CN103624237B - A kind of magnesium alloy Anti-gravity casting device and method thereof - Google Patents
A kind of magnesium alloy Anti-gravity casting device and method thereof Download PDFInfo
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Abstract
本发明公开了一种镁合金反重力铸造装置,该装置包括:下罐19内置有熔化炉2和坩埚18,所述下罐19的上部采用密封盖板16与外部隔离;在所述熔化炉2和所述密封盖板16之间,所述下罐19与第一保护气体管道3连接;所述下罐19的中下部与加压装置1连接;负压气体保护箱11与第二保护气体管道8和负压管道9连接。本发明还公开了一种利用该装置进行铸造的方法。本发明所公开的一种镁合金反重力铸造装置,其可以生产大型、复杂和薄壁镁合金铸件,铸件表面质量和安全性高,满足生产要求,该装置制造简单,适合镁合金规模化生产,生产效率高。
The invention discloses a magnesium alloy anti-gravity casting device, which comprises: a melting furnace 2 and a crucible 18 are built in a lower tank 19, and the upper part of the lower tank 19 is isolated from the outside by a sealing cover plate 16; 2 and the sealing cover plate 16, the lower tank 19 is connected to the first protective gas pipeline 3; the middle and lower part of the lower tank 19 is connected to the pressurizing device 1; the negative pressure gas protection box 11 is connected to the second protection gas pipeline 3; Gas pipeline 8 is connected with negative pressure pipeline 9. The invention also discloses a casting method using the device. A magnesium alloy anti-gravity casting device disclosed in the present invention can produce large, complex and thin-walled magnesium alloy castings. The surface quality and safety of the castings are high and meet production requirements. The device is simple to manufacture and is suitable for large-scale production of magnesium alloys. efficient.
Description
技术领域technical field
本发明涉及一种铸造技术领域,尤其涉及一种镁合金反重力铸造装置及其方法。The invention relates to the technical field of casting, in particular to a magnesium alloy anti-gravity casting device and a method thereof.
背景技术Background technique
镁合金密度低,性能优良,作为重要的结构材料,被广泛应用于航空、航天、国防、汽车、电子通信等领域。目前,我国航空、航天、国防领域对减重的迫切需求为镁合金新材料、新工艺的开发与应用提供了机遇与挑战。当前,限制镁合金铸件广泛应用的主要因素之一是镁合金铸件铸造困难,尤其对于大型、复杂、薄壁镁合金铸件,目前很难生产出满足需求的铸件,其铸造难点之一在于没有一种适合镁合金铸造生产的设备,因为镁合金本身特点,其铸造难度比较大,浇注过程容易发生燃烧或氧化,成为制约镁合金铸件生产的一大瓶颈。Magnesium alloy has low density and excellent performance. As an important structural material, it is widely used in aviation, aerospace, national defense, automobile, electronic communication and other fields. At present, the urgent need for weight reduction in my country's aviation, aerospace, and national defense fields provides opportunities and challenges for the development and application of new materials and processes for magnesium alloys. At present, one of the main factors limiting the wide application of magnesium alloy castings is the difficulty in casting magnesium alloy castings, especially for large, complex, thin-walled magnesium alloy castings, it is currently difficult to produce castings that meet the needs. One of the difficulties in casting is that there is no suitable casting. Magnesium alloy casting production equipment, because of the characteristics of magnesium alloy itself, its casting is relatively difficult, and the casting process is prone to combustion or oxidation, which has become a major bottleneck restricting the production of magnesium alloy castings.
压铸是目前最普遍的镁合金成形工艺,90%以上的镁合金铸件都是压铸件,但压铸只能成形尺寸较小、结构简单的铸件,并且由于气孔的存在,铸件不能进行热处理或焊接,也不能进行比较深的机加工。Die casting is currently the most common forming process for magnesium alloys. More than 90% of magnesium alloy castings are die castings, but die casting can only form castings with small size and simple structure, and due to the existence of pores, castings cannot be heat treated or welded. Deeper machining is also not possible.
上海交通大学开发了镁合金大型铸件的精密低压铸造成型工艺,采用双熔炉、压力转炉方式保证镁液的高纯净度;采用新型坩埚密封技术对坩埚进行密封(低熔点合金密封法,提高保压压力;采用冷铁、气体冷却等方式达到铸件所需要的凝固顺序;采用保护气体加压技术,即在干燥压缩空气中添加新型的R152保护气体,采用涂层转移技术保障铸件非加工面的表面光洁度。但是该技术比较复杂,不易于操作。Shanghai Jiaotong University has developed a precision low-pressure casting molding process for large magnesium alloy castings, using double melting furnaces and pressure converters to ensure the high purity of magnesium liquid; using a new crucible sealing technology to seal the crucible (low melting point alloy sealing method, improve protection Compression pressure; use cold iron, gas cooling, etc. to achieve the solidification sequence required by the casting; use protective gas pressurization technology, that is, add a new type of R152 protective gas in dry compressed air, and use coating transfer technology to ensure the non-processed surface of the casting. Surface finish. But the technology is more complex and not easy to operate.
对于镁合金石膏型精密铸造,中国兵器工业第五研究所发明一种陶瓷石膏复合铸型来解决镁合金充型过程氧化及燃烧问题,此外还有报道在石膏型基础粉中加入防燃剂,或抽真空浇注,将烘干的石膏型取出,清理型腔内的杂质,将所述抽真空管和真空泵连接,并将浇口密封,用真空泵抽至真空后开始浇注,该方法直接在铸型型腔上安放排气管,但以上几种研究都是对石膏型进行相关改进,并且工艺比较复杂,不适用大批量工业生产。For magnesium alloy gypsum precision casting, the Fifth Research Institute of China Ordnance Industry invented a ceramic gypsum composite casting mold to solve the oxidation and combustion problems of magnesium alloy filling process. In addition, there are reports that flame retardants are added to the gypsum base powder. Or vacuum pouring, take out the dried gypsum mold, clean the impurities in the mold cavity, connect the vacuum pump to the vacuum pump, seal the gate, and start pouring after vacuuming with the vacuum pump. Exhaust pipes are placed on the cavity, but the above studies are related to the improvement of the plaster type, and the process is relatively complicated, so it is not suitable for mass industrial production.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明所要解决的技术问题是:提供一种镁合金反重力铸造装置,以克服现有技术中由于镁合金在浇注过程容易发生燃烧或氧化的技术问题;以及提供一种利用该装置进行铸造的方法。The technical problem to be solved by the present invention is: to provide a magnesium alloy anti-gravity casting device to overcome the technical problem in the prior art that the magnesium alloy is prone to combustion or oxidation during the pouring process; and to provide a casting device using the device method.
(二)技术方案(2) Technical solutions
为了解决上述技术问题,一方面,本发明提供了一种镁合金反重力铸造装置,该装置包括:下罐19内置有熔化炉2和坩埚18,所述下罐19的上部采用密封盖板16与外部隔离;在所述熔化炉2和所述密封盖板16之间,所述下罐19与第一保护气体管道3连接;所述下罐19的中下部与加压装置1连接;所述坩埚18内置有升液管17,所述升液管17的下端与所述坩埚18底部有一定距离,所述升液管17与镁合金熔液表面构成连通;所述升液管17上端口部穿过所述密封盖板16,与直接放在所述密封盖板16上的石膏铸型14的浇口对准;所述石膏铸型14内带有型腔15,其上面采用石棉13进行密封,所述石棉13上面盖有石棉压板7;In order to solve the above technical problems, on the one hand, the present invention provides a magnesium alloy anti-gravity casting device, which includes: a melting furnace 2 and a crucible 18 are built in the lower tank 19, and the upper part of the lower tank 19 adopts a sealing cover plate 16 Isolated from the outside; between the melting furnace 2 and the sealing cover plate 16, the lower tank 19 is connected to the first protective gas pipeline 3; the middle and lower part of the lower tank 19 is connected to the pressurizing device 1; the The crucible 18 is built with a riser 17, the lower end of the riser 17 has a certain distance from the bottom of the crucible 18, and the riser 17 is connected to the surface of the magnesium alloy melt; The port part passes through the sealing cover plate 16 and is aligned with the gate of the plaster mold 14 placed directly on the sealing cover plate 16; the plaster casting mold 14 has a cavity 15 on which asbestos 13 for sealing, and the asbestos 13 is covered with an asbestos pressing plate 7;
负压气体保护箱11与第二保护气体管道8和负压管道9连接;所述负压气体保护箱11直接放在所述石膏铸型14上,所述负压气体保护箱11的底部两端与所述石膏铸型14固定连接,其连接处采用密封硅胶圈5密封;所述负压气体保护箱11与所述密封盖板16固定连接,并通过锁紧机构4锁紧。The negative pressure gas protection box 11 is connected with the second protection gas pipeline 8 and the negative pressure pipeline 9; the negative pressure gas protection box 11 is directly placed on the plaster mold 14, and the bottom of the negative pressure gas protection box 11 The end is fixedly connected with the plaster mold 14, and the joint is sealed with a sealing silicone ring 5; the negative pressure gas protection box 11 is fixedly connected with the sealing cover 16 and locked by the locking mechanism 4.
优选地,所述负压气体保护箱11内还设有弹簧12和调节螺柱10,所述石棉压板7通过所述弹簧12和调节螺柱10将所述石棉13和石膏铸型14紧固连接。Preferably, a spring 12 and an adjustment stud 10 are also provided in the negative pressure gas protection box 11, and the asbestos pressing plate 7 fastens the asbestos 13 and the plaster mold 14 through the spring 12 and the adjustment stud 10 connect.
优选地,所述弹簧12和调节螺柱10设有4个,呈均匀分布。Preferably, there are four springs 12 and adjusting studs 10, which are evenly distributed.
优选地,在所述负压气体保护箱(11)内壁的中上部焊接有带孔的导向板(21),所述弹簧(12)穿过所述导向板(21)。Preferably, a guide plate (21) with holes is welded on the middle and upper part of the inner wall of the negative pressure gas protection box (11), and the spring (12) passes through the guide plate (21).
优选地,所述升液管17与所述密封盖板16接触面均采用石棉进行密封。Preferably, asbestos is used to seal the contact surfaces between the riser pipe 17 and the sealing cover plate 16 .
优选地,所述第一保护气体管道3和第二保护气体管道8分别与第一保护气体注入装置和第二保护气体注入装置连接;或所述第一保护气体管道3和第二保护气体管道8与同一保护气体注入装置连接,该保护气体注入装置通过控制系统进行控制,所述控制系统在所述第一保护气体管道3设有第一控制阀,在所述第二保护气体管道8设有第二控制阀。Preferably, the first protective gas pipeline 3 and the second protective gas pipeline 8 are respectively connected to the first protective gas injection device and the second protective gas injection device; or the first protective gas pipeline 3 and the second protective gas pipeline 8 is connected to the same protective gas injection device, and the protective gas injection device is controlled by a control system. The control system is provided with a first control valve on the first protective gas pipeline 3, and a first control valve is provided on the second protective gas pipeline 8. There is a second control valve.
优选地,所述负压气体保护箱11与所述密封盖板16采用螺柱6连接。Preferably, the negative pressure gas protection box 11 and the sealing cover plate 16 are connected by studs 6 .
优选地,所述第二保护气体管道8和负压管道9设在所述负压气体保护箱11的上部或侧壁。Preferably, the second protective gas pipeline 8 and the negative pressure pipeline 9 are arranged on the upper part or the side wall of the negative pressure gas protective box 11 .
优选地,所述保护气体为1-10%六氟化硫和90-99%氩气的混合气体。Preferably, the protective gas is a mixed gas of 1-10% sulfur hexafluoride and 90-99% argon.
另一方面,本发明还提供了一种利用上述所述的装置进行铸造的方法,该方法包括如下步骤:On the other hand, the present invention also provides a casting method utilizing the above-mentioned device, the method comprising the following steps:
步骤1、将镁合金放入熔化炉在730℃~820℃进行熔炼除渣,同时将石膏铸型在200℃~400℃进行加热;Step 1. Put the magnesium alloy into the melting furnace to melt and remove slag at 730°C-820°C, and heat the gypsum mold at 200°C-400°C;
步骤2、将经过熔炼除渣后的镁合金熔液放入坩埚中,并用密封盖板密封下罐,用石棉密封所述升液管与所述密封盖板的接触面,通过锁紧机构将所述密封盖板与所述下罐锁紧;Step 2. Put the molten magnesium alloy after smelting and deslagging into the crucible, seal the lower tank with a sealing cover, seal the contact surface between the riser and the sealing cover with asbestos, and lock the The sealing cover plate is locked with the lower tank;
步骤3、把加热后的石膏铸型直接放在所述密封盖板上,浇口对准所述升液管的上端口部,并采用石棉对所述石膏铸型进行密封,然后将负压气体保护箱直接放在所述石膏铸型上,并与所述密封盖板固定连接;Step 3. Place the heated plaster mold directly on the sealing cover, align the gate with the upper port of the riser, and use asbestos to seal the plaster mold, and then turn the negative pressure The gas protection box is directly placed on the plaster mold and fixedly connected with the sealing cover;
步骤4、用1-10%六氟化硫和90-99%氩气的混合气体、气压为1-5KPa通过第一保护气体管道对下罐进行1~3分钟打压;Step 4, using a mixed gas of 1-10% sulfur hexafluoride and 90-99% argon at a pressure of 1-5KPa to pressurize the lower tank through the first protective gas pipeline for 1-3 minutes;
步骤5、通过位于所述负压气体保护箱的上部或侧壁的负压管道对所述负压气体保护箱进行抽真空,真空度达到-20~-30KPa;然后立即将1-10%六氟化硫和90-99%氩气的混合气体通过第二保护气体管道注入负压气体保护箱,真空度达到-10~-20KPa;调节调节螺柱,通过导向板使调节螺柱对准弹簧;Step 5. Vacuumize the negative pressure gas protection box through the negative pressure pipeline located on the upper part or side wall of the negative pressure gas protection box, and the vacuum degree reaches -20~-30KPa; then immediately put 1-10% six The mixed gas of sulfur fluoride and 90-99% argon is injected into the negative pressure gas protection box through the second protective gas pipeline, and the vacuum degree reaches -10~-20KPa; adjust the adjusting stud, and align the adjusting stud with the spring through the guide plate ;
步骤6、通过加压装置采用10~80KPa的气压对所述镁合金熔液表面施压,使所述镁合金熔液沿着所述升液管由下而上进入型腔,实行低压浇注。Step 6: Pressurizing the surface of the magnesium alloy melt with an air pressure of 10-80 KPa by means of a pressurizing device, so that the magnesium alloy melt enters the mold cavity from bottom to top along the riser pipe, and implements low-pressure casting.
(三)有益效果(3) Beneficial effects
本发明所提供的一种镁合金反重力铸造装置及方法具有如下优点:A kind of magnesium alloy anti-gravity casting device and method provided by the present invention has the following advantages:
一、通过负压管道对负压气体保护箱抽真空,然后通过第二保护气体通道注入保护气体,保护气体进入石膏铸型内,将型腔内的空气排出,防止了镁合金熔液与石膏铸型发生反应燃烧,避免了铸件表面氧化、夹渣和冷隔等缺陷,同时,保证了石膏型型腔处于负压状态,便于镁合金液充型,利于复杂薄壁件成形,提高铸件的表面质量及内部组织结构。负压气体保护箱结构独立,简便,便于操作,可以实现薄壁复杂镁合金件大批量生产,又便于对单件大型薄壁镁合金件进行试制或小批量生产。1. Vacuumize the negative pressure gas protection box through the negative pressure pipeline, and then inject the protective gas through the second protective gas channel, and the protective gas enters the gypsum casting mold to discharge the air in the cavity, preventing the magnesium alloy melt from contacting the gypsum The reaction combustion of the casting mold avoids defects such as surface oxidation, slag inclusion and cold shut of the casting. Surface quality and internal organizational structure. The negative pressure gas protection box has an independent structure, is simple and easy to operate, and can realize mass production of thin-walled complex magnesium alloy parts, and is convenient for trial production or small-batch production of single large thin-walled magnesium alloy parts.
二、通过第一保护气体管道向下罐注入保护气体,防止镁合金熔液燃烧,通过加压装置对下罐施加外力,以使镁合金熔液克服自身重力、粘滞力和型腔内的压力,使镁合金熔液沿着升液管由下向上运动,实现反重力浇注,保证镁合金熔液以平稳速度在型腔内流动,既能防止铸件产生冷隔现象,又能防止铸件形成氧化夹渣缺陷,从而有利于薄壁件的形成。2. Inject protective gas into the lower tank through the first protective gas pipeline to prevent the magnesium alloy melt from burning, and apply an external force to the lower tank through the pressurizing device to make the magnesium alloy melt overcome its own gravity, viscous force and pressure in the cavity. pressure, so that the magnesium alloy melt moves from bottom to top along the riser pipe, realizes anti-gravity pouring, and ensures that the magnesium alloy melt flows in the cavity at a stable speed, which can prevent the cold shut phenomenon of the casting and prevent the casting from forming Oxidizes slag inclusion defects, thereby facilitating the formation of thin-walled parts.
因此采用本发明的铸造装置,生产镁合金铸件安全性高,适应生产大型、复杂和薄壁镁合金铸件,铸件表面无氧化、夹渣、冷隔缺陷,内部组织致密,性能良好,满足生产要求;该装置制造简单,易于推广,适合镁合金规模化生产,生产效率高。Therefore, adopting the casting device of the present invention, the production of magnesium alloy castings has high safety, and is suitable for producing large, complex and thin-walled magnesium alloy castings. The surface of the castings has no oxidation, slag inclusions, and cold shut defects, and the internal structure is dense, and the performance is good, which meets the production requirements; The device is simple to manufacture, easy to popularize, suitable for large-scale production of magnesium alloys, and has high production efficiency.
附图说明Description of drawings
图1为本发明的一种镁合金反重力铸造装置的结构图;Fig. 1 is the structural diagram of a kind of magnesium alloy anti-gravity casting device of the present invention;
图2为本发明负压气体保护箱结构及安装图;Fig. 2 is the structure and installation diagram of the negative pressure gas protection box of the present invention;
图3为镁合金铸件部分被氧化的效果图。Fig. 3 is an effect diagram of a part of a magnesium alloy casting being oxidized.
具体实施方式Detailed ways
下面结合说明书附图及其实施例,对本发明的具体实施方式作进一步详细描述。以下实施例仅用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and the embodiments thereof. The following examples are only used to illustrate the present invention, but not to limit the scope of the present invention.
实施例一:Embodiment one:
如图1所示,本实施例记载了一种镁合金反重力铸造装置,该装置包括:下罐19内置有熔化炉2和坩埚18,下罐19的上部采用密封盖板16与外部隔离。为了避免镁合金熔液与氧发生燃烧,在熔化炉2和密封盖板16之间,下罐19与第一保护气体管道3连接。这样通过第一保护气体管道3注入的1-10%六氟化硫和90-99%氩气的混合气体,比重较大的六氟化硫就可以浮在镁合金熔液上面,与镁合金熔液发生反应,在镁合金熔液表面生成不同防护作用的表面膜,该表面膜致密度大,既能够将镁合金熔液与空气隔离,阻止反应继续进行,也能够阻止镁合金熔液的蒸发。在下罐19的中下部与加压装置1连接,可以保证在施压过程中,既能避免将镁合金熔液表面的保护气体吹开,防止镁合金熔液进一步燃烧的可能。在坩埚18内置有升液管17,升液管17的下端与坩埚18底部有一定距离,升液管17内部与镁合金熔液表面构成连通。当通过加压装置1向下罐19施压时,施加的外力克服镁合金熔液自身重力、粘滞力和型腔15内的压力,使镁合金熔液沿着升液管17由下向上运动,实现了反重力浇注。反重力浇注过程是一个可控制的工艺过程,可根据铸件的壁厚、高度、重量以及复杂度,调整施加的外力,为镁合金熔液提供稳定的升液压力、充型压力、结壳增压压力和结晶增压压力,以克服型腔15内因铸件的结构复杂而产生较大的阻力,保证镁合金熔液以平稳速度在型腔15内流动,既能防止铸件产生冷隔现象,又能防止铸件形成氧化夹渣缺陷,从而有利于薄壁件的形成。升液管17上端口部穿过密封盖板16,与石膏铸型14的浇口对准。石膏铸型14直接放在密封盖板16上,石膏铸型14的上面采用石棉13进行密封,石棉13上面盖有石棉压板7。As shown in FIG. 1 , this embodiment describes a magnesium alloy anti-gravity casting device, which includes: a melting furnace 2 and a crucible 18 built in a lower tank 19 , and the upper part of the lower tank 19 is isolated from the outside by a sealing cover 16 . In order to prevent the magnesium alloy melt from burning with oxygen, between the melting furnace 2 and the sealing cover plate 16 , the lower tank 19 is connected to the first protective gas pipeline 3 . In this way, the mixed gas of 1-10% sulfur hexafluoride and 90-99% argon injected through the first shielding gas pipeline 3, the sulfur hexafluoride with a larger proportion can float on the magnesium alloy melt, and react with the magnesium alloy The melt reacts to form a surface film with different protective effects on the surface of the magnesium alloy melt. The surface film is dense, which can not only isolate the magnesium alloy melt from the air, prevent the reaction from continuing, but also prevent the magnesium alloy melt from forming. evaporation. The middle and lower part of the lower tank 19 is connected with the pressurizing device 1, which can ensure that the protective gas on the surface of the magnesium alloy melt can be avoided to be blown away during the pressure application process, and the possibility of further burning of the magnesium alloy melt can be prevented. A riser tube 17 is built in the crucible 18, the lower end of the riser tube 17 has a certain distance from the bottom of the crucible 18, and the inside of the riser tube 17 communicates with the surface of the magnesium alloy melt. When the pressure device 1 is used to pressurize the lower tank 19, the applied external force overcomes the gravity of the magnesium alloy melt itself, the viscous force and the pressure in the cavity 15, so that the magnesium alloy melt moves from bottom to top along the riser pipe 17. Movement, to achieve anti-gravity pouring. The anti-gravity pouring process is a controllable process. According to the wall thickness, height, weight and complexity of the casting, the applied external force can be adjusted to provide stable liquid lifting pressure, mold filling pressure and crust growth for the magnesium alloy melt. Compression pressure and crystallization boost pressure, to overcome the relatively large resistance in the cavity 15 due to the complex structure of the casting, to ensure that the magnesium alloy melt flows in the cavity 15 at a steady speed, which can prevent the cold shut phenomenon of the casting, and It can prevent the formation of oxidized slag defects in castings, which is beneficial to the formation of thin-walled parts. The upper port portion of the riser pipe 17 passes through the sealing cover plate 16 and is aligned with the gate of the plaster mold 14 . The gypsum casting mold 14 is directly placed on the sealing cover plate 16, and the top of the gypsum casting mold 14 adopts asbestos 13 to seal, and the asbestos pressing plate 7 is covered on the asbestos 13.
负压气体保护箱11的顶部或侧壁与第二保护气体管道8和负压管道9连接。负压气体保护箱11直接放在石膏铸型14上,负压气体保护箱11的底部两端与石膏铸型14通过沉头螺钉固定,其连接处采用密封硅胶圈5密封,减少了重量,便于拆卸,降低了成本。负压气体保护箱11通过螺柱与密封盖板16固定连接,并通过锁紧机构4锁紧,可提高装置的稳定性和密封性。The top or side wall of the negative pressure gas protection box 11 is connected with the second protection gas pipeline 8 and the negative pressure pipeline 9 . The negative pressure gas protection box 11 is directly placed on the gypsum mold 14, and the two ends of the bottom of the negative pressure gas protection box 11 are fixed with the gypsum mold 14 by countersunk screws, and the joint is sealed with a sealing silicone ring 5, which reduces the weight. It is easy to disassemble and reduces the cost. The negative pressure gas protection box 11 is fixedly connected with the sealing cover plate 16 through studs, and locked by the locking mechanism 4, which can improve the stability and sealing performance of the device.
通过负压管道9,将负压气体保护箱11抽成真空,石膏铸型14内部的气体通过石棉13和石棉压板7被抽走,关闭负压管道9;然后通过第二保护气体管道8向负压气体保护箱11注入保护气体,使负压气体保护箱11内部的气压上升,但仍处于负压状态保。在负压状态下,保护气体通过石棉压板7和石棉13进入到型腔15内,将石膏铸型14与镁合金熔液隔离,防止镁合金与石膏铸型14发生反应,防止铸件表面被氧化,从而提高铸件的质量。Through the negative pressure pipeline 9, the negative pressure gas protection box 11 is evacuated, and the gas inside the plaster mold 14 is drawn away by the asbestos 13 and the asbestos pressure plate 7, and the negative pressure pipeline 9 is closed; then through the second protective gas pipeline 8 to Negative pressure gas protection box 11 injects protection gas, makes the air pressure inside negative pressure gas protection box 11 rise, but still keeps in negative pressure state. Under negative pressure, the protective gas enters the mold cavity 15 through the asbestos pressure plate 7 and asbestos 13, and isolates the gypsum mold 14 from the magnesium alloy melt, preventing the magnesium alloy from reacting with the gypsum mold 14, and preventing the surface of the casting from being oxidized , thereby improving the quality of castings.
为了保证保护气体能顺利进入通过石棉13充入石膏铸型14内部,将型腔15内的空气排出,防止铸件部分氧化,如图2所示,因此在负压气体保护箱11内还设有弹簧12和调节螺柱10,石棉压板7通过弹簧12和调节螺柱10将石棉13和石膏铸型14紧固连接,如图2所示。通过调节螺柱10和弹簧12,调节石棉压板7对石膏铸型14压的松紧度,达到调节石膏铸型14的透气性目的。In order to ensure that the protective gas can enter smoothly into the gypsum casting mold 14 through the asbestos 13, the air in the cavity 15 is discharged to prevent partial oxidation of the casting, as shown in Figure 2, so in the negative pressure gas protection box 11, there is also a The spring 12 and the adjusting stud 10 , the asbestos pressing plate 7 securely connects the asbestos 13 and the plaster mold 14 through the spring 12 and the adjusting stud 10 , as shown in FIG. 2 . By adjusting the stud 10 and the spring 12, the tightness of the asbestos pressing plate 7 against the gypsum mold 14 is adjusted to achieve the purpose of regulating the air permeability of the gypsum mold 14.
为了保证保护气体均匀渗透型腔15内,保证型腔15的气体稳定,使镁合金熔液在型腔15内的流动稳定,从而有利于控制镁合金熔液在浇注过程中的升液压力和升液速度等工艺参数,提高铸件的表面质量。本方法可设1或多个弹簧12和调节螺柱10,优选4个,且呈均匀分布。In order to ensure the uniform penetration of the protective gas into the cavity 15, to ensure the stability of the gas in the cavity 15, and to stabilize the flow of the magnesium alloy melt in the cavity 15, it is beneficial to control the rising pressure and pressure of the magnesium alloy melt during the pouring process. The process parameters such as liquid rising speed can improve the surface quality of castings. This method can be provided with 1 or more springs 12 and adjusting studs 10, preferably 4, and are evenly distributed.
在调节调节螺柱10时,为了保证调节螺柱10对准弹簧12,使石棉压板7均匀受力,因而在负压气体保护箱11内壁的中上部焊接有带孔的导向板21,所述弹簧12穿过所述导向板21。When adjusting the adjustment stud 10, in order to ensure that the adjustment stud 10 is aligned with the spring 12, so that the asbestos pressure plate 7 is evenly stressed, a guide plate 21 with holes is welded on the middle and upper part of the inner wall of the negative pressure gas protection box 11. The spring 12 passes through the guide plate 21 .
上述实施例中,升液管17与密封盖板16接触的上下面均采用石棉进行密封,防止外面的空气进入,使镁合金熔液发生燃烧。In the above embodiment, asbestos is used to seal the upper and lower surfaces of the liquid riser 17 and the sealing cover 16 to prevent the outside air from entering and burning the magnesium alloy melt.
上述实施例中,第一保护气体管道3和第二保护气体管道8分别与第一保护气体注入装置和第二保护气体注入装置连接;也可与同一保护气体注入装置连接,该保护气体注入装置通过控制系统进行控制,控制系统在第一保护气体管道3设有第一控制阀,在第二保护气体管道8设有第二控制阀。当向下罐19内注入保护气体,关闭第二控制阀,打开第一控制阀;反之,当向负压气体保护箱11内注入保护气体,关闭第一控制阀,打开第二控制阀。In the above embodiment, the first protective gas pipeline 3 and the second protective gas pipeline 8 are respectively connected to the first protective gas injection device and the second protective gas injection device; they can also be connected to the same protective gas injection device, and the protective gas injection device It is controlled by a control system. The control system is provided with a first control valve on the first protective gas pipeline 3 and a second control valve on the second protective gas pipeline 8 . When the protective gas is injected into the lower tank 19, the second control valve is closed and the first control valve is opened; otherwise, when the protective gas is injected into the negative pressure gas protection box 11, the first control valve is closed and the second control valve is opened.
实施例二:Embodiment two:
本实施例记载了一种利用上述实施例所述的装置进行铸造的方法,该方法包括如下步骤:This embodiment describes a casting method using the device described in the above embodiments, the method includes the following steps:
步骤1、将镁合金放入熔化炉在730℃~820℃进行熔炼除渣,同时将石膏铸型在200℃~400℃进行加热。;Step 1. Put the magnesium alloy into a melting furnace at 730° C. to 820° C. for smelting and removing slag, and at the same time, heat the gypsum mold at 200° C. to 400° C. ;
步骤2、将经过熔炼除渣后的镁合金熔液放入坩埚中,并用密封盖板密封下罐,用石棉密封所述升液管与所述密封盖板的接触面,通过锁紧机构将所述密封盖板与所述下罐锁紧。Step 2. Put the molten magnesium alloy after smelting and deslagging into the crucible, seal the lower tank with a sealing cover, seal the contact surface between the riser and the sealing cover with asbestos, and lock the The sealing cover plate is locked with the lower tank.
步骤3、把加热后的石膏铸型直接放在所述密封盖板上,浇口对准所述升液管的上端口部,并采用石棉对所述石膏铸型进行密封,然后将负压气体保护箱直接放在所述石膏铸型上,并与所述密封盖板固定连接。Step 3. Place the heated plaster mold directly on the sealing cover, align the gate with the upper port of the riser, and use asbestos to seal the plaster mold, and then turn the negative pressure The gas protection box is directly placed on the plaster mold and fixedly connected with the sealing cover plate.
步骤4、用1-10%六氟化硫和90-99%氩气的混合气体、气压为1-5KPa通过第一保护气体管道对下罐进行1~3分钟打压。Step 4, using a mixed gas of 1-10% sulfur hexafluoride and 90-99% argon at a pressure of 1-5KPa to pressurize the lower tank through the first protective gas pipeline for 1-3 minutes.
步骤5、通过位于所述负压气体保护箱的上部或侧壁的负压管道对所述负压气体保护箱进行抽真空,真空度达到-20~-30KPa;然后立即将1-10%六氟化硫和90-99%氩气的混合气体通过第二保护气体管道注入负压气体保护箱,真空度达到-10~-20KPa;调节调节螺柱,通过导向板使调节螺柱对准弹簧;Step 5. Vacuumize the negative pressure gas protection box through the negative pressure pipeline located on the upper part or side wall of the negative pressure gas protection box, and the vacuum degree reaches -20~-30KPa; then immediately put 1-10% six The mixed gas of sulfur fluoride and 90-99% argon is injected into the negative pressure gas protection box through the second protective gas pipeline, and the vacuum degree reaches -10~-20KPa; adjust the adjusting stud, and align the adjusting stud with the spring through the guide plate ;
步骤6、通过加压装置采用10~80KPa的气压对所述镁合金熔液表面施压,使所述镁合金熔液沿着所述升液管由下而上进入型腔,实行低压浇注。Step 6: Pressurizing the surface of the magnesium alloy melt with an air pressure of 10-80 KPa by means of a pressurizing device, so that the magnesium alloy melt enters the mold cavity from bottom to top along the riser pipe, and implements low-pressure casting.
下面详细介绍一种石膏型镁合金复杂薄壁件,平均壁厚1.5mm的制备:The preparation of a complex thin-walled gypsum-type magnesium alloy with an average wall thickness of 1.5mm is introduced in detail below:
1、原料选择:镁合金为ZM3,石膏型成分配比(质量分数)为:15%~20%的石英粉、6%~8%的滑石粉、60%~85%的α半水石膏、18%~25%的MgS04,外加水及其他材料,混合气体配比为5%六氟化硫和95%氩气的混合气体。1. Raw material selection: magnesium alloy is ZM3, and the gypsum-type composition ratio (mass fraction) is: 15% to 20% of quartz powder, 6% to 8% of talcum powder, 60% to 85% of α hemihydrate gypsum, 18%-25% MgSO4, plus water and other materials, the mixed gas ratio is 5% sulfur hexafluoride and 95% argon gas.
2、按步骤1的比例称取原料后,将镁合金熔炼,除渣后待浇注,合金熔体温度为790℃。2. After weighing the raw materials according to the ratio in step 1, melt the magnesium alloy, remove the slag and wait for pouring. The temperature of the alloy melt is 790°C.
3、对石膏型预热到400℃,进行合箱盖上负压气体保护箱。3. Preheat the gypsum type to 400°C, close the box and cover the negative pressure gas protection box.
4、用5%六氟化硫和95%氩气的混合气体、气压为5KPa对下罐19进行2分钟打压。4. Use a mixed gas of 5% sulfur hexafluoride and 95% argon at a pressure of 5KPa to pressurize the lower tank 19 for 2 minutes.
5、对负压气体保护箱11抽真空,真空度为-30KPa,然后打入5%六氟化硫和95%氩气的混合气体,使负压气体保护箱11真空度达到-20KPa,然后按照步骤6工艺参数进行压力浇注。5. Vacuumize the negative pressure gas protection box 11, and the vacuum degree is -30KPa, then inject a mixed gas of 5% sulfur hexafluoride and 95% argon, so that the vacuum degree of the negative pressure gas protection box 11 reaches -20KPa, and then Perform pressure casting according to the process parameters in step 6.
6、浇注工艺参数为:升液速度30m/s、升液压力5KPa、充型速度30m/s、充型压力30KPa、结壳时间5s、结壳增压压力5KPa、结晶时间150s、结晶增压压力5KPa、阻力系数1.0。6. The pouring process parameters are: liquid raising speed 30m/s, liquid raising pressure 5KPa, filling speed 30m/s, filling pressure 30KPa, crusting time 5s, crusting boost pressure 5KPa, crystallization time 150s, crystallization boost Pressure 5KPa, resistance coefficient 1.0.
按照上述所述的工艺步骤生产的一模12件石膏型镁合金试验棒,拉伸性能为190Mpa,延伸率为2%。A mold of 12 gypsum-type magnesium alloy test bars produced according to the above-mentioned process steps has a tensile property of 190 MPa and an elongation of 2%.
下面再详细介绍一种石膏铸型镁合金复杂薄壁件,平均壁厚2.4mm的制备,该石膏铸型镁合金的复杂程度较高,外部有加强筋,内部有凸台,无加工余量,具体制备如下:The following is a detailed introduction to the preparation of a complex thin-walled gypsum cast magnesium alloy with an average wall thickness of 2.4mm. The gypsum cast magnesium alloy has a high degree of complexity, with reinforcing ribs on the outside and bosses on the inside, without machining allowance , specifically prepared as follows:
1、原料选择:镁合金为ZM5,石膏型成分配比(质量分数)为:15%~20%的石英粉、6%~8%的滑石粉、60%~85%的α半水石膏、18%~25%的MgS04,外加水及其他材料,混合气体配比为5%六氟化硫和95%氩气的混合气体。1. Raw material selection: magnesium alloy is ZM5, and the gypsum-type composition ratio (mass fraction) is: 15% to 20% of quartz powder, 6% to 8% of talcum powder, 60% to 85% of α hemihydrate gypsum, 18%-25% MgSO4, plus water and other materials, the mixed gas ratio is 5% sulfur hexafluoride and 95% argon gas.
2、按步骤1的比例称取原料后,将镁合金熔炼,除渣后待浇注,合金熔体温度为820℃。2. After weighing the raw materials according to the ratio in step 1, melt the magnesium alloy, remove the slag and wait for pouring. The temperature of the alloy melt is 820°C.
3、对石膏型预热到380℃,进行合箱盖上罐。3. Preheat the gypsum type to 380°C, close the case and cover the tank.
4、用5%六氟化硫和95%氩气的混合气体、气压为3KPa对下罐19进行3分钟打压。4. Pressurize the lower tank 19 for 3 minutes with a mixed gas of 5% sulfur hexafluoride and 95% argon at a pressure of 3KPa.
5、对负压气体保护箱11抽真空,真空度为-20KPa,然后打入5%六氟化硫和95%氩气的混合气体,使负压气体保护箱11真空度达到-10KPa,然后按照步骤6工艺参数进行压力浇注。5. Vacuumize the negative pressure gas protection box 11, and the vacuum degree is -20KPa, then inject a mixed gas of 5% sulfur hexafluoride and 95% argon, so that the vacuum degree of the negative pressure gas protection box 11 reaches -10KPa, and then Perform pressure casting according to the process parameters in step 6.
6、浇注工艺参数为:升液速度45m/s、升液压力8KPa、充型速度50m/s、充型压力40KPa、结壳时间5s、结壳增压压力8KPa、结晶时间250s、结晶增压压力5KPa、阻力系数1.5。6. The pouring process parameters are: liquid lifting speed 45m/s, liquid lifting pressure 8KPa, filling speed 50m/s, filling pressure 40KPa, crusting time 5s, crusting boost pressure 8KPa, crystallization time 250s, crystallization boost Pressure 5KPa, resistance coefficient 1.5.
按照上述所述的工艺步骤生产的一模一件石膏型薄壁铸件,铸件平均壁厚2.4mm,最大直径480mm,高600mm,表面光洁度为3.6。According to the one-piece plaster-type thin-walled casting produced by the above-mentioned process steps, the average wall thickness of the casting is 2.4mm, the maximum diameter is 480mm, the height is 600mm, and the surface finish is 3.6.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.
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