation-resistant silicone rubber of the present invention include: 50 parts by weight of component A, 50 parts by weight of component B, 10-15 parts by weight of a mixture of decabromodiphenyl ether and antimony trioxide, 2-5 parts by weight of mixed fillers, 0.5-1 part by weight of hollow phenolic microspheres, 1-3 parts by weight of iron red, 3-5 parts by weight of fumed silica and 2-3 parts by weight of azodicarbonamide. The invention uses liquid T7-POSS organic silicon polymer as a filler, which can ensure that the liquid T7-POSS organic silicon polymer is uniformly dispersed when mixed with raw silicone rubber, effectively reduces the shrinkage rate of the silicone rubber after heating and curing, and simultaneously improves the ablation resistance of the silicone rubber.
Description
技术领域technical field
本发明属于硅橡胶技术领域,具体涉及一种高强度耐烧蚀硅橡胶及其制备方法。The invention belongs to the technical field of silicone rubber, and in particular relates to a high-strength ablation-resistant silicone rubber and a preparation method thereof.
背景技术Background technique
硅橡胶是线性聚硅氧烷发生交联反应后形成的呈三维网络结构的弹性体材料,具有独特的有机无机杂化分子链结构。按硫化机理不同,可将硅橡胶分为三类:室温硫化型、加热硫化型和加成反应型。其中,加成反应型硅橡胶在-65℃~200℃的温度范围内可长期使用,并能保持其柔软弹性性能,且有着优良的电性能和化学稳定性,同时兼具有耐候、耐水、耐臭氧性,还具备无毒无味、无腐蚀性、生理惰性、线收缩率低、易操作等显著特点,被广泛地应用于军事、建筑、医疗、汽车、航空航天、日化及生活用品等诸多领域。Silicone rubber is an elastomer material with a three-dimensional network structure formed after the crosslinking reaction of linear polysiloxane, and has a unique organic-inorganic hybrid molecular chain structure. According to different vulcanization mechanisms, silicone rubber can be divided into three categories: room temperature vulcanization type, heating vulcanization type and addition reaction type. Among them, the addition reaction silicone rubber can be used for a long time in the temperature range of -65 ° C to 200 ° C, and can maintain its soft and elastic properties, and has excellent electrical properties and chemical stability, and has weather resistance, water resistance, and ozone resistance.
防火硅橡胶作为目前应用较多的密封材料,除了要求硅橡胶有很好的阻燃性质外,对硅橡胶的耐烧蚀性也提出了更高的要求。要求材料在极高温度的火焰冲击下不被烧穿,并且能够形成碳化隔热层,以保护背面部件不会因受到强热量的冲击而损坏,同时也要求有较高的强度,保证使用过程中不被破坏。Fire-resistant silicone rubber is currently widely used as a sealing material. In addition to requiring good flame-retardant properties of silicone rubber, higher requirements are also placed on the ablation resistance of silicone rubber. It is required that the material will not be burned through under the impact of extremely high temperature flames, and that it can form a carbonized heat insulation layer to protect the back parts from being damaged by strong heat impact. It also requires high strength to ensure that it will not be damaged during use.
有机硅橡胶基体树脂在1050~1100℃火焰灼烧下,易受热产生很大形变,为提高其耐烧蚀性,现有技术多数采用向硅橡胶中添加具备隔热和补强性能的无机粒子的方法,如道康宁公司Khristopher,在液体硅橡胶中添加7%~20%的硅灰石和10%~60%的补强填料等,制成厚度为0.635cm的试片在本生灯1093℃的火焰下灼烧15min,背面没有烧穿或燃烧。但是,现有的有机硅橡胶基体树脂仍然存在以下技术问题:(1)由于无机粒子在硅橡胶中超过一定含量会发生团聚,故而添加量有限,不能大幅度提升材料强度以及耐烧蚀性能;(2)在1050~1100℃火焰灼烧下,所形成的碳化陶瓷层在静止状态下较为稳定,但在振动条件下易脱落,不能很好的保护背部部件;(3)密度及毒性较大;(4)受热后强度下降明显,耐热破裂性能不好。Silicone rubber matrix resin is easy to be heated and deformed under flame burning at 1050-1100°C. In order to improve its ablation resistance, most of the existing technologies adopt the method of adding inorganic particles with heat insulation and reinforcing properties to silicone rubber. For example, Khristopher of Dow Corning Company adds 7%-20% wollastonite and 10%-60% reinforcing filler to liquid silicone rubber to make a test piece with a thickness of 0.635cm in Bunsen Burner 1093 Burning under the flame of ℃ for 15 minutes, the back side did not burn through or burn. However, the existing silicone rubber matrix resin still has the following technical problems: (1) Since the inorganic particles in the silicone rubber exceed a certain content, they will agglomerate, so the amount of addition is limited, and the material strength and ablation resistance cannot be greatly improved; (2) Under flame burning at 1050-1100 °C, the formed carbonized ceramic layer is relatively stable in a static state, but it is easy to fall off under vibration conditions, and cannot protect the back part well; (3) The density and toxicity are relatively large; not good.
发明内容Contents of the invention
有鉴于此,本发明为解决上述技术问题,提供一种高强度耐烧蚀硅橡胶及其制备方法。In view of this, in order to solve the above technical problems, the present invention provides a high-strength ablation-resistant silicone rubber and a preparation method thereof.
本发明解决上述技术问题采取的技术方案如下。The technical scheme adopted by the present invention to solve the above-mentioned technical problems is as follows.
本发明还提供一种高强度耐烧蚀硅橡胶,原料包括:50重量份的A组分、50重量份的B组分、10~15重量份的十溴联苯醚和三氧化二锑混合物、2~5重量份的混合填料、0.5~1重量份的空心酚醛微球、1~3重量份的铁红、3~5重量份的气相二氧化硅和2~3重量份的偶氮二甲酰胺。The invention also provides a high-strength ablation-resistant silicone rubber. The raw materials include: 50 parts by weight of component A, 50 parts by weight of component B, 10-15 parts by weight of a mixture of decabromodiphenyl ether and antimony trioxide, 2-5 parts by weight of mixed fillers, 0.5-1 part by weight of hollow phenolic microspheres, 1-3 parts by weight of iron red, 3-5 parts by weight of fumed silica and 2-3 parts by weight of azodicarbonamide.
所述混合填料为氧化锆、稀土掺杂氧化物和空心陶瓷微珠的混合物;The mixed filler is a mixture of zirconia, rare earth doped oxides and hollow ceramic microspheres;
以重量份计,所述A组分由30~80份T7-POSS有机硅聚合物与20~30份甲基乙烯基硅油混合均匀组成,B组分由20~80份钯催化剂与5~20份含氢有机硅油混合均匀组成;In parts by weight, the A component is composed of 30-80 parts of T7-POSS organosilicon polymer and 20-30 parts of methyl vinyl silicone oil, and the B component is composed of 20-80 parts of palladium catalyst and 5-20 parts of hydrogen-containing silicone oil;
所述T7-POSS有机硅聚合物的结构式如下:The structural formula of the T7-POSS organosilicon polymer is as follows:
式中,R为异丁基或者环己基;In the formula, R is isobutyl or cyclohexyl;
所述T7-POSS有机硅聚合物的平均分子量为1100~120000。The average molecular weight of the T7-POSS organosilicon polymer is 1100-120000.
优选的是,所述十溴联苯醚和三氧化二锑混合物中,十溴联苯醚占70~75wt%,三氧化二锑占25~30wt%。Preferably, in the mixture of decabromodiphenyl ether and antimony trioxide, decabromodiphenyl ether accounts for 70-75 wt%, and antimony trioxide accounts for 25-30 wt%.
优选的是,所述混合填料为质量比为1:1:1的氧化锆、稀土掺杂氧化物和空心陶瓷微珠的混合物。Preferably, the mixed filler is a mixture of zirconia, rare earth doped oxide and hollow ceramic microspheres with a mass ratio of 1:1:1.
优选的是,所述稀土掺杂氧化物为淡黄色粒状,比重≤1.15g/cm3,粒径120~180μm,软化点≥120℃。Preferably, the rare earth-doped oxide is light yellow granular, with a specific gravity ≤ 1.15g/cm 3 , a particle size of 120-180 μm, and a softening point ≥ 120°C.
优选的是,所述空心陶瓷微珠的粒径为80~120目。Preferably, the particle size of the hollow ceramic microspheres is 80-120 mesh.
优选的是,所述T7-POSS有机硅聚合物的制备方法,包括以下步骤:Preferably, the preparation method of the T7-POSS organosilicon polymer comprises the following steps:
1)乙烯基甲基有机硅的制备方法1) The preparation method of vinyl methyl silicone
将甲基苯基二甲氧基硅烷、甲基乙烯基硅油和二甲基二甲氧基硅烷溶于有机溶剂中,搅拌均匀,加入氢氧化钾,加热回流反应,反应完成后降至室温,过滤除去未反应的氢氧化钾,减压蒸馏除去有机溶剂,真空干燥,得乙烯基甲基有机硅;Dissolve methylphenyldimethoxysilane, methylvinyl silicone oil and dimethyldimethoxysilane in an organic solvent, stir evenly, add potassium hydroxide, heat to reflux for reaction, cool down to room temperature after the reaction is completed, filter to remove unreacted potassium hydroxide, distill under reduced pressure to remove the organic solvent, and dry in vacuum to obtain vinylmethyl silicone;
2)不完全缩合的环己基三硅醇的制备方法2) The preparation method of incompletely condensed cyclohexyltrisilanol
在惰性气氛保护下,向置有一水氢氧化锂、去离子水和有机溶剂的装置中滴加反应物,滴加完成后,加热回流反应,降至室温,加入浓盐酸酸化,抽滤,用水洗涤产物至中性,用乙腈洗涤,得到白色固体,真空干燥,得到不完全缩合的环己基三硅醇;Under the protection of an inert atmosphere, add the reactants dropwise to a device equipped with lithium hydroxide monohydrate, deionized water, and an organic solvent. After the dropwise addition is completed, heat to reflux for reaction, drop to room temperature, add concentrated hydrochloric acid to acidify, filter with suction, wash the product with water to neutrality, wash with acetonitrile to obtain a white solid, and dry it in vacuum to obtain incompletely condensed cyclohexyltrisilanol;
3)T7-POSS有机硅聚合物的制备方法3) The preparation method of T7-POSS organosilicon polymer
将步骤2)制备的不完全缩合的环己基三硅醇与步骤1)制备的乙烯基甲基有机硅溶解在有机溶剂中,加热回流反应,反应结束后冷却至室温后,减压蒸馏除去有机溶剂,真空干燥,得到T7-POSS有机硅聚合物。Dissolving the incompletely condensed cyclohexyltrisilanol prepared in step 2) and the vinylmethyl silicone prepared in step 1) in an organic solvent, heating to reflux for reaction, cooling to room temperature after the reaction, distilling off the organic solvent under reduced pressure, and drying in vacuum to obtain a T7-POSS organosilicon polymer.
更优选的是,More preferably,
所述步骤1)中,甲基苯基二甲氧基硅烷、甲基乙烯基硅油、二甲基二甲氧基硅烷和氢氧化钾的质量比为2:1:2:0.4;In the step 1), the mass ratio of methylphenyldimethoxysilane, methylvinyl silicone oil, dimethyldimethoxysilane and potassium hydroxide is 2:1:2:0.4;
所述步骤2)中,反应物为异丁基三甲氧基硅烷或环己基三甲氧基硅烷,一水氢氧化锂和反应物的质量比为3.3:20;In said step 2), the reactant is isobutyltrimethoxysilane or cyclohexyltrimethoxysilane, and the mass ratio of lithium hydroxide monohydrate and the reactant is 3.3:20;
所述步骤3)中,不完全缩合的环己基三硅醇和乙烯基甲基有机硅聚合物的质量比为1:3。In the step 3), the mass ratio of incompletely condensed cyclohexyltrisilanol to vinylmethyl silicone polymer is 1:3.
更优选的是,More preferably,
所述步骤1)中,加热回流反应为85℃回流10h;In the step 1), the heating and reflux reaction is reflux at 85° C. for 10 h;
所述步骤2)中,加热回流反应为65℃回流14h,酸化时间为2h;In the step 2), the heating and reflux reaction is reflux at 65° C. for 14 hours, and the acidification time is 2 hours;
所述步骤3)中,加热回流反应为90℃回流6h。In the step 3), the heating and reflux reaction is reflux at 90°C for 6h.
优选的是,以重量份计,A组分由30~80份T7-POSS有机硅聚合物与25~30份甲基乙烯基硅油混合均匀组成,B组分由20~80份钯催化剂与5~20份含氢有机硅油混合均匀组成。Preferably, in parts by weight, component A consists of 30-80 parts of T7-POSS organosilicon polymer mixed uniformly with 25-30 parts of methyl vinyl silicone oil, and component B consists of 20-80 parts of palladium catalyst mixed with 5-20 parts of hydrogen-containing silicone oil.
本发明还提供上述高强度耐烧蚀硅橡胶的制备方法,步骤如下:The present invention also provides a preparation method of the above-mentioned high-strength ablation-resistant silicone rubber, the steps are as follows:
按配比称取各组分,混合均匀后,置于模具中,加压加热硫化,得到高强度耐烧蚀硅橡胶。Each component is weighed according to the proportion, mixed evenly, placed in a mold, pressurized, heated and vulcanized to obtain a high-strength ablation-resistant silicone rubber.
优选的是,称取各组分前,将十溴联苯醚、三氧化二锑、氧化锆、稀土掺杂氧化物、空心陶瓷微珠、空心酚醛微球、铁红、气相二氧化硅、偶氮二甲酰胺均干燥。Preferably, decabromodiphenyl ether, antimony trioxide, zirconia, rare earth doped oxides, hollow ceramic microspheres, hollow phenolic microspheres, iron red, fumed silica, and azodicarbonamide are all dried before weighing each component.
优选的是,采用三辊研磨机将各组分混合均匀。Preferably, the components are mixed uniformly using a three-roll mill.
优选的是,硫化温度为160±10℃,硫化压力为5~10MPa,硫化时间为20~30min。Preferably, the vulcanization temperature is 160±10° C., the vulcanization pressure is 5-10 MPa, and the vulcanization time is 20-30 minutes.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
本发明的T7-POSS有机硅聚合物,在室温下呈现液态,可以与硅橡胶生胶混合均匀,并且可以参与到硅橡胶交联网络当中,不受限制,大大减小了硅橡胶固化时的收缩率,同时还能提高固化后硅橡胶的耐烧蚀性能,最大限度的发挥T7-POSS有机硅聚合物在降低硅橡胶固化收缩率以及提高硅橡胶的耐烧蚀方面的作用。The T7-POSS organosilicon polymer of the present invention is in a liquid state at room temperature, can be evenly mixed with raw silicone rubber, and can participate in the cross-linked network of silicone rubber without restriction, greatly reducing the shrinkage rate of the silicone rubber during curing, and at the same time improving the ablation resistance of the cured silicone rubber, and maximizing the role of the T7-POSS organosilicon polymer in reducing the curing shrinkage rate of silicone rubber and improving the ablation resistance of silicone rubber.
本发明以液态T7-POSS有机硅聚合物作为填料,可保证与硅橡胶生胶混合时,T7-POSS有机硅聚合物均匀分散,可以有效降低硅橡胶加热固化后的收缩率,同时提高硅橡胶的耐烧蚀性能。经试验检测,本发明的高强度耐烧蚀硅橡胶,室温拉伸强度:≥6.5Mpa;挥发份含量(%):≥99;适用期:≥3h;比重:0.83~1.4g/cm3;14天后邵氏A硬度:≥70;剪切强度:≥1.75MPa;内聚破坏面积率≥85%;剥离强度:≥1.875kN/m;内聚破坏面积率≥85%;防火隔热性能:1093℃×15min后,胶片不被烧穿,且冷面温度低于350℃。The invention uses liquid T7-POSS organic silicon polymer as a filler, which can ensure that the T7-POSS organic silicon polymer is evenly dispersed when mixed with raw silicone rubber, can effectively reduce the shrinkage rate of the silicone rubber after heating and curing, and simultaneously improve the ablation resistance of the silicone rubber. After testing, the high-strength ablation-resistant silicone rubber of the present invention has room temperature tensile strength: ≥6.5Mpa; volatile matter content (%): ≥99; pot life: ≥3h; specific gravity: 0.83~1.4g/ cm3 ; Shore A hardness after 14 days: ≥70; Fireproof and heat insulation performance: After 1093℃×15min, the film will not be burned through, and the temperature of the cold surface is lower than 350℃.
具体实施方式Detailed ways
为了进一步理解本发明,下面对本发明优选实施方案进行描述,但是应当理解,这些描述只是为进一步说明本发明的特征和优点,而不是对本发明权利要求的限制。In order to further understand the present invention, the preferred embodiments of the present invention are described below, but it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the claims of the present invention.
本发明的高强度耐烧蚀硅橡胶,原料包括:50重量份的A组分、50重量份的B组分、10~15重量份的十溴联苯醚和三氧化二锑混合物、2~5重量份的混合填料、0.5~1重量份的空心酚醛微球、1~3重量份的铁红、3~5重量份的气相二氧化硅和2~3重量份的偶氮二甲酰胺;The raw materials of the high-strength ablation-resistant silicone rubber of the present invention include: 50 parts by weight of component A, 50 parts by weight of component B, 10-15 parts by weight of a mixture of decabromodiphenyl ether and antimony trioxide, 2-5 parts by weight of mixed fillers, 0.5-1 parts by weight of hollow phenolic microspheres, 1-3 parts by weight of iron red, 3-5 parts by weight of fumed silica and 2-3 parts by weight of azodicarbonamide;
以重量份计,所述A组分由30~80份T7-POSS有机硅聚合物与20~30份甲基乙烯基硅油混合均匀组成,B组分由20~80份钯催化剂与5~20份含氢有机硅油混合均匀组成;In parts by weight, the A component is composed of 30-80 parts of T7-POSS organosilicon polymer and 20-30 parts of methyl vinyl silicone oil, and the B component is composed of 20-80 parts of palladium catalyst and 5-20 parts of hydrogen-containing silicone oil;
其中,T7-POSS有机硅聚合物的结构式如下:Wherein, the structural formula of T7-POSS organosilicon polymer is as follows:
式中,R为异丁基或者环己基;In the formula, R is isobutyl or cyclohexyl;
T7-POSS有机硅聚合物的平均分子量为1100~120000。The average molecular weight of T7-POSS organosilicon polymer is 1100-120000.
上述技术方案中,十溴联苯醚和三氧化二锑混合物中,十溴联苯醚占70~75wt%,三氧化二锑占25~30wt%。In the above technical solution, in the mixture of decabromodiphenyl ether and antimony trioxide, decabromodiphenyl ether accounts for 70-75 wt%, and antimony trioxide accounts for 25-30 wt%.
上述技术方案中,混合填料为质量比为1:1:1的氧化锆、稀土掺杂氧化物和空心陶瓷微珠的混合物;空心陶瓷微珠的粒径80-120目。稀土掺杂氧化物为淡黄色粒状,比重≤1.15g/cm3,粒径120~180μm,软化点≥120℃。In the above technical solution, the mixed filler is a mixture of zirconia, rare earth doped oxide and hollow ceramic microspheres with a mass ratio of 1:1:1; the particle size of the hollow ceramic microspheres is 80-120 mesh. The rare earth doped oxide is light yellow granular, specific gravity ≤ 1.15g/cm 3 , particle size 120-180μm, softening point ≥ 120°C.
上述技术方案中,T7-POSS有机硅聚合物,在室温下呈现液态,可以与硅橡胶生胶混合均匀,并且可以参与到硅橡胶交联网络当中,不受限制,大大减小了硅橡胶固化时的收缩率,同时还能提高固化后硅橡胶的耐烧蚀性能,最大限度的发挥T7-POSS有机硅聚合物在降低硅橡胶固化收缩率以及提高硅橡胶的耐烧蚀方面的作用。本发明提供一种T7-POSS有机硅聚合物的制备方法,但不限于此,包括以下步骤:In the above technical solution, T7-POSS organosilicon polymer is in liquid state at room temperature, can be evenly mixed with silicone rubber raw rubber, and can participate in the cross-linked network of silicone rubber without restriction, greatly reducing the shrinkage rate of silicone rubber during curing, and at the same time improving the ablation resistance of cured silicone rubber, maximizing the role of T7-POSS organosilicon polymer in reducing the curing shrinkage rate of silicone rubber and improving the ablation resistance of silicone rubber. The present invention provides a kind of preparation method of T7-POSS organosilicon polymer, but not limited thereto, comprises the following steps:
1)乙烯基甲基有机硅的制备方法1) The preparation method of vinyl methyl silicone
将100g甲基苯基二甲氧基硅烷、50g甲基乙烯基硅油和100g二甲基二甲氧基硅烷溶于甲苯后搅拌15min,加入20g的氢氧化钾后将体系升温至85℃,搅拌回流10h后,降至室温,过滤除去未反应的氢氧化钾,减压蒸馏除去甲苯,40℃真空干燥24h,可得透明状半固态物质,即乙烯基甲基有机硅,产率约为85%。Dissolve 100g of methylphenyldimethoxysilane, 50g of methylvinyl silicone oil and 100g of dimethyldimethoxysilane in toluene and stir for 15 minutes. Add 20g of potassium hydroxide and raise the temperature of the system to 85°C. After stirring and refluxing for 10 hours, cool down to room temperature. Remove unreacted potassium hydroxide by filtration, remove toluene by distillation under reduced pressure, and vacuum-dry at 40°C for 24 hours to obtain a transparent semi-solid material, namely vinylmethyl silicone, with a yield of about 85%.
2)不完全缩合的环己基三硅醇的制备方法2) The preparation method of incompletely condensed cyclohexyltrisilanol
称取催化剂一水氢氧化锂3.3g和去离子水1.27g(总水量2.67g)置于500mL三口烧瓶中,加入丙酮+甲醇(88vol.%+12vol.%)混合溶剂165mL,氮气保护下,缓慢加入20g环已基三甲氧基硅烷或异丁基三甲氧基硅烷后升温至65℃,搅拌反应14h后停止加热,降至室温,加入浓盐酸(1mol/L)150mL酸化,搅拌反应2h,酸化处理后,停止反应,抽滤,用水洗涤产物至中性,再用乙腈洗涤三次,得到白色固体,35℃真空干燥48h,得不完全缩合的环己基三硅醇(T7-POSS),产率约为60%。Weighed 3.3g of lithium hydroxide monohydrate and 1.27g of deionized water (total water content 2.67g) into a 500mL three-necked flask, added 165mL of acetone+methanol (88vol.%+12vol.%) mixed solvent, under nitrogen protection, slowly added 20g of cyclohexyltrimethoxysilane or isobutyltrimethoxysilane, then heated up to 65°C, stirred for 14h, then stopped heating, cooled to room temperature, and added concentrated hydrochloric acid ( 1mol/L) 150mL acidified, stirred for 2h, after the acidification treatment, stopped the reaction, suction filtered, washed the product with water to neutrality, and then washed three times with acetonitrile to obtain a white solid, dried in vacuum at 35°C for 48h to obtain incompletely condensed cyclohexyltrisilanol (T7-POSS), with a yield of about 60%.
3)T7-POSS有机硅聚合物的制备方法3) The preparation method of T7-POSS organosilicon polymer
将50g步骤2)制备的不完全缩合的环己基三硅醇(T7-POSS)与150g步骤1)制备的乙烯基甲基有机硅聚合物溶解在500mL甲苯中,升温至90℃,搅拌回流6h,冷却至室温后,减压蒸馏除去甲苯,40℃真空干燥4h即可,得到T7-POSS有机硅聚合物,产率约为91%。Dissolve 50 g of the incompletely condensed cyclohexyltrisilanol (T7-POSS) prepared in step 2) and 150 g of the vinylmethyl silicone polymer prepared in step 1) in 500 mL of toluene, raise the temperature to 90° C., stir and reflux for 6 h, cool to room temperature, distill the toluene off under reduced pressure, and dry in vacuum at 40° C. for 4 h to obtain T7-POSS organosilicon polymer with a yield of about 91%.
本发明的T7-POSS有机硅聚合物的合成路线为:The synthetic route of T7-POSS organosilicon polymer of the present invention is:
上述技术方案中,以重量份计,优选A组分由30~80份T7-POSS有机硅聚合物与25~30份甲基乙烯基硅油混合均匀组成,优选B组分由20~80份钯催化剂与5~20份含氢有机硅油混合均匀组成。更优选的是,A组分由80份T7-POSS有机硅聚合物与20份甲基乙烯基硅油混合均匀组成,B组分由80份钯催化剂与5份含氢有机硅油混合均匀组成;或者,A组分由30份T7-POSS有机硅聚合物与30份甲基乙烯基硅油混合均匀组成,B组分由20份钯催化剂与20份含氢有机硅油混合均匀组成;或者,A组分由70份T7-POSS有机硅聚合物与30份甲基乙烯基硅油混合均匀组成,B组分由70份钯催化剂与15份含氢有机硅油混合均匀组成;或者,A组分由70份T7-POSS有机硅聚合物与25份甲基乙烯基硅油混合均匀组成,B组分由80份钯催化剂与10份含氢有机硅油混合均匀组成。In the above technical solution, in parts by weight, preferably component A is composed of 30-80 parts of T7-POSS organosilicon polymer and 25-30 parts of methyl vinyl silicone oil, and preferably component B is composed of 20-80 parts of palladium catalyst and 5-20 parts of hydrogen-containing silicone oil. More preferably, component A consists of 80 parts of T7-POSS organosilicon polymer mixed with 20 parts of methyl vinyl silicone oil; component B consists of 80 parts of palladium catalyst mixed with 5 parts of hydrogen-containing silicone oil; or, component A consists of 30 parts of T7-POSS organosilicon polymer mixed with 30 parts of methyl vinyl silicone oil, and component B consists of 20 parts of palladium catalyst mixed with 20 parts of hydrogen-containing silicone oil; Component B is composed of 70 parts of palladium catalyst and 15 parts of hydrogen-containing silicone oil; or, component A is composed of 70 parts of T7-POSS silicone polymer and 25 parts of methyl vinyl silicone oil, and component B is composed of 80 parts of palladium catalyst and 10 parts of hydrogen-containing silicone oil.
本发明还提供上述高强度耐烧蚀硅橡胶的制备方法,步骤如下:The present invention also provides a preparation method of the above-mentioned high-strength ablation-resistant silicone rubber, the steps are as follows:
按配比称取各组分,混合均匀后,置于模具中,加压加热硫化,得到高强度耐烧蚀硅橡胶。Each component is weighed according to the proportion, mixed evenly, placed in a mold, pressurized, heated and vulcanized to obtain a high-strength ablation-resistant silicone rubber.
上述技术方案中,优选采用三辊研磨机将A组分和B组分混合均匀。In the above technical solution, it is preferable to use a three-roll mill to mix components A and B evenly.
上述技术方案中,硫化温度优选为160±10℃,硫化压力优选为5~10MPa,硫化时间优选为20~30min。In the above technical solution, the curing temperature is preferably 160±10° C., the curing pressure is preferably 5-10 MPa, and the curing time is preferably 20-30 minutes.
上述技术方案中,称取各组分前,优选将十溴联苯醚、三氧化二锑、氧化锆、稀土掺杂氧化物、空心陶瓷微珠、空心酚醛微球、铁红、气相二氧化硅、偶氮二甲酰胺均干燥。优选干燥设备为鼓风箱,干燥温度为110℃,干燥时间为6h。In the above technical solution, before weighing each component, it is preferable to dry decabromodiphenyl ether, antimony trioxide, zirconia, rare earth doped oxides, hollow ceramic microspheres, hollow phenolic microspheres, iron red, fumed silica, and azodicarbonamide. The preferred drying equipment is a blast box, the drying temperature is 110°C, and the drying time is 6 hours.
本发明以液态T7-POSS有机硅聚合物作为填料,可保证与硅橡胶生胶混合时,T7-POSS有机硅聚合物均匀分散,可以有效降低硅橡胶加热固化后的收缩率,同时提高硅橡胶的耐烧蚀性能。经试验检测,本发明的高强度耐烧蚀硅橡胶,室温拉伸强度:≥6.5Mpa;挥发份含量(%):≥99;适用期:≥3h;比重:0.83~1.4g/cm3;14天后邵氏A硬度:≥70;剪切强度:≥1.75MPa;内聚破坏面积率≥85%;剥离强度:≥1.875kN/m;内聚破坏面积率≥85%;防火隔热性能:1093℃×15min后,胶片不被烧穿,且冷面温度低于350℃。The invention uses liquid T7-POSS organic silicon polymer as a filler, which can ensure that the T7-POSS organic silicon polymer is evenly dispersed when mixed with raw silicone rubber, can effectively reduce the shrinkage rate of the silicone rubber after heating and curing, and simultaneously improve the ablation resistance of the silicone rubber. After testing, the high-strength ablation-resistant silicone rubber of the present invention has room temperature tensile strength: ≥6.5Mpa; volatile matter content (%): ≥99; pot life: ≥3h; specific gravity: 0.83~1.4g/ cm3 ; Shore A hardness after 14 days: ≥70; Fireproof and heat insulation performance: After 1093℃×15min, the film will not be burned through, and the temperature of the cold surface is lower than 350℃.
在本发明中所使用的术语,一般具有本领域普通技术人员通常理解的含义,除非另有说明。为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合实施例对本发明作进一步的详细介绍。The terms used in the present invention generally have the meanings commonly understood by those skilled in the art, unless otherwise specified. In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with embodiments.
在以下实施例中,未详细描述的各种过程和方法是本领域中公知的常规方法。下述实施例中所用的材料、试剂、装置、仪器、设备等,如无特殊说明,均可从商业途径获得。In the following examples, various procedures and methods not described in detail are conventional methods well known in the art. The materials, reagents, devices, instruments, equipment, etc. used in the following examples can be obtained from commercial sources unless otherwise specified.
以下结合实施例进一步说明本发明。Below in conjunction with embodiment further illustrate the present invention.
实施例1Example 1
1)将十溴联苯醚、三氧化二锑、氧化锆、稀土掺杂氧化物、空心陶瓷微珠、空心酚醛微球、铁红、气相二氧化硅、偶氮二甲酰胺放入鼓风干燥箱中,110℃干燥6h;1) Put decabromodiphenyl ether, antimony trioxide, zirconia, rare earth doped oxides, hollow ceramic microspheres, hollow phenolic microspheres, iron red, fumed silica, and azodicarbonamide into a blast drying oven, and dry at 110°C for 6 hours;
2)以重量份计,称取50份A组份、50份B组份、7份十溴联苯醚、3份三氧化二锑、5份混合填料(质量比1:1:1的氧化锆、稀土掺杂氧化物和空心陶瓷微珠)、0.5份空心酚醛微球、3份铁红、5份气相二氧化硅和3份偶氮二甲酰胺加入到三辊研磨机中,研磨混炼10~15min,直至粉体填料无结块颗粒,并与A组分和B组分完全混合均匀,得到的胶料放入模具中,在160±10℃下加压5~10MPa,硫化20~30min,得到3.2mm厚的高强度耐烧蚀硅橡胶(胶片);2) In parts by weight, weigh 50 parts of component A, 50 parts of component B, 7 parts of decabromodiphenyl ether, 3 parts of antimony trioxide, 5 parts of mixed fillers (zirconia, rare earth doped oxides and hollow ceramic microspheres at a mass ratio of 1:1:1), 0.5 parts of hollow phenolic microspheres, 3 parts of iron red, 5 parts of fumed silica and 3 parts of azodicarbonamide, and add them to a three-roll mill, and grind and knead for 10 to 15 minutes until the powder filler is free of knots. Block the granules, and mix them with A component and B component thoroughly, put the obtained rubber into the mold, pressurize at 160±10°C at 5-10MPa, vulcanize for 20-30min, and obtain a 3.2mm thick high-strength ablation-resistant silicone rubber (film);
以重量计:A组分由80份T7-POSS有机硅聚合物(按照具体实施方式中的方法制备)和20份甲基乙烯基硅油混合均匀组成;B组分由80份钯催化剂和5份含氢有机硅油(202有机硅油)混合均匀组成。By weight: Component A is composed of 80 parts of T7-POSS silicone polymer (prepared according to the method in the specific embodiment) and 20 parts of methyl vinyl silicone oil; B component is composed of 80 parts of palladium catalyst and 5 parts of hydrogen-containing silicone oil (202 silicone oil).
实施例2Example 2
1)将十溴联苯醚、三氧化二锑、氧化锆、稀土掺杂氧化物、空心陶瓷微珠、空心酚醛微球、铁红、气相二氧化硅、偶氮二甲酰胺放入鼓风干燥箱中,110℃干燥6h;1) Put decabromodiphenyl ether, antimony trioxide, zirconia, rare earth doped oxides, hollow ceramic microspheres, hollow phenolic microspheres, iron red, fumed silica, and azodicarbonamide into a blast drying oven, and dry at 110°C for 6 hours;
2)以重量份计,称取50份A组份、50份B组份、10.5份十溴联苯醚、4.5份三氧化二锑、2份混合填料(质量比1:1:1的氧化锆、稀土掺杂氧化物和空心陶瓷微珠)、1份空心酚醛微球、1份铁红、3份气相二氧化硅和2份偶氮二甲酰胺加入到三辊研磨机中,研磨混炼10~15min,直至粉体填料无结块颗粒,并与A组分和B组分完全混合均匀,得到的胶料放入模具中,在160±10℃下加压5~10MPa,硫化20~30min,得到3.2mm厚的高强度耐烧蚀硅橡胶(胶片);2) In parts by weight, weigh 50 parts of component A, 50 parts of component B, 10.5 parts of decabromodiphenyl ether, 4.5 parts of antimony trioxide, 2 parts of mixed fillers (zirconia, rare earth doped oxides and hollow ceramic microspheres at a mass ratio of 1:1:1), 1 part of hollow phenolic microspheres, 1 part of iron red, 3 parts of fumed silica and 2 parts of azodicarbonamide, and add them to the three-roll mill, and grind and knead for 10-15 minutes until the powder becomes The filler has no agglomerated particles, and is completely mixed with components A and B. The obtained rubber is put into a mold, pressurized at 160±10°C at 5-10 MPa, and vulcanized for 20-30 minutes to obtain a high-strength ablation-resistant silicone rubber (film) with a thickness of 3.2mm;
以重量计:A组分由30份T7-POSS有机硅聚合物(按照具体实施方式中的方法制备)和30份甲基乙烯基硅油混合均匀组成;B组分由20份钯催化剂和20份含氢有机硅油(202有机硅油)混合均匀组成。By weight: Component A is composed of 30 parts of T7-POSS silicone polymer (prepared according to the method in the specific embodiment) and 30 parts of methyl vinyl silicone oil; B component is composed of 20 parts of palladium catalyst and 20 parts of hydrogen-containing silicone oil (202 silicone oil).
实施例3Example 3
1)将十溴联苯醚、三氧化二锑、氧化锆、稀土掺杂氧化物、空心陶瓷微珠、空心酚醛微球、铁红、气相二氧化硅、偶氮二甲酰胺放入鼓风干燥箱中,110℃干燥6h;1) Put decabromodiphenyl ether, antimony trioxide, zirconia, rare earth doped oxides, hollow ceramic microspheres, hollow phenolic microspheres, iron red, fumed silica, and azodicarbonamide into a blast drying oven, and dry at 110°C for 6 hours;
2)以重量份计,称取50份A组份、50份B组份、9份十溴联苯醚、3份三氧化二锑、3份混合填料(质量比1:1:1的氧化锆、稀土掺杂氧化物和空心陶瓷微珠)、1份空心酚醛微球、2份铁红、4份气相二氧化硅、3份偶氮二甲酰胺加入到三辊研磨机中,研磨混炼10~15min,直至粉体填料无结块颗粒,并与A组分和B组分完全混合均匀,得到的胶料放入模具中,在160±10℃下加压5~10MPa,硫化20~30min,得到3.2mm厚的高强度耐烧蚀硅橡胶(胶片);2) In parts by weight, weigh 50 parts of component A, 50 parts of component B, 9 parts of decabromodiphenyl ether, 3 parts of antimony trioxide, 3 parts of mixed fillers (zirconia, rare earth doped oxides and hollow ceramic microspheres at a mass ratio of 1:1:1), 1 part of hollow phenolic microspheres, 2 parts of iron red, 4 parts of fumed silica, and 3 parts of azodicarbonamide, and add them to the three-roll mill, and grind and mix for 10-15 minutes until the powder filler has no agglomerated particles , and completely mixed with components A and B, put the obtained rubber into a mold, pressurize at 160±10°C at 5-10MPa, vulcanize for 20-30min, and obtain a 3.2mm thick high-strength ablation-resistant silicone rubber (film);
以重量计:A组分由70份T7-POSS有机硅聚合物(按照具体实施方式中的方法制备)和30份甲基乙烯基硅油混合均匀组成;B组分由70份钯催化剂和15份含氢有机硅油(202有机硅油)混合均匀组成。By weight: Component A is composed of 70 parts of T7-POSS silicone polymer (prepared according to the method in the specific embodiment) and 30 parts of methyl vinyl silicone oil; B component is composed of 70 parts of palladium catalyst and 15 parts of hydrogen-containing silicone oil (202 silicone oil).
实施例4Example 4
1)将十溴联苯醚、三氧化二锑、氧化锆、稀土掺杂氧化物、空心陶瓷微珠、空心酚醛微球、铁红、气相二氧化硅、偶氮二甲酰胺放入鼓风干燥箱中,110℃干燥6h;1) Put decabromodiphenyl ether, antimony trioxide, zirconia, rare earth doped oxides, hollow ceramic microspheres, hollow phenolic microspheres, iron red, fumed silica, and azodicarbonamide into a blast drying oven, and dry at 110°C for 6 hours;
2)以重量份计,称取50份A组份、50份B组份、7份十溴联苯醚、3份三氧化二锑、3份混合填料(质量比1:1:1的氧化锆、稀土掺杂氧化物和空心陶瓷微珠)、0.5份空心酚醛微球、1份铁红、4份气相二氧化硅和3份偶氮二甲酰胺加入到三辊研磨机中,研磨混炼10~15min,直至粉体填料无结块颗粒,并与A组分和B组分完全混合均匀,得到的胶料放入模具中,在160±10℃下加压5~10MPa,硫化20~30min,得到3.2mm厚的高强度耐烧蚀硅橡胶(胶片);2) In parts by weight, weigh 50 parts of component A, 50 parts of component B, 7 parts of decabromodiphenyl ether, 3 parts of antimony trioxide, 3 parts of mixed fillers (zirconia, rare earth doped oxides and hollow ceramic microspheres with a mass ratio of 1:1:1), 0.5 parts of hollow phenolic microspheres, 1 part of iron red, 4 parts of fumed silica and 3 parts of azodicarbonamide, and add them to a three-roll mill, and grind and knead for 10 to 15 minutes until the powder filler is free of knots. Block the granules, and mix them with A component and B component thoroughly, put the obtained rubber into the mold, pressurize at 160±10°C at 5-10MPa, vulcanize for 20-30min, and obtain a 3.2mm thick high-strength ablation-resistant silicone rubber (film);
以重量计:A组分由70份T7-POSS有机硅聚合物(按照具体实施方式中的方法制备)和25份甲基乙烯基硅油混合均匀组成;B组分由80份钯催化剂和10份含氢有机硅油(202有机硅油)混合均匀组成。By weight: Component A is composed of 70 parts of T7-POSS silicone polymer (prepared according to the method in the specific embodiment) and 25 parts of methyl vinyl silicone oil; B component is composed of 80 parts of palladium catalyst and 10 parts of hydrogen-containing silicone oil (202 silicone oil).
对实施例1~实施例6的高强度耐烧蚀硅橡胶(胶片)的性能进行检测。测试结果如表1所示。The properties of the high-strength ablation-resistant silicone rubber (film) of Examples 1 to 6 were tested. The test results are shown in Table 1.
表1实施例1~实施例6的高强度耐烧蚀硅橡胶(胶片)的性能Performance of the high-strength ablation-resistant silicone rubber (film) of Table 1 Embodiment 1 to Embodiment 6
从表1可以看出,本发明以液态T7-POSS有机硅聚合物作为填料,可保证与硅橡胶生胶混合时,T7-POSS有机硅聚合物均匀分散,可以有效降低硅橡胶加热固化后的收缩率,同时提高硅橡胶的耐烧蚀性能。经试验检测,本发明的高强度耐烧蚀硅橡胶,室温拉伸强度:≥6.5Mpa;挥发份含量(%):≥99;适用期:≥3h;比重:0.83~1.4g/cm3;14天后邵氏A硬度:≥70;剪切强度:≥1.75MPa;内聚破坏面积率≥85%;剥离强度:≥1.875kN/m;内聚破坏面积率≥85%;防火隔热性能:1093℃×15min后,胶片不被烧穿,且冷面温度低于350℃。As can be seen from Table 1, the present invention uses liquid T7-POSS organosilicon polymer as a filler, which can ensure that the T7-POSS organosilicon polymer is uniformly dispersed when mixed with raw silicone rubber, can effectively reduce the shrinkage rate of silicone rubber after heating and curing, and simultaneously improve the ablation resistance of silicone rubber. After testing, the high-strength ablation-resistant silicone rubber of the present invention has room temperature tensile strength: ≥6.5Mpa; volatile matter content (%): ≥99; pot life: ≥3h; specific gravity: 0.83~1.4g/ cm3 ; Shore A hardness after 14 days: ≥70; Fireproof and heat insulation performance: After 1093℃×15min, the film will not be burned through, and the temperature of the cold surface is lower than 350℃.
本发明各原料的上下限、区间取值以及工艺参数(时间、温度等)的上下限、区间取值都能实现本发明,在此不一一举实施例。The upper and lower limits and interval values of each raw material of the present invention and the upper and lower limits and interval values of process parameters (time, temperature, etc.) can all realize the present invention, and the embodiments are not enumerated here.
显然,上述实施方式仅仅是为清楚地说明所作的举例,而并非对实施例的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有实施例予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned implementation manners are only examples for clear description, rather than limiting the embodiments. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the embodiments here. However, the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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