CN114573317A - Foamed porous ultrahigh water material and preparation method thereof - Google Patents
Foamed porous ultrahigh water material and preparation method thereof Download PDFInfo
- Publication number
- CN114573317A CN114573317A CN202210304130.9A CN202210304130A CN114573317A CN 114573317 A CN114573317 A CN 114573317A CN 202210304130 A CN202210304130 A CN 202210304130A CN 114573317 A CN114573317 A CN 114573317A
- Authority
- CN
- China
- Prior art keywords
- mixture
- foaming agent
- sodium
- water
- foamed porous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 162
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 104
- 238000002360 preparation method Methods 0.000 title abstract description 30
- 239000004088 foaming agent Substances 0.000 claims abstract description 47
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 239000004568 cement Substances 0.000 claims abstract description 29
- 239000002270 dispersing agent Substances 0.000 claims abstract description 27
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 24
- 239000010440 gypsum Substances 0.000 claims abstract description 23
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 23
- 239000003245 coal Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000005065 mining Methods 0.000 claims abstract description 18
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims abstract description 14
- 235000011941 Tilia x europaea Nutrition 0.000 claims abstract description 14
- -1 alkali metal salt Chemical class 0.000 claims abstract description 14
- 239000004571 lime Substances 0.000 claims abstract description 14
- 239000012615 aggregate Substances 0.000 claims abstract description 11
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 11
- 239000006260 foam Substances 0.000 claims abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims abstract 4
- 239000000203 mixture Substances 0.000 claims description 99
- 235000002639 sodium chloride Nutrition 0.000 claims description 23
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- 239000004094 surface-active agent Substances 0.000 claims description 10
- 239000010881 fly ash Substances 0.000 claims description 9
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 229920005610 lignin Polymers 0.000 claims description 8
- 229920000609 methyl cellulose Polymers 0.000 claims description 8
- 239000001923 methylcellulose Substances 0.000 claims description 8
- 239000011780 sodium chloride Substances 0.000 claims description 8
- PQUCIEFHOVEZAU-UHFFFAOYSA-N Diammonium sulfite Chemical compound [NH4+].[NH4+].[O-]S([O-])=O PQUCIEFHOVEZAU-UHFFFAOYSA-N 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 7
- 229920003063 hydroxymethyl cellulose Polymers 0.000 claims description 7
- 229940031574 hydroxymethyl cellulose Drugs 0.000 claims description 7
- 229920000136 polysorbate Polymers 0.000 claims description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 6
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 6
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims description 6
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 claims description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 6
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 6
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 6
- 235000011151 potassium sulphates Nutrition 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 6
- 159000000000 sodium salts Chemical class 0.000 claims description 6
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 6
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 5
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 5
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 5
- 150000004645 aluminates Chemical class 0.000 claims description 5
- 229920003086 cellulose ether Polymers 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 5
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 5
- AOSFMYBATFLTAQ-UHFFFAOYSA-N 1-amino-3-(benzimidazol-1-yl)propan-2-ol Chemical compound C1=CC=C2N(CC(O)CN)C=NC2=C1 AOSFMYBATFLTAQ-UHFFFAOYSA-N 0.000 claims description 4
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 4
- 239000011398 Portland cement Substances 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 229940037003 alum Drugs 0.000 claims description 4
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 4
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 4
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims description 4
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims description 4
- 239000001103 potassium chloride Substances 0.000 claims description 4
- 235000011164 potassium chloride Nutrition 0.000 claims description 4
- 229920005552 sodium lignosulfonate Polymers 0.000 claims description 4
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims description 3
- 239000005997 Calcium carbide Substances 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- 229920001732 Lignosulfonate Polymers 0.000 claims description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 3
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 3
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 3
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 3
- 239000007800 oxidant agent Substances 0.000 claims description 3
- 239000011736 potassium bicarbonate Substances 0.000 claims description 3
- 235000015497 potassium bicarbonate Nutrition 0.000 claims description 3
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims description 3
- DJEHXEMURTVAOE-UHFFFAOYSA-M potassium bisulfite Chemical compound [K+].OS([O-])=O DJEHXEMURTVAOE-UHFFFAOYSA-M 0.000 claims description 3
- 229940099427 potassium bisulfite Drugs 0.000 claims description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 3
- 235000011181 potassium carbonates Nutrition 0.000 claims description 3
- 235000010259 potassium hydrogen sulphite Nutrition 0.000 claims description 3
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims description 3
- BHZRJJOHZFYXTO-UHFFFAOYSA-L potassium sulfite Chemical compound [K+].[K+].[O-]S([O-])=O BHZRJJOHZFYXTO-UHFFFAOYSA-L 0.000 claims description 3
- 235000019252 potassium sulphite Nutrition 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 235000017550 sodium carbonate Nutrition 0.000 claims description 3
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 3
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims description 3
- 235000010344 sodium nitrate Nutrition 0.000 claims description 3
- 239000004317 sodium nitrate Substances 0.000 claims description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 3
- 235000011152 sodium sulphate Nutrition 0.000 claims description 3
- 235000010265 sodium sulphite Nutrition 0.000 claims description 3
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 claims description 3
- 239000002910 solid waste Substances 0.000 claims description 3
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims description 2
- 125000001453 quaternary ammonium group Chemical group 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
- 150000002697 manganese compounds Chemical class 0.000 claims 1
- 239000003381 stabilizer Substances 0.000 claims 1
- 150000003839 salts Chemical class 0.000 abstract description 6
- 235000010981 methylcellulose Nutrition 0.000 description 7
- 229920005646 polycarboxylate Polymers 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 239000008030 superplasticizer Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920001213 Polysorbate 20 Polymers 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- LWZFANDGMFTDAV-BURFUSLBSA-N [(2r)-2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-BURFUSLBSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- DGVVJWXRCWCCOD-UHFFFAOYSA-N naphthalene;hydrate Chemical compound O.C1=CC=CC2=CC=CC=C21 DGVVJWXRCWCCOD-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 235000011067 sorbitan monolaureate Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
- E21F15/005—Methods or devices for placing filling-up materials in underground workings characterised by the kind or composition of the backfilling material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00017—Aspects relating to the protection of the environment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00724—Uses not provided for elsewhere in C04B2111/00 in mining operations, e.g. for backfilling; in making tunnels or galleries
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mining & Mineral Resources (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明涉及填充材料技术领域,具体而言,涉及泡沫状多孔超高水材料及其制备方法。泡沫状多孔超高水材料的原料质量比为(95‑98):(0.1‑1):(0.5‑2):(0.1‑2)的水泥、碱金属盐、减水剂和分散剂和质量比为(0.1‑2):(0.5‑5)的起泡剂和造泡剂A;形成乙料的原料包括质量比为(10‑50):(10‑50):(10‑40)的石膏、石灰和骨料和质量比为(0.1‑2):(0.5‑10):(0.1‑5)的造泡剂B、分散剂和速凝剂。该泡沫状多孔超高水材料具有蜂窝状的多孔结构,其整体呈现为泡沫状,能吸附可溶性盐和气体,且该超高水材料抗压能力强,可以有效用于煤矿开采过程中的填充。The invention relates to the technical field of filling materials, in particular to a foamed porous ultra-high water material and a preparation method thereof. The raw material mass ratio of the foamed porous ultra-high water material is (95-98): (0.1-1): (0.5-2): (0.1-2) cement, alkali metal salt, water reducer and dispersant and the mass Foaming agent and foaming agent A whose ratio is (0.1-2): (0.5-5); the raw materials that form material B include those whose mass ratio is (10-50): (10-50): (10-40). Gypsum, lime and aggregate and foaming agent B, dispersing agent and quick-setting agent with a mass ratio of (0.1-2):(0.5-10):(0.1-5). The foam-like porous ultra-high water material has a honeycomb-like porous structure, which is in a foam shape as a whole, can absorb soluble salt and gas, and the ultra-high water material has strong compressive capacity, and can be effectively used for filling in the process of coal mining. .
Description
技术领域technical field
本发明涉及填充材料技术领域,具体而言,涉及泡沫状多孔超高水材料及其制备方法。The invention relates to the technical field of filling materials, in particular to a foamed porous ultra-high water material and a preparation method thereof.
背景技术Background technique
充填开采是煤矿开采的一种重要的开采工艺,而充填材料则是该工艺的核心。目前,应用于充填开采的充填材料主要有煤矸石、粉煤灰、胶凝膏体、尾矿砂浆和超高水填充材料等。超高水充填材料是近年来开发的一种新型材料,它具有工艺简单、成本低廉、物化性能可调可控等优点,因而受到广大煤炭企业的青睐。超高水充填材料是指水灰比大于6.5:1,水体积大于95%的一种材料。Backfill mining is an important mining process in coal mining, and backfill material is the core of the process. At present, the filling materials used in backfill mining mainly include coal gangue, fly ash, cementitious paste, tailings mortar and ultra-high water filling materials. Ultra-high water filling material is a new type of material developed in recent years. It has the advantages of simple process, low cost, adjustable and controllable physical and chemical properties, etc., so it is favored by the majority of coal enterprises. Ultra-high water filling material refers to a material with a water-cement ratio greater than 6.5:1 and a water volume greater than 95%.
现在,在煤矿开采过程中所产生的矿井水、选煤废水等普遍带有可溶性无机盐、含硫化合物,而且普遍呈酸性。另一方面,地下矿层含有甲烷、二氧化硫、硫化氢、一氧化碳、瓦斯等有毒有害气体,这不仅给开采作业工人带来极大身心危害,而且对矿区周边环境产生严重的生态环境污染。而现有技术的超高水填充材料物实心无孔材料,其仅能实现填充,无法吸附煤矿开采过程中的可溶性盐和气体等,反而使得这些物质在煤矿区内不断堆积,不利于煤矿的开采,容易发生安全事故。Now, mine water and coal preparation wastewater produced in the process of coal mining generally contain soluble inorganic salts and sulfur-containing compounds, and are generally acidic. On the other hand, the underground mines contain methane, sulfur dioxide, hydrogen sulfide, carbon monoxide, gas and other toxic and harmful gases, which not only bring great physical and mental harm to the mining workers, but also cause serious ecological environmental pollution to the surrounding environment of the mining area. However, the ultra-high water filling material in the prior art is a solid non-porous material, which can only achieve filling and cannot absorb the soluble salts and gases in the coal mining process. Mining is prone to safety accidents.
鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供泡沫状多孔超高水材料及其制备方法。该泡沫状多孔超高水材料具有蜂窝状的多孔结构,其整体呈现为泡沫状,能吸附可溶性盐和气体,且该超高水材料抗压能力强,可以有效用于煤矿开采过程中的填充。The purpose of the present invention is to provide a foamed porous ultra-high water material and a preparation method thereof. The foam-like porous ultra-high water material has a honeycomb-like porous structure, which is in a foam shape as a whole, can absorb soluble salt and gas, and the ultra-high water material has strong compressive capacity, and can be effectively used for filling in the process of coal mining. .
本发明是这样实现的:The present invention is realized in this way:
第一方面,本发明提供一种泡沫状多孔超高水材料,其原料包括质量比为1:(1-2)的甲料和乙料;In a first aspect, the present invention provides a foamed porous ultra-high water material, the raw materials of which include material A and material B with a mass ratio of 1:(1-2);
形成所述甲料的原料包括:质量比为1:(6-15)的第一混合料和第二混合料,其中,形成所述第一混合料的原料包括质量比为(95-98):(0.1-1):(0.5-2):(0.1-2)的水泥、碱金属盐、减水剂和分散剂;形成所述第二混合料的原料包括质量比为(0.1-2):(0.5-5)的起泡剂和造泡剂A;The raw materials for forming the first mixture include: a first mixture and a second mixture with a mass ratio of 1:(6-15), wherein the raw materials for forming the first mixture include a mass ratio of (95-98) : (0.1-1): (0.5-2): (0.1-2) cement, alkali metal salt, water reducing agent and dispersant; the raw materials for forming the second mixture include a mass ratio of (0.1-2) : (0.5-5) foaming agent and foaming agent A;
形成所述乙料的原料包括:质量比为1:(6-15)的第三混合料和第四混合料,其中,形成所述第三混合料的原料包括质量比为(10-50):(10-50):(10-40)的石膏、石灰和骨料;形成所述第四混合料的原料包括质量比为(0.1-2):(0.5-10):(0.1-5)的造泡剂B、分散剂和速凝剂。The raw materials for forming the B material include: the third mixture and the fourth mixture with a mass ratio of 1:(6-15), wherein the raw materials for forming the third mixture include a mass ratio of (10-50) : (10-50): (10-40) gypsum, lime and aggregate; the raw materials for forming the fourth mixture include mass ratio of (0.1-2): (0.5-10): (0.1-5) Foaming agent B, dispersing agent and accelerator.
在可选的实施方式中,形成所述第二混合料和所述第四混合料的原料分别还包括水;In an optional embodiment, the raw materials for forming the second mixture and the fourth mixture respectively further comprise water;
优选地,所述起泡剂、所述造泡剂A和所述水的质量比为(0.1-2):(0.5-5):(93-99);Preferably, the mass ratio of the foaming agent, the foaming agent A and the water is (0.1-2):(0.5-5):(93-99);
优选地,所述造泡剂B、所述分散剂、所述速凝剂和所述水的质量比为(0.1-2):(0.5-10):(0.1-5):(90-99)。Preferably, the mass ratio of the foaming agent B, the dispersing agent, the setting accelerator and the water is (0.1-2):(0.5-10):(0.1-5):(90-99) ).
在可选的实施方式中,所述水泥包括铝基水泥和硅酸盐水泥中的至少一种;In an optional embodiment, the cement includes at least one of aluminum-based cement and Portland cement;
优选地,所述铝基水泥包括铝酸盐、硫铝酸盐和铁铝酸盐中的至少一种。Preferably, the aluminum-based cement includes at least one of aluminates, sulfoaluminates and iron aluminates.
在可选的实施方式中,所述碱金属盐包括钠盐和钾盐中的至少一种;In an optional embodiment, the alkali metal salt includes at least one of a sodium salt and a potassium salt;
优选地,所述钠盐包括氯化钠、硫酸钠和硝酸钠中的至少一种;Preferably, the sodium salt includes at least one of sodium chloride, sodium sulfate and sodium nitrate;
优选地,所述钾盐包括氯化钾、硫酸钾和硫酸钾中的至少一种。Preferably, the potassium salt includes at least one of potassium chloride, potassium sulfate and potassium sulfate.
在可选的实施方式中,所述减水剂包括聚羧酸系减水剂和萘系减水剂中的至少一种;In an optional embodiment, the water-reducing agent includes at least one of a polycarboxylic acid-based water-reducing agent and a naphthalene-based water-reducing agent;
优选地,所述分散剂包括纤维素醚类分散剂;Preferably, the dispersant includes a cellulose ether dispersant;
优选地,所述纤维素醚类分散剂包括甲基纤维素、羟甲基纤维素、羟乙基纤维素和羟丙基纤维素中的至少一种。Preferably, the cellulose ether-based dispersant includes at least one of methyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl cellulose.
在可选的实施方式中,所述起泡剂包括磺酸钠表面活性剂、季铵盐表面活性剂、吐温和司班中的至少一种;In an optional embodiment, the foaming agent includes at least one of sodium sulfonate surfactant, quaternary ammonium salt surfactant, Tween and Span;
优选地,所述磺酸钠表面活性剂包括十二烷基磺酸钠和十二烷基苯磺酸钠,所述季铵盐表面活性剂包括十六烷基三甲基氯化铵和十六烷基三甲基溴化铵,Preferably, the sodium sulfonate surfactant includes sodium dodecyl sulfonate and sodium dodecyl benzene sulfonate, and the quaternary ammonium salt surfactant includes cetyltrimethylammonium chloride and ten Hexaalkyltrimethylammonium bromide,
在可选的实施方式中,所述造泡剂A包括亚硫酸盐、碳酸氢盐、碳酸盐、金属粉末、氧化剂和碳化物中的至少一种;In an optional embodiment, the foaming agent A includes at least one of sulfites, bicarbonates, carbonates, metal powders, oxidants and carbides;
优选地,所述造泡剂A包括亚硫酸钠、亚硫酸钾、亚硫酸铵、亚硫酸氢钠、亚硫酸氢钾、亚硫酸氢铵、碳酸氢钾、碳酸氢钠、碳酸钾、碳酸钠、双氧水、铝粉、铁粉、锰粉、锌粉和电石中的至少一种。Preferably, the foaming agent A includes sodium sulfite, potassium sulfite, ammonium sulfite, sodium bisulfite, potassium bisulfite, ammonium bisulfite, potassium bicarbonate, sodium bicarbonate, potassium carbonate, sodium carbonate, hydrogen peroxide , at least one of aluminum powder, iron powder, manganese powder, zinc powder and calcium carbide.
在可选的实施方式中,所述石膏包括纯石膏、脱硫石膏、磷石膏和氟石膏中的至少一种;In an optional embodiment, the gypsum includes at least one of pure gypsum, desulfurized gypsum, phosphogypsum and fluorogypsum;
优选地,所述骨料包括粉煤灰、煤矸石和无机建筑固体废弃物中的至少一种。Preferably, the aggregate comprises at least one of fly ash, coal gangue and inorganic construction solid waste.
在可选的实施方式中,所述造泡剂B包括铝类化合物和锰类化合物中的至少一种;In an optional embodiment, the foaming agent B includes at least one of aluminum-based compounds and manganese-based compounds;
优选地,所述造泡剂B包括硫酸铝、硝酸铝、氯化铝、明矾、聚合硫酸铝、聚合氯化铝、聚合硫酸铝铁、二氧化锰和氧化锰矿中的至少一种;Preferably, the foaming agent B comprises at least one of aluminum sulfate, aluminum nitrate, aluminum chloride, alum, polyaluminum sulfate, polyaluminum chloride, polyaluminum ferric sulfate, manganese dioxide and manganese oxide ore;
优选地,所述速凝剂包括木质素类化合物;Preferably, the accelerator includes lignin compounds;
优选地,所述速凝剂包括木质素和木质素磺酸钠中的至少一种。Preferably, the accelerator includes at least one of lignin and sodium lignosulfonate.
第二方面,本发明提供一种前述实施方式所述的泡沫状多孔超高水材料的制备方法,包括:按照质量比将水泥、碱金属盐、减水剂和分散剂形成第一混合料,In a second aspect, the present invention provides a method for preparing a foamed porous ultra-high water material according to the foregoing embodiment, comprising: forming a first mixture of cement, an alkali metal salt, a water reducing agent and a dispersant according to a mass ratio,
将起泡剂和造泡剂A混合形成第二混合料;Mixing foaming agent and foaming agent A to form a second mixture;
将石膏、石灰和骨料混合形成第三混合料;mixing gypsum, lime and aggregate to form a third mix;
将造泡剂B、分散剂和速凝剂混合形成第四混合料;Mix the foaming agent B, the dispersant and the accelerator to form the fourth mixture;
而后,将所述第一混合料和所述第二混合料混合形成甲料;将所述第三混合料和所述第四混合料混合形成乙料;Then, the first mixture and the second mixture are mixed to form a material; the third mixture and the fourth mixture are mixed to form a second material;
接着,将所述甲料和所述乙料混合形成所述泡沫状多孔超高水材料;Next, mixing the A material and the B material to form the foamed porous ultra-high water material;
优选地,制备所述泡沫状多孔超高水材料的过程中温度为20-30℃。Preferably, the temperature in the process of preparing the foamed porous ultra-high water material is 20-30°C.
第三方面,本发明实施例提供一种上述前述实施方式所述的泡沫状多孔超高水材料在作为填充材料中的应用;In a third aspect, an embodiment of the present invention provides an application of the foamed porous ultra-high water material described in the foregoing embodiment as a filling material;
优选地,所述填充材料为煤矿开采过程中使用的填充材料。Preferably, the filler material is the filler material used in the coal mining process.
本发明具有以下有益效果:本发明实施例通过采用特定的原料以及原料配比能够保证形成的超高水材料具有蜂窝状多孔结构,使得该超高水材料呈现为泡沫状,继而该超高水材料能够可溶性金属盐和气体,保证煤矿开采的安全性。同时,该超高水材料的抗压强度极高,能够有效用于煤矿开采过程中的填充。The present invention has the following beneficial effects: the embodiment of the present invention can ensure that the formed ultra-high water material has a honeycomb porous structure by using specific raw materials and raw material ratios, so that the ultra-high water material presents a foam shape, and then the ultra-high water The material can dissolve metal salts and gases, ensuring the safety of coal mining. At the same time, the ultra-high water material has extremely high compressive strength and can be effectively used for filling in the coal mining process.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely below. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
本发明实施例提供一种泡沫状多孔超高水材料,其原料包括质量比为1:(1-2)的甲料和乙料;例如甲料和乙料的质量比可以为1:1、1:1.2、1:1.3、1:1.4、1:1.5、1:1.6、1:1.7、1:1.8、1:1.9以及1:2等1:(1-2)之间的任意数值。An embodiment of the present invention provides a foamed porous ultra-high water material, the raw materials of which include material A and material B with a mass ratio of 1:(1-2); for example, the mass ratio of material A and material B may be 1:1, 1:1.2, 1:1.3, 1:1.4, 1:1.5, 1:1.6, 1:1.7, 1:1.8, 1:1.9, and 1:2, etc. Any value between 1:(1-2).
其中,形成所述甲料的原料包括:质量比为1:(6-15)的第一混合料和第二混合料,例如,第一混合料和第二混合料的质量比可以为1:6、1:7、1:8、1:9、1:10、1:11、1:12、1:13、1:14以及1:15等1:(6-15)之间的任意数值。Wherein, the raw material that forms described first material includes: mass ratio is the first mixture and the second mixture of 1:(6-15), for example, the mass ratio of the first mixture and the second mixture can be 1: 6, 1:7, 1:8, 1:9, 1:10, 1:11, 1:12, 1:13, 1:14, 1:15, etc. Any value between 1:(6-15) .
具体地,形成所述第一混合料的原料包括质量比为(95-98):(0.1-1):(0.5-2):(0.1-2)的水泥、碱金属盐、减水剂和分散剂;例如,水泥、碱金属盐、减水剂和分散剂的质量比可以为:96:1:1.5:1.5、95:1:2:2、98:0.5:0.5:1等(95-98):(0.1-1):(0.5-2):(0.1-2)之间的任意数值。形成所述第二混合料的原料包括质量比为(0.1-2):(0.5-5)的起泡剂和造泡剂A;例如,起泡剂和造泡剂A的质量比为:1:2、1:5、2:5、2:1以及0.1:1等(0.1-2):(0.5-5)之间的任意数值。Specifically, the raw materials for forming the first mixture include cement, alkali metal salt, water reducing agent and Dispersant; for example, the mass ratio of cement, alkali metal salt, water reducer and dispersant can be: 96:1:1.5:1.5, 95:1:2:2, 98:0.5:0.5:1, etc. (95- 98): (0.1-1): (0.5-2): Any value between (0.1-2). The raw materials for forming the second mixture include foaming agent and foaming agent A with a mass ratio of (0.1-2):(0.5-5); for example, the mass ratio of foaming agent and foaming agent A is: 1 :2, 1:5, 2:5, 2:1, and 0.1:1, etc. (0.1-2): Any value between (0.5-5).
进一步地,形成所述第二混合料的原料分别还包括水;且所述起泡剂、所述造泡剂A和所述水的质量比为(0.1-2):(0.5-5):(93-99);例如可以为2:1:96、2:1:97等(0.1-2):(0.5-5):(93-99)之间的任意数值。Further, the raw materials for forming the second mixture respectively also include water; and the mass ratio of the foaming agent, the foaming agent A and the water is (0.1-2): (0.5-5): (93-99); for example, it can be any value between 2:1:96, 2:1:97, etc. (0.1-2):(0.5-5):(93-99).
进一步地,形成所述乙料的原料包括:质量比为1:(6-15)的第三混合料和第四混合料,例如,第三混合料和第四混合料的质量比可以为1:6、1:7、1:8、1:9、1:10、1:11、1:12、1:13、1:14以及1:15等1:(6-15)之间的任意数值。其中,形成所述第三混合料的原料包括质量比为(10-50):(10-50):(10-40)的石膏、石灰和骨料;例如,石膏、石灰和骨料的质量比可以为45:45:10、40:40:20、40:50:10等(10-50):(10-50):(10-40)之间的任意数值。形成所述第四混合料的原料包括质量比为(0.1-2):(0.5-10):(0.1-5)的造泡剂B、分散剂和速凝剂。例如,造泡剂B、分散剂和速凝剂的质量比可以为1:2:1、0.1:0.5:0.5、1.5:6:5等(0.1-2):(0.5-10):(0.1-5)之间的任意数值。Further, the raw materials for forming the B material include: the third mixture and the fourth mixture whose mass ratio is 1:(6-15), for example, the mass ratio of the third mixture and the fourth mixture can be 1 :6, 1:7, 1:8, 1:9, 1:10, 1:11, 1:12, 1:13, 1:14, 1:15, etc. 1:(6-15) numerical value. Wherein, the raw materials for forming the third mixture include gypsum, lime and aggregate in a mass ratio of (10-50):(10-50):(10-40); for example, the mass of gypsum, lime and aggregate The ratio can be any value between 45:45:10, 40:40:20, 40:50:10, etc. (10-50):(10-50):(10-40). The raw materials for forming the fourth mixture include a foaming agent B, a dispersant and a setting accelerator in a mass ratio of (0.1-2):(0.5-10):(0.1-5). For example, the mass ratio of foaming agent B, dispersant and accelerator can be 1:2:1, 0.1:0.5:0.5, 1.5:6:5, etc. (0.1-2):(0.5-10):(0.1 -5) any value between.
进一步地,形成所述第四混合料的原料分别还包括水;其中,造泡剂B、所述分散剂、所述速凝剂和所述水的质量比为(0.1-2):(0.5-10):(0.1-5):(90-99),例如可以为1:2:1:96和1:2:1:97等(0.1-2):(0.5-10):(0.1-5):(90-99)之间的任意比例。Further, the raw materials for forming the fourth mixture further include water; wherein, the mass ratio of the foaming agent B, the dispersing agent, the setting accelerator and the water is (0.1-2): (0.5 -10):(0.1-5):(90-99), for example can be 1:2:1:96 and 1:2:1:97 etc. (0.1-2):(0.5-10):(0.1- 5): Any ratio between (90-99).
采用上述原料物质以及配比能够保证形成的超高水材料具有蜂窝状多孔结构,使得该超高水材料呈现为泡沫状,继而该超高水材料能够可溶性金属盐和气体,保证煤矿开采的安全性。同时,该超高水材料的抗压强度极高,能够有效用于煤矿开采过程中的填充。The use of the above-mentioned raw materials and proportions can ensure that the formed ultra-high water material has a honeycomb porous structure, so that the ultra-high water material is in a foam shape, and then the ultra-high water material can dissolve metal salts and gases to ensure the safety of coal mining. sex. At the same time, the ultra-high water material has extremely high compressive strength and can be effectively used for filling in the coal mining process.
进一步地,所述水泥包括铝基水泥和硅酸盐水泥中的至少一种;其中,所述铝基水泥包括铝酸盐、硫铝酸盐和铁铝酸盐中的至少一种。所述碱金属盐包括钠盐和钾盐中的至少一种;其中,所述钠盐包括氯化钠、硫酸钠和硝酸钠中的至少一种;其中,所述钾盐包括氯化钾、硫酸钾和硫酸钾中的至少一种。减水剂包括聚羧酸系减水剂和萘系减水剂中的至少一种;分散剂包括纤维素醚类分散剂;例如为甲基纤维素、羟甲基纤维素、羟乙基纤维素和羟丙基纤维素中的至少一种。Further, the cement includes at least one of aluminum-based cement and Portland cement; wherein, the aluminum-based cement includes at least one of aluminate, sulfoaluminate and iron aluminate. The alkali metal salt includes at least one of sodium salt and potassium salt; wherein, the sodium salt includes at least one of sodium chloride, sodium sulfate and sodium nitrate; wherein, the potassium salt includes potassium chloride, At least one of potassium sulfate and potassium sulfate. Water reducing agent includes at least one of polycarboxylic acid water reducing agent and naphthalene water reducing agent; dispersing agent includes cellulose ether dispersing agent; for example, methyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose at least one of cellulose and hydroxypropyl cellulose.
起泡剂包括磺酸钠表面活性剂(例如,十二烷基磺酸钠和十二烷基苯磺酸钠)、季铵盐表面活性剂(例如十六烷基三甲基氯化铵和十六烷基三甲基溴化铵)、吐温(例如吐温20、40、60或者80)和司班(例如司班20、80)中的至少一种。Foaming agents include sodium sulfonate surfactants (eg, sodium dodecyl sulfonate and sodium dodecylbenzene sulfonate), quaternary ammonium salt surfactants (eg, cetyltrimethylammonium chloride and at least one of cetyltrimethylammonium bromide), Tween (eg, Tween 20, 40, 60, or 80), and Span (eg, Span 20, 80).
造泡剂A包括亚硫酸盐、碳酸氢盐、碳酸盐、金属粉末、氧化剂和碳化物中的至少一种;具体地,所述造泡剂A包括亚硫酸钠、亚硫酸钾、亚硫酸铵、亚硫酸氢钠、亚硫酸氢钾、亚硫酸氢铵、碳酸氢钾、碳酸氢钠、碳酸钾、碳酸钠、双氧水、铝粉、铁粉、锰粉、锌粉和电石中的至少一种。Foaming agent A includes at least one of sulfite, bicarbonate, carbonate, metal powder, oxidant and carbide; specifically, the foaming agent A includes sodium sulfite, potassium sulfite, ammonium sulfite, At least one of sodium bisulfite, potassium bisulfite, ammonium bisulfite, potassium bicarbonate, sodium bicarbonate, potassium carbonate, sodium carbonate, hydrogen peroxide, aluminum powder, iron powder, manganese powder, zinc powder and calcium carbide.
石膏包括纯石膏、脱硫石膏、磷石膏和氟石膏中的至少一种;所述骨料包括粉煤灰、煤矸石和无机建筑固体废弃物中的至少一种。The gypsum includes at least one of pure gypsum, desulfurized gypsum, phosphogypsum and fluorogypsum; the aggregate includes at least one of fly ash, coal gangue and inorganic construction solid waste.
所述造泡剂B包括铝类化合物和锰类化合物中的至少一种;具体地,所述造泡剂B包括硫酸铝、硝酸铝、氯化铝、明矾、聚合硫酸铝、聚合氯化铝、聚合硫酸铝铁、二氧化锰和氧化锰矿中的至少一种;The foaming agent B includes at least one of aluminum-based compounds and manganese-based compounds; specifically, the foaming agent B includes aluminum sulfate, aluminum nitrate, aluminum chloride, alum, polyaluminum sulfate, polyaluminum chloride , at least one of polyaluminum ferric sulfate, manganese dioxide and manganese oxide ore;
所述速凝剂包括木质素类化合物;例如为木质素和木质素磺酸钠中的至少一种。The setting accelerator includes lignin compounds; for example, at least one of lignin and sodium lignosulfonate.
上述具体原料的选择能够进一步有利于保证形成的超高水材料的性能,但是并不意味着仅能采用上述对应类型的原料,例如铝基水泥除了可以为铝酸盐、硫铝酸盐和铁铝酸盐,还可以为快硬性的氟铝酸盐等,水泥除了为铝基水泥和硅酸盐水泥中的至少一种,也还可以为磷酸盐水泥等硬性水泥;减水剂除了聚羧酸系减水剂和萘系减水剂,还可以是脂肪族减水剂、密胺系减水剂、脂肪酸系减水剂等。上述对应类型具体选择的物料仅仅是本发明实施例的举例,只要是能够通过本发明实施例特定的配比能够制备得到对应性能的超高水材料同类型其他的物料也在本发明实施例的保护范围内。The selection of the above-mentioned specific raw materials can further help to ensure the performance of the ultra-high water material formed, but it does not mean that only the above-mentioned corresponding types of raw materials can be used. For example, aluminum-based cement can be aluminate, sulfoaluminate and iron. Aluminates can also be fast-hardening fluoroaluminates, etc. In addition to at least one of aluminum-based cement and Portland cement, the cement can also be hard cements such as phosphate cement; water reducing agents other than polycarboxylate Acid-based water-reducing agents and naphthalene-based water-reducing agents may also be aliphatic water-reducing agents, melamine-based water-reducing agents, fatty acid-based water-reducing agents, and the like. The specific materials selected for the above-mentioned corresponding types are only examples of the embodiments of the present invention, as long as the ultra-high water materials of the corresponding performance can be prepared through the specific ratio of the embodiments of the present invention, other materials of the same type are also included in the embodiments of the present invention. within the scope of protection.
本发明实施例还提供一种上述泡沫状多孔超高水材料的制备方法,The embodiment of the present invention also provides a preparation method of the above foamed porous ultra-high water material,
包括:按照质量比将水泥、碱金属盐、减水剂和分散剂形成第一混合料,将起泡剂和造泡剂A混合形成第二混合料;将石膏、石灰和骨料混合形成第三混合料;将造泡剂B、分散剂和速凝剂混合形成第四混合料;Including: according to the mass ratio of cement, alkali metal salt, water reducing agent and dispersant to form a first mixture, mixing foaming agent and foaming agent A to form a second mixture; mixing gypsum, lime and aggregate to form a first mixture Three mixtures; the foaming agent B, the dispersant and the accelerator are mixed to form the fourth mixture;
而后,将所述第一混合料和所述第二混合料混合形成甲料;将所述第三混合料和所述第四混合料混合形成乙料;Then, the first mixture and the second mixture are mixed to form a material; the third mixture and the fourth mixture are mixed to form a second material;
接着,将所述甲料和所述乙料混合形成所述泡沫状多孔超高水材料,采用上述混合顺序能够保证该泡沫状多孔超高水材料的形成,继而保证该泡沫状多孔超高水材料的性能。Next, the foamed porous ultra-high water material is formed by mixing the A material and the B material, and the above-mentioned mixing sequence can ensure the formation of the foamed porous ultra-high water material, thereby ensuring that the foamed porous ultra-high water material is formed. material properties.
其次,在制备所述泡沫状多孔超高水材料的整个过程中温度为20-30℃,压力为常压,即1个大气压,或者接近一个大气压,即本发明实施例提供的泡沫状多孔超高水材料的制备方法无需加热加压,在常温常压下就可以制备,进一步减低了制备难度,有利于工业生产。Secondly, in the whole process of preparing the foamed porous ultra-high water material, the temperature is 20-30° C., and the pressure is normal pressure, that is, 1 atmosphere, or close to one atmosphere, that is, the foamed porous ultra-high water provided by the embodiment of the present invention. The preparation method of the high-water material can be prepared at normal temperature and pressure without heating and pressure, which further reduces the difficulty of preparation and is beneficial to industrial production.
进一步地,本发明实施例还提供一种上述泡沫状多孔超高水材料在作为填充材料中的应用;该填充材料为煤矿开采过程中使用的填充材料。Further, an embodiment of the present invention also provides an application of the above-mentioned foamed porous ultra-high water material as a filling material; the filling material is a filling material used in a coal mining process.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The features and performances of the present invention will be further described in detail below in conjunction with the embodiments.
实施例1Example 1
本发明实施例提供一种泡沫状多孔超高水材料的制备方法,包括:The embodiment of the present invention provides a preparation method of a foamed porous ultra-high water material, comprising:
制备甲料:960g硫铝酸盐水泥,10g氯化钠,15g聚羧酸系减水剂,15g甲基纤维素在固体状态进行混合得到第一混合料;将60g吐温和120g亚硫酸铵溶解于5820g水得到第二混合料;将第一混合料和第二混合料混合得到甲料;Preparation A material: 960g sulfoaluminate cement, 10g sodium chloride, 15g polycarboxylate superplasticizer, 15g methyl cellulose were mixed in solid state to obtain the first mixture; 60g tween and 120g ammonium sulfite were dissolved Obtain the second mixture in 5820g water; The first mixture and the second mixture are mixed to obtain a material;
制备乙料:400g石膏,500g石灰,100g粉煤灰混合得到第三混合料;将60g硫酸铝,120g羟甲基纤维素,60g木质素溶解于5760g水中得到第四混合料;将第三混合料和第四混合料混合得到乙料;Preparation B: 400g gypsum, 500g lime, 100g fly ash are mixed to obtain the third mixture; 60g aluminum sulfate, 120g hydroxymethyl cellulose, 60g lignin are dissolved in 5760g water to obtain the fourth mixture; the third mixture is material and the fourth mixed material are mixed to obtain material B;
将甲料和乙料按照重量比1:1混合得到泡沫状多孔超高水材料。Material A and material B are mixed according to a weight ratio of 1:1 to obtain a foamed porous ultra-high water material.
整个制备过程的温度为25℃,压力为常压。The temperature of the whole preparation process is 25°C, and the pressure is normal pressure.
实施例2Example 2
本发明实施例提供一种泡沫状多孔超高水材料的制备方法,包括:The embodiment of the present invention provides a preparation method of a foamed porous ultra-high water material, comprising:
甲料:950g硫铝酸盐水泥,10g氯化钾,20g聚羧酸系减水剂,20g羟乙基纤维素在固体状态进行混合得到第一混合料;将60g十二烷基苯磺酸钠和120g亚硫酸氢铵溶解于5820g水得到第二混合料;将第一混合料和第二混合料得到甲料;Material A: 950g of sulfoaluminate cement, 10g of potassium chloride, 20g of polycarboxylate water-reducing agent, and 20g of hydroxyethyl cellulose were mixed in a solid state to obtain the first mixture; 60g of dodecylbenzenesulfonic acid was mixed Sodium and 120g ammonium bisulfite are dissolved in 5820g water to obtain the second mixture; The first mixture and the second mixture are obtained A material;
乙料:400g石膏,400g石灰,200g煤矸石混合得到第三混合料;将60g明矾,120g羟丙基纤维素,60g木质素溶解于5760g水中得到第四混合料;将第三混合料和第四混合料混合得到乙料;Material B: 400g of gypsum, 400g of lime, and 200g of coal gangue are mixed to obtain the third mixture; 60g of alum, 120g of hydroxypropyl cellulose, and 60g of lignin are dissolved in 5760g of water to obtain the fourth mixture; Four mixed materials are mixed to obtain material B;
将甲料和乙料按照重量比1:1混合得到泡沫状多孔超高水材料。Material A and material B are mixed according to a weight ratio of 1:1 to obtain a foamed porous ultra-high water material.
整个制备过程的温度为25℃,压力为常压。The temperature of the whole preparation process is 25°C, and the pressure is normal pressure.
实施例3Example 3
本发明实施例提供一种泡沫状多孔超高水材料的制备方法,包括:The embodiment of the present invention provides a preparation method of a foamed porous ultra-high water material, comprising:
甲料:980g硫铝酸盐水泥,5g氯化钠,5g聚羧酸系减水剂,10g甲基纤维素在固体状态进行混合得到第一混合料;将60g十六烷基三甲基溴化铵和120g碳酸氢钠溶解于5820g水得到第二混合料;将第一混合料和第二混合料得到甲料;Material A: 980g sulfoaluminate cement, 5g sodium chloride, 5g polycarboxylate superplasticizer, and 10g methylcellulose were mixed in solid state to obtain the first mixture; 60g cetyltrimethyl bromide was mixed Ammonium chloride and 120g sodium bicarbonate are dissolved in 5820g water to obtain the second mixture; The first mixture and the second mixture are obtained A material;
乙料:450g石膏,450g石灰,100g粉煤灰混合得到第三混合料;将60g聚合硫酸铝铁,120g羟乙基纤维素,60g木质素磺酸钠溶解于5760g水中得到第四混合料;将第三混合料和第四混合料混合得到乙料;Material B: 450g of gypsum, 450g of lime, and 100g of fly ash are mixed to obtain the third mixture; 60g of polymeric aluminum ferric sulfate, 120g of hydroxyethyl cellulose, and 60g of sodium lignosulfonate are dissolved in 5760g of water to obtain the fourth mixture; The third mixture and the fourth mixture are mixed to obtain material B;
将甲料和乙料按照重量比1:1混合得到泡沫状多孔超高水材料。Material A and material B are mixed according to a weight ratio of 1:1 to obtain a foamed porous ultra-high water material.
整个制备过程的温度为25℃,压力为常压。The temperature of the whole preparation process is 25°C, and the pressure is normal pressure.
实施例4Example 4
本发明实施例提供一种泡沫状多孔超高水材料的制备方法,包括:The embodiment of the present invention provides a preparation method of a foamed porous ultra-high water material, comprising:
制备甲料:960g硫铝酸盐水泥,10g氯化钠,15g聚羧酸系减水剂,15g甲基纤维素在固体状态进行混合得到第一混合料;将60g吐温和120g亚硫酸铵溶解于5820g水得到第二混合料;将第一混合料和第二混合料混合得到甲料;Preparation A material: 960g sulfoaluminate cement, 10g sodium chloride, 15g polycarboxylate superplasticizer, 15g methyl cellulose were mixed in solid state to obtain the first mixture; 60g tween and 120g ammonium sulfite were dissolved Obtain the second mixture in 5820g water; The first mixture and the second mixture are mixed to obtain a material;
制备乙料:400g石膏,500g石灰,100g粉煤灰混合得到第三混合料;将60g硫酸铝,120g羟甲基纤维素,60g木质素溶解于5760g水中得到第四混合料;将第三混合料和第四混合料混合得到乙料;Preparation B: 400g gypsum, 500g lime, 100g fly ash are mixed to obtain the third mixture; 60g aluminum sulfate, 120g hydroxymethyl cellulose, 60g lignin are dissolved in 5760g water to obtain the fourth mixture; the third mixture is material and the fourth mixed material are mixed to obtain material B;
将甲料和乙料按照重量比1:2混合得到泡沫状多孔超高水材料。The A and B materials are mixed according to a weight ratio of 1:2 to obtain a foamed porous ultra-high water material.
整个制备过程的温度为25℃,压力为常压。The temperature of the whole preparation process was 25°C, and the pressure was normal pressure.
实施例5Example 5
本发明实施例提供一种泡沫状多孔超高水材料的制备方法,包括:The embodiment of the present invention provides a preparation method of a foamed porous ultra-high water material, comprising:
制备甲料:960g硫铝酸盐水泥,10g氯化钠,15g聚羧酸系减水剂,15g甲基纤维素在固体状态进行混合得到第一混合料;将60g吐温和120g亚硫酸铵溶解于14820g水得到第二混合料;将第一混合料和第二混合料混合得到甲料;Preparation of material A: 960g sulfoaluminate cement, 10g sodium chloride, 15g polycarboxylate superplasticizer, 15g methyl cellulose were mixed in solid state to obtain the first mixture; 60g tween and 120g ammonium sulfite were dissolved Obtain the second mixture in 14820g water; The first mixture and the second mixture are mixed to obtain a material;
制备乙料:400g石膏,500g石灰,100g粉煤灰混合得到第三混合料;将60g硫酸铝,120g羟甲基纤维素,60g木质素溶解于5760g水中得到第四混合料;将第三混合料和第四混合料混合得到乙料;Preparation B: 400g gypsum, 500g lime, 100g fly ash are mixed to obtain the third mixture; 60g aluminum sulfate, 120g hydroxymethyl cellulose, 60g lignin are dissolved in 5760g water to obtain the fourth mixture; the third mixture is material and the fourth mixed material are mixed to obtain material B;
将甲料和乙料按照重量比1:1混合得到泡沫状多孔超高水材料。Material A and material B are mixed according to a weight ratio of 1:1 to obtain a foamed porous ultra-high water material.
整个制备过程的温度为25℃,压力为常压。The temperature of the whole preparation process was 25°C, and the pressure was normal pressure.
实施例6Example 6
本发明实施例提供一种泡沫状多孔超高水材料的制备方法,包括:The embodiment of the present invention provides a preparation method of a foamed porous ultra-high water material, comprising:
制备甲料:960g硫铝酸盐水泥,10g氯化钠,15g聚羧酸系减水剂,15g甲基纤维素在固体状态进行混合得到第一混合料;将60g吐温和120g亚硫酸铵溶解于5820g水得到第二混合料;将第一混合料和第二混合料混合得到甲料;Preparation of material A: 960g sulfoaluminate cement, 10g sodium chloride, 15g polycarboxylate superplasticizer, 15g methyl cellulose were mixed in solid state to obtain the first mixture; 60g tween and 120g ammonium sulfite were dissolved Obtain the second mixture in 5820g water; The first mixture and the second mixture are mixed to obtain a material;
制备乙料:400g石膏,500g石灰,100g粉煤灰混合得到第三混合料;将60g硫酸铝,120g羟甲基纤维素,60g木质素溶解于14760g水中得到第四混合料;将第三混合料和第四混合料混合得到乙料;Preparation B: 400g gypsum, 500g lime, 100g fly ash are mixed to obtain the third mixture; 60g aluminum sulfate, 120g hydroxymethyl cellulose, 60g lignin are dissolved in 14760g water to obtain the fourth mixture; the third mixture is material and the fourth mixed material are mixed to obtain material B;
将甲料和乙料按照重量比1:1混合得到泡沫状多孔超高水材料。Material A and material B are mixed according to a weight ratio of 1:1 to obtain a foamed porous ultra-high water material.
整个制备过程的温度为25℃,压力为常压。The temperature of the whole preparation process was 25°C, and the pressure was normal pressure.
对比例1:参照实施例1的制备方法制备超高水材料,其与实施例1的区别在于:将甲料和乙料以重量比为0.5:1混合。Comparative Example 1: The ultra-high water material was prepared with reference to the preparation method of Example 1, and the difference from Example 1 was that material A and material B were mixed at a weight ratio of 0.5:1.
对比例2:参照实施例1的制备方法制备超高水材料,其与实施例1的区别在于:将甲料和乙料以重量比为1:0.5混合。Comparative Example 2: The ultra-high water material was prepared with reference to the preparation method of Example 1, and the difference between it and Example 1 was that material A and material B were mixed at a weight ratio of 1:0.5.
对实施例1-6和对比例1-2的超高水材料进行实验检测。检测结果参见表1。Experimental tests were carried out on the ultra-high water materials of Examples 1-6 and Comparative Examples 1-2. The test results are shown in Table 1.
表1Table 1
根据表1可知,按照本发明中的组分和用量能获得初凝时间适宜,初凝-终凝时间区间广,抗压强度高的超高水材料;增加甲料和乙料中的水分配比,或降低甲料、乙料二者的相对比例,由于破坏了甲料和乙料间絮凝和缓凝的平衡,不同程度地使初凝时间延长或缩短,同时使材料的抗压强度降低。As can be seen from Table 1, according to the components and dosages in the present invention, ultra-high water materials with suitable initial setting time, wide initial setting-final setting time interval and high compressive strength can be obtained; increase the water distribution in materials A and B ratio, or reduce the relative ratio of material A and material B, because the balance of flocculation and retardation between material A and material B is destroyed, the initial setting time is prolonged or shortened to varying degrees, and the compressive strength of the material is reduced at the same time.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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