CN114853470B - Enhanced thermal insulation zirconium dioxide composite ceramic aerogel and preparation method thereof - Google Patents
Enhanced thermal insulation zirconium dioxide composite ceramic aerogel and preparation method thereof Download PDFInfo
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Abstract
本发明属于陶瓷材料技术领域,公开了一种增强隔热二氧化锆复合陶瓷气凝胶及其制备方法,先以八水氯氧锆为原料,十六烷基三甲基溴化铵为分散剂,环氧丙烷为交联剂,通过溶胶‑凝胶法和超临界干燥制得ZrO2颗粒气凝胶;再将ZrO2颗粒气凝胶放入模具中,通过真空浸渍引入聚硼硅氮烷陶瓷先驱体或聚碳硅烷陶瓷先驱体,经水热反应和超临界干燥得到三维网络结构的ZrO2复合气凝胶先驱体;最后将ZrO2复合气凝胶先驱体进行高温裂解,形成增强隔热ZrO2复合陶瓷气凝胶。本发明所得高强隔热二氧化锆复合陶瓷气凝胶具有优异的力学性能和良好的高温隔热性能,可以作为一种优质结构材料在民用、军事、航空航天等领域具有重要的应用前景。
The invention belongs to the technical field of ceramic materials, and discloses a reinforced heat-insulating zirconia composite ceramic airgel and a preparation method thereof. Firstly, zirconium oxychloride octahydrate is used as a raw material and cetyltrimethylammonium bromide is used as a dispersed agent, propylene oxide as cross-linking agent, ZrO 2 particle airgel was prepared by sol-gel method and supercritical drying; then ZrO 2 particle airgel was put into the mold, and polyborosilicate nitrogen was introduced by vacuum impregnation Alkane ceramic precursor or polycarbosilane ceramic precursor, the ZrO 2 composite airgel precursor with a three-dimensional network structure is obtained through hydrothermal reaction and supercritical drying; finally, the ZrO 2 composite airgel precursor is pyrolyzed to form a reinforced Thermal insulation ZrO2 composite ceramic airgel. The high-strength heat-insulating zirconia composite ceramic airgel obtained in the invention has excellent mechanical properties and good high-temperature heat insulation performance, and can be used as a high-quality structural material with important application prospects in civil, military, aerospace and other fields.
Description
技术领域technical field
本发明属于陶瓷材料技术领域,具体来说,是涉及一种基于复合陶瓷气凝胶材料及其制备方法。The invention belongs to the technical field of ceramic materials, and in particular relates to a composite ceramic airgel material and a preparation method thereof.
技术背景technical background
气凝胶材料的孔径小于空气平均自由程,在导热过程中限制了气体对流,因此表现出极低的热导率。ZrO2颗粒气凝胶具有多级结构,初级粒子作为小单元相互连接形成次级粒子,次级粒子相互交联形成枝状团簇体,在团簇体间存在直径约20nm的气孔。而在高温下,气凝胶的高比表面积使表面能增加,为了达到稳定状态,相互接触的初级粒子会出现颈缩现象,以降低表面自由能。这将使气凝胶内部的纳米孔结构破坏,团簇现象越来越明显,热处理温度高于800℃后,骨架结构坍塌,密度显著增大,热导率也急剧上升,此时已不具备气凝胶轻质多孔的典型特征,可以认为其隔热性能已失效,且颗粒状气凝胶无法作为结构材料直接应用于化工等领域。The pore size of airgel materials is smaller than the mean free path of air, which limits gas convection during heat conduction, and thus exhibits extremely low thermal conductivity. The ZrO 2 particle airgel has a multi-level structure. The primary particles are connected as small units to form secondary particles, and the secondary particles are cross-linked to form dendritic clusters. There are pores with a diameter of about 20nm between the clusters. At high temperature, the high specific surface area of the aerogel increases the surface energy. In order to achieve a stable state, the primary particles in contact with each other will appear necking phenomenon to reduce the surface free energy. This will destroy the nanopore structure inside the airgel, and the cluster phenomenon will become more and more obvious. After the heat treatment temperature is higher than 800°C, the skeleton structure will collapse, the density will increase significantly, and the thermal conductivity will also rise sharply. The typical characteristics of airgel are light and porous, it can be considered that its thermal insulation performance has failed, and granular aerogels cannot be directly used as structural materials in chemical and other fields.
发明内容Contents of the invention
本发明针对现有颗粒气凝胶材料在耐高温、力学性能等方面的技术不足,提供了一种增强隔热ZrO2复合陶瓷气凝胶及其制备方法,以ZrO2颗粒气凝胶为基体材料,以聚硼硅氮烷或聚碳硅烷的陶瓷先驱体作为粘合剂,经水热反应和超临界干燥得到ZrO2复合气凝胶先驱体;而后再经高温裂解形成增强隔热ZrO2复合陶瓷气凝胶;该气凝胶材料赋予ZrO2颗粒气凝胶良好的结构力学性,并能有效提升ZrO2气凝胶的高温稳定性;在具有高温稳定性和优异力学性能的同时,还可以作为结构材料直接应用于工业生产制造中,实现高强隔热。The present invention aims at the technical deficiencies of existing granular airgel materials in terms of high temperature resistance and mechanical properties, and provides a ZrO2 composite ceramic airgel with enhanced heat insulation and its preparation method, using ZrO2 granular airgel as a matrix Materials, using the ceramic precursor of polyborosilazane or polycarbosilane as a binder, the ZrO 2 composite airgel precursor is obtained through hydrothermal reaction and supercritical drying; and then the enhanced thermal insulation ZrO 2 is formed by pyrolysis Composite ceramic airgel; the airgel material endows ZrO 2 particle airgel with good structural mechanics, and can effectively improve the high temperature stability of ZrO 2 airgel; while having high temperature stability and excellent mechanical properties, It can also be used as a structural material directly in industrial manufacturing to achieve high-strength heat insulation.
为了解决上述技术问题,本发明通过以下的技术方案予以实现:In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
根据本发明的一个方面,提供了一种增强隔热二氧化锆复合陶瓷气凝胶的制备方法,包括如下步骤:According to one aspect of the present invention, a kind of preparation method of reinforced thermal insulation zirconia composite ceramic airgel is provided, comprising the following steps:
(1)以八水氯氧锆为原料,十六烷基三甲基溴化铵为分散剂,环氧丙烷为交联剂,通过溶胶-凝胶法和超临界干燥制得ZrO2颗粒气凝胶;(1) Using zirconium oxychloride octahydrate as raw material, cetyltrimethylammonium bromide as dispersant, and propylene oxide as crosslinking agent, ZrO2 particle gas was prepared by sol-gel method and supercritical drying gel;
(2)将所述ZrO2颗粒气凝胶放入模具中,通过真空浸渍引入聚硼硅氮烷陶瓷先驱体或聚碳硅烷陶瓷先驱体,经水热反应和超临界干燥得到三维网络结构的ZrO2复合气凝胶先驱体;所述聚硼硅氮烷陶瓷先驱体或所述聚碳硅烷陶瓷先驱体作为粘结相将所述ZrO2颗粒气凝胶粘接成块状结构;( 2 ) Put the ZrO2 particle airgel into a mold, introduce polyborosilazane ceramic precursor or polycarbosilane ceramic precursor by vacuum impregnation, and obtain a three-dimensional network structure through hydrothermal reaction and supercritical drying ZrO 2 composite airgel precursor; the polyborosilazane ceramic precursor or the polycarbosilane ceramic precursor is used as a bonding phase to bond the ZrO 2 particle airgel into a block structure;
(3)将所述ZrO2复合气凝胶先驱体进行高温裂解,形成增强隔热ZrO2复合陶瓷气凝胶。(3) The ZrO 2 composite airgel precursor is pyrolyzed to form an enhanced thermal insulation ZrO 2 composite ceramic airgel.
进一步地,步骤(1)包括如下步骤:将八水氯氧锆加入到乙醇水溶液中,在室温下搅拌至混合均匀;在搅拌过程中加入十六烷基三甲基溴化铵直至溶液变得澄清透明,加入环氧丙烷搅拌均匀后倒入模具中,静置得到湿凝胶;湿凝胶在无水乙醇中老化后,经超临界干燥得到所述ZrO2颗粒气凝胶。Further, the step (1) includes the following steps: adding zirconium oxychloride octahydrate into the aqueous ethanol solution, stirring at room temperature until uniformly mixed; adding cetyltrimethylammonium bromide during the stirring process until the solution becomes It is clear and transparent, after adding propylene oxide and stirring evenly, it is poured into a mold, and left standing to obtain a wet gel; after the wet gel is aged in absolute ethanol, the ZrO 2 particle airgel is obtained by supercritical drying.
进一步地,所述八水氯氧锆为6-15质量份、所述十六烷基三甲基溴化铵为0.5-2质量份、所述环氧丙烷为1-6质量份。Further, the zirconium oxychloride octahydrate is 6-15 parts by mass, the cetyltrimethylammonium bromide is 0.5-2 parts by mass, and the propylene oxide is 1-6 parts by mass.
进一步地,步骤(2)包括如下步骤:将步骤(1)得到的所述ZrO2颗粒气凝胶与所述聚硼硅氮烷陶瓷先驱体或所述聚碳硅烷陶瓷先驱体、交联剂混合后充分搅拌,倒入模具中,通过真空浸渍使所述聚硼硅氮烷陶瓷先驱体或所述聚碳硅烷陶瓷先驱体与所述ZrO2颗粒气凝胶充分接触、润湿,随后进行水热反应,获得复合湿凝胶;所述复合湿凝胶老化后,经超临界干燥得到所述ZrO2复合气凝胶先驱体。Further, step ( 2 ) comprises the steps of: combining the ZrO particle airgel obtained in step (1) with the polyborosilazane ceramic precursor or the polycarbosilane ceramic precursor, crosslinking agent Stir well after mixing, pour into a mold, make the polyborosilazane ceramic precursor or the polycarbosilane ceramic precursor fully contact and wet with the ZrO2 particle airgel by vacuum impregnation, and then carry out hydrothermal reaction to obtain a composite wet gel; after the composite wet gel is aged, the ZrO 2 composite airgel precursor is obtained by supercritical drying.
进一步地,所述聚硼硅氮烷陶瓷先驱体或所述聚碳硅烷陶瓷先驱体的重均分子量均为 5000-8000g/mol。Further, the weight average molecular weight of the polyborosilazane ceramic precursor or the polycarbosilane ceramic precursor is 5000-8000g/mol.
进一步地,所述ZrO2颗粒气凝胶与所述陶瓷先驱体的质量比为(1~15):(1~10)。Further, the mass ratio of the ZrO 2 particle airgel to the ceramic precursor is (1-15):(1-10).
进一步地,所述ZrO2颗粒气凝胶与所述陶瓷先驱体的混合搅拌时间为1~3h。Further, the mixing and stirring time of the ZrO 2 particle airgel and the ceramic precursor is 1-3 hours.
进一步地,所述水热反应的条件为150-200℃下反应1-6h。Further, the condition of the hydrothermal reaction is to react at 150-200°C for 1-6h.
进一步地,步骤(3)中所述高温裂解的温度为800-1400℃,并且在氮气保护条件下进行。Further, the temperature of the pyrolysis in step (3) is 800-1400°C, and it is carried out under the condition of nitrogen protection.
根据本发明的另一个方面,提供了一种增强隔热二氧化锆复合陶瓷气凝胶,由上述制备方法得到。According to another aspect of the present invention, there is provided a reinforced thermal insulation zirconia composite ceramic airgel obtained by the above preparation method.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的增强隔热二氧化锆复合陶瓷气凝胶及其制备方法,构建了双相陶瓷气凝胶三维网络结构,有效解决现有颗粒气凝胶高温团聚、隔热性能下降的技术瓶颈。以ZrO2颗粒气凝胶作为基体材料,经真空浸渍引入聚硼硅氮烷或聚碳硅烷的陶瓷先驱体作为粘结相,经超临界干燥、高温裂解后,陶瓷先驱体转化为Si-B-C-N或Si-C陶瓷气凝胶粘结于ZrO2颗粒气凝胶表面,形成两相均为陶瓷气凝胶的三维结构材料。复合陶瓷气凝胶中,基体材料与粘结相具有较高的相容性和界面结合力,可以起到应力传递的作用。在裂解条件下,陶瓷先驱体包覆在ZrO2颗粒气凝胶表面,通过改变裂解温度可以调控陶瓷气凝胶的网络结构。三维网络结构构建后,复合陶瓷气凝胶具有一定强度,同时相界面也能够有效传递载荷,赋予材料良好的力学性能;同时两相气凝胶的多级孔结构赋予了材料良好的隔热性能。The enhanced heat-insulating zirconia composite ceramic airgel and the preparation method thereof of the present invention construct a two-phase ceramic airgel three-dimensional network structure, and effectively solve the technical bottlenecks of high-temperature agglomeration and heat-insulation performance degradation of existing particle airgel. Using ZrO2 particle airgel as the matrix material, the ceramic precursor of polyborosilazane or polycarbosilane was introduced by vacuum impregnation as the bonding phase. After supercritical drying and high temperature cracking, the ceramic precursor was transformed into Si-BCN Or Si-C ceramic airgel is bonded to the surface of ZrO 2 particle airgel to form a three-dimensional structure material with both phases being ceramic airgel. In the composite ceramic airgel, the matrix material and the binder phase have high compatibility and interfacial bonding force, which can play the role of stress transmission. Under cracking conditions, ceramic precursors are coated on the surface of ZrO 2 particle airgel, and the network structure of ceramic airgel can be adjusted by changing the cracking temperature. After the construction of the three-dimensional network structure, the composite ceramic airgel has a certain strength, and at the same time, the phase interface can also effectively transfer the load, endowing the material with good mechanical properties; at the same time, the multi-level porous structure of the two-phase airgel endows the material with good thermal insulation performance .
与传统的ZrO2颗粒气凝胶相比,本发明的增强隔热二氧化锆复合陶瓷气凝胶具有宏观块状结构,能够承受的抗压强度为5.32Mpa,且热导率低至0.0437W·m-1K-1,具有优异的力学性能和良好的高温隔热性能,在民用、军事、航空航天等领域具有重要的应用前景。Compared with the traditional ZrO2 particle aerogel, the enhanced thermal insulation zirconia composite ceramic aerogel of the present invention has a macro block structure, can withstand a compressive strength of 5.32Mpa, and a thermal conductivity as low as 0.0437W ·m -1 K -1 , with excellent mechanical properties and good high-temperature heat insulation performance, has important application prospects in civil, military, aerospace and other fields.
附图说明Description of drawings
图1为本发明实施例1-3所制备三维网络结构ZrO2复合气凝胶先驱体以及实施例4-5 所制备增强隔热ZrO2复合陶瓷气凝胶的压缩性能曲线图;Fig. 1 is the three-dimensional network structure ZrO2 composite airgel precursor prepared in Example 1-3 of the present invention and the compression performance curve of the enhanced heat insulation ZrO2 composite ceramic airgel prepared in Example 4-5 ;
图2为本发明实施例1-3所制备增强隔热ZrO2复合陶瓷气凝胶的(a)氮气吸附-脱附及 (b)孔径分布曲线图;Fig. 2 is (a) nitrogen adsorption-desorption and (b) pore size distribution curve diagram of the reinforced thermal insulation ZrO composite ceramic airgel prepared in Examples 1-3 of the present invention;
图3为本发明实施例4所制备增强隔热ZrO2复合陶瓷气凝胶的(a)氮气吸附-脱附及(b) 孔径分布曲线图;Fig. 3 is (a) nitrogen adsorption-desorption and (b) pore size distribution curve diagram of the reinforced thermal insulation ZrO composite ceramic airgel prepared in Example 4 of the present invention;
图4为本发明实施例5所制备增强隔热ZrO2复合陶瓷气凝胶的(a)氮气吸附-脱附及(b) 孔径分布曲线图;Fig. 4 is the (a) nitrogen adsorption-desorption and (b) pore size distribution curve diagram of the reinforced thermal insulation ZrO composite ceramic airgel prepared in Example 5 of the present invention;
图5为本发明实施例1-3所制备三维网络结构ZrO2复合气凝胶先驱体以及实施例4-5 所制备增强隔热ZrO2复合陶瓷气凝胶的热重曲线;Fig. 5 is the thermogravimetric curve of the three - dimensional network structure ZrO composite airgel precursor prepared in Example 1-3 of the present invention and the enhanced heat insulation ZrO composite ceramic airgel prepared in Example 4-5 ;
图6为本发明(a)实施例6,(b)实施例7和(c)实施例4所制备增强隔热ZrO2复合陶瓷气凝胶的SEM图;Fig. 6 is the SEM figure of the present invention (a)
图7为本发明制备机理图以及实施例5所制备增强隔热ZrO2复合陶瓷气凝胶的TEM图;Fig. 7 is the preparation mechanism diagram of the present invention and the TEM diagram of the reinforced heat - insulating ZrO2 composite ceramic airgel prepared in Example 5;
图8为本发明实施例5所制备增强隔热ZrO2复合陶瓷气凝胶的元素面扫描分布图;其中(a)为总图,(b)为Zr元素分布,(c)为Si元素分布,(d)为C元素分布。Fig. 8 is the element surface scanning distribution diagram of the reinforced thermal insulation ZrO2 composite ceramic airgel prepared in Example 5 of the present invention; wherein (a) is the general diagram, (b) is the distribution of Zr elements, and (c) is the distribution of Si elements , (d) is the C element distribution.
具体实施方式detailed description
下面通过具体的实施例和对比例对本发明作进一步的详细描述:Below by specific embodiment and comparative example the present invention will be described in further detail:
实施例1Example 1
(1)通过溶胶-凝胶法制备ZrO2颗粒气凝胶:将8.9g八水氯氧锆加入到100mL 80%质量百分数的乙醇水溶液中,在室温下搅拌1h至混合均匀;在搅拌过程中加入0.712g十六烷基三甲基溴化铵直至溶液变得澄清透明,加入5.3g交联剂环氧丙烷搅拌均匀后倒入模具中,静置得到湿凝胶;湿凝胶在无水乙醇中老化后,经超临界干燥得到ZrO2颗粒气凝胶。( 1 ) Preparation of ZrO2 particle airgel by sol-gel method: add 8.9g zirconium oxychloride octahydrate to
(2)三维网络结构ZrO2复合气凝胶先驱体的制备:将0.76g聚硼硅氮烷溶于四氢呋喃中,搅拌3h,使其充分溶解,取0.608g步骤(1)得到的ZrO2颗粒气凝胶真空浸渍到聚硼硅氮烷中,之后加入0.74g二乙烯基苯,搅拌1h,转入聚四氟乙烯内衬水热釜中,抽真空1h,之后升温到180℃热处理6h,得到复合湿凝胶;复合湿凝胶浸泡到乙醇溶液中老化2天,再经超临界干燥6h,得到三维网络结构的ZrO2复合气凝胶先驱体。其中,聚硼硅氮烷的重均分子量为8000g/mol。( 2 ) Preparation of three-dimensional network structure ZrO2 composite airgel precursor: dissolve 0.76g polyborosilazane in tetrahydrofuran, stir for 3h to fully dissolve, take 0.608g of ZrO2 particles obtained in step ( 1 ) The airgel was vacuum impregnated into polyborosilazane, then added 0.74g of divinylbenzene, stirred for 1h, transferred to a polytetrafluoroethylene-lined hydrothermal kettle, vacuumed for 1h, and then heated to 180°C for 6h. A composite wet gel is obtained; the composite wet gel is soaked in ethanol solution for aging for 2 days, and then supercritically dried for 6 hours to obtain a ZrO 2 composite airgel precursor with a three-dimensional network structure. Wherein, the weight average molecular weight of polyborosilazane is 8000 g/mol.
实施例2Example 2
按照实施例1的方法制备三维网络结构的ZrO2复合气凝胶先驱体,其区别仅在于步骤 (2)中ZrO2颗粒气凝胶的质量为0.76g。The ZrO 2 composite airgel precursor with a three-dimensional network structure was prepared according to the method in Example 1, the only difference being that the mass of the ZrO 2 particle airgel in step (2) was 0.76 g.
实施例3Example 3
按照实施例1的方法制备三维网络结构的ZrO2复合气凝胶先驱体,其区别仅在于步骤 (2)中ZrO2颗粒气凝胶的质量为0.912g。The ZrO 2 composite airgel precursor with a three-dimensional network structure was prepared according to the method in Example 1, the only difference being that the mass of the ZrO 2 particle airgel in step (2) was 0.912 g.
实施例4Example 4
按照实施例2的方法制备三维网络结构的ZrO2复合气凝胶先驱体,之后进行步骤(3);According to the method for embodiment 2 , prepare the ZrO of three-dimensional network structure Composite airgel precursor, carry out step (3) afterwards;
(3)增强隔热ZrO2复合陶瓷气凝胶的制备:将步骤(2)得到的三维网络结构的ZrO2复合气凝胶先驱体在1200℃和氮气保护条件下高温裂解1h,得到增强隔热ZrO2复合陶瓷气凝胶。(3) Preparation of ZrO 2 composite ceramic airgel with enhanced thermal insulation: the ZrO 2 composite airgel precursor with three-dimensional network structure obtained in step (2) was pyrolyzed at 1200 ° C for 1 h under the condition of nitrogen protection, and the reinforced insulation was obtained. Thermal ZrO2 composite ceramic airgel.
实施例5Example 5
(1)通过溶胶-凝胶法制备ZrO2颗粒气凝胶:将6g八水氯氧锆加入到100mL 80%质量百分数的乙醇水溶液中,在室温下搅拌1h至混合均匀;在搅拌过程中加入0.5g十六烷基三甲基溴化铵直至溶液变得澄清透明,加入6g交联剂环氧丙烷搅拌均匀后倒入模具中,静置得到湿凝胶;湿凝胶在无水乙醇中老化后,经超临界干燥得到ZrO2颗粒气凝胶。( 1 ) Preparation of ZrO2 particle airgel by sol-gel method: add 6g of zirconium oxychloride octahydrate to 100mL of 80% by mass ethanol aqueous solution, stir at room temperature for 1h until uniform; 0.5g of cetyltrimethylammonium bromide until the solution becomes clear and transparent, add 6g of cross-linking agent propylene oxide and stir evenly, pour it into the mold, and let it stand to obtain a wet gel; the wet gel is dissolved in absolute ethanol After aging, ZrO2 particle aerogels were obtained by supercritical drying.
(2)三维网络结构ZrO2复合气凝胶先驱体的制备:将0.756g聚碳硅烷溶于7.558g四氢呋喃中,搅拌1h,使其充分溶解,取0.756g步骤1)得到的ZrO2颗粒气凝胶真空浸渍到聚碳硅烷中,之后加入0.65g二乙烯基苯,搅拌3h,转入聚四氟乙烯内衬水热釜中,抽真空1h,之后升温到150℃热处理5h,得到复合湿凝胶;复合湿凝胶浸泡到乙醇溶液中老化2天,再经超临界干燥6h,得到三维网络结构ZrO2复合气凝胶先驱体。其中,聚碳硅烷的重均分子量为5000g/mol。(2) Preparation of three-dimensional network structure ZrO 2 composite airgel precursor: Dissolve 0.756g of polycarbosilane in 7.558g of tetrahydrofuran, stir for 1h to fully dissolve, take 0.756g of ZrO 2 particles obtained in step 1) The gel was vacuum-impregnated into polycarbosilane, then added 0.65g of divinylbenzene, stirred for 3 hours, transferred to a polytetrafluoroethylene-lined hydrothermal kettle, vacuumed for 1 hour, and then heated to 150°C for 5 hours to obtain a composite wet Gel; the composite wet gel was soaked in ethanol solution for aging for 2 days, and then supercritically dried for 6 hours to obtain a three-dimensional network structure ZrO 2 composite airgel precursor. Wherein, the weight average molecular weight of polycarbosilane is 5000 g/mol.
(3)增强隔热ZrO2复合陶瓷气凝胶的制备:将步骤(2)得到的三维网络结构ZrO2复合气凝胶先驱体在1200℃氮气保护条件下高温裂解1h,得到增强隔热ZrO2复合陶瓷气凝胶。(3) Preparation of enhanced thermal insulation ZrO 2 composite ceramic airgel: the three-dimensional network structure ZrO 2 composite airgel precursor obtained in step (2) was pyrolyzed at 1200 ° C for 1 h under nitrogen protection to obtain enhanced thermal insulation ZrO 2 composite ceramic airgel.
实施例6Example 6
按照实施例2的方法制备三维网络结构的ZrO2复合气凝胶先驱体,之后进行步骤(3);According to the method for embodiment 2 , prepare the ZrO of three-dimensional network structure Composite airgel precursor, carry out step (3) afterwards;
(3)增强隔热ZrO2复合陶瓷气凝胶的制备:将步骤(2)得到的三维网络结构的ZrO2复合气凝胶先驱体在800℃氮气保护条件下高温裂解1h,得到增强隔热ZrO2复合陶瓷气凝胶。(3) Preparation of ZrO 2 composite ceramic airgel with enhanced thermal insulation: the precursor of ZrO 2 composite airgel with a three-dimensional network structure obtained in step (2) was pyrolyzed at 800°C for 1 hour under nitrogen protection to obtain enhanced thermal insulation ZrO2 composite ceramic airgel.
实施例7Example 7
按照实施例2的方法制备三维网络结构的ZrO2复合气凝胶先驱体,之后进行步骤(3);According to the method for embodiment 2 , prepare the ZrO of three-dimensional network structure Composite airgel precursor, carry out step (3) afterwards;
(3)增强隔热ZrO2复合陶瓷气凝胶的制备:将步骤(2)得到的三维网络结构的ZrO2复合气凝胶先驱体在1000℃氮气保护条件下高温裂解1h,得到增强隔热ZrO2复合陶瓷气凝胶。(3) Preparation of ZrO 2 composite ceramic airgel with enhanced thermal insulation: the ZrO 2 composite airgel precursor with three-dimensional network structure obtained in step (2) was pyrolyzed at 1000°C under nitrogen protection for 1 hour to obtain enhanced thermal insulation ZrO2 composite ceramic airgel.
实施例8Example 8
按照实施例2的方法制备三维网络结构的ZrO2复合气凝胶先驱体,之后进行步骤(3);According to the method for embodiment 2 , prepare the ZrO of three-dimensional network structure Composite airgel precursor, carry out step (3) afterwards;
(3)增强隔热ZrO2复合陶瓷气凝胶的制备:将步骤(2)得到的三维网络结构的ZrO2复合气凝胶先驱体在1400℃氮气保护条件下高温裂解1h,得到增强隔热ZrO2复合陶瓷气凝胶。(3) Preparation of ZrO 2 composite ceramic airgel with enhanced thermal insulation: the ZrO 2 composite airgel precursor with three-dimensional network structure obtained in step (2) was pyrolyzed at 1400°C under nitrogen protection for 1 hour to obtain enhanced thermal insulation ZrO2 composite ceramic airgel.
实施例9Example 9
(1)通过溶胶-凝胶法制备ZrO2颗粒气凝胶:将15g八水氯氧锆加入到100mL 80%质量百分数的乙醇水溶液中,在室温下搅拌1h至混合均匀。在搅拌过程中加入2g十六烷基三甲基溴化铵直至溶液变得澄清透明,加入1g交联剂环氧丙烷搅拌均匀后倒入模具中,静置得到湿凝胶;湿凝胶在无水乙醇中老化后经超临界干燥得到ZrO2颗粒气凝胶。(1) Preparation of ZrO 2 particle airgel by sol-gel method: 15g of zirconyl chloride octahydrate was added to 100mL of 80% by mass ethanol aqueous solution, stirred at room temperature for 1h until uniformly mixed. Add 2g of cetyltrimethylammonium bromide until the solution becomes clear and transparent during the stirring process, add 1g of crosslinking agent propylene oxide and stir evenly, pour it into the mold, and let it stand to obtain a wet gel; After aging in absolute ethanol, ZrO2 particle aerogels were obtained by supercritical drying.
(2)三维网络结构ZrO2复合气凝胶先驱体的制备:将0.756g聚碳硅烷溶于7.558g四氢呋喃中,搅拌1h,使其充分溶解,取0.756g步骤1)得到的ZrO2颗粒气凝胶真空浸渍到聚碳硅烷中,之后加入0.65g二乙烯基苯,搅拌2h,转入聚四氟乙烯内衬水热釜中,抽真空1h,之后升温到200℃热处理1h,得到复合湿凝胶,;复合湿凝胶浸泡到乙醇溶液中老化2天,再经超临界干燥6h,得到三维网络结构ZrO2复合气凝胶先驱体。其中,聚碳硅烷的重均分子量为7000g/mol。(2) Preparation of three-dimensional network structure ZrO 2 composite airgel precursor: Dissolve 0.756g of polycarbosilane in 7.558g of tetrahydrofuran, stir for 1h to fully dissolve, take 0.756g of ZrO 2 particles obtained in step 1) The gel was vacuum-impregnated into polycarbosilane, then added 0.65g of divinylbenzene, stirred for 2 hours, transferred to a polytetrafluoroethylene-lined hydrothermal kettle, vacuumed for 1 hour, and then heated to 200°C for 1 hour to obtain a composite wet Gel; the composite wet gel was soaked in ethanol solution and aged for 2 days, and then dried by supercritical for 6 hours to obtain a three-dimensional network structure ZrO 2 composite airgel precursor. Wherein, the weight average molecular weight of polycarbosilane is 7000 g/mol.
(3)增强隔热ZrO2复合陶瓷气凝胶的制备:将步骤(2)得到的三维网络结构ZrO2复合气凝胶先驱体在1200℃氮气保护条件下高温裂解1h,得到增强隔热ZrO2复合陶瓷气凝胶。(3) Preparation of enhanced thermal insulation ZrO 2 composite ceramic airgel: the three-dimensional network structure ZrO 2 composite airgel precursor obtained in step (2) was pyrolyzed at 1200 ° C for 1 h under nitrogen protection to obtain enhanced thermal insulation ZrO 2 composite ceramic airgel.
性能测试结果:Performance test results:
采用力学试验机(FL5504)测定材料的抗压强度,图1为本发明实施例1-3所制备三维网络结构的ZrO2复合气凝胶先驱体以及实施例4-5所制备增强隔热ZrO2复合陶瓷气凝胶的压缩性能曲线图。从测试结果可知,经高温裂解后,陶瓷气凝胶的力学性能相比于气凝胶先驱体显著增强。这是由于随着温度升高,有机物逐渐分解,材料发生陶瓷化转变,陶瓷先驱体聚合物逐渐从有机物转变为SiBCN、SiC等陶瓷材料,使气凝胶的内部结构逐渐致密,孔隙率逐渐降低,故而力学强度逐渐增高。实施例4和实施例5在1200℃的裂解温度下分别得到SiBCN/ZrO2和SiC/ZrO2复合气凝胶,其抗压强度最大值分别为5.32MPa 和4.71MPa,由此可知以聚硼硅氮烷为先驱体粘结剂得到的复合气凝胶具有更高的力学强度。Adopt mechanical testing machine (FL5504) to measure the compressive strength of material, Fig. 1 is the ZrO of three-dimensional network structure prepared by the embodiment of the present invention Composite airgel precursor and embodiment 4-5 prepare the enhanced heat-insulating ZrO 2 Compression performance curves of composite ceramic airgel. It can be seen from the test results that after pyrolysis, the mechanical properties of the ceramic airgel are significantly enhanced compared with the airgel precursor. This is because as the temperature rises, the organic matter gradually decomposes, the material undergoes ceramic transformation, and the ceramic precursor polymer gradually changes from organic matter to SiBCN, SiC and other ceramic materials, making the internal structure of the airgel gradually denser and the porosity gradually reduced. , so the mechanical strength gradually increases. In Example 4 and Example 5, SiBCN/ZrO 2 and SiC/ZrO 2 composite aerogels were respectively obtained at a cracking temperature of 1200°C, and the maximum compressive strengths were 5.32MPa and 4.71MPa respectively. The composite airgel obtained with silazane as the precursor binder has higher mechanical strength.
采用北京贝士德仪器科技有限公司3H-2000PS1型比表面积及孔径测试仪对陶瓷气凝胶试样进行测试。测试前先将气凝胶试样在真空条件于150℃干燥3h,以便将吸附于试样的杂质以及空气中的水分子去除掉。图2为本发明实施例1-3所制备三维网络结构ZrO2复合气凝胶先驱体的(a)氮气吸附-脱附曲线及(b)孔径分布曲线图。由图2可知,试样均具有H3滞后环的IV型等温线,表明材料具有介孔结构。实施例2具有最高的比表面积,为812.646m2 g-1,平均孔直径为17.046nm。由此可知,陶瓷先驱体粘结剂与ZrO2颗粒气凝胶的质量比为1:1时比表面积最高,得到孔结构良好的三维复合气凝胶。图3和图4分别为本发明实施例4和实施例5所制备增强隔热ZrO2复合陶瓷气凝胶的(a)氮气吸附- 脱附曲线及(b)孔径分布曲线图,由图3和图4可知,试样在1200℃裂解后得到的陶瓷复合气凝胶的N2吸附/解吸等温线仍为具有H3滞后环的IV型等温线,表面样品仍具有介孔结构,表1列举了实施例1-5的BET比表面积数值,从结果中能够明显看出,陶瓷化后样品的比表面积下降明显,且密度增加,表明陶瓷化后气凝胶内部孔结构变致密,这与力学性能相互印证。The ceramic airgel samples were tested with a 3H-2000PS1 specific surface area and pore diameter tester from Beijing Best Instrument Technology Co., Ltd. Before the test, the airgel sample was dried under vacuum at 150°C for 3 hours, so as to remove the impurities adsorbed on the sample and the water molecules in the air. Fig. 2 is (a) nitrogen adsorption-desorption curve and (b) pore size distribution curve of the three-dimensional network structure ZrO 2 composite airgel precursor prepared in Examples 1-3 of the present invention. It can be seen from Fig. 2 that all the samples have type IV isotherms of H 3 hysteresis loop, indicating that the material has a mesoporous structure. Example 2 has the highest specific surface area of 812.646m 2 g -1 and an average pore diameter of 17.046nm. It can be seen that the specific surface area is the highest when the mass ratio of ceramic precursor binder to ZrO2 particle airgel is 1 :1, and a three-dimensional composite airgel with good pore structure is obtained. Fig. 3 and Fig. 4 are the (a) nitrogen adsorption-desorption curve and (b) pore size distribution curve figure of (a) nitrogen adsorption-desorption curve and (b) pore size distribution curve of the prepared reinforced heat insulation ZrO of the embodiment 5 of the present invention and
使用热重分析仪器(TG/DTA,Q600)在氮气气氛中以20℃/min的升温速率,从室温升至1000℃,对样品进行热稳定性分析。图5为本发明实施例1-3所制备三维网络结构 ZrO2复合气凝胶先驱体以及实施例4-5所制备增强隔热ZrO2复合陶瓷气凝胶的热重曲线,由热重曲线可知,对于实施例1-3,样品在180℃时,质量有少量损失,这主要是由水分、残留溶剂和低分子量物质的挥发引起的。当温度在180-550℃时,先驱体有机物开始分解,温度高于550℃时分解速度达到最大,表明体系中发生大量分子链的断裂与重排,碳氢组分迅速分解,放出大量小分子气体,发生陶瓷化转变。温度高于700℃时,复合气凝胶先驱体的热解速度变缓,最终形成陶瓷复合气凝胶。对比而言,实施例4和实施例5的热重曲线质量损失非常小,这主要是由于这两个样品已经进行了热裂解处理,形成了陶瓷复合气凝胶,因此几乎没有有机物的分解发生,且进一步表明本发明得到的陶瓷复合气凝胶具有良好的高温热稳定性。Using a thermogravimetric analysis instrument (TG/DTA, Q600) in a nitrogen atmosphere at a heating rate of 20 °C/min, from room temperature to 1000 °C, the thermal stability of the sample was analyzed. Fig. 5 is the thermogravimetric curve of the three - dimensional network structure ZrO2 composite airgel precursor prepared by the embodiment 1-3 of the present invention and the reinforced heat insulation ZrO2 composite ceramic airgel prepared by the embodiment 4-5, by the thermogravimetric curve It can be seen that for Examples 1-3, when the sample is at 180°C, there is a small amount of mass loss, which is mainly caused by the volatilization of moisture, residual solvents and low molecular weight substances. When the temperature is 180-550°C, the precursor organic matter begins to decompose, and the decomposition rate reaches the maximum when the temperature is higher than 550°C, indicating that a large number of molecular chains are broken and rearranged in the system, and the hydrocarbon components are decomposed rapidly, releasing a large number of small molecules. gas, a ceramic transformation occurs. When the temperature is higher than 700 °C, the pyrolysis rate of the composite airgel precursor slows down, and finally the ceramic composite airgel is formed. In contrast, the mass loss of the thermogravimetric curves of Example 4 and Example 5 is very small, which is mainly due to the fact that these two samples have been subjected to thermal cracking to form a ceramic composite airgel, so there is almost no decomposition of organic matter. , and further shows that the ceramic composite airgel obtained in the present invention has good high temperature thermal stability.
使用热导率测量仪(TC 3000E,XIA TECH,CHN)对样品进行热导率测试,工作电流范围为0-10mA。实施例1-3的导热系数数值范围在0.0344-0.0358W m-1K-1,实施例4 导热系数为0.0437W m-1K-1,实施例5导热系数为0.053W m-1K-1,相应结果列于表1中。由此可知,未经高温裂解的气凝胶具有更低的热导率,而裂解后形成的陶瓷气凝胶其热导率有所升高,这主要是由于气凝胶在陶瓷化过程中结构变致密的原因。但是总体来看,得到的复合陶瓷气凝胶仍然具有很好的隔热性能。Use a thermal conductivity measuring instrument (TC 3000E, XIA TECH, CHN) to test the thermal conductivity of the sample, and the working current range is 0-10mA. The thermal conductivity of Examples 1-3 ranges from 0.0344-0.0358W m -1 K -1 , the thermal conductivity of Example 4 is 0.0437W m -1 K -1 , and the thermal conductivity of Example 5 is 0.053W m -1 K -1 1 , and the corresponding results are listed in Table 1. It can be seen that the thermal conductivity of the airgel without pyrolysis is lower, and the thermal conductivity of the ceramic airgel formed after pyrolysis is increased, which is mainly due to the fact that the airgel is ceramicized during the The reason for the denser structure. But overall, the obtained composite ceramic airgel still has good thermal insulation performance.
表1Table 1
采用日本电子株式会社SM-7800F型超高分辨热场发射扫描电镜对样品进行形貌分析,图6为本发明(a)实施例6,(b)实施例7和(c)实施例4所制备增强隔热ZrO2复合陶瓷气凝胶的SEM图。从图6中可知,随着裂解温度的提高,复合气凝胶的孔结构逐渐致密,表明陶瓷化转变更加完全,但陶瓷化产物仍为高度多孔结构,复合陶瓷气凝胶保留了介孔材料的孔结构。Adopt SM-7800F type ultra-high resolution thermal field emission scanning electron microscope of Japan Electronics Co., Ltd. to carry out morphology analysis on the sample, and Fig. 6 shows (a)
采用FEVTECNAIG2F 20型透射电子显微镜(TEM)对实施例5进行透射形貌分析,图7为本发明制备机理图以及实施例5的TEM形貌图,相应的面扫描元素分布图为图8,其中(a)(b)(c)分别为Zr元素Si元素和C元素。从结果中可知,ZrO2陶瓷颗粒均匀地分布在非晶态SiC陶瓷基体中。
对其余实施例所制备的增强隔热ZrO2复合陶瓷气凝胶的力学性能、比表面积、密度、热导率、形貌等进行研究,得到与上述相类似的结果。The mechanical properties, specific surface area, density, thermal conductivity, and morphology of the reinforced heat-insulating ZrO 2 composite ceramic airgel prepared in the remaining examples were studied, and results similar to those mentioned above were obtained.
尽管上面对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离发明宗旨和权利要求所保护的范围情况下,还可以作出很多形式的具体变换,这些均属于本发明的保护范围之内。Although the preferred embodiment of the present invention has been described above, the present invention is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative and not restrictive. Under the inspiration of the invention, without departing from the gist of the invention and the scope of protection of the claims, many forms of specific changes can be made, and these all belong to the scope of protection of the present invention.
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